EP3027323B1 - Closing system for ball mills and method of opening and closing of ball mills - Google Patents
Closing system for ball mills and method of opening and closing of ball mills Download PDFInfo
- Publication number
- EP3027323B1 EP3027323B1 EP14752250.2A EP14752250A EP3027323B1 EP 3027323 B1 EP3027323 B1 EP 3027323B1 EP 14752250 A EP14752250 A EP 14752250A EP 3027323 B1 EP3027323 B1 EP 3027323B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connecting devices
- grinding container
- closure device
- ball mill
- teeth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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- 238000000034 method Methods 0.000 title claims description 10
- 238000000227 grinding Methods 0.000 claims description 142
- 239000000463 material Substances 0.000 claims description 20
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 229910001369 Brass Inorganic materials 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010951 brass Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 2
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 238000007789 sealing Methods 0.000 description 7
- 238000003756 stirring Methods 0.000 description 5
- 238000000926 separation method Methods 0.000 description 4
- 238000004904 shortening Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/182—Lids
Definitions
- the present invention relates to a ball mill with closure system and a method for opening and closing ball mills according to the features of the preamble of claims 1 and 12.
- the invention relates to large, horizontally oriented ball mills with a closure system.
- the ball mill is a device for coarse, fine and fine crushing or homogenization of regrind. It consists of a rotating grinding chamber in which ground material is comminuted by grinding media.
- Ball mills are usually constructed of a horizontally rotatably mounted approximately circular cylindrical grinding container. The mills are filled by a central opening in one of the end walls. The discharge depends on the design and takes place, for example, through slots in the grinding chamber wall at the mill end, with the grinding bodies being retained.
- a special form of the ball mill is the agitator ball mill.
- Agitator ball mills consist of a vertically or horizontally arranged, usually approximately cylindrical grinding container, which is filled to 70 - 90% with grinding media.
- the grinding container is usually stationary in stirred ball mills, not rotatably mounted.
- An agitator with suitable stirring elements ensures the intensive movement of the grinding media.
- the millbase suspension is pumped continuously through the grinding chamber. The suspended solids are crushed or dispersed by impact and shear forces between the grinding media. At the discharge of the mill, the separation of regrind and grinding media by means of a suitable separation system.
- a ball mill is used, for example, in US 2542482 A disclosed. This consists of a rotatable drum with two circular side surfaces. One of the circular Side surfaces forms the lid, which is screwed onto the drum. An analogous attachment of the lid can be found for example in the US 4018393 A ,
- the lid of large mills for example of ball mills or stirred ball mills, with a diameter of the grinding container of several meters, due to its size has a high weight, which makes it difficult to close the grinding container.
- the agitator and the drive are usually arranged on the lid, making it even heavier and worse to handle.
- the lid must always be able to be removed as quickly and easily as possible, for example, to clean the interior of the grinding container, to replace defective stirring means of the agitator, to replace defective and / or worn parts of the grinding container lining, to exchange the grinding balls in the grinding container, etcetera.
- ball mills are known in which the grinding container is mounted horizontally displaceable and can be moved away from the lid.
- Such and similar mills are for example from the DE 69525334 T2 and WO 2010068993 A1 known.
- the grinding container and the lid conventionally have flanges which comprise, for example, aligned openings, so that the grinding container and the lid can be screwed together via the flanges.
- Problematic when removing the lid are in particular long working hours to open the screws. To make matters worse due to the size of the poor accessibility of the screws, especially at the top and bottom of the flanges.
- the invention has for its object to provide a closure device for a ball mill with which the lid can be securely, firmly and sealingly mounted on the ball mill and the lid can be quickly and easily removed from the grinding container, for easy and easy access to the Interior of the grinding container to grant. Furthermore, the object is to provide a method for easy, quick and secure closing and opening a ball mill.
- the invention relates to a ball mill with closure system with a horizontally or vertically mounted grinding container.
- the term ball mill is used in the context of the application both for ball mills with a rotating grinding container and for stirred ball mills with a non-rotating grinding container and stirring tools.
- the grinding container can be mounted rotating or not rotating.
- the grinding container has an end opening.
- the grinding container is a hollow cylinder which is open on one side and which is arranged horizontally and has a circular opening at one of the free ends.
- Other geometries of the grinding container for example, containers with a substantially symmetrical polygonal, in particular an octagonal cross-section or the like are also conceivable and should be encompassed by the invention.
- the opening is closed with a closure device, in particular with a lid.
- the closure device comprises a first flange with first connection means.
- the front opening of the grinding container comprises a second counter flange with second connecting means.
- the closure device can be fixed in a force-locking manner to the grinding container via the first and the second connecting devices.
- the first or the second connecting devices are each part of at least one rotatable, at least partially annular adjusting element. If in the following is spoken of the adjustment in a single number, this should also include a plurality of rotatable, part-ring-shaped adjusting elements, in particular a plurality of adjusting elements, which together form a substantially annular shape.
- the adjusting element can assume an open working position, in which the first and second connecting devices loosely engage each other.
- the at least one, at least partially annular adjustment is transferred to a closed locking position.
- the first and second connecting devices are rotated against each other.
- the first or the second connecting devices are rotated relative to the first working position.
- adhesion producing means a force-locking clamped operative connection between the closure device and the grinding container is formed.
- the rotation of the adjusting element is a rotational movement of only a few degrees, for example, the adjusting rotates by a rotation angle between 5 ° and 20 °, in particular by about 10 ° - 15 °.
- the closure device and the grinding container are axially compressed in the end position, so that the closure device is sealingly attached to the grinding container.
- the grinding container is preferably horizontally movable, while the closure device is arranged largely stationary.
- the latter is moved into a first closing position, in which the first connection devices of the closure device and the second connection devices of the grinding container flange loosely engage one another or in which the second connection devices of the grinding container flange pass through the first connection devices of the closure device. Subsequently, the locking is carried out by the rotation of the adjusting element and the adhesion-producing means.
- the locking between the grinding container and the closure device is achieved by rotating the adjustment in the opposite direction to the first direction of rotation and the force and / or positive connection on the means producing the adhesion is lifted , After the rotation of the adjusting element in the opposite direction, the first and second connecting means are arranged so that they only loosely engage with each other. By moving the grinding container horizontally away from the closure device into a maintenance position, easy access into the interior of the grinding container is made possible.
- the flange and the mating flange are associated with centering, which force a correct orientation of the closure device on the grinding container and thus prevent wedging of the first and second connection means.
- the flange comprises a centering bolt which engages in a corresponding bore of the mating flange and is guided.
- at least two centering pins are provided so that the grinding container and the closure device are aligned properly during the merging.
- Other centering means known to those skilled in the art are also to be included.
- the first connection means of the closure device are part of a rotatable, annular adjusting element.
- the first connecting devices are in a first open position in alignment with the second connecting devices. If the grinding container is now displaced horizontally along its longitudinal axis in the direction of the closure device, then the second connection devices of the grinding container loosely engage with or engage through the first connection devices of the closure device. By rotation of the adjusting element, this is transferred to the locking position.
- the first connecting means are rotated in a second, at least partially closed position.
- the first and the second connecting devices are at least partially rotated against each other.
- the first and the second connection means are rotated against each other so far that they are no longer aligned parallel to the longitudinal axis of the grinding container, but at least largely arranged side by side.
- the rotatable, annular adjustment element is designed, for example, as an outer ring, which is assigned to be rotatable with the first flange of the closure device.
- the outer diameter of the outer ring is preferably larger than the outer diameter of the first flange.
- the outer diameter of the outer ring is preferably formed identically to the outer diameter of the first flange.
- the outer ring comprises inwardly directed first teeth, that is, the first teeth of the outer ring are directed to the ring center of the outer ring out.
- a plurality of identically formed first teeth are arranged evenly spaced on the inner diameter of the outer ring, so that they form a kind of inner sprocket.
- the spaces between the first teeth each form the first connection means. Between the first teeth and the first flange at least partially free space is formed at least partially. This clearance is preferably designed so large that the second teeth of the Mahl interchangeerflansches described below can be fully inserted into the spaces between the first teeth.
- the first teeth may have formed an undercut to the first flange.
- the second connecting devices project beyond the outer diameter of the Mahl currentlyerflansches in areas.
- the second connection devices are designed as outwardly directed second teeth. At Mahl concernederflansch a kind of outer sprocket is arranged.
- the second teeth are dimensioned such that they can be pushed or pushed through in a first working position by the horizontal displacement of the grinding container in the spaces between the first teeth, that is between the inwardly directed first teeth of the adjusting element of the closure device. Accordingly, second connecting devices are inserted into first connecting devices, which are part of the adjusting element of the closure device. For this purpose, the grinding container is moved up to the closure device so far that the second connection devices abut substantially on the flange of the closure device.
- the first direction of rotation is defined, for example, as a closing direction of rotation in a clockwise direction.
- the first connection means are rotated relative to the second connection means.
- the first teeth of the rotatable, annular adjustment element are at least partially pushed over the second connection means, that is, over the outwardly directed second teeth of the Mahl hereerflansches.
- the second teeth are then at least partially arranged in the clearance or in the undercut between the first, inwardly directed teeth of the outer ring and the flange of the closure device.
- the first teeth largely completely cover the second teeth in the locking position of the adjusting element.
- wedge elements which widen perpendicular to the grinding container flange against the first direction of rotation of the outer ring of the closure device can be assigned to the second connecting devices on the side facing the grinding container.
- wedge elements may also be arranged on the cover side of the first teeth.
- the wedge elements on the first teeth are referred to below as first wedge elements and the wedge elements on the second teeth are referred to as second wedge elements.
- first wedge elements on the first teeth of the closure device are viewed from the container side, their thickness increases counterclockwise in each case perpendicular to the plane of the open end side of the grinding container.
- the first or the second wedge elements are adjustably arranged on the first and second teeth.
- an adjustment via a slot fixing or other suitable adjustment can be realized.
- the wedge elements are set once when commissioning the ball mill.
- it may be provided to readjust the adjustable wedge elements, for example, if, for example, the sealing elements become thinner in order to always ensure a sufficient frictional connection.
- the wedge elements When adjusting the second locking position by rotation of the adjusting element, the wedge elements increase the frictional connection between the first inwardly directed teeth of the outer ring of the adjusting element of the closure device and the second outwardly directed teeth of the Mahl hereerflansches.
- an additional pressure in the axial direction of the grinding container is generated by the wedge elements.
- the closure device is assigned to the Mahl routineerseite a sealing element, for example in the form of a rubber seal or an approximately 10mm to 15mm thick rubber plate. Due to the additional pressure in the axial direction, the rubber seal or rubber plate is compressed and thus the grinding container sealed against the closure device.
- the sealing elements are wearing parts.
- the grinding container including Mahl hereerflansch, the closure device and the rotatable outer ring with the first teeth are preferably made of a first material, in particular steel or stainless steel.
- the wedge elements on the second connecting means are preferably made of a second, different material, for example made of brass or of a copper-zinc alloy etcetera.
- the material of the wedge elements is chosen so that the lowest possible static friction between the material of the outer ring and the material of the wedge elements. Due to a low stiction, for example, due to a low static friction between brass and steel, it comes with the rotation of the outer ring thus not to unwanted jamming.
- two hydraulic cylinders are provided, which are arranged on the rotatable, annular adjusting element and on a ball mill supporting frame and cause the necessary rotation of the adjusting element.
- the Mahl disposerflansch is associated with a plurality of rotatable, semi-annular adjusting elements with second connecting means.
- second connecting means Preferably, four largely quarter-ring-shaped adjusting elements are provided.
- the second connection means In an open working position of Adjustment elements are the second connection means in a first open position, so that the first connection means of the closure device can pass through the second connecting means in alignment.
- the second connecting means are transferred to a second closed position. It can be provided that all adjusting rotate in a common direction of rotation. Alternatively, it may be provided that a part of the adjusting elements rotate in a clockwise direction and the other adjusting elements in a counterclockwise direction.
- the first connecting devices are assigned additional axial displacement devices, by means of which the first connecting devices can be displaced parallel to the milling container longitudinal axis.
- Axialverschiebungsvorraum known in the art hydraulic, pneumatic or electrical means can be used.
- To close the grinding container this is moved up to the closure device, so that the flange and the mating flange almost touch.
- the grinding container is moved so close to the closure device, that between the grinding container and the closure device an all-uniform gap between 5mm to 40mm, preferably formed between 10mm to 25mm.
- the first connection devices pass through the second connection devices.
- the first connection devices can then be displaced or lengthened in the direction of the grinding container in addition or largely at the same time by means of their respective axial displacement devices.
- Axialverschiebungsvoriquesen serve as hydraulic cylinders or other suitable means.
- the axial displacement devices can be controlled individually or jointly.
- the Axialverschiebungsvortechnischen in this second embodiment simultaneously constitute the adhesion-producing means, as will be shown below.
- the first connecting devices are designed, for example, as hydraulically extensible bolts with a widened free, in particular widened, mushroom-head-like end region.
- the first connection devices are, if appropriate with the help of Axialverschiebungsvorlegien carried out by the second connecting means that the widened free mushroom-like end portions are behind the second connecting means, that is behind the adjusting elements on the Mahl hereerflansch.
- the second Connecting means comprise a passage area and a support area with a support surface for the widened end area of the first connection devices.
- the passage area and the support area are interconnected via a central area.
- the middle region is formed for example as a long hole.
- the second connecting devices are aligned so that when approaching the grinding container to the closure device, the first connection means can be easily pushed through the passage areas of the second connection means.
- the second connecting means are moved over the elongated hole relative to the first connecting means, that the free end portions of the first connecting means are now respectively preceded by the support areas of the second connecting means.
- the first connection means are tightened towards the closure device.
- the widened end region is pressed against the support surface of the second connection device and generates a contact pressure between the widened end region and the support region of the second connection device and thus a frictional connection between the grinding container and the closure device, whereby the grinding container is fully drawn to the closure device and thus firm and sealed can be closed with this.
- the first connecting device that is to say the bolt with the broadened mushroom-like end region, can for example be designed such that it can be easily removed from the respective hydraulic cylinder.
- the bolt is guided in a receptacle and bolted to the hydraulic cylinder.
- first connecting device is assigned its own hydraulic cylinder as Axialverschiebungsvorraumen, but that a plurality of first connecting means are coupled to a hydraulic cylinder and thus adjusted together.
- first connecting means are coupled to a hydraulic cylinder and thus adjusted together.
- three bolt-shaped first connecting devices are each assigned to a common hydraulic cylinder.
- each of these elements are assigned suitable hydraulic, pneumatic or electronic means.
- suitable hydraulic, pneumatic or electronic means For example, at least one, preferably two cooperating hydraulic cylinders are assigned to the adjusting elements.
- the rotation of the adjusting elements for opening or closing the closure system preferably takes place largely synchronously.
- the adjustment that is, the rotation of the adjusting elements and / or the application of the frictional connection by the Axialverschiebungsvorraumen can also be done pneumatically and / or electronically.
- the invention further relates to a method for opening and closing a ball mill, wherein the ball mill comprises a horizontally arranged grinding container with an end-side opening, which is closable with a closure device.
- the ball mill further comprises a closure system with at least one rotatable, at least partially annular adjusting element with first connecting devices on the closure device or with second connecting devices on the grinding container.
- the ball mill comprises a closure system according to the first or second embodiment described above.
- the first and the second connecting device engage in alignment with one another or the first connecting devices engage in alignment through the second connecting device or the second connecting device engage in alignment through the first connecting devices.
- the at least one adjusting element is transferred to a closed locking position.
- the first and second connecting devices are rotated against each other.
- adhesion-producing means By means of adhesion-producing means, a frictionally clamped operative connection between the closure device and the grinding container is produced.
- the at least one adjusting element is rotated in the first direction of rotation and a frictional connection between the closure device and the grinding container is produced.
- the adhesion between the Closing device and the grinding container dissolved and the adjusting element in a second opposite direction, opposite to the first direction of rotation, twisted.
- the grinding container is moved in the axial direction and indeed away from the closure device.
- the first and second connecting means which are aligned with one another or arranged in a cross-section, are pulled apart and spaced from one another.
- the four largely quarter-shaped adjusting elements are arranged on the outer edge of Mahl electerflansches and cover, for example, each an angle between 75 ° and 85 °, in particular an angle of about 80 °. Between each adjacent about 80 ° covering adjusting elements is in each case an approximately 10 ° adjustment. This serves to provide the necessary space for the rotatable adjustment of the adjusting elements. In the illustrated embodiment, for example, a rotation of the adjusting takes place by about 2 °. The necessary rotation can be varied and depends in particular on the distance between the passage region and the support region of the second adjustment elements.
- first and second connection devices can be adapted both in the first and in the second described embodiment.
- the number is increased accordingly to ensure a solid, secure and sealed attachment.
- the closure system is a quick-acting closure via which the movable grinding container can be quickly and easily, in particular without, attached to the fixed closure device, in particular to a fixed bearing block in which the closure device is still associated with an agitator, a corresponding drive and optionally further components high manual effort, on and can be flanged off.
- FIG. 1 shows a schematic cross section through a ball mill 1.
- the cylindrical grinding container 3 is mounted horizontally rotatable.
- the material to be ground 5 is filled in the grinding container 3.
- the Mahlgutzugabevorraum 4 is usually associated with a first circular end wall (not shown).
- In the interior of the grinding container 3 are so-called grinding balls 6 or other suitable grinding aids.
- the material to be ground 5 is ground by the grinding balls 6 and thus crushed.
- the grinding balls 6 are retained on the grinding material removal device 7 and remain in the grinding container 3.
- FIG. 2 shows a schematic longitudinal section through an agitator ball mill 9.
- This also includes a horizontally mounted grinding container 3.
- the first end wall 10 is a Mahltownt fortunevoriques 7 associated with separation system 8.
- the other second end wall 11 of the grinding container 3 is open and comprises a Mahl aserflansch 12.
- the open end wall 11 of the grinding container 3 is closed with a lid 13 with cover flange 13 *.
- On the cover 13 sealing elements are arranged on the container side for sealing attachment.
- the lid 13 is further assigned the Mahlgutzugabevortechnik 4, is introduced via the material to be ground 5 in the grinding container 3.
- the grinding container 3 is filled with grinding balls 6 and additionally comprises stirring elements 14, which ensure the intensive movement of the grinding balls 6, while for example a mill base suspension 5 * is continuously pumped through the grinding chamber of the grinding container 3.
- the stirring elements 14 are arranged, for example, on a common drive shaft 15, which is driven by a suitable drive means 16.
- the drive means 16 is for example an electric motor 17 and is arranged on the outside of the lid 13.
- FIGS. 3 to 10 show different views and detail of a first embodiment of a closure system of a ball mill according to the invention.
- FIG. 3 shows a section of a horizontally mounted cylindrical grinding container 20, in particular the region of the open second end wall 21 with the Mahl awareerflansch 22, and FIG. 5 shows a detail of this.
- Mahl interchangeerflansch 22 a ring 23 is arranged with an external toothing on the cover side.
- the ring 23 is fastened, for example, to the Mahl variouserflansch 22 via screw 26.
- the distance between the center of the ring 23 and the point closest to it in the outer tooth gaps 25 is preferably identical to the radius of the Mahl interchangeerflansches 22. That is, the external teeth 24 protrude beyond the grinding vessel flange 22.
- the outer teeth 24 have, for example, an extensive cuboid shape.
- the mean distance A 24 between two outer teeth 24 and the average width B 25 of an outer tooth space 25 corresponds at least to the width B 24 of an outer tooth 24.
- Wedge elements 27 are furthermore arranged on the container side of the outer teeth 24. Looking at the wedge elements 27 from the container side seen from their thickness then increases perpendicular to the plane of the open end 21 in each case in a clockwise direction. When closing the open end 21 with the lid 30, these wedge elements 27 are used to produce a frictional connection between grinding container 20 and cover 30, which in connection with the FIGS. 7 to 10 will be explained in more detail.
- FIG. 4 shows a lid 30 for closing the open second end wall 21 of the grinding container 20 and FIG. 6 shows a detail of this.
- the lid 30 has a cover flange 32. Above the cover flange 32, a large, rotatable adjusting ring 33 with internal teeth of inwardly directed internal teeth 34 is arranged. In particular, the inner teeth 34 are disposed in front of the cover flange 32 such that a free space 36 exists between the inner teeth 34 and the cover flange 32.
- the inner teeth 34 have, for example, an extensive cuboid shape.
- the mean distance A 34 between two inner teeth 34 and the mean width B 35 of an inner tooth space 35 corresponds at least to the width B 34 of the inner teeth 34.
- the width B 24 of the outer teeth 24 corresponds approximately to the width B 34 of the inner teeth 34 and in particular is the mean distance A 34 between two inner teeth 34 at least slightly larger than the width B 24 of the outer teeth 24.
- the average distance A 24 between two outer teeth 24 is at least slightly greater than the width B 34 of the inner teeth 34th
- wedge elements 37 are further arranged on the cover side of the inner teeth 34 . If one considers the wedge elements 37 as viewed from the container side, then their thickness increases perpendicularly to the plane of the open end face 21 in the counterclockwise direction in each case. When closing the open end 21 of the grinding container 20 with the lid 30, these wedge elements 37 together with the wedge elements 27 of the outer teeth 24 of the Mahl alternerflansch 22 arranged ring 23 cause the production of a non-positive connection, since they increase the contact pressure in addition.
- the hydraulic cylinders 38 are attached to a supporting substructure (not shown) of the ball mill or agitator ball mill.
- the grinding container 20 is mounted horizontally and is moved up for closing by the cover 30 thereto.
- the adjusting ring 33 must be in a working position AP according to FIG. 7 are located so that the outer teeth 24 of the arranged on Mahl electerflansch 22 ring 23 in one of the inner tooth spaces 35 between the inner teeth 35 of the adjusting 33 of the lid 30 or pushed through (see also FIG. 8 ).
- the outer teeth 24 are pushed so close to the cover 30 that they largely abut the cover flange 32 or optionally on a cover flange 32 associated with the sealing element or the like.
- the first hydraulic cylinder 38-1 is extended and the opposite second hydraulic cylinder 38-2 retracted.
- the adjusting ring 33 is rotated. Seen from the container side of the adjusting ring rotates clockwise. By the rotation of the adjusting ring 33, the inner teeth 34 preferably push completely in front of the outer teeth 24. That is, in the locking position, the outer teeth 24 are arranged completely in the free space 36 between the inner teeth 34 and the cover flange 32. By widening in a clockwise direction wedge elements 27 of the outer teeth 24 and the widening counterclockwise wedge elements 37 of the outer teeth 34, an additional frictional connection is generated, so that the grinding container 20 is sealed with the lid 30.
- a force is generated in the direction of the longitudinal axis of the ball mill or the grinding container 30 and thus a firm connection between the Mahl alternerflansch 22 and the cover flange 32.
- the adjusting ring 33 is supported on the cover flange 32.
- the wedge elements 27 of the outer teeth 24 are preferably made of a different material than the wedge elements 37 of the outer teeth 34, in particular a combination of materials with the lowest possible static friction is selected.
- the wedge members 37 of the inner teeth 34 are made of steel and the wedge members 27 of the outer teeth 24 are made of brass.
- other suitable material combinations are conceivable.
- FIG. 9 shows a section AA through a used on the lid 30 grinding container 20 in the region of an internal tooth 34th
- FIG. 10 shows the arrangement according to FIG. 7 in which the adjusting ring 33 is in the locking position VP, wherein the first hydraulic cylinder 38-1 retracted and the opposite second hydraulic cylinder 38-2 is extended.
- the outer teeth 24 are in this case arranged in the free spaces 26 between the inner teeth 34 of the adjusting ring 33 and the cover flange 32 and via the wedge elements 37, 27 (not visible, cf. FIGS. 6 . 7 ), the non-positive sealing attachment of the lid 30 is made on the grinding container 20.
- the adjusting ring 33 is rotated counterclockwise by the first hydraulic cylinder 38-1 extended and the opposite second hydraulic cylinder 38-2 retracted. As a result, the closure system returns to a working position AP FIG.
- the ball mill with a closure system according to the illustrated first embodiment is suitable for the inventive method for opening and closing of ball mills.
- the internal tooth spaces 35 are part of a rotatable adjusting ring 33 and represent the first connection means of the closure device, that is the lid 30, the external teeth 24 associated with Mahl hereerflansch 22 represent the second connecting means on the grinding container 20
- the external teeth 24 reach through the internal tooth gaps 35.
- the adjusting ring 33 is transferred into the closed locking position VP.
- both the inner teeth 34 and the outer teeth 24 wedge elements 37, 27 are assigned as a means of adhesion producing means which cause a frictionally clamped operative connection between the lid 30 and the grinding container 20 in the locking position VP.
- the cover flange 32 comprises two upper and two lower centering pins 39a, 39b, which respectively point in the direction of the grinding container 20. If the grinding container 20 is pushed up against the cover 30, the centering pins 39a, 39b engage in corresponding holes in the grinding container flange 22 and the centering pins 39a, 39b are guided into the latter.
- FIGS. 11 to 17 show different views and detail of a second embodiment of a ball mill according to the invention with closure system.
- FIGS. 11 and 12 show a frontal view and a side view of a lid 50.
- the lid 50 includes a cover flange 51, which is associated with a plurality of first connecting means 52.
- the first connecting devices 52 are in particular designed as bolts 53 with a mushroom-head-widened end region 54.
- the widened end region 54 of the first connection devices 52 is in each case formed on the side of the cover 50 facing the grinding container 60.
- the other end of the respective bolt 53 is in each case connected to a hydraulic cylinder 55, via which the bolt 53 can be displaced parallel to the longitudinal axis of the grinding container 60.
- FIG. 13 shows a plan view of Mahl thereerflansch 62 of a grinding container 60 as seen from the container side.
- Each adjusting segment 63 comprises six second connecting devices 65, which are accordingly part of the respective adjusting segment 63.
- the second connection devices 65 each comprise slot bores which connect a passage region 66 to a support region 67 for the widened end region 54 of the first connection devices 52.
- the bolt rod 53 of the first connecting device 52 itself is always free in the slot hole, the passage area 66 and the support area 67.
- the grinding container flange 62 comprises corresponding passage openings (not shown) for the first connecting devices 52.
- FIG. 11 is compared to the FIGS. 12 and 13 shown reduced.
- the diameter of Mahl alternerflansch 62 and cover flange 51 are at least largely identical
- FIG. 14 shows a mounted on the cover 50 grinding container 60, in which the Verstellsegmente 63 are in the working position AP and
- FIG. 15 shows a raised to the lid 50 grinding container 60, in which the Verstellsegmente 63 are in locking position VP.
- FIGS. 16 and 17 each show detail views to, in particular the area at which the Verstellsegmente 63-1 and 63-4 are largely adjacent.
- the first connecting means 52 pass through the passage openings (not shown) of Mahl alternerflansches 62 and the respective passage areas 66 of the second connecting means 65 on the Verstellsegmenten 63.
- the bolts 53 are in particular adjusted so that the Mushroom-like widened end regions 54 protrude beyond the adjusting segments 63 on the side facing the grinding container 60, after the grinding container 60 has been moved as close as possible to the cover 50 for closing. This is especially good in FIG. 16 to recognize.
- the four adjusting segments 63-1 to 63-4 are each assigned two hydraulic cylinders 64, 64-1a and 64-1b etcetera, which effect a targeted rotation of the adjusting segments 63.
- the adjusting segment 63-1 is transferred in the counterclockwise direction into the locking position VP.
- the adjusting segment 63-2 is transferred by a clockwise rotation in the locking position VP.
- the adjusting segment 63-3 By extending the hydraulic cylinder 64-3b and shortening the hydraulic cylinder 64-3a, the adjusting segment 63-3 is transferred counterclockwise to the locking position VP, and by extending the hydraulic cylinder 64-4b and shortening the hydraulic cylinder 64-4a, the adjusting segment 63-4 passes a clockwise rotation in the locked position VP transferred.
- the adjustment of the four adjusting segments 63-1 to 63-4 by the hydraulic cylinder 64 is preferably controlled jointly and takes place largely synchronously. That means the four largely Quarter-ring-shaped adjusting segments are each converted into their closed locking position by rotation in or counterclockwise.
- two of the Verstellsegmente 63-2 and 63-4 rotate clockwise and the other two Verstellsegmente 63-1 and 63-3 rotate counterclockwise when the Verstellsegmente be transferred from the working position to the locking position.
- the hydraulic cylinders 64 are arranged so that all adjusting segments 63 rotate in a common direction of rotation. It is important here that the mushroom-like widened end regions 54 of the first connecting devices 52 project freely beyond the adjusting segments 63 during the rotation of the adjusting segments 63.
- the rotation of the adjusting segments 63-1 to 63-4 is additionally guided by guided in elongated holes 70 guide screws 71.
- the first connecting means 52 and the second connecting means 65 are rotated against each other.
- the second connection devices 65 have been rotated relative to the first connection devices 52 such that the mushroom-like widened end regions 54 of the first connection devices 52 are now arranged directly on the support regions 67 of the second connection devices 65.
- the first connecting means 52 are withdrawn. This movement is limited by the widened end regions 54 of the first connection devices 52 and the support regions 67 of the second connection devices 65. In particular, a frictional connection between the mushroom-like widened end regions 54 of the first connection devices 52 and the support regions 67 of the second connection devices 65 is generated. That is, the hydraulic cylinders 55 form the adhesion-producing means, via which a frictionally clamped operative connection between the cover 50, in particular the cover flange 51, and the grinding container 60, in particular the Mahl alternerflansch 62, is formed.
- FIGS. 11 and 13 also indicated the arrangement of centering.
- the cover flange 51 comprises two pointing in the direction of the grinding container 60 centering pin 59. These engage in corresponding holes (not shown) of Mahl alternerflansches 62 and are guided in this.
- the adjusting segments 63-2 and 63-3 In alignment with the holes in the grinding container flange 62, the adjusting segments 63-2 and 63-3 have oblong holes 69.
- the oblong holes 69 are necessary so that despite centering a rotation of Verstellsegmente 63-2 and 63-3 is possible.
- FIG. 13 shows the arrangement of the centering pins 59 of the cover flange 51 in the oblong holes 69 of the adjusting segments 63-2 and 63-3.
- FIG. 13 shows the arrangement of the centering pins 59 of the cover flange 51 in the oblong holes 69 of the adjusting segments 63-2 and 63-3.
- FIG. 13 shows the adjustment segments 63 in working position AP and illustrates that the centering pins 59, the rotation of the Verstellsegmente 63 for taking the locking position VP (see. FIGS. 15 and 17 ) do not hinder.
- the oblong hole 69a allows a clockwise rotation of the adjusting segment 63-2
- the oblong hole 69b allows the adjusting segment 63-3 to rotate counterclockwise.
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Description
Die vorliegende Erfindung eine Kugelmühle mit Verschlusssystem und ein Verfahren zum Öffnen und Verschließen von Kugelmühlen gemäß den Merkmalen des Oberbegriffes der Ansprüche 1 und 12.The present invention relates to a ball mill with closure system and a method for opening and closing ball mills according to the features of the preamble of
Die Erfindung bezieht sich auf große, horizontal liegend ausgerichtete Kugelmühlen mit einem Verschlusssystem . Die Kugelmühle ist ein Gerät zur Grob-, Fein- und Feinstzerkleinerung oder Homogenisierung von Mahlgut. Sie besteht aus einem in Rotation versetzten Mahlraum, in dem Mahlgut durch Mahlkörper zerkleinert wird. Kugelmühlen sind in der Regel aus einem horizontal drehbar gelagerten annähernd kreiszylindrischen Mahlbehälter aufgebaut. Befüllt werden die Mühlen durch eine zentrale Öffnung in einer der Stirnwände. Der Austrag ist von der Bauform abhängig und erfolgt beispielsweise durch Schlitze in der Mahlraumwand am Mühlenende, wobei die Mahlkörper zurückgehalten werden.The invention relates to large, horizontally oriented ball mills with a closure system. The ball mill is a device for coarse, fine and fine crushing or homogenization of regrind. It consists of a rotating grinding chamber in which ground material is comminuted by grinding media. Ball mills are usually constructed of a horizontally rotatably mounted approximately circular cylindrical grinding container. The mills are filled by a central opening in one of the end walls. The discharge depends on the design and takes place, for example, through slots in the grinding chamber wall at the mill end, with the grinding bodies being retained.
Eine Sonderform der Kugelmühle ist die Rührwerkskugelmühle. Rührwerkskugelmühlen bestehen aus einem vertikal oder horizontal angeordneten, meist annähernd zylindrischen Mahlbehälter, der zu 70 - 90 % mit Mahlkörpern gefüllt ist. Der Mahlbehälter ist bei Rührwerkskugelmühlen in der Regel stationär, nicht drehend gelagert. Ein Rührwerk mit geeigneten Rührelementen sorgt für die intensive Bewegung der Mahlkörper. Die Mahlgutsuspension wird kontinuierlich durch den Mahlraum gepumpt. Dabei werden die suspendierten Feststoffe durch Prall- und Scherkräfte zwischen den Mahlkörpern zerkleinert bzw. dispergiert. Am Austrag der Mühle erfolgt die Trennung von Mahlgut und Mahlkörpern mittels eines geeigneten Trennsystems.A special form of the ball mill is the agitator ball mill. Agitator ball mills consist of a vertically or horizontally arranged, usually approximately cylindrical grinding container, which is filled to 70 - 90% with grinding media. The grinding container is usually stationary in stirred ball mills, not rotatably mounted. An agitator with suitable stirring elements ensures the intensive movement of the grinding media. The millbase suspension is pumped continuously through the grinding chamber. The suspended solids are crushed or dispersed by impact and shear forces between the grinding media. At the discharge of the mill, the separation of regrind and grinding media by means of a suitable separation system.
Eine Kugelmühle wird beispielsweise in
Weitere Ausführungsformen von Kugelmühlen, bei denen der Deckel jeweils über Gewindebolzen aufgeschraubt wird, sind in der
Der Deckel großer Mühlen, beispielsweise von Kugelmühlen oder Rührwerkskugelmühlen, mit einem Durchmesser des Mahlbehälters von mehreren Metern, weist aufgrund seiner Größe ein hohes Gewicht auf, was das Verschließen des Mahlbehälters erschwert. Im Falle einer Rührwerkskugelmühle sind das Rührwerk und der Antrieb in der Regel an dem Deckel angeordnet, wodurch dieser noch schwerer und schlechter zu handhaben ist. Der Deckel muss aber immer wieder möglichst schnell und einfach entfernt werden können, um beispielsweise den Innenraum des Mahlbehälters zu reinigen, defekte Rührmittel des Rührwerks auszutauschen, defekte und / oder verschlissene Teile der Mahlbehälterauskleidung auszuwechseln, die Mahlkugeln im Mahlbehälter auszutauschen etcetera. Aus diesem Grund sind Kugelmühlen bekannt, bei denen der Mahlbehälter horizontal verschieblich gelagert ist und vom Deckel weggefahren werden kann. Derartige und ähnliche Mühlen sind beispielsweise aus der
Der Erfindung liegt die Aufgabe zugrunde, eine Verschlussvorrichtung für eine Kugelmühle bereitzustellen, mit der der Deckel sicher, fest und abdichtend auf der Kugelmühle befestigt werden kann und wobei der Deckel schnell und einfach von dem Mahlbehälter entfernt werden kann, um einen leichten und einfachen Zugang zum Innenraum des Mahlbehälters zu gewähren. Weiterhin liegt die Aufgabe zugrunde, ein Verfahren zum einfachen, schnellen und sicheren Verschließen und Öffnen einer Kugelmühle bereitzustellen.The invention has for its object to provide a closure device for a ball mill with which the lid can be securely, firmly and sealingly mounted on the ball mill and the lid can be quickly and easily removed from the grinding container, for easy and easy access to the Interior of the grinding container to grant. Furthermore, the object is to provide a method for easy, quick and secure closing and opening a ball mill.
Die obigen Aufgaben werden durch eine Kugelmühle mit Verschlusssystem und ein Verfahren zum Öffnen und Verschließen von Kugelmühlen gelöst, die die Merkmale in den Patentansprüchen 1 und 12 umfassen. Weitere vorteilhafte Ausgestaltungen werden durch die Unteransprüche beschrieben.The above objects are achieved by a ball mill with locking system and a method for opening and closing ball mills comprising the features in
Die Erfindung betrifft eine Kugelmühle mit Verschlusssystem mit einem horizontal oder vertikal gelagerten Mahlbehälter. Der Begriff Kugelmühle wird im Rahmen der Anmeldung sowohl für Kugelmühlen mit einem rotierenden Mahlbehälter als auch für Rührwerkskugelmühlen mit einem nicht drehenden Mahlbehälter und Rührwerkzeugen verwendet. Bei Rührwerkskugelmühlen kann der Mahlbehälter drehend als auch nicht drehend gelagert sein. Der Mahlbehälter weist eine stirnseitige Öffnung auf. Insbesondere handelt es sich bei dem Mahlbehälter um einen einseitig offenen Hohlzylinder, der liegend angeordnet ist und an einem der freien Enden eine kreisrunde Öffnung aufweist. Andere Geometrien des Mahlbehälters, beispielsweise Behälter mit einem weitgehend symmetrisch polygonen, insbesondere einem achteckigen Querschnitt oder ähnlichem sind ebenfalls denkbar und sollen von der Erfindung umfasst sein. Die Öffnung wird mit einer Verschlussvorrichtung, insbesondere mit einem Deckel, verschlossen. Hierfür umfasst die Verschlussvorrichtung einen ersten Flansch mit ersten Verbindungseinrichtungen. Die stirnseitige Öffnung des Mahlbehälters umfasst einen zweiten Gegenflansch mit zweiten Verbindungseinrichtungen. Die Verschlussvorrichtung kann über die ersten und die zweiten Verbindungseinrichtungen kraftschlüssig am Mahlbehälter befestigt werden.The invention relates to a ball mill with closure system with a horizontally or vertically mounted grinding container. The term ball mill is used in the context of the application both for ball mills with a rotating grinding container and for stirred ball mills with a non-rotating grinding container and stirring tools. In stirred ball mills, the grinding container can be mounted rotating or not rotating. The grinding container has an end opening. In particular, the grinding container is a hollow cylinder which is open on one side and which is arranged horizontally and has a circular opening at one of the free ends. Other geometries of the grinding container, for example, containers with a substantially symmetrical polygonal, in particular an octagonal cross-section or the like are also conceivable and should be encompassed by the invention. The opening is closed with a closure device, in particular with a lid. For this purpose, the closure device comprises a first flange with first connection means. The front opening of the grinding container comprises a second counter flange with second connecting means. The closure device can be fixed in a force-locking manner to the grinding container via the first and the second connecting devices.
Erfindungsgemäß sind die ersten oder die zweiten Verbindungseinrichtungen jeweils Bestandteil mindestens eines drehbaren, zumindest teilringförmigen Verstellelementes. Wenn im Folgenden von dem Verstellelement in Einzahl gesprochen wird, soll dies auch eine Mehrzahl von drehbaren, teilringförmigen Verstellelementen umfassen, insbesondere eine Mehrzahl von Verstellelementen, die zusammen weitgehend eine Ringform bilden.According to the invention, the first or the second connecting devices are each part of at least one rotatable, at least partially annular adjusting element. If in the following is spoken of the adjustment in a single number, this should also include a plurality of rotatable, part-ring-shaped adjusting elements, in particular a plurality of adjusting elements, which together form a substantially annular shape.
Das Verstellelement kann eine offene Arbeitsposition einnehmen, in der die ersten und zweiten Verbindungseinrichtungen lose ineinander greifen. Durch Rotation in einer ersten Drehrichtung wird das mindestens eine, zumindest teilringförmige Verstellelement in eine geschlossene Verriegelungsposition überführt. In dieser zweiten geschlossenen Verriegelungsposition sind die ersten und zweiten Verbindungseinrichtungen gegeneinander verdreht. Insbesondere sind die ersten oder die zweiten Verbindungseinrichtungen gegenüber der ersten Arbeitsposition verdreht. Durch Kraftschluss herstellende Mittel wird eine kraftschlüssig geklemmte Wirkverbindung zwischen der Verschlussvorrichtung und dem Mahlbehälter ausgebildet.The adjusting element can assume an open working position, in which the first and second connecting devices loosely engage each other. By rotation in one the first direction of rotation, the at least one, at least partially annular adjustment is transferred to a closed locking position. In this second closed locking position, the first and second connecting devices are rotated against each other. In particular, the first or the second connecting devices are rotated relative to the first working position. By means of adhesion producing means a force-locking clamped operative connection between the closure device and the grinding container is formed.
Bei der Rotation des Verstellelementes handelt es sich um eine Drehbewegung von nur wenigen Grad, beispielsweise rotiert das Verstellelement um einen Drehwinkel zwischen 5° und 20°, insbesondere um ca. 10° - 15°. Durch die Rotation des Verstellelementes in Kombination mit Kraftschluss herstellenden Mitteln werden die Verschlussvorrichtung und der Mahlbehälter in der Endlage axial verpresst, so dass die Verschlussvorrichtung abdichtend am Mahlbehälter befestigt ist.During the rotation of the adjusting element is a rotational movement of only a few degrees, for example, the adjusting rotates by a rotation angle between 5 ° and 20 °, in particular by about 10 ° - 15 °. By the rotation of the adjusting element in combination with adhesion-producing means, the closure device and the grinding container are axially compressed in the end position, so that the closure device is sealingly attached to the grinding container.
Der Mahlbehälter ist vorzugsweise horizontal beweglich, während die Verschlussvorrichtung weitgehend ortsfest angeordnet ist. Zum Befestigen der Verschlussvorrichtung am Mahlbehälter wird dieser in eine erste Verschließposition verfahren, in der die ersten Verbindungseinrichtungen der Verschlussvorrichtung und die zweiten Verbindungseinrichtungen des Mahlbehälterflansches lose ineinander greifen beziehungsweise in der die zweiten Verbindungseinrichtungen des Mahlbehälterflansches durch die ersten Verbindungseinrichtungen der Verschlussvorrichtung durchgreifen. Anschließend erfolgt die Verriegelung durch die Rotation des Verstellelementes und die Kraftschluss herstellenden Mittel. Um den Mahlbehälter beispielsweise zu reinigen oder um die Mahlkörper zu entnehmen etcetera, wird die Verriegelung zwischen dem Mahlbehälter und der Verschlussvorrichtung gelöst, indem das Verstellelement in Gegenrichtung zur ersten Drehrichtung rotiert und der Kraft- und / oder Formschluss über die den Kraftschluss herstellenden Mittel aufgehoben wird. Nach der Rotation des Verstellelementes in Gegenrichtung sind die ersten und zweiten Verbindungseinrichtungen so angeordnet, dass sie nur lose ineinander greifen. Durch horizontales Verfahren des Mahlbehälters von der Verschlussvorrichtung weg in eine Wartungsposition, wird ein einfacher Zugang in den Innenraum des Mahlbehälters ermöglicht.The grinding container is preferably horizontally movable, while the closure device is arranged largely stationary. For fastening the closure device to the grinding container, the latter is moved into a first closing position, in which the first connection devices of the closure device and the second connection devices of the grinding container flange loosely engage one another or in which the second connection devices of the grinding container flange pass through the first connection devices of the closure device. Subsequently, the locking is carried out by the rotation of the adjusting element and the adhesion-producing means. In order to clean the grinding container, for example, or to remove the grinding media etcetera, the locking between the grinding container and the closure device is achieved by rotating the adjustment in the opposite direction to the first direction of rotation and the force and / or positive connection on the means producing the adhesion is lifted , After the rotation of the adjusting element in the opposite direction, the first and second connecting means are arranged so that they only loosely engage with each other. By moving the grinding container horizontally away from the closure device into a maintenance position, easy access into the interior of the grinding container is made possible.
Zur Verstellung des mindestens einen drehbaren, zumindest teilringförmigen Verstellelementes durch Rotation ist diesem mindestens ein geeignetes hydraulisches, pneumatisches oder / oder elektronisches Verstellmittel, insbesondere mindestens eine Hydraulikvorrichtung, zugeordnet. Weiterhin ist gemäß einer bevorzugten Ausführungsform vorgesehen, dass dem Flansch und dem Gegenflansch Zentriermittel zugeordnet sind, die eine korrekte Ausrichtung der Verschlussvorrichtung am Mahlbehälter erzwingen und somit auch ein Verkeilen der ersten und zweiten Verbindungseinrichtungen verhindern. Beispielsweise umfasst der Flansch einen Zentrierbolzen der in einer korrespondierenden Bohrung des Gegenflansches eingreift und geführt ist. Vorzugsweise sind mindestens zwei Zentrierbolzen vorgesehen, damit der Mahlbehälter und die Verschlussvorrichtung beim Zusammenführen sauber fluchten. Weitere dem Fachmann bekannte Zentriermittel sollen ebenfalls umfasst sein.For the adjustment of the at least one rotatable, at least partially annular adjusting element by rotation of this at least one suitable hydraulic, pneumatic or / or electronic adjusting means, in particular at least one hydraulic device assigned. Furthermore, it is provided according to a preferred embodiment, that the flange and the mating flange are associated with centering, which force a correct orientation of the closure device on the grinding container and thus prevent wedging of the first and second connection means. For example, the flange comprises a centering bolt which engages in a corresponding bore of the mating flange and is guided. Preferably, at least two centering pins are provided so that the grinding container and the closure device are aligned properly during the merging. Other centering means known to those skilled in the art are also to be included.
Gemäß einer ersten Ausführungsform der Erfindung sind die ersten Verbindungseinrichtungen der Verschlussvorrichtung Bestandteil eines drehbaren, ringförmigen Verstellelementes. In einer ersten offenen Arbeitsposition des Verstellelementes befinden sich die ersten Verbindungseinrichtungen in einer ersten offenen Stellung fluchtend zu den zweiten Verbindungseinrichtungen. Wird der Mahlbehälter nun horizontal, entlang seiner Längsachse in Richtung der Verschlussvorrichtung verschoben, so greifen die zweiten Verbindungseinrichtungen des Mahlbehälters in die ersten Verbindungseinrichtungen der Verschlussvorrichtung locker ein beziehungsweise greifen durch diese hindurch. Durch Rotation des Verstellelementes wird dieses in die Verriegelungsposition überführt. Dabei werden die ersten Verbindungseinrichtungen in eine zweite, zumindest teilweise geschlossene Stellung verdreht. In der zweiten Verriegelungsposition des Verstellelementes sind die ersten und die zweiten Verbindungseinrichtungen zumindest teilweise gegeneinander verdreht. Vorzugsweise sind die ersten und die zweiten Verbindungseinrichtungen soweit gegeneinander verdreht, dass sie nicht mehr parallel zur Längsachse des Mahlbehälters fluchten, sondern zumindest weitgehend nebeneinander angeordnet sind.According to a first embodiment of the invention, the first connection means of the closure device are part of a rotatable, annular adjusting element. In a first open working position of the adjusting element, the first connecting devices are in a first open position in alignment with the second connecting devices. If the grinding container is now displaced horizontally along its longitudinal axis in the direction of the closure device, then the second connection devices of the grinding container loosely engage with or engage through the first connection devices of the closure device. By rotation of the adjusting element, this is transferred to the locking position. In this case, the first connecting means are rotated in a second, at least partially closed position. In the second locking position of the adjusting element, the first and the second connecting devices are at least partially rotated against each other. Preferably, the first and the second connection means are rotated against each other so far that they are no longer aligned parallel to the longitudinal axis of the grinding container, but at least largely arranged side by side.
Das drehbare, ringförmige Verstellelement ist beispielsweise als Außenring ausgebildet, der dem ersten Flansch der Verschlussvorrichtung drehbar zugeordnet ist. Der Außendurchmesser des Außenrings ist vorzugsweise größer als der Außendurchmesser des ersten Flansches ausgebildet. Gemäß einer alternativen Ausführungsform ist der Außendurchmesser des Außenrings vorzugsweise identisch zum Außendurchmesser des ersten Flansches ausgebildet. Der Außenring umfasst nach innen gerichtete erste Zähne, das heißt die ersten Zähne des Außenrings sind zum Ringmittelpunkt des Außenrings hin gerichtet. Insbesondere sind eine Mehrzahl von identisch ausgebildeten ersten Zähnen gleichmäßig beabstandet am Innendurchmesser des Außenrings angeordnet, so dass diese eine Art inneren Zahnkranz ausbilden. Die Zwischenräume zwischen den ersten Zähnen bilden jeweils die ersten Verbindungseinrichtungen. Zwischen den ersten Zähnen und dem ersten Flansch ist zumindest bereichsweise mindestens ein Freiraum ausgebildet. Dieser Freiraum ist vorzugsweise so groß ausgestaltet, dass die zweiten, nachfolgend beschriebenen Zähne des Mahlbehälterflansches vollständig in die Zwischenräume zwischen den ersten Zähnen eingeschoben werden können. Alternativ können die ersten Zähne einen Hinterschnitt zum ersten Flansch hin ausgebildet haben. Die zweiten Verbindungseinrichtungen überragen bereichsweise den Außendurchmesser des Mahlbehälterflansches. Insbesondere sind die zweiten Verbindungseinrichtungen als nach außen gerichtete zweite Zähne ausgebildet. Am Mahlbehälterflansch ist eine Art äußeren Zahnkranz angeordnet. Die zweiten Zähne sind derart dimensioniert, dass sie in einer ersten Arbeitsposition durch die Horizontalverschiebung des Mahlbehälters in die Zwischenräume zwischen den ersten Zähnen, das heißt zwischen die nach innen gerichteten ersten Zähne des Verstellelementes der Verschlussvorrichtung eingeschoben bzw. durchgeschoben werden können. Dementsprechend werden zweite Verbindungseinrichtungen in erste Verbindungseinrichtungen, die Bestandteil des Verstellelementes der Verschlussvorrichtung sind, eingeschoben. Hierzu wird der Mahlbehälter soweit an die Verschlussvorrichtung herangefahren, dass die zweiten Verbindungeinrichtungen weitgehend am Flansch der Verschlussvorrichtung anliegen.The rotatable, annular adjustment element is designed, for example, as an outer ring, which is assigned to be rotatable with the first flange of the closure device. The outer diameter of the outer ring is preferably larger than the outer diameter of the first flange. According to an alternative Embodiment, the outer diameter of the outer ring is preferably formed identically to the outer diameter of the first flange. The outer ring comprises inwardly directed first teeth, that is, the first teeth of the outer ring are directed to the ring center of the outer ring out. In particular, a plurality of identically formed first teeth are arranged evenly spaced on the inner diameter of the outer ring, so that they form a kind of inner sprocket. The spaces between the first teeth each form the first connection means. Between the first teeth and the first flange at least partially free space is formed at least partially. This clearance is preferably designed so large that the second teeth of the Mahlbehälterflansches described below can be fully inserted into the spaces between the first teeth. Alternatively, the first teeth may have formed an undercut to the first flange. The second connecting devices project beyond the outer diameter of the Mahlbehälterflansches in areas. In particular, the second connection devices are designed as outwardly directed second teeth. At Mahlbehälterflansch a kind of outer sprocket is arranged. The second teeth are dimensioned such that they can be pushed or pushed through in a first working position by the horizontal displacement of the grinding container in the spaces between the first teeth, that is between the inwardly directed first teeth of the adjusting element of the closure device. Accordingly, second connecting devices are inserted into first connecting devices, which are part of the adjusting element of the closure device. For this purpose, the grinding container is moved up to the closure device so far that the second connection devices abut substantially on the flange of the closure device.
Durch Rotation des Verschlusselementes in eine erste Drehrichtung wird die Verriegelungsposition eingestellt. Die erste Drehrichtung ist beispielsweise als verschließende Drehrichtung im Uhrzeigersinn definiert. Bei der Rotation des Verschlusselementes im Uhrzeigersinn werden die ersten Verbindungseinrichtungen gegenüber den zweiten Verbindungseinrichtungen verdreht. Insbesondere werden die ersten Zähne des drehbaren, ringförmigen Verstellelementes zumindest teilweise über die zweiten Verbindungseinrichtungen, das heißt über die nach außen gerichteten zweiten Zähne des Mahlbehälterflansches, geschoben. Die zweiten Zähne sind dann zumindest teilweise in dem Freiraum bzw. im Hinterschnitt zwischen den ersten, nach innen gerichteten Zähnen des Außenringes und dem Flansch der Verschlussvorrichtung angeordnet. Vorzugsweise überdecken die ersten Zähne die zweiten Zähne in der Verriegelungsposition des Verstellelementes weitgehend komplett.By rotation of the closure element in a first direction of rotation, the locking position is set. The first direction of rotation is defined, for example, as a closing direction of rotation in a clockwise direction. During the rotation of the closure element in the clockwise direction, the first connection means are rotated relative to the second connection means. In particular, the first teeth of the rotatable, annular adjustment element are at least partially pushed over the second connection means, that is, over the outwardly directed second teeth of the Mahlbehälterflansches. The second teeth are then at least partially arranged in the clearance or in the undercut between the first, inwardly directed teeth of the outer ring and the flange of the closure device. Preferably, the first teeth largely completely cover the second teeth in the locking position of the adjusting element.
Um einen besonders guten Kraftschluss zu erzeugen, können den zweiten Verbindungseinrichtungen auf der dem Mahlbehälter zugewandten Seite Keilelemente zugeordnet sein, die sich senkrecht zum Mahlbehälterflansch entgegen der ersten Drehrichtung des Außenrings der Verschlussvorrichtung verbreitern. Alternativ oder zusätzlich können auf der Deckelseite der ersten Zähne ebenfalls Keilelemente angeordnet sein. Die Keilelemente an den ersten Zähnen werden im Folgenden als erste Keilelemente bezeichnet und die Keilelemente an den zweiten Zähnen werden als zweite Keilelemente bezeichnet.In order to produce a particularly good frictional connection, wedge elements which widen perpendicular to the grinding container flange against the first direction of rotation of the outer ring of the closure device can be assigned to the second connecting devices on the side facing the grinding container. Alternatively or additionally, wedge elements may also be arranged on the cover side of the first teeth. The wedge elements on the first teeth are referred to below as first wedge elements and the wedge elements on the second teeth are referred to as second wedge elements.
Betrachtet man die ersten Keilelemente an den ersten Zähnen der Verschlussvorrichtung von der Behälterseite aus gesehen, dann nimmt deren Dicke senkrecht zur Ebene der offenen Stirnseite des Mahlbehälters jeweils entgegen dem Uhrzeigersinn zu. Beim Verschließen der offenen Stirnseite des Mahlbehälters mit der Verschlussvorrichtung bewirken die ersten Keilelemente zusammen mit den zweiten Keilelementen der am Mahlbehälterflansch angeordneten zweiten Zähne die Herstellung einer kraftschlüssigen Verbindung, insbesondere da durch die jeweilige Verbreiterung der ersten und zweiten Keilelemente der Anpressdruck zusätzlich erhöht wird.If the first wedge elements on the first teeth of the closure device are viewed from the container side, their thickness increases counterclockwise in each case perpendicular to the plane of the open end side of the grinding container. When closing the open end of the grinding container with the closure device cause the first wedge elements together with the second wedge elements arranged on Mahlbehälterflansch second teeth producing a non-positive connection, in particular because the respective widening of the first and second wedge elements of the contact pressure is additionally increased.
Gemäß einer Ausführungsform der Erfindung ist vorgesehen die ersten oder die zweiten Keilelemente verstellbar an den ersten bzw. zweiten Zähnen anzuordnen. Beispielsweise ist eine Verstellung über eine Langlochbefestigung oder andere geeignete Verstellmöglichkeiten realisierbar. Vorzugsweise werden die Keilelemente bei Inbetriebnahme der Kugelmühle einmal eingestellt. Alternativ und / oder zusätzlich kann vorgesehen sein, die verstellbaren Keilelemente gegebenenfalls nachzujustieren, wenn beispielsweise die Dichtelemente dünner werden, um immer einen ausreichenden Kraftschluss sicher zu stellen.According to one embodiment of the invention, it is provided that the first or the second wedge elements are adjustably arranged on the first and second teeth. For example, an adjustment via a slot fixing or other suitable adjustment can be realized. Preferably, the wedge elements are set once when commissioning the ball mill. Alternatively and / or additionally, it may be provided to readjust the adjustable wedge elements, for example, if, for example, the sealing elements become thinner in order to always ensure a sufficient frictional connection.
In diesem Zusammenhang soll auch darauf hingewiesen werden, dass es natürlich sinnvoll ist, die Keilelemente einzeln austauschbar auszuführen, so dass diese bei Beschädigung jeweils einzeln ausgetauscht werden können.In this context, it should also be noted that it makes sense, of course, the wedge elements perform individually replaceable, so that they can be replaced individually in case of damage.
Beim Einstellen der zweiten Verriegelungsposition durch Rotation des Verstellelementes erhöhen die Keilelemente den Kraftschluss zwischen den ersten nach innen gerichteten Zähnen des Außenrings des Verstellelementes der Verschlussvorrichtung und den zweiten nach außen gerichteten Zähnen des Mahlbehälterflansches. Durch die Rotation des Verstellelementes in die geschlossene Verriegelungsposition wird durch die Keilelemente ein zusätzlicher Druck in Achsrichtung des Mahlbehälters erzeugt. Vorzugsweise ist der Verschlussvorrichtung auf der Mahlbehälterseite ein Dichtelement, beispielsweise in Form einer Gummidichtung oder einer ca. 10mm bis 15mm starken Gummiplatte zugeordnet. Durch den zusätzlichen Druck in Achsrichtung wird die Gummidichtung oder Gummiplatte gestaucht und somit der Mahlbehälter gegenüber der Verschlussvorrichtung abgedichtet. Gemäß einer Ausführungsform der Erfindung handelt es sich bei den Dichtelementen um Verschleißteile.When adjusting the second locking position by rotation of the adjusting element, the wedge elements increase the frictional connection between the first inwardly directed teeth of the outer ring of the adjusting element of the closure device and the second outwardly directed teeth of the Mahlbehälterflansches. By the rotation of the adjusting element in the closed locking position, an additional pressure in the axial direction of the grinding container is generated by the wedge elements. Preferably, the closure device is assigned to the Mahlbehälterseite a sealing element, for example in the form of a rubber seal or an approximately 10mm to 15mm thick rubber plate. Due to the additional pressure in the axial direction, the rubber seal or rubber plate is compressed and thus the grinding container sealed against the closure device. According to one embodiment of the invention, the sealing elements are wearing parts.
Der Mahlbehälter inklusive Mahlbehälterflansch, die Verschlussvorrichtung und der drehbare Außenring mit den ersten Zähnen bestehen vorzugsweise aus einem ersten Material, insbesondere aus Stahl oder Edelstahl. Die Keilelemente an den zweiten Verbindungseinrichtungen bestehen vorzugsweise aus einem zweiten, anderen Material, beispielsweise aus Messing oder aus einer Kuper-Zink- Legierung etcetera. Das Material der Keilelemente wird so gewählt, dass eine möglichst geringe Haftreibung zwischen dem Material des Außenrings und dem Material der Keilelemente besteht. Aufgrund einer geringen Haftreibung, beispielsweise aufgrund einer geringen Haftreibung zwischen Messing und Stahl, kommt es bei der Rotation des Außenringes somit nicht zu einem ungewünschten Verklemmen.The grinding container including Mahlbehälterflansch, the closure device and the rotatable outer ring with the first teeth are preferably made of a first material, in particular steel or stainless steel. The wedge elements on the second connecting means are preferably made of a second, different material, for example made of brass or of a copper-zinc alloy etcetera. The material of the wedge elements is chosen so that the lowest possible static friction between the material of the outer ring and the material of the wedge elements. Due to a low stiction, for example, due to a low static friction between brass and steel, it comes with the rotation of the outer ring thus not to unwanted jamming.
Zum Verdrehen des drehbaren, ringförmigen Verstellelementes gemäß der ersten beschriebenen Ausführungsform sind beispielsweise zwei Hydraulikzylinder vorgesehen, die an dem drehbaren, ringförmigen Verstellelement und an einem die Kugelmühle tragenden Rahmen angeordnet sind und die notwendige Rotation des Verstellelementes bewirken.To rotate the rotatable, annular adjusting element according to the first described embodiment, for example, two hydraulic cylinders are provided, which are arranged on the rotatable, annular adjusting element and on a ball mill supporting frame and cause the necessary rotation of the adjusting element.
Gemäß einer zweiten Ausführungsform der Erfindung ist dem Mahlbehälterflansch eine Mehrzahl von drehbaren, teilringförmigen Verstellelementen mit zweiten Verbindungseinrichtungen zugeordnet. Vorzugsweise sind vier weitgehend viertelringförmige Verstellelemente vorgesehen. In einer offenen Arbeitsposition der Verstellelemente befinden sich die zweiten Verbindungseinrichtungen in einer ersten offenen Stellung, so dass die ersten Verbindungseinrichtungen der Verschlussvorrichtung fluchtend durch die zweiten Verbindungseinrichtungen durchgreifen können. Durch vorzugsweise gleichzeitige und gemeinsame Rotation der Verstellelemente werden die zweiten Verbindungseinrichtungen in eine zweite geschlossene Stellung überführt. Hierbei kann vorgesehen sein, dass alle Verstellelemente in eine gemeinsame Drehrichtung rotieren. Alternativ kann vorgesehen sein, dass ein Teil der Verstellelemente in Uhrzeigersinn und die anderen Verstellelemente entgegen dem Uhrzeigersinn rotieren. Den ersten Verbindungseinrichtungen sind zusätzliche Axialverschiebungsvorrichtungen zugeordnet, durch die die ersten Verbindungseinrichtungen parallel zur Mahlbehälterlängsachse verschoben werden können. Als Axialverschiebungsvorrichtung können dem Fachmann bekannte hydraulische, pneumatische oder elektrische Mittel verwendet werden. Zum Verschließen des Mahlbehälters wird dieser an die Verschlussvorrichtung herangefahren, so dass sich der Flansch und der Gegenflansch nahezu berühren. In der Regel wird der Mahlbehälter so nah an die Verschlussvorrichtung herangefahren, dass zwischen dem Mahlbehälter und der Verschlussvorrichtung ein allumfänglicher gleichmäßiger Spalt zwischen 5mm bis 40mm, vorzugsweise zwischen 10mm bis 25mm ausgebildet ist. Dabei durchgreifen die ersten Verbindungseinrichtungen die zweiten Verbindungseinrichtungen. Die ersten Verbindungseinrichtungen können anschließend oder weitgehend zeitgleich mittels ihrer jeweiligen Axialverschiebungsvorrichtungen zusätzlich in Richtung des Mahlbehälters verschoben bzw. verlängert werden. Als Axialverschiebungsvorrichtungen dienen beispielsweise Hydraulikzylinder oder andere geeignete Mittel. Die Axialverschiebungsvorrichtungen können einzeln oder gemeinsam angesteuert werden. Die Axialverschiebungsvorrichtungen stellen bei dieser zweiten Ausführungsform gleichzeitig die den Kraftschluss herstellenden Mitteln dar, wie im Folgenden dargestellt werden soll.According to a second embodiment of the invention, the Mahlbehälterflansch is associated with a plurality of rotatable, semi-annular adjusting elements with second connecting means. Preferably, four largely quarter-ring-shaped adjusting elements are provided. In an open working position of Adjustment elements are the second connection means in a first open position, so that the first connection means of the closure device can pass through the second connecting means in alignment. By preferably simultaneous and common rotation of the adjusting elements, the second connecting means are transferred to a second closed position. It can be provided that all adjusting rotate in a common direction of rotation. Alternatively, it may be provided that a part of the adjusting elements rotate in a clockwise direction and the other adjusting elements in a counterclockwise direction. The first connecting devices are assigned additional axial displacement devices, by means of which the first connecting devices can be displaced parallel to the milling container longitudinal axis. As Axialverschiebungsvorrichtung known in the art hydraulic, pneumatic or electrical means can be used. To close the grinding container this is moved up to the closure device, so that the flange and the mating flange almost touch. In general, the grinding container is moved so close to the closure device, that between the grinding container and the closure device an all-uniform gap between 5mm to 40mm, preferably formed between 10mm to 25mm. In this case, the first connection devices pass through the second connection devices. The first connection devices can then be displaced or lengthened in the direction of the grinding container in addition or largely at the same time by means of their respective axial displacement devices. As Axialverschiebungsvorrichtungen serve as hydraulic cylinders or other suitable means. The axial displacement devices can be controlled individually or jointly. The Axialverschiebungsvorrichtungen in this second embodiment simultaneously constitute the adhesion-producing means, as will be shown below.
Die ersten Verbindungseinrichtungen sind beispielsweise als hydraulisch verlängerbare Bolzen mit einem verbreiterten freien, insbesondere verbreiterten Pilzkopfähnlichem Endbereich ausgebildet. Die ersten Verbindungseinrichtungen werden, gegebenenfalls unter Mithilfe der Axialverschiebungsvorrichtungen so durch die zweiten Verbindungseinrichtungen durchgeführt, dass sich die verbreiterten freien Pilzkopfähnlichen Endbereiche hinter den zweiten Verbindungseinrichtungen, das heißt hinter den Verstellelementen am Mahlbehälterflansch, befinden. Die zweiten Verbindungseinrichtungen umfassen einen Durchtrittsbereich und einen Auflagebereich mit einer Auflagefläche für den verbreiterten Endbereich der ersten Verbindungseinrichtungen. Der Durchtrittsbereich und der Auflagebereich sind über einen mittleren Bereich miteinander verbunden. Der mittlere Bereich ist beispielsweise als Langlochbohrung ausgebildet. In der Arbeitsposition der drehbaren, teilringförmigen Verstellelemente sind die zweiten Verbindungseinrichtungen so ausgerichtet, dass beim Heranfahren des Mahlbehälters an die Verschlussvorrichtung die ersten Verbindungseinrichtungen einfach durch die Durchtrittsbereiche der zweiten Verbindungseinrichtungen durchgeschoben werden können. Durch Rotation der teilringförmigen Verstellelemente in die Verriegelungsposition werden die zweiten Verbindungseinrichtungen über das Langloch so gegenüber den ersten Verbindungseinrichtungen verschoben, dass die freien Endbereiche der ersten Verbindungseinrichtungen nunmehr jeweils den Auflagebereichen der zweiten Verbindungseinrichtungen vorgelagert sind. Mittels der Hydraulikzylinder werden die ersten Verbindungseinrichtungen zur Verschlussvorrichtung hin angezogen. Dadurch wird der verbreiterte Endbereich an die Auflagefläche der zweiten Verbindungseinrichtung angedrückt und ein Anpressdruck zwischen dem verbreiterte Endbereich und dem Auflagebereich der zweiten Verbindungseinrichtung und somit ein Kraftschluss zwischen dem Mahlbehälter und der Verschlussvorrichtung erzeugt, wodurch der Mahlbehälter vollständig an die Verschlussvorrichtung herangezogen und somit fest und dichtend mit dieser verschlossen werden kann.The first connecting devices are designed, for example, as hydraulically extensible bolts with a widened free, in particular widened, mushroom-head-like end region. The first connection devices are, if appropriate with the help of Axialverschiebungsvorrichtungen carried out by the second connecting means that the widened free mushroom-like end portions are behind the second connecting means, that is behind the adjusting elements on the Mahlbehälterflansch. The second Connecting means comprise a passage area and a support area with a support surface for the widened end area of the first connection devices. The passage area and the support area are interconnected via a central area. The middle region is formed for example as a long hole. In the working position of the rotatable, part-ring-shaped adjusting elements, the second connecting devices are aligned so that when approaching the grinding container to the closure device, the first connection means can be easily pushed through the passage areas of the second connection means. By rotation of the part-ring-shaped adjusting elements in the locking position, the second connecting means are moved over the elongated hole relative to the first connecting means, that the free end portions of the first connecting means are now respectively preceded by the support areas of the second connecting means. By means of the hydraulic cylinder, the first connection means are tightened towards the closure device. As a result, the widened end region is pressed against the support surface of the second connection device and generates a contact pressure between the widened end region and the support region of the second connection device and thus a frictional connection between the grinding container and the closure device, whereby the grinding container is fully drawn to the closure device and thus firm and sealed can be closed with this.
Die erste Verbindungseinrichtung, das heißt der Bolzen mit dem verbreiterten Pilzkopf- ähnlichem Endbereich, kann beispielsweise so ausgeführt sein, dass er einfach vom jeweiligen Hydraulikzylinder abnehmbar ist. Der Bolzen ist in einer Aufnahme geführt und mit dem Hydraulikzylinder verschraubt.The first connecting device, that is to say the bolt with the broadened mushroom-like end region, can for example be designed such that it can be easily removed from the respective hydraulic cylinder. The bolt is guided in a receptacle and bolted to the hydraulic cylinder.
Gemäß einer alternativen Ausführungsform ist vorgesehen, dass nicht jeder ersten Verbindungseinrichtung ein eigener Hydraulikzylinder als Axialverschiebungsvorrichtungen zugeordnet ist, sondern dass mehrere erste Verbindungseinrichtungen mit einem Hydraulikzylinder gekoppelt und somit gemeinsam verstellt werden. Beispielsweise ist vorgesehen, dass drei bolzenförmige erste Verbindungseinrichtungen mit jeweils einem verbreiterten Pilzkopf- ähnlichem Endbereich jeweils einem gemeinsamen Hydraulikzylinder zugeordnet sind.According to an alternative embodiment, it is provided that not every first connecting device is assigned its own hydraulic cylinder as Axialverschiebungsvorrichtungen, but that a plurality of first connecting means are coupled to a hydraulic cylinder and thus adjusted together. For example, it is provided that three bolt-shaped first connecting devices, each with a widened mushroom-like end region, are each assigned to a common hydraulic cylinder.
Für die Rotation der drehbaren, teilringförmigen Verstellelemente sind jedem dieser Elemente geeignete hydraulische, pneumatische oder elektronische Mittel zugeordnet. Beispielsweise sind den Verstellelementen jeweils mindestens ein, vorzugsweise zwei zusammenwirkende Hydraulikzylinder zugeordnet. Die Rotation der Verstellelemente zum Öffnen bzw. Schließen des Verschlusssystems erfolgt vorzugsweise weitgehend synchron.For the rotation of the rotatable, part-ring-shaped adjusting elements each of these elements are assigned suitable hydraulic, pneumatic or electronic means. For example, at least one, preferably two cooperating hydraulic cylinders are assigned to the adjusting elements. The rotation of the adjusting elements for opening or closing the closure system preferably takes place largely synchronously.
Die Verstellung, das heißt die Rotation der Verstellelemente und / oder das Aufbringen des Kraftschlusses durch die Axialverschiebungsvorrichtungen kann auch pneumatisch und / oder elektronisch erfolgen.The adjustment, that is, the rotation of the adjusting elements and / or the application of the frictional connection by the Axialverschiebungsvorrichtungen can also be done pneumatically and / or electronically.
Die Erfindung betrifft weiterhin ein Verfahren zum Öffnen und Verschließen einer Kugelmühle, wobei die Kugelmühle einen horizontal liegend angeordneten Mahlbehälter mit einer stirnseitigen Öffnung umfasst, die mit einer Verschlussvorrichtung verschließbar ist. Die Kugelmühle umfasst weiterhin ein Verschlusssystem mit mindestens einem drehbaren, zumindest teilringförmigen Verstellelement mit ersten Verbindungseinrichtungen an der Verschlussvorrichtung oder mit zweiten Verbindungseinrichtungen am Mahlbehälter. Insbesondere umfasst die Kugelmühle ein Verschlusssystem gemäß der oben beschriebenen ersten oder zweiten Ausführungsform.The invention further relates to a method for opening and closing a ball mill, wherein the ball mill comprises a horizontally arranged grinding container with an end-side opening, which is closable with a closure device. The ball mill further comprises a closure system with at least one rotatable, at least partially annular adjusting element with first connecting devices on the closure device or with second connecting devices on the grinding container. In particular, the ball mill comprises a closure system according to the first or second embodiment described above.
In einer Arbeitsposition greifen die ersten und die zweiten Verbindungseinrichtung fluchtend ineinander oder die ersten Verbindungseinrichtungen greifen fluchtend durch die zweiten Verbindungseinrichtung bzw. die zweiten Verbindungseinrichtung greifen fluchtend durch die ersten Verbindungseinrichtungen. Durch Rotation wird das mindestens eine Verstellelement in eine geschlossene Verriegelungsposition überführt. Bei dieser Rotation des mindestens einen Verstellelementes werden die ersten und zweiten Verbindungseinrichtungen gegeneinander verdreht. Über Kraftschluss herstellende Mittel wird eine kraftschlüssig geklemmte Wirkverbindung zwischen der Verschlussvorrichtung und dem Mahlbehälter hergestellt.In a working position, the first and the second connecting device engage in alignment with one another or the first connecting devices engage in alignment through the second connecting device or the second connecting device engage in alignment through the first connecting devices. By rotation, the at least one adjusting element is transferred to a closed locking position. During this rotation of the at least one adjusting element, the first and second connecting devices are rotated against each other. By means of adhesion-producing means, a frictionally clamped operative connection between the closure device and the grinding container is produced.
Zum Verschließen der Kugelmühle wird der Mahlbehälter in axialer Richtung an die Verschlussvorrichtung herangeschoben. Nach Ein- bzw. Durchgreifen der ersten und zweiten Verbindungseinrichtungen wird das mindestens eine Verstellelement in der ersten Drehrichtung verdreht und ein Kraftschluss zwischen der Verschlussvorrichtung und dem Mahlbehälter hergestellt. Zum Öffnen der Kugelmühle wird der Kraftschluss zwischen der Verschlussvorrichtung und dem Mahlbehälter gelöst und das Verstellelement in einer zweiten Gegenrichtung, entgegen der ersten Drehrichtung, verdreht. Anschließend wird der Mahlbehälter in axialer Richtung verfahren und zwar von der Verschlussvorrichtung weg. Dadurch werden die fluchtend ineinander oder durchgreifend angeordneten ersten und zweiten Verbindungsmittel auseinander gezogen und voneinander beabstandet.To close the ball mill of the grinding container is pushed in the axial direction of the closure device. After reaching or reaching through the first and second connecting devices, the at least one adjusting element is rotated in the first direction of rotation and a frictional connection between the closure device and the grinding container is produced. To open the ball mill, the adhesion between the Closing device and the grinding container dissolved and the adjusting element in a second opposite direction, opposite to the first direction of rotation, twisted. Subsequently, the grinding container is moved in the axial direction and indeed away from the closure device. As a result, the first and second connecting means, which are aligned with one another or arranged in a cross-section, are pulled apart and spaced from one another.
Die vier weitgehend viertelringförmigen Verstellelemente sind am äußeren Rand des Mahlbehälterflansches angeordnet und decken beispielsweise jeweils einen Winkel zwischen 75° und 85° ab, insbesondere einen Winkel von ca. 80°. Zwischen den jeweils benachbarten ca. 80° abdeckenden Verstellelementen befindet sich jeweils ein ca. 10° Verstellbereich. Dieser dient dazu, den notwendigen Freiraum zur drehbeweglichen Verstellung der Verstellelemente bereitzustellen. Im dargestellten Ausführungsbeispiel erfolgt beispielsweise eine Rotation der Verstellelemente um jeweils ca. 2°. Die notwendige Rotation kann variiert werden und ist insbesondere von dem Abstand zwischen dem Durchtrittsbereich und dem Auflagebereich der zweiten Verstellelemente abhängig.The four largely quarter-shaped adjusting elements are arranged on the outer edge of Mahlbehälterflansches and cover, for example, each an angle between 75 ° and 85 °, in particular an angle of about 80 °. Between each adjacent about 80 ° covering adjusting elements is in each case an approximately 10 ° adjustment. This serves to provide the necessary space for the rotatable adjustment of the adjusting elements. In the illustrated embodiment, for example, a rotation of the adjusting takes place by about 2 °. The necessary rotation can be varied and depends in particular on the distance between the passage region and the support region of the second adjustment elements.
Die Anzahl der ersten und zweiten Verbindungseinrichtungen können sowohl bei der ersten als auch bei der zweiten beschriebenen Ausführungsform angepasst werden. Insbesondere bei Mahlbehältern und Verschlussvorrichtungen mit einem großen Durchmesser, beispielsweise mit einem Durchmesser von mehreren Metern, wird die Anzahl entsprechend erhöht, um eine feste, sichere und dichtende Befestigung zu gewährleisten.The number of first and second connection devices can be adapted both in the first and in the second described embodiment. In particular, in grinding containers and closure devices with a large diameter, for example, with a diameter of several meters, the number is increased accordingly to ensure a solid, secure and sealed attachment.
Bei dem Verschlusssystem handelt es sich um einen Schnellverschluss, über den der verfahrbare Mahlbehälter an die feststehende Verschlussvorrichtung, insbesondere an einen feststehenden Lagerbock, bei dem der Verschlussvorrichtung noch ein Rührwerk, ein entsprechender Antrieb und gegebenenfalls weitere Komponenten zugeordnet sind, schnell und einfach, insbesondere ohne hohen manuellen Kraftaufwand, an- und abgeflanscht werden kann.The closure system is a quick-acting closure via which the movable grinding container can be quickly and easily, in particular without, attached to the fixed closure device, in particular to a fixed bearing block in which the closure device is still associated with an agitator, a corresponding drive and optionally further components high manual effort, on and can be flanged off.
Im Folgenden sollen Ausführungsbeispiele die Erfindung und ihre Vorteile anhand der beigefügten Figuren näher erläutern. Die Größenverhältnisse der einzelnen Elemente zueinander in den Figuren entsprechen nicht immer den realen Größenverhältnissen, da einige Formen vereinfacht und andere Formen zur besseren Veranschaulichung vergrößert im Verhältnis zu anderen Elementen dargestellt sind.
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zeigt einen schematischen Querschnitt durch eine Kugelmühle.Figur 1 -
zeigt einen schematischen Längsschnitt durch eine Rührwerkskugelmühle.Figur 2 -
zeigen unterschiedliche Ansichten und Detailausschnitte einer ersten Ausführungsform eines erfindungsgemäßen Verschlusssystems einer Kugelmühle.Figuren 3bis 10 -
zeigen unterschiedliche Ansichten und Detailausschnitte einer zweiten Ausführungsform eines erfindungsgemäßen Verschlusssystems einer Kugelmühle.Figuren 11 bis 17
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FIG. 1 shows a schematic cross section through a ball mill. -
FIG. 2 shows a schematic longitudinal section through an agitator ball mill. -
FIGS. 3 to 10 show different views and detail of a first embodiment of a closure system according to the invention a ball mill. -
FIGS. 11 to 17 show different views and detail of a second embodiment of a closure system according to the invention of a ball mill.
Für gleiche oder gleich wirkende Elemente der Erfindung werden identische Bezugszeichen verwendet. Ferner werden der Übersicht halber nur Bezugszeichen in den einzelnen Figuren dargestellt, die für die Beschreibung der jeweiligen Figur erforderlich sind. Die dargestellten Ausführungsformen stellen lediglich Beispiele dar, wie die erfindungsgemäße Vorrichtung oder das erfindungsgemäße Verfahren ausgestaltet sein können und stellen keine abschließende Begrenzung dar.For identical or equivalent elements of the invention, identical reference numerals are used. Furthermore, for the sake of clarity, only reference symbols are shown in the individual figures, which are required for the description of the respective figure. The illustrated embodiments are merely examples of how the device or method of the invention may be configured and are not an exhaustive limitation.
Die Außenzähne 24 weisen beispielsweise eine weitgehende Quader- Form auf. Der mittlere Abstand A24 zwischen zwei Außenzähnen 24 beziehungsweise die mittlere Breite B25 eines Außenzahn- Zwischenraumes 25 entspricht mindestens der Breite B24 eines Außenzahns 24. Auf der Behälterseite der Außenzähne 24 sind weiterhin Keilelemente 27 angeordnet. Betrachtet man die Keilelemente 27 von der Behälterseite aus gesehen, dann nimmt deren Dicke senkrecht zur Ebene der offenen Stirnseite 21 jeweils im Uhrzeigersinn zu. Beim Verschließen der offenen Stirnseite 21 mit dem Deckel 30 dienen diese Keilelemente 27 zur Herstellung einer kraftschlüssigen Verbindung zwischen Mahlbehälter 20 und Deckel 30, was im Zusammenhang mit den
Die Innenzähne 34 weisen beispielsweise eine weitgehende Quader- Form auf. Der mittlere Abstand A34 zwischen zwei Innenzähnen 34 beziehungsweise die mittlere Breite B35 eines Innenzahn- Zwischenraumes 35 entspricht mindestens der Breite B34 der Innenzähne 34. Insbesondere entspricht die Breite B24 der Außenzähne 24 in etwa der Breite B34 der Innenzähne 34 und insbesondere ist der mittlere Abstand A34 zwischen zwei Innenzähnen 34 zumindest geringfügig größer als die Breite B24 der Außenzähne 24. Weiterhin ist der mittlere Abstand A24 zwischen zwei Außenzähnen 24 zumindest geringfügig größer als die Breite B34 der Innenzähne 34.The
Auf der Deckelseite der Innenzähne 34 sind weiterhin Keilelemente 37 angeordnet. Betrachtet man die Keilelemente 37 von der Behälterseite aus gesehen, dann nimmt deren Dicke senkrecht zur Ebene der offenen Stirnseite 21 jeweils entgegen dem Uhrzeigersinn zu. Beim Verschließen der offenen Stirnseite 21 des Mahlbehälters 20 mit dem Deckel 30 bewirken diese Keilelemente 37 zusammen mit den Keilelementen 27 der Außenzähne 24 des am Mahlbehälterflansch 22 angeordneten Rings 23 die Herstellung einer kraftschlüssigen Verbindung, da sie den Anpressdruck zusätzlich erhöhen.On the cover side of the
Am Verstellring 33 sind einander gegenüberliegend zwei Hydraulikzylinder 38 angeordnet, mit deren Hilfe der Verstellring 33 gedreht wird. Die Hydraulikzylinder 38 sind an einem tragenden Unterbau (nicht dargestellt) der Kugelmühle oder Rührwerkskugelmühle befestigt.On the adjusting
Der Mahlbehälter 20 ist horizontalverschlieblich gelagert und wird zum Verschließen durch den Deckel 30 an diesen herangefahren. Der Verstellring 33 muss sich hierbei in einer Arbeitposition AP gemäß
Die Keilelemente 27 der Außenzähne 24 bestehen vorzugsweise aus einem anderen Material als die Keilelemente 37 der Außenzähne 34, insbesondere wird eine Materialkombination mit einer möglichst geringen Haftreibung ausgewählt. Beispielsweise bestehen die Keilelemente 37 der Innenzähne 34 aus Stahl und die Keilelemente 27 der Außenzähne 24 aus Messing. Es sind jedoch auch andere geeignete Materialkombinationen denkbar.The
Die Kugelmühle mit einem Verschlusssystem gemäß der dargestellten ersten Ausführungsform ist für das erfindungsgemäße Verfahren zum Öffnen und Verschließen von Kugelmühlen geeignet. Bei dem Verschlusssystem gemäß der dargestellten ersten Ausführungsform sind die Innenzahn- Zwischenräume 35 Bestandteil eines drehbaren Verstellringes 33 und stellen die ersten Verbindungseinrichtungen der Verschlussvorrichtung, das heißt des Deckels 30, dar. Die dem Mahlbehälterflansch 22 zugeordneten Außenzähne 24 stellen die zweiten Verbindungseinrichtungen am Mahlbehälter 20 dar. In der ersten offenen Arbeitsposition AP des Verstellringes 33 durchgreifen die Außenzähne 24 die Innenzahn- Zwischenräume 35. Durch Rotation im Uhrzeigersinn wird der Verstellring 33 in die geschlossene Verriegelungsposition VP überführt. Dabei sind die Außenzähne 24 so gegenüber den Innenzahn- Zwischenräume 35 verdreht, dass sich die Außenzähne nunmehr in dem Freiraum 36 zwischen den Innenzähnen 34 und dem Deckelflansch 32 befinden. Sowohl den Innenzähnen 34 als auch den Außenzähnen 24 sind Keilelemente 37, 27 als Kraftschluss herstellende Mittel zugeordnet, die in der Verriegelungsposition VP eine kraftschlüssig geklemmte Wirkverbindung zwischen dem Deckel 30 und dem Mahlbehälter 20 bewirken.The ball mill with a closure system according to the illustrated first embodiment is suitable for the inventive method for opening and closing of ball mills. In the closure system according to the illustrated first embodiment, the
Weiterhin ist in
In der offenen Arbeitsposition AP der Verstellsegmente 63 durchgreifen die ersten Verbindungseinrichtungen 52 die Durchtrittsöffnungen (nicht dargestellt) des Mahlbehälterflansches 62 und die jeweiligen Durchtrittsbereiche 66 der zweiten Verbindungseinrichtungen 65 an den Verstellsegmenten 63. Über die Hydraulikzylinder 55 werden die Bolzen 53 insbesondere so eingestellt, dass die Pilzkopf- ähnlichen verbreiterten Endbereiche 54 auf der dem Mahlbehälter 60 zugewandten Seite über die Verstellsegmente 63 hinausragen, nachdem der Mahlbehälter 60 zum Verschließen so nah wie möglich an den Deckel 50 herangefahren worden ist. Dies ist besonders gut in
Den vier Verstellsegmenten 63-1 bis 63-4 sind jeweils zwei Hydraulikzylinder 64, 64-1 a und 64-1 b etcetera zugeordnet, die eine gezielte Rotation der Verstellsegmente 63 bewirken. Durch Verlängerung des Hydraulikzylinders 64-1 b und Verkürzung des Hydraulikzylinders 64-1a wird das Verstellsegment 63-1 entgegen des Uhrzeigersinns in die Verriegelungsposition VP überführt. Durch Verlängerung des Hydraulikzylinders 64-2b und Verkürzung des Hydraulikzylinders 64-2a wird das Verstellsegment 63-2 durch eine Rotation im Uhrzeigersinn in die Verriegelungsposition VP überführt. Durch Verlängerung des Hydraulikzylinders 64-3b und Verkürzung des Hydraulikzylinders 64-3a wird das Verstellsegment 63-3 entgegen des Uhrzeigersinns in die Verriegelungsposition VP überführt und durch Verlängerung des Hydraulikzylinders 64-4b und Verkürzung des Hydraulikzylinders 64-4a wird das Verstellsegment 63-4 durch eine Rotation im Uhrzeigersinn in die Verriegelungsposition VP überführt. Die Verstellung der vier Verstellsegmente 63-1 bis 63-4 durch die Hydraulikzylinders 64 wird vorzugsweise gemeinsam gesteuert und erfolgt weitgehend synchron. Das heißt die vier weitgehend Viertelring- förmigen Verstellsegmente werden durch Rotation in oder entgegen dem Uhrzeigersinn jeweils in ihre geschlossene Verriegelungsposition überführt. Im dargestellten Ausführungsbeispiel rotieren zwei der Verstellsegmente 63-2 und 63-4 im Uhrzeigersinn und die anderen beiden Verstellsegmente 63-1 und 63-3 rotieren entgegen dem Uhrzeigersinn wenn die Verstellsegmente von der Arbeitsposition in die Verriegelungsposition überführt werden. Alternativ wäre denkbar, dass die Hydraulikzylinder 64 so angeordnet sind, dass alle Verstellsegmente 63 in einer gemeinsamen Drehrichtung rotieren. Wichtig ist hierbei, dass die Pilzkopf- ähnlichen verbreiterten Endbereiche 54 der ersten Verbindungseinrichtungen 52 bei der Rotation der Verstellsegmente 63 frei über die Verstellsegmente 63 hinaus ragen.The four adjusting segments 63-1 to 63-4 are each assigned two hydraulic cylinders 64, 64-1a and 64-1b etcetera, which effect a targeted rotation of the adjusting
Die Rotation der Verstellsegmente 63-1 bis 63-4 wird zusätzlich durch in Langlochbohrungen 70 geführten Führungsschrauben 71 geführt.The rotation of the adjusting segments 63-1 to 63-4 is additionally guided by guided in
In der geschlossenen Verriegelungsposition VP sind die ersten Verbindungseinrichtungen 52 und die zweiten Verbindungseinrichtungen 65 gegeneinander verdreht. Insbesondere wurden die zweiten Verbindungseinrichtungen 65 so gegenüber den ersten Verbindungseinrichtungen 52 verdreht, dass die Pilzkopfähnlichen verbreiterten Endbereiche 54 der ersten Verbindungseinrichtungen 52 nunmehr unmittelbar an den Auflagebereichen 67 der zweiten Verbindungseinrichtungen 65 angeordnet sind.In the closed locking position VP, the first connecting means 52 and the second connecting
Über die den ersten Verbindungseinrichtungen 52 zugeordneten Hydraulikzylindern 55 werden die ersten Verbindungseinrichtungen 52 zurückgezogen. Diese Bewegung wird durch die verbreiterten Endbereiche 54 der ersten Verbindungseinrichtungen 52 und die Auflagebereiche 67 der zweiten Verbindungseinrichtungen 65 begrenzt. Insbesondere wird dabei ein Kraftschluss zwischen den Pilzkopf- ähnlichen verbreiterten Endbereichen 54 der ersten Verbindungseinrichtungen 52 und den Auflagebereichen 67 der zweiten Verbindungseinrichtungen 65 erzeugt. Das heißt, die Hydraulikzylindern 55 bilden die den Kraftschluss herstellenden Mittel, über die eine kraftschlüssig geklemmte Wirkverbindung zwischen dem Deckel 50, insbesondere dem Deckelflansch 51, und dem Mahlbehälter 60, insbesondere dem Mahlbehälterflansch 62, ausgebildet wird.About the first connecting means 52 associated
Weiterhin ist in den
Die Erfindung wurde unter Bezugnahme auf eine bevorzugte Ausführungsform beschrieben. Es ist jedoch für einen Fachmann vorstellbar, dass Abwandlungen oder Änderungen der Erfindung gemacht werden können, ohne dabei den Schutzbereich der nachstehenden Ansprüche zu verlassen.The invention has been described with reference to a preferred embodiment. However, it will be apparent to those skilled in the art that modifications or changes may be made to the invention without departing from the scope of the following claims.
- 11
- Kugelmühleball mill
- 22
- Rahmengestellframe
- 33
- MahlbehälterCutting container
- 44
- MahlgutzugabevorrichtungMahlgutzugabevorrichtung
- 55
- Mahlgutgrist
- 5*5 *
- Mahlgutsuspensionmillbase
- 66
- Mahlkugelngrinding balls
- 77
- MahlgutentnahmevorrichtungMahlgutentnahmevorrichtung
- 88th
- Trennsystemseparation system
- 99
- Rührwerkskugelmühlestirred ball mill
- 1010
- erste Stirnwandfirst end wall
- 1111
- zweite Stirnwandsecond end wall
- 1212
- MahlbehälterflanschMahlbehälterflansch
- 1313
- Deckelcover
- 13*13 *
- Deckelflanschcover flange
- 1414
- Rührelementstirrer
- 1515
- Antriebswelledrive shaft
- 1616
- Antriebsmitteldrive means
- 1717
- Elektromotorelectric motor
- 2020
- MahlbehälterCutting container
- 2121
- offene Stirnwandopen front wall
- 2222
- MahlbehälterflanschMahlbehälterflansch
- 2323
- Ringring
- 2424
- Außenzahnoutdoor gear
- 2525
- Außenzahn- ZwischenraumExternal tooth space
- 2626
- Schraubverbindungscrew
- 2727
- Keilelementkey member
- 3030
- Deckelcover
- 3232
- Deckelflanschcover flange
- 3333
- Verstellringadjusting
- 3434
- Innenzahninternal ring
- 3535
- Innenzahn- ZwischenraumInternal tooth space
- 3636
- Freiraumfree space
- 3737
- Keilelementkey member
- 3838
- Hydraulikzylinderhydraulic cylinders
- 3939
- Zentriermittelcentering
- 39a/39b39a / 39b
- Zentrierbolzencentering
- 5050
- Deckelcover
- 5151
- Deckelflanschcover flange
- 5252
- erste Verbindungseinrichtungfirst connection device
- 5353
- Bolzenbolt
- 5454
- Pilzkopf- ähnlicher verbreiterter EndbereichMushroom-like widened end region
- 5555
- Hydraulikzylinderhydraulic cylinders
- 5959
- Zentrierbolzencentering
- 6060
- MahlbehälterCutting container
- 6262
- MahlbehälterflanschMahlbehälterflansch
- 6363
- Verstellsegmentadjusting segment
- 6464
- Hydraulikzylinderhydraulic cylinders
- 6565
- zweite Verbindungseinrichtungsecond connection device
- 6666
- DurchtrittsbereichPassage region
- 6767
- Auflagebereichsupport area
- 6868
- Hydraulikzylinderhydraulic cylinders
- 6969
- LanglochbohrungLong hole
- 7070
- LanglochbohrungLong hole
- 7171
- Führungsschraubelead screw
- AA
- Abstanddistance
- APAP
- Arbeitspositionworking position
- BB
- Breitewidth
- RR
- Rotationrotation
- VPVP
- Verriegelungspositionlock position
Claims (14)
- A ball mill comprising closure system, wherein the ball mill comprises a grinding container (20, 60) with a frontal opening (21), which can be closed by means of a closure device (30, 50), wherein the closure device (30, 50) comprises a first flange (32, 51) with first connecting devices (35, 52) and the frontal opening (21) of the grinding container (20, 60) comprises a second counter flange (22, 62) with second connecting devices (24, 65), wherein the closure device (30, 50) can be fastened to the grinding container (20, 60) via the first and the second connecting devices (35, 52, 20, 60), characterized in that the first or the second connecting devices (35, 52, 20, 60) are a component part of at least one rotatable, at least partially annular adjustment element (33, 63), wherein the first and second adjustment devices (35, 52, 20, 60) engage loosely with or through one another in an open working position (AP) of the at least one, at least partially annular adjustment element (33, 63), wherein the at least one, at least partially annular adjustment element (33, 63) can be transferred into a second closed locking position (VP) by means of rotation, wherein the first and second connecting devices (35, 52, 20, 60) are rotated with respect to one another in the closed locking position (VP) and wherein the closure system comprises means (27, 37, 55) for establishing a frictionally clamped connection, by means of which a clamped operative connection can be embodied between the closure device (30, 50) and the grinding container (20, 60).
- The ball mill according to claim 1, wherein the grinding container (20, 60) is arranged horizontally movable and the closure device (30, 50) is arranged in an at least largely stationary manner, and wherein the grinding container (20, 60) can be traversed into a first closing position, in which the first connecting devices (35, 52) and the second connecting devices (24, 65) loosely engage with or through one another.
- The ball mill according to claim 1 or 2, wherein at least one hydraulic, pneumatic and/or electric adjustment means (38, 68) for the rotation is assigned to the at least one rotatable, at least partially annular adjustment element (33, 63).
- The ball mill according to one of claims 1 to 3, wherein the first connecting devices (35) of the closure device (30) are a component part of a rotatable, annular adjustment element (33), wherein the first connecting devices (35) are in a first open position in the open working position (AP) of the adjustment element (33), so that the second connecting devices (24) of the grinding container (20) engage with or through, respectively, the first connecting devices (35) in an aligned manner, wherein, by rotation of the adjustment element (33) into a second locking position (VP), the first connecting devices (35) can be transferred into a second, at least partially closed position, wherein the first and the second connecting devices (35, 24) are rotated at least partially with respect to one another.
- The ball mill according to claim 4, wherein an outer ring (33), as rotatable, annular adjustment element, is assigned to the first flange (32) of the closure device (30) comprising an outer diameter, which is greater than an outer diameter of the first flange (32), and wherein the outer ring (33) comprises first teeth (34) directed towards the ring center, wherein the first connecting devices are formed by gaps (35) between the first teeth (34), wherein at least one free space (36) is embodied between the first teeth (34) and the first flange (32) at least area by area, or wherein the first teeth (34) have an undercut embodied towards the first flange (32), wherein the second connecting devices (24) protrude beyond an outer diameter of the grinding container flange (22) area by area and wherein, in the first open working position of the outer ring (33), the second connecting devices can be inserted into or pushed through the first connecting devices (35) and wherein, in the closed locking position (VP) of the outer ring (33), the second connecting devices (24) are arranged at least partially in the free space (36) or in the area of the undercut behind the first teeth (34) of the outer ring (33).
- The ball mill according to claim 5, wherein, on a side facing the grinding container (20), wedge elements (27), which widen against the first direction of rotation of the outer ring (33) of the closure device (30) and which, in the closed locking position (VP), are arranged at least partially in the free space (36) or in the undercut, respectively, behind the first teeth (34), are assigned to the second connecting devices (24).
- The ball mill according to claim 6, wherein the outer ring (33) with the first teeth (34) and the grinding container flange (22) are made of a first material and wherein the wedge elements (27) on the second connecting devices (24) are made of a second material, wherein the first material is not the same as the second material, in particular wherein the first material is steel or stainless steel and the second material is brass or a copper-zinc alloy.
- The ball mill according to one of claims 1 to 3, wherein a plurality of rotatable, partially annular adjustment elements (63) with second connecting devices (65) is assigned to the grinding container flange (62), in particular wherein four largely quarter circle-shaped adjustment elements (63-1, 63-2, 63-3, 63-4) are assigned to the grinding container flange (62), wherein, in the open working position (AP) of the adjustment elements (63), the second connecting devices (65) are in a first open position, so that the first connecting devices (52) of the closure device (50) engage through the second connecting devices (65) in an aligned manner, wherein the second connecting devices (65) can be transferred into a second closed position by rotation of the adjustment elements (63) into a second locking position (VP).
- The ball mill according to claim 8, wherein means for the axial displacement along a longitudinal grinding container axis are assigned to each of the first connecting devices (52) as means establishing a frictional connection, in particular wherein a hydraulic device (55) for axially displacing the first connecting devices (52) is assigned to each of the first connecting devices (52).
- The ball mill according to claim 8 or 9, wherein the first connecting devices (52) are embodied as bolts (53) with a widened free end area (54) and wherein the second connecting devices (65) comprise a passage area (66) and a support area (67) comprising a support surface for the widened end area (54) of the first connecting devices (52), wherein, in the working position (AP) of the rotatable, partially annular adjustment elements (63), the free end areas (54) of the first connecting devices (52) engage through the passage area (66) of the second connecting devices (65), wherein, in the locking position (VP) of the rotatable, partially annular adjustment elements (63), the free end areas (54) of the first connecting devices (52) are positioned upstream of the support area (67) of the second connecting devices (65), and wherein, in the locking position (VP), a frictional connection can be created between the closure device (50) and the grinding container (60) by means of the hydraulic devices (55), which are assigned to the first connecting devices (52).
- The ball mill according to one of claims 8 to 10, wherein at least two hydraulic cylinders (64) for creating the rotary motion are assigned to each rotatable, partially annular adjustment element (63).
- A method for opening and closing ball mills, wherein the ball mill comprises a horizontally arranged grinding container (20, 60) with a frontal opening (21), which can be closed by means of a closure device (30, 50), wherein the ball mill comprises a closure system with at least one rotatable, at least partially annular adjustment element (33, 63) with first connecting devices (35, 52) on the closure device (30, 50) or with second connecting devices (24, 65) on the grinding container (20, 60), wherein, in a working position (AP) of the at least one rotatable, at least partially annular adjustment element (33, 63), the first and the second connecting devices (35, 52, 20, 60) engage with or through the first and the second connecting devices (35, 52, 20, 60) in an aligned manner, and wherein the at least one adjustment element (33, 63) is transferred into a second closed locking position (VP) by rotation, wherein the first and second connecting devices (35, 53, 20, 60) are rotated with respect to one another and wherein a frictionally clamped operative connection is established between the closure device (30, 50) and the grinding container (20, 60) by means of means (27, 37, 55) for establishing a frictional connection.
- The method according to claim 12, wherein, for closing the ball mill, the grinding container (20, 60) is pushed in axial direction towards the closure device (30, 50), and after engaging with or through, respectively, the first and second connecting devices (35, 52, 20, 60), the at least one adjustment element (33, 63) is rotated in the first direction of rotation and a frictional connection is established between the closure device (30, 50) and the grinding container (20, 60).
- The method according to claim 12, wherein, for opening the ball mill, the frictional connection between the closure device (30, 50) and the grinding container (20, 60) is released and the adjustment element (33, 63) is rotated in a second counter direction and wherein, by moving the grinding container (20, 60) away from the closure device (30, 50) in axial direction, the first and second connecting means (35, 52, 20, 60), which are arranged so as to engage with or through one another in an aligned manner, are spaced apart from one another.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102013107084.1A DE102013107084B4 (en) | 2013-07-05 | 2013-07-05 | Locking system for ball mills and method for opening and closing ball mills |
| PCT/DE2014/000329 WO2015000457A1 (en) | 2013-07-05 | 2014-06-25 | Closure system for ball mills and method for opening and closing ball mills |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3027323A1 EP3027323A1 (en) | 2016-06-08 |
| EP3027323B1 true EP3027323B1 (en) | 2017-05-31 |
Family
ID=51355381
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14752250.2A Not-in-force EP3027323B1 (en) | 2013-07-05 | 2014-06-25 | Closing system for ball mills and method of opening and closing of ball mills |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20160107164A1 (en) |
| EP (1) | EP3027323B1 (en) |
| CN (1) | CN105555410A (en) |
| AU (1) | AU2014286661A1 (en) |
| DE (1) | DE102013107084B4 (en) |
| WO (1) | WO2015000457A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013107084B4 (en) * | 2013-07-05 | 2016-12-29 | Netzsch-Feinmahltechnik Gmbh | Locking system for ball mills and method for opening and closing ball mills |
| US10967384B2 (en) * | 2018-10-19 | 2021-04-06 | Outotec (Finland) Oy | Grinding mill |
| CN109529957B (en) * | 2018-11-20 | 2021-05-28 | 中国船舶科学研究中心(中国船舶重工集团公司第七0二研究所) | An ultra-high pressure environment simulation device |
| WO2022016211A1 (en) * | 2020-07-20 | 2022-01-27 | Vectis Pty Ltd as trustee for JJB Trust | Grinding mill |
| CN115228565A (en) * | 2022-05-25 | 2022-10-25 | 江西耐普矿机股份有限公司 | Mill barrel and wear-resisting lining plate test device |
| DE102022118216B3 (en) * | 2022-07-21 | 2023-10-12 | Retsch Gmbh | Laboratory mill, grinding jar for a laboratory mill and arrangement with a laboratory mill and with a grinding jar |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1768188A (en) * | 1928-01-20 | 1930-06-24 | Royersford Foundry And Machine | Door fastener |
| US2542482A (en) | 1947-12-10 | 1951-02-20 | Harrod E Cully | Rotary beater, rock reducer, disintegrator, and mineral releasing machine with semiperforate drum and interior material lifting and impacted pockets |
| US4018393A (en) | 1975-11-06 | 1977-04-19 | Minneapolis Electric Steel Casting Company | Mounting for grinder liners |
| DE69525334T2 (en) | 1994-04-11 | 2002-07-11 | ERICH NETZSCH GMBH & CO HOLDING KG | attrition |
| DE19630186B4 (en) * | 1996-07-26 | 2007-11-15 | BüHLER GMBH | agitating mill |
| US6223925B1 (en) * | 1999-04-22 | 2001-05-01 | Foster Wheeler Corporation | Stud tensioning device for flange cover |
| ES2334435T3 (en) * | 2000-04-26 | 2010-03-10 | Elan Pharma International Limited | HYGIENIC WET GRINDING DEVICE. |
| MX2011004928A (en) | 2008-12-19 | 2011-09-27 | Xstrata Technology Pty Ltd | Attrition mill. |
| CN201487199U (en) * | 2009-08-17 | 2010-05-26 | 上虞大兴锅炉容器有限公司 | Pressure Vessel Turning Ring Quick Opening Device |
| CN102441467A (en) * | 2010-10-11 | 2012-05-09 | 王振民 | Self-fastening type ball mill cylinder |
| CN202431956U (en) * | 2011-12-15 | 2012-09-12 | 常熟市上海飞奥压力容器制造有限公司 | Quick opening and closing mechanism of horizontal pressure vessel |
| DE102013107084B4 (en) * | 2013-07-05 | 2016-12-29 | Netzsch-Feinmahltechnik Gmbh | Locking system for ball mills and method for opening and closing ball mills |
-
2013
- 2013-07-05 DE DE102013107084.1A patent/DE102013107084B4/en active Active
-
2014
- 2014-06-25 EP EP14752250.2A patent/EP3027323B1/en not_active Not-in-force
- 2014-06-25 CN CN201480035491.1A patent/CN105555410A/en active Pending
- 2014-06-25 AU AU2014286661A patent/AU2014286661A1/en not_active Abandoned
- 2014-06-25 WO PCT/DE2014/000329 patent/WO2015000457A1/en not_active Ceased
-
2015
- 2015-12-22 US US14/978,703 patent/US20160107164A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| None * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105555410A (en) | 2016-05-04 |
| AU2014286661A1 (en) | 2016-01-07 |
| EP3027323A1 (en) | 2016-06-08 |
| WO2015000457A1 (en) | 2015-01-08 |
| US20160107164A1 (en) | 2016-04-21 |
| DE102013107084A1 (en) | 2015-01-08 |
| DE102013107084B4 (en) | 2016-12-29 |
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