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EP3017123B1 - Method for producing a concrete component, prefabricated structural element of a concrete component, and concrete component - Google Patents

Method for producing a concrete component, prefabricated structural element of a concrete component, and concrete component Download PDF

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Publication number
EP3017123B1
EP3017123B1 EP14734108.5A EP14734108A EP3017123B1 EP 3017123 B1 EP3017123 B1 EP 3017123B1 EP 14734108 A EP14734108 A EP 14734108A EP 3017123 B1 EP3017123 B1 EP 3017123B1
Authority
EP
European Patent Office
Prior art keywords
concrete
structural element
elements
prefabricated structural
structures
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14734108.5A
Other languages
German (de)
French (fr)
Other versions
EP3017123A1 (en
Inventor
Roland Karle
Hans Kromer
Johann Pfaff
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Groz Beckert KG
Original Assignee
Groz Beckert KG
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Publication date
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Publication of EP3017123A1 publication Critical patent/EP3017123A1/en
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Publication of EP3017123B1 publication Critical patent/EP3017123B1/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/003Machines or methods for applying the material to surfaces to form a permanent layer thereon to insulating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0046Machines or methods for applying the material to surfaces to form a permanent layer thereon to plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0006Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects the reinforcement consisting of aligned, non-metal reinforcing elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0062Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects forcing the elements into the cast material, e.g. hooks into cast concrete
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/028Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members for double - wall articles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/044Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material

Definitions

  • the present invention is a method for producing a concrete component, a prefabricated structural element of a concrete component and a corresponding concrete component.
  • Concrete components and their production are known. For quite some time it has been known to provide such concrete components with insulation elements as they are being manufactured.
  • the concrete components are often plate-shaped, so that it often comes to connections between insulation panels and concrete slabs.
  • so-called sandwich panels are produced in which the insulation layer of two concrete layers edged (“sandwiched") is.
  • the US20040065034A1 shows a sandwich element having for this purpose a woven carbon fiber grating connecting the two outer concrete slabs through the insulating layer.
  • the carbon fiber grating is integrated into elongated insulating elements and extends only in a plane which is perpendicular to the surface of the concrete component.
  • the method for producing the sandwich elements is intended to essentially maintain existing production processes in order to be able to manufacture sandwich elements in large numbers in a flexible and cost-effective manner.
  • the US20040206032A1 is a continuation-in-part of US20040065034A1 , In training of US20040065034A1 the focus is in the US20040206032A1 on Possibilities of connecting said concrete components to each other or to parts of buildings.
  • the carbon fiber reinforcing grids used are the same (see corresponding brand name of the grids used) as in US20040065034A1 ,
  • the EP0532140A1 shows sandwich panels, where the two outer concrete slabs are joined by fiber-reinforced plastic parts.
  • the connecting parts are fixed in the formwork to prestressed steel cables.
  • the elongated, mostly in a surface lying connecting parts are integrated in an insulating material.
  • the method of manufacturing the sandwich elements describes separate and independent steps for the introduction of the reinforcements of the concrete slabs and for the introduction of the elongated connecting parts.
  • the DE 100 07 100 B4 is dedicated to this problem. It shows a method in which first a first concrete layer is formed. Elements for connecting the first concrete layer with the second concrete layer to be applied later are applied to this layer. These protrude perpendicular to the second layer. They pierce the insulation layer when it is applied to the first concrete layer. To re-seal the puncture point, it is foamed with PU foam. Finally, the second concrete layer is applied to the insulating layer.
  • the above-mentioned low mass can cause reinforcing material, to which a concrete layer is added, to float, and therefore does not make intimate contact with the concrete matrix.
  • One way out of this problem is to weigh the fragile reinforcing material with stones or metal at its top and to ensure that reinforcing parts remain in the concrete matrix during setting.
  • the reinforcement parts are located too close to the bottom of the formwork (the reinforcement sinks too low due to their weighting), so that the reinforcing elements later show through the finished concrete layer. This is undesirable especially with facade components. Therefore, the spacing is often adjusted by placing reinforcing components on spacers that rest on the bottom of the formwork.
  • the present invention has for its object to propose a manufacturing method for a concrete component, in which the aforementioned disadvantages are reduced.
  • concrete is first given in a preferably flat formwork.
  • a prefabricated component is lowered.
  • This prefabricated component comprises first textile reinforcing elements and first insulation elements.
  • the insulation elements give the reinforcement structures, inter alia, a considerable mass that avoids a complete floating of the same on the concrete.
  • the specific gravity - or its density - much lower than that of concrete, so that the insulation elements can avoid a complete lowering of the reinforcing elements. Therefore, the vertical position of the prefabricated component to the concrete layer is set in a desired manner, so that the aforementioned disadvantages of the prior art are avoided.
  • Another advantage of using the prefabricated component is that the often soft but relatively voluminous insulation material, which at least partially surrounds the brittle reinforcing structure during the entire transport to and storage on the construction site, thus protects or stabilizes it.
  • a sandwich element can be produced in an advantageous manner, although on the side facing away from the first concrete layer side of the prefabricated component another second concrete layer is applied. This is best done while the first concrete layer and the prefabricated structural element are still in the form of a formwork.
  • the application of the second concrete layer is also possible at a later date.
  • the two concrete layers can be of different thickness and even different concrete can be used for their production.
  • the first concrete layer may be thinner than the second.
  • concrete with a finer grain size than for the production of the thicker layer can be used.
  • the thinner layer consists of "exposed concrete”. It is often the attachment shell. Attachment shells are often visible on building fronts.
  • the thicker layer is often the tray.
  • the textile reinforcement structures contain three-dimensional textile lattice structures. Such structures can be prepared prior to the production of the prefabricated component and bring in the desired shape.
  • the lattice structures absorb surface loads well and, if necessary, transfer them into the concrete matrix.
  • a "three-dimensional textile lattice structure" is u.a. if a reinforcing grid made of textile reinforcement material - such as glass fiber or carbon fiber - is shaped so that it leaves the plane.
  • first insulation elements can be introduced into recesses of the first reinforcement elements. This can go so far that a positive connection between these parts comes about.
  • a first reinforcement structure only "loosely surrounds" an insulation element and the projection of the respective reinforcing structure projects beyond the insulation material and is anchored in the concrete matrix after the concrete component has been produced. In the latter case, such a reinforcing element thus simultaneously serves as a connection element in the sense of the present document.
  • the recesses may be U-shaped.
  • areas of or of the insulation element can then be introduced, for example, which are in turn formed plate-shaped.
  • the one or more insulating elements may be formed plate-shaped in their entirety and z. B. present as Styrofoam or foam board. Plate-shaped insulation elements are particularly advantageous if the entire prefabricated component is to assume a plate-like shape. In these cases, the length and width of the device is a multiple of its depth.
  • first thermal insulation elements in viscous form - that is often in the form of foam or a liquid - are introduced into the component.
  • the advantages of foaming or pouring out essential parts of the first reinforcing structure are particularly evident in textile-reinforced concrete, since such reinforcing structures are often more filigree and more fragile than structural steel.
  • Both during pouring or foaming large volume components as well as when using already cured insulation elements it is possible to produce components whose insulation elements have a large density.
  • This tightness increases the insulation capacity of the concrete component.
  • this tightness strengthens the "buoyancy" that the prefabricated component experiences on the first concrete layer and thus counteracts the above-described excessive sinking of the reinforcing structures on.
  • prefabricated components of the type described are advantageous. These components already comprise first textile reinforcement structures and first insulation elements, so that the operations that are necessary for "bringing together" these two elements normally on a construction site (in-situ concrete) or in a concrete plant (precast concrete elements) are omitted at these exposed locations.
  • the prefabricated components can in this case with little concrete or steel be acted upon or they can be designed completely free of concrete or steel, so that their transport weight remains low.
  • textile reinforcement structures are reinforcement structures containing materials of textile construction. These include mineral fibers, of which v.a. Glass, ceramic and basalt fibers belong.
  • group of organic fibers plays a role, which includes carbon fiber materials or carbon fibers, aramid fibers and possibly even polymer fibers such as polypropylene fibers.
  • the former fiberglass materials are often embedded in a plastic matrix in this context to protect the glass from the basic environment of the concrete.
  • fiber meshes are used to form reinforcing meshes that are similar in shape to structural steel meshes.
  • Such grids are produced as a fabric, but preferably as a scrim.
  • thermo insulation elements is based on the understanding of those skilled in the art: this component of the component, which are made of materials that are commonly used for thermal insulation, under “thermal insulation elements” subsumed.
  • Styrofoam or Polyuretanschaum (generic term plastic foam materials) belong in this category.
  • mineral wool materials such as glass and rock wool should be mentioned.
  • materials based on textile waste belong to this category.
  • foam materials such as foam glass are used.
  • connection elements are equipped with connection elements. Connecting elements protrude beyond the first insulation elements, so that they can intervene in their processing into concrete components in a concrete matrix. Suitable connection elements can be well connected with other reinforcement structures. For this purpose, the shape of a connection element can be optimized (eg in such a way that it has a round bar in the Form-fitting encompasses). For optimal embedding in a concrete matrix, certain shapes may be provided, which are mentioned again in the present description.
  • the prefabricated component has a largely plate-like shape, wherein the possibly existing connection elements can reach beyond the plate-like body.
  • the plate-like body may be filled by the first reinforcing elements and the first insulating elements.
  • the first thermal insulation elements form a barrier against the outflow of heat. It is therefore advantageous if the first thermal insulation elements are not penetrated by metals and / or concrete. In particular, in the case of plate-like components, it is advantageous if the first insulation elements define a plane which is not penetrated or penetrated by the abovementioned substances.
  • FIG. 1 shows a lying flat on the floor textile grid 1, on which a spacer 2 is placed.
  • the spacer can be locked to the textile grid 1 with a suitable adhesive.
  • the spacer may be configured as a three-dimensional textile grid structure. In this case, it can be made by bending fabric lattices.
  • two U-shaped grid components 4 and 5 can be formed and assembled into a double-T-shaped structure ( FIG. 10 ).
  • the adhesion between the two grid components 4 and 5 can be brought about by adhesive.
  • the radii the connection between the legs 7 of the spacer 2 and its cross-connection 21 in the figures are shown very small. In general, it will come to significantly larger radii here.
  • FIG. 2 shows the same state of manufacture of the same component 3 from above.
  • the fiber strands of the textile grid 1 have a 90 ° or 180 ° orientation to the edges of the textile grid 1.
  • the orientation of the fiber strands that make up the spacer 2 are rotated by 45 ° with respect to the orientation of the fiber strands of the textile grid 1, which is advantageous.
  • other angles such as 0 ° or 30 ° are possible.
  • FIG. 3 shows a slightly more advanced state of manufacture of the same component 3.
  • the insulation elements 6 have already been inserted into the device. Based on FIGS. 3 and 10 It is also clear that the spacer 2 and its components have several functions:
  • the legs 7 of the spacer 2 surround the ends of the insulation elements 6, which are designed plate-shaped. Thus, the leg 7 define the recesses 8, in which the insulation elements 6 are inserted.
  • the prefabricated component 3 from FIG. 4 contains in addition to the in FIG. 3 These provide for the maintenance of a distance between the insulation elements 6 and the legs 7 of the spacer 2. Also, the spacer element 10 maintains the distance between the textile grid 1 and the insulating member 6 upright. The meaning of this measure is based on the FIG. 7 clear:
  • connection element 19 in the sense of the term formation of the present document.
  • the structure of the prefabricated component 3 from FIG. 5 initially corresponds to the already in relation to FIG. 4 Said, the upper ones Spacers 9 define a slightly greater distance than the corresponding spacers 9 in FIG. 4 , In FIG. 5 However, it is already possible to see another second reinforcing structure 12, which has been additionally installed.
  • this reinforcement structure is made of metal. It can be attached in a conventional way to the prefabricated component which is supplied metal-free in a concrete factory or on a construction site. For this purpose, z. B. steel wire can be used.
  • FIG. 6 shows a formwork 13 with a first layer of concrete 11.
  • a prefabricated component 3 can be lowered. It is advantageous if a prefabricated component 3 with the industry-standard tolerances fits into the form 13 (in this case, it is meant in particular in the l / b plane).
  • FIG. 7 shows a situation in which the prefabricated component FIG. 5 in the form of the FIG. 6 , which was already filled with a first concrete layer 11, was lowered.
  • FIG. 7 also shows that a second concrete layer 14 is already applied to the prefabricated component. This second concrete layer is reinforced by the second reinforcing structure 12. After curing of the concrete layers 11 and 14, a finished concrete component 15 can be removed from the formwork 13.
  • FIG. 8 shows a manufacturing state of another prefabricated component 3, the three-dimensional textile reinforcing structures, which in FIG. 8 show a sinusoidal cross-section.
  • Such reinforcement structures can also be achieved by subjecting textile meshes such as the textile grid 1 to a forming process.
  • insulation elements 6 are brought into a viscous state in conjunction with the first reinforcement elements.
  • the mold layer 16 is shown.
  • Such a layer may, for. B. of sand or a heavy medium.
  • the first reinforcing structures 18 have a sinusoidal cross-section.
  • viscous insulating material 17 is applied, which cures in the course of time to first insulation elements 6.
  • the mold layer 16 can typically be used in the manufacture of a plurality of prefabricated components 3. If the mold layer 16 of a granular or For this purpose, a smoothing of the surface of the mold layer can be made before a new prefabricated component 3 is further refined using the same mold layer. The new prefabricated component 3 is then pressed back into the mold layer 16, so that a part of the connection elements 19 dips into this layer 16 and thus can not be enclosed by viscous insulation material 17.
  • FIG. 9 a prefabricated component 3 is shown, which was manufactured in the manner described.
  • the first thermal insulation elements 6 are already hardened.
  • the first and second concrete layers 11, 14 are already present, so that it is possible to speak of a concrete component-here a "sandwich component".
  • FIGS. 8 and 9 shown horizontal reinforcement member 20, which improves the anchoring of the first reinforcing elements 18 in the second concrete layer 14.
  • insulation elements (6) of prefabricated components (15) are not penetrated by highly heat-conducting materials such as metals or concrete.
  • plate-shaped prefabricated components 3 and concrete components 15 are shown, which in turn contain predominantly plate-shaped isolation elements (6).
  • plate-shaped means that their depth t is significantly less than their length I or width b.
  • the insulation elements define a plane (here in the direction I and B) which is not penetrated by materials which conduct more heat.
  • concrete components 15 have a plurality of lattice-like reinforcement structures (for example made of any desired material) that run in the l- and b-directions.
  • FIG. 11 shows a concrete component 15, the on FIG. 9 based.
  • the cross-sectional areas of the transverse rods 22 are shown, which are received in a form-fitting manner in the first reinforcing structures 18.
  • the transverse rods 22 also improve considerably the anchoring of the first reinforcing structures 18 or of the entire prefabricated structural element 3 in the first concrete layer 11.
  • the cross bars may be made of metal or of a textile reinforcement material.
  • FIG. 12 an embodiment of another component 3 is shown.
  • This device has two relatively thin concrete layers 11 and 14, which are advantageously approximately equally pronounced. Both concrete layers can be made of exposed concrete and so z. B. as screens z. B. serve in garage construction.
  • the first reinforcement structures 18 contain textile reinforcement structures. It has also proven to be advantageous in all embodiments of the invention, including the reinforcements of the concrete layers - so possibly the first 11 and / or the second concrete layer 14 - to be provided with textile reinforcement structures. This can go so far that one or both of these concrete layers 11 and 14 are steel-free. Possibly. then the entire concrete component can be steel-free and thus free of metallic components.

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  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Manufacturing & Machinery (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Panels For Use In Building Construction (AREA)
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  • Woven Fabrics (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Description

Gegenstand der vorliegenden Erfindung ist ein Verfahren zum Herstellen eines Betonbauteils, ein vorgefertigtes Bauelement eines Betonbauteils sowie ein entsprechendes Betonbauteil.The present invention is a method for producing a concrete component, a prefabricated structural element of a concrete component and a corresponding concrete component.

Betonbauteile und ihre Herstellung sind bekannt. Seit geraumer Zeit ist es bekannt, solche Betonbauteile gleich bei ihrer Herstellung mit Isolationselementen zu versehen. Die betreffenden Betonbauteile sind oft plattenförmig, so dass es oft zu Verbindungen zwischen Isolationsplatten und Betonplatten kommt. Oft werden auch so genannte Sandwichplatten hergestellt, bei denen die Isolationsschicht von zwei Betonschichten eingefasst ("gesandwicht") ist.Concrete components and their production are known. For quite some time it has been known to provide such concrete components with insulation elements as they are being manufactured. The concrete components are often plate-shaped, so that it often comes to connections between insulation panels and concrete slabs. Often, so-called sandwich panels are produced in which the insulation layer of two concrete layers edged ("sandwiched") is.

Insbesondere bei der Bereitstellung solcher Sandwichelemente stellt sich die Frage nach einer festen Verbindung zwischen den beiden (außenliegenden) Betonschichten, da diese Verbindung die Isolationsschicht durchgreifen muss, ohne eine Wärmebrücke größeren Ausmaßes zu verursachen.In particular, in the provision of such sandwich elements, the question arises for a firm connection between the two (outer) concrete layers, since this compound must pass through the insulation layer, without causing a thermal bridge of greater extent.

Die US20040065034A1 zeigt ein Sandwichelement, das zu diesem Zweck ein gewobenes Kohlefasergitter aufweist, das die beiden äußeren Betonplatten durch die Isolationsschicht hindurch verbindet. Das Kohlefasergitter ist in länglich ausgebildete Isolationselemente integriert und erstreckt sich ausschließlich in einer Ebene, die senkrecht zur Oberfläche des Betonbauteils steht. Das Verfahren zur Herstellung der Sandwichelemente soll im Wesentlichen bestehende Fertigungsabläufe beibehalten, um flexibel und kostengünstig Sandwichelemente in großer Stückzahl herstellen zu können. Die US20040206032A1 ist eine "Continuation-in-part" der US20040065034A1 . In Weiterbildung der US20040065034A1 liegt der Schwerpunkt in der US20040206032A1 auf Möglichkeiten der Verbindung der besagten Betonbauteile untereinander oder an Gebäudeteilen. Die verwendeten Kohlefaserverstärkungsgitter sind dieselben (siehe entsprechende Markenbezeichnung der verwendeten Gitter) wie in der US20040065034A1 .The US20040065034A1 shows a sandwich element having for this purpose a woven carbon fiber grating connecting the two outer concrete slabs through the insulating layer. The carbon fiber grating is integrated into elongated insulating elements and extends only in a plane which is perpendicular to the surface of the concrete component. The method for producing the sandwich elements is intended to essentially maintain existing production processes in order to be able to manufacture sandwich elements in large numbers in a flexible and cost-effective manner. The US20040206032A1 is a continuation-in-part of US20040065034A1 , In training of US20040065034A1 the focus is in the US20040206032A1 on Possibilities of connecting said concrete components to each other or to parts of buildings. The carbon fiber reinforcing grids used are the same (see corresponding brand name of the grids used) as in US20040065034A1 ,

Die EP0532140A1 zeigt Sandwichelemente, bei denen die beiden äußeren Betonplatten durch faserverstärkte Kunststoffteile verbunden werden. Die Verbindungsteile werden in der Schalung an vorgespannten Stahlseilen fixiert. Teilweise sind die länglichen, meist in einer Fläche liegenden Verbindungsteile in einem Isolationsmaterial integriert. Das Verfahren zur Herstellung der Sandwichelemente beschreibt getrennte und unabhängige Schritte für das Einbringen der Bewehrungen der Betonplatten und für das Einbringen der länglichen Verbindungsteile.The EP0532140A1 shows sandwich panels, where the two outer concrete slabs are joined by fiber-reinforced plastic parts. The connecting parts are fixed in the formwork to prestressed steel cables. In some cases, the elongated, mostly in a surface lying connecting parts are integrated in an insulating material. The method of manufacturing the sandwich elements describes separate and independent steps for the introduction of the reinforcements of the concrete slabs and for the introduction of the elongated connecting parts.

Auch die DE 100 07 100 B4 widmet sich diesem Problem. Sie zeigt ein Verfahren, bei dem zunächst eine erste Betonschicht gebildet wird. Auf diese Schicht werden Elemente zur Verbindung der ersten Betonschicht mit der später aufzubringenden zweiten Betonschicht aufgebracht. Diese ragen senkrecht zu der zweiten Schicht empor. Sie durchstoßen die Isolationsschicht, wenn diese auf die erste Betonschicht aufgebracht wird. Um die Durchstoßstelle wieder abzudichten, wird diese mit PU-Schaum ausgeschäumt. Schließlich wird die zweite Betonschicht auf die Isolationsschicht aufgebracht.Also the DE 100 07 100 B4 is dedicated to this problem. It shows a method in which first a first concrete layer is formed. Elements for connecting the first concrete layer with the second concrete layer to be applied later are applied to this layer. These protrude perpendicular to the second layer. They pierce the insulation layer when it is applied to the first concrete layer. To re-seal the puncture point, it is foamed with PU foam. Finally, the second concrete layer is applied to the insulating layer.

Auch die zum Zeitpunkt der Erstanmeldung der vorliegenden Erfindung noch nicht zum veröffentlichten Stand der Technik gehörende DE 10 2012 101 498 A1 zeigt ein solches "Sandwichelement", bei dem die beiden Betonschichten durch Bewehrungselemente, die eine Isolationsschicht durchgreifen, verbunden werden. Auch ein Verfahren zur Herstellung des gezeigten Bauteils wird in der letztgenannten Schrift vorgestellt.Also, at the time of the first application of the present invention is not yet part of the published prior art DE 10 2012 101 498 A1 shows such a "sandwich element", in which the two concrete layers are connected by reinforcing elements, which pass through an insulating layer. A method for producing the component shown is also presented in the latter document.

Den beiden vorgenannten Schriften ist gemein, dass sie die Verwendung von nicht metallischen Bewehrungselementen erwähnen.The two aforementioned publications have in common that they mention the use of non-metallic reinforcing elements.

Praktische Erfahrungen bei der Herstellung von Betonbauteilen zeigen, dass sich aus der Verwendung von textilen Bewehrungselementen wie Glasfasern oder Karbonfaserelementen spezifische Probleme ergeben. So haben diese Bewehrungselemente eine geringere Masse und eine geringere Druckfestigkeit als Metall. Auch die Zugfestigkeit der Werkstoffe ist oft anisotrop und vorgehärtete Bewehrungsgitter weisen eine hohe Zerbrechlichkeit auf.Practical experience in the manufacture of concrete components shows that specific problems arise from the use of textile reinforcing elements such as glass fibers or carbon fiber elements. So these reinforcing elements have a lower mass and a lower compressive strength than Metal. Also, the tensile strength of the materials is often anisotropic and pre-hardened reinforcing meshes have a high degree of fragility.

Die vorerwähnte geringe Masse kann dazu führen, dass Bewehrungsmaterial, auf das eine Betonschicht gegeben wird, aufschwimmt, und daher keinen innigen Kontakt mit der Betonmatrix eingeht. Ein Ausweg aus diesem Problem besteht darin, das zerbrechliche Bewehrungsmaterial mit Steinen oder Metall an seiner Oberseite zu beschweren und damit zu gewährleisten, dass Bewehrungsteile beim Abbinden in der Betonmatrix verbleiben. Bei diesem Verfahren kommt es allerdings vor, dass Bewehrungsteile einen zu niedrigen Abstand zu dem Boden der Schalform einnehmen (die Bewehrung sinkt dank ihrer Beschwerung zu tief ein), so dass die Bewehrungsbestandteile später durch die fertige Betonschicht durchscheinen. Dies ist besonders bei Fassadenbestandteilen unerwünscht. Daher wird der Abstand oft eingestellt, indem Bewehrungsbestandteile auf Abstandshalter, die sich am Boden der Schalform abstützen, aufgelegt werden.The above-mentioned low mass can cause reinforcing material, to which a concrete layer is added, to float, and therefore does not make intimate contact with the concrete matrix. One way out of this problem is to weigh the fragile reinforcing material with stones or metal at its top and to ensure that reinforcing parts remain in the concrete matrix during setting. However, with this method it happens that the reinforcement parts are located too close to the bottom of the formwork (the reinforcement sinks too low due to their weighting), so that the reinforcing elements later show through the finished concrete layer. This is undesirable especially with facade components. Therefore, the spacing is often adjusted by placing reinforcing components on spacers that rest on the bottom of the formwork.

Der Nachteil dieser Maßnahme besteht in der Sichtbarkeit der Abstandshalter an der Oberfläche der ersten Betonschicht und in dem Aufwand und den Unsicherheiten, den solche eher filigranen Maßnahmen sowohl bei der Herstellung von Ortbetonbauteilen als auch bei Fertigbauelementen hervorrufen.The disadvantage of this measure is the visibility of the spacers on the surface of the first concrete layer and in the effort and uncertainties that cause such rather delicate measures both in the production of in-situ concrete components as well as prefabricated components.

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein Herstellverfahren für ein Betonbauteil vorzuschlagen, bei dem die vorgenannten Nachteile verringert werden.The present invention has for its object to propose a manufacturing method for a concrete component, in which the aforementioned disadvantages are reduced.

Die Aufgabe wird durch ein Verfahren nach dem vorliegenden Anspruch 1 gelöst.The object is achieved by a method according to the present claim 1.

Demnach wird zunächst Beton in eine vorzugsweise flache Schalform gegeben. Auf die entstandene Betonschicht - die durchaus bereits Bewehrungselemente z. B. aus Stahl enthalten kann - wird ein vorgefertigtes Bauteil abgesenkt. Dieses vorgefertigte Bauelement umfasst erste textile Bewehrungselemente und erste Isolationselemente. Die Isolationselemente verleihen den Bewehrungsstrukturen unter anderem eine nicht unerhebliche Masse, die ein völliges Aufschwimmen derselben auf dem Beton vermeidet. Auf der anderen Seite ist das spezifische Gewicht - bzw. dessen Dichte - sehr viel niedriger als das von Beton, so dass die Isolationselemente ein völliges Absinken der Bewehrungselemente vermeiden können. Daher stellt sich die vertikale Lage des vorgefertigten Bauelements zu der Betonschicht in gewünschter Weise ein, so dass die vorgenannten Nachteile des Standes der Technik vermieden werden.Accordingly, concrete is first given in a preferably flat formwork. On the resulting concrete layer - which already has reinforcing elements z. B. may contain steel - a prefabricated component is lowered. This prefabricated component comprises first textile reinforcing elements and first insulation elements. The insulation elements give the reinforcement structures, inter alia, a considerable mass that avoids a complete floating of the same on the concrete. On the other hand is the specific gravity - or its density - much lower than that of concrete, so that the insulation elements can avoid a complete lowering of the reinforcing elements. Therefore, the vertical position of the prefabricated component to the concrete layer is set in a desired manner, so that the aforementioned disadvantages of the prior art are avoided.

Zu den weiteren Vorteilen der Verwendung des vorgefertigten Bauelements gehört, dass das oft weiche aber relativ voluminöse Isolationsmaterial, das während des ganzen Transports zur und der Lagerung auf der Baustelle das brüchige Bewehrungsgerüst zumindest teilweise umgibt, dieses damit schützt oder stabilisiert.Another advantage of using the prefabricated component is that the often soft but relatively voluminous insulation material, which at least partially surrounds the brittle reinforcing structure during the entire transport to and storage on the construction site, thus protects or stabilizes it.

Der nächste Vorteil besteht darin, dass durch die Verwendung des vorgefertigten Bauelements Transportvolumen eingespart wird:The next advantage is that through the use of the prefabricated component transport volume is saved:

Bei einem Verfahren nach der DE 100 07 100 B4 binden sowohl Isolationselemente als auch erste Bewehrungselemente Transport- und Lagervolumina. Bei Verwendung des vorgefertigten Bauelements werden diese Volumen nur einmal benötigt.In a method according to the DE 100 07 100 B4 Both insulation elements and first reinforcement elements bind transport and storage volumes. When using the prefabricated component, these volumes are needed only once.

Aus einem Betonbauteil, das aus lediglich einer Betonschicht und einem vorgefertigten Bauteil besteht, lässt sich in vorteilhafter Weise ein Sandwichelement herstellen, wenn auch auf die der ersten Betonschicht abgewandte Seite des vorgefertigten Bauelements eine weitere zweite Betonschicht aufgebracht wird. Am besten geschieht dies, während sich die erste Betonschicht und das vorgefertigte Bauelement noch in der Schalform befinden. Natürlich ist das Aufbringen der zweiten Betonschicht jedoch auch zu einem späteren Zeitpunkt möglich.From a concrete component, which consists of only a concrete layer and a prefabricated component, a sandwich element can be produced in an advantageous manner, although on the side facing away from the first concrete layer side of the prefabricated component another second concrete layer is applied. This is best done while the first concrete layer and the prefabricated structural element are still in the form of a formwork. Of course, the application of the second concrete layer is also possible at a later date.

Die beiden Betonschichten können von unterschiedlicher Stärke sein und es kann sogar unterschiedlicher Beton zu ihrer Herstellung verwendet werden. So kann die erste Betonschicht dünner sein als die zweite. Zur Herstellung der dünneren Schicht kann Beton mit einer feineren Körnung als zur Herstellung der dickeren Schicht verwendet werden. Oft besteht die dünnere Schicht aus "Sichtbeton". Sie ist oft die Vorsatzschale. Vorsatzschalen sind oft an Gebäudefronten sichtbar. Die dickere Schicht ist oft die Tragschale.The two concrete layers can be of different thickness and even different concrete can be used for their production. Thus, the first concrete layer may be thinner than the second. For the production of the thinner layer, concrete with a finer grain size than for the production of the thicker layer can be used. Often the thinner layer consists of "exposed concrete". It is often the attachment shell. Attachment shells are often visible on building fronts. The thicker layer is often the tray.

Zumindest ein Teil der textilen Bewehrungsstrukturen enthält dreidimensionale textile Gitterstrukturen. Solche Strukturen lassen sich im Vorfeld der Herstellung des vorgefertigten Bauelements herstellen und in die gewünschte Form bringen. Die Gitterstrukturen nehmen flächige Belastungen gut auf und übertragen diese ggf. in die Betonmatrix. Bei plattenförmigen Bauteilen bzw. vorgefertigten Bauelementen ist es von Vorteil, wenn ein Teil der Gitterstrukturen parallel zu der Plattenebene verläuft. Eine "dreidimensionale textile Gitterstruktur" liegt u.a. dann vor, wenn ein Bewehrungsgitter aus textilem Bewehrungsmaterial - wie Glasfaser oder Kohlefaser - derart geformt ist, dass es die Ebene verlässt.At least some of the textile reinforcement structures contain three-dimensional textile lattice structures. Such structures can be prepared prior to the production of the prefabricated component and bring in the desired shape. The lattice structures absorb surface loads well and, if necessary, transfer them into the concrete matrix. In the case of plate-shaped components or prefabricated components, it is advantageous if a part of the lattice structures runs parallel to the plate plane. A "three-dimensional textile lattice structure" is u.a. if a reinforcing grid made of textile reinforcement material - such as glass fiber or carbon fiber - is shaped so that it leaves the plane.

Bei der Herstellung des vorgefertigten Bauelements können erste Isolationselemente in Ausnehmungen der ersten Bewehrungselemente eingeführt werden. Dies kann soweit gehen, dass ein Formschluss zwischen diesen Teilen zustande kommt. Es kann jedoch auch sein, dass eine erste Bewehrungsstruktur ein Isolationselement nur "locker umgreift" und der Überstand der jeweiligen Bewehrungsstruktur über das Isolationsmaterial hinausragt und nach der Herstellung des Betonbauteils in der Betonmatrix verankert ist. In letzterem Fall dient ein solches Bewehrungselement damit gleichzeitig als Anschlusselement im Sinne der vorliegenden Druckschrift.In the manufacture of the prefabricated component, first insulation elements can be introduced into recesses of the first reinforcement elements. This can go so far that a positive connection between these parts comes about. However, it may also be that a first reinforcement structure only "loosely surrounds" an insulation element and the projection of the respective reinforcing structure projects beyond the insulation material and is anchored in the concrete matrix after the concrete component has been produced. In the latter case, such a reinforcing element thus simultaneously serves as a connection element in the sense of the present document.

Die Ausnehmungen können u-förmig sein. Zur Herstellung dieser Form können ursprünglich flache textile Gitter gebogen werden. In den Bereich der u-förmigen Ausnehmungen können dann u. a. Bereiche der oder des Isolationselements eingebracht werden, die ihrerseits plattenförmig ausgeformt sind. Natürlich können auch das oder die ersten Isolationselemente in ihrer Gesamtheit plattenförmig ausgeformt sein und z. B. als Styropor oder Hartschaumplatte vorliegen. Plattenförmige Isolationselemente sind insbesondere vorteilhaft, wenn das gesamte vorgefertigte Bauelement eine plattenförmige Gestalt annehmen soll. In diesen Fällen beträgt die Länge und Breite des Bauelements ein Vielfaches seiner Tiefe.The recesses may be U-shaped. For the production of this form originally flat textile mesh can be bent. In the area of the U-shaped recesses, areas of or of the insulation element can then be introduced, for example, which are in turn formed plate-shaped. Of course, the one or more insulating elements may be formed plate-shaped in their entirety and z. B. present as Styrofoam or foam board. Plate-shaped insulation elements are particularly advantageous if the entire prefabricated component is to assume a plate-like shape. In these cases, the length and width of the device is a multiple of its depth.

Vorteilhaft ist in diesem Zusammenhang, wenn der u-förmige Querschnitt zumindest einer Ausnehmung in der Ebene, die durch die Raumrichtung der Tiefe und der Länge oder Breite des Bauelements aufgespannt wird, liegt.It is advantageous in this context, if the U-shaped cross-section of at least one recess in the plane, which is spanned by the spatial direction of the depth and the length or width of the component is located.

Bei der Herstellung des vorgefertigten Bauelements ist es vorteilhaft, wenn erste thermische Isolationselemente in viskoser Form - also oft in Form von Schaum oder einer Flüssigkeit - in das Bauelement eingebracht werden. Die Vorteile des Ausschäumens oder Ausgießens wesentlicher Teile der ersten Bewehrungsstruktur treten bei einer Textilbetonbewehrung besonders zu Tage, da derartige Bewehrungsstrukturen oft filigraner und zerbrechlicher sind als solche aus Baustahl. Sowohl beim Ausgießen oder Ausschäumen großer Volumenbestandteile als auch beim Verwenden bereits ausgehärteter Isolationselemente ist es möglich, Bauelemente zu erzeugen, deren Isolationselemente eine große Dichtigkeit aufweisen. Diese Dichtigkeit vergrößert das Isolationsvermögen des Betonbauteils. Darüber hinaus stärkt diese Dichtigkeit den "Auftrieb" den das vorgefertigte Bauelement auf der ersten Betonschicht erfährt und wirkt damit dem oben geschilderten zu starken Einsinken der Bewehrungsstrukturen weiter entgegen.In the manufacture of the prefabricated component, it is advantageous if first thermal insulation elements in viscous form - that is often in the form of foam or a liquid - are introduced into the component. The advantages of foaming or pouring out essential parts of the first reinforcing structure are particularly evident in textile-reinforced concrete, since such reinforcing structures are often more filigree and more fragile than structural steel. Both during pouring or foaming large volume components as well as when using already cured insulation elements, it is possible to produce components whose insulation elements have a large density. This tightness increases the insulation capacity of the concrete component. In addition, this tightness strengthens the "buoyancy" that the prefabricated component experiences on the first concrete layer and thus counteracts the above-described excessive sinking of the reinforcing structures on.

Dieser Effekt wird weiter verstärkt, wenn das vorgefertigte Bauelement mit den üblichen Toleranzen - die im Baubereich nicht unerheblich sind - in die Schalform der ersten Betonschicht passt. In diesem Fall kann keine nennenswerte Verdrängung von Beton mehr stattfinden, so dass das vorgefertigte Bauelement während des Aushärtens in der durch die Dicke der Betonschicht eingestellten Lage verbleibt.This effect is further enhanced if the prefabricated component with the usual tolerances - which are not insignificant in the construction sector - fits into the form of the first layer of concrete. In this case, no appreciable displacement of concrete can take place any more so that the prefabricated component remains in the position set by the thickness of the concrete layer during hardening.

Die vorstehend beschriebenen Verfahren lassen erkennen, dass die Verwendung vorgefertigter Bauelemente der beschriebenen Art vorteilhaft ist. Diese Bauelemente umfassen bereits erste textile Bewehrungsstrukturen und erste Isolationselemente, so dass die Arbeitsgänge, die zum "Zusammenbringen" dieser beiden Elemente normalerweise auf einer Baustelle (Ortbeton) oder in einem Betonwerk (Betonfertigelemente) notwendig sind, an diesen exponierten Orten entfallen. Die vorgefertigten Bauelemente können hierbei mit wenig Beton oder Stahl beaufschlagt sein oder sie können völlig beton- oder stahlfrei ausgestaltet sein, so dass ihr Transportgewicht gering bleibt.The methods described above show that the use of prefabricated components of the type described is advantageous. These components already comprise first textile reinforcement structures and first insulation elements, so that the operations that are necessary for "bringing together" these two elements normally on a construction site (in-situ concrete) or in a concrete plant (precast concrete elements) are omitted at these exposed locations. The prefabricated components can in this case with little concrete or steel be acted upon or they can be designed completely free of concrete or steel, so that their transport weight remains low.

Wie bereits oben angesprochen sind textile Bewehrungsstrukturen Bewehrungsstrukturen, die Materialien des textilen Bauens enthalten. Hierzu zählen mineralische Fasern, zu denen v.a. Glas-, Keramik- und Basaltfasern gehören. Daneben spielt die Gruppe der organischen Fasern eine Rolle, zu der Kohlefasermaterialien bzw. Karbonfasern, Aramidfasern und ggf. sogar Polymerfasern wie Polypropylenfasern zählen. Die erstgenannten Glasfasermaterialien werden in diesem Zusammenhang oft in eine Kunststoffmatrix eingebettet, um das Glas vor dem basischen Umfeld des Betons zu schützen.As already mentioned above, textile reinforcement structures are reinforcement structures containing materials of textile construction. These include mineral fibers, of which v.a. Glass, ceramic and basalt fibers belong. In addition, the group of organic fibers plays a role, which includes carbon fiber materials or carbon fibers, aramid fibers and possibly even polymer fibers such as polypropylene fibers. The former fiberglass materials are often embedded in a plastic matrix in this context to protect the glass from the basic environment of the concrete.

Oft werden aus den Fasermaterialien Bewehrungsgitter gebildet, die in ihrer Gestalt Baustahlgittern ähneln. Solche Gitter werden als Gewebe, vorzugsweise jedoch als Gelege hergestellt.Often, fiber meshes are used to form reinforcing meshes that are similar in shape to structural steel meshes. Such grids are produced as a fabric, but preferably as a scrim.

Der Begriff "thermische Isolationselemente" lehnt sich an das Verständnis des Fachmanns an: Dieser wird Bestandteile des Bauelements, die aus Materialien, die üblicherweise zur Wärmedämmung verwendet werden, unter "thermische Isolationselemente" subsummieren. Styropor- oder Polyuretanschaum (Oberbegriff Kunststoffschaummaterialien) gehören in diese Kategorie. Des Weiteren sind Mineralwollmaterialien wie Glas- und Steinwolle zu nennen. Auch Materialien, die auf textilen Abfällen beruhen, gehören in diese Kategorie.The term "thermal insulation elements" is based on the understanding of those skilled in the art: this component of the component, which are made of materials that are commonly used for thermal insulation, under "thermal insulation elements" subsumed. Styrofoam or Polyuretanschaum (generic term plastic foam materials) belong in this category. Furthermore, mineral wool materials such as glass and rock wool should be mentioned. Even materials based on textile waste belong to this category.

In neuerer Zeit werden auch mineralische "Schaummaterialien" wie Schaumglas verwendet.More recently, mineral "foam materials" such as foam glass are used.

Wie erwähnt können solche Bauelemente mit Vorteil und Gewinn im Bereich des Ortbetons und bei der Herstellung von Betonfertigelementen eingesetzt werden. Die letztere Verwendung erscheint sogar am Vorteilhaftesten.As mentioned, such components can be used with advantage and profit in the field of in-situ concrete and in the production of precast concrete elements. The latter use appears even the most advantageous.

Es ist von Vorteil, wenn vorgefertigte Bauelemente mit Anschlusselementen ausgestattet sind. Anschlusselemente ragen über die ersten Isolationselemente hinaus, so dass sie bei ihrer Verarbeitung zu Betonbauteilen in eine Betonmatrix eingreifen können. Geeignete Anschlusselemente lassen sich mit weiteren Bewehrungsstrukturen gut verbinden. Zu diesem Zweck kann die Form eines Anschlusselements optimiert sein (z. B. so, dass sie ein Rundeisen im Formschluss umgreift). Auch zur optimalen Einbettung in eine Betonmatrix können bestimmte Formen vorgesehen sein, die in der gegenständlichen Beschreibung noch einmal erwähnt werden.It is advantageous if prefabricated components are equipped with connection elements. Connecting elements protrude beyond the first insulation elements, so that they can intervene in their processing into concrete components in a concrete matrix. Suitable connection elements can be well connected with other reinforcement structures. For this purpose, the shape of a connection element can be optimized (eg in such a way that it has a round bar in the Form-fitting encompasses). For optimal embedding in a concrete matrix, certain shapes may be provided, which are mentioned again in the present description.

Ein großer Teil des Bedarfs an Betonbauteilen der beschriebenen Art dürfte sich im Bereich der Herstellung von Wänden ergeben. Demzufolge ist es von Vorteil, das vorgefertigte Bauelement und auch das Betonbauteil plattenförmig auszuführen. Das bedeutet, dass die Länge und Breite der in der Regel rechteckigen oder quadratischen Bauelemente sehr viel größer ist als seine Tiefe. Bei den flachen fertigen Betonbauteilen werden verschiedene Gitterstrukturen - ob aus textilem Material oder aus Metall gebildet - bereichsweise parallel zueinander verlaufen.Much of the demand for concrete components of the type described is expected to be in the area of wall construction. Accordingly, it is advantageous to perform the prefabricated component and the concrete component plate-shaped. This means that the length and width of the generally rectangular or square components is much greater than its depth. In the case of the flat finished concrete components, different lattice structures - whether formed from textile material or from metal - extend in sections parallel to one another.

Es ist von Vorteil, wenn das vorgefertigte Bauelement eine weitgehend plattenartige Gestalt hat, wobei die etwaig vorhanden Anschlusselemente über den plattenartigen Körper hinausgreifen können. Der plattenartige Körper kann von den ersten Bewehrungselementen und den ersten Isolationselementen ausgefüllt sein.It is advantageous if the prefabricated component has a largely plate-like shape, wherein the possibly existing connection elements can reach beyond the plate-like body. The plate-like body may be filled by the first reinforcing elements and the first insulating elements.

Die ersten thermischen Isolationselemente bilden eine Barriere gegen den Abfluss von Wärme. Es ist daher vorteilhaft, wenn die ersten thermischen Isolationselemente nicht von Metallen und/oder Beton durchgriffen werden. Insbesondere bei plattenartigen Bauteilen ist es von Vorteil, wenn die ersten Isolationselemente eine Ebene definieren, die nicht von den vorgenannten Stoffen durchsetzt oder durchdrungen wird.The first thermal insulation elements form a barrier against the outflow of heat. It is therefore advantageous if the first thermal insulation elements are not penetrated by metals and / or concrete. In particular, in the case of plate-like components, it is advantageous if the first insulation elements define a plane which is not penetrated or penetrated by the abovementioned substances.

Weitere Ausführungsbeispiele der vorliegenden Erfindung ergeben sich aus den abhängigen Patentansprüchen und der Beschreibung. Auch die Beschreibung beschränkt sich auf wesentliche Merkmale der Erfindung, wobei die einzelnen Merkmale in der Regel bei allen Ausführungsbeispielen vorteilhaft einsetzbar sind.Further embodiments of the present invention will become apparent from the dependent claims and the description. The description is limited to essential features of the invention, wherein the individual features are generally used advantageously in all embodiments.

Die Figuren sind ergänzend heranzuziehen.The figures are complementary to use.

Die technischen Merkmale der einzelnen Ausführungsbeispiele lassen sich in der Regel in Zusammenhang mit allen Ausführungsformen der Erfindung vorteilhaft verwenden.The technical features of the individual embodiments can be used in the rule in connection with all embodiments of the invention advantageous.

Nachstehend werden einige ausgewählte Ausführungsformen der Erfindung anhand der Figuren erläutert.

Fig. 1
Figur 1 zeigt eine Seitenansicht eines vorgefertigten Bauelements das gerade zusammengestellt wird.
Fig. 2
Figur 2 zeigt das vorgefertigte Bauelement von Figur 1 von oben
Fig. 3
Figur 3 zeigt eine Seitenansicht des vorgefertigten Bauelements von Figur 1 dem gerade erste thermische Isolationselemente hinzugefügt werden.
Fig. 4
Figur 4 zeigt eine Abwandlung das vorgefertigten Bauelements von Figur 3 in der Seitenansicht
Fig. 5
Figur 5 zeigt eine Fortbildung das vorgefertigten Bauelements von Figur 4 in der Seitenansicht (mit weiteren Bewehrungsstrukturen)
Fig. 6
Figur 6 zeigt eine erste Betonschicht in einer Schalform
Fig. 7
Figur 7 zeigt das vorgefertigten Bauelements von Figur 4 in einer Schalform und mit einer ersten und einer zweiten Betonschicht
Fig. 8
Figur 8 zeigt einen Fertigungszustand eines anderen vorgefertigten Bauelements
Fig. 9
Figur 9 zeigt das vorgefertigte Bauelement aus Figur 8 in seinem Endzustand als Bestandteil eines Betonbauteils
Fig. 10
Figur 10 zeigt die Bestandteile eines Abstandshalters, wie er in den Figuren 1 bis 7 gezeigt ist, als Explosionsskizze
Fig. 11
Figur 11 zeigt eine Fortbildung des Betonbauteils aus Figur 9
Fig. 12
Figur 12 zeigt ein weiteres Ausführungsbeispiel eines Betonbauteils
Hereinafter, some selected embodiments of the invention will be explained with reference to the figures.
Fig. 1
FIG. 1 shows a side view of a prefabricated component which is being assembled.
Fig. 2
FIG. 2 shows the prefabricated component of FIG. 1 from above
Fig. 3
FIG. 3 shows a side view of the prefabricated component of FIG. 1 the first thermal insulation elements are added.
Fig. 4
FIG. 4 shows a modification of the prefabricated component of FIG. 3 in the side view
Fig. 5
FIG. 5 shows a training the prefabricated device of FIG. 4 in the side view (with further reinforcement structures)
Fig. 6
FIG. 6 shows a first concrete layer in a form of a formwork
Fig. 7
FIG. 7 shows the prefabricated component of FIG. 4 in a form and with a first and a second layer of concrete
Fig. 8
FIG. 8 shows a manufacturing state of another prefabricated component
Fig. 9
FIG. 9 shows the prefabricated component FIG. 8 in its final state as part of a concrete component
Fig. 10
FIG. 10 shows the components of a spacer, as in the FIGS. 1 to 7 shown as an explosion sketch
Fig. 11
FIG. 11 shows a training of the concrete component FIG. 9
Fig. 12
FIG. 12 shows a further embodiment of a concrete component

Figur 1 zeigt ein flach auf dem Boden liegendes Textilgitter 1, auf dem ein Abstandshalter 2 aufgelegt ist. Zum Zwecke der Montage des vorgefertigten Bauelements 3 kann der Abstandshalter mit geeignetem Klebstoff an dem Textilgitter 1 arretiert werden. Der Abstandshalter kann als eine dreidimensionale textile Gitterstruktur ausgestaltet sein. In diesem Fall kann er durch das Biegen von Textilgittern hergestellt werden. So können zwei u-förmige Gitterbestandteile 4 und 5 gebildet und zu einem doppel-T-förmigen Gebilde zusammengesetzt werden (Figur 10). Auch die Anhaftung zwischen den beiden Gitterbestandteilen 4 und 5 kann durch Klebstoff herbeigeführt werden. Zu erwähnen bleibt noch, dass die Radien an der Verbindung zwischen den Schenkeln 7 des Abstandshalters 2 und seiner Querverbindung 21 in den Figuren sehr klein dargestellt sind. In der Regel wird es hier zu deutlich größeren Radien kommen. FIG. 1 shows a lying flat on the floor textile grid 1, on which a spacer 2 is placed. For the purpose of mounting the prefabricated component 3, the spacer can be locked to the textile grid 1 with a suitable adhesive. The spacer may be configured as a three-dimensional textile grid structure. In this case, it can be made by bending fabric lattices. Thus, two U-shaped grid components 4 and 5 can be formed and assembled into a double-T-shaped structure ( FIG. 10 ). The adhesion between the two grid components 4 and 5 can be brought about by adhesive. To mention still remains that the radii the connection between the legs 7 of the spacer 2 and its cross-connection 21 in the figures are shown very small. In general, it will come to significantly larger radii here.

In Figur 1 finden sich damit bereits das Textilgitter 1 und der Abstandshalter 2 als Bestandteil der ersten Bewehrungsstrukturen 18.In FIG. 1 Thus, the textile grid 1 and the spacer 2 are already part of the first reinforcement structures 18.

Figur 2 zeigt denselben Fertigungszustand desselben Bauelements 3 von oben. Anhand der Schraffurlinien ist angedeutet, dass die Faserstränge des Textilgitters 1 eine 90° bzw. 180° Orientierung zu den Rändern des Textilgitters 1 aufweisen. Die Ausrichtung der Faserstränge, aus denen der Abstandshalter 2 besteht, sind gegenüber der Ausrichtung der Faserstränge des Textilgitters 1 um 45° gedreht, was vorteilhaft ist. Es sind - je nach Anwendungsfall -jedoch auch andere Winkel wie 0° oder 30° möglich. FIG. 2 shows the same state of manufacture of the same component 3 from above. On the basis of the hatching lines it is indicated that the fiber strands of the textile grid 1 have a 90 ° or 180 ° orientation to the edges of the textile grid 1. The orientation of the fiber strands that make up the spacer 2 are rotated by 45 ° with respect to the orientation of the fiber strands of the textile grid 1, which is advantageous. Depending on the application, however, other angles such as 0 ° or 30 ° are possible.

Figur 3 zeigt einen etwas weiter fortgeschrittenen Fertigungszustand desselben Bauelements 3. Die Isolationselemente 6 sind bereits in das Bauelement eingefügt worden. Anhand der Figuren 3 und 10 wird auch deutlich, dass dem Abstandshalter 2 und seinen Bestandteilen mehrere Funktionen zukommen: FIG. 3 shows a slightly more advanced state of manufacture of the same component 3. The insulation elements 6 have already been inserted into the device. Based on FIGS. 3 and 10 It is also clear that the spacer 2 and its components have several functions:

Die Schenkel 7 des Abstandshalters 2 umgreifen die Enden der Isolationselemente 6, die plattenförmig ausgeführt sind. Damit definieren die Schenkel 7 die Ausnehmungen 8, in die die Isolationselemente 6 eingeführt sind.The legs 7 of the spacer 2 surround the ends of the insulation elements 6, which are designed plate-shaped. Thus, the leg 7 define the recesses 8, in which the insulation elements 6 are inserted.

Das vorgefertigte Bauelement 3 aus Figur 4 enthält zusätzlich zu den in Figur 3 gezeigten Merkmalen Distanzelemente 9. Diese sorgen für die Aufrechterhaltung eines Abstandes zwischen den Isolationselementen 6 und den Schenkeln 7 des Abstandshalters 2. Auch das Distanzelement 10 erhält den Abstand zwischen dem Textilgitter 1 und dem Isolationselement 6 aufrecht. Der Sinn dieser Maßnahme wird anhand der Figur 7 klar:The prefabricated component 3 from FIG. 4 contains in addition to the in FIG. 3 These provide for the maintenance of a distance between the insulation elements 6 and the legs 7 of the spacer 2. Also, the spacer element 10 maintains the distance between the textile grid 1 and the insulating member 6 upright. The meaning of this measure is based on the FIG. 7 clear:

Die Schenkel 7 des Abstandshalters 2 und das Textilgitter greifen tief in die Betonmatrix der ersten Betonschicht 11 ein, so dass der Schenkel 7 hier auch als Anschlusselement 19 im Sinne der Begriffsbildung der vorliegenden Druckschrift fungiert.The legs 7 of the spacer 2 and the textile grid engage deeply in the concrete matrix of the first concrete layer 11, so that the leg 7 here also acts as a connection element 19 in the sense of the term formation of the present document.

Der Aufbau des vorgefertigten Bauelements 3 aus Figur 5 entspricht zunächst dem bereits in Bezug auf Figur 4 Gesagten, wobei die oberen Abstandshalter 9 eine etwas größere Distanz definieren als die entsprechenden Abstandshalter 9 in Figur 4. In Figur 5 ist jedoch bereits eine weitere zweite Bewehrungsstruktur 12 zu sehen, die zusätzlich angebracht worden ist. Im vorliegenden Ausführungsbeispiel besteht diese Bewehrungsstruktur aus Metall. Sie kann in einem Betonwerk oder auf einer Baustelle auf herkömmliche Art und Weise dem vorgefertigten Bauteil, das metallfrei angeliefert wird, beigefügt werden. Hierzu kann z. B. Rödeldraht verwendet werden.The structure of the prefabricated component 3 from FIG. 5 initially corresponds to the already in relation to FIG. 4 Said, the upper ones Spacers 9 define a slightly greater distance than the corresponding spacers 9 in FIG. 4 , In FIG. 5 However, it is already possible to see another second reinforcing structure 12, which has been additionally installed. In the present embodiment, this reinforcement structure is made of metal. It can be attached in a conventional way to the prefabricated component which is supplied metal-free in a concrete factory or on a construction site. For this purpose, z. B. steel wire can be used.

Figur 6 zeigt eine Schalform 13 mit einer ersten Betonschicht 11. In eine solche Schalform 13 kann ein vorgefertigtes Bauelement 3 abgesenkt werden. Es ist von Vorteil, wenn ein vorgefertigtes Bauelement 3 mit den branchenüblichen Toleranzen in die Schalform 13 passt (gemeint ist hier v. a. in der l/b Ebene). FIG. 6 shows a formwork 13 with a first layer of concrete 11. In such a form of shell 13, a prefabricated component 3 can be lowered. It is advantageous if a prefabricated component 3 with the industry-standard tolerances fits into the form 13 (in this case, it is meant in particular in the l / b plane).

Figur 7 zeigt eine Situation, in der das vorgefertigte Bauelement aus Figur 5 in die Schalform der Figur 6, die bereits mit einer ersten Betonschicht 11 befüllt war, abgesenkt wurde. Figur 7 zeigt auch, dass bereits eine zweite Betonschicht 14 auf dem vorgefertigten Bauelement aufgebracht ist. Diese zweite Betonschicht wird von der zweiten Bewehrungsstruktur 12 verstärkt. Nach dem Aushärten der Betonschichten 11 und 14 kann ein fertiges Betonbauteil 15 aus der Schalform 13 entnommen werden. FIG. 7 shows a situation in which the prefabricated component FIG. 5 in the form of the FIG. 6 , which was already filled with a first concrete layer 11, was lowered. FIG. 7 also shows that a second concrete layer 14 is already applied to the prefabricated component. This second concrete layer is reinforced by the second reinforcing structure 12. After curing of the concrete layers 11 and 14, a finished concrete component 15 can be removed from the formwork 13.

Figur 8 zeigt einen Fertigungszustand eines anderen vorgefertigten Bauelements 3, das dreidimensionale textile Bewehrungsstrukturen aufweist, die in Figur 8 einen sinusförmigen Querschnitt zeigen. Auch solche Bewehrungsstrukturen können zustande kommen, indem textile Gitter wie das Textilgitter 1 einem Umformprozess unterworfen werden. Insbesondere bei komplizierteren textilen Strukturen der gezeigten Art ist es von Vorteil, wenn Isolationselemente 6 in viskosem Zustand in Verbindung mit den ersten Bewehrungselementen gebracht werden. Am unteren Rand der Figur 8 ist die Formschicht 16 gezeigt. Eine solche Schicht kann z. B. aus Sand oder einem schweren Medium bestehen. Die ersten Bewehrungsstrukturen 18 haben wie erwähnt einen sinusförmigen Querschnitt. Über der Formschicht 16 ist viskoses Isolationsmaterial 17 aufgetragen, das im Laufe der Zeit zu ersten Isolationselementen 6 aushärtet. Die Formschicht 16 kann in der Regel bei der Herstellung einer Mehrzahl von vorgefertigten Bauelementen 3 verwendet werden. Falls die Formschicht 16 aus einem körnigen bzw. pulverförmigen Material besteht, kann zu diesem Zweck eine Glättung der Oberfläche der Formschicht vorgenommen werden, bevor ein neues vorgefertigtes Bauelement 3 mit Hilfe derselben Formschicht weiter veredelt wird. Das neue vorgefertigte Bauelement 3 wird dann wieder in die Formschicht 16 gedrückt, so dass ein Teil der Anschlusselemente 19 in diese Schicht 16 eintaucht und damit nicht von viskosem Isolationsmaterial 17 umschlossen werden kann. FIG. 8 shows a manufacturing state of another prefabricated component 3, the three-dimensional textile reinforcing structures, which in FIG. 8 show a sinusoidal cross-section. Such reinforcement structures can also be achieved by subjecting textile meshes such as the textile grid 1 to a forming process. In particular, in the case of more complicated textile structures of the type shown, it is advantageous if insulation elements 6 are brought into a viscous state in conjunction with the first reinforcement elements. At the bottom of the FIG. 8 For example, the mold layer 16 is shown. Such a layer may, for. B. of sand or a heavy medium. As mentioned, the first reinforcing structures 18 have a sinusoidal cross-section. Over the mold layer 16 viscous insulating material 17 is applied, which cures in the course of time to first insulation elements 6. The mold layer 16 can typically be used in the manufacture of a plurality of prefabricated components 3. If the mold layer 16 of a granular or For this purpose, a smoothing of the surface of the mold layer can be made before a new prefabricated component 3 is further refined using the same mold layer. The new prefabricated component 3 is then pressed back into the mold layer 16, so that a part of the connection elements 19 dips into this layer 16 and thus can not be enclosed by viscous insulation material 17.

Falls eine schwere Flüssigkeit - auf der eine vorzugsweise schaumartige Schicht aus viskosem Isolationsmaterial schwimmt - als Formschicht 16 verwendet wird, dürfte eine solche aktive Glättung der Oberfläche der Formschicht 16 überflüssig sein.If a heavy liquid - on which a preferably foam-like layer of viscous insulation material floats - is used as the shaping layer 16, such active smoothing of the surface of the shaping layer 16 should be superfluous.

In Figur 9 ist ein vorgefertigtes Bauelement 3 gezeigt, das in der beschriebenen Weise hergestellt wurde. Die ersten thermischen Isolationselemente 6 sind bereits ausgehärtet. Die erste und zweite Betonschicht 11, 14 sind bereits vorhanden, so dass von einem Betonbauteil - hier einem "Sandwichbauteil" - gesprochen werden kann.In FIG. 9 a prefabricated component 3 is shown, which was manufactured in the manner described. The first thermal insulation elements 6 are already hardened. The first and second concrete layers 11, 14 are already present, so that it is possible to speak of a concrete component-here a "sandwich component".

Zu erwähnen bleibt noch das in den Figuren 8 und 9 gezeigte horizontale Bewehrungsteil 20, das die Verankerung der ersten Bewehrungselemente 18 in der zweiten Betonschicht 14 verbessert.To mention remains in the FIGS. 8 and 9 shown horizontal reinforcement member 20, which improves the anchoring of the first reinforcing elements 18 in the second concrete layer 14.

Allgemein ist es von Vorteil, wenn die Isolationselemente (6) von vorgefertigten Bauteilen (15) nicht von stärker Wärme leitenden Stoffen wie Metallen oder Beton durchgriffen werden.In general, it is advantageous if the insulation elements (6) of prefabricated components (15) are not penetrated by highly heat-conducting materials such as metals or concrete.

In den vorstehend beschriebenen Figuren sind plattenförmige vorgefertigte Bauelemente 3 und Betonbauteile 15 gezeigt, die ihrerseits überwiegend plattenförmig ausgeprägte Isolationselemente (6) enthalten. Bei diesen Körpern heißt "plattenförmig", dass ihre Tiefe t deutlich geringer als ihre Länge I oder Breite b ist. Insbesondere bei solchen Bauteilen 15 ist es von Vorteil, wenn die Isolationselemente eine Ebene (hier in l- und b-Richtung) definieren, die nicht von stärker Wärme leitenden Materialien durchsetzt wird.In the figures described above plate-shaped prefabricated components 3 and concrete components 15 are shown, which in turn contain predominantly plate-shaped isolation elements (6). In these bodies, "plate-shaped" means that their depth t is significantly less than their length I or width b. In particular, in the case of such components 15, it is advantageous if the insulation elements define a plane (here in the direction I and B) which is not penetrated by materials which conduct more heat.

Vorteilhaft ist auch, wenn Betonbauteile 15 mehrere gitterartige Bewehrungsstrukturen (z. T. aus beliebigem Material) aufweisen, die in l- und b-Richtung verlaufen.It is also advantageous if concrete components 15 have a plurality of lattice-like reinforcement structures (for example made of any desired material) that run in the l- and b-directions.

Die Figur 11 zeigt ein Betonbauteil 15, das auf Figur 9 beruht. In Ergänzung zu den Merkmalen des dort gezeigten Betonbauteils 15 sind in Figur 11 die Querschnittsflächen der Querstäbe 22 gezeigt, die formschlüssig in den ersten Bewehrungsstrukturen 18 aufgenommen sind. Auch die Querstäbe 22 verbessern die Verankerung der ersten Bewehrungsstrukturen 18 bzw. des ganzen vorgefertigten Bauelements 3 in der in der ersten Betonschicht 11 erheblich. Die Querstäbe können aus Metall oder aus einem textilen Bewehrungsmaterial sein.The FIG. 11 shows a concrete component 15, the on FIG. 9 based. In addition to the features of the concrete component 15 shown there are in FIG. 11 the cross-sectional areas of the transverse rods 22 are shown, which are received in a form-fitting manner in the first reinforcing structures 18. The transverse rods 22 also improve considerably the anchoring of the first reinforcing structures 18 or of the entire prefabricated structural element 3 in the first concrete layer 11. The cross bars may be made of metal or of a textile reinforcement material.

In Figur 12 wird ein Ausführungsbeispiel eines weiteren Bauelements 3 gezeigt. Dieses Bauelement hat zwei relativ dünne Betonschichten 11 und 14, die vorteilhafterweise annähernd gleich stark ausgeprägt werden. Beide Betonschichten können aus Sichtbeton hergestellt sein und so z. B. als Sichtwände z. B. im Garagenbau dienen.In FIG. 12 an embodiment of another component 3 is shown. This device has two relatively thin concrete layers 11 and 14, which are advantageously approximately equally pronounced. Both concrete layers can be made of exposed concrete and so z. B. as screens z. B. serve in garage construction.

Bei einem Teil der gezeigten Betonbauteile 15 ist es vorteilhaft, das Bauteil 15 nach dem Abbinden der ersten Betonschicht 11 aus der Schalform 13 zu nehmen und zu drehen, um die zweite Betonschicht 14 schließlich in derselben oder einer anderen Schalform 13 herzustellen. Dies geschieht dann analog zur Herstellung der ersten Betonschicht 11: Die zweite Betonschicht 14 wird in der Schalform 13 gebildet und der Rest des späteren Bauteils wird auf die zweite Betonschicht heruntergelassen.In a part of the concrete components 15 shown, it is advantageous to take the component 15 after setting of the first concrete layer 11 of the formwork 13 and rotate to finally produce the second concrete layer 14 in the same or another form of shell 13. This then takes place analogously to the production of the first concrete layer 11: The second concrete layer 14 is formed in the formwork 13 and the rest of the later component is lowered onto the second concrete layer.

Zu den bereits oben erwähnten Isolationsmaterialien ist noch nachzutragen, dass auch ihre mechanischen Eigenschaften eine bedeutenden Rolle spielen können. Bei den geeigneten Schaummaterialien wird oft zwischen Weich- und Hartschaummaterialien unterschieden.In addition to the insulation materials already mentioned above, it should also be added that their mechanical properties can also play a significant role. In the case of suitable foam materials, a distinction is often made between soft and hard foam materials.

Zu den Problemen der Verarbeitung textiler Bewehrungsmaterialien gehört die mangelnde Begehbarkeit der Bewehrungsstrukturen. Insbesondere mit Hilfe harter Isolationsmaterialien - wie Hartschaum - als Bestandteil der vorgefertigten Bauelemente 3 lassen sich jedoch bereits vor dem Aushärten der betreffenden Betonschichten zumindest begehbare Zonen schaffen.Among the problems of processing textile reinforcement materials is the lack of accessibility of the reinforcement structures. In particular, with the help of hard insulation materials - such as rigid foam - as part of the prefabricated components 3, however, at least walk-in zones can be created even before the respective concrete layers have cured.

Wie bereits zuvor erwähnt enthalten die ersten Bewehrungsstrukturen 18 textile Bewehrungsstrukturen. Es hat sich darüber hinaus bei allen Ausführungsbeispielen der Erfindung als vorteilhaft erwiesen, auch die Bewehrungen der Betonschichten - also ggf. die der ersten 11 und/oder der zweiten Betonschicht 14 - mit textilen Bewehrungsstrukturen zu versehen. Dies kann so weit gehen, dass eine oder gar beide genannten Betonschichten 11 und 14 stahlfrei sind. Ggf. kann dann das ganze Betonbauteil stahlfrei und damit frei von metallischen Bestandteilen sein.As mentioned earlier, the first reinforcement structures 18 contain textile reinforcement structures. It has also proven to be advantageous in all embodiments of the invention, including the reinforcements of the concrete layers - so possibly the first 11 and / or the second concrete layer 14 - to be provided with textile reinforcement structures. This can go so far that one or both of these concrete layers 11 and 14 are steel-free. Possibly. then the entire concrete component can be steel-free and thus free of metallic components.

Die vorgenannten Maßnahmen sind besonders vorteilhaft bei dem letzten Ausführungsbeispiel eines Betonbauteils bzw. seiner Herstellung anwendbar, das bzw. die vor dem Hintergrund der Figur 12 erläutert wurde. Bezugszeichenliste 1 Textilgitter 2 Abstandshalter 3 Bauelement 4 u-förmiges Gitterbestandteil 5 u-förmiges Gitterbestandteil 6 Isolationselemente 7 Schenkel (des Abstandshalters 2) 8 Ausnehmung (des Abstandshalters 2) 9 Distanzelement 10 Distanzelement 11 erste Betonschicht 12 zweite Bewehrungsstruktur 13 Schalform 14 zweite Betonschicht 15 Betonbauteil 16 Formschicht 17 viskoses Isolationsmaterial 18 erste Bewehrungsstrukturen 19 Anschlusselemente 20 horizontales Bewehrungsteil 21 Querverbindung 21 des Abstandshalters 2 22 Querstab The above measures are particularly advantageous in the last embodiment of a concrete component or its production applicable, the or against the background of FIG. 12 was explained. LIST OF REFERENCE NUMBERS 1 textile grids 2 spacer 3 module 4 U-shaped lattice component 5 U-shaped lattice component 6 insulation elements 7 Leg (of spacer 2) 8th Recess (of the spacer 2) 9 spacer 10 spacer 11 first concrete layer 12 second reinforcement structure 13 scarf shape 14 second concrete layer 15 concrete component 16 mold layer 17 viscous insulation material 18 first reinforcement structures 19 connection elements 20 horizontal reinforcement part 21 Cross connection 21 of the spacer 2 22 cross bar

Claims (14)

  1. Method for producing a concrete component,
    characterized by the following method steps:
    - producing a prefabricated structural element (3) which comprises first reinforcing structures (18), which have three-dimensional textile grid structures, and first thermal insulation elements (6),
    - pouring concrete into a formwork mould (13) to form a first concrete layer (11),
    - lowering the prefabricated structural element (3) onto the first concrete layer (11).
  2. Method according to the preceding claim,
    characterized in that
    a second concrete layer (14) is applied to the prefabricated structural element (3).
  3. Method according to the preceding claim,
    characterized in that,
    during the production of the prefabricated structural element (3), first insulating elements (6) are introduced into recesses (8) of the first textile reinforcing structures (18), which at least partially enclose them.
  4. Method according to the preceding claim,
    characterized in that
    use is made of textile grid structures which have u-shaped recesses into which there are introduced the constituent parts of the first insulation elements (6), which are plate-shaped.
  5. Method according to one of the preceding claims,
    characterized in that,
    during the production of the prefabricated structural element (3), first thermal insulation elements (6) in the form of liquids or foam are introduced into the region of the first reinforcing structures (18).
  6. Method according to the preceding claim,
    characterized in that
    the prefabricated structural element (3) is equipped with connection elements (19),
    - which connection elements (19) are constituent parts of the first reinforcing structures (18), or are fixedly connected to said structures (18), already at the time at which a liquid or foam is introduced into the region of the first reinforcing structures (18),
    - and which connection elements (19) extend beyond the region which is filled with foam or liquids,
    - and which connection elements (19) engage in a mould layer (16) of soft, pulverulent and/or viscous material while the foam or the liquid is curing.
  7. Method according to one of the preceding claims,
    characterized in that
    at least the first concrete layer (11) is formed in a formwork mould (13), and in that the prefabricated structural element (3), on being lowered onto the first concrete layer (11), fits into said formwork with the conventional technical accuracy.
  8. Prefabricated structural element of a concrete component,
    characterized by:
    - first reinforcing structures (18) which have three-dimensional textile grid structures,
    - first thermal insulation elements (6).
  9. Prefabricated structural element according to the preceding claim,
    characterized by
    connection elements (19),
    - which connection elements (19) are constituent parts of the first reinforcing structures (18) or are fixedly connected to said structures (18),
    - which connection elements (19) extend beyond the insulation elements (6),
    - and which connection elements (19) are suitable for connection to second reinforcing structures (12) and/or for firm embedding in a concrete matrix.
  10. Prefabricated structural element according to one of the preceding claims,
    characterized by
    an approximately flat shape in which the length (1) and width (b) of the structural element are a multiple of its depth (t).
  11. Prefabricated structural element according to the preceding claim,
    characterized in that
    the first reinforcing structures (18) and the first insulation elements (6) substantially fill the platelike shape of the prefabricated structural element (3).
  12. Prefabricated structural element according to one of the preceding claims,
    characterized in that
    the insulation elements (6) define a plane which is not pierced by materials of high thermal conductivity - such as metals.
  13. Prefabricated structural element according to one of the preceding claims,
    characterized in that
    the first thermal insulation elements (6) comprise foam-like insulation materials.
  14. Concrete component,
    characterized by
    a prefabricated structural element (3) according to one of the preceding Claims 8-13.
EP14734108.5A 2013-07-02 2014-06-25 Method for producing a concrete component, prefabricated structural element of a concrete component, and concrete component Active EP3017123B1 (en)

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DE102013011083A1 (en) 2015-01-08
BR112015028885A2 (en) 2017-07-25
JP2017507259A (en) 2017-03-16
KR101633301B1 (en) 2016-06-24
CN105917057A (en) 2016-08-31
US20160130812A1 (en) 2016-05-12
DK3017123T3 (en) 2017-08-07
KR20160011676A (en) 2016-02-01
RU2015155685A (en) 2017-08-07
PL3017123T3 (en) 2017-09-29
RU2629183C2 (en) 2017-08-25
EP3017123A1 (en) 2016-05-11
JP6278981B2 (en) 2018-02-14
PT3017123T (en) 2017-07-17
US10227777B2 (en) 2019-03-12
WO2015000771A1 (en) 2015-01-08
ES2632251T3 (en) 2017-09-12

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