EP3008217A1 - Additif pour procédés métallurgiques, son procédé de production et son utilisation dans des masses fondues métallurgiques - Google Patents
Additif pour procédés métallurgiques, son procédé de production et son utilisation dans des masses fondues métallurgiquesInfo
- Publication number
- EP3008217A1 EP3008217A1 EP14738721.1A EP14738721A EP3008217A1 EP 3008217 A1 EP3008217 A1 EP 3008217A1 EP 14738721 A EP14738721 A EP 14738721A EP 3008217 A1 EP3008217 A1 EP 3008217A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- titanium
- metallurgical
- aggregate
- content
- deoxidizer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000010310 metallurgical process Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000000155 melt Substances 0.000 title abstract description 18
- 230000008569 process Effects 0.000 claims abstract description 24
- 238000005275 alloying Methods 0.000 claims abstract description 18
- 230000001965 increasing effect Effects 0.000 claims abstract description 7
- 239000010936 titanium Substances 0.000 claims description 89
- 229910052719 titanium Inorganic materials 0.000 claims description 86
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 85
- 239000000463 material Substances 0.000 claims description 45
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 43
- 239000000203 mixture Substances 0.000 claims description 38
- 239000000654 additive Substances 0.000 claims description 37
- 239000003795 chemical substances by application Substances 0.000 claims description 32
- 239000002893 slag Substances 0.000 claims description 32
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium(II) oxide Chemical class [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 29
- 229910052751 metal Inorganic materials 0.000 claims description 25
- 239000002184 metal Substances 0.000 claims description 25
- 230000000996 additive effect Effects 0.000 claims description 18
- 239000004408 titanium dioxide Substances 0.000 claims description 18
- 230000003009 desulfurizing effect Effects 0.000 claims description 14
- -1 CaMg Chemical compound 0.000 claims description 13
- 238000005272 metallurgy Methods 0.000 claims description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- 229910045601 alloy Inorganic materials 0.000 claims description 12
- 239000000956 alloy Substances 0.000 claims description 12
- 230000004907 flux Effects 0.000 claims description 11
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 7
- 239000003054 catalyst Substances 0.000 claims description 7
- 239000011777 magnesium Substances 0.000 claims description 7
- 239000008188 pellet Substances 0.000 claims description 7
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- 239000011575 calcium Substances 0.000 claims description 6
- 229910052749 magnesium Inorganic materials 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000005997 Calcium carbide Substances 0.000 claims description 5
- 229910052684 Cerium Inorganic materials 0.000 claims description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 5
- 229910017639 MgSi Inorganic materials 0.000 claims description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- 239000011734 sodium Substances 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- 229910052717 sulfur Inorganic materials 0.000 claims description 5
- 239000011593 sulfur Substances 0.000 claims description 5
- CLZWAWBPWVRRGI-UHFFFAOYSA-N tert-butyl 2-[2-[2-[2-[bis[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]amino]-5-bromophenoxy]ethoxy]-4-methyl-n-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]anilino]acetate Chemical compound CC1=CC=C(N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)C(OCCOC=2C(=CC=C(Br)C=2)N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)=C1 CLZWAWBPWVRRGI-UHFFFAOYSA-N 0.000 claims description 5
- 229910052580 B4C Inorganic materials 0.000 claims description 4
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims description 4
- 229940043430 calcium compound Drugs 0.000 claims description 4
- 150000001674 calcium compounds Chemical class 0.000 claims description 4
- 238000006477 desulfuration reaction Methods 0.000 claims description 4
- 230000023556 desulfurization Effects 0.000 claims description 4
- 238000000605 extraction Methods 0.000 claims description 4
- 239000008187 granular material Substances 0.000 claims description 4
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 229910004709 CaSi Inorganic materials 0.000 claims description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- 239000007858 starting material Substances 0.000 claims description 3
- 229910021653 sulphate ion Inorganic materials 0.000 claims description 3
- 239000011449 brick Substances 0.000 claims 2
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims 1
- 239000012535 impurity Substances 0.000 claims 1
- 239000003112 inhibitor Substances 0.000 claims 1
- 229910052726 zirconium Inorganic materials 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 28
- 229960005196 titanium dioxide Drugs 0.000 description 16
- 150000001875 compounds Chemical class 0.000 description 14
- 229910052742 iron Inorganic materials 0.000 description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 11
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- 229910052799 carbon Inorganic materials 0.000 description 10
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 8
- 239000000969 carrier Substances 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 150000003609 titanium compounds Chemical class 0.000 description 7
- 239000000945 filler Substances 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 150000002739 metals Chemical class 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- 238000007711 solidification Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- 238000011282 treatment Methods 0.000 description 5
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910001200 Ferrotitanium Inorganic materials 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000000292 calcium oxide Substances 0.000 description 2
- 235000012255 calcium oxide Nutrition 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000029142 excretion Effects 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000000543 intermediate Substances 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 229910001338 liquidmetal Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229910052566 spinel group Inorganic materials 0.000 description 2
- 239000000161 steel melt Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910004261 CaF 2 Inorganic materials 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 201000005569 Gout Diseases 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910000742 Microalloyed steel Inorganic materials 0.000 description 1
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- 241001474791 Proboscis Species 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- XEQZXHPGUAHHPE-UHFFFAOYSA-N [Mn].[Ca].[Si] Chemical compound [Mn].[Ca].[Si] XEQZXHPGUAHHPE-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 229910052849 andalusite Inorganic materials 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 description 1
- OSMSIOKMMFKNIL-UHFFFAOYSA-N calcium;silicon Chemical compound [Ca]=[Si] OSMSIOKMMFKNIL-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- IQDXNHZDRQHKEF-UHFFFAOYSA-N dialuminum;dicalcium;dioxido(oxo)silane Chemical compound [Al+3].[Al+3].[Ca+2].[Ca+2].[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O IQDXNHZDRQHKEF-UHFFFAOYSA-N 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 235000014380 magnesium carbonate Nutrition 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 238000009856 non-ferrous metallurgy Methods 0.000 description 1
- 229910052609 olivine Inorganic materials 0.000 description 1
- 239000010450 olivine Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 238000012358 sourcing Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 150000003608 titanium Chemical class 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B5/00—Making pig-iron in the blast furnace
- C21B5/02—Making special pig-iron, e.g. by applying additives, e.g. oxides of other metals
- C21B5/023—Injection of the additives into the melting part
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/04—Blast furnaces with special refractories
- C21B7/06—Linings for furnaces
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/06—Deoxidising, e.g. killing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/064—Dephosphorising; Desulfurising
- C21C7/0645—Agents used for dephosphorising or desulfurising
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings ; Increasing the durability of linings; Breaking away linings
- F27D1/1678—Increasing the durability of linings; Means for protecting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D2001/0046—Means to facilitate repair or replacement or prevent quick wearing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings ; Increasing the durability of linings; Breaking away linings
- F27D1/1678—Increasing the durability of linings; Means for protecting
- F27D1/1684—Increasing the durability of linings; Means for protecting by a special coating applied to the lining
- F27D2001/1689—Increasing the durability of linings; Means for protecting by a special coating applied to the lining obtained from materials added to the melt
Definitions
- the present invention relates to an aggregate for metallurgical
- Vacuum units e.g. Proboscis of RH plants, slagging zones of
- these incorporated titanium carriers form highly refractory titanium compounds in the region of the respective liquid phases, such as TiC, TiNN and TiCN compounds.
- the fire resistance of these compounds is usually over 2500 ° C. - -
- titanium support in the metallurgical systems is usually about the blowing of the same by means of a blowing-in and / or on the introduction of these titanium support as a shaped body, which are then fed to the metallurgical system as needed.
- Another effect of the amounts of titanium introduced into metallurgical systems is the setting of dissolved nitrogen and carbon in liquid metals and influencing the solidification structure of the respective crystals. It has been proven that the precipitation of fine-grained titanium compounds, such as titanium nitrides, the grain growth of z. B. iron is braked and the number of iron crystals is increased. The consequences of this are a number of improved mechanical properties of microalloyed steel grades.
- Sintered body fed via the gout the blast furnaces There, in the course of the metallurgical processes, they are to form TiC, TiN and TiCN compounds which, by depositing on the furnace walls, slow down or completely prevent the wear mechanisms.
- Slag foaming injection system also produces TiC, TiN and TiCN compounds which reduce wear on the electrodes as well as the refractory lining.
- TiC, TiN and TiCN compounds are formed by incorporation of synthetic and / or natural titanium supports in components made of carbon or graphite within the component, which are then the
- alloying agent ferrotitanium, ferrocarbotitanium, titanium-aluminum or titanium metal. These alloying agents are produced very expensive and are therefore very expensive for end users.
- the employed alloying agents such as ferrotitanium, ferrocarbotitanium and titanium-aluminum generally contain, depending on the product quality and field of application, mainly from 20 to 75% by weight of Ti, from 2 to 10% by weight of Al + Al 2 O 3 , of 0 , 2 to 8 wt% or more Si, and from 20 to 65 wt% or more Fe.
- a ferrocarbotitanium may, for example, have the following composition of the main constituents: Ti: 30 to 40% by weight; C: 5 to 8% by weight; Si: 3 to 4% by weight; Al: 1 to 2% by weight; Mn: 0.5 wt .-%, balance to 100 wt .-% iron. - -
- the object of the invention is achieved by providing an aggregate containing synthetic and / or natural titanium-containing materials containing titanium-oxygen compounds, and to deoxidizers and optionally other ingredients such as fluxes, slag formers; - -
- Desulfurization are enriched, which allow an extremely fast and efficient alloying of iron melt with titanium.
- titanium-containing additives gives the metallurgical systems the opportunity to both bind off the nitrogen and / or carbon dissolved in the melts, as well as to form various high-refractory spinels.
- the use of these titanium-containing additives gives the metallurgical systems the opportunity to both bind off the nitrogen and / or carbon dissolved in the melts, as well as to form various high-refractory spinels.
- the use of these titanium-containing additives gives the opportunity to both bind off the nitrogen and / or carbon dissolved in the melts, as well as to form various high-refractory spinels.
- Solidification structure of the metals in the sense of modern microalloys can be improved.
- the durability of the refractory linings and the improvement of the slag quality are of great importance.
- the invention thus relates to an aggregate for metallurgical processes, characterized by a content of titanium-oxygen compounds-containing materials as titanium carriers and a content of deoxidizer and / or desulfurizing agent.
- Deoxidizer stoichiometrically coordinated so that the amount of deoxidizer sufficient in the titanium-containing material existing titanium-oxygen compounds in the metallurgical process to reduce more than 55% to titanium.
- the deoxidizer is preferably selected from the group consisting of calcium, calcium carbide, calcium compounds, CaMg, boron carbide, CaSi,
- the additive according to the invention has in particular a content
- titanium-containing material of 20 to 95 wt .-% and a content of
- Deoxidizer from 5 to 80 wt .-%, each based on the total weight of the aggregate.
- the weight percentages refer to the - -
- the titanium-containing material may be selected especially from synthetic or natural titanium dioxide-containing materials or mixtures thereof, which are 20 to 100 wt .-%, preferably 30 to 100 wt .-% and particularly preferably 40 to 100 wt.%. TiO2, calculated from the total titanium content, included.
- the aggregate may have a content of a further additive selected from fluxes and slag formers individually or mixtures of at least two of these materials, preferably in an amount of 1 to 70 wt .-% based on the total weight of the aggregate.
- a further additive selected from fluxes and slag formers individually or mixtures of at least two of these materials, preferably in an amount of 1 to 70 wt .-% based on the total weight of the aggregate.
- the aggregate for metallurgical processes is the content of
- Embodiment preferably stoichiometrically coordinated so that the amount of deoxidizer is sufficient to stoichiometrically reduce the present in the titanium-containing material titanium dioxide in the metallurgical process to more than 55%, especially more than 65% and especially more than 75% to titanium.
- the invention relates to the use of synthetic and / or natural raw material resources based on titanium mainly from the chemical industry, as well as the use of existing secondary raw materials for the development of more economical aggregates in the field of
- Composition can be inexpensively supplied to the respective request points via appropriately adapted addition process.
- the invention also relates to the feeding of these specially prepared titanium-containing additives in metallurgical devices, in particular by means of cored wires.
- the invention relates to the method of introducing these specially prepared titanium-containing additives in powder form or as agglomerates and / or granules in the metal or steel melts.
- the invention further relates to these titanium-containing invention
- Desulfurizing as a shaped body such as briquettes, pellets or pellets introduce into the metal or steel melts.
- titanium-containing additives according to the invention gives the metallurgical systems the opportunity to bind both the nitrogen and / or carbon dissolved in the melts, as well as various high-refractory titanium compounds, e.g. as spinels or TiC, TiCN or TiN.
- various high-refractory titanium compounds e.g. as spinels or TiC, TiCN or TiN.
- the solidification structure of the metals can be improved in terms of modern microalloys and an increase in the durability of the refractory linings and a
- the invention also relates to a novel method of using an aggregate containing synthetic and / or natural titanium carriers and optionally containing fluxes with deoxidizer and / or desulfurizing agent to permit extremely rapid and efficient alloying of the molten iron with titanium enable.
- titanium-containing titanium or titanium dioxide-containing or titanium-oxygen materials
- these terms are used - - Synonymous used and mean titanium-containing compounds, the titanium-oxygen compounds of natural or synthetic origin, ie also synthetic titanium-oxygen compounds or residues or by-products
- the deoxidizing and / or desulphurising agents used here for producing these titanium-oxygen compound-containing materials according to the invention as additives are compounds or elements which have a higher affinity for oxygen or sulfur than iron.
- calcium, calcium carbide, calcium compounds in general, magnesium, aluminum, silicon, sodium, cerium, and others can preferably be used here.
- metal mixtures or alloys such as CaSiMn, CaSiAl, CaSiMg, MgSi, ZrSiAl u.a. be used in mixtures or individually. All the above compounds or elements may be used singly or in mixture.
- titanium-containing additives may also contain carbon or carbon-containing materials in addition to the deoxidation and / or desulfurization.
- Manganese oxide (MnO) in the slag go over.
- deoxidizing additives such as silicon, calcium, magnesium, calcium silicon, calcium carbide, boron carbide, silicon-calcium-manganese or aluminum, in particular in the form of special iron, manganese and silicon-containing aluminum alloys.
- deoxidizing additives such as silicon, calcium, magnesium, calcium silicon, calcium carbide, boron carbide, silicon-calcium-manganese or aluminum, in particular in the form of special iron, manganese and silicon-containing aluminum alloys.
- According to the invention can be used as deoxidizing those which have a higher affinity for oxygen than titanium under the conditions of the metallurgical process and thus among the prevailing in the process
- the aggregate of synthetic and / or natural titanium carriers may contain, in addition to deoxidizing and / or desulphurising agents, one or more optional fluxes and further additives such as slag formers.
- the invention thus also has the object of enabling the introduction of these titanium-containing additives according to the invention into metallurgical melts both as powders, granules, agglomerates and shaped bodies such as briquettes, compacts or pellets, as well as via filler wire systems.
- this additive has the goal to optimize the metallurgical manufacturing processes both in the suitability as an alloying agent, as well as a wear-reducing feedstock.
- Alloy provides alloying agent, which is both the part of the
- Alloy requirements desired introduction of titanium allows, and at the same time includes as many of the other alloying agents and beyond can act as deoxidizing and / or desulfurizing. Thus it can be achieved that by adding once this titanium-containing
- Composition as well as the necessary reduction of unwanted accompanying substances. A significant improvement in cost-effectiveness is the result.
- the analytically adjusted and blended for this purpose produced titanium-containing additives in terms of the melt systems both as powder, granules, agglomerates, shaped bodies such as briquettes, pellets, sinter, each dry as well as moist with a Water content can be up to 30 wt .-%, as well as added via specially
- the qualitative adaptation of the Gredrahtsysteme can in advance on various premixes of titanium-oxygen. Compound, deoxidizer and other additives such as flux, slag, desulfurization and other done, which are then added to the cored wire or filling tape (or filled metal cans or containers) during its production. Depending on the requirements of the recorded metallurgical analyzes of the melting process, the decision maker from the various cored wire analyzes can choose the most suitable one.
- the deoxidizers For a rapid reduction of the titanium-oxygen compound, such as titanium dioxide to titanium metal in the molten metal, it is necessary that the deoxidizers have a higher affinity for oxygen than titanium.
- the reduction to titanium may be autothermal, i. run without additional energy.
- the reduction begins immediately, as determined by the prevailing in the melt high
- the deoxidizers according to the invention which can also serve as desulfurizing agents, are compounds or elements which have a higher affinity for oxygen or sulfur than iron.
- calcium, calcium carbide, calcium compounds, as well as quicklime (CaO), boron carbide, CaMg, CaSi, magnesium, sodium, cerium, Al, etc. may preferably be used individually or in mixture.
- mixtures or alloys of metals such as CaSiMn, CaSiAl, CaSiMg, MgSi, ZrSiAl and the like can also be used individually.
- the desulfurizing agents may thus be the same agents as the aforementioned deoxidizing agents.
- the additive according to the invention can serve simultaneously as a reducing agent as well as for the removal of sulfur from sulfur compounds in the metallurgical melt.
- the desulfurizing agent may be oxides of alkali metals or alkaline earth metals or mixtures thereof.
- the additives according to the invention may, as mentioned above, still contain flux.
- the flux used are preferably alkali metals, alkaline earth metals and / or compounds thereof, such as fluorides such as CaF 2 , SiO 2 , silicates and the like.
- the additives according to the invention may also contain slag formers, preferably lime, dolomite, calcium aluminate, olivine, bauxite, andalusite, magnesite, calcium silicate, calcium aluminum silicate. Both natural and synthetic slag formers can be used as slag formers.
- the aggregates of the present invention containing titanium-containing compounds may also contain Cr, Ni, Mo, Co, V, W, and other or any combinations of these elements, as appropriate to the alloying settings.
- the materials containing titanium-oxygen compound synthetic materials may be selected from the following materials or mixtures thereof: - -
- Intermediates, domes, by-products and / or finished products from the production of titanium dioxide can originate from the production of titanium dioxide after the sulphate as well as from the production of titanium dioxide by the chloride process.
- the intermediate and co-products can be branched off from the ongoing TiO 2 production.
- Residues from the production of titanium dioxide can originate both from the production of titanium dioxide after the sulphate (digestion residues) and from the production of titanium dioxide by the chloride process and can contain not only TiO 2 but also carbon and SiO 2 as main constituents; If necessary, the materials are pretreated before use for the production of the additive, for example by washing, partial neutralization, neutralization and / or predrying and other optional measures for conditioning.
- titanium-containing catalysts and / or spent titanium-containing catalysts such as e.g. DENOX catalysts or Claus catalysts, catalysts for polymer production such as PET etc.
- materials such as natural titanium support, such as. B llmenit, llmenitsand and / or Rutilsand be used as titanium-containing materials.
- the synthetic and / or natural titanium-containing materials used as alloying agent for the production of the additive according to the invention generally contain about 20 to 100 wt .-%, preferably 30 to 100 wt .-% TiO 2 (calculated from the total titanium content) and particularly preferably 40 to 100% by weight. - -
- the starting materials are mixed thoroughly in a mixer.
- a mixer for example, compulsory mixer
- Intensely mixed deoxidizers and / or fluxes and / or slag formers and / or desulfurizing can be used as needed as a wet product with a water content of up to 30% by weight as needed.
- the mixture can also be dried as needed and then ground into a mill if necessary.
- This powdery aggregate with the content of titanium-oxygen compound (s) and deoxidizer can be blown or added directly into the molten metal, or agglomerated, granulated, pelletized, pressed or briquetted prior to use and then added to the molten metal ,
- inorganic and / or organic binders can be used as needed and, depending on the requirements, can be added thermally
- the raw materials can also be intensively mixed with one another as filter-moist cakes or with the addition of water, which are then subsequently dried and optionally ground or directly agglomerated, granulated, briquetted, and then dried or in an oven at higher temperatures up to 1200 ° C. be treated. It should be noted that the treatment temperature is below the melting point of the additives.
- the aggregate may also be subjected to a temperature treatment, or preferably to a drying, particularly preferably also to a thermal treatment
- the aggregate according to the invention may have, for example, the following compositions: - -
- the invention thus also relates to the production and use of
- metallic containers such as cored wires, fillers, metal containers such as
- Metal cans containing a filling of inventive additive Such a filler wire is for example a filled tube wire.
- the envelope of the filler wire may be made of a metal such as steel or aluminum or similar metals or alloys. It is preferably a metal which can act as a deoxidizer with respect to the titanium-oxygen compounds.
- the metallic container with a mixture of titanium-containing material and deoxidizer (s) and
- metallic containers such as cored wires, filling tapes, metal containers such as metal cans, which themselves as
- Deoxidizer against titanium oxygen compounds act, so they can with titanium-containing material without admixing a
- An essential aspect of the invention is therefore also to insert synthetic and / or natural titanium support together with a deoxidizer and other required additives in a conventional flux-cored wire and then the same at the specifically desired locations in the metallurgical
- the effectiveness of the protective effect can be continuously controlled by means of various measurement and control techniques.
- Additive in particular in the form of a filler wire, are used.
- the respective blow molds through which the cored wires can be fed to the furnace interior, according to the wear pattern, which results from the built-in furnace walls temperature measuring devices (thermocouples), precisely defined.
- the cored wire filled with synthetic and / or natural titanium supports is introduced through the furnace openings into the slag / steel system.
- the powdered content of the cored wires accumulates in the melts and forms the desired TiC, TiN and TiCN compounds, which are intended to protect the electrodes or the refractory lining of the electric furnace.
- Desulphurisation plants and / or tundishes in the area of primary, secondary - - And tertiary metallurgy selbige can be enriched with elements that lead to the excretion of highly refractory titanium compounds due to the local thermodynamic conditions.
- These titanium compounds may be added as needed e.g. the casting time of
- the solidification structure of iron may be enhanced by incorporation of synthetic and / or natural titanium supports, i.a. Be controlled in a controlled manner by means of filler wires in the process by setting off amounts of nitrogen dissolved in the iron.
- a cored wire filled with titanium dioxide compounds is fed into the melt-filled melting unit. The wire dissolves in the melt, and the contents are distributed in the desired liquid range.
- the titanium supports which have also been dissolved in the meantime, develop their effect in that the composition and crystal structure of the respective metals during the solidification process fulfill the wishes of the
- the entire process can be easily controlled and controlled.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102013105998 | 2013-06-10 | ||
| PCT/DE2014/100192 WO2014198261A1 (fr) | 2013-06-10 | 2014-06-06 | Additif pour procédés métallurgiques, son procédé de production et son utilisation dans des masses fondues métallurgiques |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP3008217A1 true EP3008217A1 (fr) | 2016-04-20 |
Family
ID=51176861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14738721.1A Withdrawn EP3008217A1 (fr) | 2013-06-10 | 2014-06-06 | Additif pour procédés métallurgiques, son procédé de production et son utilisation dans des masses fondues métallurgiques |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3008217A1 (fr) |
| DE (1) | DE102014108076A1 (fr) |
| WO (1) | WO2014198261A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108620063A (zh) * | 2018-05-29 | 2018-10-09 | 湖北浚然新材料有限公司 | 一种炼厂干气脱氧催化剂及其制备方法和应用 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112442568A (zh) * | 2020-11-06 | 2021-03-05 | 安阳钢铁股份有限公司 | 一种氧化物冶金用复合脱氧剂及应用 |
| CN113718086A (zh) * | 2021-09-09 | 2021-11-30 | 襄阳五二五泵业有限公司 | 一种脱氧造渣材料及其制备方法 |
| CN115074487B (zh) * | 2022-06-29 | 2023-09-22 | 武汉钢铁有限公司 | 低碳、低硅、低硫的钛脱氧钢在lf炉脱硫的冶炼方法 |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0686700A2 (fr) * | 1994-06-07 | 1995-12-13 | Metallgesellschaft Ag | Agent d'addition contenant du titane et utilisation de ce produit pour améliorer la durabilité du revêtement réfractaire d'un four ou comme agent de scorification |
| US20070240539A1 (en) * | 2004-07-16 | 2007-10-18 | Ingall David J | Article for Increasing Titanium Content of Steel |
| DE102007055751A1 (de) * | 2006-12-08 | 2008-06-12 | Sachtleben Chemie Gmbh | Titanhaltige Formkörper |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5378108B2 (ja) * | 2009-08-25 | 2013-12-25 | 株式会社神戸製鋼所 | 取鍋精錬用フラックス |
| DE102009060821A1 (de) * | 2009-12-28 | 2011-06-30 | crenox GmbH, 47829 | Verfahren zur Verwertung von titanhaltigen Nebenprodukten |
-
2014
- 2014-06-06 EP EP14738721.1A patent/EP3008217A1/fr not_active Withdrawn
- 2014-06-06 WO PCT/DE2014/100192 patent/WO2014198261A1/fr not_active Ceased
- 2014-06-06 DE DE201410108076 patent/DE102014108076A1/de not_active Withdrawn
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0686700A2 (fr) * | 1994-06-07 | 1995-12-13 | Metallgesellschaft Ag | Agent d'addition contenant du titane et utilisation de ce produit pour améliorer la durabilité du revêtement réfractaire d'un four ou comme agent de scorification |
| US20070240539A1 (en) * | 2004-07-16 | 2007-10-18 | Ingall David J | Article for Increasing Titanium Content of Steel |
| DE102007055751A1 (de) * | 2006-12-08 | 2008-06-12 | Sachtleben Chemie Gmbh | Titanhaltige Formkörper |
Non-Patent Citations (1)
| Title |
|---|
| See also references of WO2014198261A1 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108620063A (zh) * | 2018-05-29 | 2018-10-09 | 湖北浚然新材料有限公司 | 一种炼厂干气脱氧催化剂及其制备方法和应用 |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2014198261A1 (fr) | 2014-12-18 |
| DE102014108076A1 (de) | 2014-12-11 |
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