EP3090953B1 - Cutting station for a web packaging machine - Google Patents
Cutting station for a web packaging machine Download PDFInfo
- Publication number
- EP3090953B1 EP3090953B1 EP16000932.0A EP16000932A EP3090953B1 EP 3090953 B1 EP3090953 B1 EP 3090953B1 EP 16000932 A EP16000932 A EP 16000932A EP 3090953 B1 EP3090953 B1 EP 3090953B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- clamping plate
- cutting
- sealed packages
- lower clamping
- cutting station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000005520 cutting process Methods 0.000 title claims description 100
- 238000004806 packaging method and process Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 claims description 8
- 239000005022 packaging material Substances 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims 5
- 210000003734 kidney Anatomy 0.000 claims 1
- 239000000463 material Substances 0.000 description 7
- 230000032258 transport Effects 0.000 description 5
- 235000013305 food Nutrition 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 239000005021 flexible packaging material Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229940127554 medical product Drugs 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/065—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting by punching out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
- B65B9/04—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
- B26F2001/4481—Cutters therefor; Dies therefor having special lateral or edge outlines or special surface shapes, e.g. apertures
Definitions
- This invention relates to a cutting station for separating a plurality of packages from a continuous chain of sealed packages according to claim 1.
- the invention further relates to an indexing motion packaging machine comprising such a cutting station according to claim 14.
- the invention also relates to a method of producing a plurality of severed packages according to claim 15.
- Web packaging machines are known in the prior art as disclosed, for example, in US 5,170,611 A and US 5,205,110 A .
- a web transport conveyor transports a lower flexible web from upstream to downstream through a series of stations receiving a product in a lower web package at a loading station, and closing the package with an upper flexible web at a closing station.
- the side by side closed product filled packages are separated at a cutting station into individually formed rectangular or substantially rectangularly-shaped packages by longitudinal and cross cutting mechanisms.
- JP S54-140379 U there is disclosed a packaging machine designed to form product filled packages which are contour cut at the cutting station in a single cutting or punching motion where each cutting blade has the outer contour of the package.
- the packaging material is separated into individually formed substantially rectangularly-shaped packages.
- Contour cutting is particularly useful when joining packages which are round, curved or irregularly shaped.
- One of the challenges faced in providing curved contour cut packages is the expense of wasted web material incurred in the cutting and separating process.
- the object of the present invention is to design and construct a cutting station for an automated packaging machine which provides a more efficient web material utilization and reduced waste in curved contour cutting.
- the cutting station includes a cutting head having a top plate, a blade holder movably mounted relative to the top plate and formed with a plurality of cutting blades configured in a nested arrangement to form closed curved contours for producing curved cuts in the continuous chain of sealed packages, and an upper clamping plate for receiving the cutting blades.
- a lifting arrangement having a lower clamping plate is mounted for movement relative to the upper clamping plate for clamping the continuous chain of sealed packages between the upper clamping plate and the lower clamping plate.
- the lower clamping plate is constructed to receive the cutting blades such that the cutting blades cut through the continuous chain of sealed packages to form severed individual sealed packages having contours corresponding to the contours of the blades.
- the lower clamping plate is formed with a plurality of recesses configured in a nested arrangement of closed curved contours continuously aligned with and corresponding in shape to the closed curved contours of the cutting blades for receiving the severed sealed packages.
- the present invention also relates to an indexing motion packaging machine according to claim 14 having a web transport conveyor transporting a web of packaging material through a series of stations including a forming station for forming at least one pocket in the web.
- a loading station is provided for placing a product in the pocket and a closing station is provided for closing and joining the web with another web of packaging material so that the joined webs form a continuous chain of sealed packages.
- a cutting station according to claim 1 and, optionally, any one of the claims 2 to 13 is provided for separating the continuous chain of sealed packages.
- the present invention also relates to a method of producing a plurality of severed packages from a continuous chain of sealed packages according to claim 18.
- the method steps of this method are:
- an indexing motion packaging machine 2 includes a web transport conveyor for transporting a lower web of flexible packaging material along a direction of transport from upstream to downstream locations through a series of stations including a forming station 4 for forming at least one pocket in the web, a loading station 6 for placing food product in the pocket and a closing station 8 for closing the pocket with an upper web of flexible packaging material to form a continuous chain of sealed packages.
- the machine 2 also includes a cutting station 10 for separating the closed pockets into individual food containing packages.
- the various components of the machine 2 are mounted to a frame supported above the ground by a series of legs.
- a supply roll supplies each web by means of an unwind shaft,
- An unwind motor drives sets of rollers to safely pull the web from the supply roll and along the conveyor in an indexing manner and to allow a series of operations at the forming station 4, the loading station 6, the closing station 8 and the cutting station 10 for creating a packaged product.
- Figs. 2-5 illustrate the cutting station 10 used to cut and separate a continuous chain of sealed product filled packages into individual contour cut packages by means of a singular cutting motion.
- the cutting station 10 includes a cutting head 12 having a planar top plate 14 connected, such as by fasteners 15, to depending side members 16, 17.
- a blade holder 18 carrying a plurality of dependent cutting blades 20 ( Figs. 3 and 4 ) is mounted on rods 21 for selective vertical movement beneath the top plate 14.
- the blade holder 18 is normally held upwardly against the bottom of the top plate 14 by a series of springs 22 passing through the top plate 14 and operatively connected to the blade holder 18.
- a number of other spring biased devices 24 ( Figs. 4 and 11 ) are positioned between the top plate 14 and the blade holder 18.
- An upper clamping plate 26 is suspended on rods 21 from the blade holder 18, and is configured to receive the blades 20 in a cutting operation to be described below in detail.
- An air valve 28 and a series of pneumatic cylinders 30 are provided on the top plate 14 for purposes to be further understood hereafter.
- the side members 16, 17 of the cutting head 12 are stationarily supported and fixed to a four post lifting arrangement including a pair of upper support bars 32, 34.
- the upper support bars 32, 34 are fixed to upper ends of a pair of front upright posts 36, 38 and a pair of rear upright posts 40, 42.
- Lower ends of the posts 36, 38 are connected to front support blocks 44, 46 positioned on front bearing blocks 48, 50 fixed to front ends of lower support bars 52, 54 which are anchored inside the frame of the packaging machine.
- lower ends of the rear posts 40, 42 are connected to rear support blocks 56, 58 mouhted on rear bearing blocks 60, 62 fixed to rear ends of the support bars 52, 54.
- a front shaft 64 has opposite ends mounted for rotation in the front bearing blocks 48, 50.
- a rear shaft 66 has opposite ends mounted for rotation in the rear bearing blocks 60, 62.
- a transverse support member 68 extends between mid-portions of the lower support bars 52, 54.
- a mounting plate arrangement 70 is provided across the rear ends of the lower support bars 52, 54.
- a servo motor 72 is positioned on the mounting plate arrangement 70, and is configured to selectively drive a pulley 74.
- a drive gear 76 is mounted on the rear shaft 66, and is connected in driving relationship with the pulley 74 by a belt 78 such that operation of the servo motor 72 will rotate the rear shaft 66 back and forth.
- a rear drive lever 80 is keyed to the rear shaft 66 inboard of drive gear 76, and a rear drive lever 82 is keyed to the rear shaft 66 opposite the drive lever 80.
- the rear drive lever 80 has a cam follower 84 which rides between upper and lower rails of a rear track 86
- the rear drive lever 82 has a cam follower 88 which rides between upper and lower rails of a rear track 90.
- An upper end of rear drive lever 82 is connected to a rear end of a turnbuckle shaft 92 extending forwardly to a front follower lever 94 which is keyed to the front shaft 64.
- the front follower lever 94 has a cam follower 96 which rides between upper and lower rails of a front track 98.
- a rear follower lever 100 is also keyed to the front shaft 64, and provided with a cam follower 102 which rides between upper and lower rails of a front track 104.
- Each of the rear tracks 86, 90 and the front tracks 98, 104 is secured to lower rear and front portions of a pair of vertically moveable, longitudinally extending lifting bars 106, 108.
- a rear lower crossbar 110 connects rear ends of the lifting bars 106, 108.
- a rear upper cross bar 112 is joined to the rear lower crossbar 110, and has opposite ends connected to rear wear pieces 114, 116 which are configured to travel along rear posts 40, 42.
- a front lower cross bar 118 connects front ends of the lifting bars 106, 108.
- a front upper crossbar 120 is mounted on the front lower crossbar 118, and has opposite ends attached to front wear pieces 122, 124 which are designed to move along front posts 36, 38.
- a transverse support member 126 is provided between mid-portions of the lifting bars 106, 108.
- a lower clamping plate 128 is joined to a pair of depending sidewalls 130, 132 which are interconnected at lower ends by a bed 134.
- Connecting rails 136, 138 are provided on the bottom of the bed 134, and are joined to inside surfaces of the lifting bars 106, 108 between the rear crossbars 110, 112 and the front crossbars 118, 120.
- the lower clamping plate 128 is movable towards and away from the upper clamping plate 26. More specifically, the lower clamping plate 128 is movable between a closed position and an open position into and out of clamping engagement with a continuous chain of sealed product filled packages 137 conveyed between the upper clamping plate 26 and the lower clamping plate 128 in the direction of arrow A ( Fig. 5 ) after which a cutting operation occurs to provide separate individual packages 139.
- a key feature of the present disclosure resides in the provision of a nested and contiguous arrangement of the cutting blades 20 mounted on the blade holder 18.
- the blades 20 are maintained in a desired alignment by means of guide blocks 140 which are engaged against rear walls 20f of the blades 20.
- the blades 20 are also held in aligned position by rods 142 which are passed through a series of recesses 144 formed in the blades 20.
- rods 142 which are passed through a series of recesses 144 formed in the blades 20.
- nuts are provided on the ends of the rods 142.
- Each blade 20 is formed with a serrated cutting edge 146 completely around its periphery.
- the blades 20 are formed as particularly bent kidney-shaped guillotine blades which are arranged in a two-by-five die pattern matrix or array to provide ten individual packages with peripheral contours shaped similar to the blades 20 in a single cutting motion upon indexing and clamping the continuous chain of sealed packages between the upper and lower clamping plates 26, 128.
- each longitudinally extending row of nested and contiguous blades 20 in the example shown include open crescent-shaped blades 20a, 20b, 20c, 20d, and a closed kidney-shaped blade 20e.
- Rear walls 20f of the blades 20b, 20c, 20d are nested and project into mouths 20g of adjacent blades 20a, 20b, 20c.
- the rear wall 20f of closed blade 20e is nested and projects into the mouth 20g of blade 20d.
- similarly shaped receiving structure for the particularly shaped blades 20 is formed in the upper clamping plate 26 and the lower clamping plate 128 to enable the desired separation of the contour cut packages.
- the upper clamping plate 26 is formed with two large contoured recesses 148, 150 suitably configured to matingly receive the nested arrangement of blades 20 which depend from the blade holder 18.
- a kidney-shaped internal clamping plate 152 is designed to be matingly received within the inner surface of each blade 20, and is connected to lower rod casing 154 ( Figs. 12 and 13 ) on each pneumatic cylinder 30.
- the bottom of each internal clamping plate 152 is formed with an annular groove 156 for receiving and retaining a gasket 158 ( Figs. 9-13 ).
- An extractor plate 160 is normally held within a recess 162 formed in the bottom surface of each internal clamping plate 152.
- the extractor plate 160 is connected to a rod 164 of each pneumatic cylinder 30, and passes through an opening 166 ( Figs. 9 and 10 ) formed in the internal clamping plate 152.
- the lower clamping plate 128 is constructed with a plurality of kidney-shaped recesses 168 which are designed to be continuously aligned beneath the internal clamping plates 152, and the extractor plates 160 mounted in the upper clamping plates 26. As best seen in Figs. 9, 10 and 14 , the lower clamping plate 128 is provided with blade receiving grooves 170 for receiving the cutting edges 146 of the blades 20 during a cutting and separating operation on the sealed packages formed on the packaging machine. Upper edges 172 of the lower clamping plate 128 located inwardly of the grooves 170 define clamping surfaces which are aligned with the gaskets 158 positioned in the upper clamping plate 26. Upper planar surface 174 ( Fig. 14 ) of the lower clamping plate 128 forms a further clamping surface which is aligned with a lower planar surface 176 on the upper clamping plate 26.
- the air valve 28 is mounted on the top plate 14, and provides, by means of a conduit 178, a source of pressurized air to a bladder 180 located between the bottom of the top plate 14 and the top of the blade holder 18. Adding pressurized air to the bladder 180 inflates and expands the bladder 180.
- the outer surfaces of the bladder 180 push the blade holder 18 away from the top plate 14 which simultaneously compresses the springs 22 and the spring biased devices 24, and forces the blades 20 downwardly into the grooves 170 in the lower clamping plate 128.
- Evacuating pressurized air from the bladder 180 deflates and contracts the bladder 180 such that the blades 20 are retracted from the grooves 170 and the blade holder 18 is returned towards the top plate 14 aided by the return force of the springs 22 and the devices 24.
- the packaging machine indexes and temporarily fixes in position the continuous chain of side-by-side closed and connected packages 137 in the two-by-five array as formed and sealed at the forming and closing stations 4, 8, respectively, upstream of the packaging machine 2 between the upper clamping plate 26 and the lower clamping plate 128 in its open position as depicted in Fig. 5 .
- each of the packaged products is aligned with a blade 20, an internal clamping plate 152, and an extractor plate 160 in the upper clamping plate 26, and a recess 168 in the lower clamping plate 128.
- Servo motor 72 is then operated as described above to move the lower clamping plate 128 upwardly so that the continuous chain of sealed packages is clamped between the upper clamping plate 26 and the lower clamping plate 128 in the closed position.
- the upper web of the sealed packages is tightly clamped by the lower planar surface 176 of the upper clamping plate 26 as well as by the gaskets 158.
- the lower web of the sealed packages is tightly clamped against the inside edges 172 and the upper planar surface 174 of the lower clamping plate 128.
- the pneumatic cylinders 30 are actuated to move the rod 164 and the connected extractor plates 160 downwardly so that the severed individual contoured cut packages 139 will drop by gravity through the recesses 168 of the lower clamping plate 128.
- the individual contoured cut packages 139 are designed to fall upon a discharge conveyor (not shown) which runs longitudinally along the top of bed 134.
- the inventors have found that greater efficiency and economy is achieved in providing the individual contoured cut packages as a direct result of the nested die pattern of blades 20 which requires less film or web material, and results in a substantial reduction in trim scrap waste and operating cost.
- the magnitude of the yearly savings in using the apparatus and method of the present disclosure can be understood by a typical example in which an existing die pattern comprised of similar kidney-shaped blades arranged in a two by five spaced apart matrix is compared with the two by five nested blade arrangement as disclosed above. With the existing die pattern of spaced a part blades, a total of 1,187.29 square inches of web material per index is required versus a total of 1,047.34 square inches of web material per index of the nested die pattern formed by the blades 20.
- the cutting station 10 is configured for ease of maintenance when, for example, it is desired to inspect or replace the blades 20 or other operating elements in the cutting head 12.
- the top plate 14 is pivotally mounted at a front edge relative to the side members 16, 17 by means of hinges 182 and hinge pins 184. Laterally extending handles 186 and U-shaped handles 188 are provided at a rear end of the top plate 14.
- a pair of gas ballasted cylinder assemblies 190, 192 is mounted between inner surfaces of the side members 16, 17 and the bottom of the top plate 14.
- top plate 14 Once fasteners 15 are removed from the top plate 14, a service operator can grasp the handles 186, 188 and pivot the top plate 14 with the blade holder 18 and the upper clamping plate 26 upwardly about the axes of the hinge pins 184. Beveled edges 194 ( Figure 11 ) are formed on the front ends of the side members 16, 17 to facilitate the pivoting motion.
- the top plate 14 is provided with eye bolts 196 which can be connected to a lifting device when it is desired to remove the entire cutting head 12 from the cutting station 10.
- the nested blade arrangement of the present disclosure has been found to be particularly useful in certain food and medical product packaging.
- the present disclosure illustrates the nested arrangement of the blades 20 oriented such that web travel occurs in a direction oriented along lengths of the blades 20.
- the present disclosure contemplates a similar nested arrangement of the blades 20 wherein web travel flows in a direction transverse to the lengths of the blades 20 as depicted in Figure 15 .
- the present disclosure further contemplates other nested arrangements of blades having other contours than described and illustrated herein which correspond to the desired contours of packages formed and sealed on the packaging machine.
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Description
- This invention relates to a cutting station for separating a plurality of packages from a continuous chain of sealed packages according to claim 1. The invention further relates to an indexing motion packaging machine comprising such a cutting station according to
claim 14. The invention also relates to a method of producing a plurality of severed packages according toclaim 15. - Web packaging machines are known in the prior art as disclosed, for example, in
US 5,170,611 A andUS 5,205,110 A . In these machines, a web transport conveyor transports a lower flexible web from upstream to downstream through a series of stations receiving a product in a lower web package at a loading station, and closing the package with an upper flexible web at a closing station. The side by side closed product filled packages are separated at a cutting station into individually formed rectangular or substantially rectangularly-shaped packages by longitudinal and cross cutting mechanisms. - In the prior art that forms the starting point of the invention (
) there is disclosed a packaging machine designed to form product filled packages which are contour cut at the cutting station in a single cutting or punching motion where each cutting blade has the outer contour of the package. In this prior art machine the packaging material is separated into individually formed substantially rectangularly-shaped packages.JP S54-140379 U - Contour cutting is particularly useful when joining packages which are round, curved or irregularly shaped. One of the challenges faced in providing curved contour cut packages is the expense of wasted web material incurred in the cutting and separating process.
- The object of the present invention is to design and construct a cutting station for an automated packaging machine which provides a more efficient web material utilization and reduced waste in curved contour cutting.
- The object of the present invention is met with a cutting station comprising the features of claim 1.
- The cutting station according to the invention includes a cutting head having a top plate, a blade holder movably mounted relative to the top plate and formed with a plurality of cutting blades configured in a nested arrangement to form closed curved contours for producing curved cuts in the continuous chain of sealed packages, and an upper clamping plate for receiving the cutting blades. A lifting arrangement having a lower clamping plate is mounted for movement relative to the upper clamping plate for clamping the continuous chain of sealed packages between the upper clamping plate and the lower clamping plate. The lower clamping plate is constructed to receive the cutting blades such that the cutting blades cut through the continuous chain of sealed packages to form severed individual sealed packages having contours corresponding to the contours of the blades. The lower clamping plate is formed with a plurality of recesses configured in a nested arrangement of closed curved contours continuously aligned with and corresponding in shape to the closed curved contours of the cutting blades for receiving the severed sealed packages.
- Preferred modifications, improvements and alternatives of the cutting station according to the invention are the subject matter of dependent claims 2 to 13.
- The present invention also relates to an indexing motion packaging machine according to claim 14 having a web transport conveyor transporting a web of packaging material through a series of stations including a forming station for forming at least one pocket in the web. A loading station is provided for placing a product in the pocket and a closing station is provided for closing and joining the web with another web of packaging material so that the joined webs form a continuous chain of sealed packages. A cutting station according to claim 1 and, optionally, any one of the claims 2 to 13 is provided for separating the continuous chain of sealed packages.
- Finally, the present invention also relates to a method of producing a plurality of severed packages from a continuous chain of sealed packages according to
claim 18. The method steps of this method are: - positioning the continuous chain of sealed packages between the upper clamping plate and the lower clamping plate in the open position,
- moving the lower clamping plate to the closed position to clamp the chain of sealed package between the upper clamping plate and the lower clamping plate such that the sealed packages are received in the recesses,
- moving the cutting blades through the upper clamping plate into the blade receiving grooves of the lower clamping plate to sever the chain of sealed packages into severed individual sealed packages with the closed curved contours, and
- forcing the severed individual sealed packages with the closed curved contours through the recesses of the lower clamping plate.
- The drawings illustrate the best mode presently contemplated of carrying out the disclosure. In the drawings:
- Fig. 1
- is a perspective view of an indexing motion packaging machine incorporating a contour cutting station in accordance with the present disclosure.
- Fig. 2
- is an enlarged rear perspective view of the contour cutting station in accordance with the present disclosure.
- Fig. 3
- is a front perspective view of the cutting station.
- Fig. 4
- is a front end view of the cutting station shown in
Fig. 3 . - Fig. 5
- is an exploded view of the cutting station shown in
Fig. 3 . - Fig. 6
- is a perspective view of an inverted blade holder and nested cutting blades used in the cutting station.
- Fig. 7
- is partially exploded representation of the nested cutting blades used in the cutting station.
- Fig. 8
- is an exploded view of a portion of the cutting station.
- Fig. 9
- is a sectional view of a portion of the cutting station taken on line 9-9 of
Fig. 8 . - Fig. 10
- is a sectional view of a portion of the cutting station showing a blade in a cutting position.
- Fig. 11
- is a bottom perspective view of upper and lower clamping plates of the cutting station shown in
Fig. 1 . - Fig. 12
- is a partial sectional view of a cutting head of the cutting station as taken on line 12-12 of
Fig. 11 . - Fig. 13
- is an enlarged detail view of the cutting head shown in
Fig. 12 . - Fig. 14
- is an enlarged sectional view of a bladder used to move the blade holder as taken on line 14-14 of
Fig. 2 . - Fig. 15
- is a top view of a further embodiment of nested cutting blades.
- Referring to
Fig. 1 , an indexing motion packaging machine 2 includes a web transport conveyor for transporting a lower web of flexible packaging material along a direction of transport from upstream to downstream locations through a series of stations including a forming station 4 for forming at least one pocket in the web, a loading station 6 for placing food product in the pocket and a closing station 8 for closing the pocket with an upper web of flexible packaging material to form a continuous chain of sealed packages. The machine 2 also includes acutting station 10 for separating the closed pockets into individual food containing packages. - As is well known, the various components of the machine 2 are mounted to a frame supported above the ground by a series of legs. A supply roll supplies each web by means of an unwind shaft, An unwind motor drives sets of rollers to safely pull the web from the supply roll and along the conveyor in an indexing manner and to allow a series of operations at the forming station 4, the loading station 6, the closing station 8 and the
cutting station 10 for creating a packaged product. - Referring now to the drawings,
Figs. 2-5 illustrate thecutting station 10 used to cut and separate a continuous chain of sealed product filled packages into individual contour cut packages by means of a singular cutting motion. - In accordance with the present disclosure, the
cutting station 10 includes acutting head 12 having a planartop plate 14 connected, such as byfasteners 15, to depending 16, 17. Aside members blade holder 18 carrying a plurality of dependent cutting blades 20 (Figs. 3 and4 ) is mounted onrods 21 for selective vertical movement beneath thetop plate 14. Theblade holder 18 is normally held upwardly against the bottom of thetop plate 14 by a series ofsprings 22 passing through thetop plate 14 and operatively connected to theblade holder 18. In addition, a number of other spring biased devices 24 (Figs. 4 and11 ) are positioned between thetop plate 14 and theblade holder 18. Anupper clamping plate 26 is suspended onrods 21 from theblade holder 18, and is configured to receive theblades 20 in a cutting operation to be described below in detail. Anair valve 28 and a series ofpneumatic cylinders 30 are provided on thetop plate 14 for purposes to be further understood hereafter. - The
16, 17 of the cuttingside members head 12 are stationarily supported and fixed to a four post lifting arrangement including a pair of upper support bars 32, 34. The upper support bars 32, 34 are fixed to upper ends of a pair of front 36, 38 and a pair of rearupright posts 40, 42. Lower ends of theupright posts 36, 38 are connected to front support blocks 44, 46 positioned on front bearing blocks 48, 50 fixed to front ends of lower support bars 52, 54 which are anchored inside the frame of the packaging machine. Similarly, lower ends of theposts 40, 42 are connected to rear support blocks 56, 58 mouhted on rear bearing blocks 60, 62 fixed to rear ends of the support bars 52, 54. Arear posts front shaft 64 has opposite ends mounted for rotation in the front bearing blocks 48, 50. Arear shaft 66 has opposite ends mounted for rotation in the rear bearing blocks 60, 62. Atransverse support member 68 extends between mid-portions of the lower support bars 52, 54. - As best seen in
Fig. 2 , a mountingplate arrangement 70 is provided across the rear ends of the lower support bars 52, 54. Aservo motor 72 is positioned on the mountingplate arrangement 70, and is configured to selectively drive apulley 74. Adrive gear 76 is mounted on therear shaft 66, and is connected in driving relationship with thepulley 74 by abelt 78 such that operation of theservo motor 72 will rotate therear shaft 66 back and forth. Arear drive lever 80 is keyed to therear shaft 66 inboard ofdrive gear 76, and arear drive lever 82 is keyed to therear shaft 66 opposite thedrive lever 80. - Referring to
Fig. 5 , therear drive lever 80 has a cam follower 84 which rides between upper and lower rails of arear track 86, Therear drive lever 82 has acam follower 88 which rides between upper and lower rails of arear track 90. An upper end ofrear drive lever 82 is connected to a rear end of aturnbuckle shaft 92 extending forwardly to afront follower lever 94 which is keyed to thefront shaft 64. Thefront follower lever 94 has acam follower 96 which rides between upper and lower rails of afront track 98. Arear follower lever 100 is also keyed to thefront shaft 64, and provided with acam follower 102 which rides between upper and lower rails of afront track 104. Each of the 86, 90 and therear tracks 98, 104 is secured to lower rear and front portions of a pair of vertically moveable, longitudinally extending liftingfront tracks 106, 108.bars - A rear
lower crossbar 110 connects rear ends of the lifting bars 106, 108. A rearupper cross bar 112 is joined to the rearlower crossbar 110, and has opposite ends connected to 114, 116 which are configured to travel alongrear wear pieces 40, 42. A frontrear posts lower cross bar 118 connects front ends of the lifting bars 106, 108. A frontupper crossbar 120 is mounted on the frontlower crossbar 118, and has opposite ends attached to front wear 122, 124 which are designed to move alongpieces 36, 38. Afront posts transverse support member 126 is provided between mid-portions of the lifting bars 106, 108. - A
lower clamping plate 128 is joined to a pair of depending 130, 132 which are interconnected at lower ends by asidewalls bed 134. 136, 138 are provided on the bottom of theConnecting rails bed 134, and are joined to inside surfaces of the lifting bars 106, 108 between the 110, 112 and therear crossbars 118, 120.front crossbars - By the aforedescribed arrangement, operation of the
servo motor 72 rotates thedrive gear 76 which rotates therear shaft 66 and the rear drive levers 80, 82. Rotation ofdrive lever 82 is translated by linear movement of theturnbuckle shaft 92 so that the follower levers 94, 100 are rotated withfront shaft 64. Rotation of the 80, 82, 94, 100 causes thelevers 84, 88, 96, 102 to ride in thecam followers 86, 90, 98, 104 resulting in vertical movement of the lifting bars 106, 108, therespective tracks bed 134, the 130, 132 and thesidewalls lower clamping plate 128. - As will be further discussed, the
lower clamping plate 128 is movable towards and away from theupper clamping plate 26. More specifically, thelower clamping plate 128 is movable between a closed position and an open position into and out of clamping engagement with a continuous chain of sealed product filledpackages 137 conveyed between theupper clamping plate 26 and thelower clamping plate 128 in the direction of arrow A (Fig. 5 ) after which a cutting operation occurs to provide separateindividual packages 139. - Referring now to
Figs. 6 and 7 , a key feature of the present disclosure resides in the provision of a nested and contiguous arrangement of thecutting blades 20 mounted on theblade holder 18. Theblades 20 are maintained in a desired alignment by means of guide blocks 140 which are engaged againstrear walls 20f of theblades 20. Theblades 20 are also held in aligned position byrods 142 which are passed through a series ofrecesses 144 formed in theblades 20. Although not shown, it is envisioned that nuts are provided on the ends of therods 142. Eachblade 20 is formed with aserrated cutting edge 146 completely around its periphery. - In the example illustrated, the
blades 20 are formed as particularly bent kidney-shaped guillotine blades which are arranged in a two-by-five die pattern matrix or array to provide ten individual packages with peripheral contours shaped similar to theblades 20 in a single cutting motion upon indexing and clamping the continuous chain of sealed packages between the upper and 26, 128.lower clamping plates - As seen in
Fig. 7 , each longitudinally extending row of nested andcontiguous blades 20 in the example shown include open crescent-shaped 20a, 20b, 20c, 20d, and a closed kidney-shapedblades blade 20e.Rear walls 20f of the 20b, 20c, 20d are nested and project intoblades mouths 20g of 20a, 20b, 20c. Theadjacent blades rear wall 20f ofclosed blade 20e is nested and projects into themouth 20g ofblade 20d. As will be understood below, similarly shaped receiving structure for the particularly shapedblades 20 is formed in theupper clamping plate 26 and thelower clamping plate 128 to enable the desired separation of the contour cut packages. - Turning to
Figs. 8-14 , theupper clamping plate 26 is formed with two large 148, 150 suitably configured to matingly receive the nested arrangement ofcontoured recesses blades 20 which depend from theblade holder 18. A kidney-shapedinternal clamping plate 152 is designed to be matingly received within the inner surface of eachblade 20, and is connected to lower rod casing 154 (Figs. 12 and13 ) on eachpneumatic cylinder 30. The bottom of eachinternal clamping plate 152 is formed with anannular groove 156 for receiving and retaining a gasket 158 (Figs. 9-13 ). Anextractor plate 160 is normally held within arecess 162 formed in the bottom surface of eachinternal clamping plate 152. Theextractor plate 160 is connected to arod 164 of eachpneumatic cylinder 30, and passes through an opening 166 (Figs. 9 and 10 ) formed in theinternal clamping plate 152. - The
lower clamping plate 128 is constructed with a plurality of kidney-shapedrecesses 168 which are designed to be continuously aligned beneath theinternal clamping plates 152, and theextractor plates 160 mounted in theupper clamping plates 26. As best seen inFigs. 9, 10 and14 , thelower clamping plate 128 is provided withblade receiving grooves 170 for receiving the cutting edges 146 of theblades 20 during a cutting and separating operation on the sealed packages formed on the packaging machine. Upper edges 172 of thelower clamping plate 128 located inwardly of thegrooves 170 define clamping surfaces which are aligned with thegaskets 158 positioned in theupper clamping plate 26. Upper planar surface 174 (Fig. 14 ) of thelower clamping plate 128 forms a further clamping surface which is aligned with a lowerplanar surface 176 on theupper clamping plate 26. - As best seen in
Fig. 14 , theair valve 28 is mounted on thetop plate 14, and provides, by means of aconduit 178, a source of pressurized air to abladder 180 located between the bottom of thetop plate 14 and the top of theblade holder 18. Adding pressurized air to thebladder 180 inflates and expands thebladder 180. - The outer surfaces of the
bladder 180 push theblade holder 18 away from thetop plate 14 which simultaneously compresses thesprings 22 and the springbiased devices 24, and forces theblades 20 downwardly into thegrooves 170 in thelower clamping plate 128. Evacuating pressurized air from thebladder 180 deflates and contracts thebladder 180 such that theblades 20 are retracted from thegrooves 170 and theblade holder 18 is returned towards thetop plate 14 aided by the return force of thesprings 22 and thedevices 24. - When it is desired to perform a contour cutting and separating action for the exemplary embodiment shown, the packaging machine indexes and temporarily fixes in position the continuous chain of side-by-side closed and
connected packages 137 in the two-by-five array as formed and sealed at the forming and closing stations 4, 8, respectively, upstream of the packaging machine 2 between theupper clamping plate 26 and thelower clamping plate 128 in its open position as depicted inFig. 5 . When the connected packages are ready to be cut, each of the packaged products is aligned with ablade 20, aninternal clamping plate 152, and anextractor plate 160 in theupper clamping plate 26, and arecess 168 in thelower clamping plate 128. -
Servo motor 72 is then operated as described above to move thelower clamping plate 128 upwardly so that the continuous chain of sealed packages is clamped between theupper clamping plate 26 and thelower clamping plate 128 in the closed position. Here, the upper web of the sealed packages is tightly clamped by the lowerplanar surface 176 of theupper clamping plate 26 as well as by thegaskets 158. At the same time, the lower web of the sealed packages is tightly clamped against theinside edges 172 and the upperplanar surface 174 of thelower clamping plate 128. - Once the sealed packages are secured between the
upper clamping plate 26 and thelower clamping plate 128, air is delivered to thebladder 180 causing theblade holder 18 to move downwardly. This motion causes theblades 20 to be simultaneously and collectively moved downwardly around theinternal clamping plates 152 so that theblade cutting edges 146 will sever the sealed packages as the cuttingedges 146 move into thegrooves 170. With cutting finished, air is deflated from thebladder 180 and theblade holder 18 and theblades 20 are returned upwardly to their initial positions by return forces of thesptings 22 and thedevices 24. At this point, thepneumatic cylinders 30 are actuated to move therod 164 and theconnected extractor plates 160 downwardly so that the severed individual contoured cut packages 139 will drop by gravity through therecesses 168 of thelower clamping plate 128. The individual contoured cut packages 139 are designed to fall upon a discharge conveyor (not shown) which runs longitudinally along the top ofbed 134. - The inventors have found that greater efficiency and economy is achieved in providing the individual contoured cut packages as a direct result of the nested die pattern of
blades 20 which requires less film or web material, and results in a substantial reduction in trim scrap waste and operating cost. The magnitude of the yearly savings in using the apparatus and method of the present disclosure can be understood by a typical example in which an existing die pattern comprised of similar kidney-shaped blades arranged in a two by five spaced apart matrix is compared with the two by five nested blade arrangement as disclosed above. With the existing die pattern of spaced a part blades, a total of 1,187.29 square inches of web material per index is required versus a total of 1,047.34 square inches of web material per index of the nested die pattern formed by theblades 20. This results in a difference of 139.954 square inches per index of web material or an 11.78% web material savings. If the package machine is programmed for fourteen indexes per minute times fifty minutes per hour of operation for an eight hour shift times six days per week times fifty weeks per year this results in 3,360,000 indexes per year. At a typical cost of .06 per index, a significant yearly savings of $201,600 can be realized to underscore the importance of the invention in the packaging industry. - The cutting
station 10 is configured for ease of maintenance when, for example, it is desired to inspect or replace theblades 20 or other operating elements in the cuttinghead 12. With reference toFigures 2-5 , thetop plate 14 is pivotally mounted at a front edge relative to the 16, 17 by means ofside members hinges 182 and hinge pins 184. Laterally extendinghandles 186 andU-shaped handles 188 are provided at a rear end of thetop plate 14. As seen inFigure 11 , a pair of gas ballasted 190, 192 is mounted between inner surfaces of thecylinder assemblies 16, 17 and the bottom of theside members top plate 14. Oncefasteners 15 are removed from thetop plate 14, a service operator can grasp the 186, 188 and pivot thehandles top plate 14 with theblade holder 18 and theupper clamping plate 26 upwardly about the axes of the hinge pins 184. Beveled edges 194 (Figure 11 ) are formed on the front ends of the 16, 17 to facilitate the pivoting motion. In addition, theside members top plate 14 is provided witheye bolts 196 which can be connected to a lifting device when it is desired to remove theentire cutting head 12 from the cuttingstation 10. - The nested blade arrangement of the present disclosure has been found to be particularly useful in certain food and medical product packaging. The present disclosure illustrates the nested arrangement of the
blades 20 oriented such that web travel occurs in a direction oriented along lengths of theblades 20. However, the present disclosure contemplates a similar nested arrangement of theblades 20 wherein web travel flows in a direction transverse to the lengths of theblades 20 as depicted inFigure 15 . In addition, the present disclosure further contemplates other nested arrangements of blades having other contours than described and illustrated herein which correspond to the desired contours of packages formed and sealed on the packaging machine.Reference numbers: 2 packaging machine 66 rear shaft 4 forming station 68 transverse support member 6 loading station 70 mounting plate arrangement 8 closing station 72 servo motor 10 cutting station 74 pulley 12 cutting head 76 drive gear 14 top plate 78 belt 15 fasteners 80,82 rear drive levers 16, 17 side members 84 cam follower 18 blade holder 86 rear track 20 cutting blades 88 cam follower 21 rods 90 rear track 22 springs 92 turnbuckle shaft 24 spring biased devices 94 front follower lever 26 upper clamping plate 96 cam follower 28 air valve 98 front track 30 pneumatic cylinders 100 rear follower lever 32,34 upper support bars 102 cam follower 36, 38 front upright posts 104 front track 42 rear upright posts 106, 108 lifting bars 44, 46 front support blocks 110 rear lower crossbar 48, 50 front bearing blocks 112 rear upper crossbar 52, 54 lower support bars 114, 116 rear wear pieces 56, 58 rear support blocks 118 front lower crossbar 60,62 rear bearing block 120 front upper crossbar 64 front shaft 122, 124 front wear pieces 126 support member 164 rod 128 lower clamping plate 166 opening 130,132 depending sidewalls 168 recesses 134 bed 170 grooves 136, 138 rails 172 upper edges 139 packages 174 upper planar surface 140 guide blocks 176 lower planar surface 142 rods 178 conduit 144 recesses 180 bladder 146 cutting edges 182 hinges 148, 150 contoured recesses 184 hinge pins 152 clamping plate 186 laterally extending handles 154 lower rod casing 188 U-shaped handles 156 groove 190, 192 gas ballasted cylinder as semblies 158 gasket 160 extractor plate 194 beveled edges 162 recess 196 eye bolts
Claims (15)
- A cutting station for separating a plurality of packages from a continuous chain of sealed packages comprising:a cutting head (12) having a top plate (14), a blade holder (18) movably mounted relative to the top plate (14) and formed with a plurality of cutting blades (20), and an upper clamping plate (26) for receiving the cutting blades (20), anda lifting arrangement having a lower clamping plate (128) mounted for movement relative to the upper clamping plate (26) for clamping the continuous chain of sealed packages (137) between the upper clamping plate (26) and the lower clamping plate (128),the lower clamping plate (128) being constructed to receive the cutting blades (20) such that the cutting blades (20) cut through the continuous chain of sealed packages (137) to form severed individual sealed packages (139), andthe lower clamping plate (128) being formed with a plurality of recesses (168) for receiving the severed sealed packages (139),characterized in thatthe cutting blades (20) are configured in a nested arrangement with closed curved contours for providing curved cuts in the continuous chain of sealed packages (137),the recesses (168) in the lower clamping plate (128) are configured in a nested arrangement of closed curved contours continuously aligned with and corresponding in shape to the closed curved contours of the cutting blades (20), andthe severed individual sealed packages (139) in result have closed curved contours corresponding to the contours of the blades (20).
- The cutting station of claim 1, characterized in that
the top plate (14) includes a plurality of cylinders (30), and a fluid valve (28) for providing a source of pressurized fluid,
wherein, preferably, a bladder (180) is provided between the top plate (14) and the blade holder (18), and is in fluid communication with the fluid valve (28) and the pressurized fluid to selectively cause movement of the blades (20) relative to the upper clamping plate (26) and the lower clamping plate (128). - The cutting station according to claim 2, characterized in that
the upper clamping plate (26) includes a plurality of internal clamping plates (152) surrounded by the cutting blades (20) and connected with fixed portions of the cylinders (30). - The cutting station of claim 3, characterized in that
extractor plates (160) are provided on the bottom surfaces of the internal clamping plates (152) and are connected to movable rods (164) of the cylinders (30) such that the extractor plates (160) push the severed sealed packages (139) through the recesses (168) of the lower clamping plate (128). - The cutting station according to claim 3 or 4, characterized in that
the internal clamping plates (152) are provided with gaskets (158) engageable with the continuous chain of sealed packages (137). - The cutting station according to any one of the preceding claims, characterized in that
the upper clamping plate (26) is fixed relative to the top plate (14). - The cutting station according to any one of the preceding claims, characterized in that
the cutting blades (20) and the recesses (168) are formed with a kidney-shaped contour. - The cutting station according to any one of the claims 1 to 6, characterized in that
at least one of the cutting blades (20) has an open crescent shape formed with a mouth, and at least another one of the cutting blades (20) has a closed kidney shape having a rear wall which is nested into the mouth of the at least one of the cutting blades. - The cutting station according to any one of the preceding claims, characterized in that
the cutting blades (20) have cutting edges (146) that are movable into and out of blade receiving grooves (170) formed in the lower clamping plate (128). - The cutting station of claim 9, characterized in that
the receiving grooves (170) formed in the lower clamping plate (128) are located outwardly of the recesses (168). - The cutting station according to any one of the preceding claims, characterized in that
spring biased devices (24) are provided between the top plate (14) and the blade holder (18). - The cutting station according to any one of the preceding claims, characterized in that
the upper clamping plate (26) is suspended on rods (21) from the blade holder (18). - The cutting station according to any one of the preceding claims, characterized in that
the lower clamping plate (128) is joined to a pair of sidewalls (130, 132) which are interconnected by a bed (134) adapted to carry a conveyor for receiving the severed sealed packages (139),
wherein, preferably, the lower clamping plate (128), the pair of sidewalls (130, 132), and the bed (134) are movable along the lifting arrangement defined by a four post structure (36-42) adapted to be fixed within a frame of a packaging machine. - Indexing motion packaging machine comprising a web transport conveyor transporting a web of packaging material through a series of stations including a forming station (4) for forming at least one pocket in the web,
a loading station (6) for placing a product in the pocket,
a closing station (8) for closing and joining the web with another web of packaging material so that the joined webs form a continuous chain of sealed packages (137) and
a cutting station (10) for separating the continuous chain of sealed packages (137), characterized in that
the cutting station (10) is a cutting station (10) according to any one of the preceding claims. - A method of operating a cutting station according to claim 10 and, optionally, claims 11, 12, 13, or of an indexing motion packaging machine according to claim 14,
characterized in that
the method comprises the following method-steps:a) positioning the continuous chain of sealed packages between the upper clamping plate and the lower clamping plate in the open position,b) moving the lower clamping plate to the closed position to clamp the chain of sealed packages between the upper clamping plate and the lower clamping plate such that the sealed packages are received in the recesses,c) moving the cutting blades through the upper clamping plate into the blade receiving grooves of the lower clamping plate to sever the chain of sealed packages into severed individual sealed packages with the closed curved contours, andd) forcing the severed individual sealed packages with the closed curved contours through the recesses of the lower clamping plate.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201562158739P | 2015-05-08 | 2015-05-08 | |
| US15/070,596 US20160325868A1 (en) | 2015-05-08 | 2016-03-15 | Contour cutting station for web packaging machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3090953A1 EP3090953A1 (en) | 2016-11-09 |
| EP3090953B1 true EP3090953B1 (en) | 2018-01-31 |
Family
ID=55854545
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16000932.0A Not-in-force EP3090953B1 (en) | 2015-05-08 | 2016-04-26 | Cutting station for a web packaging machine |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20160325868A1 (en) |
| EP (1) | EP3090953B1 (en) |
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| USD923670S1 (en) * | 2020-06-22 | 2021-06-29 | Doosan Machine Tools Co., Ltd. | Machine center |
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| CN111546550B (en) * | 2020-05-14 | 2021-04-09 | 鹤山市吉新海绵有限公司 | Automatic processing system and method for preparing industrial sound-absorbing sponge |
Also Published As
| Publication number | Publication date |
|---|---|
| US20160325868A1 (en) | 2016-11-10 |
| EP3090953A1 (en) | 2016-11-09 |
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