EP2993200A1 - Composition de précurseur de mousse à base de thiol-acrylate - Google Patents
Composition de précurseur de mousse à base de thiol-acrylate Download PDFInfo
- Publication number
- EP2993200A1 EP2993200A1 EP14183181.8A EP14183181A EP2993200A1 EP 2993200 A1 EP2993200 A1 EP 2993200A1 EP 14183181 A EP14183181 A EP 14183181A EP 2993200 A1 EP2993200 A1 EP 2993200A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- compound
- borane
- functional
- meth
- composition according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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- 239000000203 mixture Substances 0.000 title claims abstract description 92
- 239000006260 foam Substances 0.000 title claims abstract description 56
- 239000002243 precursor Substances 0.000 title claims abstract description 17
- -1 thiol compound Chemical class 0.000 claims abstract description 82
- UORVGPXVDQYIDP-UHFFFAOYSA-N trihydridoboron Substances B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 claims abstract description 72
- 229910000085 borane Inorganic materials 0.000 claims abstract description 47
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 39
- 239000003999 initiator Substances 0.000 claims abstract description 25
- 239000000443 aerosol Substances 0.000 claims description 29
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims description 19
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 15
- 239000003085 diluting agent Substances 0.000 claims description 12
- 239000003381 stabilizer Substances 0.000 claims description 12
- 239000004094 surface-active agent Substances 0.000 claims description 11
- 239000003094 microcapsule Substances 0.000 claims description 10
- 239000003380 propellant Substances 0.000 claims description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 8
- 125000000217 alkyl group Chemical group 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 7
- LALRXNPLTWZJIJ-UHFFFAOYSA-N triethylborane Chemical compound CCB(CC)CC LALRXNPLTWZJIJ-UHFFFAOYSA-N 0.000 claims description 7
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 6
- 125000003545 alkoxy group Chemical group 0.000 claims description 6
- 239000003063 flame retardant Substances 0.000 claims description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- CMHHITPYCHHOGT-UHFFFAOYSA-N tributylborane Chemical compound CCCCB(CCCC)CCCC CMHHITPYCHHOGT-UHFFFAOYSA-N 0.000 claims description 6
- UYMSTSQPXWFMFR-UHFFFAOYSA-N tridecylborane Chemical compound BCCCCCCCCCCCCC UYMSTSQPXWFMFR-UHFFFAOYSA-N 0.000 claims description 6
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical group SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 claims description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- FESAXEDIWWXCNG-UHFFFAOYSA-N diethyl(methoxy)borane Chemical compound CCB(CC)OC FESAXEDIWWXCNG-UHFFFAOYSA-N 0.000 claims description 3
- 150000007965 phenolic acids Chemical class 0.000 claims description 3
- NMHWWOSZMMORNT-UHFFFAOYSA-N trihexylborane Chemical compound CCCCCCB(CCCCCC)CCCCCC NMHWWOSZMMORNT-UHFFFAOYSA-N 0.000 claims description 3
- WXRGABKACDFXMG-UHFFFAOYSA-N trimethylborane Chemical compound CB(C)C WXRGABKACDFXMG-UHFFFAOYSA-N 0.000 claims description 3
- OGJDNTCMTVTFAS-UHFFFAOYSA-N trioctylborane Chemical compound CCCCCCCCB(CCCCCCCC)CCCCCCCC OGJDNTCMTVTFAS-UHFFFAOYSA-N 0.000 claims description 3
- ZMPKTELQGVLZTD-UHFFFAOYSA-N tripropylborane Chemical compound CCCB(CCC)CCC ZMPKTELQGVLZTD-UHFFFAOYSA-N 0.000 claims description 3
- DKIDEFUBRARXTE-UHFFFAOYSA-M 3-mercaptopropionate Chemical compound [O-]C(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-M 0.000 claims description 2
- 230000009172 bursting Effects 0.000 claims description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 claims description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 2
- HHDUMDVQUCBCEY-UHFFFAOYSA-N 4-[10,15,20-tris(4-carboxyphenyl)-21,23-dihydroporphyrin-5-yl]benzoic acid Chemical compound OC(=O)c1ccc(cc1)-c1c2ccc(n2)c(-c2ccc(cc2)C(O)=O)c2ccc([nH]2)c(-c2ccc(cc2)C(O)=O)c2ccc(n2)c(-c2ccc(cc2)C(O)=O)c2ccc1[nH]2 HHDUMDVQUCBCEY-UHFFFAOYSA-N 0.000 claims 1
- 239000012948 isocyanate Substances 0.000 abstract description 12
- 150000002513 isocyanates Chemical class 0.000 abstract description 11
- 230000008014 freezing Effects 0.000 abstract description 2
- 238000007710 freezing Methods 0.000 abstract description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 10
- 238000001723 curing Methods 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 6
- 238000009472 formulation Methods 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 229920005830 Polyurethane Foam Polymers 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 125000005442 diisocyanate group Chemical group 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 229920005862 polyol Polymers 0.000 description 4
- 150000003077 polyols Chemical class 0.000 description 4
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 4
- 150000003573 thiols Chemical class 0.000 description 4
- KVMPUXDNESXNOH-UHFFFAOYSA-N tris(1-chloropropan-2-yl) phosphate Chemical compound ClCC(C)OP(=O)(OC(C)CCl)OC(C)CCl KVMPUXDNESXNOH-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 239000005056 polyisocyanate Substances 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- BEPFDRNIALBIKQ-UHFFFAOYSA-N 12-phosphonododecylphosphonic acid Chemical compound OP(O)(=O)CCCCCCCCCCCCP(O)(O)=O BEPFDRNIALBIKQ-UHFFFAOYSA-N 0.000 description 2
- IMQFZQVZKBIPCQ-UHFFFAOYSA-N 2,2-bis(3-sulfanylpropanoyloxymethyl)butyl 3-sulfanylpropanoate Chemical compound SCCC(=O)OCC(CC)(COC(=O)CCS)COC(=O)CCS IMQFZQVZKBIPCQ-UHFFFAOYSA-N 0.000 description 2
- CFKONAWMNQERAG-UHFFFAOYSA-N 2-[2,4,6-trioxo-3,5-bis[2-(3-sulfanylpropanoyloxy)ethyl]-1,3,5-triazinan-1-yl]ethyl 3-sulfanylpropanoate Chemical compound SCCC(=O)OCCN1C(=O)N(CCOC(=O)CCS)C(=O)N(CCOC(=O)CCS)C1=O CFKONAWMNQERAG-UHFFFAOYSA-N 0.000 description 2
- CXOIECRVHUDBSA-UHFFFAOYSA-N 3-bromopropylphosphonic acid Chemical compound OP(O)(=O)CCCBr CXOIECRVHUDBSA-UHFFFAOYSA-N 0.000 description 2
- 239000004604 Blowing Agent Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- VZTQQYMRXDUHDO-UHFFFAOYSA-N [2-hydroxy-3-[4-[2-[4-(2-hydroxy-3-prop-2-enoyloxypropoxy)phenyl]propan-2-yl]phenoxy]propyl] prop-2-enoate Chemical compound C=1C=C(OCC(O)COC(=O)C=C)C=CC=1C(C)(C)C1=CC=C(OCC(O)COC(=O)C=C)C=C1 VZTQQYMRXDUHDO-UHFFFAOYSA-N 0.000 description 2
- RUDUCNPHDIMQCY-UHFFFAOYSA-N [3-(2-sulfanylacetyl)oxy-2,2-bis[(2-sulfanylacetyl)oxymethyl]propyl] 2-sulfanylacetate Chemical compound SCC(=O)OCC(COC(=O)CS)(COC(=O)CS)COC(=O)CS RUDUCNPHDIMQCY-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 229940079877 pyrogallol Drugs 0.000 description 2
- 239000012744 reinforcing agent Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- FANCTJAFZSYTIS-IQUVVAJASA-N (1r,3s,5z)-5-[(2e)-2-[(1r,3as,7ar)-7a-methyl-1-[(2r)-4-(phenylsulfonimidoyl)butan-2-yl]-2,3,3a,5,6,7-hexahydro-1h-inden-4-ylidene]ethylidene]-4-methylidenecyclohexane-1,3-diol Chemical compound C([C@@H](C)[C@@H]1[C@]2(CCCC(/[C@@H]2CC1)=C\C=C\1C([C@@H](O)C[C@H](O)C/1)=C)C)CS(=N)(=O)C1=CC=CC=C1 FANCTJAFZSYTIS-IQUVVAJASA-N 0.000 description 1
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004338 Dichlorodifluoromethane Substances 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical group COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- QLZHNIAADXEJJP-UHFFFAOYSA-N Phenylphosphonic acid Chemical compound OP(O)(=O)C1=CC=CC=C1 QLZHNIAADXEJJP-UHFFFAOYSA-N 0.000 description 1
- 229920000538 Poly[(phenyl isocyanate)-co-formaldehyde] Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- JOBBTVPTPXRUBP-UHFFFAOYSA-N [3-(3-sulfanylpropanoyloxy)-2,2-bis(3-sulfanylpropanoyloxymethyl)propyl] 3-sulfanylpropanoate Chemical compound SCCC(=O)OCC(COC(=O)CCS)(COC(=O)CCS)COC(=O)CCS JOBBTVPTPXRUBP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 150000007514 bases Chemical class 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 239000003225 biodiesel Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- UORVGPXVDQYIDP-BJUDXGSMSA-N borane Chemical class [10BH3] UORVGPXVDQYIDP-BJUDXGSMSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910010277 boron hydride Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 125000004386 diacrylate group Chemical group 0.000 description 1
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 1
- 235000019404 dichlorodifluoromethane Nutrition 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical class OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000037406 food intake Effects 0.000 description 1
- 239000011953 free-radical catalyst Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 231100000086 high toxicity Toxicity 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 239000004849 latent hardener Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Natural products C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000013008 moisture curing Methods 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000003504 photosensitizing agent Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 239000012749 thinning agent Substances 0.000 description 1
- 150000004992 toluidines Chemical class 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- ZTWTYVWXUKTLCP-UHFFFAOYSA-N vinylphosphonic acid Chemical compound OP(O)(=O)C=C ZTWTYVWXUKTLCP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
- C08G75/02—Polythioethers
- C08G75/04—Polythioethers from mercapto compounds or metallic derivatives thereof
- C08G75/045—Polythioethers from mercapto compounds or metallic derivatives thereof from mercapto compounds and unsaturated compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/10—Esters
- C08F222/1006—Esters of polyhydric alcohols or polyhydric phenols
- C08F222/106—Esters of polycondensation macromers
- C08F222/1067—Esters of polycondensation macromers of alcohol terminated epoxy functional polymers, e.g. epoxy(meth)acrylates
Definitions
- the present invention relates to foam precursor compositions.
- a foam precursor composition comprising an acrylic monomer or oligomer, a thiol component, and a borane initator.
- Such precursor composition can be used as 1 K, 1.5K and 2K compositions stored in aerosol type pressurized cans.
- the precursor composition of the present invention can be entirely isocyanate free.
- Sprayable foams are used for several industrial applications as well as by hobbyists.
- Foams are, among others, used in high resiliency flexible foam sealing, rigid foam insulation panels, microcellular sprayable foam seals and gaskets, durable elastomeric wheels and tyres, electrical potting compounds, Spandex fibers, carpet underlay, hard plastic parts, and the like.
- existing sprayable foam formulations are one, one and a half, and two component foams stored in aerosol cans and/or pressure vessels.
- a PU foam formulation comprises a mixture of polyols, diisocyanates, liquefied gases as blowing agents, and several additives. Upon srpaying, these froths are cured by the reaction of the isocyanate terminated prepolymers with ambient moisture.
- a first issue with PU foam formulations is that curing is triggered by the moisture present in the ambient air. This means that their crosslinking rates can vary from a rainy day to a sunny day, from generally humid regions to generally dry regions, and can even be useless in particularly dry atmospheres as can be encountered in continental or (semi-) desertic climates.
- Methylene Diphenyl Diisocyanate is the isocyanate most commonly used in the production of PU foams. This compound, although the least hazardous of the isocyanate groups, is still toxic, harmful by inhalation or ingestion, and also via skin contact. In addition, the compound is flammable and can also be explosive.
- DE10311607 proposes to react polyols with a stoechiometric excess of a monomer-free polyisocyanate and then to remove the excess di-isocyanate.
- this solution requires an extra step for removing the excess diisocyanate and an additional thinning agent, methyl dimethyl ether, must be added to reduce the viscosity of the mixture.
- EP1518874 discloses a one component foam (OCF) composition having a low monomer content, which is obtained from a specific mixture of poly-(phenylene methane poly-isocyanates) (PMDI), and comprising removal of the monomeric isocyanate by distillation.
- OCF one component foam
- US2009253819 discloses an OCF composition having a low content of monomeric MDI obtained by reacting a specific mixture of MDI and polymeric MDI having an average functionality of from 2.2 to 5.2. But the preparation of the specific mixture requires the extraction of mixtures of diisocyanates and polyisocyanates having an average functionality of greater than 2 and then freeing them from diisocyanates by distillation, which basically does not remove, but simply shifts the distillation step upstream of the process, compared with the previous disclosures.
- WO2005/007721 discloses an OCF composition having a low content of free MDI, obtained by the use of mixtures of NCO-terminated prepolymers obtained by reaction of polyols and diphenylmethane diisocyanate in stoechiometric excess which had been freed from monomers, and a number of polymeric MDI and diluents. Disadvantageous here are the extremely high viscosities of the starting materials in the absence of diluting monomeric MDI.
- EP1798255 discloses a process for preparing precursor mixtures of polymer foam to be packed in pressurized vessels and or aerosol cans.
- the polymer foam can be either a polyester foam, a foam based on cyclocarbonate oligomers and primary amine oligomers, or a foam based on acrylic oligomers.
- Biodiesel is included as latent hardener arid/or extender and/or liquid filler in polyurethane formulations, more particularly One Component Foams precursor mixtures.
- the improved formulation avoids long-term deterioration of flexibility and mechanical strength of the foam.
- US20041 76485 discloses a photo-polymerizable acrylic foam precursor composition for use in variety of indoor or outdoor sealing applications.
- Said composition comprises at least two acrylic-based reactionable oligomers, one difunctional and the other at least trifunctional, and at least a first and a second radical producing photoinitiators.
- WO2010108920 discloses a pressurized can containing a polymer foam composition for use in one component and two component foams, said polymer foam composition comprising an unsaturated resin and an oligomeric acrylic resin.
- Peroxide initiators are proposed like benzoyl peroxide, methyl ethyl ketone peroxide, Cumene peroxide and Lauryl peroxide.
- WO9640528 discloses thiol-containing photosensitive polymeric compositions and foam compositions that are formed by mechanically frothing the polymeric composition and curing the resulting froth with radiation to yield a foam composition.
- the composition comprises a photoinitiator and/or a photosensitizer.
- GB865651 discloses a polar vinyl monomer polymerized in the presence of a two-component catalyst system consisting of (a) an organo-boron compound having at least one direct carbon to boron linkage and (b) a hydroperoxide, including hydrogen peroxide.
- GB1018991 discloses a coating composition comprising methyl methacrylate monomer, triethylborane and a trace of iodine which can be formed into an aerosol spray with dichlorodifluoromethane.
- US2010178520 discloses (meth)acrylate-based polymerizable compositions and adhesive systems prepared therefrom, which include a alkylated borohydride or tetraalkyl borane metal or ammonium salt and a polymerizable siloxane. These compositions and adhesive systems are particularly well suited for bonding applications which involve at least one low energy bonding surface, for example, the polyolefins, polyethylene, and polypropylene.
- GB1111603 discloses reinforced polymeric compositions comprising an alkyl methacrylate polymer and an inorganic reinforcing agent.
- the polymerization of the alkyl methacrylate polymer in presence of the reinforcing agent is initiated by means of a free-radical catalyst, preferably a peroxy compound; an activator may also be used, e.g. a boron hydride or borane (optionally complexed with various basic compounds, such as amines or triphenylphosphine, or with tetrahydrofuran) or a redox reducing component
- the foam precursor compositions of the present invention may comprise no isocyanate.
- the present invention is defined in the appended independent claims. Preferred embodiments are defined in the dependent claims.
- the present invention concerns a polymeric foam precursor composition comprising the following components:
- the (meth)acrylate oligomer is a polyester (meth)acrylate or a polyurethane acrylate, or mixture of both.
- the composition preferably comprises no isocyanates.
- composition further comprises one or more of the following components:
- the di- or tri-functional (meth)acrylate oligomer and di- or higher-functional thiol compound are preferably in the form of a stabilized thiol acrylate blend, further comprising a phenolic or phosphonic acid compound as stabilizer.
- the composition is preferably stored in an aerosol can.
- at least the di- or trifunctional (meth)acrylate oligomer and di- or higher-functional thiol compound should be stored in an aerosol can, with at least the borane compound being physically separated from the former.two components.
- the aerosol can should also contain a propellant.
- the borane compound optionally a diluent compound, such as monoethylene glycol (MEG) are stored in a separate compartment as half-component, and the di- or tri-functional (meth)acrylate oligomer and di- or higher-functional thiol compound are stored outside said compartment.
- the borane initiator is brought into contact with the di- or tri-functional (meth)acrylate oligomer and di- or higher-functional thiol compound upon spraying the composition out of the can through an aerosol nozzle.
- the borane compound is microencapsulated such that the microcapsules are dispersed in a solution or suspension comprising the di- or tri-functional (meth)acrylate oligomer and di- or higher-functional thiol compound.
- the microcapsules are opened by bursting and/or tearing upon spraying the composition out of the can through an aerosol nozzle, so that the borane contacts the thiol acrylate blend.
- the molar ratio of the total mercaptan units of the thiol compound to the total (meth)acrylic units of acrylate oligomer is comprised between 50 and 150%, preferably between 90 and 110%, more preferably between 95 and 100%.
- the borane initiator is preferably present in an amount comprised between 0.5 and 10 wt.%, with respect to the total weight of thiol compound and acrylate oligomer, preferably between 1 and 6 wt.%.
- the present application also concerns the use of a bi- or higher-functional thiol compound and of a borane compound for curing a di- or tri-functional (meth)acrylate oligomer into a foam.
- the cross-linking system proposed in the present invention as an alternative route to isocyanate-moisture curing is metal free click chemistry, in particular, it is thiol-X chemistry.
- the present invention concers a thiol-acrylate reaction system, defined by an acrylate oligomer (di- or tri-functional) to be cured with a di- or higher-functional thiol compound with the aid of an initiator.
- the polymeric foam precursor composition of the present invention comprises at least the following components:
- the di- or tri-functional (meth)acrylate oligomer (2) can be a polyester (meth)acrylate or a polyurethane acrylate, or a mixture of both.
- the (meth)acrylate oligomer can be produced by reacting maleic acid with a fatty acid diol yielding a fatty dimer polyol suitable as (meth)acrylate oligomer for the present invention.
- Bisphenol A based acrylate oligomers may be used instead or in combination with the foregoing oligomers, such as CN104A75, CN104A60, SR349, CN9167, CN970A60, or CN1963available from Sartomer, or Bisphenol A glycerolate (1 glycerol/phenol) diacrylate from Sigma-Aldrich (CAS: 4687-94-9).
- R(SH) n preferably 3 or 4.
- the di- or tri-functional (meth)acrylate oligomer (2) and di- or higher-functional thiol compound (3) are preferably pre-blended together with a stabilizer (5) to obtain a stabilized thiol-acrylate blend (3a), which is easier to handle than the two components separately.
- Best stabilized blends were obtained by using a phenolic and/or phosphonic acid compound as stabilizer.
- FIG. 4 illustrates examples of stabilizers, (a) phoshonic acid wherein R can be H, alkyl (preferably 2-9 C-alkyl), vinyl, or aromatic, and (b) phenolic stabilizers.
- the borane compound may be selected among the group of trimethylborane, triethylborane, tripropylborane, tributylborane, trihexylborane, trioctylborane, tridecylborane, tri tridecylborane.
- Triethylborane, methoxydiethylborane, and tributylborane are preferred borane compounds. Examples of boranes suitable for the present invention are illustrated in Figure 5 .
- One of the major advantages of the present invention is that stable foams capable of curing in less than 3 h, even in less than 1 h, regardless of the relative humidity, can be obtained with no isocyanate groups at all. In view of the high toxicity of isocyanate groups, this is highly advantageous.
- the polymeric foam precursor composition of the present invention may further comprise one or more of the following components:
- the acrylate compound (2) and thiol compound (3) preferably in the form of a stabilized thiol-acrylate blend (3a) must be physically separated from the borane initiator (4) until curing is desired. This can be achieved by storing them in two separate containers thus forming a 2K system. 2K systems are, however, cumbersome to use and 1 K or 1.5K are preferred, in particular if stored in an aerosol can with a propellent (8) for spraying.
- the borane initiator (4) is added to the (stabilized) thiol-acrylate blend (2, 3, 3a) shortly or immediately before the composition is dispensed from its container.
- the (stabilized) thiol-acrylate blend (2, 3, 3a) is preferably stored in a pressurized aerosol can (1) which further contains a second, smaller pressurized container containing the half component (10) comprising a borane initiator (4) and, if necessary, a diluent (9) such as monoethylene glycol (MEG)).
- a diluent such as monoethylene glycol (MEG)
- Any other additives such as flame retardants (6) or surfactants (7) may be contained either in the aerosol can or in the second, smaller container.
- the aerosol can Pressurization of the aerosol can (1) and smaller container requires a propellant (8).
- the aerosol nozzle of the aerosol can the half component (10) is released from the second container into the (stabilized) thiol-acrylate blend (2, 3, 3a), simultaneously or shortly before the foam forming composition is to be dispensed and applied. It is clear that once the aerosol nozzle is actuated, the aerosol can must be emptied and cannot be re-used at a later stage, since any composition remaining in the can will cure in the can.
- 1 K foam systems are advantageous since a 1 K system can be dispensed from an aerosol can in several shots separated in time.
- This can be achieved by microencapsulating the borane initiator (4) in microcapsules (11) dispersed in the (stabilized) thiol-acrylate blend (2, 3, 3a).
- the microcapsules must open upon spraying the composition through the nozzle in order to mix the borane initiator (4) with the (stabilized) thiol-acrylate blend (2, 3, 3a).
- This can be achieved either by blowing the microcapsule by the pressure difference between the inside of the microcapsules and the atmosphere or by shearing the microcapsules as they pass through the aerosol nozzle to tear them open.
- microcapsules which can be used to this purpose are described, e.g., in WO2011003805 , US2011/0236498 , GB2416524 , and WO03/066209 .
- the microencapsulated borane initiator (4, 11) generally does not require any diluent (9) as each particle comprises a small volume of initiator.
- the amount of thiol compound (3) relative to the amount of acrylate oligomer (2) depends on the basis of the number of mercaptan units with respect to the number of (meth)acrylate units and therefore depends on the respective functionalities of the thiol and acrylate compounds.
- the molar ratio of the total mercaptan units of the thiol compound (3) to the total (meth)acrylic units of the acryliate oligomer (2) be comprised between 50 and 150%, preferably between 90 and 110%, more preferably between 95 and 100%.
- the borane initiator (4) is preferably present in an amount comprised between 0.5 and 10 parts, preferably between 1 and 6 parts, more preferably between 3.5 and 4.5 parts.
- the composition of the present invention may comprise between 1 and 20 parts, preferably 5 and 15 parts of a flame retardant (6) such as tris(2-chloroisopropyl) phosphate (TCPP).
- a flame retardant (6) such as tris(2-chloroisopropyl) phosphate (TCPP).
- It may comprise between 1 and 10 parts, preferably between 2 and 5 parts of a surfactant such as Tegostab ® B8871, B84503, B8513, B8517, available from Evonik Industries or Vorasurf 504 available from Dow Chemicals., and between 30 and 60 parts, preferably between 35 and 50 parts of a propellant (8), such as LPG and / or DME, the latter acting also as solvent for the (stabilized) thiol-acrylate blend (2, 3, 3a).
- a surfactant such as Tegostab ® B8871, B84503, B8513, B8517, available from Evonik Industries or Vorasurf 504 available from Dow Chemicals.
- a propellant (8) such as LPG and / or DME, the latter acting also as solvent for the (stabilized) thiol-acrylate blend (2, 3, 3a).
- a stabilized thiol-acrylate blend (2, 3, 3a) it can be stabilized by adding 10 to 20 parts of a stabilizer (6) such as phenolic and/or phosphonic acid to a 100 parts of both thiol compound (3) and acrylate oligomer (2) together.
- a stabilizer (6) such as phenolic and/or phosphonic acid
- a stabilizer (6) such as phenolic and/or phosphonic acid
- Table 1 lists an example of 1.5K foam composition according to the present invention.
- Table 1 Typical 1.5K aerosol foam formulation element component description wt.% parts
- Main component thiol-acrylate blend (2)&(3) TKT+ bisphenol A based acrylate 59% 100.0
- Surfactant (7) B8871 (from Evonik) 2% 3.3 stabilizer (5) phosphonic ac. + pyrogallol 8% 14.0
- Non-reactive diluent (9) MEG 5% 8.5
- Propellant Propellant
- Propellant / Solvent (8) DME 7% 11.8 100% 168.9
- the rigidity and other mechanical properties of the foam can be controlled by an adequate choice of the components.
- softer foams can be obtained with ester acrylates and harder foams with urethane acrylates, since the latter form a more rigid backbone than the former.
- borane initators are activated with oxygen in the atmosphere. This has the great advantage that the curing kinetics of the foam is not dependent on the weather and climate of the place of application and is constant regardless of the moisture content of the atmosphere. Another great advantage is that the foam can cure also at temperatures below freezing point.
- aerosol can 2 di- or tri-functional (meth)acrylate oligomer 3 di- or higher-functional thiol compound 3a stabilized thiol-acrylate blend 4 borane compound (initiator) 5 phenolic or phosphonic acid compound (stabilizer) 6 flame retardant (e.g., TCPP) 7 surfactant (e.g., silicone surfactant) 8 propellant (e.g., LPG and/or-dimethyl etherb (DME).) 9 diluent for the half component (e.g., monoethylene glycol (MEG)) 10 half component 11 microcapsules
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Organic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14183181.8A EP2993200A1 (fr) | 2014-09-02 | 2014-09-02 | Composition de précurseur de mousse à base de thiol-acrylate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14183181.8A EP2993200A1 (fr) | 2014-09-02 | 2014-09-02 | Composition de précurseur de mousse à base de thiol-acrylate |
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| Publication Number | Publication Date |
|---|---|
| EP2993200A1 true EP2993200A1 (fr) | 2016-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14183181.8A Withdrawn EP2993200A1 (fr) | 2014-09-02 | 2014-09-02 | Composition de précurseur de mousse à base de thiol-acrylate |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017036525A1 (fr) * | 2015-09-02 | 2017-03-09 | Greenseal Chemicals Nv | Composition précurseur de mousse à base de thiol-acrylate |
| EP3594263A1 (fr) * | 2018-07-13 | 2020-01-15 | Shin-Etsu Chemical Co., Ltd. | Composition de silicone durcissable à l'oxygène et produit durci à partir de cette composition |
| EP3594264A1 (fr) * | 2018-07-13 | 2020-01-15 | Shin-Etsu Chemical Co., Ltd. | Composition de silicone durcissable à l'oxygène et produit durci de celle-ci |
| WO2020115560A1 (fr) | 2018-12-04 | 2020-06-11 | Arkema France | Systèmes à composants multiples pour préparer des produits alvéolaires |
| WO2020161198A1 (fr) * | 2019-02-06 | 2020-08-13 | Greenseal Nv | Procédé d'obtention d'une composition durcissable par l'oxygène à un seul constituant |
| EP4424755A1 (fr) * | 2023-03-02 | 2024-09-04 | Hilti Aktiengesellschaft | Mélange réactionnel à base de thiol-acrylate pour la fabrication d'un élément ignifuge, élément ignifuge fabriqué à partir de celui-ci et procédé de fabrication d'un élément ignifuge |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017036525A1 (fr) * | 2015-09-02 | 2017-03-09 | Greenseal Chemicals Nv | Composition précurseur de mousse à base de thiol-acrylate |
| US10875942B2 (en) | 2015-09-02 | 2020-12-29 | Greenseal Nv | Thiol-acrylate based foam precursor composition |
| EP3594263A1 (fr) * | 2018-07-13 | 2020-01-15 | Shin-Etsu Chemical Co., Ltd. | Composition de silicone durcissable à l'oxygène et produit durci à partir de cette composition |
| EP3594264A1 (fr) * | 2018-07-13 | 2020-01-15 | Shin-Etsu Chemical Co., Ltd. | Composition de silicone durcissable à l'oxygène et produit durci de celle-ci |
| WO2020115560A1 (fr) | 2018-12-04 | 2020-06-11 | Arkema France | Systèmes à composants multiples pour préparer des produits alvéolaires |
| TWI729599B (zh) * | 2018-12-04 | 2021-06-01 | 法商阿科瑪法國公司 | 用於製備一發泡產品之多組分系統及方法、發泡產品、製造包含一發泡產品之一物件之方法 |
| CN113166416A (zh) * | 2018-12-04 | 2021-07-23 | 阿科玛法国公司 | 用于制备发泡产品的多组分体系 |
| KR20210099085A (ko) * | 2018-12-04 | 2021-08-11 | 아르끄마 프랑스 | 발포 생성물을 제조하기 위한 다중-구성 요소 시스템 |
| JP2022510677A (ja) * | 2018-12-04 | 2022-01-27 | アルケマ フランス | 発泡生成物を調製するための多成分系 |
| WO2020161198A1 (fr) * | 2019-02-06 | 2020-08-13 | Greenseal Nv | Procédé d'obtention d'une composition durcissable par l'oxygène à un seul constituant |
| CN113383028A (zh) * | 2019-02-06 | 2021-09-10 | 格林塞尔有限公司 | 用于获得一组分、可氧固化的组合物的方法 |
| EP4424755A1 (fr) * | 2023-03-02 | 2024-09-04 | Hilti Aktiengesellschaft | Mélange réactionnel à base de thiol-acrylate pour la fabrication d'un élément ignifuge, élément ignifuge fabriqué à partir de celui-ci et procédé de fabrication d'un élément ignifuge |
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