EP2739791B1 - Method of repairing a manhole shaft - Google Patents
Method of repairing a manhole shaft Download PDFInfo
- Publication number
- EP2739791B1 EP2739791B1 EP20130711047 EP13711047A EP2739791B1 EP 2739791 B1 EP2739791 B1 EP 2739791B1 EP 20130711047 EP20130711047 EP 20130711047 EP 13711047 A EP13711047 A EP 13711047A EP 2739791 B1 EP2739791 B1 EP 2739791B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- liner
- manhole
- lining
- mold
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/12—Manhole shafts; Other inspection or access chambers; Accessories therefor
- E02D29/128—Repairs of manhole shafts
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/12—Manhole shafts; Other inspection or access chambers; Accessories therefor
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/12—Manhole shafts; Other inspection or access chambers; Accessories therefor
- E02D29/125—Manhole shafts; Other inspection or access chambers; Accessories therefor characterised by the lining of the shaft
Definitions
- the invention relates to a method for rehabilitating a manhole by a lining, a lining produced by the method and a device for producing the lining.
- Sewer systems in particular manholes, are subject to a great variety of thermal, chemical and hydrological loads.
- industry and trade make a significant contribution to a high operational burden.
- dairies, breweries or the chemical industry generally initiate significant amounts of particularly aggressive substances which themselves or by mixing with other added substances cause chemical reactions during flow.
- GfK glass fiber reinforced plastic
- thermoset plastic parts are insensitive to acid and similar aggressive substances, they represent a suitable material for renovation, especially since components with high wall thicknesses and complex geometries can be produced with high pressure resistance at the same time.
- the disadvantage is that a complex assembly of the plates to be fitted is required and pipes can not be readily installed in existing sewer systems.
- Another method therefore provides to introduce a so-called Schlauchinliner in a channel system to press by means of compressed air to the channel wall and finally cure with a UV light source.
- DE 39 22 351 A1 describes a process for the rehabilitation of drainage pipes using a gummed inner tube, which is retracted into the respective channel section in the axial direction and unfolded by an expandable bladder and then cured.
- DE 43 26 503 C2 the production of a tubular lining tube of any length is known. However, such is unsuitable for branches and manholes, especially manholes, especially as they are mostly tapered.
- Subject of the DE 699 25 045 T2 is a lining device for sealing and reinforcing the walls of a manhole with a hose, which is composed of at least three layers which are interconnected by seams and whose middle layer seals the lining.
- a multi-layered hose and a method for its production are known, which can be used for the renovation and lining of pipelines.
- the tube is made continuously with a constant diameter, to which a flat film is welded at its overlapping longitudinal edges and then pulled through a mounting tube.
- On the mounting tube simultaneously impregnated with resin longitudinal belts are placed, which are deducted together with the formed by the flat film inner tube and should connect behind the pipe end.
- the lining consists of a first placed in a flat shape bag which is inflated after insertion into the manhole, but in conical transitional areas crumple zones and wrinkles are inevitable.
- FIG. 1 shows an example of a manhole 10, as defined in DIN V4034-1: 2004-08.
- Such manholes have a conical shaft neck 12, which is seated on cylindrical shaft rings 14 which are positively connected with each other.
- an appearance (Berme 18) in which a channel 24 is inserted, which establishes the connection to a sewer pipe 22.
- a manhole cover 26 consisting of a frame 28 with Auflageringen 30 and a lid 32.
- the Auflageringe 30 allow the approximation to the terrain level. After lifting off the lid 32, you can descend via the mounted on the cylindrical shaft wall 34 crampons 36 to the appearance 18 in the shaft bottom.
- FIG. 2 1 shows the embodiment of a horizontally arranged mold 38 according to the invention for winding and laying a manhole lining 50 (FIG. FIGS. 7 and 8 ), which simulates the inner surface of the manhole 10, but whose diameter is smaller by a certain amount, to take into account the thickness of the manhole liner 50 and their required clearance when introduced into the shaft 10.
- the mold 38 is made as a hollow body, for example made of sheet metal, composed of different modules according to the manhole shape and in an in FIG. 4 indicated device 20 is used.
- the example of FIG. 3 shows a number of different modules 38-1, 38-2, 38-3.
- FIG. 4 schematically shown the device 20 for receiving rotary drive for a mold 38, with the aid of a lining 50 can be prepared according to the invention.
- a horizontal axis 100 which rotatably attached to the stator 42 and on which a drum 102 via rolling or sliding bearing 104 is rotatably mounted extends.
- a variable speed motor 106 which is mounted on the stator 42 and the shaft 108 via a gear 110, the drum 102 is rotated.
- a pneumatic or hydraulic drive is conceivable.
- the mold 38 is formed as a hollow body, which is composed of juxtaposed modules whose dimensions (length, diameter, cone angle) correspond to the channel shape to be lined.
- the example shown shows a large cylindrical module 38-1 for the lining of the vertically stacked manhole rings 14, the length of the shaft depth in the adjacent to the berm 18 upwards, cylindrical region (see. FIG. 1 ) and generally a multiple of the diameter is.
- the subsequent module 38-2 is used to make the lining section for the conical throat 12, followed by a small cylindrical module 38-3 for the neck finish.
- the juxtaposed modules 38-2, 38-3 are according to FIG. 4 with the closed end of the drum 102 via positive coupling elements 112 rotatably connected.
- FIGS. 4 and 5 indicate the possibility of subdividing at least the large module 38-1 into two or here four circular segments 118 in order to be able to change the diameter.
- Each segment 118 is supported by at least one radially inwardly projecting leg 120 in a guide 122 projecting from the drum 102.
- the segments 118 in the direction of the arrows in the radial direction can be adjusted continuously, for example in the ratio 2: 3 (see. FIG. 5 ) to produce at least two adjacent nominal diameters.
- arcuate bridging elements 124 may be provided, which are articulated at one end 126 to the adjacent segment 118.
- the radial adjustment of the segments 118 may be motorized, which is not shown.
- the mold 38 is mounted over the drum 102 on the axis 100 flying. This is her in FIG. 4 right end free and can be adapted for the production of differently shaped liners 50 to the respective present form in the region of the chess neck 12.
- FIG. 2 1 schematically shows the method for producing the lining 50 with the aid of the mold 38.
- An inflatable film hose 40 (FIG. FIG. 7 ), which has the task of protecting the mold 38 from adhesive, so that finally the generated lining 50 can be pulled off.
- the film tube 40 is pinnated in the conical neck area, ie cut from the free end in the longitudinal direction, whereupon the case resulting overlaps are glued from the outside. The joining together of prefabricated foil blanks is possible.
- winding device 130 carries rollers 44 of a stretchable textile tape 46, usually made of fiberglass material, which allows the wrapping of the mold 38 with different angles of inclination to the axis of the mold 38.
- the winding device 130 has in the example of FIG. 6 a carriage 132 which carries a roller 44 and in the direction of the arrow W of FIG. 4 longitudinally movable relative to the device 20 back and forth.
- stretchable textile bands 46 'can also be inserted axially in the longitudinal direction. These are in FIG. 2 designed as narrow strips; instead, wide bands 46 'can be used, one, two or three of which cover slightly more than the circumference of the mold 38. In several layers, the overlaps are circumferentially offset from each other to largely exclude accumulations of material.
- Axially arranged, non-stretchable and thus tensile longitudinal strips 48 ensure the cohesion of the produced composite in the axial direction and against the action of gravity of the liner 50 during assembly in the shaft 10.
- the tensile longitudinal strips 48 can be led beyond the conical neck part to a suspension the generated lining 50 and the introduction into the manhole 10 to facilitate.
- textile blanks 98 can be incorporated in the winding, the shape of which correspond to the cone surface of the chute neck 12.
- the wall thickness can be designed differently in adaptation to the different load loads in different shaft depths.
- an outer protective sheath 52 consisting of webs of a stronger film is made of sealing, UV-opaque material, such as a composite film of PA and PE.
- the least possible to minimize overlap wide webs for this protective sleeve 52 are circumferentially wound on the composite, after which the overlaps are covered by adhesive tapes.
- the mechanically robust protective sleeve 52 ensures a one-piece, high-strength fiberglass composite for the lining 50 and forms a barrier against the ingress of liquids and gases into the manhole 10.
- FIG. 11 is indicated that on the outside of the protective sheath 52 at 0 °, ie where vertical in the installed position of the liner 50, the vertical passes from bottom to top and is not interrupted by the cone of the chute neck 12, a metal strip 55 can be axially applied , which preferably consists of an aluminum adhesive tape. This makes it possible to check the wall thickness of the lining 50 after hardening at each shaft height with an eddy current measuring device.
- FIG. 4 shows that now the shape 38 can be slightly reduced in diameter, for which the segments 118 are adjusted radially inwardly, so that the finished GRP lining 50 can be stripped in the axial direction over the free end of the mold 38 (dashed lines) ,
- FIG. 7 shows the introduction of the GRP lining 50 in the manhole shaft 10.
- a plate 54 is attached, which fills the shaft cross-section.
- mounting plates 56 can be provisionally fixed in the grid of a later to be mounted, two-legged or ein constitution of crampons 36 on the shaft wall 34, for example by gluing 82 (see. FIG. 9 ).
- a circumferential, permanently elastic seal 60 is mounted just above the berm 18, in concrete shafts below the lowermost joint 58 between the lowest manhole ring 14 and the berm 18. This establishes the seal between the manhole lining 50 and the shaft wall 34.
- a pressure-tight bag 66 is used, then in the subsequently via a pull cable 78, a disc 62 is lowered, which is supported in the final, lowermost position on the plate 54 on the entrance (Berme) 18 when the GRP lining 50 has taken the intended location in the shaft 10.
- the upper end of the bag 66 is sealed pressure-tight with a lid 64.
- This has a connection 68 for introducing a pressurized medium, preferably Compressed air to inflate the bag 66 can.
- the lid 64 has an opening 70 for the introduction of heat energy, preferably via a cable 72 for supplying a UV or infrared radiation source 74 and optionally a further opening for a cable leading to a digital camera.
- the prepared for installation GRP lining 50 is now lowered on a hoist 76 so suspended in the manhole 10 that their shape in the height and rotational position coincides with the manhole. Then, the bag 66 is expanded by overpressure, so that the GRP lining 50 unfolds and fits tightly against the shaft wall 34, the sealing ring 60 at the lower end and the mounting plates 56.
- the force acting on the disc 62 by the positive pressure is supported by the plate 54.
- the compressive force acting on the lid 64 is absorbed by the lower pulley 62 by the pull cable 78, which extends axially through the bag 66. In this case, the disc 62 comes in a central position within the shaft 10.
- the radiation source 74 for curing the GRP lining 50 is turned on and moved by means of its supply cable 72 along the traction cable 78 up and down until the liner 50 is cured. In this case, the radiation source 74 moves approximately in the center axis of the lining, so that a uniform hardening is ensured at all points.
- the overpressure is withdrawn and the radiation source 74 is turned off.
- the lower disc 62 and the sack 66 can be pulled out by means of the pull cable 78 and the plate 54 can be removed. In this case, the film tube 40 is removed.
- the upwardly and downwardly projecting ends of the liner 50 and the outer protective sheath 52 are finally severed.
- FIG. 7 the refurbished manhole well 10 is shown with final lining 50.
- FIG. 9 one marks the mounting locations on the inner surface of the GRP lining 50 with the same dimensions that were previously used in the attachment of the mounting plates 56. Then drill the mounting holes for the crampons 36 in the mounting plates 56.
- the crampons 36 can be fixed with screws and blind nuts 80 which are mounted behind the mounting plates 56.
- the mounting plates 56, through the Lining 50 are covered, may be equipped to locate them with a small permanent magnet 128.
- FIG. 11 there is the in FIG. 11 indicated possibility, instead of the mounting plates 56 between the shaft wall 34 and liner 50 female shims 53 with internal thread in the manufacture of the liner 50 between this and the outer protective sheath 52 incorporated. This is below based on the FIGS. 17 to 20 explained.
- control and other devices 84 are attached.
- the associated cables and lines 86 are usually laid on the shaft wall 34 and hinder the cleaning there.
- the conduits 86 may be routed in the space between the liner 50 and the shaft wall 34 so that they can not interfere with cleaning nor be damaged during operation in the shaft 10.
- the devices 84 are, as already the attachment of crampons 36 in FIG. 9 shows screwed onto mounting plates 56.
- the use of blind nuts 80 also allows a later determination of the hole pattern for their attachment.
- cables 86 are usually brought to the shaft 10 in protective tubes 88 in the ground. There, a sufficiently large bore 90 is mounted in the shaft wall 34 with a core drill. Of the bore 90 lead on the inner surface of the shaft wall 34 flexible plastic insulating tubes 92 or dimensionally stable, but soft plastic channels 94 ( FIG. 16 ) To the mounting plate 56. They are first attached by gluing 82 provisionally on the shaft wall 34.
- hoses can also be laid in this way.
- the diameters of the insulating tubes 92 or the dimensions of the cable channels 94 find their limits on the stability of the GRP lining 50 and must be interpreted after the local force.
- the liner 50 When the liner 50 has been attached, it conforms to the attachment plates 56 and the insulating tubes 92 or cable channels 94 and holds them firmly in place.
- the passage of the leads 86 through the well casing to the device 84 must be sealed by cable glands.
- the bore 90 in the shaft wall 34 must be closed with the mounting foam 96 until it is used for the lines 86.
- the mounting foam 96 can be easily removed before laying the lines 86. After installation, the bore 90 can be re-sealed in the same way.
- FIGS. 12 to 16 illustrated developments have the advantage that the supply lines are laid behind the shaft lining 50 of GfK. In addition, dowel holes in the shaft wall 34 and thus possible leaks are avoided.
- FIGS. 17 to 20 show a way of making the attachment of crampons 36, as in FIG. 11 is indicated. There, the crampons 36 are not bolted to mounting plates 56, as in the FIGS. 12 to 14 are shown, but on mounting plates 53 with approximately square shape and beveled expiring edges 57th
- FIG. 17 a circular segment of the mold 118 is shown, on which push-through pins 63 are placed in pairs according to the intended arrangement of the fastening screws 73 for the crampons 36.
- these pins 63 create holes 67 which serve to subsequently receive laminating nuts 80 which are part of the mounting disks 53.
- the push-through pins 63 are removed from their latching to the outside or they are supported by a device, together lowered below the support surface of the mold 38.
- FIG. 18 shows an example of a push-through pin 63, which may alternatively have a rotationally symmetric tip 65 or an inclined tip 65 '.
- sleeves 38 61 are fixed, in which the shaft 114 of the push-through pin 63 by means of a spring ring 116 engages.
- the desired rotational position of the pin 63 with oblique tip 65 ' can be adjusted via a slot 115 in the shaft 114.
- 65 ' is a transverse bore 117 for inserting a tool by means of which the pin 63 can be pulled out again after completion of the lining 50.
- the attachment washers 53 for introducing the forces occurring on the crampon 36 into the lining 50 are made of synthetic resin, for example GRP, into which two nuts 80 are laminated.
- the attachment discs 53 are placed on the textile composite of the liner 50 so that the protruding parts 69 of the nuts 80 dive into the holes 67.
- the fixing plates 53 provisionally fixed with adhesive strips 71.
- the lining 50 is covered with a protective sheath 52, which does not have to be pierced in this process for fastening the crampons 36.
- the crampons 36 are fastened by means of threaded bolts 73, which are screwed into the laminated nuts 80 (see. FIG. 20 ).
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Underground Structures, Protecting, Testing And Restoring Foundations (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Sewage (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Sanieren eines Kanalschachtes durch eine Auskleidung, eine mit dem Verfahren hergestellte Auskleidung sowie eine Vorrichtung zur Herstellung der Auskleidung.The invention relates to a method for rehabilitating a manhole by a lining, a lining produced by the method and a device for producing the lining.
Kanalisationssysteme, insbesondere Schächte unterliegen den verschiedensten thermischen, chemischen und hydrologischen Belastungen. Unter anderem leisten Industrie und Gewerbe einen erheblichen Beitrag für eine hohe betriebliche Belastung. Zum Beispiel werden durch Molkereien, Brauereien oder durch die chemische Industrie allgemein erhebliche Mengen an besonders aggressiven Stoffen eingeleitet, die bereits selbst oder durch Vermengung mit weiteren hinzukommenden Stoffen chemische Reaktionen während des Fließens auslösen.Sewer systems, in particular manholes, are subject to a great variety of thermal, chemical and hydrological loads. Among other things, industry and trade make a significant contribution to a high operational burden. For example, dairies, breweries or the chemical industry generally initiate significant amounts of particularly aggressive substances which themselves or by mixing with other added substances cause chemical reactions during flow.
Diese Schmutzfracht wirkt in Verbindung mit hohen Energieniveaus der Abwässer (turbulentes Strömen durch hohen Abwasserzufluss, beispielsweise nach einer Überschwemmung) auf Dauer stark abrasiv. Die fortschreitende Oberflächenkorrosion an den Bauwerken führt schließlich über Jahre hinweg zu einer massiven Schädigung der Tragsubstanz. Es entstehen mitunter erhebliche Risse im Bauwerk, häufig treten diese zum Beispiel an den Fugen zwischen den Schachtringen auf. Einerseits tritt durch die Risse eine immer größer werdende Menge Schmutzwasser aus dem Kanalsystem in die Umwelt aus mit entsprechend negativen Folgen, andererseits sickert auch Fremdwasser ein, zum Beispiel, wenn der Grundwasserspiegel steigt, was die Kläranlagen zusätzlich belastet. Beides begünstigt die Korrosion nachhaltig. Kanalsysteme mit derartigen Schadbildern stellen eine erhebliche Gefahr dar und sind dringend sanierungsbedürftig.This pollution in connection with high energy levels of the wastewater (turbulent flow through high sewage inflow, for example, after a flood) in the long term highly abrasive. The progressive surface corrosion on the structures eventually leads to massive damage to the substance over many years. There are sometimes significant cracks in the structure, often occur, for example, at the joints between the manhole rings. On the one hand, an ever-increasing amount of waste water from the sewer system escapes into the environment through the cracks, with correspondingly negative consequences; on the other hand, extraneous water also seeps in, for example if the groundwater level rises, which additionally pollutes the sewage treatment plants. Both sustainably promote corrosion. Duct systems with such damage pictures represent a considerable danger and are urgently in need of renovation.
Zur Sanierung des Kanalsystems, insbesondere der Schachtbauwerke, sind nach dem Stand der Technik verschiedene Verfahren bekannt:
- Als eher klassische Methode ist der Verputz mit zementgebundenen Beschichtungsmaterialien zu bezeichnen, jedoch fehlt es hier an einer dauerhaften Beständigkeit. Auch die Verwendung von Reaktionsharzbeschichtungen ist problematisch, da sich die Beschichtung unter Blasenbildung vom Untergrund ablösen kann. Mit Beschichtungen kann zwar die Oberfläche versiegelt und so ein Bauwerk geschützt werden, die Tragfähigkeit und die Statik des Bauwerkes werden durch eine dünne Zement- oder Harzschicht jedoch nicht wiederhergestellt.
- As a more traditional method of plastering with cementitious coating materials to call, but it lacks permanent resistance. The use of reaction resin coatings is problematic, since the coating can peel off bubbles from the substrate. Although coatings can seal the surface to protect a building, the load bearing capacity and structural integrity of the structure are not restored by a thin layer of cement or resin.
Daher ist es auch bekannt, einen Kanalschacht mit Rohren oder gebogenen Platten auszukleiden, die aus glasfaserverstärktem Kunststoff (GfK) hergestellt sind. Solche GfK-Materialien zeichnen sich durch Hitze-, Kälte- und Formbeständigkeit und Chemikalienresistenz aus. Weil Duroplast-Kunststoffteile gegen Säure und ähnliche aggressive Stoffe unempfindlich sind, stellen sie einen geeigneten Werkstoff zur Sanierung dar, zumal Bauteile mit hohen Wandstärken und komplexen Geometrien bei gleichzeitig hoher Druckfestigkeit hergestellt werden können. Nachteilig ist jedoch, dass eine aufwendige Konfektionierung der einzupassenden Platten erforderlich ist und Rohre nicht ohne weiteres in bestehende Kanalisationssysteme eingebaut werden können.Therefore, it is also known to line a manhole with tubes or curved plates, which are made of glass fiber reinforced plastic (GfK). Such GfK materials are characterized by heat, cold and dimensional stability and chemical resistance. Because thermoset plastic parts are insensitive to acid and similar aggressive substances, they represent a suitable material for renovation, especially since components with high wall thicknesses and complex geometries can be produced with high pressure resistance at the same time. The disadvantage, however, is that a complex assembly of the plates to be fitted is required and pipes can not be readily installed in existing sewer systems.
Eine weitere Methode sieht daher vor, einen so genannten Schlauchinliner in ein Kanalsystem einzuführen, mittels Druckluft an die Kanalwand zu drücken und schließlich mit einer UV-Lichtquelle auszuhärten.
Gegenstand der
Aus
In
Der Erfindung liegt die Aufgabe zugrunde, ein System zum Sanieren eines Kanalschachtes anzugeben, um die nachstehenden Ziele zu erreichen:
- ▪ Abdichten von Leckstellen,
- ▪ Herstellung einer physikalisch und chemisch widerstandfähigen, gut zu reinigenden Oberfläche,
- ▪ Verbesserung der Standfestigkeit des Schachtes, insbesondere im Bereich von Steigeisen.
- ▪ sealing leaks,
- ▪ production of a physically and chemically resistant, easy-to-clean surface,
- ▪ Improvement of the stability of the shaft, especially in the area of crampons.
Zur Lösung dieser Aufgabenstellung dienen gemäß der Erfindung die Merkmale des Verfahrens nach Anspruch 1 bzw. der Vorrichtung nach Anspruch 12. Vorteilhafte Weiterbildungen sind Gegenstand der Unteransprüche.To solve this problem serve according to the invention, the features of the method according to claim 1 and the apparatus according to
Die Erfindung ist nachstehend an Ausführungsbeispielen erläutert, die in der Zeichnung dargestellt sind. In dieser zeigen:
- Figur 1
- einen schematischen Längsschnitt eines Kanalschachtes,
- Figur 2
- eine perspektivische Darstellung einer Form während des Wickelns und Legens einer Auskleidung gemäß der Erfindung,
- Figur 3
- verschiedene Module für den Einsatz in einer Vorrichtung nach
Figur 4 , - Figur 4
- eine schematische Schnittdarstellung einer Vorrichtung zur Herstellung einer Schachtauskleidung gemäß der Erfindung,
- Figur 5
- einen möglichen Querschnitt in der Ebene V-V der
Figur 4 , - Figur 6
- eine Wickelvorrichtung für den Einsatz in der Vorrichtung der
Figur 4 , - Figur 7
- eine schematische Darstellung beim Einbringen einer Auskleidung in einen Kanalschacht,
- Figur 8
- die in
Figur 7 dargestellte Auskleidung im aufgeweiteten Endzustand, - Figur 9
- eine schematische Darstellung einer Befestigungsvorrichtung für Steigeisen,
Figur 10- die Draufsicht auf einen ausgekleideten Schacht,
- Figur 11
- in vergrößerter Darstellung einen Ausschnitt aus
,Figur 10 Figur 12- die Verlegung von Leitungen zu einem Gerät,
- Figur 13
- die Leitungseinführung durch die Rückseite in das Gerät,
Figur 14- die Leitungseinführung durch die Außenseite in ein Gerät,
- Figur 15
- eine Variante der
Figur 12 mit einem Verlegekanal, Figur 16- eine Ansicht des Verlegekanals der
Figur 15 , - Figur 17
- die Ansicht eines Sektors einer Form mit Durchdrückstiften für die Steigeisenbefestigung,
Figur 18- in vergrößerter Darstellung einen Durchdrückstift gemäß
Figur 17 , - Figur 19
- einen Querschnitt durch einen Teil der Form, der Auskleidung und einer Befestigungsscheibe für ein Steigeisen und
Figur 20- einen der
Figur 19 entsprechenden Ausschnitt nach Aufweitung und Aushärtung der Auskleidung im Schacht und der Befestigung eines Steigeisens.
- FIG. 1
- a schematic longitudinal section of a manhole,
- FIG. 2
- a perspective view of a mold during the winding and laying a lining according to the invention,
- FIG. 3
- various modules for use in a device according to
FIG. 4 . - FIG. 4
- a schematic sectional view of an apparatus for producing a manhole lining according to the invention,
- FIG. 5
- a possible cross-section in the plane VV of
FIG. 4 . - FIG. 6
- a winding device for use in the device of
FIG. 4 . - FIG. 7
- a schematic representation when introducing a lining in a manhole,
- FIG. 8
- in the
FIG. 7 illustrated lining in the expanded final state, - FIG. 9
- a schematic representation of a fastening device for crampons,
- FIG. 10
- the top view of a lined shaft,
- FIG. 11
- in an enlarged view a section of
FIG. 10 . - FIG. 12
- the laying of cables to a device,
- FIG. 13
- the cable entry through the back into the device,
- FIG. 14
- the cable entry through the outside into a device,
- FIG. 15
- a variant of
FIG. 12 with a laying channel, - FIG. 16
- a view of the laying channel of
FIG. 15 . - FIG. 17
- the view of a sector of a form with push-pins for the crampon attachment,
- FIG. 18
- in an enlarged view a push-through according to
FIG. 17 . - FIG. 19
- a cross section through part of the mold, the liner and a mounting plate for a crampon and
- FIG. 20
- one of the
FIG. 19 corresponding cutout after expansion and hardening of the lining in the shaft and the attachment of a crampon.
Häufig weichen die Kanalschächte 10 von den Normvorgaben ab. Sowohl im Bereich des Schachthalses 12 mit konischem Übergang als auch des Schachtunterteils mit der Berme 18 gibt es die verschiedensten Ausbildungen. Das gemäß der Erfindung vorgesehene Fertigungsverfahren ermöglicht die Auskleidung sowohl der Normformen als auch nahezu aller Sonderformen.Often the
In
Wie bereits erwähnt, ist die Form 38 als Hohlkörper ausgebildet, der sich aus aneinander gereihten Modulen zusammensetzt, deren Abmessungen (Länge, Durchmesser, Konuswinkel) der auszukleidenden Kanalform entsprechen. Das dargestellte Beispiel zeigt ein großes zylindrisches Modul 38-1 für die Auskleidung der vertikal übereinanderliegenden Schachtringe 14, dessen Länge der Schachttiefe im an die Berme 18 nach oben anschließenden, zylindrischen Bereich (vgl.
Selbstverständlich lassen sich auch Auskleidungen für andere Schachtquerschnitte herstellen, beispielsweise durch Kombination verschiedener Module oder mittels polygonaler Module 38-1'.Of course, it is also possible to produce linings for other shaft cross-sections, for example by combining different modules or by means of polygonal modules 38-1 '.
Die
Um im radial ausgefahrenen Zustand die Lücken zwischen den Segmenten 118 zu schließen, können bogenförmige Überbrückungselemente 124 vorgesehen sein, die mit einem Ende 126 an dem benachbarten Segment 118 angelenkt sind. Die Radialverstellung der Segmente 118 kann motorisch erfolgen, was nicht weiter dargestellt ist.In order to close the gaps between the
Die Form 38 ist über die Trommel 102 fliegend auf der Achse 100 gelagert. Dadurch ist ihr in
Eine in
Zusätzlich oder alternativ können auch dehnbare textile Bänder 46' in Längsrichtung axial eingelegt werden. Diese sind in
Axial angeordnete, nicht dehnbare und damit zugfeste Längsbänder 48 gewährleisten den Zusammenhalt des erzeugten Verbundes in axialer Richtung und gegen die Wirkung der Schwerkraft der Auskleidung 50 bei der Montage im Schacht 10. Die zugfesten Längsbänder 48 können über den konischen Halsteil hinausgeführt werden, um eine Aufhängung der erzeugten Auskleidung 50 und die Einbringung in den Kanalschacht 10 zu erleichtern. Im Bereich des konischen Schachthalses 12 können in den Wickel textile Zuschnitte 98 eingearbeitet werden, deren Form der Konusoberfläche des Schachthalses 12 entsprechen.Axially arranged, non-stretchable and thus tensile
Die Bänder 46, 46' und 48 sowie die Zuschnitte 98 überlappen sich, so dass sich für die Auskleidung 50 ein formstabiler Verbund ergibt. Die Wandstärke kann in Anpassung an die verschiedenen Lastbeanspruchungen in verschiedenen Schachttiefen verschieden stark ausgebildet sein.The
Nach Fertigstellung des beschriebenen Verbundes für die Auskleidung 50, dessen Bänder 46, 46' und Zuschnitte 98 trocken oder vorzugsweise nass, d. h. mit Harz getränkt gewickelt bzw. gelegt worden sind, wird dieser mit einer äußeren Schutzhülle 52 umgeben, die aus Bahnen einer stärkeren Folie aus dichtendem, UV-undurchlässigem Material besteht, beispielsweise eine Verbundfolie aus PA und PE. Die zur Minimierung von Überlappungsstellen möglichst breiten Bahnen für diese Schutzhülle 52 werden in Umfangsrichtung auf den Verbund gewickelt, wonach die Überlappungen durch Klebebänder abgedeckt werden. Die mechanisch robuste Schutzhülle 52 gewährleistet einen einstückigen, hoch belastbaren GFK-Verbund für die Auskleidung 50 und bildet eine Sperrschicht gegen das Eindringen von Flüssigkeiten und Gasen in den Kanalschacht 10.After completion of the described composite for the
In
Aus
Das obere Ende des Sackes 66 wird mit einem Deckel 64 druckdicht verschlossen. Dieser hat einen Anschluss 68 zur Einleitung eines unter Überdruck stehenden Mediums, bevorzugt Druckluft, um den Sack 66 aufblasen zu können. Außerdem hat der Deckel 64 eine Öffnung 70 zur Einleitung von Wärmeenergie, vorzugsweise über ein Kabel 72 zur Speisung einer UV- oder Infrarot-Strahlungsquelle 74 und gegebenenfalls eine weitere Öffnung für ein Kabel, das zu einer Digitalkamera führt.The upper end of the
Die zum Einbau vorbereitete GFK-Auskleidung 50 wird nun an einem Hebezeug 76 hängend so in den Kanalschacht 10 abgesenkt, dass ihre Form in der Höhen- und Drehlage mit der Schachtform übereinstimmt. Dann wird der Sack 66 durch Überdruck aufgeweitet, so dass sich die GFK-Auskleidung 50 auseinanderfaltet und eng an die Schachtwand 34, den Dichtring 60 am unteren Ende und die Befestigungsplatten 56 anlegt. Die durch den Überdruck auf die Scheibe 62 wirkende Kraft wird durch die Platte 54 abgestützt. Die auf den Deckel 64 wirkende Druckkraft wird durch das Zugseil 78, welches axial durch den Sack 66 verläuft, von der unteren Scheibe 62 aufgenommen. Dabei kommt die Scheibe 62 in eine zentrische Lage innerhalb des Schachtes 10. Die Strahlungsquelle 74 zur Aushärtung der GFK-Auskleidung 50 wird eingeschaltet und mittels ihres Versorgungskabels 72 am Zugseil 78 entlang auf und ab bewegt, bis die Auskleidung 50 ausgehärtet ist. Dabei bewegt sich die Strahlungsquelle 74 etwa in der Mittelachse der Auskleidung, so dass an allen Stellen eine gleichmäßige Aushärtung gewährleistet wird.The prepared for
Wenn die GFK-Auskleidung 50 ausgehärtet ist, wird der Überdruck zurückgenommen und die Strahlungsquelle 74 abgeschaltet. Nach Entfernen des Deckels 64 mit der Strahlungsquelle 74 können die untere Scheibe 62 und der Sack 66 mit Hilfe des Zugseils 78 herausgezogen und die Platte 54 entfernt werden. Dabei wird auch der Folienschlauch 40 herausgenommen. Die oben und unten überstehenden Enden der Auskleidung 50 und der äußeren Schutzhülle 52 werden abschließend abgetrennt.When the
In
Zur Befestigung der Steigeisen 36 gibt es mehrere Möglichkeiten. Gemäß
Alternativ besteht die in
Die Befestigung der Steigeisen 36 an der Auskleidung 50 hat folgende Vorteile:
- a) Keine Dübelbohrungen in
der Schachtwand 34, die Leckstellen erzeugen würden; - b) bereits geschädigte Schachtwände 34 werden in ihrer Tragfähigkeit nicht geschwächt;
- c) die Befestigung an
der Auskleidung 50 gewährleistet eine dauerhafte Belastbarkeit.
- a) No dowel holes in the
shaft wall 34 that would create leaks; - b) already damaged
shaft walls 34 are not weakened in their carrying capacity; - c) the attachment to the
liner 50 ensures a durable load capacity.
In Kanalschächten 10 werden zunehmend Mess-, Steuer- und andere Geräte 84 angebracht. Die damit verbundenen Kabel und Leitungen 86 werden meistens auf der Schachtwand 34 verlegt und behindern dort die Reinigungsarbeiten.In
Nach einer Weiterbildung der Erfindung gemäß den
Auch Kabeldurchführungen können später angebracht werden. Die Kabel 86 werden meistens in Schutzrohren 88 im Erdreich an den Schacht 10 herangeführt. Dort wird in der Schachtwand 34 mit einem Kernbohrer eine ausreichend große Bohrung 90 angebracht. Von der Bohrung 90 führen auf der Innenfläche der Schachtwand 34 biegsame Kunststoff-Isolierrohre 92 oder formstabile, aber biegeweiche Kunststoff-Kanäle 94 (
Grundsätzlich lassen sich statt elektrischer Leitungen 86 auch Schläuche in dieser Weise verlegen. Die Durchmesser der Isolierrohre 92 oder die Abmessungen der Kabelkanäle 94 finden ihre Grenzen an der Standfestigkeit der GFK-Auskleidung 50 und müssen nach der örtlichen Krafteinwirkung ausgelegt werden.In principle, instead of
Wenn die Auskleidung 50 angebracht worden ist, schmiegt sie sich an die Befestigungsplatten 56 und die Isolierrohre 92 oder Kabelkanäle 94 an und hält sie endgültig in ihrer Lage fest. Die Durchführung der Leitungen 86 durch die Schachtauskleidung zum Gerät 84 muss durch Kabelverschraubungen abgedichtet werden. Die Bohrung 90 in der Schachtwand 34 muss bis zur Benutzung für die Leitungen 86 mit Montageschaum 96 verschlossen werden. Der Montageschaum 96 lässt sich vor der Verlegung der Leitungen 86 leicht entfernen. Nach der Verlegung lässt sich die Bohrung 90 auf die gleiche Weise wieder abdichten.When the
Die in den
Die
In
Die Befestigungsscheiben 53 zur Einleitung der an dem Steigeisen 36 auftretenden Kräfte in die Auskleidung 50 bestehen aus Kunstharz, beispielsweise GFK, in das je zwei Muttern 80 einlaminiert sind. Die Befestigungsscheiben 53 werden so auf den Textilverbund der Auskleidung 50 aufgelegt, dass die herausstehenden Teile 69 der Muttern 80 in die Löcher 67 eintauchen. Anschließend werden, wie in
Nachdem die Auskleidung 50 in den Schacht 10 eingesetzt ist, werden die Steigeisen 36 mittels Gewindebolzen 73 befestigt, die in die einlaminierten Muttern 80 eingeschraubt werden (vgl.
Mit der Erfindung steht ein System zur Verfügung, dessen wesentliche Vorteile nachstehend angegeben sind:
- 1.
Die Auskleidung 50 ist ein einstückiges Formteil, welches vom Schachtdeckel 32 bis kurz über dieBerme 18 hinabreicht und die Form des Schachtes 10 nachbildet; - 2. Der Werkstoffverbund besteht vorzugsweise aus mit Harz getränktem Glasfaser-Werkstoff mit den nachstehenden Eigenschaften:
- hohe Dichtigkeit gegen Gase und Flüssigkeiten,
- mechanisch und chemisch widerstandsfähig, bei entsprechenden Werkstoffen auch gegen aggressive Chemikalien,
- glatte Oberfläche, die sich gut reinigen lässt,
- hohe Lebensdauer;
- 3.
Die Schutzhülle 52der Auskleidung 50 ist auf der Außenfläche angeordnet; - 4.
Die Auskleidung 50 kann in verschiedenen Bereichen unterschiedliche Wandstärken haben, entsprechend den örtlich verschiedenen Lasten; - 5. Mit der Auskleidung 50
können Schächte 10 mit verringerter Standfestigkeit wieder stabilisiert werden; - 6. Die Erfindung ermöglicht eine Technik, um Steigeisen 36 und Geräte 84 an
der Auskleidung 50 zu befestigen; - 7. Die Erfindung ermöglicht, Leitungen 86 u. dgl. im
Raum zwischen Schachtwand 34 und Auskleidung 50 zu verlegen.
- 1. The
liner 50 is a one-piece molding, which extends down from themanhole cover 32 to just over theBerme 18 and the shape of theshaft 10 simulates; - 2. The composite material is preferably made of resin impregnated glass fiber material having the following properties:
- high tightness against gases and liquids,
- mechanically and chemically resistant, with appropriate materials also against aggressive chemicals,
- smooth surface that is easy to clean,
- long life span;
- 3. The
protective cover 52 of theliner 50 is disposed on the outer surface; - 4. The lining 50 may have different wall thicknesses in different areas, according to the locally different loads;
- 5. With
liner 50,wells 10 can be re-stabilized with reduced stability; - 6. The invention provides a technique for attaching
crampons 36 andequipment 84 to theliner 50; - 7. The invention allows lines 86 u. Like. To move in the space between
shaft wall 34 andlining 50.
Claims (16)
- A method for renovating a sewer manhole, characterized by the following steps:a. pulling an inflatable film sleeve (40) onto a mold (38) corresponding to the sewer manhole profile,b. wrapping and/or laying at least one extensible textile strip (46, 46') of the film sleeve (40) pulled onto the mold (38), at least one non-extensible high-tensile-strength longitudinal strip (48) also being laid in an axial direction between the strips (46, 46'),c. attaching a protective sheath (52) enclosing the liner (50) manufactured in this manner,d. pulling the liner (50) off the mold (38) that has been reduced in a radial direction,e. inserting the liner (50) into a sewer manhole (10) to be renovated, and introducing a pressure-tight bag (66) into the inner film sleeve (40) of the liner (50),f. sealing the liner (50) at the upper end and inflating until it abuts against the manhole wall (34),g. curing the resin-impregnated liner (50).
- The method according to Claim 1, wherein a metal band (55) is applied in a longitudinal direction onto the outer side of the protective sheath (52).
- The method according to Claim 1 or 2, wherein upon manufacture of the textile composite in accordance with step b., textile cut pieces (98) are incorporated in order to cover non-cylindrical shaped parts.
- The method according to one of the preceding claims, wherein in order to manufacture the protective sheath (52), wide webs of a thicker film made of UV-opaque material, which overlap at their edges, are laid in a circumferential direction onto the liner (50).
- The method according to one of the preceding claims, wherein the strips (46, 46') and cut pieces (98) are made of glass-fiber material.
- The method according to one of the preceding claims, wherein the liner (50) is produced in a position rotating around a horizontal axis.
- The method according to one of the preceding claims, wherein the textile strips (46, 46') and cut pieces (98) either are applied dry and then impregnated with resin, or are applied having just been impregnated with resin.
- The method according to one of the preceding claims, wherein in order to cure the liner (50), a source (74) of IR or UV radiation is introduced thereinto from above and is moved back and forth therein in the center axis.
- The method according to one of the preceding claims, wherein for the fastening of ladder rungs (36) or devices (84), fastening panels (56) are inserted between the liner (50) and the manhole wall (34), or fastening plates (53) having embedded nuts (80) are inserted between the liner (50) and the protective sheath (52).
- The method according to one of the preceding claims, wherein a sealing ring (60) is inserted between the lower end of the liner (50) and the manhole wall (34).
- A liner (50) for sewer manholes (12) to be renovated, manufactured using the method according to one of the preceding claims.
- An apparatus for manufacturing a liner (50) according to one of Claims 1 to 11, wherein it is made up of a variable mold (38) that is assembled from modules (38-1, 38-2, 38-3) of different shapes and sizes in accordance with the sewer manhole (10) to be renovated.
- The apparatus according to Claim 12, wherein the modules are mounted on a drum (102) that is driven rotatably around a horizontal axis.
- The apparatus according to Claim 13, wherein the drum (102) is mounted in cantilevered fashion on a stationary axle (100).
- The apparatus according to one of Claims 12 to 14, wherein at least one of the modules (13-1) is assembled from circle segments (118) that are radially displaceable in order to modify the diameter.
- The apparatus according to Claim 15, wherein adjacent circle segments (118) are connected to one another by arc-shaped bridging elements (124).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL13711047T PL2739791T3 (en) | 2012-03-22 | 2013-03-21 | Method of repairing a manhole shaft |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102012102433.2A DE102012102433B4 (en) | 2012-03-22 | 2012-03-22 | Method and device for rehabilitating a manhole |
| PCT/EP2013/055899 WO2013139892A2 (en) | 2012-03-22 | 2013-03-21 | System for renovating a sewer manhole |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2739791A2 EP2739791A2 (en) | 2014-06-11 |
| EP2739791B1 true EP2739791B1 (en) | 2015-05-06 |
Family
ID=47913438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20130711047 Active EP2739791B1 (en) | 2012-03-22 | 2013-03-21 | Method of repairing a manhole shaft |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US20150023735A1 (en) |
| EP (1) | EP2739791B1 (en) |
| JP (1) | JP6067834B2 (en) |
| KR (1) | KR101941100B1 (en) |
| CN (1) | CN104321489B (en) |
| AU (1) | AU2013237405B2 (en) |
| CA (1) | CA2868039C (en) |
| DE (1) | DE102012102433B4 (en) |
| DK (1) | DK2739791T3 (en) |
| ES (1) | ES2544476T3 (en) |
| PL (1) | PL2739791T3 (en) |
| WO (1) | WO2013139892A2 (en) |
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| CN103835312A (en) * | 2013-12-24 | 2014-06-04 | 张乐军 | Pipeline well for inspecting and repairing resin compound insulation waterproof pipeline |
| US10214893B2 (en) | 2014-11-20 | 2019-02-26 | Press-Seal Corporation | Manhole base assembly with internal liner and method of manufacturing same |
| AU2015349880B2 (en) * | 2014-11-20 | 2019-10-17 | Press-Seal Corporation | Manhole base assembly with internal liner and method of manufacturing same |
| US10436350B1 (en) * | 2018-05-08 | 2019-10-08 | Mohammad R Ehsani | Trenchless pipe-laying |
| CN109237196A (en) * | 2018-10-19 | 2019-01-18 | 岭澳核电有限公司 | Pipeline lengthen the life layer, lengthen the life pipeline and pipeline is lengthened the life technique |
| RU2758942C2 (en) * | 2020-04-13 | 2021-11-03 | Владислав Григорьевич Вохмянин | V.g. vokhmyanin prefabricated reinforced concrete well |
| RU2764466C1 (en) * | 2020-10-26 | 2022-01-17 | Владислав Григорьевич Вохмянин | Prefabricated reinforced concrete well by v. g. vokhmyanin |
| DE102020134224A1 (en) | 2020-12-18 | 2022-06-23 | Brandenburger Liner Gmbh & Co. Kg | Lining tube for the rehabilitation of defective sewer manholes and method for the manufacture and installation of such |
| DE202020005929U1 (en) | 2020-12-18 | 2023-05-15 | Brandenburger Liner Gmbh & Co. Kg | Lining hose for the rehabilitation of defective manholes |
| US11808003B2 (en) * | 2021-02-01 | 2023-11-07 | Hydro-Klean, Llc | Method of rehabilitating a manhole |
| DE102021006141A1 (en) | 2021-12-13 | 2023-06-15 | Brandenburger Liner Gmbh & Co. Kg | Lining hose for rehabilitating defective manholes including berms and channels and method for producing such and method for lining a defective manhole |
| KR102588517B1 (en) * | 2023-02-07 | 2023-10-12 | 한복규 | Reinforcing device inside the pipe with adjustable inner diameter |
| US20240384494A1 (en) * | 2023-05-19 | 2024-11-21 | McNeil Technologies, Inc | Liner and inflation bladder offset securement system and method |
| FI20235672A1 (en) * | 2023-06-15 | 2024-12-16 | Suomen Putkisto Palvelu Oy | Method for uniform coating of a well, and well coating arrangement |
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-
2012
- 2012-03-22 DE DE102012102433.2A patent/DE102012102433B4/en active Active
-
2013
- 2013-03-21 CN CN201380015559.5A patent/CN104321489B/en not_active Expired - Fee Related
- 2013-03-21 CA CA2868039A patent/CA2868039C/en active Active
- 2013-03-21 US US14/383,959 patent/US20150023735A1/en not_active Abandoned
- 2013-03-21 AU AU2013237405A patent/AU2013237405B2/en active Active
- 2013-03-21 EP EP20130711047 patent/EP2739791B1/en active Active
- 2013-03-21 WO PCT/EP2013/055899 patent/WO2013139892A2/en not_active Ceased
- 2013-03-21 DK DK13711047.4T patent/DK2739791T3/en active
- 2013-03-21 ES ES13711047.4T patent/ES2544476T3/en active Active
- 2013-03-21 PL PL13711047T patent/PL2739791T3/en unknown
- 2013-03-21 JP JP2015500923A patent/JP6067834B2/en active Active
- 2013-03-21 KR KR1020147029487A patent/KR101941100B1/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN104321489B (en) | 2016-06-22 |
| KR101941100B1 (en) | 2019-04-12 |
| JP6067834B2 (en) | 2017-01-25 |
| JP2015514168A (en) | 2015-05-18 |
| HK1206801A1 (en) | 2016-01-15 |
| AU2013237405A1 (en) | 2014-10-09 |
| CN104321489A (en) | 2015-01-28 |
| US20150023735A1 (en) | 2015-01-22 |
| ES2544476T3 (en) | 2015-08-31 |
| PL2739791T3 (en) | 2016-05-31 |
| WO2013139892A3 (en) | 2013-11-21 |
| WO2013139892A2 (en) | 2013-09-26 |
| EP2739791A2 (en) | 2014-06-11 |
| AU2013237405B2 (en) | 2017-03-30 |
| KR20140139573A (en) | 2014-12-05 |
| DE102012102433B4 (en) | 2014-01-16 |
| CA2868039A1 (en) | 2013-09-26 |
| DE102012102433A1 (en) | 2013-09-26 |
| DK2739791T3 (en) | 2015-08-03 |
| CA2868039C (en) | 2019-04-09 |
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