EP2766135B1 - Apparatus and method for realizing a plurality of riveted connections along the surface of a workpiece - Google Patents
Apparatus and method for realizing a plurality of riveted connections along the surface of a workpiece Download PDFInfo
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- EP2766135B1 EP2766135B1 EP12791079.2A EP12791079A EP2766135B1 EP 2766135 B1 EP2766135 B1 EP 2766135B1 EP 12791079 A EP12791079 A EP 12791079A EP 2766135 B1 EP2766135 B1 EP 2766135B1
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- counterbore
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/02—Riveting procedures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
- B21J15/142—Aerospace structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/28—Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49764—Method of mechanical manufacture with testing or indicating
- Y10T29/49769—Using optical instrument [excludes mere human eyeballing]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49947—Assembling or joining by applying separate fastener
- Y10T29/49954—Fastener deformed after application
- Y10T29/49956—Riveting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53039—Means to assemble or disassemble with control means energized in response to activator stimulated by condition sensor
- Y10T29/53061—Responsive to work or work-related machine element
- Y10T29/53065—Responsive to work or work-related machine element with means to fasten by deformation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53709—Overedge assembling means
- Y10T29/5377—Riveter
Definitions
- the present invention relates to an apparatus and a method for accomplishing a plurality of rivets along the surface of a workpiece according to the preamble of claims 1 and 9, respectively.
- the tool device in this case comprises two computer-assisted movable riveting systems, namely in each case a riveting system on each side of the likewise computer-supported movable workpiece.
- One of the two riveting systems has a turret, on which five processing functions are realized: a) drilling and lowering, b) sealant injection, c) rivet feeding and holding back, d) Special function such.
- the "scanning of the bore geometry" with a camera is used in the known riveting machine to determine by the observation of the surface of a sample workpiece, the coordinates of holes of the sample workpiece and store it in a computer to these coordinates in a later implementation of the automatic Riveting on the actual, d. H. to use with rivets to be provided workpiece.
- a similar riveting machine is out of the DE 198 34 702 A1 known.
- This known device is used to produce a barrel-shaped component, such as. B. an aircraft fuselage.
- the tool device comprises coordinated cooperating riveting systems on both sides of the workpiece to be machined.
- the use of countersunk rivets as well as the use of an optical detection device for optical detection of the workpiece surface are not described in this publication.
- the (positive or negative) setting head projection is determined in practice, with a given shape design of the rivet head and a predetermined "reduction angle" of the reduction, significantly from the realized by means of the tool device sink depth of the counterbore.
- the sink depth is therefore an important process parameter in automatic riveting systems, which must be taken into account in the program-controlled generation of the tool control data.
- the optical detection device eg a camera
- the optical detection device is used to determine those positions on the surface of the workpiece on which so-called "stitch rivets" are set.
- These staple rivets are used to provisionally bind or "tack" the reinforcing structures (eg stringers or ribs on the inside of a fuselage shell) to be riveted to the workpiece during the riveting process.
- This attachment can z. B. manually.
- the positions of the stitch rivets are then determined by means of the optical detection device.
- These positions can be used as "reference points" for the countersunk rivets to be set automatically in the programmable control device (eg NC control unit) and used to advantage in the generation of the tool control data.
- the temporary rivets can be automatically removed and replaced with countersunk rivets (by reaming the rivet, lowering the bore, and setting the countersunk rivets).
- the control device is designed to carry out an evaluation of the acquisition data supplied by the optical detection device in order to obtain geometry data representing at least one geometry parameter of an already formed counterbore, and a correction of the tool control data depending on the result of an evaluation of the obtained geometry data for a subsequently to be formed counterbored.
- the actually formed geometry of a counterbore is, as explained above, of great importance with regard to the quality of the resulting riveting.
- a correction of the tool control data as required for (at least) a counterbore to be formed subsequently is undertaken.
- the counterbore to be formed "subsequently” can be, in particular, the countersink bore to be formed "immediately following” as part of a machining of a specific workpiece.
- the invention thus takes into account the fact that in the achievement of a larger number of rivets along the surface of a workpiece there is a risk that a geometry parameter of the counterbore, such. B. especially the sink depth, gradually (from riveting to riveting) out of a respective predetermined tolerance range "out". With the inventively provided correction of the tool control data, this can be reliably prevented.
- the evaluation z. B. shows that the value of the sink depth is relatively close to a lower limit of the associated tolerance range, it can by a corresponding "readjustment" of the tool control data advantageously an improved reduction result (in this case: with a slightly greater sink depth) for the subsequently to be formed (n) counterbore (s) can be achieved.
- the optical detection device is a camera for providing image data.
- This has z. B. the advantage that an already provided (eg., For monitoring purposes and / or for the purpose of "rivet") camera can be shared within the scope of the invention, so that there is no constructive overhead.
- the geometry parameter is the countersink diameter.
- the counterbores are each formed with well (exactly) defined values of bore diameter and countersink angle, the determination of the countersink diameter is equivalent to determining the countersink depth of the counterbore.
- Each of these two geometry parameters can be calculated from the respective other geometry parameter.
- the evaluation of the detection data takes place in such a way that the countersink diameter and, independently of this, the countersink depth are determined.
- these investigations are indeed redundant.
- this redundancy can be used to increase the measurement accuracy and / or for a plausibility check of the measurement.
- the control device is designed to first determine a countersinking diameter of the counterbore on the basis of the detection data in order to then determine a countersinking depth of the counterbore, taking into account a countersinking angle of the counterbore.
- the value of at least one actual geometry parameter is compared with the value of a corresponding predetermined desired geometry parameter for the evaluation of the geometry data, and the correction of the tool control data is performed based on a result of this comparison.
- a value of the actual sink depth contained in the geometry data is compared with a value of a predetermined set sink depth.
- correction data eg characteristic of the extent of this deviation
- the correction of the tool control data is made at least for a sinking depth of the counterbore to be formed subsequently, it should by no means be excluded within the scope of the invention to alternatively or additionally use other geometry parameters of the counterbore for the correction in the manner described. In particular, alternatively or in addition to the sink depth z. B. the above-described actual value / setpoint comparison are also made for the countersink diameter.
- the correction of the tool control data is preferably provided as a closed loop. This is preferred with a (high) "control frequency", in which the result of the evaluation of the geometry data for a specific counterbore leads so quickly to the possibly required correction of the tool control data that the corrected or updated tool control data can already be taken into account in the immediately subsequent formation of the next counterbore.
- a preferred use of a device and / or a method of the type described above is the accomplishment of a plurality of rivet connections between an areal expanded component and an attached on a flat side of the component elongated reinforcing element, in particular in the context of producing a reinforced fuselage shell of a vehicle, in particular aircraft ,
- Fig. 1 shows an automatic riveting system 10 for effecting a plurality of rivets along the surface of a workpiece.
- the workpiece is a fuselage shell 12 of an aircraft, with the rivets serving to fasten reinforcing profiles to the inside of the fuselage shell 12.
- a so-called stringer 14 is shown.
- the stringer 14 is in the in Fig. 1 provisionally fixed by a series of staple rivets on the fuselage shell 12.
- Fig. 1 shown by way of example are two staple rivets 16 and 18 which have previously been set manually, for example.
- the riveting system 10 comprises a tool device 20 which can be controlled by means of tool control data "ws" and which comprises a first tool system 20-1 and a second tool system 20-2.
- the tool systems 20-1 and 20-2 are arranged on each side of the workpiece to be machined (here: fuselage shell 12 with stringer (s) 14) and can be controlled in a coordinated manner by means of the tool control data "ws" in order to accomplish the desired riveting.
- Each of the tool systems 20-1 and 20-2 can be moved, for example, in at least one of the three spatial directions x, y and z by means of the tool control data "ws", whereby both rectilinear and curved travel paths are conceivable, by suitable guide means (not shown) can be realized.
- suitable guide means not shown
- a movable and / or pivotable mounting of the workpiece, here the fuselage shell 12 may be provided.
- the two tool systems 20-1 and 20-2 can be positioned in a manner adapted to the respective application with respect to the relevant workpiece in order to function as a "riveting tool".
- the actual machining of the workpiece formed from the hull shell 12 and stringer (s) 14 takes place by means of the tool heads 22-1 and 22-2 of the two tool systems 20-1 and 20-2 facing the workpiece.
- the tool heads 22-1 and 22-2 can each z. B. an array of adjacent individual tools or z. B. also have a turret arrangement of such individual tools.
- the tool device 20 serves to form counterbores on the workpiece 12 and to set countersunk rivets in the countersunk bores.
- the riveting system 10 further comprises a programmable control device ST for generating the required tool control data "ws", which are transmitted to the tool device 20 for controlling the tool systems 20-1 and 20-2.
- the tool head 22-1 of the tool system 20-1 comprises in particular (at least) a so-called “countersink”, or alternatively a drill and a countersink, in order to accomplish the formation of the countersunk bores required on the workpiece. Furthermore, the tool head 22-1 comprises a tool for setting countersunk rivets (in each of the previously formed countersunk holes), ie for "rivet feeding" and "holding back".
- the tool head 22-2 which is used on the other side of the workpiece 12 when setting a rivet comprises, in particular, a so-called “striker” for crimping the "closing head” of the rivet located on the side of the rivet (here: countersunk head) relevant rivet.
- an optical detection device for optically detecting the workpiece surface and for providing corresponding detection data "ed".
- this optical detection device for example a video camera
- those positions on the surface of the workpiece 12 are initially determined at which the said rivet rivets, ie, for. B. in the Fig. 1 illustrated stitch rivets 16, 18 are arranged.
- This determination is made by a suitable program-controlled evaluation of the detection data (here: image data) of the optical detection device.
- the evaluation takes place on the basis of a suitable evaluation algorithm, which runs in the control device ST, to which the detection data "ed" are fed for this purpose.
- a running in the controller ST for the purpose of generating the tool control data "ws" control software uses the previously determined positions of the staple rivets in the subsequent implementation of the riveting advantageously as “reference points” for automatically set countersunk rivets.
- the staple rivets are removed using the tool means 20 and replaced by countersunk rivets in the same place. This is done in the illustrated example by drilling the stitching rivet, then drilling a final suitable counterbore, and finally setting, i. Feeding and crimping a suitable countersunk rivet.
- Fig. 2 illustrates a situation in which by means of the riveting system 10 of the staple rivet 16 has already been replaced by a countersunk rivet 30.
- the staple rivet 18 is removed and replaced by a countersunk rivet.
- a plurality of further countersunk rivets are set in an automatic manner, for example on connecting lines between the positions of the originally set rivet rivets (Such positions on the connecting lines, as well as the connecting lines themselves, can advantageously be calculated from the rivet positions serving as reference points and previously stored).
- the embodiment according to the invention aims at achieving a number of such rivets (compare rivet 30 in FIG Fig. 2 ) to allow a high and consistent quality of the riveting along the surface of the workpiece 12, wherein in the illustrated example, in particular the setting head projection H should be kept within a small predetermined tolerance range reliably to later repairs due to a too large or too small (negative) setting head supernatant to avoid.
- control device ST or the control software running therein is designed to carry out an evaluation of the detection data "ed” in order to obtain geometry data which contains at least one geometry parameter (cf. Fig. 3 ) represent an already formed counterbore. Then, the obtained geometry data are evaluated by the control device ST. Depending on the result of the evaluation correction data are then generated as needed and used for a correction of the tool control data "ws" for a subsequently formed counterbored.
- This peculiarity of the riveting system 10 or of the method thus carried out are described below with reference to FIG Fig. 3 to 5 again explained in more detail.
- the sinking depth T can thus be calculated in a simple manner according to a determination of D2 (and / or, for example, the difference D2-D1) based on the optical detection data "ed".
- the aim is to achieve a high and lasting accuracy (with regard to the plurality of rivets to be performed) when forming counterbores 40, in particular also for the values of T and D2.
- the camera (optical detecting means of the riveting tool 10) supplies image data from the surface of the workpiece 12.
- Fig. 4 shows by way of example such an "image" of the workpiece surface in the region of an already formed counterbore 40.
- the corresponding image data "ed" are evaluated by means of an evaluation algorithm running in the control device ST for determining the value of one or more geometry parameters.
- an evaluation algorithm running in the control device ST for determining the value of one or more geometry parameters.
- z. B. the value of the reduction diameter D2 is determined by this evaluation and received in the geometry data obtained in this way.
- the bore diameter D1 and the countersink angle ⁇ are known to the control device ST, since the control of the tool device 20 also includes the selection of a specific drill bit (or alternatively a specific combination of drill bit and countersink) if the tool device 20 has several different such tools ,
- the lowering depth T of the counterbore 40 is then calculated by the control device ST and compared with a predetermined value of a setpoint lowering depth T0 (this setpoint value T0 can be stored in the control device). This comparison is used to obtain correction data, which z. B. are representative of an actual value / setpoint difference T-T0. The result of this evaluation of the geometry data, here z. As the difference T-T0, is then used to make a correction of the tool control data "ws" for a subsequently formed counterbored.
- a "closed loop” can be realized, so that - preferably during the processing of one and the same workpiece 12 - a continuous monitoring and, if necessary, correction of the tool control data "ws" takes place.
- Fig. 5 shows again a flow chart of the essential steps of the riveting described.
- the process starts with a step S1 in which a counterbore is formed at a specific location of the workpiece 12 in accordance with the control program.
- a step S2 by means of the optical detection device, for. B. camera, detection data (eg image data) provided and evaluated to geometry data containing the value of at least one geometry parameter, here z. B. the sinking depth T, to obtain.
- detection data eg image data
- geometry data containing the value of at least one geometry parameter, here z. B. the sinking depth T
- this sinking depth T is compared with the corresponding setpoint T0 and it is decided whether a correction of the tool control data "ws" is required. If this is not the case, the tool control data "ws" are not changed in this regard, and after approaching the position of a counterbore to be next executed according to the program, the processing proceeds again to step S1. Otherwise, if a correction is indicated, the processing proceeds to a step S4 in which the or the relevant control parameters are suitably adapted in the tool control data "ws". In the present example, therefore, a correction of that control parameter takes place, which is decisive for the sinking depth T to be formed. Only then does the processing return to step S1, so that the correction carried out is advantageously taken into account for the formation of the further countersunk holes still to be formed in the overall process.
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Description
Die vorliegende Erfindung betrifft eine Vorrichtung und ein Verfahren zur Bewerkstelligung einer Mehrzahl von Nietungen entlang der Oberfläche eines Werkstückes nach dem Oberbegriff des Anspruchs 1 bzw. 9.The present invention relates to an apparatus and a method for accomplishing a plurality of rivets along the surface of a workpiece according to the preamble of claims 1 and 9, respectively.
Eine derartige Vorrichtung sowie ein derartiges Verfahren sind beispielsweise aus der gattungsgemässen
- eine mittels Werkzeugsteuerdaten steuerbare Werkzeugeinrichtung zur Ausbildung von Bohrungen am Werkstück und zum Setzen von Nieten in den ausgebildeten Bohrungen, wobei es sich insbesondere auch um Senkkopfniete handeln kann,
- eine Steuereinrichtung bzw. einen Rechner zur Erzeugung der Werkzeugsteuerdaten für die Werkzeugeinrichtung, und
- eine optische Erfassungseinrichtung zur optischen Erfassung der Werkstückoberfläche und zur Bereitstellung von Erfassungsdaten.
- a tool device controllable by means of tool control data for the purpose of forming bores on the workpiece and for setting rivets in the formed bores, which may in particular also be countersunk rivets,
- a control device or a computer for generating the tool control data for the tool device, and
- an optical detection device for optically detecting the workpiece surface and providing detection data.
Die Werkzeugeinrichtung umfasst hierbei zwei rechnerunterstützt verfahrbare Nietsysteme, nämlich jeweils ein Nietsystem auf jeder Seite des ebenfalls rechnergestützt verfahrbaren Werkstückes. Eines der beiden Nietsysteme weist einen Revolverkopf auf, an welchem fünf Bearbeitungsfunktionen realisiert sind: a) Bohren und Senken, b) Dichtmitteleinspritzen, c) Nietzuführen und Gegenhalten, d) Sonderfunktion wie z. B. Abtasten der Bohrungsgeometrie mit einer Kamera, und e) Beobachten der Funktionen a) bis d) mit einer Video-Kamera.The tool device in this case comprises two computer-assisted movable riveting systems, namely in each case a riveting system on each side of the likewise computer-supported movable workpiece. One of the two riveting systems has a turret, on which five processing functions are realized: a) drilling and lowering, b) sealant injection, c) rivet feeding and holding back, d) Special function such. B. scanning the hole geometry with a camera, and e) observing the functions a) to d) with a video camera.
Das "Abtasten der Bohrungsgeometrie" mit einer Kamera dient bei dem bekannten Nietautomaten dazu, durch die Beobachtung der Oberfläche eines Muster-Werkstückes die Koordinaten von Bohrlöchern des Muster-Werkstückes zu ermitteln und in einem Rechner abzuspeichern, um diese Koordinaten bei einer späteren Durchführung des automatischen Nietverfahrens am eigentlichen, d. h. mit Nieten zu versehenden Werkstück zu nutzen.The "scanning of the bore geometry" with a camera is used in the known riveting machine to determine by the observation of the surface of a sample workpiece, the coordinates of holes of the sample workpiece and store it in a computer to these coordinates in a later implementation of the automatic Riveting on the actual, d. H. to use with rivets to be provided workpiece.
Ein ähnlicher Nietautomat ist aus der
Ganz allgemein ist es beim Setzen von Senkkopfnieten in vielen Anwendungsfällen von großer Bedeutung, dass die Senkung der zuvor ausgebildeten Senkbohrung möglichst exakt an die Geometrie des zu setzenden Senkkopfniets angepasst ist und/oder für die Erzielung einer gewünschten Lage des Senkkopfes des gesetzten Niets bezüglich der Werkstückoberfläche angepasst ist.In general, when setting countersunk rivets in many applications, it is of great importance that the countersinking of the previously formed countersunk bore is adapted as exactly as possible to the geometry of the countersunk rivet to be set and / or for achieving a desired position of the countersunk head of the set rivet with respect to the workpiece surface is adjusted.
Wenn die Senkung beispielsweise eine zu kleine Senktiefe besitzt, so resultiert ein so genannter "Setzkopfüberstand" des nachfolgend gesetzten Niets, d. h. der Nietkopf ragt in einem gewissen Ausmaß aus der Werkstückoberfläche heraus. Umgekehrt, wenn die Senktiefe zu groß ist, so resultiert eine entsprechende Einbuchtung an der Werkstückoberfläche, was auch als Setzkopfunterstand bzw. "negativer Setzkopfüberstand" bezeichnet wird.If, for example, the countersinking has too small a countersunk depth, a so-called "setting head projection" of the subsequently set rivet results, ie the rivet head protrudes out of the workpiece surface to a certain extent. Conversely, if the sink depth is too large, so results in a corresponding indentation on the workpiece surface, which is also referred to as setting head shelter or "negative setting head projection".
Beispielsweise bei Nietungen entlang der Außenfläche einer Rumpfschale eines Luftfahrzeuges würde ein übermäßiger Setzkopfüberstand die aerodynamischen Eigenschaften in der späteren Verwendungssituation der Rumpfschale erheblich beeinträchtigen. Ein allenfalls sehr kleiner oder besser gar kein Setzkopfüberstand ist in diesem Anwendungsfall ein sehr wichtiges Kriterium zur Beurteilung der Güte einer Nietverbindung. Die nachträgliche Reparatur von zu ungenau durchgeführten Nietungen führte bislang zu erheblichen Kostenaufwänden bei der Rumpfschalenmontage im Flugzeugbau.For example, with rivets along the outer surface of a fuselage shell of an aircraft, excessive butt protuberance would significantly degrade the aerodynamic properties in the later use situation of the fuselage shell. A very small or even better than no setting head projection is in this application a very important criterion for assessing the quality of a riveted joint. The subsequent repair of too imprecisely performed riveting has so far led to considerable cost expenditure in the hull shell assembly in aircraft.
Der (positive oder negative) Setzkopfüberstand wird in der Praxis, bei vorgegebener Formgestaltung des Nietkopfes und vorgegebenem "Senkungswinkel" der Senkung, maßgeblich von der mittels der Werkzeugeinrichtung realisierten Senktiefe der Senkbohrung bestimmt. Die Senktiefe ist bei automatischen Nietanlagen daher ein wichtiger Prozessparameter, der bei der programmgesteuerten Erzeugung der Werkzeugsteuerdaten zu berücksichtigen ist.The (positive or negative) setting head projection is determined in practice, with a given shape design of the rivet head and a predetermined "reduction angle" of the reduction, significantly from the realized by means of the tool device sink depth of the counterbore. The sink depth is therefore an important process parameter in automatic riveting systems, which must be taken into account in the program-controlled generation of the tool control data.
Gemäß einer internen betrieblichen Entwicklung der Anmelderin wird bei einer Nietvorrichtung der eingangs genannten Art die optische Erfassungseinrichtung (z. B. eine Kamera) zur Ermittlung derjenigen Positionen an der Oberfläche des Werkstückes verwendet, an denen so genannte "Heftniete" gesetzt sind. Diese Heftniete dienen dazu, im Rahmen des Nietverfahrens mit dem Werkstück zu vernietende Verstärkungsstrukturen (z. B. Stringer oder Spanten an der Innenseite einer Rumpfschale) bereits provisorisch am Werkstück anzubinden bzw. "anzuheften". Dieses Anheften kann z. B. manuell erfolgen. Beim Ablauf des automatischen Nietverfahrens werden dann mittels der optischen Erfassungseinrichtung die Positionen der Heftniete ermittelt. Diese Positionen können vorteilhaft als "Referenzpunkte" für die automatisch zu setzenden Senkkopfnieten in der programmierbaren Steuereinrichtung (z. B. NC-Steuereinheit) abgespeichert und bei der Erzeugung der Werkzeugsteuerdaten vorteilhaft verwendet werden. Beim automatischen Nietverfahren können die provisorischen Heftniete automatisch entfernt und durch Senkkopfnieten ersetzt werden (durch Aufbohren der Heftniete, Senken der Bohrung, und Setzen der Senkkopfniete).According to an internal company development of the applicant, in a riveting device of the type mentioned in the introduction, the optical detection device (eg a camera) is used to determine those positions on the surface of the workpiece on which so-called "stitch rivets" are set. These staple rivets are used to provisionally bind or "tack" the reinforcing structures (eg stringers or ribs on the inside of a fuselage shell) to be riveted to the workpiece during the riveting process. This attachment can z. B. manually. At the end of the automatic riveting process, the positions of the stitch rivets are then determined by means of the optical detection device. These positions can be used as "reference points" for the countersunk rivets to be set automatically in the programmable control device (eg NC control unit) and used to advantage in the generation of the tool control data. In the automatic riveting process, the temporary rivets can be automatically removed and replaced with countersunk rivets (by reaming the rivet, lowering the bore, and setting the countersunk rivets).
Problematisch ist bei den bekannten Nietvorrichtungen der vorstehend beschriebenen Art die Erzielung einer gleichbleibenden und hohen Qualität der Nietungen, so dass nachträgliche Reparaturen vermieden werden können.The problem with the known riveting devices of the type described above is the achievement of a consistent and high quality of the rivets, so that subsequent repairs can be avoided.
Es ist daher eine Aufgabe der vorliegenden Erfindung, bei der automatischen Bewerkstelligung einer Mehrzahl von Nietungen der eingangs genannten Art eine Möglichkeit zur Verbesserung der Qualität der Nietungen aufzuzeigen.It is therefore an object of the present invention to provide a way of improving the quality of the rivets in the automatic accomplishment of a plurality of rivets of the type mentioned.
Diese Aufgabe wird gemäß der Erfindung durch eine Nietvorrichtung nach Anspruch 1 bzw. ein Nietverfahren nach Anspruch 5 gelöst. Die abhängigen Ansprüche betreffen vorteilhafte Weiterbildungen der Erfindung.This object is achieved according to the invention by a riveting device according to claim 1 and a riveting method according to claim 5. The dependent claims relate to advantageous developments of the invention.
Bei der erfindungsgemäßen Nietvorrichtung ist die Steuereinrichtung dazu ausgebildet, eine Auswertung der von der optischen Erfassungseinrichtung gelieferten Erfassungsdaten vorzunehmen, um Geometriedaten zu gewinnen, die wenigstens einen Geometrieparameter einer bereits ausgebildeten Senkbohrung repräsentieren, und in Abhängigkeit vom Ergebnis einer Auswertung der gewonnenen Geometriedaten eine Korrektur der Werkzeugsteuerdaten für eine nachfolgend auszubildende Senkbohrung vorzunehmen.In the riveting device according to the invention, the control device is designed to carry out an evaluation of the acquisition data supplied by the optical detection device in order to obtain geometry data representing at least one geometry parameter of an already formed counterbore, and a correction of the tool control data depending on the result of an evaluation of the obtained geometry data for a subsequently to be formed counterbored.
Die tatsächlich ausgebildete Geometrie einer Senkbohrung ist wie oben bereits erläutert von großer Bedeutung hinsichtlich der Qualität der resultierenden Vernietung. Vorteilhaft wird eine unter Umständen ohnehin (zu anderen Zwecken) vorgesehene optische Erfassungseinrichtung, z. B. eine Kamera, im Rahmen der Erfindung dazu genutzt, wenigstens einen Geometrieparameter (z. B. Senkungsdurchmesser) einer bereits ausgebildeten Senkbohrung zu ermitteln.The actually formed geometry of a counterbore is, as explained above, of great importance with regard to the quality of the resulting riveting. Advantageously, a possibly anyway (for other purposes) provided optical detection device, for. As a camera, used in the invention to determine at least one geometry parameter (eg., Reduction diameter) of an already formed counterbore.
Anhand einer nachfolgenden Auswertung der gewonnenen Geometriedaten kann z. B. in einfacher Weise festgestellt werden, ob die Geometrie der betreffenden Senkbohrung innerhalb eines vorgegebenen und beispielsweise in der Steuereinrichtung abgespeicherten Toleranzbereiches liegt oder nicht. Insofern kann ein in der Steuereinrichtung ablaufendes Steuerprogramm z. B. vorsehen, dass eine bereits ausgebildete Senkbohrung bzw. Senkung nochmals nachgebessert wird, bevor der Senkkopfniet in der Senkbohrung gesetzt wird. Dies ist im Rahmen der Erfindung durchaus denkbar.On the basis of a subsequent evaluation of the obtained geometry data z. B. can be determined in a simple manner, whether the geometry of the respective counterbore is within a predetermined and, for example, stored in the control device tolerance range or not. In this respect, a running in the control device control program z. B. provide that an already trained counterbore or reduction is further improved before the Senkkopfniet is set in the counterbore. This is quite conceivable within the scope of the invention.
Für die Erfindung wesentlich ist jedoch, dass in Abhängigkeit vom Ergebnis der Auswertung der gewonnenen Geometriedaten eine bedarfsweise Korrektur der Werkzeugsteuerdaten für (wenigstens) eine nachfolgend auszubildende Senkbohrung vorgenommen wird. Bei der "nachfolgend" auszubildenden Senkbohrung kann es sich insbesondere um die im Rahmen einer Bearbeitung eines bestimmten Werkstückes "unmittelbar nachfolgend" auszubildende Senkbohrung handeln. Die Erfindung trägt damit dem Umstand Rechnung, dass bei der Bewerkstelligung einer größeren Anzahl von Nietungen entlang der Oberfläche eines Werkstückes die Gefahr besteht, dass ein Geometrieparameter der Senkbohrung, wie z. B. insbesondere die Senktiefe, allmählich (von Nietung zu Nietung) aus einem betreffenden vorgegebenen Toleranzbereich "herauswandert". Mit der erfindungsgemäß vorgesehenen Korrektur der Werkzeugsteuerdaten kann dies zuverlässig verhindert werden. Falls die Auswertung z. B. ergibt, dass der Wert der Senktiefe relativ nahe einer Untergrenze des zugehörigen Toleranzbereiches liegt, so kann durch eine entsprechende "Nachjustierung" der Werkzeugsteuerdaten vorteilhaft ein verbessertes Senkungsergebnis (hier: mit etwas größerer Senktiefe) für die nachfolgend auszubildende(n) Senkbohrung(en) erreicht werden.However, it is essential for the invention that, depending on the result of the evaluation of the geometry data obtained, a correction of the tool control data as required for (at least) a counterbore to be formed subsequently is undertaken. The counterbore to be formed "subsequently" can be, in particular, the countersink bore to be formed "immediately following" as part of a machining of a specific workpiece. The invention thus takes into account the fact that in the achievement of a larger number of rivets along the surface of a workpiece there is a risk that a geometry parameter of the counterbore, such. B. especially the sink depth, gradually (from riveting to riveting) out of a respective predetermined tolerance range "out". With the inventively provided correction of the tool control data, this can be reliably prevented. If the evaluation z. B. shows that the value of the sink depth is relatively close to a lower limit of the associated tolerance range, it can by a corresponding "readjustment" of the tool control data advantageously an improved reduction result (in this case: with a slightly greater sink depth) for the subsequently to be formed (n) counterbore (s) can be achieved.
In einer Ausführungsform ist die optische Erfassungseinrichtung eine Kamera zur Bereitstellung von Bilddaten. Dies besitzt z. B. den Vorteil, dass eine ohnehin (z. B. zu Überwachungszwecken und/oder zwecks "Heftnieterkennung") vorgesehene Kamera im Rahmen der Erfindung mitgenutzt werden kann, so dass hierdurch kein konstruktiver Mehraufwand entsteht. Alternativ zu einer Kamera kann auch ein anderes optisches Messsystem eingesetzt werden, solange dessen Messdaten zur Gewinnung von Geometriedaten ausgewertet werden können (z. B. Laserfeldsensoren etc.). Erfindungsgemäß ist der Geometrieparameter der Senkungsdurchmesser. In dem praktisch besonders häufigen Fall, dass die Senkbohrungen jeweils mit gut (exakt) definierten Werten von Bohrungsdurchmesser und Senkungswinkel ausgebildet werden, ist die Ermittlung des Senkungsdurchmessers äquivalent zur Ermittlung der Senktiefe der Senkbohrung. Jeder dieser beiden Geometrieparameter ist aus dem jeweils anderen Geometrieparameter berechenbar.In one embodiment, the optical detection device is a camera for providing image data. This has z. B. the advantage that an already provided (eg., For monitoring purposes and / or for the purpose of "rivet") camera can be shared within the scope of the invention, so that there is no constructive overhead. As an alternative to a camera, it is also possible to use another optical measuring system as long as its measured data can be evaluated to obtain geometric data (eg laser field sensors, etc.). According to the invention, the geometry parameter is the countersink diameter. In the practically particularly frequent case that the counterbores are each formed with well (exactly) defined values of bore diameter and countersink angle, the determination of the countersink diameter is equivalent to determining the countersink depth of the counterbore. Each of these two geometry parameters can be calculated from the respective other geometry parameter.
In einer Ausführungsform ist vorgesehen, dass die Auswertung der Erfassungsdaten dahingehend erfolgt, dass der Senkungsdurchmesser und unabhängig davon die Senktiefe ermittelt wird. Bei als bekannt vorausgesetztem Senkungswinkel sind diese Ermittlungen zwar redundant. Vorteilhaft kann jedoch diese Redundanz zur Erhöhung der Messgenauigkeit und/oder für eine Plausibilitätsüberprüfung der Messung genutzt werden. Erfindungsgemäß ist vorgesehen, dass die Steuereinrichtung dazu ausgebildet ist, basierend auf den Erfassungsdaten zunächst einen Senkungsdurchmesser der Senkbohrung zu ermitteln, um daraus unter Mitberücksichtigung eines Senkungswinkels der Senkbohrung sodann eine Senktiefe der Senkbohrung zu ermitteln.In one embodiment, it is provided that the evaluation of the detection data takes place in such a way that the countersink diameter and, independently of this, the countersink depth are determined. Although known as the proposed reduction angle, these investigations are indeed redundant. Advantageously, however, this redundancy can be used to increase the measurement accuracy and / or for a plausibility check of the measurement. According to the invention, it is provided that the control device is designed to first determine a countersinking diameter of the counterbore on the basis of the detection data in order to then determine a countersinking depth of the counterbore, taking into account a countersinking angle of the counterbore.
In einer Ausführungsform ist vorgesehen, dass zur Auswertung der Geometriedaten der Wert wenigstens eines Ist-Geometrieparameters mit dem Wert eines entsprechenden vorgegebenen Soll-Geometrieparameters verglichen wird und die Korrektur der Werkzeugsteuerdaten basierend auf einem Ergebnis dieses Vergleiches vorgenommen wird.In an embodiment, it is provided that the value of at least one actual geometry parameter is compared with the value of a corresponding predetermined desired geometry parameter for the evaluation of the geometry data, and the correction of the tool control data is performed based on a result of this comparison.
In einer Ausführungsform wird ein in den Geometriedaten enthaltener Wert der Ist-Senktiefe mit einem Wert einer vorgegebenen Soll-Senktiefe verglichen. Basierend auf einer ermittelten Istwert/Sollwert-Abweichung können somit (z. B. für das Ausmaß dieser Abweichung charakteristische) Korrekturdaten in programmgesteuerter Weise von der Steuereinrichtung erzeugt werden, um mit diesen Korrekturdaten in der Steuereinrichtung gespeicherte Werkzeugsteuerdaten zu korrigieren bzw. zu "aktualisieren".In one embodiment, a value of the actual sink depth contained in the geometry data is compared with a value of a predetermined set sink depth. Based on a determined actual value / setpoint deviation, correction data (eg characteristic of the extent of this deviation) can be generated in a program-controlled manner by the control device in order to correct or "update" tool control data stored in the control device with these correction data. ,
Wenngleich es bevorzugt ist, dass die Korrektur der Werkzeugsteuerdaten zumindest für eine Senktiefe der nachfolgend auszubildenden Senkbohrung vorgenommen wird, so soll im Rahmen der Erfindung keineswegs ausgeschlossen sein, in der beschriebenen Weise alternativ oder zusätzlich andere Geometrieparameter der Senkbohrung für die Korrektur heranzuziehen. Insbesondere kann alternativ oder zusätzlich zur Senktiefe z. B. der oben beschriebene Istwert/SollwertVergleich auch für den Senkungsdurchmesser angestellt werden.Although it is preferred that the correction of the tool control data is made at least for a sinking depth of the counterbore to be formed subsequently, it should by no means be excluded within the scope of the invention to alternatively or additionally use other geometry parameters of the counterbore for the correction in the manner described. In particular, alternatively or in addition to the sink depth z. B. the above-described actual value / setpoint comparison are also made for the countersink diameter.
Das im Anspruch 5 definierte erfindungsgemäße Verfahren zur Bewerkstelligung einer Mehrzahl von Nietungen entlang der Oberfläche eines Werkstückes insbesondere die Schritte:
- Ausbilden von Senkbohrungen am Werkstück und Setzen von Senkkopfnieten in den ausgebildeten Senkbohrungen, unter Verwendung einer mittels Werkzeugsteuerdaten gesteuerten Werkzeugeinrichtung,
- programmgesteuertes Erzeugen der Werkzeugsteuerdaten für die Werkzeugeinrichtung,
- optisches Erfassen der Werkstückoberfläche zur Bereitstellung von Erfassungsdaten (z. B. von einer Kamera bereitgestellte Bilddaten),
- Auswerten der Erfassungsdaten, um Geometriedaten zu gewinnen, die wenigstens einen Geometrieparameter (z. B. (wenigstens) eine Senktiefe und/oder (wenigstens) einen Senkungsdurchmesser) einer bereits ausgebildeten Senkbohrung repräsentieren,
- Auswerten der gewonnenen Geometriedaten, und
- Korrigieren der Werkzeugsteuerdaten für eine nachfolgend auszubildende Senkbohrung in Abhängigkeit vom Ergebnis der Auswertung der Geometriedaten (z. B. im Hinblick auf die Erzielung der gewünschten Senktiefe(n) bzw. den gewünschten Senkungsdurchmesser(n)).
- Forming countersunk holes on the workpiece and setting countersunk rivets in the countersunk holes, using tool means controlled by tool control data,
- programmatically generating the tool control data for the tool device,
- optically detecting the workpiece surface to provide acquisition data (eg, image data provided by a camera),
- Evaluating the acquisition data to obtain geometry data representing at least one geometry parameter (eg, (at least) one sink depth and / or (at least one sink diameter) of an already formed counterbore,
- Evaluation of the obtained geometry data, and
- Correcting the tool control data for a counterbore to be subsequently formed depending on the result of the evaluation of the geometry data (eg with regard to achieving the desired countersink depth (s) or the desired countersink diameter (s)).
Die Korrektur der Werkzeugsteuerdaten ist bevorzugt als geschlossener Regelkreis vorgesehen. Dies bevorzugt mit einer (hohen) "Regelfrequenz", bei welcher das Ergebnis der Auswertung der Geometriedaten für eine bestimmte Senkbohrung so rasch zu der gegebenenfalls erforderlichen Korrektur der Werkzeugsteuerdaten führt, dass die korrigierten bzw. aktualisierten Werkzeugsteuerdaten bereits bei der unmittelbar nachfolgenden Ausbildung der nächsten Senkbohrung berücksichtigt werden können.The correction of the tool control data is preferably provided as a closed loop. This is preferred with a (high) "control frequency", in which the result of the evaluation of the geometry data for a specific counterbore leads so quickly to the possibly required correction of the tool control data that the corrected or updated tool control data can already be taken into account in the immediately subsequent formation of the next counterbore.
Anstelle einer Korrektur lediglich auf Basis einer Auswertung derjenigen Geometriedaten, die für die zuletzt ausgebildete Senkbohrung gewonnen wurden, kommt auch in Betracht, die für mehrere Senkbohrungen bereitgestellten Erfassungsdaten und/oder gewonnenen Auswertungsergebnisse und/oder erzeugten Korrekturdaten, z. B. nach einer gewichteten Mittelwertbildung, für die Korrektur der Werkzeugsteuerdaten heranzuziehen.Instead of a correction based solely on an evaluation of those geometry data, which were obtained for the last formed counterbore, is also considered, provided for a plurality of counterbores detection data and / or obtained evaluation results and / or generated correction data, eg. B. after a weighted averaging, to use for the correction of the tool control data.
Eine bevorzugte Verwendung einer Vorrichtung und/oder eines Verfahrens der vorstehend beschriebenen Art ist die Bewerkstelligung einer Mehrzahl von Nietverbindungen zwischen einem flächig ausgedehnten Bauteil und einem an einer Flachseite des Bauteils aufgesetzten langgestreckten Verstärkungselementes, insbesondere im Rahmen einer Herstellung einer verstärkten Rumpfschale eines Fahrzeuges, insbesondere Luftfahrzeuges.A preferred use of a device and / or a method of the type described above is the accomplishment of a plurality of rivet connections between an areal expanded component and an attached on a flat side of the component elongated reinforcing element, in particular in the context of producing a reinforced fuselage shell of a vehicle, in particular aircraft ,
Die Erfindung wird nachfolgend anhand von Ausführungsbeispielen mit Bezug auf die beigefügten Zeichnungen weiter beschrieben. Es stellen dar:
- Fig. 1
- eine schematische Darstellung einer automatischen Nietanlage gemäß eines Ausführungsbeispiels, mitsamt eines zu bearbeitenden Werkstückes,
- Fig. 2
- eine der
Fig. 1 entsprechende Darstellung nach dem Ersetzen eines Heftniets durch einen Senkkopfniet, - Fig. 3
- eine Darstellung zur Veranschaulichung der geometrischen Verhältnisse an einer Senkbohrung,
- Fig. 4
- ein mit einer Kamera der automatischen Nietanlage erfasstes Bild der Werkstückoberfläche, und
- Fig. 5
- ein Ablaufdiagramm des mit der Nietanlage durchgeführten Nietverfahrens.
- Fig. 1
- a schematic representation of an automatic riveting according to an embodiment, together with a workpiece to be machined,
- Fig. 2
- one of the
Fig. 1 corresponding representation after the replacement of a rivet by a countersunk rivet, - Fig. 3
- a representation for illustrating the geometric conditions on a counterbore,
- Fig. 4
- a captured with a camera of the automatic riveting system image of the workpiece surface, and
- Fig. 5
- a flow diagram of riveting carried out with the riveting.
Bei dem Werkstück handelt es sich im dargestellten Beispiel um eine Rumpfschale 12 eines Luftfahrzeuges, wobei die Nietungen zur Befestigung von Verstärkungsprofilen an der Innenseite der Rumpfschale 12 dienen. In
Der Stringer 14 ist in der in
Die Nietanlage 10 umfasst eine mittels Werkzeugsteuerdaten "ws" steuerbare Werkzeugeinrichtung 20, die ein erstes Werkzeugsystem 20-1 und ein zweites Werkzeugsystem 20-2 umfasst.The
Die Werkzeugsysteme 20-1 und 20-2 sind auf jeweils einer Seite des zu bearbeitenden Werkstückes (hier: Rumpfschale 12 mit Stringer(n) 14) angeordnet und können in zueinander koordinierter Weise mittels der Werkzeugsteuerdaten "ws" angesteuert werden, um die gewünschten Nietungen zu bewerkstelligen.The tool systems 20-1 and 20-2 are arranged on each side of the workpiece to be machined (here:
Jedes der Werkzeugsysteme 20-1 und 20-2 kann mittels der Werkzeugsteuerdaten "ws" beispielsweise in wenigstens einer der drei Raumrichtungen x, y und z verfahrbar sein, wobei sowohl geradlinige als auch gekrümmte Verfahrwege denkbar sind, die durch geeignete (nicht dargestellte) Führungseinrichtungen realisiert sein können. Alternativ oder zusätzlich zu dieser Verfahrbarkeit der Werkzeugsysteme 20-1 und 20-2 kann auch eine Verschwenkbarkeit wenigstens eines der Systeme 20-1 und 20-2, um wenigstens einen Winkel, vorgesehen sein.Each of the tool systems 20-1 and 20-2 can be moved, for example, in at least one of the three spatial directions x, y and z by means of the tool control data "ws", whereby both rectilinear and curved travel paths are conceivable, by suitable guide means (not shown) can be realized. As an alternative or in addition to this movability of the tool systems 20-1 and 20-2, it is also possible to provide pivoting of at least one of the systems 20-1 and 20-2 by at least one angle.
Unabhängig davon kann auch eine verfahrbare und/oder verschwenkbare Lagerung des Werkstückes, hier der Rumpfschale 12, vorgesehen sein.Regardless, a movable and / or pivotable mounting of the workpiece, here the
Es kann vorteilhaft auf an sich bekannte Verfahr- bzw. Verschwenkkonstruktionen zurückgegriffen werden, wie diese z. B. in den eingangs zitierten Dokumenten zum Stand der Technik beschrieben sind. Letztlich kommt es lediglich darauf an, dass die beiden Werkzeugsysteme 20-1 und 20-2 in einer dem jeweiligen Anwendungsfall angepassten Weise bezüglich des betreffenden Werkstückes positioniert werden können, um als "Nietwerkzeug" fungieren zu können.It can be used advantageously on per se known traversing or Verschwenkkonstruktionen how z. As described in the cited documents to the prior art. Ultimately, all that matters is that the two tool systems 20-1 and 20-2 can be positioned in a manner adapted to the respective application with respect to the relevant workpiece in order to function as a "riveting tool".
Die eigentliche Bearbeitung des aus Rumpfschale 12 und Stringer(n) 14 gebildeten Werkstückes erfolgt mittels dem Werkstück zugewandten Werkzeugköpfen 22-1 und 22-2 der beiden Werkzeugsysteme 20-1 und 20-2.The actual machining of the workpiece formed from the
Die Werkzeugköpfe 22-1 und 22-2 können jeweils z. B. eine Anordnung von nebeneinander liegenden Einzelwerkzeugen oder z. B. auch eine Revolveranordnung derartiger Einzelwerkzeuge aufweisen.The tool heads 22-1 and 22-2 can each z. B. an array of adjacent individual tools or z. B. also have a turret arrangement of such individual tools.
Die Werkzeugeinrichtung 20 dient zur Ausbildung von Senkbohrungen am Werkstück 12 und zum Setzen von Senkkopfnieten in den ausgebildeten Senkbohrungen.The
Die Nietanlage 10 umfasst ferner eine programmierbare Steuereinrichtung ST zur Erzeugung der benötigten Werkzeugsteuerdaten "ws", welche zur Ansteuerung der Werkzeugsysteme 20-1 und 20-2 an die Werkzeugeinrichtung 20 übermittelt werden.The
Der Werkzeugkopf 22-1 des Werkzeugsystems 20-1 umfasst im dargestellten Beispiel insbesondere (wenigstens) einen so genannten "Bohrsenker", oder alternativ einen Bohrer und einen Senker, um die Ausbildung der am Werkstück benötigten Senkbohrungen zu bewerkstelligen. Des Weiteren umfasst der Werkzeugkopf 22-1 ein Werkzeug zum Setzen von Senkkopfnieten (in die jeweils zuvor ausgebildeten Senkbohrungen), also zum "Nietzuführen" und "Gegenhalten".In the illustrated example, the tool head 22-1 of the tool system 20-1 comprises in particular (at least) a so-called "countersink", or alternatively a drill and a countersink, in order to accomplish the formation of the countersunk bores required on the workpiece. Furthermore, the tool head 22-1 comprises a tool for setting countersunk rivets (in each of the previously formed countersunk holes), ie for "rivet feeding" and "holding back".
Der auf der anderen Seite des Werkstückes 12 beim Setzen eines Niets zum Einsatz kommende Werkzeugkopf 22-2 umfasst insbesondere einen so genannten "Döpper" zum Verquetschen des auf der dem "Setzkopf' (hier: Senkkopf) abgewandten Seite des Niets befindlichen "Schließkopfes" des betreffenden Niets.The tool head 22-2 which is used on the other side of the
Seitens des ersten Werkzeugsystems 20-1, beispielsweise als eine der Komponenten des Werkzeugkopfes 22-1, ist ferner eine optische Erfassungseinrichtung zur optischen Erfassung der Werkstückoberfläche und zur Bereitstellung entsprechender Erfassungsdaten "ed" vorgesehen.On the side of the first tool system 20-1, for example as one of the components of the tool head 22-1, there is further provided an optical detection device for optically detecting the workpiece surface and for providing corresponding detection data "ed".
Mittels dieser optischen Erfassungseinrichtung, beispielsweise einer Videokamera, werden im beschriebenen Beispiel zunächst diejenigen Positionen an der Oberfläche des Werkstückes 12 ermittelt, an denen die genannten Heftniete, also z. B. die in
Eine in der Steuereinrichtung ST zwecks Erzeugung der Werkzeugsteuerdaten "ws" ablaufende Steuersoftware benutzt die zuvor ermittelten Positionen der Heftniete bei der späteren Durchführung des Nietverfahrens vorteilhaft als "Referenzpunkte" für die automatisch zu setzenden Senkkopfniete.A running in the controller ST for the purpose of generating the tool control data "ws" control software uses the previously determined positions of the staple rivets in the subsequent implementation of the riveting advantageously as "reference points" for automatically set countersunk rivets.
Im Verlauf des automatischen Nietverfahrens werden die Heftniete unter Benutzung der Werkzeugeinrichtung 20 entfernt und durch Senkkopfniete an der jeweils selben Stelle ersetzt. Dies geschieht im dargestellten Beispiel durch ein Aufbohren der Heftniete, darauffolgendes Bohrsenken einer letztendlich geeigneten Senkbohrung, und schließlich einem Setzen, d.h. Zuführen und Verquetschen eines passenden Senkkopfniets.In the course of the automatic riveting process, the staple rivets are removed using the tool means 20 and replaced by countersunk rivets in the same place. This is done in the illustrated example by drilling the stitching rivet, then drilling a final suitable counterbore, and finally setting, i. Feeding and crimping a suitable countersunk rivet.
Die in
Wenngleich durch Berücksichtigung der Geometrie bzw. Konstruktion des zu vernietenden Werkstückes durch das dementsprechend ablaufende Steuerprogramm (zur Erzeugung der Steuerdaten "ws") im Idealfall kein unerwünschter Setzkopfüberstand resultieren dürfte, so ist zu bedenken, dass aufgrund von gewissen Toleranzen dieser Idealfall in der Praxis schwierig zu erreichen ist.Although, by taking into account the geometry or construction of the workpiece to be riveted by the correspondingly running control program (to generate the control data "ws") ideally no unwanted setting head supernatant result, so it should be considered that due to certain tolerances of this ideal case in practice difficult can be reached.
Die erfindungsgemäße Ausgestaltung zielt darauf ab, bei der Bewerkstelligung einer Reihe von derartigen Nietungen (vgl. Niet 30 in
Zu diesem Zweck ist die Steuereinrichtung ST bzw. die darin ablaufende Steuersoftware dazu ausgebildet, eine Auswertung der Erfassungsdaten "ed" vorzunehmen, um Geometriedaten zu gewinnen, die wenigstens einen Geometrieparameter (vgl.
- D1:
- Bohrungsdurchmesser ("Innendurchmesser" der Senkbohrung 40)
- D2:
- Senkungsdurchmesser ("Außendurchmesser" der Senkbohrung 40)
- α:
Senkungswinkel der Senkbohrung 40- T:
Senktiefe der Senkbohrung 40.
- D1:
- Bore diameter ("inner diameter" of the counterbore 40)
- D2:
- Reduction diameter ("outer diameter" of the counterbore 40)
- α:
- Countersink angle of the
counterbore 40 - T:
- Lowering depth of
counterbore 40.
Es ist leicht nachvollziehbar, dass für die so definierten Geometrieparameter folgender Zusammenhang gilt:
Insbesondere wenn die Senkbohrung 40 mittels eines Bohrsenkers ausgebildet wird, so sind die Werte von D1 und α relativ genau vorgegeben. Die Bekanntheit von D1 und α vorausgesetzt, kann somit nach einer auf Basis der optischen Erfassungsdaten "ed" erfolgenden Ermittlung von D2 (und/oder z. B. der Differenz D2 - D1) in einfacher Weise die Senktiefe T berechnet werden.In particular, when the
Im beschriebenen Beispiel besteht das Ziel darin, bei der Ausbildung von Senkbohrungen 40 insbesondere auch für die Werte von T bzw. D2 eine hohe und anhaltende Genauigkeit (im Hinblick auf die Mehrzahl an durchzuführenden Nietungen) zu erreichen.In the example described, the aim is to achieve a high and lasting accuracy (with regard to the plurality of rivets to be performed) when forming
Bei dem dargestellten Ausführungsbeispiel liefert die Kamera (optische Erfassungseinrichtung der Nietanlage 10) Bilddaten von der Oberfläche des Werkstückes 12.In the illustrated embodiment, the camera (optical detecting means of the riveting tool 10) supplies image data from the surface of the
Die entsprechenden Bilddaten "ed" werden mittels eines in der Steuereinrichtung ST ablaufenden Auswertealgorithmus zur Ermittlung des Wertes von einem oder mehrerer Geometrieparametern ausgewertet. Im Folgenden sei angenommen, dass z. B. der Wert des Senkungsdurchmessers D2 durch diese Auswertung ermittelt wird und in die so gewonnenen Geometriedaten eingeht.The corresponding image data "ed" are evaluated by means of an evaluation algorithm running in the control device ST for determining the value of one or more geometry parameters. In the following it is assumed that z. B. the value of the reduction diameter D2 is determined by this evaluation and received in the geometry data obtained in this way.
Der Bohrungsdurchmesser D1 und der Senkungswinkel α sind der Steuereinrichtung ST bekannt, da die Steuerung der Werkzeugeinrichtung 20 insbesondere auch die Auswahl eines bestimmten Bohrsenkers (bzw. alternativ einer bestimmten Kombination von Bohrer und Senker) umfasst, falls die Werkzeugeinrichtung 20 über mehrere verschiedene solcher Werkzeuge verfügt.The bore diameter D1 and the countersink angle α are known to the control device ST, since the control of the
In Verbindung mit den bekannten Werten für den Bohrungsdurchmesser D1 und den Senkungswinkel α wird sodann von der Steuereinrichtung ST die Senktiefe T der Senkbohrung 40 berechnet und mit einem vorgegebenen Wert einer Soll-Senktiefe T0 verglichen (Dieser Sollwert T0 kann in der Steuereinrichtung abgespeichert sein). Dieser Vergleich dient zur Gewinnung von Korrekturdaten, welche z. B. repräsentativ für eine Istwert/Sollwert-Differenz T-T0 sind. Das Ergebnis dieser Auswertung der Geometriedaten, hier also z. B. die Differenz T-T0, wird sodann dazu verwendet, eine Korrektur der Werkzeugsteuerdaten "ws" für eine nachfolgend auszubildende Senkbohrung vorzunehmen.In conjunction with the known values for the bore diameter D1 and the reduction angle α, the lowering depth T of the
Wenn also z. B. die zuvor "vermessene" Senkbohrung 40 eine tatsächliche Senktiefe T besitzt, die größer als die für diese Senkbohrung 40 vorgegebene Soll-Senktiefe T0 ist, so kann durch die Korrektur bzw. Aktualisierung der Werkzeugsteuerdaten "ws" bereits für die nächste auszubildende Senkbohrung eine verbesserte Qualität hinsichtlich der Senktiefe erreicht werden.So if z. B. the previously "measured"
Damit kann ein "geschlossener Regelkreis" realisiert werden, so dass - bevorzugt während der Bearbeitung ein und desselben Werkstückes 12 - eine fortlaufende Überwachung und bedarfsweise Korrektur der Werkzeugsteuerdaten "ws" erfolgt.Thus, a "closed loop" can be realized, so that - preferably during the processing of one and the same workpiece 12 - a continuous monitoring and, if necessary, correction of the tool control data "ws" takes place.
Der Prozess beginnt mit einem Schritt S1, in welchem gemäß des Steuerprogramms an einer bestimmten Stelle des Werkstückes 12 eine Senkbohrung ausgebildet wird.The process starts with a step S1 in which a counterbore is formed at a specific location of the
In einem Schritt S2 werden mittels der optischen Erfassungseinrichtung, z. B. Kamera, Erfassungsdaten (z. B. Bilddaten) bereitgestellt und ausgewertet, um Geometriedaten enthaltend den Wert wenigstens eines Geometrieparameters, hier z. B. der Senktiefe T, zu erhalten.In a step S2, by means of the optical detection device, for. B. camera, detection data (eg image data) provided and evaluated to geometry data containing the value of at least one geometry parameter, here z. B. the sinking depth T, to obtain.
In einem Schritt S3 wird diese Senktiefe T mit dem entsprechenden Sollwert T0 verglichen und entschieden, ob eine Korrektur der Werkzeugsteuerdaten "ws" erforderlich ist. Falls dies nicht der Fall ist, so werden die Werkzeugsteuerdaten "ws" in dieser Hinsicht nicht verändert und nach einem Anfahren der Position einer gemäß Programmablauf als nächstes auszubildenden Senkbohrung schreitet die Verarbeitung wieder zum Schritt S1. Andernfalls, wenn also eine Korrektur angezeigt ist, so schreitet die Verarbeitung zu einem Schritt S4, in welchem der oder die betreffenden Steuerparameter in den Werkzeugsteuerdaten "ws" geeignet angepasst werden. Im vorliegenden Beispiel erfolgt an dieser Stelle also eine Korrektur desjenigen Steuerparameters, welcher maßgeblich für die auszubildende Senktiefe T ist. Erst dann schreitet die Verarbeitung wieder zum Schritt S1, so dass die durchgeführte Korrektur vorteilhaft für die Ausbildung der im Gesamtablauf noch auszubildenden weiteren Senkbohrungen berücksichtigt wird.In a step S3, this sinking depth T is compared with the corresponding setpoint T0 and it is decided whether a correction of the tool control data "ws" is required. If this is not the case, the tool control data "ws" are not changed in this regard, and after approaching the position of a counterbore to be next executed according to the program, the processing proceeds again to step S1. Otherwise, if a correction is indicated, the processing proceeds to a step S4 in which the or the relevant control parameters are suitably adapted in the tool control data "ws". In the present example, therefore, a correction of that control parameter takes place, which is decisive for the sinking depth T to be formed. Only then does the processing return to step S1, so that the correction carried out is advantageously taken into account for the formation of the further countersunk holes still to be formed in the overall process.
Wenngleich die Erfindung anhand eines speziellen Ausführungsbeispiels beschrieben wurde, so können Details in vielfältiger Weise modifiziert werden. Insbesondere kann die Erfindung sowohl für einteilige als auch mehrteilige Niete (z. B. so genannte Passniete) eingesetzt werden. Wenngleich die Senkbohrungen im beschriebenen Beispiel jeweils aus einem (einzigen) zylindrischen Bohrungsabschnitt und einem (einzigen) konischen Senkungsabschnitt bestehen, so kommen im Rahmen der Erfindung auch kompliziertere Formgestaltungen der Senkbohrungen in Betracht.Although the invention has been described with reference to a specific embodiment, details may be modified in many ways. In particular, the invention can be used both for one-piece and multi-part rivets (for example, so-called pass rivets). Although the counterbores in the example described each consist of a (single) cylindrical bore portion and a (single) conical counterbore, so come in the context of the invention, more complicated designs of counterbores into consideration.
Claims (6)
- Riveting device for applying a plurality of rivets along the surface of a workpiece (12), comprising:- a tool device (20) which can be controlled by means of tool control data (ws) for providing counterbores (40) in the workpiece (12) and placing countersunk rivets (30) in the counterbores (40) so provided,- a programmable control device (ST) for generating the tool control data (ws) for the tool device (20),- an optical recording device (22-1) for the optical recording of the workpiece surface and to provide recording data (ed),characterised in that the control device (ST) is provided for
making an analysis of the recording data (ed) to obtain geometric data to represent at least a countersink diameter (D2) of a counterbore (40) already made, and depending on the outcome of an analysis of the geometric data obtained while also taking account of a hole diameter (D1) of the counterbore (40) and a countersink angle (α) of the counterbore (40), correcting the tool control data (ws) for a countersink depth (T) for a counterbore (40) that is to be made subsequently. - Riveting device according to claim 1, wherein the optical recording device (22-1) is a camera for providing image data.
- Riveting device according to any one of the preceding claims, wherein for analysing the geometric data at least an actual geometric parameter (T) contained therein or subsequently calculated during this analysis is compared to a corresponding prescribed target geometric parameter (T0) and the correction of the tool control data (ws) is effected based on a comparison of the actual geometric parameter (T) with the target geometric parameter (T0).
- Riveting device according to any one of the preceding claims, with the correcting of the tool control data (ws) being provided by means of a closed control loop (S1 to S4) .
- Method of applying a plurality of rivets along the surface of a workpiece (12), comprising the steps:- making counterbores (40) in the workpiece (12) and placing countersunk rivets (30) in the counterbores (40) by means of a tool device (20) controlled by means of tool control data (ws),- program-controlled generation of tool control data (ws) for the tool device (20) by means of a programmable control device (ST),- optical recording of workpiece surface for providing recording data (ed),characterised in that the method further comprises the following steps to be implemented by means of the control device (ST):- analysis of the recording data (ed) to obtain geometric data representing at least a countersink diameter (D2) of a counterbore (40) already made,- analysis of the geometric data obtained, and- correction of the tool control data (ws) for a countersink depth (T) for a counterbore (40) to be provided subsequently depending on the outcome of the analysis of the geometric data while also taking into account a hole diameter (D1) of the counterbore (40) and a countersink angle (α) of the counterbore (40).
- Use of a device (10) according to any one of claims 1 to 4 and/or of a method according to claim 5 for making a plurality of riveted connections (30) between a flat component (12) and an elongated reinforcement element (14) mounted on a flat face of the component (12), particularly in the context of the production of a reinforced hull or fuselage shell of a vehicle, in particular an aircraft.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102011115819A DE102011115819B4 (en) | 2011-10-13 | 2011-10-13 | A riveting apparatus, method and associated use for effecting a plurality of rivets along the surface of a workpiece |
| PCT/DE2012/000989 WO2013053350A1 (en) | 2011-10-13 | 2012-10-11 | Apparatus and method for realizing a plurality of riveted connections along the surface of a workpiece |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP2766135A1 EP2766135A1 (en) | 2014-08-20 |
| EP2766135B1 true EP2766135B1 (en) | 2017-12-06 |
| EP2766135B8 EP2766135B8 (en) | 2018-02-07 |
Family
ID=47225855
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP12791079.2A Active EP2766135B8 (en) | 2011-10-13 | 2012-10-11 | Apparatus and method for realizing a plurality of riveted connections along the surface of a workpiece |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US9579712B2 (en) |
| EP (1) | EP2766135B8 (en) |
| BR (1) | BR112014008489B1 (en) |
| CA (1) | CA2851873C (en) |
| DE (1) | DE102011115819B4 (en) |
| ES (1) | ES2660474T3 (en) |
| TR (1) | TR201803022T4 (en) |
| WO (1) | WO2013053350A1 (en) |
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| DE102020131086A1 (en) | 2020-11-24 | 2022-05-25 | Broetje-Automation Gmbh | Process for machining an aircraft structural component |
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| PL409401A1 (en) | 2014-09-08 | 2016-03-14 | Newtech Spółka Z Ograniczoną Odpowiedzialnością | Device, preferably for mechanization of riveting processes of internal combustion turbines |
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| PL409399A1 (en) | 2014-09-08 | 2016-03-14 | Newtech Spółka Z Ograniczoną Odpowiedzialnością | Magnetic-pulse system for hot riveting |
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| EP3088129A1 (en) * | 2015-04-30 | 2016-11-02 | BAE Systems PLC | Inspection of drilled features in objects |
| JP6698695B2 (en) * | 2015-04-30 | 2020-05-27 | ビ−エイイ− システムズ パブリック リミテッド カンパニ−BAE SYSTEMS plc | Inspection of features perforated in objects |
| CN107876953B (en) * | 2016-09-29 | 2022-04-22 | 福特环球技术公司 | Splicer with position guidance system |
| CN106269030B (en) * | 2016-09-30 | 2018-08-17 | 河南黎明重工科技股份有限公司 | A kind of crusher chamber volume optimization method and volume optimize device |
| FR3069467B1 (en) * | 2017-07-28 | 2019-08-30 | Safran | RIPING METHOD FOR AIRCRAFT |
| US10982943B1 (en) | 2018-11-05 | 2021-04-20 | United States Of America As Represented By The Secretary Of The Air Force | Countersink go/no-go gauge for a rivet |
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- 2012-10-11 WO PCT/DE2012/000989 patent/WO2013053350A1/en not_active Ceased
- 2012-10-11 US US14/351,309 patent/US9579712B2/en active Active
- 2012-10-11 ES ES12791079.2T patent/ES2660474T3/en active Active
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| WO2022112299A1 (en) | 2020-11-24 | 2022-06-02 | Broetje Automation Gmbh | Method and machining system for machining an aircraft structural component |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2851873A1 (en) | 2013-04-18 |
| US9579712B2 (en) | 2017-02-28 |
| CA2851873C (en) | 2019-08-13 |
| BR112014008489A2 (en) | 2017-04-11 |
| US20140325810A1 (en) | 2014-11-06 |
| DE102011115819B4 (en) | 2013-07-04 |
| EP2766135A1 (en) | 2014-08-20 |
| EP2766135B8 (en) | 2018-02-07 |
| BR112014008489B1 (en) | 2021-11-16 |
| ES2660474T3 (en) | 2018-03-22 |
| TR201803022T4 (en) | 2018-03-21 |
| WO2013053350A1 (en) | 2013-04-18 |
| DE102011115819A1 (en) | 2013-04-18 |
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