EP2624974B1 - Rolling train for producing a metal strip and method for producing a rolling train - Google Patents
Rolling train for producing a metal strip and method for producing a rolling train Download PDFInfo
- Publication number
- EP2624974B1 EP2624974B1 EP11758234.6A EP11758234A EP2624974B1 EP 2624974 B1 EP2624974 B1 EP 2624974B1 EP 11758234 A EP11758234 A EP 11758234A EP 2624974 B1 EP2624974 B1 EP 2624974B1
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- EP
- European Patent Office
- Prior art keywords
- roll stand
- rolling train
- train according
- rolling
- strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/02—Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
- B21B39/08—Braking or tensioning arrangements
- B21B39/084—Looper devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/48—Tension control; Compression control
- B21B37/50—Tension control; Compression control by looper control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/004—Heating the product
Definitions
- the present invention relates to a rolling line for producing a metal strip, in particular a hot rolling line for producing steel strips, and a method for producing a rolling train.
- rolling mills For the production of metal strips, in particular in the production of sheets, rolling mills are used.
- a rolling mill a plurality of rolling stands are usually connected in series, which perform the actual rolling process.
- a slab which originates from a continuous casting plant, or a preliminary sliver is passed through the successive rolling stands in a continuous process.
- the rolling stands in this case have work rolls, between which the metal to be rolled passes, wherein the work rolls are pressed with a rolling pressure against the metal to be rolled.
- Lie in the individual rolling stands progressively thinner rolling gaps, so that after the last rolling stand, the desired thickness of the rolled metal strip is reached.
- US 3,614,881 shows a cold rolling line for rolling a strip, with a plurality of work rolls.
- an input guide device and a supply guide which are respectively arranged adjacent to the work rolls and can be brought into contact with the side edges of the strip, can be dispensed with a vertical adjustment for the tape guide.
- EP 0 721 813 A1 shows a device for guiding hot rolled strip by an inductor of an induction heater, which is arranged between two adjacent rolling stands. Between the rolling stands are two guide rollers over which the belt is guided, and a Switzerlandmessaku with a tension measuring roller, which ensures in conjunction with the two guide rollers a tension control for the band arranged.
- DE 40 31 666 A1 shows a generic rolling mill for producing a metal strip, with the features according to the preamble of claim 1.
- the object of the present invention is to develop the conventional rolling mills in such a way that the rolling efficiency can be further improved.
- the rolling train comprises at least one roll stand for rolling the metal strip, at least one aggregate adjacent to the roll stand, and at least one loop lifter disposed between the rolling stand and the adjacent aggregate with a loop lifter roll for regulating the strip tension and / or for compensating mass flow disturbances.
- the looper roll is arranged within the volume enclosed by one of the roll stands.
- the volume of the roll stand is defined by the respective outer edges of the roll stand, that is, for example, the outer edges of the frame of the roll stand. Accordingly, at least the looper roller within the "shadow" of the rolling stand, so it is covered by the frame of the roll stand parallel to the recorded in the roll stand work rolls when looking sideways of the rolling mill, so that it is not visible.
- the looper roll is arranged parallel to the orientation of the work rolls of the rolling stand.
- the aggregate arranged adjacent to the roll stand can be a further roll stand, a reel, a straightening machine, a winding furnace, etc.
- the compact arrangement can also be achieved that between the individual rolling stands at conventional distance (or at almost conventional distance) more space for other components such as induction heating, hold-down rollers, a belt cooling, a descaling, a leveler, a separator or a Scissors can be accommodated.
- the looper roller is arranged in a region between the rolling mill center and the rolling mill edge. In this way, a correspondingly compact design can be achieved.
- the looper roller is preferably attached to a lever which is adjustable by means of an actuator, in particular by means of a hydraulic cylinder, hinged to the rolling stand.
- the lever is mounted within the volume defined by the rolling stand.
- the bearing of the lever, which carries the looper roller outside the volume defined by the rolling mill.
- the looper roller can be arranged in the direction of tape travel in front of the bearing of the loop lifter.
- an arrangement of the loop lifter roll can be made within the volume defined by the rolling stand, such that an induction heater can additionally be driven onto the strip between two successive rolling stands.
- the looper roller can be folded out, as it were, outside the volume defined by the rolling stand in accordance with the arrangement of the bearing, so that the looper roller is located outside the rolling stands between two successive rolling stands.
- a variable positioning of the looper roller is possible depending on the respective boundary conditions.
- a second loop lifter in addition to the (first) looper roll located in the shadow of the framework, in which frame the loop lifter roll is located outside the shade of the framework.
- a second loop lifter in addition to the (first) looper roll located in the shadow of the framework, in which frame the loop lifter roll is located outside the shade of the framework.
- either one or the other looper roll can be used.
- the looper pulley is guided in a linear guide within the volume defined by the roll stand, preferably via an actuator, for example in the form of a hydraulic cylinder.
- a hold-down roll for holding down the strip is arranged behind the roll stand.
- the hold-down roller can also be arranged in the strip running direction behind the volume defined by the roll stand. By means of the hold-down roller, the belt can be returned to the roller level.
- an adjusting device of an inlet side guide for guiding the strip as it enters a rolling stand is arranged within the volume defined by the rolling stand. Also in this way, a compact design of the rolling stand with the associated components can be achieved such that the inlet side guides continue to press into the roll stand. This, in turn, space can be saved between the rolling stands, in order to get closer in this way, either the rolling stands closer to each other, or to attach induction heaters or other components between the rolling stands can.
- an induction heater eg transverse field inductors, a sliding inductor
- hold-down rollers e.g., a belt cooling, a descaling, a straightening machine, a separating device, a pair of scissors etc.
- an induction heater for heating the strip is arranged between two adjacent roll stands, wherein the induction heating itself has a compact design and a high power density.
- a compact design of the induction heating is understood to mean an induction heating which has a relatively small extent in the direction of strip travel.
- the expansion of the induction heating in the strip running direction is lower than previously known.
- the extension or length of the induction heating in the strip running direction is preferably less than 1500 mm and is preferably between 600 mm and 1100 mm. In this way, it is achieved that the distances between the roll stand and the adjacent aggregate, in particular a further roll stand, can be reduced, which results in a shortening of the entire rolling train and in an improved temperature control of the strip.
- the induction heating can be arranged between the rolling stands with a small footprint, but it is also the space required for the Induktorspeisung next to the rolling gears or the rolling motors reduced.
- the inductor feeds are preferably arranged on one side of the rolling train, particularly preferably on the drive side of the rolling train.
- a flexible adjustment and adaptation of the induction heating to the bandwidth can be achieved by the provision of at least two adjacent mutually arranged inductors, which can be moved perpendicular to the band direction in each case.
- the two Induktorspeisonne not only compact side by side, but particularly preferably arranged one above the other.
- the inductor and the associated Induktorspeisung can be offset in the strip running direction against each other so that the inductor is not centrally located on the Induktorspeisung, but just offset. In this way, further space can be saved here and the simultaneous operation of two induction heaters one above the other can be achieved so that the Induktorspeisache quasi have the same "footprint", but the inductors are shifted in the strip running direction from the middle of Induktorspeisache out.
- busbars for example, a rear inductor with an inductor arranged on top, and a front inductor with a bottom arranged Induktorspeisung be connected.
- Inductor and Induktorspeisung can be moved together with each other perpendicular to the direction of tape travel and be adjusted accordingly in their common position of the respective width of the belt without the induction heater would consume a lot of space in the direction of tape travel.
- the induction heater In order not to accidentally heat up the respective units adjacent to the induction heater, the induction heater must maintain a certain minimum distance from the respective units. Preferably, a minimum distance of 150 mm is maintained here. Preferably, this distance is also in Belt direction between the induction heating and the adjacent rolling stands, between which the induction heating is arranged, complied with. This results in a particularly compact arrangement of the looper roll and / or the side guide in the shadow of the respective adjacent rolling stands in combination with the arranged between these rolling stands compact induction heater.
- inductor and inductor are connected together so that they can be easily solved for maintenance purposes or in set-up operation of each other.
- Induktorpärchen instead of a Induktorpärchen also a single inductor (sliding inductor) can be used.
- the width-adjustable inductor loops are arranged in such a way that symmetrical heating takes place over the bandwidth. This design is particularly compact.
- the power density is preferably in a range of more than 1200 MW / m 2 , preferably 3000 MW / m 2 , this power density being determined by the power actually introduced into the metal strip.
- a compact rolling mill can be achieved with a compact frame arrangement.
- inductive heating of the metal strip and by a reduced framework distance can increase the temperature or at least lower temperature losses between the individual scaffolds can be achieved.
- the compact arrangement of the loop lifter in the shadow of the mill stand is not limited to an application between two scaffolds, but may be in lack of space in the scaffold inlet or scaffolding outlet area of a rolling mill to neighboring aggregates out, for example, a reel, a winding furnace, etc., arranged.
- the rolling train comprises at least one rolling stand for rolling the metal strip, at least one aggregate adjacent to the rolling stand and at least one loop lifter disposed between the rolling stand and the adjacent aggregate with a loop-lifting roller for regulating the strip tension and / or for compensating mass flow disturbances, wherein according to the invention the loop lifter roll is inside of the volume defined by one of the rolling mills.
- the rolling train comprises at least one rolling stand for rolling the metal strip, at least one aggregate adjacent to the rolling stand and at least one between the rolling stand and the at least one unit arranged inlet side guide for inserting the metal strip in the subsequent roll stand, wherein according to the invention, the adjustment of the inlet side guide is disposed within the volume defined by the rolling mill.
- At least one arranged between the rolling mill and the at least one unit compact induction heating is provided for heating the metal strip.
- the rolling train comprises at least one roll stand for rolling the metal strip, at least one aggregate adjacent to the roll stand, and at least one induction heating arranged between the rolling stand and the at least one aggregate for heating the metal strip, wherein according to the invention the induction heating is compact with respect to its expansion in FIG Tape running direction is formed.
- FIG. 1 is an illustration of a rolling mill in the conventional manner.
- two rolling stands 10 which comprise a frame 12, in each of which two work rolls 14 and two support rolls 16 are provided.
- the frame 12 comprises a rolling stand center 100, a rolling stand leading edge 102 and a rolling stand trailing edge 104.
- the volume of the rolling stand 10 is defined by the edges of the rolling stand 10, in particular the rolling stand leading edge 102 and the rolling stand trailing edge 104, as well as the transverse extent of the rolling mill stand. In other words, the total enclosed space bounded outwardly by the frame 12 is the volume defined by the mill stand 10.
- a roll lifter 20 which comprises a loop lifter roller 22, a lever 24 which is articulated to a bearing 26, and an adjusting cylinder 28.
- the looper roller 22 is in contact with the metal strip 40 to be processed, which is in FIG. 1 from the left side through the two work rolls 14 of the first stand, is introduced via the loop lifter 20, in particular via the looper roll 22, in the second rolling stand 10.
- an inlet side guide 30 is provided.
- the inlet side guide 30 is used for clean introduction of the belt 40 in the subsequent roll stand.
- the inlet side guide can be adjusted via an adjusting device 32, such that it is adapted both to the bandwidth, as allows a more accurate insertion of the belt 40 in the subsequent rolling mill in a dynamic process.
- both the loop lifter 20 and the inlet side guide 30 and the adjusting device 32 of the inlet side guide 30 are arranged outside the volume defined by the respective rolling stand 10.
- both the loop lifter roller 22 and the bearing 26 as well as the lever 24 and the adjusting cylinder 28 of the loop lifter 20 are arranged behind the frame trailing edge 104 of the first rolling stand 10.
- the adjusting device 32 of the inlet side guide 30 is arranged in front of the leading edge 102 of the following rolling stand. Accordingly, both the loop lifter 20 and the adjusting device 32 are arranged between the respective rolling stands.
- FIG. 2 Now, an apparatus according to the present disclosure is shown.
- the looper roller 22 is correspondingly arranged within the volume defined by the rolling stand 10, and in particular within the volume defined by the frame 12 of the rolling stand 10.
- the looper roller 22 is disposed in a region between the rolling stand trailing edge 104 of the frame 12 and the rolling stand 10 and the rolling mill center 100.
- a large part of the lever 24 is also within the volume defined by the rolling stand 10.
- the bearing 26 lies outside the volume defined by the roll stand 10. The same is the bearing of the adjusting cylinder 28.
- the looper is here compared to the conventional arrangement arranged vice versa, so the looper roller 22 is positioned in the strip running direction in front of the bearing 26.
- the adjusting devices 32 of the inlet side guide are also accommodated within the volume defined by the rolling stand 10.
- the adjusting devices 32 of the inlet side guide 30 are arranged between the rolling stand leading edge 102 of the rolling stand 10 and the rolling mill center 100.
- the corresponding arrangement of the looper roll 22 within the volume of the roll stand 10 can be achieved that more space is available between the two successive rolling stands to arrange there other components.
- an induction heater 50 having two inductors 54 disposed adjacent to each other to form a pair.
- the induction heater 50 provides between the two rolling stands 10 for an additional heating of the belt 40, so that actively influenced in a hot rolling process, the temperature profile or the belt temperature can be increased and thus an improved rolling result can be achieved.
- the induction heaters 50 have a compact design with a high power density.
- the power density is preferably in a range of more than 1200 MW / m 2 , preferably 3000 MW / m 2 , this power density being determined by the power actually introduced into the metal strip.
- the extent of the induction heater 50, in particular the extent of the inductors 54 of the induction heater 50 in the tape running direction of the belt 40 is advantageously less than 1500 mm and is preferably between 600 mm and 1100 mm.
- a hold-down 60 is provided, which comprises a hold-down roller 62, which is in direct contact with the belt 40.
- the hold-down roller 62 is controlled so that the belt 40 is substantially in its original belt plane or at least in a belt plane in which the induction heaters 50 can be operated.
- air blowers 52 are arranged in the region of the induction heater 50 in order to be able to blow the water off the metal strip.
- the metal strip can also be guided with a slight incline, for example between the hold-down roller 62 to the respective follower unit 10, so that the water flows off.
- the tapping on the tape head can be done as usual, so that only one alternatively arranged between the stands 10 looper is engaged.
- the inductors 54 are adjacent to the tape at the time.
- the gap in the region of the inductors 54 is made by folding or transversely movable Matterleittisehe filled (not shown), so that a secure transport of the tape head between the stands is guaranteed.
- the hold-down roller 62 Only after or already shortly before the puncture of the adjacent unit, for example, the neighboring rolling stand 10, the hold-down roller 62 is pivoted down (or linearly shifted), so that is provided for a defined band position and then one or more induction heaters laterally, preferably from the drive side to be driven between the scaffolding.
- the transfer tables are moved away after construction of the strip tension, so as to make room for the induction heaters.
- the hold-down roller 62 may additionally support the work of the loop lifter within predetermined limits.
- the hold-down 60 comprises in addition to the hold-down roller 62 a lever 64, on which the hold-down roller 62 is articulated, and the lever 64 is fixed to a bearing 66.
- an actuator 68 By means of an actuator 68, the hold-60 and in particular the hold-down roller 62 can be brought into the desired position.
- FIG. 2 can be achieved by means of the proposed structure on the one hand, that more space between the individual rolling stands remains at leisure, such that different components can be introduced, such as those in FIG. 2 shown induction heater 50, hold-down rollers 62 or, in another embodiment, a belt cooling, a descaling, a straightening machine or for example a separator.
- FIG. 3 shows a variant of the in FIG. 2 shown embodiment of the present disclosure.
- the variant refers to the looper 20, not here, as in FIG. 2 shown as designed via a lever hinged execution, but in FIG. 3 is guided in a linear guide.
- the linear guided looper 20 of the FIG. 3 also includes a looper roll 22, which is received within the volume defined by the rolling stand 10 and is provided in particular between the trailing edge 104 and the frame center 100 of the roll stand 10.
- the linear guide is formed by a linear cylinder 29 acting directly on the looper roller 22.
- FIG. 4 shows in a side view (top) and in a plan view (bottom) details of an induction heater 50 with inductors 54, which may be provided between two juxtaposed roll stands.
- the two juxtaposed roller stands are indicated by the roller stand center lines 100.
- the belt 40 moves in plan view from bottom to top and in side view into the plane of the paper.
- the inductors 54 in this illustration each comprise a conductor loop above and below the band 40, so that two inductors 54 form an inductor pair.
- the inductors 54 each consist of a C-shaped induction bow, which is open on the operating side BS of the rolling train and on the drive side AS at least by means of Induktorspeisonne 45, 46 is closed.
- an inductor pair with a total of two inductors 54 is arranged next to one another in the strip running direction of the strip. These are transverse field inductors. If required, a plurality of inductor pairs can also be arranged next to each other (not shown).
- the two pairs of inductors can each be moved relative to one another perpendicular to the direction of strip travel, so that in total a symmetrical heating effect on the band 40 is achieved.
- the Induktorspeisonne 45, 46 are moved together with the respectively connected inductors 54 perpendicular to the tape running direction, as shown by the indicated in the Induktorspeisonne 45, 46 and inductors 54 arrows.
- the inductors 54 with the respective Induktorspeisonne 45, 46 can be moved on the drive side AS in a waiting position so that they are completely removed from the transport area of the tape. From this waiting position, they can then be moved over the belt 40 into the operating position shown in the figure.
- the inductors 54 are formed compact in the tape running direction. It also reduces the space requirement of the Induktorspeisonne 45, 46 in the strip running direction of the belt 40, since the two Induktorspeisache 45, 46 are arranged one above the other in the embodiment shown.
- the rear inductor 54 is connected to the upper inductor feed 45
- the front inductor 54 is connected to the lower inductor feed 46.
- the inductors 54 are included relative to the respective center of the Induktorspeisache 45, 46 shifted by a distance a, to achieve an adjacent arrangement of the inductors 54 at approximately the same "footprint" of the device.
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Description
Die vorliegende Erfindung betrifft eine Walzstraße zum Herstellen eines Metallbandes, insbesondere eine Warmwalzstraße zum Herstellen von Stahlbändern, sowie ein Verfahren zur Herstellung einer Walzstraße.The present invention relates to a rolling line for producing a metal strip, in particular a hot rolling line for producing steel strips, and a method for producing a rolling train.
Zur Herstellung von Metallbändern, insbesondere bei der Herstellung von Blechen, werden Walzstraßen verwendet. In einer Walzstraße werden üblicher Weise mehrere Walzgerüste hintereinander geschaltet, welche den eigentlichen Walzvorgang durchführen. Hierzu wird beispielsweise eine Bramme, welche aus einer Stranggießanlage stammt, oder ein Vorband in einem kontinuierlichen Vorgang durch die aufeinanderfolgenden Walzgerüste hindurchgeführt. Die Walzgerüste weisen dabei Arbeitswalzen auf, zwischen denen das zu walzende Metall hindurch läuft, wobei die Arbeitswalzen mit einem Walzdruck gegen das zu walzende Metall gepresst werden. In den einzelnen Walzgerüsten liegen nach und nach dünnere Walzspalte vor, so dass nach dem letzten Walzgerüst die gewünschte Stärke des gewalzten Metallbandes erreicht ist.For the production of metal strips, in particular in the production of sheets, rolling mills are used. In a rolling mill, a plurality of rolling stands are usually connected in series, which perform the actual rolling process. For this purpose, for example, a slab, which originates from a continuous casting plant, or a preliminary sliver is passed through the successive rolling stands in a continuous process. The rolling stands in this case have work rolls, between which the metal to be rolled passes, wherein the work rolls are pressed with a rolling pressure against the metal to be rolled. Lie in the individual rolling stands progressively thinner rolling gaps, so that after the last rolling stand, the desired thickness of the rolled metal strip is reached.
Zwischen den Walzgerüsten sind herkömmlicher Weise Schlingenheber vorgesehen, welche zum einen zur Regelung des Bandzuges zwischen zwei aufeinanderfolgenden Walzgerüsten dienen, und zum anderen zum Ausgleich von Masseflussstörungen verwendet werden. Entsprechend wird das Band aus seiner Planlage ausgelenkt, um hier einen Bandspeicher vorzuhalten, mittels welchem die entsprechende Regelung ausgeführt werden kann.Between the rolling stands loops are conventionally provided, which serve on the one hand to control the strip tension between two successive rolling stands, and on the other hand are used to compensate for mass flow disturbances. Accordingly, the tape is deflected out of its flat position, in order to provide a tape store by means of which the corresponding control can be carried out.
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Aufgabe der vorliegenden Erfindung ist es, die herkömmlichen Walzstraßen dahingehend weiterzubilden, dass die Walzeffizienz weiter verbessert werden kann.The object of the present invention is to develop the conventional rolling mills in such a way that the rolling efficiency can be further improved.
Diese Aufgabe wird durch eine Walzstraße zum Herstellen eines Metallbandes, insbesondere eine Warmwalzstraße zum Herstellen von Stahlbändem gemäß Anspruch 1 gelöst. Vorteilhafte Ausgestaltungen sind in den Unteransprüchen angegeben.This object is achieved by a rolling train for producing a metal strip, in particular a hot rolling mill for the production of Stahlbändem according to claim 1. Advantageous embodiments are specified in the subclaims.
Entsprechend umfasst die Walzstraße mindestens ein Walzgerüst zum Walzen des Metallbandes, mindestens ein dem Walzgerüst benachbartes Aggregat, und mindestens einen, zwischen dem Walzgerüst und dem benachbarten Aggregat angeordneten Schlingenheber mit einer Schlingenheberrolle zur Regelung des Bandzuges und/oder zum Ausgleich von Massenflussstörungen. Erfindungsgemäß ist die Schlingenheberrolle innerhalb des von einem der Walzgerüste umschlossenen Volumens angeordnet.Accordingly, the rolling train comprises at least one roll stand for rolling the metal strip, at least one aggregate adjacent to the roll stand, and at least one loop lifter disposed between the rolling stand and the adjacent aggregate with a loop lifter roll for regulating the strip tension and / or for compensating mass flow disturbances. According to the invention, the looper roll is arranged within the volume enclosed by one of the roll stands.
Das Volumen des Walzgerüstes wird definiert durch die jeweiligen Außenkanten des Walzgerüstes, also beispielsweise die Außenkanten des Rahmens des Walzgerüsts. Entsprechend liegt zumindest die Schlingenheberrolle innerhalb des "Schattens" des Walzgerüstes, ist also bei seitlicher Betrachtung des Walzgerüstes parallel zu den im Walzgerüst aufgenommenen Arbeitswalzen durch den Rahmen des Walzgerüstes abgedeckt, so dass sie nicht sichtbar ist. Die Schlingenheberrolle ist parallel zur Ausrichtung der Arbeitswalzen des Walzgerüsts angeordnet.The volume of the roll stand is defined by the respective outer edges of the roll stand, that is, for example, the outer edges of the frame of the roll stand. Accordingly, at least the looper roller within the "shadow" of the rolling stand, so it is covered by the frame of the roll stand parallel to the recorded in the roll stand work rolls when looking sideways of the rolling mill, so that it is not visible. The looper roll is arranged parallel to the orientation of the work rolls of the rolling stand.
Das benachbart zu dem Walzgerüst angeordnete Aggregat kann ein weiteres Walzgerüst, ein Haspel, eine Richtmaschine ein Wickelofen etc. sein.The aggregate arranged adjacent to the roll stand can be a further roll stand, a reel, a straightening machine, a winding furnace, etc.
Durch die Anordnung der Schlingenheberrolle innerhalb des von einem der Walzgerüste definierten Volumens kann eine sehr kompakte Bauweise des Walzgerüstes mit dem nachgeschalteten bzw. vorgeschalteten Schlingenheber erreicht werden. Auf diese Weise kann beispielsweise erreicht werden, dass die einzelnen Walzgerüste näher beieinander angeordnet werden können, so dass der Abstand zwischen den einzelnen Walzgerüsten geringer wird. Dies weist sowohl bezüglich der daraus resultierenden geringeren Baulänge der Walzstraße Vorteile auf, als auch bezüglich der Qualität des Walzgutes beim Warmwalzen. Beim Warmwalzen wird hier nämlich der Temperaturverlust aufgrund der Transportzwischenstrecken zwischen den einzelnen Walzgerüsten verringert.By arranging the looper roll within the volume defined by one of the rolling stands, a very compact construction of the roll stand with the downstream looper can be achieved. In this way it can be achieved, for example, that the individual rolling stands can be arranged closer to one another, so that the distance between the individual rolling stands becomes smaller. This has both in terms of the resulting shorter length of the rolling mill advantages, as well as with respect to the quality of the rolling stock during hot rolling. When hot rolling namely the temperature loss is reduced due to the transport distances between the individual rolling stands here.
Durch die kompakte Anordnung kann weiterhin erreicht werden, dass zwischen den einzelnen Walzgerüsten bei herkömmlichem Abstand (oder bei nahezu herkömmlichem Abstand) mehr Platz für andere Komponenten, wie beispielsweise eine Induktionsheizung, Niederhalterollen, eine Bandkühlung, eine Entzunderung, eine Richtmaschine, eine Trennvorrichtung oder eine Schere untergebracht werden können.The compact arrangement can also be achieved that between the individual rolling stands at conventional distance (or at almost conventional distance) more space for other components such as induction heating, hold-down rollers, a belt cooling, a descaling, a leveler, a separator or a Scissors can be accommodated.
Bevorzugt ist die Schlingenheberrolle in einem Bereich zwischen der Walzgerüstmitte und der Walzgerüstkante angeordnet. Auf diese Weise kann eine entsprechend kompakte Bauweise erreicht werden.Preferably, the looper roller is arranged in a region between the rolling mill center and the rolling mill edge. In this way, a correspondingly compact design can be achieved.
Die Schlingenheberrolle ist bevorzugt an einem Hebel befestigt, welcher mittels eines Stellgliedes verstellbar ist, insbesondere mittels eines Hydraulikzylinders, an dem Walzgerüst angelenkt.The looper roller is preferably attached to a lever which is adjustable by means of an actuator, in particular by means of a hydraulic cylinder, hinged to the rolling stand.
Bevorzugt ist der Hebel innerhalb des vom Walzgerüst definierten Volumens gelagert.Preferably, the lever is mounted within the volume defined by the rolling stand.
In einer weiteren bevorzugten Ausführungsform ist die Lagerung des Hebels, welcher die Schlingenheberrolle trägt, außerhalb des vom Walzgerüst definierten Volumens angeordnet.In a further preferred embodiment, the bearing of the lever, which carries the looper roller, outside the volume defined by the rolling mill.
Bevorzugt kann die Schlingenheberrolle in Bandlaufrichtung vor dem Lager des Schlingenhebers angeordnet sein.Preferably, the looper roller can be arranged in the direction of tape travel in front of the bearing of the loop lifter.
Durch die flexible Anordnung der Lagerung des die Schlingenheberrolle tragenden Hebels kann eine flexible Einsatzmöglichkeit der Schlingenheberrolle gewährleistet werden. Beispielsweise kann für den Betrieb des Walzgerüstes im Warmwalzbetrieb eine Anordnung der Schlingenheberrolle innerhalb des vom Walzgerüst definierten Volumens vorgenommen werden, derart, dass zwischen zwei aufeinanderfolgenden Walzgerüsten zusätzlich eine Induktionsheizung auf das Band aufgefahren werden kann.Due to the flexible arrangement of the bearing of the looper roller carrying lever, a flexible use of the looper roll can be ensured. For example, for the operation of the roll stand in hot rolling operation, an arrangement of the loop lifter roll can be made within the volume defined by the rolling stand, such that an induction heater can additionally be driven onto the strip between two successive rolling stands.
In einer anderen Variante bzw. einem anderen Betriebsmodus kann die Schlingenheberrolle entsprechend der Anordnung des Lagers quasi außerhalb des vom Walzgerüst definierten Volumens ausgeklappt werden, so dass sich die Schlingenheberrolle zwischen zwei aufeinanderfolgenden Walzgerüsten jeweils außerhalb der Walzgerüste befindet. Mit anderen Worten ist eine variable Positionierung der Schlingenheberrolle abhängig von den jeweiligen Randbedingungen möglich.In another variant or another mode of operation, the looper roller can be folded out, as it were, outside the volume defined by the rolling stand in accordance with the arrangement of the bearing, so that the looper roller is located outside the rolling stands between two successive rolling stands. In other words, a variable positioning of the looper roller is possible depending on the respective boundary conditions.
Es kann vorgesehen sein, zusätzlich zu der sich im Schatten des Gerüsts befindlichen (ersten) Schlingenheberrolle an dem Gerüst einen zweiten Schlingenheber anzuordnen, bei welchem sich die Schlingenheberrolle außerhalb des Schattens des Gerüsts befindet. Bevorzugt kann entweder die eine oder die andere Schlingenheberrolle verwendet werden.It may be provided to arrange a second loop lifter in addition to the (first) looper roll located in the shadow of the framework, in which frame the loop lifter roll is located outside the shade of the framework. Preferably, either one or the other looper roll can be used.
In einer weiteren bevorzugten Variante ist die Schlingenheberrolle in einer Linearführung innerhalb des vom Walzgerüst definierten Volumens geführt, bevorzugt über ein Stellglied, beispielsweise in Form eines Hydraulikzylinders.In a further preferred variant, the looper pulley is guided in a linear guide within the volume defined by the roll stand, preferably via an actuator, for example in the form of a hydraulic cylinder.
In einer weiteren bevorzugten Variante ist hinter dem Walzgerüst, innerhalb dessen Volumens die Schlingenheberrolle angeordnet ist, eine Niederhalterolle zum Niederhalten des Bandes angeordnet. Die Niederhalterrolle kann auch in Bandlaufrichtung hinter dem vom Walzgerüst definierten Volumen angeordnet sein. Mittels der Niederhalterrolle kann das Band auf die Walzebene zurückgeführt werden.In a further preferred variant, behind the roll stand, within the volume of which the loop lifter roll is arranged, a hold-down roll for holding down the strip is arranged. The hold-down roller can also be arranged in the strip running direction behind the volume defined by the roll stand. By means of the hold-down roller, the belt can be returned to the roller level.
Bevorzugt ist in einer weiteren Variante eine Verstelleinrichtung einer Einlaufseitenführung zum Führen des Bandes beim Einlauf in ein Walzgerüst innerhalb des vom Walzgerüst definierten Volumens angeordnet. Auch auf diese Weise kann eine kompakte Bauart des Walzgerüstes mit den zugehörigen Komponenten derart erreicht werden, dass die Einlaufseitenführungen weiter in das Walzgerüst hineinrücken. Auch hierdurch kann wiederum Platz eingespart werden zwischen den Walzgerüsten, um auf diese Weise entweder die Walzgerüste näher aneinander heranzurücken, oder Induktionsheizungen oder andere Komponenten zwischen den Walzgerüsten anbringen zu können.Preferably, in another variant, an adjusting device of an inlet side guide for guiding the strip as it enters a rolling stand is arranged within the volume defined by the rolling stand. Also in this way, a compact design of the rolling stand with the associated components can be achieved such that the inlet side guides continue to press into the roll stand. This, in turn, space can be saved between the rolling stands, in order to get closer in this way, either the rolling stands closer to each other, or to attach induction heaters or other components between the rolling stands can.
Bevorzugt sind zwischen den Gerüsten weitere Komponenten, wie beispielsweise eine Induktionsheizung (z.B. Querfeldinduktoren, ein Schiebeinduktor), Niederhalterollen, eine Bandkühlung, eine Entzunderung, eine Richtmaschine, eine Trennvorrichtung, eine Schere etc. angeordnet.Between the stands, further components, such as an induction heater (eg transverse field inductors, a sliding inductor), hold-down rollers, a belt cooling, a descaling, a straightening machine, a separating device, a pair of scissors etc. are preferably arranged between the stands.
Besonders bevorzugt wird zwischen zwei benachbarten Walzgerüsten eine Induktionsheizung zum Erwärmen des Bandes angeordnet, wobei die Induktionsheizung selbst eine kompakte Bauform und eine hohe Leistungsdichte aufweist.Particularly preferably, an induction heater for heating the strip is arranged between two adjacent roll stands, wherein the induction heating itself has a compact design and a high power density.
Unter einer kompakten Bauform der Induktionsheizung wird eine Induktionsheizung verstanden, welche in Bandlaufrichtung eine relativ geringe Ausdehnung aufweist. Insbesondere ist die Ausdehnung der Induktionsheizung in Bandlaufrichtung geringer als bisher bekannt. Die Ausdehnung bzw. Länge der Induktionsheizung in Bandlaufrichtung ist bevorzugt kleiner als 1500mm und liegt bevorzugt zwischen 600mm und 1100mm. Auf diese Weise wird erreicht, dass die Abstände zwischen dem Walzgerüst und dem benachbarten Aggregat, insbesondere einem weiteren Walzgerüst, verringert werden können, was in einer Verkürzung der gesamten Walzstraße sowie in einer verbesserten Temperaturführung des Bandes resultiert.A compact design of the induction heating is understood to mean an induction heating which has a relatively small extent in the direction of strip travel. In particular, the expansion of the induction heating in the strip running direction is lower than previously known. The extension or length of the induction heating in the strip running direction is preferably less than 1500 mm and is preferably between 600 mm and 1100 mm. In this way, it is achieved that the distances between the roll stand and the adjacent aggregate, in particular a further roll stand, can be reduced, which results in a shortening of the entire rolling train and in an improved temperature control of the strip.
Auf diese Weise wird weiterhin erreicht, dass nicht nur ein Induktorpärchen der Induktionsheizung zwischen den Walzgerüsten mit geringem Platzbedarf angeordnet werden kann, sondern es wird auch der benötigte Raum für die Induktorspeisung neben den Walzgetrieben oder den Walzmotoren verringert. Hierzu sind die Induktorspeisungen bevorzugt auf einer Seite der Walzstraße, besonders bevorzugt auf der Antriebsseite der Walzstraße angeordnet.In this way it is further achieved that not only a Induktorpärchen the induction heating can be arranged between the rolling stands with a small footprint, but it is also the space required for the Induktorspeisung next to the rolling gears or the rolling motors reduced. For this purpose, the inductor feeds are preferably arranged on one side of the rolling train, particularly preferably on the drive side of the rolling train.
Eine flexible Einstellung und Anpassung der Induktionsheizung an die Bandbreite kann erreicht werden durch das Vorsehen von mindestens zwei benachbart zueinander angeordneten Induktoren, die jeweils senkrecht zur Bandrichtung verschoben werden können. Um weiteren Bauraum in Bandlaufrichtung einsparen zu können, sind die beiden Induktorspeisungen dabei nicht nur kompakt nebeneinander, sondern besonders bevorzugt übereinander angeordnet.A flexible adjustment and adaptation of the induction heating to the bandwidth can be achieved by the provision of at least two adjacent mutually arranged inductors, which can be moved perpendicular to the band direction in each case. To save space in the direction of tape travel, the two Induktorspeisungen not only compact side by side, but particularly preferably arranged one above the other.
Der Induktor und die zugehörige Induktorspeisung können in Bandlaufrichtung gegeneinander so versetzt sein, dass der Induktor nicht mittig an der Induktorspeisung angeordnet ist, sondern eben versetzt. Auf diese Weise kann hier weiterer Bauraum eingespart werden und der gleichzeitige Betrieb zweier Induktionsheizungen übereinander kann so erreicht werden, dass die Induktorspeisungen quasi den gleichen "Fußabdruck" aufweisen, die Induktoren aber in Bandlaufrichtung aus der Mitte der Induktorspeisungen heraus verschoben sind.The inductor and the associated Induktorspeisung can be offset in the strip running direction against each other so that the inductor is not centrally located on the Induktorspeisung, but just offset. In this way, further space can be saved here and the simultaneous operation of two induction heaters one above the other can be achieved so that the Induktorspeisungen quasi have the same "footprint", but the inductors are shifted in the strip running direction from the middle of Induktorspeisungen out.
Weiterhin können über Stromschienen beispielsweise ein hinterer Induktor mit einer oben angeordneten Induktorspeisung, und ein vorderer Induktor mit einer unten angeordneten Induktorspeisung verbunden sein. Induktor und Induktorspeisung können gemeinsam miteinander senkrecht zur Bandlaufrichtung verfahren werden und entsprechend in ihrer gemeinsamen Position der jeweiligen Breite des Bandes angepasst werden, ohne dass die Induktionsheizung viel Platz in Bandlaufrichtung verbrauchen würde.Furthermore, via busbars, for example, a rear inductor with an inductor arranged on top, and a front inductor with a bottom arranged Induktorspeisung be connected. Inductor and Induktorspeisung can be moved together with each other perpendicular to the direction of tape travel and be adjusted accordingly in their common position of the respective width of the belt without the induction heater would consume a lot of space in the direction of tape travel.
Um die jeweiligen zur Indktionsheizung benachbarten Aggregate nicht ungewollt mitzuerwärmen, muss die Induktionsheizung einen bestimmten Mindestabstand von den jeweiligen Aggregaten einhalten. Bevorzugt wird hier ein Mindestabstand von 150mm eingehalten. Bevorzugt wird dieser Abstand auch in Bandrichtung zwischen der Induktionsheizung und den benachbarten Walzgerüsten, zwischen denen die Induktionsheizung angeordnet ist, eingehalten. Hieraus ergibt sich eine besonders kompakte Anordnung der Schlingenheberrolle und/oder der Seitenführung im Schatten der jeweiligen benachbarten Walzgerüste in Kombination mit der zwischen diesen Walzgerüsten angeordneten kompakten Induktionsheizung.In order not to accidentally heat up the respective units adjacent to the induction heater, the induction heater must maintain a certain minimum distance from the respective units. Preferably, a minimum distance of 150 mm is maintained here. Preferably, this distance is also in Belt direction between the induction heating and the adjacent rolling stands, between which the induction heating is arranged, complied with. This results in a particularly compact arrangement of the looper roll and / or the side guide in the shadow of the respective adjacent rolling stands in combination with the arranged between these rolling stands compact induction heater.
Bevorzugt sind Induktor und Induktorspeisung so miteinander verbunden, dass sie für Wartungszwecke oder im Rüstbetrieb einfach voneinander gelöst werden können.Preferably, inductor and inductor are connected together so that they can be easily solved for maintenance purposes or in set-up operation of each other.
Statt einem Induktorpärchen kann auch ein einzelner Induktor (Schiebeinduktor) zum Einsatz kommen. In einer Baueinheit sind hier die breitenverstellbaren Induktiorschleifen so angeordnet, dass eine symmetrische Erwärmung über der Bandbreite stattfindet. Diese Bauform ist besonders kompakt.Instead of a Induktorpärchen also a single inductor (sliding inductor) can be used. In a structural unit, the width-adjustable inductor loops are arranged in such a way that symmetrical heating takes place over the bandwidth. This design is particularly compact.
Die Leistungsdichte liegt bevorzugt in einem Bereich von mehr als 1200 MW/m2, bevorzugt 3000 MW/m2, wobei diese Leistungsdichte durch die tatsächlich in das Metallband eingebrachte Leistung bestimmt wird.The power density is preferably in a range of more than 1200 MW / m 2 , preferably 3000 MW / m 2 , this power density being determined by the power actually introduced into the metal strip.
Durch die oben angegebenen Ausprägungen, die beliebig miteinander kombiniert werden können, kann eine kompakte Walzstraße mit einer kompakten Gerüstanordnung erreicht werden. Durch eine induktive Erwärmung des Metallbandes sowie durch einen verringerten Gerüstabstand können Temperatursteigerungen oder zumindest geringere Temperaturverluste zwischen den einzelnen Gerüsten erreicht werden.By the above-mentioned characteristics, which can be combined with each other, a compact rolling mill can be achieved with a compact frame arrangement. By inductive heating of the metal strip and by a reduced framework distance can increase the temperature or at least lower temperature losses between the individual scaffolds can be achieved.
Die kompakte Anordnung des Schlingenhebers im Schatten des Walzgerüsts ist nicht auf einen Einsatzfall zwischen zwei Gerüsten beschränkt, sondern kann bei Platzmangel im Gerüsteinlauf oder Gerüstauslaufbereich einer Walzstraße zu benachbarten Aggregaten hin, beispielsweise zu einer Haspel, einem Wickelofen etc., angeordnet sein.The compact arrangement of the loop lifter in the shadow of the mill stand is not limited to an application between two scaffolds, but may be in lack of space in the scaffold inlet or scaffolding outlet area of a rolling mill to neighboring aggregates out, for example, a reel, a winding furnace, etc., arranged.
Die oben beschriebene Aufgabe der Erfindung wird weiterhin durch ein Verfahren zur Ausbildung einer Walzstraße zum Herstellen eines Metallbandes, insbesondere einer Warmwalzstraße mit den Merkmalen der Ansprüche 28 bis 31 gelöst.The above-described object of the invention is further achieved by a method for forming a rolling train for producing a metal strip, in particular a hot rolling mill with the features of
Insbesondere umfasst die Walzstraße mindestens ein Walzgerüst zum Walzen des Metallbandes, mindestens ein dem Walzgerüst benachbartes Aggregat und mindestens einen zwischen dem Walzgerüst und dem benachbarten Aggregat angeordneten Schlingenheber mit einer Schlingenheberrolle zur Regelung des Bandzuges und/oder zum Ausgleich von Massenflussstörungen, wobei erfindungsgemäß die Schlingenheberrolle innerhalb des von einem der Walzgerüste definierten Volumens angeordnet wird.In particular, the rolling train comprises at least one rolling stand for rolling the metal strip, at least one aggregate adjacent to the rolling stand and at least one loop lifter disposed between the rolling stand and the adjacent aggregate with a loop-lifting roller for regulating the strip tension and / or for compensating mass flow disturbances, wherein according to the invention the loop lifter roll is inside of the volume defined by one of the rolling mills.
In einer weiteren Ausprägung des Verfahrens umfasst die Walzstraße mindestens ein Walzgerüst zum Walzen des Metallbandes, mindestens ein dem Walzgerüst benachbartes Aggregat und mindestens eine zwischen dem Walzgerüst und dem mindestens einen Aggregat angeordnete Einlaufseitenführung zum Einführen des Metallbandes in das nachfolgende Walzgerüst, wobei erfindungsgemäß die Verstelleinrichtung der Einlaufseitenführung innerhalb des vom Walzgerüst definierten Volumens angeordnet wird.In a further embodiment of the method, the rolling train comprises at least one rolling stand for rolling the metal strip, at least one aggregate adjacent to the rolling stand and at least one between the rolling stand and the at least one unit arranged inlet side guide for inserting the metal strip in the subsequent roll stand, wherein according to the invention, the adjustment of the inlet side guide is disposed within the volume defined by the rolling mill.
Bevorzugt wird mindestens eine zwischen dem Walzgerüst und dem mindestens einen Aggregat angeordnete kompakte Induktionsheizung zum Erwärmen des Metallbandes vorgesehen.Preferably, at least one arranged between the rolling mill and the at least one unit compact induction heating is provided for heating the metal strip.
In einer weiteren Ausprägung des Verfahrens umfasst die Walzstraße mindestens ein Walzgerüst zum Walzen des Metallbandes, mindestens ein dem Walzgerüst benachbartes Aggregat und mindestens eine zwischen dem Walzgerüst und dem mindestens einen Aggregat angeordnete Induktionsheizung zum Erwärmen des Metallbandes, wobei erfindungsgemäß die Induktionsheizung kompakt bezüglich ihrer Ausdehnung in Bandlaufrichtung ausgebildet wird.In a further embodiment of the method, the rolling train comprises at least one roll stand for rolling the metal strip, at least one aggregate adjacent to the roll stand, and at least one induction heating arranged between the rolling stand and the at least one aggregate for heating the metal strip, wherein according to the invention the induction heating is compact with respect to its expansion in FIG Tape running direction is formed.
Nachfolgend wird die vorliegende Offenbarung noch einmal an den in den Zeichnungen der Figuren gezeigten konkreten Ausführungsbeispielen beschrieben:
- Figur 1
- zeigt eine herkömmliche Anordnung von zwei Walzgerüsten mittels dazwischen angeordnetem Schlingenheber und dazwischen angeordneter Einlaufseitenführung;
- Figur 2
- zeigt eine Anordnung zweier Walzgerüste mit einem Schlingenheber sowie einer Einlaufseitenführung gemäß der vorliegenden Offenbarung;
- Figur 3
- zeigt eine Variante der in
Figur 2 gezeigten Vorrichtung gemäß der vorliegenden Offenbarung; und - Figur 4
- zeigt eine kompakte Anordnung einer Querfeld-Induktionsheizung in einer Seitenansicht und in einer Draufsicht.
- FIG. 1
- shows a conventional arrangement of two rolling stands by means disposed therebetween looper and arranged therebetween inlet side guide;
- FIG. 2
- shows an arrangement of two rolling stands with a looper and an inlet side guide according to the present disclosure;
- FIG. 3
- shows a variant of in
FIG. 2 shown apparatus according to the present disclosure; and - FIG. 4
- shows a compact arrangement of a transverse field induction heating in a side view and in a plan view.
Im Folgenden wird die vorliegende Offenbarung auf Grundlage der Zeichnungen der Figuren noch ausführlicher beschrieben. Hierbei werden gleiche Elemente in den Figuren mit gleichen Bezugszeichen versehen und teilweise wird auf wiederholte Beschreibung der jeweiligen Elemente verzichtet.Hereinafter, the present disclosure will be described in more detail based on the drawings of the figures. In this case, the same elements in the figures are provided with the same reference numerals and partially omitted repeated description of the respective elements.
Entsprechend sind zwei Walzgerüste 10 gezeigt, welche einen Rahmen 12 umfassen, in welchem jeweils zwei Arbeitswalzen 14 und zwei Stützwalzen 16 vorgesehen sind. Der Rahmen 12 umfasst eine Walzgerüstmitte 100, eine Walzgerüstvorderkante 102 und eine Walzgerüsthinterkante 104. Durch die Kanten des Walzgerüsts 10, insbesondere die Walzgerüstvorderkante 102 und die Walzgerüsthinterkante 104, sowie die Quererstreckung des Walzgerüsts, wird das Volumen des Walzgerüstes 10 definiert. Mit anderen Worten ist der gesamte umschlossene Raum, der nach außen von dem Rahmen 12 begrenzt wird, das von dem Walzgerüst 10 definierte Volumen.Correspondingly, two rolling stands 10 are shown, which comprise a
Zwischen den beiden in
Um das Einführen des Bandes 40 in das jeweils nachfolgende Walzgerüst 10 zu erleichtern, ist eine Einlaufseitenführung 30 vorgesehen. Die Einlaufseitenführung 30 dient zum sauberen Einleiten des Bandes 40 in das nachfolgende Walzgerüst. Die Einlaufseitenführung kann über eine Verstelleinrichtung 32 verstellt werden, derart, dass sie sowohl an die Bandbreite angepasst wird, als auch in einem dynamischen Prozess ein genaueres Einführen des Bandes 40 in das nachfolgende Walzgerüst ermöglicht.In order to facilitate the insertion of the
In dem in
In
Die Schlingenheberrolle 22 ist entsprechend innerhalb des vom Walzgerüst 10, und insbesondere innerhalb des vom Rahmen 12 des Walzgerüstes 10 definierten Volumens angeordnet. Insbesondere ist die Schlingenheberrolle 22 in einem Bereich zwischen der Walzgerüsthinterkante 104 des Rahmens 12 bzw. des Walzgerüstes 10 und der Walzgerüstmitte 100 angeordnet. Ein Großteil des Hebels 24 liegt ebenfalls innerhalb des vom Walzgerüst 10 definierten Volumens. Das Lager 26 liegt in diesem Ausführungsbeispiel jedoch außerhalb des vom Walzgerüst 10 definierten Volumens. Genauso das Lager des Stellzylinders 28. Der Schlingenheber ist hier gegenüber der herkömmlichen Anordnung umgekehrt angeordnet, also ist die Schlingenheberrolle 22 in Bandlaufrichtung vor dem Lager 26 positioniert.The
Bezüglich der Einlaufseitenführung 30 sind die Verstelleinrichtungen 32 der Einlaufseitenführung ebenfalls innerhalb des durch das Walzgerüst 10 definierten Volumens aufgenommen. Insbesondere sind die Verstelleinrichtungen 32 der Einlaufseitenführung 30 zwischen der Walzgerüstvorderkante 102 des Walzgerüstes 10 und der Walzgerüstmitte 100 angeordnet.With respect to the
Durch die entsprechende Anordnung der Schlingenheberrolle 22 innerhalb des Volumens des Walzgerüstes 10 kann erreicht werden, dass zwischen den beiden aufeinanderfolgenden Walzgerüsten mehr Raum zur Verfügung steht, um dort andere Komponenten anzuordnen. Beispielsweise ist in
Auch durch die Anordnung der Verstelleinrichtungen 32 der Einlaufseitenführung 30 kann ebenfalls zusätzlicher Raum zwischen den beiden Walzgerüsten geschaffen werden.Also by the arrangement of the adjusting
Die Induktionsheizungen 50 haben eine kompakte Bauform mit einer hohen Leistungsdichte. Die Leistungsdichte liegt bevorzugt in einem Bereich von mehr als 1200 MW/m2, bevorzugt 3000 MW/m2, wobei diese Leistungsdichte durch die tatsächlich in das Metallband eingebrachte Leistung bestimmt wird. Die Ausdehnung der Induktionsheizung 50, insbesondere die Ausdehnung der Induktoren 54 der Induktionsheizung 50 in Bandlaufrichtung des Bandes 40 ist vorteilhaft kleiner als 1500mm und liegt bevorzugt zwischen 600mm und 1100mm.The
Um den Einsatz der Induktionsheizung 50 bezüglich der Bandführung einfach zu halten, ist in
Um die Induktionsheizung 50 von Wasser fern halten zu können sind beispielsweise Luftabblasungen 52 im Bereich der Induktionsheizung 50 angeordnet, um das Wasser vom Metallband blasen zu können. Das Metallband kann auch mit einem leichten Gefälle geführt werden, beispielsweise zwischen der Niederhalterrolle 62 zum jeweiligen Folgeaggregat 10, so dass das Wasser abfließt.In order to keep the
Der Anstich am Bandkopf kann wie üblich erfolgen, so dass nur ein alternativ zwischen den Gerüsten 10 angeordneter Schlingenheber in Eingriff ist. Die Induktoren 54 stehen zu dem Zeitpunkt neben dem Band. Die Lücke im Bereich der Induktoren 54 wird durch hochklappbare oder quer verschiebbare Überleittisehe (nicht dargestellt) gefüllt, damit ein sicherer Transport des Bandkopfes zwischen den Gerüsten gewährleistet ist. Erst nach oder bereits kurz vor dem Anstich des benachbarten Aggregats, beispielsweise des Nachbarwalzgerüsts 10, wird die Niederhalterrolle 62 heruntergeschwenkt (oder auch linear verschoben), so dass für eine definierte Bandlage gesorgt wird und danach eine oder mehrere Induktionsheizungen seitlich, bevorzugt von der Antriebsseite aus, zwischen die Gerüste gefahren werden. Die Überleittische werden nach Aufbau des Bandzuges wegbewegt, um so den Induktionsheizungen Platz zu machen. Die Niederhalterrolle 62 kann zusätzlich auch in vorgegebenen Grenzen die Arbeit des Schlingenhebers unterstützen.The tapping on the tape head can be done as usual, so that only one alternatively arranged between the
Der Niederhalter 60 umfasst neben der Niederhalterrolle 62 einen Hebel 64, an welchem die Niederhalterrolle 62 angelenkt ist, und der Hebel 64 ist an einem Lager 66 befestigt. Mittels eines Stellglieds 68 kann der Niederhalter 60 und insbesondere die Niederhalterrolle 62 in die gewünschte Position gebracht werden.The hold-down 60 comprises in addition to the hold-down roller 62 a lever 64, on which the hold-down
Wie aus
Die Variante bezieht sich auf den Schlingenheber 20, der hier nicht, wie in
Die Induktoren 54 umfassen in dieser Darstellung jeweils eine Leiterschleife oberhalb und unterhalb des Bandes 40, so dass zwei Induktoren 54 ein Induktorpärchen ausbilden. Die Induktoren 54 bestehen jeweils aus einem C-förmigen Induktionsbügel, der auf der Bedienseite BS der Walzstraße offen ist und auf der Antriebsseite AS zumindest mittels der Induktorspeisungen 45, 46 geschlossen ist.The
In dem gezeigten Ausführungsbeispiel ist ein Induktorpärchen mit insgesamt zwei Induktoren 54 in Bandlaufrichtung des Bandes nebeneinander angeordnet. Es handelt sich hierbei um Querfeldinduktoren. Bei Bedarf können auch mehrere Induktorpärchen nebeneinander angeordnet sein (nicht dargestellt).In the exemplary embodiment shown, an inductor pair with a total of two
Die beiden Induktorpärchen können jeweils abhängig von der Breite des Bandes 40 senkrecht zur Bandlaufrichtung so gegeneinander verfahren werden, so dass in Summe eine symmetrische Heizwirkung auf das Band 40 erreicht wird. Die Induktorspeisungen 45, 46 werden zusammen mit den jeweils verbundenen Induktoren 54 senkrecht zu der Bandlaufrichtung verschoben, wie durch die in den Induktorspeisungen 45, 46 und Induktoren 54 angedeuteten Pfeile gezeigt.Depending on the width of the
Die Induktoren 54 mit den jeweiligen Induktorspeisungen 45, 46 können auf der Antriebsseite AS in eine Warteposition so verfahren werden, dass sie vollständig aus dem Transportbereich des Bandes entfernt sind. Aus dieser Warteposition heraus können sie dann in die in der Figur gezeigte Betriebsposition über das Band 40 gefahren werden.The
Nicht nur die Induktoren 54 sind in Bandlaufrichtung kompakt ausgebildet. Es wird auch der Platzbedarf der Induktorspeisungen 45, 46 in Bandlaufrichtung des Bandes 40 verringert, da die beiden Induktorspeisungen 45, 46 in der gezeigten Ausführungsform übereinander angeordnet sind. Dabei ist der hintere Induktor 54 mit der oberen Induktorspeisung 45, und der vordere Induktor 54 mit der unteren Induktorspeisung 46 verbunden. Die Induktoren 54 sind dabei gegenüber der jeweiligen Mitte der Induktorspeisungen 45, 46 um einen Abstand a verschoben, um bei ca. gleichem "Fußabdruck" der Vorrichtung eine benachbarte Anordnung der Induktoren 54 zu erreichen.Not only the
Auf diese Weise wird auch der Platzbedarf neben dem Band 40 im Bereich der in der Figur nicht dargestellten Walzgetriebe und/oder Walzmotoren verringert. Die Tragelemente bzw. Verbindungselemente von den einzelnen Induktorpärchen 50 zu den Induktorspeisungen 45, 46 sind in der Figur nicht dargestellt.In this way, the space required in addition to the
- 1010
- Walzgerüstrolling mill
- 1212
- Rahmenframe
- 1414
- ArbeitswalzeStripper
- 1616
- Stützwalzesupporting roll
- 100100
- WalzgerüstmitteMill center
- 102102
- WalzgerüstvorderkanteMill front edge
- 104104
- WalzgerüsthinterkanteMill trailing edge
- 2020
- Schlingenheberlooper
- 2222
- SchlingenheberrolleLooper role
- 2424
- Hebellever
- 2626
- Lagercamp
- 2828
- Stellzylinderactuating cylinder
- 2929
- Linearzylinderlinear cylinder
- 3030
- EinlaufseitenführungInlet side guide
- 3232
- Verstelleinrichtungadjustment
- 4040
- Bandtape
- 4545
- InduktorspeisungInduktorspeisung
- 4646
- InduktorspeisungInduktorspeisung
- 5050
- Induktionsheizunginduction heating
- 5252
- Luftabblasung, Luftdüse, GebläseAir blow, air nozzle, blower
- 5454
- Induktorinductor
- 6060
- NiederhalterStripper plate
- 6262
- NiederhalterrolleDown roller
- 6464
- Hebellever
- 6666
- Lagercamp
- 6868
- Stellzylinderactuating cylinder
- ASAS
- Antriebsseitedriving side
- BSBS
- Bedienseiteoperating side
- aa
- Abstanddistance
Claims (31)
- Rolling train for producing a metal strip (40), particularly hot-rolling train, comprising at least one roll stand (10) for rolling the metal strip (40), at least one unit (10) adjacent to the roll stand and at least one loop lifter (20), which is arranged between the roll stand (10) and the adjacent unit, with a loop lifter roller (22) for regulating the strip tension and/or for providing compensation for disturbances in mass flow, characterised in that the loop lifter roller (22) is arranged within the volume defined by one of the roll stands.
- Rolling train according to claim 1, wherein the loop lifter roller (22) is arranged between the roll stand centre (100) and a roll stand edge, particularly the roll stand rear edge (104).
- Rolling train according to claim 1 or 2, wherein the loop lifter roller (22) is pivotably connected with the roll stand by way of a lever (24) which is adjustable by means of a setting element (28).
- Rolling train according to claim 3, wherein the lever (24) is mounted within the volume defined by the roll stand (10).
- Rolling train according to claim 3, wherein the lever (24) is mounted outside the volume defined by the roll stand (10).
- Rolling train according to any one of the preceding claims, wherein the loop lifter roller (22) is guided in a linear guide.
- Rolling train according to any one of the preceding claims, wherein the loop lifter roller (22) is arranged in front of the bearing (26) of the loop lifter (20) in strip running direction.
- Rolling train according to any one of the preceding claims, wherein a second loop lifter is provided, in which the second loop lifter roller is arranged outside the volume defined by the roll stand, wherein preferably either the first or the second loop lifter is usable.
- Rolling train according to any one of the preceding claims, wherein the loop lifter (20) is so arranged that the loop lifter roller (22) can be operated not only within the volume defined by the roll stand, but also outside the volume defined by the roll stand and is preferably pivotable from the position arranged within the volume to the position arranged outside the volume.
- Rolling train according to any one of the preceding claims, wherein the unit adjacent to the roll stand (10) is a further roll stand (10), a coiler, a straightening machine and/or a coil furnace.
- Rolling train according to any one of the preceding claims, wherein a holding-down means (60) with a holding-down roller (62) is provided, wherein the holding-down roller (62) is arranged after the loop lifter roller (22) in the direction of strip advance.
- Rolling train according to claim 11, wherein the holding-down roller (62) is arranged within the volume defined by the roll stand (10) or behind, in strip running direction, the volume defined by the roll stand (10).
- Rolling train according to any one of the preceding claims, wherein an adjusting device (32) of an inlet-side guide (30) is arranged within the volume defined by one of the roll stands (10).
- Rolling train according to claim 13, wherein the adjusting device (32) is arranged between a roll stand edge, particularly the roll stand front edge (102) and the roll stand centre (100).
- Rolling train according to any one of the preceding claims, wherein further components for strip processing are arranged between the two roll stands (10), particularly induction heating means (50), a holding-down roller (62), strip cooling means, descaling means, a straightening machine, a separating device or shears.
- Rolling train according to any one of the preceding claims, wherein not only a loop lifter (20), but also an inlet-side guide (30) are provided at one or two adjacent roll stands (10), wherein not only the loop lifter roller (22), but also the adjusting device (32) of the inlet-side guide (30) are arranged within the volume defined by the roll stand (10).
- Rolling train according to claim 16, wherein the loop lifter roller (22) is arranged between the roll stand rear edge (104) and the roll stand centre (100) and the adjusting device (32) is arranged between the roll stand front edge (102) and the roll stand centre (100).
- Rolling train according to any one of the preceding claims, further comprising at least one unit (10) adjacent to the roll stand and at least one inlet-side guide (30), which is arranged between the roll stand (10) and the at least one unit, for introducing the metal strip into the succeeding roll stand, wherein the adjusting device (32) of the inlet-side guide (30) is arranged within the volume defined by the roll stand (10).
- Rolling train according to claim 18, wherein the adjusting device (32) of the inlet-side guide (30) is arranged between a roll stand edge, particularly the roll stand front edge (102), and the roll stand centre (100).
- Rolling train according to claim 18 or 19, wherein the at least one unit adjacent to the roll stand (10) is a further roll stand (10), a coiler, a straightening machine, shears, strip cooling means or strip descaling means, induction heating means and/or a coil furnace.
- Rolling train according to any one of the preceding claims, further comprising at least one unit (10) adjacent to the roll stand and at least one induction heating means (50), which is arranged between the roll stand (10) and the adjacent unit, for heating the metal strip (40), wherein the induction heating means (50) is of compact construction in strip running direction and in that case has a length in strip running direction of less than 1500 millimetres, preferably between 600 millimetres and 1100 millimetres.
- Rolling train according to claim 21, wherein an inductor power feed (45, 46) of the induction heating means (50) is arranged on one side, preferably the drive side (AS).
- Rolling train according to claim 21 or 22, wherein at least two inductors (54) of the induction heating means (50) are arranged adjacent to one another in strip running direction and two induction power feeds (45, 46) connected with these inductors (54) are provided, wherein the two induction power feeds are preferably arranged one above the other.
- Rolling train according to any one of claims 21 to 23, wherein the inductor (54) and the associated inductor power feed (45, 46) are arranged offset relative to one another in strip running direction by a spacing (a).
- Rolling train according to any one of claims 21 to 24, wherein at least one inductor subassembly (slide inductor), which contains inductor loops connected one in the other and settable to strip width, is arranged in strip running direction.
- Rolling train according to any one of the preceding claims, wherein induction heating means with a power density of more than 1200 MW/m2, preferably of 3000 MW/m2, measured in the metal strip is arranged between the roll stand and the adjacent unit.
- Rolling train according to any one of the preceding claims, wherein the at least one unit adjacent to the roll stand (10) is a further roll stand (10).
- Method of constructing a rolling train for producing a metal strip (40), particularly a hot-rolling train, comprising at least one roll stand (10) for rolling the metal strip (40), at least one unit (10) adjacent to the roll stand and at least one loop lifter (20), which is arranged between the roll stand (10) and the adjacent unit, with a loop lifter roller (22) for regulating the strip tension and/or for providing compensation for disturbances in mass flow, characterised in that the loop lifter roller (22) is arranged within the volume defined by one of the roll stands.
- Method according to claim 28, further comprising at least one unit (10) adjacent to the roll stand and at least one inlet-side guide (30), which is arranged between the roll stand (10) and the at least one unit, for introducing the metal strip into the succeeding roll stand, wherein the adjusting device (32) of the inlet-side guide (30) is arranged within the volume defined by the roll stand (10).
- Method according to claim 28 or 29, wherein at least one compact induction heating means (50), which is arranged between the roll stand (10) and the at least one unit, for heating the metal strip is provided.
- Method according to claim 30, wherein the induction heating means (50) is of compact construction in strip running direction and in that case has a length in strip running direction of less than 1500 millimetres, preferably between 600 millimetres and 1100 millimetres.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010047753 | 2010-10-08 | ||
| DE201110006357 DE102011006357A1 (en) | 2010-10-08 | 2011-03-29 | Rolling mill for producing a metal strip and method for producing a rolling mill |
| PCT/EP2011/066489 WO2012045585A2 (en) | 2010-10-08 | 2011-09-22 | Rolling train for producing a metal strip and method for producing a rolling train |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2624974A2 EP2624974A2 (en) | 2013-08-14 |
| EP2624974B1 true EP2624974B1 (en) | 2015-03-04 |
Family
ID=44654144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11758234.6A Active EP2624974B1 (en) | 2010-10-08 | 2011-09-22 | Rolling train for producing a metal strip and method for producing a rolling train |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2624974B1 (en) |
| DE (1) | DE102011006357A1 (en) |
| RU (1) | RU2547062C2 (en) |
| WO (1) | WO2012045585A2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3284546A1 (en) | 2016-08-19 | 2018-02-21 | SMS Group GmbH | Method for rolling a rolling product in a rolling line and rolling line |
| DE102016224822A1 (en) | 2016-08-19 | 2018-02-22 | Sms Group Gmbh | Method for rolling a rolling stock in a rolling mill and rolling mill |
| WO2021115508A1 (en) | 2019-12-13 | 2021-06-17 | Abp Induction Systems Gmbh | Cross-field induction heating device |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438375B (en) * | 2014-11-28 | 2016-08-24 | 嘉兴鸿利机械有限公司 | Steel rolling kink |
| EP3025799B2 (en) | 2014-11-28 | 2020-04-15 | SMS group GmbH | Rolling mill |
| ITUB20153072A1 (en) * | 2015-08-11 | 2017-02-11 | Pmp Ind S P A | METHOD AND LAMINATION SYSTEM |
| CN112060526B (en) * | 2020-09-24 | 2025-01-10 | 浩盛(新兴)新材料科技有限公司 | A surface conditioning machine for wood plastic products |
| DE102023115847A1 (en) * | 2023-06-16 | 2024-12-19 | Sms Group Gmbh | Induction heating device, production line, method for inductive heating and use of a surface |
| DE102024102520A1 (en) * | 2024-01-30 | 2025-07-31 | Sms Group Gmbh | Centering device, heating section, rolling mill and use of a centering device |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3614881A (en) * | 1968-06-25 | 1971-10-26 | Mesta Machine Co | Automatic threading devices for cold mills |
| IT1224318B (en) | 1988-05-26 | 1990-10-04 | Mannesmann Ag | PROCESS AND PLANT FOR THE CONTINUOUS PRODUCTION OF STEEL BELT |
| DE3839151A1 (en) | 1988-11-17 | 1990-05-23 | Mannesmann Ag | METHOD FOR PRODUCING HOT-ROLLED STEEL STRIP FROM A STRIP-SHAPED PRE-MATERIAL |
| DE4031666C2 (en) * | 1989-10-05 | 1994-03-10 | Masch Und Werkzeugbau Gmbh | Loop lifter as an actuator for regulating the tape tension |
| DE4028542A1 (en) | 1990-09-06 | 1992-03-12 | Mannesmann Ag | Intermediate heating unit for hot rolled metal strip - comprises idler roll set between two rolling stages pushing strip into loop inside induction heater housing |
| DE59504983D1 (en) * | 1995-01-16 | 1999-03-11 | Mannesmann Ag | Device for guiding hot rolled strip through an inductor |
| DE19514475A1 (en) * | 1995-04-19 | 1996-10-24 | Schloemann Siemag Ag | Steckel rolling mill |
| DE10323796B3 (en) * | 2003-05-23 | 2005-02-10 | Thyssenkrupp Nirosta Gmbh | Apparatus for heating a metal strip and equipment equipped with such a device for producing hot-rolled metal strip |
| DE102006054932A1 (en) * | 2005-12-16 | 2007-09-13 | Sms Demag Ag | Method and device for producing a metal strip by casting rolls |
| RU2373008C1 (en) * | 2008-06-11 | 2009-11-20 | Открытое акционерное общество "Новолипецкий металлургический комбинат" (ОАО "НЛМК") | Looper roll |
-
2011
- 2011-03-29 DE DE201110006357 patent/DE102011006357A1/en not_active Withdrawn
- 2011-09-22 WO PCT/EP2011/066489 patent/WO2012045585A2/en not_active Ceased
- 2011-09-22 EP EP11758234.6A patent/EP2624974B1/en active Active
- 2011-09-22 RU RU2013120945/02A patent/RU2547062C2/en active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3284546A1 (en) | 2016-08-19 | 2018-02-21 | SMS Group GmbH | Method for rolling a rolling product in a rolling line and rolling line |
| DE102016224822A1 (en) | 2016-08-19 | 2018-02-22 | Sms Group Gmbh | Method for rolling a rolling stock in a rolling mill and rolling mill |
| WO2021115508A1 (en) | 2019-12-13 | 2021-06-17 | Abp Induction Systems Gmbh | Cross-field induction heating device |
| DE102019008622A1 (en) * | 2019-12-13 | 2021-06-17 | ABP lnduction Systems GmbH | Cross-field induction heater |
Also Published As
| Publication number | Publication date |
|---|---|
| RU2547062C2 (en) | 2015-04-10 |
| EP2624974A2 (en) | 2013-08-14 |
| RU2013120945A (en) | 2014-11-20 |
| WO2012045585A3 (en) | 2012-06-07 |
| DE102011006357A1 (en) | 2012-04-12 |
| WO2012045585A2 (en) | 2012-04-12 |
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