EP2691195B1 - Bending head for bending rod- and pipe-shaped workpieces - Google Patents
Bending head for bending rod- and pipe-shaped workpieces Download PDFInfo
- Publication number
- EP2691195B1 EP2691195B1 EP12700601.3A EP12700601A EP2691195B1 EP 2691195 B1 EP2691195 B1 EP 2691195B1 EP 12700601 A EP12700601 A EP 12700601A EP 2691195 B1 EP2691195 B1 EP 2691195B1
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- EP
- European Patent Office
- Prior art keywords
- bending
- mandrel
- head according
- plate
- bending head
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- 238000005452 bending Methods 0.000 title claims description 296
- 238000000034 method Methods 0.000 claims description 10
- 230000003028 elevating effect Effects 0.000 claims 6
- 230000004913 activation Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000013000 roll bending Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
- B21D7/024—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
Definitions
- the invention relates to a bending head for bending rod and tubular workpieces, with a rotatable about an axis holder which carries a bending mandrel at one axial end, and with at least two other tools, each having a holding body with the bending mandrel facing the axial End include a bending pin and each of which, in each case independently of the other tools, is rotatable.
- a bending head for a bending device for rod and tubular workpieces in which the workpiece is clamped between a central bending mandrel and a relative thereto movable clamping device and bent by pivoting the bending mandrel and the clamping device with clamped workpiece.
- This known bending head operates with a plurality of axes of rotation, one of which serves to rotate the bending mandrel, while another is associated with the pivoting of the clamping device. Another axis of rotation is intended to cause a clamping movement by radially advancing the clamping device against the workpiece (or back).
- this known bending machine can be a bending of the workpiece in two opposite bending directions without changing the bending head, but is very complicated and not very flexible when using a once mounted bending mandrel, with complex components can not be produced.
- a bending machine for rod and tubular workpieces which has a bending head with a circular disc, which carries in its center a bending mandrel and is pivotable about a central bending axis. Further, a jaw is provided which is rotatably mounted about a second axis on the circumference of a turntable, which in turn can be rotated about an axis parallel to the central axis of bending and mounted at a distance from this axis on the circular disc.
- a bending head of the type mentioned above describes the WO 2010/080522 A2 .
- This known bending head can work with two or more tools, which are mounted on a turntable on the center of a bending mandrel mounted around it and at a distance from it and formed independently rotatable by their own rotary actuators.
- This known bending head also allows the production of complicated bending forms, but is very complex in its overall structure at the same time a very large space requirement.
- the invention aims to develop such a known bending head such that it has a significantly reduced space requirements and a less expensive construction while maintaining its suitability for producing very complex bent parts.
- the invention proposes a bending head of the type mentioned, in which the holding body of the tools are arranged concentrically to the holder of the bending mandrel and pivotable about its axis of rotation.
- the holding body of the tools are designed as concentric with each other in running hollow shafts, sitting in the radially innermost of the holder of the bending mandrel rotatable.
- each tool consists of a holding body with a projecting at the radial end surface bending pin. Since its diameter is usually not very large, and the wall thickness of the holding body to which the bending pin is attached, in the radial direction can also be made relatively small, so that a total in conjunction with the concentric arrangement of the holding body and the mandrel a very considerably smaller space requirement for the bending head according to the invention than in the generic bending head.
- the holding body of the individual tools and the holder of the bending mandrel in each case independently, are rotatable, can be rotated independently during operation of the mandrel and the bending pins, wherein for each of these elements twisting in both directions of rotation is possible.
- each of these can have an extraordinary effect due to these three concentrically arranged individual elements taking into account the two possible directions of rotation large variety of different constellations of mandrel and bending pins are achieved with each other, which is given a remarkably large flexibility.
- the production of very complex bent parts is possible.
- the holding bodies of the tools are designed as concentrically intermeshing hollow shafts in whose radially innermost the holder of the bending mandrel is rotatably seated, a very small space requirement of the bending head according to the invention is achieved without any restriction of its flexibility.
- An advantageous embodiment of the bending head according to the invention also consists in that the bending mandrel and / or the bending pins between an active operative position in which they act during bending on the workpiece to be bent, and a non-active rest position parallel to the axis of rotation of the mandrel are adjustable. This ensures that parts of the bending head in addition to the rotational movements that they can perform, are also lowered, which means that the tool rims (single or multiple, independent or shared) or the mandrel lowered below the bending plane and z. B. can be raised again on the other side of an inserted workpiece.
- a bending pin which is not required for this bending operation, move out by lowering its holding body from the bending plane, so that it can not interfere with the subsequent bending operation.
- the holding body of the tool with the radially outermost bending pin is rotatably mounted on an upper end wall of a housing and is in driving connection with a first rotary drive mounted on this housing, in particular on its upper end wall.
- the holding body of the tool with the radially outermost bending pin preferably has an outer toothing, preferably in the vicinity of the upper surface of the end wall of the housing, which is in meshing engagement with a gear connected to the first rotary drive, wherein, again preferred, the first rotary drive on the side facing away from the bending pins of the tools of the upper end wall of the housing is attached thereto.
- a particularly great flexibility of the bending head according to the invention can be achieved in that the holder for the mandrel as well as the holding body for the other tools are each connected to its own rotary drive, so that a complete independence of their movements can be reached.
- first rotary drive is connected to a first lifting device, which is designed for stationary mounting on a machine frame of a bending device and, after being mounted there, allows a process of the entire bending head with all its associated facilities parallel to the bending axis ,
- the holding body of each tool is connected to a device by means of which it can be moved from a non-active rest position to an active operative position (and vice versa), which means moving out of the bending plane or driving it into each of them used tools allows.
- An advantageous embodiment of the invention also results when the holder of the bending mandrel is connected at its axial end opposite the bending mandrel to a second rotary drive which is attached to a first plate, which in turn by means of a second lifting drive together with the second rotary drive and the holder for the bending mandrel in the direction of the axis of rotation of the latter is movable.
- a preferred embodiment of the bending mandrel according to the invention also consists in that the first lifting drive comprises a spindle shaft on the output side, on which a spindle nut attached to the first plate is mounted, wherein the spindle shaft with its axially projecting end portion in a second distance from the first plate by a second Plate rotatable, but stationary in the axial direction of the spindle shaft, is mounted, and the second plate the bending mandrel surrounding the holding body of the tool for the radially innermost bending pin at its end facing away from the bending mandrel rotatable opposite her, but fixed fixed in the direction of the axis of rotation bears.
- This embodiment makes it possible to move the holder for the radially innermost bending pin relative to the mandrel and the holder of the latter in the longitudinal direction of the axis of rotation of the mandrel, thus in particular the bending pin while maintaining the bending mandrel in the bending plane or the mandrel while maintaining the innermost bending pin lower in the bending plane.
- the second lifting drive preferably comprises on the output side a spindle shaft on which a spindle nut attached to the first plate is seated, wherein the spindle shaft is rotatably mounted with its axially projecting end portion in a second plate spaced a distance from the first plate but stationary in the axial direction of the spindle shaft is and the second plate surrounding the bending mandrel holding body of the tool for the radially innermost bending pin at its end facing away from the bending mandrel axially opposite her rotatable, but held stationary in the direction of the axis of rotation bears.
- the second plate also carries a third rotary drive, by means of which the holder for the radially innermost bending pin can be driven in the direction of rotation.
- This makes it possible to mount the drive for the holder for the radially innermost bending pin in a particularly space-saving manner within the overall device.
- a third lifting drive is provided, by means of which the second plate is longitudinally displaceable in the direction of the axis of rotation of the bending mandrel.
- all rotary and lifting drives are covered by a downwardly open housing, protruding on the upper end wall of the bending head to the outside.
- the third lifting drive is preferably provided on the output side with a spindle shaft, on which a spindle nut connected to the second plate is seated, wherein the spindle shaft is rotatably mounted at its axially projecting end, but fixed in the axial direction of the spindle shaft to the upper end wall of the housing.
- the spindle shaft is rotatably mounted at its axially projecting end, but fixed in the axial direction of the spindle shaft to the upper end wall of the housing.
- the bending mandrel may be formed in any suitable manner, but is preferably a multi-radius tool or a four-pin tool.
- Fig. 1 shows in an oblique view quite principally a bending machine 1 for processing rod or tubular workpieces 2, which includes a feed and straightening unit 3 and a bending unit 4, which is mounted in the feed direction after the feed and straightening unit 3.
- the bending unit 4 comprises a bending head 5, which is mounted within a recess 6 in a bending table 7.
- the workpiece 2 is initially conveyed in the direction of arrow A by the feed and straightening unit 3 to a guide device 8 upstream of the bending head 5 in which a cutting device 9 (FIG. Fig. 1 and 2 ) is provided.
- Bending table 7 and feed and straightening unit 3 sit on a base 10.
- the bending table 7 is arranged obliquely to the floor to allow slipping of the workpiece 2 after processing.
- Fig. 1 no means for receiving the slipping, machined workpieces 2 is shown.
- bending head 5 has a centrally disposed bending mandrel 11 which is executed in the embodiment shown as a two-prong tool and at its upper radial end face comprises two mutually 180 ° diagonally offset bending pins 13, 14.
- the bending pin 13 has a larger diameter than the bending pin 14, so that both bending pins 13, 14 provide two different bending radii available.
- the two bending pins 13, 14 form together with a mold base 15 a forming mandrel as a bending mandrel 11, wherein the mold base 15 also forms on its outer peripheral surface two diametrically opposite peripheral surfaces, which in turn have two further bending radii.
- the workpiece 2 can be bent in the upper region of the mandrel 11 by the action of the bending pins 13, 14 or in an underlying plane to the two bending surfaces of the mold base 15 of the bending mandrel 11.
- the bending mandrel 11 is seated on the upper axial end surface 16 of a cylindrical holder 17, as shown in FIGS Fig. 3 to 6 can be seen, each illustrating a schematic, partially sectioned view of such a bending head 5.
- the central cylindrical holder 17 of the mandrel 11 sits in turn, like the Fig. 2 to 6 show, rotatable within a trained as a hollow shaft bracket 18, the at her upper, the bending mandrel 11 associated axial end surface 19 carries an axially projecting from this bending pin 20 (see. Fig. 2 and 3 ).
- the radially outer bracket 21 formed on the bending head 5 forms at its overhead region a radially recessed portion 22 in which the holder 18 is rotatably mounted and at the axial upper end surface 23 in turn an axially projecting bending pin 24 is mounted.
- the outer holder 21, which carries the radially outer bending pin 24 is mounted on the upper end wall 25 of a downwardly open housing 26, in such a way that it is rotatable relative to this, but immovably mounted in the direction of the axis of rotation 12.
- the gear 28 is driven by a on the opposite side of the end wall 25 attached to this first rotary drive 29, with which the gear 28 is connected through the end wall 25 therethrough.
- the first rotary drive 29 is connected by means of a spindle nut 30 attached to it with a rotary spindle 31, which in turn is fixed at its lower end on a stationary machine housing, such as the base 10 of the bending table 7.
- a stationary machine housing such as the base 10 of the bending table 7.
- cylindrical holder 17 is connected to the bending mandrel 11 at its opposite axial (lower) end of the latter with a second rotary drive 33, which in turn is attached to its holder 17 facing the axial end to a first plate 34.
- a spindle nut 35 is further connected, which is in engagement with a rotary spindle 36, which in turn is driven by a second lifting drive 37.
- the rotary spindle 36 is connected to a second plate 45 in such a way that it is mounted rotatably relative thereto but can not be moved in the longitudinal direction of the rotating spindle 36 relative to the second plate 45.
- the rotary spindle 36 with its projecting axial end but also on the housing 26 rotatable, but fixed in the direction of its longitudinal axis, be connected, in which case the first plate 34 and the second plate 45 each completely independent of each other vertically are adjustable.
- the second plate 45 is also connected to the axially lower end surface of the central support 18 such that the latter is rotatably mounted on the second plate 45, but in the longitudinal direction of the rotation axis 12 can not be moved relative to the second plate 45.
- the second plate 45 is connected on its opposite side of the rotary spindle 36 with respect to the holder 18 to a further spindle nut 38 which meshes with a rotary spindle 39, which is driven at its lower end by a third lifting drive 40.
- a third lifting drive 40 At its opposite axial (upper) end of the rotary spindle 39 is fixed to the underside of the end wall 25 of the housing 26, and relative to this relatively rotatable, but not in the direction of the longitudinal axis of the rotary spindle 39 against the end wall 25 movable.
- a third rotary drive 41 fixed at its upper end to the second plate 45 fixed.
- the third rotary drive 41 can drive an overlying, upper gear 42 which is connected to a non-rotatably attached to the bracket 18 gear (or external teeth 43 formed there) in engagement, so that the middle bracket 18 in the direction of rotation the third rotary drive 41 can be driven.
- the central support 18, which forms a first tool with the bending pin 20 carried by it (a second tool forms the outer holder 21 with the bending pin 24 carried by it), can thus via the third rotary drive 41 relative to the middle holder 17 and the outer Holder 21 is rotated and raised or lowered by means of the third lifting drive 37 by moving the second plate 45.
- the central holder 17 with the attached at its upper end bending mandrel 11 is driven via the second rotary drive 33 in the direction of rotation and can be moved by activation of the second lifting drive 37 relative to the second plate 45 parallel to the orientation of the axis of rotation 12 and thus raised or lowered.
- Fig. 4 is now the bending head 5 off Fig. 3 shown here, here by operating the second linear actuator 37, the spindle nut 35 runs on the rotary spindle 36 down, so that the first plate 34 moves down and consequently the second rotary drive 33 with the coupled thereto cylindrical holder 17 together with mandrel 11 on his Topside after proceeding below.
- Fig. 5 now shows an adjustment of the bending head 5, wherein the bending mandrel 11 even further than the position in Fig. 4 lowered and also the middle bracket 18 has also been lowered so far that the upper bending pin 20 of the middle bracket 18 is lowered below the bending plane.
- Fig. 6 finally shows the bending head 5 from Fig. 5 , wherein the position shown there compared to now the central cylindrical holder 17 by activation of the second lifting drive 37 in the opposite direction (compared to that for reaching the position in Fig. 4 ) is extended on the rotary spindle 36 and the meshing with her spindle nut 35, the first plate 34 with the second rotary drive 33 and the seated on her central holder 17 with the bending mandrel 11 at its upper axial end in the direction of its axis of rotation 12 upwards.
- the mandrel 11 is raised so far that - how Fig.
- FIGS. 7 to 13 are now shown with the illustrated bending head 5 executable bending sequences.
- different bending mandrels 11 are used, it is worked in different levels of bending mandrel 11 and there are different bending methods used:
- FIGS. 7 and 8 show unwinding about a central mandrel 11 having different bending radii and wherein the radially inner bending pin 20, the workpiece 2 bends around a radius of the central bending mandrel 11, while the radially outer bending pin 24 acts as a counter-holder.
- Fig. 9 shows an arrangement of the bending head 5, in which no longer around the forming jaws of the bending mandrel 11 around, but is bent in its lower bending plane around the mold base 15, which in the embodiment of the Fig. 9 has a circular bending radius.
- the workpiece 2 is bent around the mold base 15 of the bending mandrel 11 around, again the radially outer bending pin 24 serves as a counter-holder for the workpiece 2 during bending.
- Fig. 10 shows a bending process in which the bending mandrel 11 is rotated and at the same time a compensating movement of the bending head 5 takes place, in which case the bending pins 24 and 20 together serve as a counter-holder.
- Fig. 12 shows four stages for rolling the end of a workpiece 2, in which the shortest possible end leg is provided.
- the bending pin 20 is rotated in the last two stages of the bending mandrel 11 and thus reduces the distance between the bending pin 20 and bending mandrel 11.
- Fig. 13 a wind process shown.
- the workpiece 2 is advanced and the bending mandrel 11 is turned against the workpiece 2 by turning it with its larger diameter bending pin 13.
- the two bending pins 20 and 24 serve as a counterhold on both sides of the workpiece 2.
- the lowering of a bending pin is always necessary in the bending head 5 according to the invention when it has to be brought under the workpiece 2 on the other side of the same.
- Fig. 7 are bent in the other bending direction, serving as a backing bending pin 24 and the bending bending pin 20 can be quickly brought under the workpiece 2 on the other side of the same. Likewise, the bending mandrel 11 can be threaded out of the workpiece 2 by the lowering movement possible with it.
- the bending head 5 in principle also be provided that this in its entirety z. B. also laterally (perpendicular to the conveyed workpiece 2) is movably mounted on the machine position (not shown in the figures). As a result, the flexibility of such a bending head 5 is further increased.
- the bending pins may be mounted in the bending head 5 shown as a rigid bending pins or as freely rotatable bending rollers. It can also be used bending pins, which is mounted on a rigid bending pin around this rotatable roller. In the embodiments shown in the figures, however, only rigid bending pins are shown.
- the bending head 5 can be arranged with a vertical orientation of its axis of rotation 12 on the associated bending machine 1. But how the Fig. 1 and 2 Recognize, the bending head 5 is often installed but also with a certain lateral inclination, in which the orientation of the axis of rotation 12 to the vertical at an angle, for example below 20 ° to 30 °, inclined, whereby, in particular also in conjunction with an obliquely arranged bending table 7, a slight removal of the parts after processing by slipping is ensured.
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- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Description
Die Erfindung bezieht sich auf einen Biegekopf zum Biegen stab- und rohrförmiger Werkstücke, mit einem um eine Drehachse verdrehbaren Halter, der an einem axialen Ende einen Biegedorn trägt, sowie mit mindestens zwei weiteren Werkzeugen, die jeweils einen Haltekörper mit an dessen dem Biegedorn zugewandten axialen Ende einem Biegestift umfassen und von denen jedes, jeweils von den anderen Werkzeugen unabhängig, verdrehbar ist.The invention relates to a bending head for bending rod and tubular workpieces, with a rotatable about an axis holder which carries a bending mandrel at one axial end, and with at least two other tools, each having a holding body with the bending mandrel facing the axial End include a bending pin and each of which, in each case independently of the other tools, is rotatable.
Aus der
Aus der
Einen Biegekopf der eingangs genannten Art beschreibt die
Ausgehend hiervon stellt die Erfindung darauf ab, einen solchen bekannten Biegekopf derart weiterzuentwickeln, daß er unter Beibehaltung seiner Eignung zur Herstellung sehr komplexer Biegeteile einen deutlich verringerten Raumbedarf und einen weniger aufwendigen Aufbau aufweist.Proceeding from this, the invention aims to develop such a known bending head such that it has a significantly reduced space requirements and a less expensive construction while maintaining its suitability for producing very complex bent parts.
Zu diesem Zweck schlägt die Erfindung einen Biegekopf der eingangs genannten Art vor, bei dem die Haltekörper der Werkzeuge konzentrisch zum Halter des Biegedornes und um dessen Drehachse herum verschwenkbar angeordnet sind.For this purpose, the invention proposes a bending head of the type mentioned, in which the holding body of the tools are arranged concentrically to the holder of the bending mandrel and pivotable about its axis of rotation.
Ganz besonders vorzugsweise sind dabei die Haltekörper der Werkzeuge als konzentrisch ineinander laufende Hohlwellen ausgebildet, in deren radial innerster der Halter des Biegedornes verdrehbar sitzt.Most preferably, the holding body of the tools are designed as concentric with each other in running hollow shafts, sitting in the radially innermost of the holder of the bending mandrel rotatable.
Das erfindungsgemäß vorgesehene konzentrische Ineinanderanordnen der Haltekörper aller Werkzeuge sowie des Biegedornes führt zu einer teleskopartigen Gesamtanordnung mit minimalem Platzbedarf, was noch dadurch begünstigt wird, daß jedes Werkzeug aus einem Haltekörper mit einem an dessen radialer Endfläche vorstehenden Biegestift besteht. Da dessen Durchmesser in der Regel nicht sehr groß ist, kann auch die Wandstärke des Haltekörpers, an dem der Biegestift befestigt ist, in radialer Richtung ebenfalls relativ klein ausgeführt werden, so daß sich insgesamt in Verbindung mit der konzentrischen Anordnung der Haltekörper und des Biegedornes ein ganz erheblich kleinerer Platzbedarf für den erfindungsgemäßen Biegekopf als bei dem gattungsgemäßen Biegekopf ergibt.The inventively provided concentric nesting of the holding body of all tools and the mandrel leads to a telescopic overall arrangement with minimal space requirements, which is further favored by the fact that each tool consists of a holding body with a projecting at the radial end surface bending pin. Since its diameter is usually not very large, and the wall thickness of the holding body to which the bending pin is attached, in the radial direction can also be made relatively small, so that a total in conjunction with the concentric arrangement of the holding body and the mandrel a very considerably smaller space requirement for the bending head according to the invention than in the generic bending head.
Dadurch, daß die Haltekörper der einzelnen Werkzeuge und der Halter des Biegedornes, jeweils voneinander unabhängig, verdrehbar sind, können bei Betrieb der Biegedorn und die Biegestifte entsprechend unabhängig voneinander verdreht werden, wobei für jedes dieser Elemente ein Verdrehen in beide Drehrichtungen möglich ist. Sind hierbei neben dem Biegedorn auch nur noch zwei Werkzeuge bei dem erfindungsgemäßen Biegekopf vorhanden, kann durch diese drei konzentrisch ineinander angeordneten Einzelelemente unter Berücksichtigung der beiden möglichen Drehrichtungen jedes derselben eine außerordentlich große Vielzahl unterschiedlicher Konstellationen von Biegedorn und Biegestiften untereinander erreicht werden, wodurch eine bemerkenswert große Flexibilität gegeben ist. Gleichzeitig ist die Herstellung sehr komplexer Biegeteile möglich.Characterized in that the holding body of the individual tools and the holder of the bending mandrel, in each case independently, are rotatable, can be rotated independently during operation of the mandrel and the bending pins, wherein for each of these elements twisting in both directions of rotation is possible. If only two tools are present in the bending head according to the invention in addition to the bending mandrel, each of these can have an extraordinary effect due to these three concentrically arranged individual elements taking into account the two possible directions of rotation large variety of different constellations of mandrel and bending pins are achieved with each other, which is given a remarkably large flexibility. At the same time, the production of very complex bent parts is possible.
Werden bei einem erfindungsgemäßen Biegekopf die Haltekörper der Werkzeuge als konzentrisch ineinander laufende Hohlwellen ausgebildet, in deren radial innerster der Halter des Biegedornes verdrehbar sitzt, wird hierdurch ein ganz besonders geringer Platzbedarf des erfindungsgemäßen Biegekopfes ohne irgendeine Einschränkung seiner Flexibilität erreicht.If, in a bending head according to the invention, the holding bodies of the tools are designed as concentrically intermeshing hollow shafts in whose radially innermost the holder of the bending mandrel is rotatably seated, a very small space requirement of the bending head according to the invention is achieved without any restriction of its flexibility.
Eine vorteilhafte Ausgestaltung des erfindungsgemäßen Biegekopfes besteht auch darin, daß der Biegedorn und/oder die Biegestifte zwischen einer aktiven Wirkstellung, in der sie beim Biegevorgang auf das zu biegende Werkstück einwirken, und einer nicht aktiven Ruhestellung parallel zur Drehachse des Biegedornes verstellbar sind. Dadurch wird erreicht, daß Teile des Biegekopfes zusätzlich zu den Drehbewegungen, die sie ausführen können, auch noch absenkbar sind, was bedeutet, daß die Werkzeugkränze (einzelne oder mehrere, unabhängig oder gemeinsam) oder der Biegedorn unter die Biegeebene abgesenkt und z. B. auf der anderen Seite eines eingelegten Werkstückes wieder angehoben werden können. Gleichermaßen ist es dadurch auch möglich, bei der Ausführung eines ganz bestimmten Biegevorganges einen Biegestift, der für diesen Biegevorgang nicht benötigt wird, durch Absenken seines Haltekörpers aus der Biegeebene herauszufahren, so daß er dort bei dem nachgeschalteten Biegevorgang nicht stören kann.An advantageous embodiment of the bending head according to the invention also consists in that the bending mandrel and / or the bending pins between an active operative position in which they act during bending on the workpiece to be bent, and a non-active rest position parallel to the axis of rotation of the mandrel are adjustable. This ensures that parts of the bending head in addition to the rotational movements that they can perform, are also lowered, which means that the tool rims (single or multiple, independent or shared) or the mandrel lowered below the bending plane and z. B. can be raised again on the other side of an inserted workpiece. Similarly, it is thereby also possible, in the execution of a very specific bending process, a bending pin, which is not required for this bending operation, move out by lowering its holding body from the bending plane, so that it can not interfere with the subsequent bending operation.
In einer weiteren vorteilhaften Ausgestaltung der Erfindung kann auch vorgesehen werden, daß auf mindestens einem Biegestift eine um diesen frei drehbare Biegerolle angebracht ist, so daß, was insbesondere bei größeren Durchmessern der zu verformenden Werkstücke wünschenswert ist, der Biegevorgang im Rahmen eines Rollbiegens vorgenommen werden kann.In a further advantageous embodiment of the invention can also be provided that is mounted on at least one bending pin to a freely rotatable bending roller, so that what is desirable especially for larger diameters of the workpieces to be deformed, the bending process can be carried out as part of a roll bending ,
Es ist weiterhin bevorzugt, wenn bei einem erfindungsgemäßen Biegekopf der Haltekörper des Werkzeuges mit dem radial äußersten Biegestift verdrehbar auf einer oberen Abschlußwand eines Gehäuses angebracht ist und mit einem an diesem Gehäuse, insbesondere an dessen oberer Abschlußwand, befestigten ersten Drehantrieb in Antriebsverbindung steht. Dabei weist der Haltekörper des Werkzeuges mit dem radial äußersten Biegestift vorzugsweise eine Außenverzahnung, bevorzugt in der Nähe der oberen Fläche der Abschlußwand des Gehäuses, auf, die mit einem mit dem ersten Drehantrieb verbundenen Zahnrad in Zahneingriff steht, wobei, erneut bevorzugt, der erste Drehantrieb auf der den Biegestiften der Werkzeuge abgewandten Seite der oberen Abschlußwand des Gehäuses an dieser befestigt ist. Bei dieser Ausgestaltung ist also das von dem Drehantrieb angetriebene Antriebszahnrad für den Haltekörper des Werkzeuges mit dem radial äußersten Biegestift, das mit einer Außenverzahnung dieses Haltekörpers kämmt, auf der Außenseite des Gehäuses (über der oberen Abschlußwand) angebracht, während der es antreibende erste Drehantrieb im Inneren, also auf der anderen Seite der oberen Abschlußwand, angeordnet und bevorzugt an dieser befestigt ist, wobei die Abtriebswelle dieses ersten Drehantriebes durch die obere Gehäusewand hindurchgeführt ist, um das Antriebszahnrad anzutreiben. Auch dies bewirkt einen relativ geringen Platzbedarf eines solchermaßen ausgestatteten Biegekopfes.It is further preferred if, in a bending head according to the invention, the holding body of the tool with the radially outermost bending pin is rotatably mounted on an upper end wall of a housing and is in driving connection with a first rotary drive mounted on this housing, in particular on its upper end wall. In this case, the holding body of the tool with the radially outermost bending pin preferably has an outer toothing, preferably in the vicinity of the upper surface of the end wall of the housing, which is in meshing engagement with a gear connected to the first rotary drive, wherein, again preferred, the first rotary drive on the side facing away from the bending pins of the tools of the upper end wall of the housing is attached thereto. At this Embodiment is thus driven by the rotary drive drive gear for the holding body of the tool with the radially outermost bending pin, which meshes with an external toothing of this holding body, mounted on the outside of the housing (over the upper end wall), while driving it first rotary drive inside, Thus, on the other side of the upper end wall, arranged and preferably attached to this, wherein the output shaft of this first rotary drive is passed through the upper housing wall to drive the drive gear. This also causes a relatively small footprint of a thus equipped bending head.
Eine ganz besonders große Flexibilität des erfindungsgemäßen Biegekopfes läßt sich dadurch erreichen, daß der Halter für den Biegedorn ebenso wie die Haltekörper für die weiteren Werkzeuge jeweils an einen eigenen Drehantrieb angeschlossen sind, so daß eine völlige Unabhängigkeit ihrer Bewegungen voneinander erreichbar ist.A particularly great flexibility of the bending head according to the invention can be achieved in that the holder for the mandrel as well as the holding body for the other tools are each connected to its own rotary drive, so that a complete independence of their movements can be reached.
Von Vorteil ist es ferner, wenn der erste Drehantrieb an eine erste Hubeinrichtung angeschlossen ist, die zur ortsfesten Montage an einem Maschinengestell einer Biegevorrichtung ausgebildet ist und, nachdem sie dort montiert ist, ein Verfahren des gesamten Biegekopfes mit allen ihm zugeordneten Einrichtungen parallel zur Biegeachse gestattet.It is also advantageous if the first rotary drive is connected to a first lifting device, which is designed for stationary mounting on a machine frame of a bending device and, after being mounted there, allows a process of the entire bending head with all its associated facilities parallel to the bending axis ,
Vorteilhafterweise wird bei einem erfindungsgemäßen Biegekopf der Haltekörper jedes Werkzeuges an eine Einrichtung angeschlossen, mittels derer er von einer nicht-aktiven Ruhestellung in eine aktive Wirkstellung (und umgekehrt) verfahrbar ist, was das Herausfahren aus der Biegeebene bzw. das Hineinfahren in diese bei jedem der eingesetzten Werkzeuge ermöglicht.Advantageously, in a bending head according to the invention, the holding body of each tool is connected to a device by means of which it can be moved from a non-active rest position to an active operative position (and vice versa), which means moving out of the bending plane or driving it into each of them used tools allows.
Besonders empfehlenswert ist es bei der Erfindung ferner, wenn der Biegedorn an seinem Halter und die Werkzeuge an ihren Haltekörpern auswechselbar befestigt sind, so daß sich auch ein rasches Auswechseln des Biegedornes und/oder der Biegestifte an den Werkzeugen ohne große Schwierigkeiten und bei nur geringem Maschinenstillstand durchführen läßt.It is particularly advisable in the invention further, when the bending mandrel are mounted replaceably on its holder and the tools on their holding bodies, so that also a rapid replacement of the mandrel and / or the bending pins on the tools without great difficulty and with only a small machine downtime can perform.
Eine vorteilhafte Ausgestaltung der Erfindung ergibt sich auch, wenn der Halter des Biegedornes an seinem dem Biegedorn entgegengesetzten axialen Ende an einen zweiten Drehantrieb angeschlossen ist, der an einer ersten Platte befestigt ist, welche ihrerseits mittels eines zweiten Hubantriebes gemeinsam mit dem zweiten Drehantrieb und dem Halter für den Biegedorn in Richtung der Drehachse des letzteren verfahrbar ist.An advantageous embodiment of the invention also results when the holder of the bending mandrel is connected at its axial end opposite the bending mandrel to a second rotary drive which is attached to a first plate, which in turn by means of a second lifting drive together with the second rotary drive and the holder for the bending mandrel in the direction of the axis of rotation of the latter is movable.
Eine bevorzugte Ausgestaltung des erfindungsgemäßen Biegedornes besteht auch darin, daß der erste Hubantrieb abtriebsseitig eine Spindelwelle umfaßt, auf der eine an der ersten Platte befestigt Spindelmutter angebracht ist, wobei die Spindelwelle mit ihrem axial vorstehenden Endbereich in einer von der ersten Platte um einen Abstand entfernten zweiten Platte drehbar, in Achsrichtung der Spindelwelle jedoch ortsfest, gelagert ist, und die zweite Platte den den Biegedorn umgebenden Haltekörper des Werkzeuges für den radial innersten Biegestift an dessen dem Biegedorn abgewandten axialen Ende ihr gegenüber verdrehbar, jedoch in Richtung der Drehachse ortsfest festgelegt, trägt. Diese Ausgestaltung ergibt die Möglichkeit, die Halterung für den radial innersten Biegestift relativ zum Biegedorn und den Halter des letzteren in Längsrichtung der Drehachse des Biegedornes zu verschieben, um damit insbesondere den Biegestift unter Beibehaltung des Biegedornes in der Biegeebene oder den Biegedorn unter Beibehaltung des innersten Biegestiftes in der Biegeebene abzusenken.A preferred embodiment of the bending mandrel according to the invention also consists in that the first lifting drive comprises a spindle shaft on the output side, on which a spindle nut attached to the first plate is mounted, wherein the spindle shaft with its axially projecting end portion in a second distance from the first plate by a second Plate rotatable, but stationary in the axial direction of the spindle shaft, is mounted, and the second plate the bending mandrel surrounding the holding body of the tool for the radially innermost bending pin at its end facing away from the bending mandrel rotatable opposite her, but fixed fixed in the direction of the axis of rotation bears. This embodiment makes it possible to move the holder for the radially innermost bending pin relative to the mandrel and the holder of the latter in the longitudinal direction of the axis of rotation of the mandrel, thus in particular the bending pin while maintaining the bending mandrel in the bending plane or the mandrel while maintaining the innermost bending pin lower in the bending plane.
Bevorzugt umfaßt hierfür der zweite Hubantrieb abtriebsseitig eine Spindelwelle, auf der eine an der ersten Platte befestigte Spindelmutter sitzt, wobei die Spindelwelle mit ihrem axial vorstehenden Endbereich in einer von der ersten Platte um einen Abstand entfernten zweiten Platte drehbar, in Achsrichtung der Spindelwelle jedoch ortsfest gelagert ist und die zweite Platte den den Biegedorn umgebenden Haltekörper des Werkzeuges für den radial innersten Biegestift an dessen dem Biegedorn abgewandten axialen Ende ihr gegenüber verdrehbar, jedoch in Richtung der Drehachse ortsfest gehaltert, trägt. Hierbei könnte, bei ansonsten gleicher Ausgestaltung, die Spindelwelle des zweiten Hubantriebes mit ihrem axial vorstehenden Endbereich aber auch statt an der zweiten Platte am Gehäuse drehbar, in ihrer Achsrichtung jedoch ortsfest gelagert sein, wodurch erreichbar ist, daß dann eine unabhängige Verstellung von erster und zweiter Platte möglich ist.For this purpose, the second lifting drive preferably comprises on the output side a spindle shaft on which a spindle nut attached to the first plate is seated, wherein the spindle shaft is rotatably mounted with its axially projecting end portion in a second plate spaced a distance from the first plate but stationary in the axial direction of the spindle shaft is and the second plate surrounding the bending mandrel holding body of the tool for the radially innermost bending pin at its end facing away from the bending mandrel axially opposite her rotatable, but held stationary in the direction of the axis of rotation bears. This could, with otherwise identical configuration, the spindle shaft of the second lifting drive with its axially projecting end portion but instead of rotatably mounted on the second plate on the housing, but be fixed in its axial direction, which is achievable that then an independent adjustment of the first and second Plate is possible.
Vorteilhafterweise trägt die zweite Platte auch noch einen dritten Drehantrieb, mittels dessen die Halterung für den radial innersten Biegestift in Drehrichtung antreibbar ist. Dies ermöglicht es, den Antrieb für die Halterung für den radial innersten Biegestift in einer besonders platzsparenden Weise innerhalb der Gesamtvorrichtung anzubringen.Advantageously, the second plate also carries a third rotary drive, by means of which the holder for the radially innermost bending pin can be driven in the direction of rotation. This makes it possible to mount the drive for the holder for the radially innermost bending pin in a particularly space-saving manner within the overall device.
Vorzugsweise wird dabei noch ein dritter Hubantrieb vorgesehen, mittels dessen die zweite Platte in Richtung der Drehachse des Biegedornes längsverschieblich ist.Preferably, a third lifting drive is provided, by means of which the second plate is longitudinally displaceable in the direction of the axis of rotation of the bending mandrel.
Es ist ferner vorteilhaft, wenn bei der Erfindung alle Dreh- und Hubantriebe von einem nach unten hin offenen Gehäuse überdeckt werden, an dessen oberer Abschlußwand der Biegekopf nach außen hin vorragt.It is also advantageous if in the invention, all rotary and lifting drives are covered by a downwardly open housing, protruding on the upper end wall of the bending head to the outside.
Dabei ist bevorzugt der dritte Hubantrieb abtriebsseitig mit einer Spindelwelle versehen, auf der eine mit der zweiten Platte verbundene Spindelmutter sitzt, wobei die Spindelwelle an ihrem axial vorstehenden Ende drehbar, jedoch in Achsrichtung der Spindelwelle ortsfest an der oberen Abschlußwand des Gehäuses befestigt ist. Bei dieser Ausgestaltung läßt sich in einer erneut sehr platzsparenden Weise eine in Richtung der Drehachse des Biegedornes gerichtete Relatiwerschiebung zwischen der Halterung für den radial inneren Biegestift und der für den radial äußeren Biegestift (bei zwei Werkzeugen zusätzlich zum Biegedorn) erreichen.In this case, the third lifting drive is preferably provided on the output side with a spindle shaft, on which a spindle nut connected to the second plate is seated, wherein the spindle shaft is rotatably mounted at its axially projecting end, but fixed in the axial direction of the spindle shaft to the upper end wall of the housing. In this embodiment, in a again very space-saving manner directed towards the axis of rotation of the bending mandrel Relatiwerschiebung between the holder for the radially inner bending pin and for the radially outer bending pin (in addition to the bending mandrel in two tools) can be achieved.
Bei dem erfindungsgemäßen Biegekopf kann der Biegedorn in jeder geeigneten Weise ausgebildet sein, ist bevorzugt jedoch ein Mehrradienwerkzeug oder ein Vier-Stift-Werkzeug.In the bending head according to the invention, the bending mandrel may be formed in any suitable manner, but is preferably a multi-radius tool or a four-pin tool.
Die Erfindung wird nachfolgend anhand der Zeichnungen im Prinzip beispielshalber noch näher erläutert. Es zeigen:
- Fig. 1
- eine perspektivische Prinzipdarstellung einer Biegevorrichtung mit einem erfindungsgemäßen Biegekopf;
- Fig. 2
- eine vergrößerte Darstellung des Biegebereiches mit dem erfindungsgemäßen Biegekopf bei der Biegevorrichtung gemäß
Fig. 1 ; - Fig.3
- eine schematische, teils geschnittene, Darstellung eines erfindungsgemäßen Biegekopfes mit allen Hub- und Dreheinrichtungen im Falle eines Biegedornes mit zwei weiteren Werkzeugen, wobei hier der Biegdorn und die Biegestifte gemeinsam in einer Biegeebene liegen;
- Fig. 4
- die Darstellung aus
Fig. 2 , jedoch mit aus der Biegeebene nach unten abgesenktem Biegedorn; - Fig. 5
- den Biegekopf aus
Fig. 3 , jedoch mit Absenkung des Biegedornes und des inneren Biegestiftes aus der Biegeebene; - Fig. 6
- die Darstellung aus
Fig. 5 , jedoch mit einem wieder angehobenen Biegedorn, der weiter als inFig. 3 ausgefahren ist, wodurch in der unteren Ebene des Biegedornes gearbeitet werden kann, und mit einem abgesenkten inneren Biegestift, sowie - die Fig. 7-13
- zeigen jeweils prinzipielle Draufsichten auf einen erfindungsgemäßen Biegekopf bei der Herstellung unterschiedlich komplexer Biegeteile.
- Fig. 1
- a perspective schematic representation of a bending device with a bending head according to the invention;
- Fig. 2
- an enlarged view of the bending region with the bending head according to the invention in the bending device according to
Fig. 1 ; - Figure 3
- a schematic, partially cut, representation of a bending head according to the invention with all lifting and rotating devices in the case of a bending mandrel with two other tools, in which case the bending mandrel and the bending pins are together in a bending plane;
- Fig. 4
- the presentation
Fig. 2 but with bending mandrel lowered downwards from the bending plane; - Fig. 5
- the bending head off
Fig. 3 , but with lowering of the bending mandrel and the inner bending pin from the bending plane; - Fig. 6
- the presentation
Fig. 5 but with a raised mandrel going further than inFig. 3 is extended, which can be worked in the lower level of the bending mandrel, and with a lowered inner bending pin, as well - Figs. 7-13
- show in each case schematic plan views of a bending head according to the invention in the production of different complex bending parts.
In der nachfolgenden Beschreibung sind gleiche Teile in den unterschiedlichen Figuren auch mit durchgängig gleichen Bezugszeichen versehen.In the following description, the same parts in the different figures are also provided with the same reference numerals throughout.
Die Biegeeinheit 4 umfaßt dabei einen Biegekopf 5, der innerhalb einer Aussparung 6 in einem Biegetisch 7 angebracht ist.The
Das Werkstück 2 wird in Richtung des Pfeils A von der Vorschub- und Richteinheit 3 zunächst einer dem Biegekopf 5 vorgeschalteten Führungseinrichtung 8 zugefördert, in der auch eine Schneideinrichtung 9 (
Biegetisch 7 sowie Vorschub- und Richteinheit 3 sitzen auf einem Untergestell 10. Dabei ist der Biegetisch 7 schräg zum Aufstellboden angeordnet, um ein Herunterrutschen des Werkstückes 2 nach der Bearbeitung zu ermöglichen. In
Der in
Der Biegedorn 11 sitzt an der oberen axialen Endfläche 16 eines zylindrischen Halters 17, wie dies aus den
Der zentrale zylindrische Halter 17 des Biegedornes 11 sitzt seinerseits, wie die
Die Halterung 18, die mit dem Biegestift 20 ein Werkzeug bildet, sitzt ihrerseits, wiederum verdrehbar, innerhalb einer äußeren Halterung 21, die, wie
Die am Biegekopf 5 radial außen liegende Halterung 21 bildet an ihrem oben liegenden Bereich einen radial zurückspringenden Abschnitt 22 aus, in dem die Halterung 18 drehbar gelagert und an dessen axialer oberer Endfläche 23 wiederum ein axial vorspringender Biegestift 24 angebracht ist.The radially
Bei der in
Die spezielle Ausrichtung des Biegekopfes 5 aus
Es sei nunmehr Bezug genommen auf die Darstellungen der
Die äußere Halterung 21, die den radial außen liegenden Biegestift 24 trägt, ist an der oberen Abschlußwand 25 eines nach unten offenen Gehäuses 26 angebracht, und zwar so, daß sie relativ zu diesem verdrehbar, jedoch in Richtung der Drehachse 12 unverschieblich angebracht ist.The
An ihrem unteren, unmittelbar über der oberen Abschlußwand 25 des Gehäuses 26 liegenden Abschnitt ist die Halterung 21 mit einer in den
Das Zahnrad 28 wird von einem auf der gegenüberliegenden Seite der Abschlußwand 25 an dieser befestigten ersten Drehantrieb 29 angetrieben, mit dem das Zahnrad 28 durch die Abschlußwand 25 hindurch verbunden ist.The
Der erste Drehantrieb 29 ist mittels einer an ihm befestigten Spindelmutter 30 mit einer Drehspindel 31 verbunden, die ihrerseits an ihrem unteren Ende auf einem ortsfesten Maschinengehäuse, etwa dem Untergestell 10 des Biegetisches 7, befestigt wird. Durch den ersten Hubantrieb 32 kann bei Verdrehung der Drehspindel 31 der erste Drehantrieb 29 zusammen mit dem Gehäuse 26 und der an diesem befestigten Halterung 21 und damit auch der gesamte Biegekopf parallel zur Drehachse 12 verfahren werden.The first
Wie die
Mit der ersten Platte 34 ist ferner eine Spindelmutter 35 verbunden, die mit einer Drehspindel 36 in Eingriff steht, welche ihrerseits von einem zweiten Hubantrieb 37 angetrieben ist.To the
An ihrem dem zweiten Hubantrieb 37 gegenüberliegenden axialen Ende ist die Drehspindel 36 mit einer zweiten Platte 45 verbunden, und zwar derart, daß sie dieser gegenüber verdrehbar gelagert ist, jedoch in Längsrichtung der Drehspindel 36 nicht gegenüber der zweiten Platte 45 bewegt werden kann. Statt mit der zweiten Platte 45 könnte die Drehspindel 36 mit ihrem vorstehenden axialen Ende aber auch am Gehäuse 26 verdrehbar, in Richtung ihrer Längsachse jedoch ortsfest, verbunden sein, wobei in diesem Fall die erste Platte 34 und die zweite Platte 45 jeweils völlig unabhängig voneinander vertikal verstellbar sind.At its axial end opposite the
Wie die
Der innerhalb der als Hohlwelle ausgebildeten Halterung 18 verlaufende zylindrische Halter 17 für den Biegedorn 11 läuft durch eine entsprechende Öffnung (in den Figuren nicht dargestellt) durch die zweite Platte 45 frei drehbar hindurch bis zur ersten Platte 34, die unterhalb der zweiten Platte 45 angebracht ist.The
Die zweite Platte 45 ist auf ihrer der Drehspindel 36 bezüglich der Halterung 18 gegenüberliegenden Seite an eine weitere Spindelmutter 38 angeschlossen, die mit einer Drehspindel 39 kämmt, welche an ihrem unteren Ende von einem dritten Hubantrieb 40 antreibbar ist. An ihrem gegenüberliegenden axialen (oberen) Ende ist die Drehspindel 39 auf der Unterseite der Abschlußwand 25 des Gehäuses 26 befestigt, und zwar zu diesem relativ verdrehbar, jedoch in Richtung der Längsachse der Drehspindel 39 nicht gegenüber der Abschlußwand 25 bewegbar. Durch diese Anordnung besteht nun die Möglichkeit, durch Aktivierung des dritten Hubantriebes 40 die Spindelmutter 38 und damit die zweite Platte 45 in Längsrichtung der Drehspindel 39 (entsprechend parallel zur Richtung der Drehachse 12) zu bewegen und dabei die mittlere Halterung 18 (mit dem von ihr getragenen Biegestift 20), den zentralen Halter 17 und den Biegedorn 11 in Richtung der Drehachse 12 zu verschieben.The
Des weiteren ist auf derselben Seite der zweiten Platte 45, auf der diese an die Spindelmutter 38 angeschlossen ist, auch noch ein dritter Drehantrieb 41 mit seinem oberen Ende an der zweiten Platte 45 ortsfest befestigt. Durch die zweite Platte 45 hindurch kann der dritte Drehantrieb 41 ein darüberliegendes, oberes Zahnrad 42 antreiben, das mit einem drehfest an der Halterung 18 befestigten Zahnrad (oder einer dort ausgebildeten Außenverzahnung) 43 in Eingriff steht, so daß die mittlere Halterung 18 in Drehrichtung über den dritten Drehantrieb 41 angetrieben werden kann.Furthermore, on the same side of the
Die mittlere Halterung 18, die mit dem von ihr getragenen Biegestift 20 ein erstes Werkzeug bildet (ein zweites Werkzeug bildet die äußere Halterung 21 mit dem von ihr getragenen Biegestift 24), kann somit über den dritten Drehantrieb 41 relativ zum mittleren Halter 17 und zur äußeren Halterung 21 verdreht und mittels des dritten Hubantriebs 37 durch Verschieben der zweiten Platte 45 angehoben bzw. abgesenkt werden.The
Der zentrale Halter 17 mit dem an seinem oberen Ende angebrachten Biegedorn 11 wird über den zweiten Drehantrieb 33 in Drehrichtung angetrieben und kann durch Aktivierung des zweiten Hubantriebs 37 relativ zur zweiten Platte 45 parallel zur Ausrichtung der Drehachse 12 verschoben und damit angehoben bzw. abgesenkt werden.The
Die in
In
In diesem Fall stehen nur noch die Biegestifte 20 und 24 in die Biegeebene vor und können dort den gewünschten Biegevorgang ausführen.In this case, only the bending pins 20 and 24 are in the bending plane and can perform there the desired bending operation.
Dies wird dadurch erreicht, daß nach Erreichen der Stellung, die in
Damit befindet sich nunmehr nur noch der Biegestift 24 oben an der äußeren Halterung 21 in der Biegeebene.Thus, now only the bending
In den
Die
In
Bei dem in
Schließlich ist in
Das Absenken eines Biegestiftes wird bei dem erfindungsgemäßen Biegekopf 5 immer dann notwendig, wenn dieser unter dem Werkstück 2 herum auf die andere Seite desselben gebracht werden muß.The lowering of a bending pin is always necessary in the bending
Soll also z. B. in
Bei dem erfindungsgemäßen Biegekopf 5 kann grundsätzlich auch vorgesehen werden, daß dieser in seiner Gänze z. B. auch seitlich (rechtwinkelig zum angeförderten Werkstück 2) beweglich am Maschinengestellt angebracht ist (in den Figuren nicht dargestellt). Dadurch wird die Flexibilität eines solchen Biegekopfes 5 noch weiter erhöht.In the bending
Die Biegestifte können bei dem gezeigten Biegekopf 5 als starre Biegestifte oder als frei verdrehbare Biegerollen angebracht sein. Es können auch Biegestifte verwendet werden, bei denen auf einem starren Biegestift eine um diesen drehbaren Rolle angebracht ist. Bei den in den Figuren gezeigten Ausführungsbeispielen sind jedoch nur starre Biegestifte dargestellt.The bending pins may be mounted in the bending
Daneben besteht weiterhin die Möglichkeit, wie gleichfalls in den Figuren nicht gezeigt ist, daß die Biegestifte 20, 24 und der Biegenocken 11 auswechselbar an den jeweils zugeordneten Halterungen 19 bzw. 20 bzw. dem Halter 17 angebracht sind, so daß sie leicht und rasch auswechselbar sind, falls erforderlich.In addition, there is still the possibility, as also not shown in the figures, that the bending pins 20, 24 and the bending
Der Biegekopf 5 kann mit einer senkrechten Ausrichtung seiner Drehachse 12 an der zugeordneten Biegemaschine 1 angeordnet sein. Wie jedoch die
Claims (18)
- Bending head (5) for bending rod- and pipe-shaped workpieces (2) with a retainer (17) rotatable about a rotational axis (12), said retainer bearing a bending mandrel (11) at one axial end, and with at last two further workpieces (18, 20; 21, 24) which each comprise a retaining body (18, 21) with a bending pin (20, 24) at their axial end facing the bending mandrel (11) and from which each - in each case independently of the other workpieces - is rotatable, characterised in that the retaining bodies (18, 21) of the workpieces are arranged concentrically to the retainer (17) of the bending mandrel (11) and can pivot about its rotational axis (12).
- Bending head according to claim 1 characterised in that the retaining bodies (18, 20) of the workpieces are constructed as concentric hollow shafts inside each other, in whose radial innermost (18) the retainer (17) of the bending mandrel (11) is rotatably seated.
- Bending head according to claim 1 or 2 characterised in that the bending mandrel (11) and/or the workpieces (18, 20; 21, 24) can be driven between an active operating position, in which they act upon the workpiece (2) to be bent during the bending procedure, and an inactive idle position parallel to the rotational axis (12) of the bending mandrel (11).
- Bending head according to any of claims 1 to 3 characterised in that a bending roller is mounted on at least one bending pin (20, 24) about which said roller is freely rotatable.
- Bending head according to any of claims 1 to 4 characterised in that the retaining body (21) of the workpiece with the radially outermost bending pin (24) is rotatably mounted on an upper terminal wall (25) of a housing (26) and is in drive connection with a first rotary actuator (29) attached to this housing (26).
- Bending head according to claim 5 characterised in that the retaining body (21) of the workpiece with the radially outermost bending pin (24) has external toothing (27), said toothing being engaged with a gear wheel (28) connected to the first rotary actuator (29).
- Bending head according to claim 6 characterised in that the first rotary actuator (29) on the side of the upper terminal wall (25) of the housing (26) facing away from the bending pins (20, 24) of the workpieces is attached to same wall.
- Bending head according to any of claims 1 to 7 characterised in that the retainer (17) for the bending mandrel (11) as well as the retaining bodies (18, 21) for the workpieces are each connected to their own rotary actuator (33, 41, 29).
- Bending head according to any of claims 5 to 8 characterised in that the first rotary actuator (29) is connected to a first elevating mechanism (32), which is constructed for fixed assembly on a machine framework (10) of a bending device (1).
- Bending head according to any of claims 3 to 9 characterised in that the retaining body (18, 21) of each workpiece is connected to a mechanism (37, 40), by means of which it can be shifted from its inactive idle position to its active operating position and back again.
- Bending head according to any of claims 1 to 10 characterised in that the bending mandrel (11) and the workpieces are removably attached to its retainer (17) and to their retaining bodies (18, 21), respectively.
- Bending head according to any of claims 3 to 10 characterised in that the retainer (17) of the bending mandrel (11) is connected at its axial end opposite the bending mandrel (11) to a second rotary actuator (33), which is attached to a first plate (34), which, for its part, can be driven together with the second rotary actuator (33) and the retainer (17) for the bending mandrel (11) in the direction of the rotational axis (12) of said mandrel by means of a second elevating actuator (37).
- Bending mandrel according to claim 12 characterised in that the second elevating actuator (37) comprises a spindle shaft (36) on the output side, on which said shaft a spindle nut (35) attached to the first plate (34) is mounted, the spindle shaft (36) with its axially protruding end section being rotatably mounted in a second plate (45) at a distance away from the first plate (34), but mounted in a fixed manner in the axial direction of the spindle shaft (36), and the second plate (45) rotatably supporting the bending mandrel-surrounding (11) retaining body (18) of the workpiece for the radially innermost bending pin (20) at its axial end facing away from the bending mandrel (11) vis-à-vis said plate, but supporting in a fixed manner in the direction of the rotational axis (12).
- Bending head according to claim 13 characterised in that the second plate (45) also supports yet a third rotary actuator (41), by means of which the holder (18) for the radially innermost bending pin (19) can be driven in a direction of rotation.
- Bending head according to claim 14 characterised in that a third elevating actuator (40) is provided, by means of which the second plate (45) can be longitudinally slid in the direction of the rotational axis (12).
- Bending head according to any of claims 5 to 15 characterised in that all rotary (29, 33, 41) and elevating actuators (32, 37, 40) are covered by a housing (26) open downwards, on whose upper terminal wall (25) the bending head (5) juts outwards.
- Bending head according to claim 16 in combination with any of claims 13 to 15, characterised in that the third elevating actuator (40) has a spindle shaft (39) on the output side, on which a spindle nut (38) connected to the second plate (45) is seated, the spindle shaft (39) being rotatably attached at its axially protruding end, but attached in a fixed manner in the axial direction of the spindle shaft (39) on the upper terminal wall (25) of the housing (26).
- Bending head according to any of claims 1 to 17 characterised in that the bending mandrel (11) is constructed as a multi-radial workpiece or as a four-pin workpiece.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102011015570.8A DE102011015570B4 (en) | 2011-03-30 | 2011-03-30 | Bending head for bending rod and tubular workpieces |
| PCT/EP2012/000144 WO2012130350A1 (en) | 2011-03-30 | 2012-01-13 | Bending head for bending rod- and pipe-shaped workpieces |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2691195A1 EP2691195A1 (en) | 2014-02-05 |
| EP2691195B1 true EP2691195B1 (en) | 2016-03-30 |
Family
ID=45509438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP12700601.3A Not-in-force EP2691195B1 (en) | 2011-03-30 | 2012-01-13 | Bending head for bending rod- and pipe-shaped workpieces |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US9468963B2 (en) |
| EP (1) | EP2691195B1 (en) |
| CN (1) | CN103429365B (en) |
| DE (1) | DE102011015570B4 (en) |
| WO (1) | WO2012130350A1 (en) |
Families Citing this family (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITUD20130066A1 (en) * | 2013-05-20 | 2014-11-21 | Piegatrici Macch Elettr | MACHINE FOR BENDING METAL PRODUCTS AND ITS FOLDING PROCEDURE. |
| ITTO20130942A1 (en) * | 2013-11-20 | 2015-05-21 | Cte Sistemi Srl | PLANT AND PROCEDURE FOR CURVING AND WINDING OF CONDUCTORS FOR THE CONSTRUCTION OF SUPERCONDUCTIVE ROLLS |
| AT514954B1 (en) * | 2014-04-09 | 2015-05-15 | Stonawski Rudolf Mag | Device and method for bending a profile element |
| ES2907555T3 (en) * | 2014-06-06 | 2022-04-25 | M E P Macch Elettroniche Piegatrici Spa | Bending machine and corresponding procedure |
| US10076376B2 (en) | 2015-05-27 | 2018-09-18 | Medos International Sàrl | Devices and methods for bending or cutting implants |
| US10070909B2 (en) | 2015-05-27 | 2018-09-11 | Medos International Sàrl | Devices and methods for bending or cutting implants |
| CN104889212B (en) * | 2015-06-11 | 2017-01-18 | 张家港江苏科技大学产业技术研究院 | Wheel mould device for two-way pipe bending |
| DE102016101908B4 (en) | 2016-02-03 | 2017-11-02 | Dengler Tubetec Gmbh | Apparatus and method for bending pipes |
| US10194957B2 (en) * | 2016-05-13 | 2019-02-05 | Medos International Sarl | Devices and methods for bending or cutting implants |
| CN105903855B (en) * | 2016-06-20 | 2018-06-08 | 德州市立尊焊丝有限公司 | A kind of steel wire bending method and its steel wire bending equipment for realizing this method |
| CN107855435A (en) * | 2017-12-07 | 2018-03-30 | 新乡市新兴冶金材料有限公司 | A kind of reinforcing bar roller circular knitting machine |
| US20190240721A1 (en) * | 2018-02-05 | 2019-08-08 | Kenneth A. Fullick | Machine and Method of Introducing a Camber into a Length of Wire |
| CN109047567B (en) * | 2018-07-17 | 2024-06-11 | 北京市第三建筑工程有限公司 | Cold press for processing suspender |
| US11167337B2 (en) * | 2018-11-01 | 2021-11-09 | Pensa Labs, Inc. | Self cutting wire bender |
| CN110227746A (en) * | 2019-07-24 | 2019-09-13 | 江苏浩恩机床有限公司 | A kind of bar shaped plate bending machine tool bending mechanism |
| CN111054854A (en) * | 2020-01-06 | 2020-04-24 | 杨海静 | Multi-functional portable cable bender |
| CN111673006A (en) * | 2020-07-14 | 2020-09-18 | 安徽芜湖海螺建筑安装工程有限责任公司 | Toothed bending components for anchor machining |
| CN112570516A (en) * | 2020-11-11 | 2021-03-30 | 国家电网有限公司 | Workpiece bending adjustable device |
| CN112845953B (en) * | 2020-12-22 | 2023-08-18 | 国网河南省电力公司获嘉县供电公司 | LED fluorescent tube participate in bending device based on electric power technique |
| CN113134528A (en) * | 2021-04-23 | 2021-07-20 | 湖北伊电缘科技有限公司 | Bending one-time forming tool for electric power anchor rod and machining method thereof |
| CN114653856B (en) * | 2022-03-28 | 2023-09-26 | 南通天正信息技术服务有限公司 | Highway survey and drawing is with survey and drawing bending machine |
| CN115570023A (en) * | 2022-08-31 | 2023-01-06 | 彩虹(合肥)液晶玻璃有限公司 | Bending manufacturing process of throat cooling water pipe |
| CN115889624B (en) * | 2022-12-31 | 2023-10-27 | 江苏千禧杭萧装配式建筑科技有限公司 | Reinforcing bar production device of buckling |
| DE102024111847A1 (en) * | 2024-04-26 | 2025-10-30 | Rolls-Royce Deutschland Ltd & Co Kg | Bending device and method for bending insulated wires |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2215490A1 (en) * | 1972-03-29 | 1973-10-04 | Peddinghaus Carl Ullrich Dr | BENDING MACHINE FOR CONCRETE STEEL BARS IN PARTICULAR |
| IT992163B (en) * | 1973-12-03 | 1975-09-10 | Campagna G | COMBINED SHEAR BENDING UNIT FOR AUTOMATIC STIRRUPS TO HAVE CLOCKWISE AND ANTI-CLOCKWISE BRACKETS |
| JPS57193251A (en) * | 1981-05-26 | 1982-11-27 | Toyota Motor Corp | Bend-working device of wire rod |
| CH652947A5 (en) * | 1981-11-18 | 1985-12-13 | O E M B S A | WIRE BENDING MACHINE. |
| DE3508809A1 (en) * | 1985-03-12 | 1986-09-25 | Alpha Maschinenbau AG, Zürich | BENDING DEVICE |
| DE3546448A1 (en) * | 1985-03-12 | 1986-09-25 | Alpha Maschinenbau AG, Zürich | Bending apparatus |
| US6029494A (en) * | 1998-11-05 | 2000-02-29 | Wu; David | Spring producing device |
| GR1004760B (en) * | 2003-11-26 | 2004-12-16 | "���������������������������������-������������������������������"�����.�.�"���������.�."�� | Four-direction concrete iron rod-bending mechanism capable of cutting the front and rear extremity of same rod |
| ATE396799T1 (en) | 2004-03-26 | 2008-06-15 | Wafios Ag | BENDING DEVICE FOR BAR AND TUBE-SHAPED WORKPIECES |
| US7739893B2 (en) * | 2004-06-04 | 2010-06-22 | Chun-Jen Chien | 2-way reinforcement bending machine |
| EP1866109A4 (en) * | 2005-03-31 | 2014-07-02 | Tm4 Inc | RECTANGULAR WIRE ROLLER |
| KR100678629B1 (en) * | 2005-11-07 | 2007-02-06 | 피닉스코리아 주식회사 | Apparatus for manufacturing elastic member and method for manufacturing elastic member using the apparatus |
| FR2900077B1 (en) | 2006-04-21 | 2008-12-26 | Numalliance Soc Par Actions Si | DEVICE FOR BENDING TUBES OR PROFILES WITH A SYMMETRIC STRUCTURE FOR TWO BENDING SENSES AND MACHINE EQUIPPED WITH THE DEVICE |
| US8631674B2 (en) * | 2008-12-17 | 2014-01-21 | Aim, Inc. | Devices, systems and methods for automated wire bending |
| DE102009024075B4 (en) * | 2009-06-05 | 2012-11-29 | Wafios Ag | Bending device for rod-shaped workpieces |
-
2011
- 2011-03-30 DE DE102011015570.8A patent/DE102011015570B4/en not_active Expired - Fee Related
-
2012
- 2012-01-13 CN CN201280012343.9A patent/CN103429365B/en not_active Expired - Fee Related
- 2012-01-13 US US14/003,228 patent/US9468963B2/en not_active Expired - Fee Related
- 2012-01-13 WO PCT/EP2012/000144 patent/WO2012130350A1/en not_active Ceased
- 2012-01-13 EP EP12700601.3A patent/EP2691195B1/en not_active Not-in-force
Also Published As
| Publication number | Publication date |
|---|---|
| EP2691195A1 (en) | 2014-02-05 |
| CN103429365A (en) | 2013-12-04 |
| US9468963B2 (en) | 2016-10-18 |
| DE102011015570A1 (en) | 2012-10-04 |
| WO2012130350A1 (en) | 2012-10-04 |
| CN103429365B (en) | 2015-11-25 |
| US20140000335A1 (en) | 2014-01-02 |
| DE102011015570B4 (en) | 2015-01-22 |
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