EP2683845A1 - Molten-salt bath for nitriding mechanical steel parts, and implementation method - Google Patents
Molten-salt bath for nitriding mechanical steel parts, and implementation methodInfo
- Publication number
- EP2683845A1 EP2683845A1 EP12713208.2A EP12713208A EP2683845A1 EP 2683845 A1 EP2683845 A1 EP 2683845A1 EP 12713208 A EP12713208 A EP 12713208A EP 2683845 A1 EP2683845 A1 EP 2683845A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bath
- nitriding
- alkali metal
- sodium
- content
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/40—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using liquids, e.g. salt baths, liquid suspensions
- C23C8/42—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using liquids, e.g. salt baths, liquid suspensions only one element being applied
- C23C8/48—Nitriding
- C23C8/50—Nitriding of ferrous surfaces
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/40—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using liquids, e.g. salt baths, liquid suspensions
- C23C8/52—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using liquids, e.g. salt baths, liquid suspensions more than one element being applied in one step
- C23C8/54—Carbo-nitriding
- C23C8/56—Carbo-nitriding of ferrous surfaces
Definitions
- the invention relates to the nitriding of mechanical parts made of steel.
- mechanical parts parts intended to ensure, in use, a mechanical function, which generally implies that these parts have a high hardness, good resistance to corrosion and wear; we can cite, in a non-exhaustive way:
- nitriding treatment sometimes accompanied by a carburation, in which case it is often referred to as nitrocarburizing.
- nitrocarburizing a nitriding treatment
- the concept of nitriding includes both nitriding alone, in a bath with a very low cyanide content (typically less than 0.5%), as well as nitrocarburization for cyanide contents above this threshold.
- This nitriding can be done from a gas phase or a plasma phase or from a liquid phase.
- Nitriding in the liquid phase has the advantage of allowing a significant hardening to a thickness of several microns in hours of barely a few hours, but has the important disadvantage of involving the implementation of baths of molten salts, at temperatures of the order of 600 ° C (or more), containing in practice cyanides, in combination with cyanates and carbonates (the cations are in practice cations of alkali metals, such as lithium, sodium, potassium, etc ...) - In practice the cyanates are decomposed to form cyanides, carbonates and nitrogen, which is thus available to diffuse into the nitriding part. .
- low cyanide baths should consist essentially of potassium or sodium cyanates, potassium and sodium carbonates, with more potassium than sodium (which lowered the temperature of the salt baths). ); the objective was to reduce the cyanide content to no more than 5% or even 3%); the decrease in cyanide content was to be offset by cyanates; there was no particular explanation for the role of chlorides apart from the fact that, in carburizing baths, barium chloride is a melting flux.
- nitriding-carburizing baths could contain alkaline chlorides, saving cyanides and cyanates, which are much more expensive, or lowering the melting temperature; this document concerned salt baths containing from 30% to 60% of cyanides and taught to maximize the content of n-cyanates relative to isocyanates (there were no chlorides in the example described).
- carburizing baths used at temperatures of 800 ° C. to 950 ° C. containing, by weight, from 35% to 82% of carbonate of carbonates.
- alkali metals from 15% to 35% of alkali metal cyanides, from 3% to 15% of alkali metal anhydrous silicates and up to 15% of alkaline chlorides; it was indicated that it is preferable that alkaline chlorides be present, preferably up to 10%, without giving any explanation (it seems however that the presence of chlorides has contributed to the preparation of cyanides in a usable form ).
- US Pat. No. 6,746,546 (published in 2004) has proposed a bath of molten salts containing alkali metal cyanates and alkali metal carbonates, with 45% to 53% cyanate ions (preferably 48% to 50%) maintained at 750 ° F to 950 ° F, i.e. 400 ° C to 510 ° C, to impart good corrosion resistance.
- the alkali metals were preferably sodium and / or potassium (when both were present, the potassium content was preferably 3.9: 1 relative to the sodium content); in use, this bath contained 1% to 4% cyanide (no details were given as to the presence of any other elements in the bath).
- nitriding treatments with a low cyanide content should be followed by a finishing treatment as long as a low roughness is sought, which contributes to increasing the cost treatment (labor, polishing equipment) as well as the overall duration of treatment.
- a low roughness can be obtained with nitriding baths with a high cyanide content (more than 5%), but after periods of several hours (typically 4 to 6 hours), which may seem too long on an industrial scale.
- the subject of the invention is a nitriding bath with a low cyanide content capable of, at most of the order of a few hours, of nitriding mechanical parts made of iron or steel while giving them a very low roughness (ie without porosity significant), rendering unnecessary a subsequent mechanical recovery (polishing or tribofinishing), all for a moderate cost.
- the invention proposes for this purpose an essentially constituted nitriding bath (the contents are expressed by weight):
- composition ranges are generally given for a new bath, but that one seeks in practice to stay as far as possible in these ranges; thus, there is in practice no cyanide ion in the starting bath, and it is in service that one seeks to remain at not more than 3% of cyanide ions.
- the alkali metal chlorides are lithium, sodium and / or potassium chlorides, which corresponds to chlorides which have been found to be effective, while having a moderate cost, and which do not require heavy stresses. handling point of view.
- the chloride content is between 40% and 50%, preferably at least approximately 45% (+ 1-2%, even +/- 1%). This range of contents has been found to lead, in a reasonable time, to good nitriding and low roughness.
- the carbonate content must not become too high, as this may prevent the chemical reactions that lead to nitriding.
- the cyanate content is between 20% and 40%, or even between 20% and 35%, preferably between 20% and 30%. Even more advantageously, this content is between 25% and 40%, or even between 25% and 35%, preferably between 25% and 30%.
- These cyanates may in particular be sodium cyanates (or potassium cyanates).
- alkali metal carbonates is from 20% to 30%, preferably from 25% to 30%.
- These carbonates may in particular be sodium, potassium and / or lithium carbonates; it is advantageously a mixture of sodium carbonate and lithium.
- the bath of molten salts consists essentially of (+/- 2%, or even +/- 1%):
- the bath of molten salts essentially consists, before formation of cyanides up to a maximum of 3, of (at +/- 2%, even +/- 1%):
- the invention also proposes a process for nitriding mechanical parts made of iron or steel, according to which these parts are immersed in a bath of the aforementioned composition at a temperature of between 530 ° C. and 650 ° C. for at most 4 hours.
- the parts are immersed in the bath at a temperature of between 570 ° C. and 590 ° C. for at most 2 hours.
- the duration of a nitriding treatment is conventionally of the order of 90 minutes, but it is understood that the duration of treatment depends on the nature and / or the destination of the parts; this is how one can go from some 30 minutes for valves or tool steels, up to 4 hours when one seeks to nitride on important thicknesses (layers of several tens of micrometers of thickness), or in the case of alloy steels.
- the invention is advantageously implemented with processing times of the order of 60 to 120 minutes.
- the invention also relates to mechanical parts of iron or steel nitrided according to the aforementioned method, recognizable in particular by the absence of traces of subsequent mechanical finishing process such as polishing (including the absence of fine polishing scratches).
- compositions tested are compared with standard baths (which are the same for the various examples) which do not conform to the invention.
- nitriding treatment 60 min at 580 ° C was done in a standard nitriding bath (not in accordance with the invention) consisting essentially of:
- the iron nitride layer thus formed had a thickness of 10 +/- 1 ⁇ m.
- composition according to the invention of this example appeared to be favorable to a good stability of the bath over time, in particular as regards the cyanide content.
- the samples thus nitrided were then oxidized in a bath of molten salts containing carbonates, hydroxides and nitrates of alkali metals.
- the purpose of this oxidation was to passivate the surface of the nitride layer forming an iron oxide layer of 1 to 3 ⁇ thick.
- the parts were immersed in a corrosion protection oil (containing corrosion inhibitors) as is usual with nitriding processes.
- the corrosion resistance (measured on 10 neutral salt spray parts according to ISO 9227) of the samples treated according to the invention was between 150 and 250 hours.
- the corrosion resistance (measured on 10 pieces of neutral salt spray according to ISO 9227) of the samples treated in the standard bath was between 10 and 290 hours.
- a nitriding of ferrous parts made according to the invention thus makes it possible to obtain corrosion resistance comparable to that obtained with standard bath nitriding, while improving the roughness of the surfaces, compared with a treatment in such a standard bath. .
- Annealed C45 steel samples prepared as above, were nitrided for 1 hour at 590 ° C in a bath containing:
- alkali metal chlorides NaCl, KCl
- Such a bath has proved not usable industrially since its melting temperature is greater than 600 ° C., which prevents any ferritic phase nitriding treatment (the majority of the parts are generally nitrided in the ferritic phase, ie at a temperature below 600 ° C). Only the austenitic phase nitriding is then possible, but only for temperatures above 630 ° C and with a high salt entrainment rate (high bath viscosity), which is economically unattractive.
- this composition appeared to have a higher viscosity than the composition of Example 1, which results in a greater consumption of salts.
- the degree of porosity of the nitride layers obtained according to the invention is less than 5%, whereas the degree of porosity of the nitride layers obtained with a standard bath is between 25 and 35%.
- Such a bath has proved not usable for a nitriding treatment since its liquidus temperature is greater than 600 ° C. It is recalled that the temperature of the liquidus is the temperature from which the bath is fully melted and homogeneous composition (unlike the melting temperature which is the temperature from which the bath begins to be liquid, possibly in several phases.
- the layer of iron nitride formed in the bath following the invention is of the type ⁇ (Fe 2 -3n) and has a void ratio lower than 5% (measured by light microscopy) and has a hardness of 840 ⁇ 40 HV 0 , oi ⁇
- the iron nitride layer formed in the standard bath (not in accordance with the invention) is of the ⁇ (Fe 2 -3N) type and has a porosity of between 25 and 35% (measured by optical microscopy) and has a hardness of 700 ⁇ 40 HVo.oi- A lower apparent hardness of the layers obtained with a standard bath is explained by their higher porosity rate. Indeed, it is well known that the presence of porosity (ie holes) reduces the resistance of the layers to the penetration of the indenter used for the measurement of hardness.
- the layer formed has a thickness of 10 +/- 1 ⁇
- the degree of porosity of the nitride layers obtained according to the invention is between 5 and 10%, whereas the degree of porosity of the nitride layers obtained with a standard bath is between 55 and 65%. It is known that cold-impacted steels have a high degree of work hardening which has a detrimental effect on the porosity of the layers (the higher the degree of work hardening, the more porous the layers). The invention makes it possible to obtain layers with a low porosity rate, even for strongly hardened steels.
- the samples thus nitrided were then oxidized in a bath of molten salts containing carbonates, hydroxides and nitrates of alkali metals.
- the purpose of this oxidation is to passivate the surface of the nitride layer by forming an iron oxide layer 1 to 3 ⁇ thick.
- the parts are immersed in a corrosion protection oil (containing corrosion inhibitors) as is usual with nitro ration processes.
- the corrosion resistance (measured on 10 pieces in neutral salt spray according to ISO 9227) of the treated samples according to the invention is between 310 and 650 hours.
- Example 8 (in accordance with the invention)
- the iron nitride layer formed in the bath according to the invention is of the ⁇ (Fe2-3N) type and has a porosity of less than 5% (measured by optical microscopy) and has a hardness of 1020 ⁇ 40 HV 0 , IM-
- the iron nitride layer formed in the standard bath is of the ⁇ (Fe 2 -3N) type and has a porosity of between 30 and 40% (measured by optical microscopy) and has a hardness of 830 ⁇ 40 HV 0 ,
- the lower apparent hardness of the layers obtained with a standard bath is explained by their higher porosity rate. Indeed, it is well known that the presence of porosity (ie holes) reduces the resistance of the layers to the penetration of the indenter used for the measurement of hardness.
- compositions indicated in the abovementioned examples define the new bath, it being specified that the indications of contents for the cyanide ions are valid in service, taking into account the reactions occurring during the nitriding (it is then sought to maintain the composition bath as stable as possible).
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- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
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Abstract
Description
BAIN DE SELS FONDUS POUR LA NITRURATION DE PIECES MECANIQUES EN ACIER, ET UN PROCEDE DE MISE EN ŒUVRE FOUNDED SALT BATH FOR NITRURATION OF STEEL MECHANICAL PARTS, AND METHOD FOR IMPLEMENTING THE SAME
L'invention concerne la nitruration de pièces mécaniques en acier.The invention relates to the nitriding of mechanical parts made of steel.
Par pièces mécaniques on entend des pièces destinées à assurer, en service, une fonction mécanique, ce qui implique généralement que ces pièces aient une dureté importante, une bonne résistance à la corrosion et à l'usure ; on peut ainsi citer, de manière non exhaustive : By mechanical parts are meant parts intended to ensure, in use, a mechanical function, which generally implies that these parts have a high hardness, good resistance to corrosion and wear; we can cite, in a non-exhaustive way:
• des axes d'essuie-glace, • wiper shafts,
• des tiges de vérin hydraulique ou à gaz, • hydraulic or gas cylinder rods,
• des soupapes de moteur à combustion, • combustion engine valves,
• des bagues d'articulation. • hinge rings.
La gamme des aciers dans lesquels ces pièces sont réalisées, au moins à proximité de leur surface susceptible de subir du frottement ou de la corrosion, est large, allant des aciers non alliés à des alliages dits inoxydables, notamment des alliages au chrome ou au nickel. The range of steels in which these parts are made, at least close to their surface susceptible to friction or corrosion, is wide, ranging from unalloyed steels to so-called stainless alloys, especially chromium or nickel alloys. .
Pour durcir superficiellement de telles pièces, il est connu d'appliquer un traitement de nitruration (parfois accompagné d'une carburation, auquel cas on parle volontiers de nitrocarburation). En fait, la notion de nitruration englobe à la fois la nitruration seule, dans un bain à très faible teneur en cyanures (typiquement inférieure à 0,5%), ainsi que la nitrocarburation pour des teneurs en cyanures supérieures à ce seuil. Dans la suite on regroupe ces deux types de traitement sous le terme de nitruration. To surface harden such parts, it is known to apply a nitriding treatment (sometimes accompanied by a carburation, in which case it is often referred to as nitrocarburizing). In fact, the concept of nitriding includes both nitriding alone, in a bath with a very low cyanide content (typically less than 0.5%), as well as nitrocarburization for cyanide contents above this threshold. In the following we group these two types of treatment under the term nitriding.
Cette nitruration peut se faire à partir d'une phase gazeuse ou d'une phase plasma ou à partir d'une phase liquide. This nitriding can be done from a gas phase or a plasma phase or from a liquid phase.
La nitruration en phase liquide a pour avantage de permettre un durcissement important sur une épaisseur de plusieurs microns en des temps d'à peine quelques heures, mais a pour inconvénient important d'impliquer de mettre en œuvre des bains de sels fondus, à des températures de l'ordre de 600°C (voire plus), contenant en pratique des cyanures, en combinaison avec des cyanates et des carbonates (les cations sont en pratique des cations de métaux alcalins, tels que le lithium, le sodium, le potassium, etc...)- En pratique les cyanates se décomposent pour former notamment des cyanures, des carbonates et de l'azote qui est ainsi disponible pour diffuser dans la pièce à nitrurer. Du fait de la consommation des cyanates et de l'enrichissement en carbonates, il faut prévoir une régénération des bains par introduction de compléments permettant de ramener leurs teneurs en cyanures et en cyanates dans des gammes en garantissant l'efficacité. Dans la suite, les teneurs des bains sont exprimées en pourcentage en poids. Nitriding in the liquid phase has the advantage of allowing a significant hardening to a thickness of several microns in hours of barely a few hours, but has the important disadvantage of involving the implementation of baths of molten salts, at temperatures of the order of 600 ° C (or more), containing in practice cyanides, in combination with cyanates and carbonates (the cations are in practice cations of alkali metals, such as lithium, sodium, potassium, etc ...) - In practice the cyanates are decomposed to form cyanides, carbonates and nitrogen, which is thus available to diffuse into the nitriding part. . Due to the consumption of cyanates and the enrichment of carbonates, it is necessary to provide a regeneration of baths by introduction of supplements to reduce their cyanide and cyanate contents in ranges ensuring efficiency. In the following, the contents of the baths are expressed in percentage by weight.
Or, ainsi qu'on le sait, la mise en œuvre de cyanures est dangereuse pour les opérateurs ainsi que pour l'environnement, de sorte que cela fait des décennies qu'on cherche à minimiser la quantité de cyanures à mettre en œuvre dans les procédés de nitruration de pièces mécaniques en acier en bains de sels fondus. However, as we know, the implementation of cyanides is dangerous for the operators as well as for the environment, so that we have been trying for decades to minimize the amount of cyanide to be nitriding processes of mechanical steel parts in molten salt baths.
Ainsi, dès les années 1974-75, il a été proposé de chercher à minimiser la teneur en cyanures des bains de nitruration, notamment en évitant les produits toxiques au moment de la régénération, (FR - 2 220 593 et FR - 2 283 243, ou US - 4 019 928, ou encore GB - 1 507 904) ; en fait ces documents ont mentionné, sans commentaires particuliers, une teneur en chlorure alcalin pouvant aller jusqu'à 30% (sans toutefois donner d'exemple, pour de la nitruration, incluant plus de 5% en poids de NaCI dans un bain contenant en outre 64% de cyanate de potassium, 16% de carbonate de potassium, 11% de cyanate de sodium et 4% de cyanures de sodium). Il était considéré que des bains à faible teneur en cyanures devaient être essentiellement constitués de cyanates de potassium ou de sodium, de carbonates de potassium et de sodium, avec plus de potassium que de sodium (ce qui permettait de baisser la température des bains de sels) ; l'objectif était de réduire la teneur en cyanures à pas plus de 5%, voire 3%) ; la baisse de la teneur en cyanures devait être compensée par des cyanates ; il n'y avait pas d'explication particulière sur le rôle des chlorures en dehors du fait que, dans les bains de carburation, le chlorure de baryum est un fondant de fusion. Thus, from the years 1974-75, it has been proposed to seek to minimize the cyanide content of the nitriding baths, in particular by avoiding toxic products at the time of regeneration, (FR - 2 220 593 and FR - 2 283 243 or US - 4,019,928, or GB - 1,507,904); in fact, these documents have mentioned, without particular comments, an alkaline chloride content of up to 30% (without however giving an example, for nitriding, including more than 5% by weight of NaCl in a bath containing in addition to 64% potassium cyanate, 16% potassium carbonate, 11% sodium cyanate and 4% sodium cyanide). It was considered that low cyanide baths should consist essentially of potassium or sodium cyanates, potassium and sodium carbonates, with more potassium than sodium (which lowered the temperature of the salt baths). ); the objective was to reduce the cyanide content to no more than 5% or even 3%); the decrease in cyanide content was to be offset by cyanates; there was no particular explanation for the role of chlorides apart from the fact that, in carburizing baths, barium chloride is a melting flux.
Préalablement (voir le document GB-891 578 publié en 1962), il avait été mentionné que des bains de nitruration-carburation pouvaient contenir des chlorures alcalins, ce qui permettait d'économiser les cyanures et cyanates, dont le prix est bien plus élevé, ou de diminuer la température de fusion ; ce document concernait des bains de sels contenant de 30% à 60% de cyanures et enseignait de maximiser la teneur en n-cyanates par rapport aux isocyanates (il n'y avait pas de chlorures dans l'exemple décrit). Previously (see GB-891 578 published in 1962), it had been mentioned that nitriding-carburizing baths could contain alkaline chlorides, saving cyanides and cyanates, which are much more expensive, or lowering the melting temperature; this document concerned salt baths containing from 30% to 60% of cyanides and taught to maximize the content of n-cyanates relative to isocyanates (there were no chlorides in the example described).
Il avait également été mentionné (voir le document GB - 854 349 publié en 1960), des bains de carburation (utilisés à des températures de 800°C à 950°C) contenant, en poids, de 35% à 82% de carbonates de métaux alcalins, de 15% à 35% de cyanures de métaux alcalins, de 3% à 15% de silicates anhydres de métaux alcalins et jusqu'à 15% de chlorures alcalins ; il y était indiqué qu'il est préférable que des chlorures alcalins soient présents, de préférence jusqu'à 10%, sans toutefois donner d'explication (il semble toutefois que la présence de chlorures ait contribué à la préparation des cyanures sous une forme utilisable). Par ailleurs, il avait été mentionné (voir le document GB - 1 052 668 publié en 1966) des bains de carbonitru ration, dans des creusets ayant une composition dans une gamme bien choisie, contenant de 10 à 30% de cyanates de métal alcalin et au moins 10% de cyanures de métal alcalin, à 600°C-750°C ; il était mentionné une teneur de 25% de chlorure de métal alcalin, à propos d'un bain de départ (ne contenant par ailleurs que des cyanures (25%) et des carbonates), ainsi que dans le composé de régénération (contenant par ailleurs 75% de cyanures). Il a également été proposé (GB - 1 185 640) de compléter une étape de carburation par une courte étape de trempage dans un bain contenant des cyanures, des cyanates, des carbonates et des chlorures de métal alcalin (sans préciser de plages de teneurs pour ces derniers). It has also been mentioned (see GB-854 349 published in 1960), carburizing baths (used at temperatures of 800 ° C. to 950 ° C.) containing, by weight, from 35% to 82% of carbonate of carbonates. alkali metals, from 15% to 35% of alkali metal cyanides, from 3% to 15% of alkali metal anhydrous silicates and up to 15% of alkaline chlorides; it was indicated that it is preferable that alkaline chlorides be present, preferably up to 10%, without giving any explanation (it seems however that the presence of chlorides has contributed to the preparation of cyanides in a usable form ). On the other hand, it has been mentioned (see GB-1 052 668 published in 1966) carbonation baths, in crucibles having a composition in a well-chosen range, containing from 10 to 30% of alkali metal cyanates and at least 10% alkali metal cyanides at 600 ° C-750 ° C; a 25% content of alkali metal chloride was mentioned in connection with a starting bath (containing only cyanides (25%) and carbonates), as well as in the regeneration compound (which otherwise contained 75% cyanide). It has also been proposed (GB-1,185,640) to complete a carburation step by a short dipping step in a bath containing cyanides, cyanates, carbonates and alkali metal chlorides (without specifying ranges of levels for these latter).
Pour la nitruration d'aciers inoxydables, il a été proposé (US - 4 184 899 publié en 1980) un traitement de nitruration en phase gazeuse, précédé par une étape de prétraitement thermochimique dans un bain contenant de 4% à 30% de cyanures et de 10% à 30% de cyanates en combinaison avec de 0.1 % à 0.5% de soufre. Il est mentionné que le reste des bains de prétraitement peut être formé de carbonate ou de chlorure de sodium, sans que ces éléments soient actifs dans le traitement (à propos d'un bain à 12% de cyanures et 0.3% de soufre, il est mentionné qu'il y a au départ 25% de carbonate de sodium et 42.7% de chlorure de sodium). For the nitriding of stainless steels, it has been proposed (US Pat. No. 4,184,899 published in 1980) a nitriding treatment in the gas phase, preceded by a thermochemical pretreatment step in a bath containing from 4% to 30% of cyanides and from 10% to 30% cyanates in combination with from 0.1% to 0.5% sulfur. It is mentioned that the rest of the pretreatment baths can be formed of carbonate or sodium chloride, without these elements being active in the treatment (about a bath to 12% cyanide and 0.3% sulfur, it is mentioned that there is initially 25% of sodium carbonate and 42.7% of sodium chloride).
Plus récemment, il a été proposé (voir notamment le document US - 4 492 604 publié en 1985) un bain de nitruration dont la teneur en cyanures est comprise entre 0.01% et 3%. Il est indiqué que, du fait de la forte action réductrice des cyanures dans des bains de nitruration vers 550°C-650°C, alors que les cyanates ont tendance à dégager de l'oxygène, les bains de nitruration à faible teneur en cyanures ont tendance à oxyder les couches de nitruration et faire apparaître des revêtements inacceptables. Pour éviter la formation de tels défauts, il est enseigné d'inclure jusqu'à 100 ppm de sélénium, en combinaison avec une composition appropriée des creusets (sans fer). More recently, it has been proposed (see in particular US Pat. No. 4,492,604 published in 1985) a nitriding bath whose cyanide content is between 0.01% and 3%. It is indicated that, due to the strong reducing action of cyanides in nitriding baths at 550 ° C-650 ° C, while cyanates tend to release oxygen, the low cyanide nitriding baths tend to oxidize the nitriding layers and reveal unacceptable coatings. To avoid the formation of such defects, it is taught to include up to 100 ppm of selenium, in combination with a suitable composition of the crucibles (without iron).
Il a aussi été proposé de durcir des pièces ferreuses en utilisant un bain contenant de fortes teneurs en chlorures (voir le document EP - 0 919 642 publié en 1999), mais ce bain sert en fait à compléter une action de nitruration, étant destiné à permettre une introduction de chrome (présent dans ce bain en complément des chlorures, avec de la silice) dans une couche de nitruration préalablement formée. It has also been proposed to harden ferrous parts using a bath containing high levels of chlorides (see document EP-0 919 642 published in 1999), but this bath is actually used to complete a nitriding action, being intended for allow introduction of chromium (present in this bath in addition to the chlorides, with silica) in a previously formed nitriding layer.
Pour nitrurer des pièces ferreuses, il a été proposé par le document US - 6 746 546 (publié en 2004) un bain de sels fondus contenant des cyanates de métal alcalin et des carbonates de métal alcalin, avec de 45% à 53% d'ions cyanates (de préférence entre 48% et 50%), maintenu entre 750°F et 950°F, c'est-à-dire entre 400°C et 510°C, en vue de conférer une bonne résistance à la corrosion. Les métaux alcalins étaient avantageusement du sodium et/ou du potassium (lorsqu'ils étaient tous les deux présents, la teneur en potassium était de préférence de 3.9 :1 par rapport à la teneur en sodium) ; en service, ce bain contenait de 1% à 4% de cyanures (aucune précision n'était donnée quant à la présence d'éventuels autres éléments dans le bain). For nitriding ferrous parts, US Pat. No. 6,746,546 (published in 2004) has proposed a bath of molten salts containing alkali metal cyanates and alkali metal carbonates, with 45% to 53% cyanate ions (preferably 48% to 50%) maintained at 750 ° F to 950 ° F, i.e. 400 ° C to 510 ° C, to impart good corrosion resistance. The alkali metals were preferably sodium and / or potassium (when both were present, the potassium content was preferably 3.9: 1 relative to the sodium content); in use, this bath contained 1% to 4% cyanide (no details were given as to the presence of any other elements in the bath).
Encore plus récemment, en vue de minimiser l'entraînement des sels fondus à la sortie de pièces ferreuses nitrurées, le document US - 7 217 327 a proposé un bain de nitruration essentiellement constitué de cations de types Li, Na et K et d'anions carbonates et cyanates. Il apparaît ainsi que diverses compositions de bains de sels fondus ont été proposées en vue de permettre une nitruration de pièces ferreuses sans mettre en œuvre de teneurs significatives en cyanures. Even more recently, in order to minimize the entrainment of molten salts at the outlet of nitrided iron parts, US Pat. No. 7,217,327 has proposed a nitriding bath consisting essentially of Li, Na and K type cations and anions. carbonates and cyanates. It thus appears that various compositions of molten salt baths have been proposed in order to allow nitriding of ferrous parts without implementing significant levels of cyanide.
Toutefois, en règle générale, les traitements de nitruration à faible teneur en cyanures (moins de 3%, typiquement) doivent être suivis d'un traitement de finition dès lors que l'on recherche une faible rugosité, ce qui contribue à augmenter le coût de traitement (main d'œuvre, équipements de polissage) ainsi que la durée globale de traitement. However, as a general rule, nitriding treatments with a low cyanide content (typically less than 3%) should be followed by a finishing treatment as long as a low roughness is sought, which contributes to increasing the cost treatment (labor, polishing equipment) as well as the overall duration of treatment.
Une faible rugosité peut être obtenue avec des bains de nitruration à forte teneur en cyanures (plus de 5 %), mais après des durées de plusieurs heures (typiquement 4 à 6 heures), ce qui peut paraître trop long à l'échelle industrielle. A low roughness can be obtained with nitriding baths with a high cyanide content (more than 5%), but after periods of several hours (typically 4 to 6 hours), which may seem too long on an industrial scale.
L'invention a pour objet un bain de nitruration à faible teneur en cyanures capable, en au plus de l'ordre de quelques heures, de nitrurer des pièces mécaniques en fer ou en acier tout en leur conférant une rugosité très faible (donc sans porosité significative), rendant inutile une reprise mécanique ultérieure (par polissage ou tribofinition), le tout pour un coût modéré. The subject of the invention is a nitriding bath with a low cyanide content capable of, at most of the order of a few hours, of nitriding mechanical parts made of iron or steel while giving them a very low roughness (ie without porosity significant), rendering unnecessary a subsequent mechanical recovery (polishing or tribofinishing), all for a moderate cost.
L'invention propose à cet effet un bain de nitruration essentiellement constitué (les teneurs sont exprimées en poids) : The invention proposes for this purpose an essentially constituted nitriding bath (the contents are expressed by weight):
- de 25% à 60% de chlorures de métal alcalin, from 25% to 60% of alkali metal chlorides,
- de 10% à 40% de carbonates de métal alcalin, et from 10% to 40% of alkali metal carbonates, and
- de 20% à 50% de cyanates de métal alcalin, from 20% to 50% of alkaline metal cyanates,
- un maximum de 3% d'ions cyanures (formés en service), le total des teneurs étant de 100%. - a maximum of 3% of cyanide ions (formed in service), the total contents being 100%.
Il mérite d'être noté que les plages de composition sont généralement données pour un bain neuf, mais que l'on cherche en pratique à rester autant que possible dans ces plages ; ainsi, il n'y a en pratique aucun ion cyanure dans le bain de départ, et c'est en service qu'on cherche à rester à pas plus de 3% d'ions cyanures. It should be noted that the composition ranges are generally given for a new bath, but that one seeks in practice to stay as far as possible in these ranges; thus, there is in practice no cyanide ion in the starting bath, and it is in service that one seeks to remain at not more than 3% of cyanide ions.
La présence selon l'invention de composés chlorés en quantité significative (NaCI, KCI, LiCl, ...) permet d'obtenir lors de la nitruration des couches non poreuses, non poudreuses et donc peu rugueuses, après des durées de traitement d'à peine de l'ordre d'une à deux heures ; les chlorures étant moins chers que les autres composants habituels des bains de nitruration, un bain selon l'invention est donc plus économique qu'un bain standard, tout en évitant d'avoir recours à un traitement ultérieur de polissage. On peut rappeler que des temps de traitement d'au plus de l'ordre de deux heures (2h +/-5mn) sont considérés comme des temps compatibles avec des rendements satisfaisants à l'échelle industrielle. The presence according to the invention of chlorine compounds in a significant amount (NaCl, KCl, LiCl, etc.) makes it possible to obtain, during nitriding, non-porous, non-powdery and therefore not very rough layers, after treatment times of barely of the order of one to two hours; the chlorides being less expensive than the other usual components of nitriding baths, a bath according to the invention is therefore more economical than a standard bath, while avoiding the need for a subsequent polishing treatment. It can be recalled that processing times of at most about two hours (2h +/- 5mn) are considered as times compatible with satisfactory yields on an industrial scale.
On peut noter que, dans les bains utilisés dans le passé, il avait déjà été proposé de combiner des cyanates et des carbonates avec des chlorures dans des bains de nitruration, y compris lorsqu'ils sont sensiblement dépourvus de cyanures, mais les chlorures (dont aucun rôle n'était reconnu dans la nitruration) n'apparaissaient pas en pratique à des teneurs supérieures à 10- 15% en l'absence de cyanures (ou avec des teneurs faibles en ions cyanures, typiquement inférieures ou égales à 3%). En outre, aucun document n'avait suggéré la moindre corrélation entre la présence de chlorures et la rugosité finale. It may be noted that, in baths used in the past, it had already been proposed to combine cyanates and carbonates with chlorides in nitriding baths, including when they are substantially free of cyanides, but chlorides (of which no role was recognized in nitriding) did not appear in practice at levels greater than 10-15% in the absence of cyanides (or with low levels of cyanide ions, typically less than or equal to 3%). In addition, no document suggested any correlation between the presence of chlorides and the final roughness.
De manière avantageuse, les chlorures de métal alcalin sont des chlorures de lithium, de sodium et/ou de potassium, ce qui correspond à des chlorures qui se sont révélés efficaces, tout en ayant un coût modéré, et ne nécessitant pas de contraintes lourdes du point de vue manutention. Advantageously, the alkali metal chlorides are lithium, sodium and / or potassium chlorides, which corresponds to chlorides which have been found to be effective, while having a moderate cost, and which do not require heavy stresses. handling point of view.
De manière avantageuse, la teneur en chlorures est comprise entre 40% et 50%, de préférence au moins approximativement égale à 45% {+1-2%, voire +/- 1 %). Cette plage de teneurs s'est révélée aboutir, en un temps raisonnable, à une bonne nitruration et à une rugosité faible. Advantageously, the chloride content is between 40% and 50%, preferably at least approximately 45% (+ 1-2%, even +/- 1%). This range of contents has been found to lead, in a reasonable time, to good nitriding and low roughness.
On comprend que : We understand that:
- la teneur en cyanates doit être suffisante pour permettre un effet de nitruration, - the cyanate content must be sufficient to allow a nitriding effect,
- la teneur en carbonates ne doit pas devenir trop importante au risque d'empêcher les réactions chimiques qui conduisent à la nitruration. C'est ainsi que, de manière également avantageuse, la teneur en cyanates est comprise entre 20% et 40%, voire entre 20% et 35%, de préférence comprise entre 20% et 30%. De manière encore plus avantageuse, cette teneur est comprise entre 25% et 40%, voire entre 25% et 35%, de préférence comprise entre 25% et 30%. Ces cyanates peuvent notamment être des cyanates de sodium (ou des cyanates de potassium). - the carbonate content must not become too high, as this may prevent the chemical reactions that lead to nitriding. Thus, also advantageously, the cyanate content is between 20% and 40%, or even between 20% and 35%, preferably between 20% and 30%. Even more advantageously, this content is between 25% and 40%, or even between 25% and 35%, preferably between 25% and 30%. These cyanates may in particular be sodium cyanates (or potassium cyanates).
De manière également avantageuse, la teneur en carbonates de métal alcalin est de 20% à 30%, de préférence comprise entre 25% et 30%. Ces carbonates peuvent notamment être des carbonates de sodium, de potassium et/ou de lithium ; il s'agit avantageusement d'un mélange de carbonates de sodium et de lithium. Also advantageously, the content of alkali metal carbonates is from 20% to 30%, preferably from 25% to 30%. These carbonates may in particular be sodium, potassium and / or lithium carbonates; it is advantageously a mixture of sodium carbonate and lithium.
Ainsi, de manière particulièrement avantageuse, le bain de sels fondus est essentiellement constitué de (à +/- 2%, voire +/- 1% près) : Thus, particularly advantageously, the bath of molten salts consists essentially of (+/- 2%, or even +/- 1%):
- 25% à 30% de cyanate de sodium, 25% to 30% of sodium cyanate,
- 25% à 30% de carbonates de sodium et de lithium, 25% to 30% of sodium and lithium carbonates,
- 40% à 50% de chlorures de potassium, 40% to 50% of potassium chlorides,
- un maximum de 3% d'ions cyanures (formés en service), la somme de ces teneurs étant de 100%. a maximum of 3% of cyanide ions (formed in service), the sum of these contents being 100%.
De manière préférée, le bain de sels fondus est essentiellement constitué, avant formation de cyanures jusqu'à un maximum de 3, de (à +/- 2%, voire +/- 1% près) : Preferably, the bath of molten salts essentially consists, before formation of cyanides up to a maximum of 3, of (at +/- 2%, even +/- 1%):
- 28% de cyanate de sodium, 28% sodium cyanate,
- 22% de carbonate de sodium, - 22% sodium carbonate,
- 5% de carbonate lithium, - 5% of lithium carbonate,
- 45% de chlorure de potassium, - 45% potassium chloride,
ce qui s'est révélé être un très bon compromis entre cinétique de nitruration, prix du mélange constitutif du bain, variations de rugosité à la surface des pièces traitées, point de fusion, risque d'entraînement des sels à la surface des pièces traitées. Bien entendu, en service cette composition peut varier légèrement, compte tenu des réactions qui ont lieu (avec notamment la formation d'ions cyanures dont la teneur est maintenue à au plus 3%) L'invention propose également un procédé de nitruration de pièces mécaniques en fer ou en acier, selon lequel on immerge ces pièces dans un bain de composition précitée, à une température comprise entre 530°C et 650°C pendant au plus 4h. which has proved to be a very good compromise between kinetics of nitriding, price of the constitutive mixture of the bath, surface roughness variations of the treated parts, melting point, risk of entrainment of salts on the surface of the treated parts. Of course, in use this composition may vary slightly, taking into account the reactions that take place (with in particular the formation of cyanide ions whose content is maintained at most 3%) The invention also proposes a process for nitriding mechanical parts made of iron or steel, according to which these parts are immersed in a bath of the aforementioned composition at a temperature of between 530 ° C. and 650 ° C. for at most 4 hours.
De manière préférée, les pièces sont immergées dans le bain à une température comprise entre 570°C et 590°C pendant au plus 2h. Preferably, the parts are immersed in the bath at a temperature of between 570 ° C. and 590 ° C. for at most 2 hours.
En pratique, la durée d'un traitement de nitruration est classiquement de l'ordre de 90 minutes, mais on comprend que la durée de traitement dépend de la nature et/ou de la destination des pièces ; c'est ainsi qu'on peut aller de quelques 30 minutes pour des soupapes ou des aciers à outils, jusqu'à 4 h lorsque l'on cherche à nitrurer sur des épaisseurs importantes (couches de plusieurs dizaines de micromètres d'épaisseur), ou dans le cas d'aciers alliés. Toutefois, l'invention est avantageusement mise en œuvre avec des temps de traitement de l'ordre de 60 à 120 minutes. In practice, the duration of a nitriding treatment is conventionally of the order of 90 minutes, but it is understood that the duration of treatment depends on the nature and / or the destination of the parts; this is how one can go from some 30 minutes for valves or tool steels, up to 4 hours when one seeks to nitride on important thicknesses (layers of several tens of micrometers of thickness), or in the case of alloy steels. However, the invention is advantageously implemented with processing times of the order of 60 to 120 minutes.
L'invention concerne également des pièces mécaniques en fer ou en acier nitrurées selon le procédé précité, reconnaissables notamment par l'absence de traces de procédé ultérieur de finition mécanique tel que polissage (notamment l'absence de fines rayures de polissage). The invention also relates to mechanical parts of iron or steel nitrided according to the aforementioned method, recognizable in particular by the absence of traces of subsequent mechanical finishing process such as polishing (including the absence of fine polishing scratches).
Dans la suite, les compositions testées sont comparées à des bains standard (qui sont les mêmes pour les divers exemples) qui ne sont pas conformes à l'invention. In the following, the compositions tested are compared with standard baths (which are the same for the various examples) which do not conform to the invention.
Exemple 1 (conforme à l'invention) Example 1 (in accordance with the invention)
Des échantillons en un acier de type C45 recuit, pouvant être utilisé pour des axes d'essuie-glace, des tiges de vérin hydraulique ou à gaz, ou des bagues d'articulation, ont été traités comme suit. Samples of annealed C45 type steel, usable for wiper shafts, hydraulic or gas cylinder rods, or hinge rings, were treated as follows.
Ces échantillons ont fait l'objet d'un dégraissage dans une solution alcaline, d'un rinçage à l'eau puis d'un préchauffage à 350°C. These samples were degreased in an alkaline solution, rinsed with water and then preheated to 350 ° C.
Ils ont ensuite été immergés, pendant 60 min, dans un bain de sels fondus maintenu à 580°C et contenant : They were then immersed for 60 minutes in a bath of molten salts maintained at 580 ° C. and containing:
- 28% de cyanate de sodium, 28% sodium cyanate,
- 22% de carbonate de sodium, et - 45% de chlorures de potassium - 22% sodium carbonate, and - 45% potassium chlorides
- 5% de carbonate de lithium. - 5% lithium carbonate.
Les échantillons ainsi nitrurés ont ensuite été rincés à l'eau. The samples thus nitrided were then rinsed with water.
Des échantillons identiques ont fait l'objet du même traitement, à ceci près que le traitement de nitruration de 60 mn à 580°C a été fait dans un bain de nitruration standard (non-conforme à l'invention) essentiellement constitué de : Identical samples were subjected to the same treatment, except that the nitriding treatment of 60 min at 580 ° C was done in a standard nitriding bath (not in accordance with the invention) consisting essentially of:
- 58% de cyanate de sodium, 58% sodium cyanate,
- 36% de carbonate de potassium, et - 36% potassium carbonate, and
- 6% de carbonate de lithium - 6% lithium carbonate
Dans les deux cas, la couche de nitrures de fer ainsi formée a eu une épaisseur de 10+/-1 pm. In both cases, the iron nitride layer thus formed had a thickness of 10 +/- 1 μm.
Il a été constaté que, la rugosité des échantillons ayant été initialement de Ra = 0.2 micromètres, elle est devenue Ra = 0.52 micromètres après le traitement dans un bain standard mais Ra = 0.25 micromètres après le traitement dans le bain selon l'invention, c'est-à-dire une rugosité à peine supérieure à la rugosité de départ. It was found that, the roughness of the samples having been initially of Ra = 0.2 micrometers, it became Ra = 0.52 micrometers after the treatment in a standard bath but Ra = 0.25 micrometers after the treatment in the bath according to the invention, c that is to say a roughness barely greater than the initial roughness.
La composition conforme à l'invention de cet exemple est apparue être favorable à une bonne stabilité du bain au cours du temps, en particulier en ce qui concerne le taux de cyanures. The composition according to the invention of this example appeared to be favorable to a good stability of the bath over time, in particular as regards the cyanide content.
Les échantillons ainsi nitrurés ont été ensuite oxydés dans un bain de sels fondus contenant des carbonates, des hydroxydes et des nitrates de métaux alcalins. Le but de cette oxydation a été de passiver la surface de la couche de nitrure en formant une couche d'oxyde de fer de 1 à 3 μιτι d'épaisseur. Après oxydation, les pièces ont été immergées dans une huile de protection contre la corrosion (contenant des inhibiteurs de corrosion) comme il est d'usage avec les procédés de nitruration. The samples thus nitrided were then oxidized in a bath of molten salts containing carbonates, hydroxides and nitrates of alkali metals. The purpose of this oxidation was to passivate the surface of the nitride layer forming an iron oxide layer of 1 to 3 μιτι thick. After oxidation, the parts were immersed in a corrosion protection oil (containing corrosion inhibitors) as is usual with nitriding processes.
La résistance à la corrosion (mesurée sur 10 pièces en brouillard salin neutre suivant la norme ISO 9227) des échantillons traités suivant l'invention a été comprise entre 150 et 250 heures. La résistance à la corrosion (mesurée sur 10 pièces en brouillard salin neutre suivant la norme ISO 9227) des échantillons traités dans le bain standard a été comprise entre 1 0 et 290 heures. The corrosion resistance (measured on 10 neutral salt spray parts according to ISO 9227) of the samples treated according to the invention was between 150 and 250 hours. The corrosion resistance (measured on 10 pieces of neutral salt spray according to ISO 9227) of the samples treated in the standard bath was between 10 and 290 hours.
Une nitruration de pièces ferreuses réalisée suivant l'invention permet donc bien d'obtenir une résistance à la corrosion comparable à celle obtenue avec une nitruration en bain standard, tout en améliorant la rugosité des surfaces, par rapport à un traitement dans un tel bain standard. A nitriding of ferrous parts made according to the invention thus makes it possible to obtain corrosion resistance comparable to that obtained with standard bath nitriding, while improving the roughness of the surfaces, compared with a treatment in such a standard bath. .
Exemple 2 (non-conforme à l'invention) Example 2 (not in accordance with the invention)
Des échantillons en acier C45 recuits, préparés comme précédemment, ont été nitrurés pendant 1 heure à 590°C dans un bain contenant : Annealed C45 steel samples, prepared as above, were nitrided for 1 hour at 590 ° C in a bath containing:
- 20 % de chlorures de métal alcalin (NaCI, KCI) - 20% of alkali metal chlorides (NaCl, KCl)
- 40 % de cyanate de sodium - 40% sodium cyanate
- 30 % de carbonate de potassium - 30% potassium carbonate
- 10 % de carbonate de lithium - 10% lithium carbonate
Dans les deux cas, la couche formée a une épaisseur de 10 +/- 1 μιη Il a été constaté que, la rugosité des échantillons ayant été initialement de Ra = 0.2 micromètres, elle est devenue Ra = 0.48 micromètres après le traitement dans ce bain contre Ra = 0.52 micromètres après le traitement dans un bain standard. In both cases, the layer formed has a thickness of 10 +/- 1 μιη It was found that, the roughness of the samples having been initially of Ra = 0.2 micrometers, it became Ra = 0.48 micrometers after the treatment in this bath against Ra = 0.52 microns after treatment in a standard bath.
Cela conduit à conclure qu'une teneur trop faible en chlorures ne permet pas de faire baisser la rugosité finale des pièces de façon significative par rapport à un bain standard (non conforme à l'invention). This leads to the conclusion that a too low chlorides content does not make it possible to lower the final roughness of the parts significantly compared to a standard bath (not in accordance with the invention).
Exemple 3 (non-conforme à l'invention) Example 3 (not in accordance with the invention)
Il a été préparé un bain contenant He was prepared a bath containing
- 65 % de chlorure de sodium - 65% sodium chloride
- 25 % de cyanate de potassium - 25% potassium cyanate
- 10 % de carbonate de potassium. - 10% potassium carbonate.
Un tel bain s'est révélé non utilisable industriellement puisque sa température de fusion est supérieure à 600°C, ce qui empêche de réaliser tout traitement de nitruration en phase ferritique (la majorité des pièces est généralement nitrurée en phase ferritique, c'est à dire à une température inférieure à 600°C). Seule la nitruration en phase austénitique est alors envisageable, mais uniquement pour des températures supérieures à 630°C et avec un fort taux d'entraînement de sels (viscosité du bain élevée), ce qui est économiquement peu intéressant. Such a bath has proved not usable industrially since its melting temperature is greater than 600 ° C., which prevents any ferritic phase nitriding treatment (the majority of the parts are generally nitrided in the ferritic phase, ie at a temperature below 600 ° C). Only the austenitic phase nitriding is then possible, but only for temperatures above 630 ° C and with a high salt entrainment rate (high bath viscosity), which is economically unattractive.
Exemple 4 (conforme à l'invention) Example 4 (in accordance with the invention)
Le traitement d'échantillons en C45 recuits, dans des conditions similaires à celles de l'exemple 1 , mais dans un bain contenant The treatment of annealed C45 samples, under conditions similar to those of Example 1, but in a bath containing
- 35 % de cyanate de sodium - 35% sodium cyanate
- 20 % de carbonate de sodium - 20% sodium carbonate
- 20 % de carbonate de potassium - 20% potassium carbonate
- 25 % de chlorure de potassium - 25% potassium chloride
a permis d'obtenir une rugosité finale de Ra = 0.28 μηι contre Ra = 0.52 μιη dans un bain standard (non-conforme à l'invention), à la surface de couches de nitruration de 10+/- 1 micromètre. allowed to obtain a final roughness of Ra = 0.28 μηι against Ra = 0.52 μιη in a standard bath (not according to the invention), on the surface of nitriding layers of 10 +/- 1 micrometer.
Quoique satisfaisante du point de vue rugosité, cette composition est apparue avoir une viscosité plus importante que la composition de l'exemple 1 , ce qui se traduit par une consommation de sels plus importante. Although satisfactory from the point of view of roughness, this composition appeared to have a higher viscosity than the composition of Example 1, which results in a greater consumption of salts.
Le taux de porosité des couches de nitrures obtenues suivant l'invention est inférieur à 5 %, alors que le taux de porosité des couches de nitrures obtenues avec un bain standard est compris entre 25 et 35 %. The degree of porosity of the nitride layers obtained according to the invention is less than 5%, whereas the degree of porosity of the nitride layers obtained with a standard bath is between 25 and 35%.
Exemple 5 (non-conforme à l'invention) Example 5 (not in accordance with the invention)
Il a été préparé un bain contenant He was prepared a bath containing
- 45 % de chlorure de potassium - 45% potassium chloride
- 10 % de cyanate de sodium - 10% sodium cyanate
- 45 % de carbonate de sodium. - 45% sodium carbonate.
Un tel bain s'est révélé non utilisable pour un traitement de nitruration puisque sa température de liquidus est supérieure à 600 °C. Il est rappelé que la température du liquidus est la température à partir de laquelle le bain est entièrement fondu et homogène en composition (à la différence de la température de fusion qui est la température à partir de laquelle le bain commence à être liquide, éventuellement en plusieurs phases. Such a bath has proved not usable for a nitriding treatment since its liquidus temperature is greater than 600 ° C. It is recalled that the temperature of the liquidus is the temperature from which the bath is fully melted and homogeneous composition (unlike the melting temperature which is the temperature from which the bath begins to be liquid, possibly in several phases.
Comme expliqué dans l'exemple 3, un tel bain ne peut être utilisé industriellement de façon avantageuse car il rend impossible tout traitement en phase ferritique et les entraînements de sels entre 600 et 650°C sont très importants. As explained in Example 3, such a bath can not be used industrially advantageously because it makes impossible any ferritic phase treatment and salt entrainment between 600 and 650 ° C are very important.
Exemple 6 (conforme à l'invention) Example 6 (in accordance with the invention)
Le traitement d'échantillons en C45 recuits, dans des conditions similaires à celles de l'exemple 1 , mais dans un bain contenant : Treatment of annealed C45 samples, under conditions similar to those of Example 1, but in a bath containing:
- 45 % de chlorure de potassium - 45% potassium chloride
- 30 % de cyanate de sodium - 30% sodium cyanate
- 25 % de carbonate de sodium - 25% sodium carbonate
permet d'obtenir, comme dans l'exemple 1 , une rugosité finale de Ra = 0.25 μιη (à peine supérieure à la rugosité initiale de Ra = 0.2 μητι, contre Ra = 0.52 pm dans un bain standard (non-conforme à l'invention). allows to obtain, as in example 1, a final roughness of Ra = 0.25 μιη (barely greater than the initial roughness Ra = 0.2 μ η τι, against Ra = 0.52 pm in a standard bath (non-compliant with the invention).
La couche de nitrure de fer formée dans le bain suivant l'invention est de type ε (Fe2-3N) et a un taux de porosité inférieur à 5 % (mesuré par microscopie optique) et a une dureté de 840 ± 40 HV0,oi■ The layer of iron nitride formed in the bath following the invention is of the type ε (Fe 2 -3n) and has a void ratio lower than 5% (measured by light microscopy) and has a hardness of 840 ± 40 HV 0 , oi ■
La couche de nitrure de fer formée dans le bain standard (non- conforme à l'invention) est de type ε (Fe2-3N) et a un taux de porosité compris entre 25 et 35 % (mesuré par microscopie optique) et a une dureté de 700 ± 40 HVo.oi- Une plus faible dureté apparente des couches obtenues avec un bain standard s'explique par leur taux de porosité plus important. En effet, il est bien connu que la présence de porosité (c'est à dire des trous) réduit la résistance des couches à la pénétration de l'indenteur utilisé pour la mesure de dureté. The iron nitride layer formed in the standard bath (not in accordance with the invention) is of the ε (Fe 2 -3N) type and has a porosity of between 25 and 35% (measured by optical microscopy) and has a hardness of 700 ± 40 HVo.oi- A lower apparent hardness of the layers obtained with a standard bath is explained by their higher porosity rate. Indeed, it is well known that the presence of porosity (ie holes) reduces the resistance of the layers to the penetration of the indenter used for the measurement of hardness.
Dans les deux cas, la couche formée a une épaisseur de 10 +/- 1 μιτι In both cases, the layer formed has a thickness of 10 +/- 1 μιτι
Exemple 7 (conforme à l'invention) Example 7 (in accordance with the invention)
Des échantillons en C45 usinés par frappe à froid puis ayant subi une trempe hyper fréquence avec une rugosité initiale de Ra = 0,74 μηι ont été nitrurés (après une préparation similaire à celle de l'exemple 1) pendant deux heures à 590°C dans un bain identique à celui de l'exemple 1 , contenant : C45 samples machined by cold stamping and then subjected to a high frequency quenching with an initial roughness of Ra = 0.74 μ η ι were nitrides (after a preparation similar to that of Example 1) for two hours at 590 ° C. in a bath identical to that of Example 1, containing:
- 28 % de cyanate de sodium - 28% sodium cyanate
- 22 % de carbonate de sodium - 22% sodium carbonate
- 45 % de chlorure de potassium - 45% potassium chloride
- 5 % de carbonate de lithium - 5% lithium carbonate
Une couche de 20 +/- 1 μιτι a été formée avec une rugosité finale de Ra = 0,79 μιη. En comparaison, des échantillons identiques qui ont été traités pendant la même durée, deux heures, dans un bain standard (non-conforme à l'invention) ont une couche une rugosité finale de Ra = 1 ,23 μιτι pour une couche de 17 +/- 1 μηι d'épaisseur. A layer of 20 +/- 1 μιτι was formed with a final roughness of Ra = 0.79 μιη. In comparison, identical samples which have been treated for the same duration, two hours, in a standard bath (not in accordance with the invention) have a final roughness layer of Ra = 1, 23 μιτι for a layer of 17 + / - 1 μηι thick.
Le taux de porosité des couches de nitrures obtenues suivant l'invention est compris entre 5 et 10 %, alors que le taux de porosité des couches de nitrures obtenues avec un bain standard est compris entre 55 et 65 %. Il est connu que les aciers ayant subi une frappe à froid ont un taux d'écrouissage important qui a un effet néfaste sur la porosité des couches (plus le taux d'écrouissage est important, plus les couches sont poreuses). L'invention permet d'obtenir des couches avec un faible taux de porosité, même pour des aciers fortement écrouis. The degree of porosity of the nitride layers obtained according to the invention is between 5 and 10%, whereas the degree of porosity of the nitride layers obtained with a standard bath is between 55 and 65%. It is known that cold-impacted steels have a high degree of work hardening which has a detrimental effect on the porosity of the layers (the higher the degree of work hardening, the more porous the layers). The invention makes it possible to obtain layers with a low porosity rate, even for strongly hardened steels.
Les échantillons ainsi nitrurés ont été ensuite oxydés dans un bain de sels fondus contenant des carbonates, des hydroxydes et des nitrates de métaux alcalins. Le but de cette oxydation est de passiver la surface de la couche de nitrure en formant une couche d'oxyde de fer de 1 à 3 μητι d'épaisseur. Après oxydation, les pièces sont immergées dans une huile de protection contre la corrosion (contenant des inhibiteurs de corrosion) comme il est d'usage avec les procédés de nitru ration. The samples thus nitrided were then oxidized in a bath of molten salts containing carbonates, hydroxides and nitrates of alkali metals. The purpose of this oxidation is to passivate the surface of the nitride layer by forming an iron oxide layer 1 to 3 μητι thick. After oxidation, the parts are immersed in a corrosion protection oil (containing corrosion inhibitors) as is usual with nitro ration processes.
La résistance à la corrosion (mesurée sur 10 pièces en brouillard salin neutre suivant la norme ISO 9227) des échantillons traités suivant l'invention est comprise entre 310 et 650 heures. The corrosion resistance (measured on 10 pieces in neutral salt spray according to ISO 9227) of the treated samples according to the invention is between 310 and 650 hours.
La résistance à la corrosion (mesurée sur 10 pièces en brouillard salin neutre suivant la norme ISO 9227) des échantillons traités dans un bain standard est comprise entre 240 et 650 heures. Exemple 8 (conforme à l'invention) The corrosion resistance (measured on 10 pieces of neutral salt spray according to ISO 9227) of samples treated in a standard bath is between 240 and 650 hours. Example 8 (in accordance with the invention)
Des échantillons en 42CrMo4 trempés-revenus puis rectifiés avec une rugosité initiale de Ra = 0,34 μιη ont été nitrurés (après une préparation similaire à celle de l'exemple 1 ) comme ceux de l'exemple 7, c'est-à-dire pendant deux heures à 590°C dans un bain identique à celui de l'exemple 1 , contenant : Samples in 42CrMo4 quenched-incomes then rectified with an initial roughness of Ra = 0.34 μιη were nitrided (after a preparation similar to that of Example 1) like those of Example 7, that is to say say for two hours at 590 ° C. in a bath identical to that of Example 1, containing:
- 28 % de cyanate de sodium - 28% sodium cyanate
- 22 % de carbonate de sodium - 22% sodium carbonate
- 45 % de chlorure de potassium - 45% potassium chloride
- 5 % de carbonate de lithium - 5% lithium carbonate
Une couche de nitrure de fer de 16 +/- 1 pm a été formée avec une rugosité finale de Ra = 0,44 pm. En comparaison, des échantillons identiques qui ont été traités deux heures dans un bain standard (non-conforme à l'invention) ont une couche de nitrurés de fer avec une rugosité finale de Ra = 0,85 pm pour une couche de 14 +/- 1 pm d'épaisseur. An iron nitride layer of 16 +/- 1 μm was formed with a final roughness of Ra = 0.44 μm. In comparison, identical samples that have been treated for two hours in a standard bath (not in accordance with the invention) have a layer of iron nitrides with a final roughness of Ra = 0.85 μm for a layer of 14 +/- - 1 pm thick.
La couche de nitrure de fer formée dans le bain suivant l'invention est de type ε (Fe2-3N) et a un taux de porosité inférieur à 5 % (mesuré par microscopie optique) et a une dureté de 1020 ± 40 HV0,oi-The iron nitride layer formed in the bath according to the invention is of the ε (Fe2-3N) type and has a porosity of less than 5% (measured by optical microscopy) and has a hardness of 1020 ± 40 HV 0 , IM-
La couche de nitrure de fer formée dans le bain standard est de type ε (Fe2-3N) et a un taux de porosité compris entre 30 et 40 % (mesuré par microscopie optique) et a une dureté de 830 ± 40 HV0,oi■ Une plus faible dureté apparente des couches obtenues avec un bain standard s'explique par leur taux de porosité plus important. En effet, il est bien connu que la présence de porosité (c'est à dire des trous) réduit la résistance des couches à la pénétration de l'indenteur utilisé pour la mesure de dureté. The iron nitride layer formed in the standard bath is of the ε (Fe 2 -3N) type and has a porosity of between 30 and 40% (measured by optical microscopy) and has a hardness of 830 ± 40 HV 0 , The lower apparent hardness of the layers obtained with a standard bath is explained by their higher porosity rate. Indeed, it is well known that the presence of porosity (ie holes) reduces the resistance of the layers to the penetration of the indenter used for the measurement of hardness.
Exemple 9 (conforme à l'invention) Example 9 (in accordance with the invention)
Des échantillons en C45 recuits avec une rugosité initiale de Ra = 0,20 pm ont été préparés et nitrurés comme dans l'exemple 1 , c'est à dire pendant 1 heure à 580°C dans un bain contenant : Annealed C45 samples with an initial roughness of Ra = 0.20 μm were prepared and nitrided as in Example 1, ie for 1 hour at 580 ° C in a bath containing:
- 28 % de cyanate de sodium - 22 % de carbonate de sodium - 28% sodium cyanate - 22% sodium carbonate
- 45 % de chlorure de potassium - 45% potassium chloride
- 5 % de carbonate de lithium - 5% lithium carbonate
Une couche de 10 +/- 1 μηι a été formée avec une rugosité finale de Ra = 0,25 μηΊ. En comparaison, des échantillons identiques qui ont été traités trois heures dans un bain standard fonctionnant avec un taux de cyanures élevé (5,2 %) ont une couche une rugosité finale de Ra = 0,27 μιη pour une couche de 7 +/- 1 μηη d'épaisseur. A layer of 10 +/- 1 μηι was formed with a final roughness of Ra = 0.25 μηΊ. In comparison, identical samples that have been treated for three hours in a standard bath operating with a high cyanide level (5.2%) have a final roughness layer of Ra = 0.27 μιη for a layer of 7 +/- 1 μηη of thickness.
Il apparaît ainsi qu'à rugosité finale équivalente, bien que le temps de traitement soit plus important, l'épaisseur des couches obtenues dans un bain standard à taux de cyanure élevé est plus faible que l'épaisseur des couches obtenues dans un bain suivant l'invention. Ceci est expliqué par le fait que, en plus d'être plus polluant, un bain à forte teneur en cyanure est également carburant, c'est à dire que du carbone va diffuser conjointement à l'azote dans l'acier. Or, le carbone et l'azote sont en compétition lors de la diffusion puisqu'ils occupent les mêmes sites dans le réseau cristallin du fer. La présence de carbone limitera donc la diffusion de l'azote, ce qui entraînera des couches de plus faible épaisseur. It thus appears that at equivalent final roughness, although the treatment time is greater, the thickness of the layers obtained in a standard bath with a high cyanide content is lower than the thickness of the layers obtained in a bath following 'invention. This is explained by the fact that, in addition to being more polluting, a bath with a high cyanide content is also fuel, that is to say that carbon will diffuse together with nitrogen in the steel. However, carbon and nitrogen compete during diffusion because they occupy the same sites in the crystal lattice of iron. The presence of carbon will limit the diffusion of nitrogen, which will result in layers of smaller thickness.
Comme indiqué ci-dessus, les compositions indiquées dans les exemples précités définissent le bain neuf, étant précisé que les indications de teneurs pour les ions cyanures valent en service, compte tenu des réactions intervenant lors de la nitruration (on cherche alors à maintenir la composition du bain aussi stable que possible). As indicated above, the compositions indicated in the abovementioned examples define the new bath, it being specified that the indications of contents for the cyanide ions are valid in service, taking into account the reactions occurring during the nitriding (it is then sought to maintain the composition bath as stable as possible).
Claims
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL12713208T PL2683845T3 (en) | 2011-03-11 | 2012-03-07 | BATH OF MOLTEN SALT FOR NITRIDING STEEL PRODUCTS AND THE METHOD OF ITS PRODUCTION |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1152020A FR2972459B1 (en) | 2011-03-11 | 2011-03-11 | FOUNDED SALT BATHS FOR NITRIDING STEEL MECHANICAL PARTS, AND METHOD FOR IMPLEMENTING THE SAME |
| PCT/FR2012/050479 WO2012146839A1 (en) | 2011-03-11 | 2012-03-07 | Molten-salt bath for nitriding mechanical steel parts, and implementation method |
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| EP2683845A1 true EP2683845A1 (en) | 2014-01-15 |
| EP2683845B1 EP2683845B1 (en) | 2019-06-26 |
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| US (1) | US9611534B2 (en) |
| EP (1) | EP2683845B1 (en) |
| JP (1) | JP6129752B2 (en) |
| KR (2) | KR20140010141A (en) |
| CN (1) | CN103502501B (en) |
| AU (1) | AU2012247317B2 (en) |
| BR (1) | BR112013018061B1 (en) |
| CA (1) | CA2825652C (en) |
| ES (1) | ES2745150T3 (en) |
| FR (1) | FR2972459B1 (en) |
| HU (1) | HUE046077T2 (en) |
| MA (1) | MA34884B1 (en) |
| MX (1) | MX342937B (en) |
| MY (1) | MY164965A (en) |
| PH (1) | PH12013501601B1 (en) |
| PL (1) | PL2683845T3 (en) |
| RU (1) | RU2590752C2 (en) |
| SG (1) | SG192765A1 (en) |
| TN (1) | TN2013000300A1 (en) |
| UA (1) | UA112312C2 (en) |
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| JP2936274B2 (en) | 1988-10-20 | 1999-08-23 | ライト、ヘミスフェア、ピーティーワイ、リミテド | Audience response system |
| CN103882370A (en) * | 2014-03-24 | 2014-06-25 | 合肥美桥汽车传动及底盘系统有限公司 | 42CrMo or 40Cr steering knuckle nitrocarburizing treatment process |
| FR3030578B1 (en) | 2014-12-23 | 2017-02-10 | Hydromecanique & Frottement | PROCESS FOR SUPERFICIAL TREATMENT OF A STEEL PART BY NITRURATION OR NITROCARBURING, OXIDATION THEN IMPREGNATION |
| MX2019015782A (en) * | 2017-07-07 | 2020-08-03 | Ind Mailhot Inc | A method and system for cooling metal parts after nitriding. |
| RU2688428C1 (en) * | 2018-10-01 | 2019-05-22 | Открытое акционерное общество "Завод бурового оборудования" | Method of surface hardening of thread joints of thin-walled drilling pipes |
| CN111500974A (en) * | 2020-04-30 | 2020-08-07 | 海门金锋盛厨房设备有限公司 | Salt bath nitriding system and nitriding method for wear-resistant and corrosion-resistant stainless steel |
| CN113416918A (en) * | 2021-05-28 | 2021-09-21 | 昆山三民涂赖电子材料技术有限公司 | Nitrocarburizing process for extremely-thin parts |
| US11668000B1 (en) | 2021-11-29 | 2023-06-06 | Fluid Controls Pvt. Ltd. | Method of treating an article |
| FR3133394B1 (en) | 2022-03-14 | 2025-01-31 | Hydromecanique & Frottement | METHOD FOR TREATING AN IRON ALLOY PART TO IMPROVE ITS CORROSION RESISTANCE |
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| GB1052668A (en) | ||||
| GB854349A (en) | 1958-07-30 | 1960-11-16 | Ici Ltd | Improvements in or relating to fused sale baths |
| GB891578A (en) | 1959-07-09 | 1962-03-14 | Degussa | Process for carbo-nitriding metals, more especially iron alloys, in salt baths containing alkali cyanide and alkali cyanate |
| GB1185640A (en) | 1966-12-21 | 1970-03-25 | Ici Ltd | Process for Casehardening Steels |
| US4019928A (en) * | 1973-03-05 | 1977-04-26 | Duetsche Gold- Und Silber-Scheideanstalt Vormals Roessler | Process for nitriding iron and steel in salt baths regenerated with triazine polymers |
| DE2441310C3 (en) | 1974-08-29 | 1978-05-18 | Deutsche Gold- Und Silber-Scheideanstalt Vormals Roessler, 6000 Frankfurt | Process for nitriding iron and steel in salt baths |
| DE2311818C2 (en) | 1973-03-09 | 1974-12-12 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | Device for supplying a flux in a wire tinning plant |
| AT347994B (en) * | 1974-03-21 | 1979-01-25 | Daimler Benz Ag | METAL NITRATION METHOD |
| JPS53144435A (en) * | 1977-05-24 | 1978-12-15 | Nagata Tateo | Salt bath softening nitriding agent |
| IL52591A (en) | 1977-07-25 | 1980-07-31 | Israel Aircraft Ind Ltd | Method of surface hardening stainless steel parts |
| JPS6021222B2 (en) * | 1978-08-31 | 1985-05-25 | パーカー熱処理工業株式会社 | Salt bath nitriding method for high alloy steel |
| DE3142318A1 (en) | 1981-10-24 | 1983-05-05 | Degussa Ag, 6000 Frankfurt | SALT BATH FOR NITRATING IRON MATERIALS |
| JPS6299455A (en) * | 1985-10-28 | 1987-05-08 | Shonan Chitsuka Kogyo Kk | Salt bath soft nitriding method |
| JPS62256957A (en) * | 1986-05-01 | 1987-11-09 | Kazuto Takamura | Low-temperature salt bath soft nitriding agent |
| SU1355641A1 (en) * | 1986-08-04 | 1987-11-30 | Белорусский технологический институт им.С.М.Кирова | Melt for nitrogen-coating of steel articles |
| SU1749313A1 (en) * | 1989-12-12 | 1992-07-23 | Белорусский институт механизации сельского хозяйства | Composition of melt for complex saturation of steel articles |
| JPH0673524A (en) * | 1992-08-25 | 1994-03-15 | Daido Techno Metal Kk | Nitriding method of iron and steel surface |
| EP0919642B1 (en) | 1997-11-28 | 2007-10-17 | Maizuru Corporation | Method for treating surface of ferrous material and salt bath furnace used therefor |
| JP2000345317A (en) * | 1999-05-28 | 2000-12-12 | Honda Motor Co Ltd | Molten salt composition for salt bath nitriding of endless metal belt |
| US6746546B2 (en) | 2001-11-02 | 2004-06-08 | Kolene Corporation | Low temperature nitriding salt and method of use |
| JP2004027342A (en) * | 2002-06-28 | 2004-01-29 | Nippon Parkerizing Co Ltd | Cleaning method for iron-based sintered parts and iron-based sintered parts |
| JP3748425B2 (en) | 2002-09-04 | 2006-02-22 | パーカー熱処理工業株式会社 | Salt bath nitriding method for metal members with enhanced corrosion resistance |
| JP2004169163A (en) * | 2002-11-22 | 2004-06-17 | Nippon Parkerizing Co Ltd | Molten salt composition for salt bath nitriding of maraging steel, its treatment method and endless metal belt |
| DE102006026883B8 (en) * | 2006-06-09 | 2007-10-04 | Durferrit Gmbh | Process for hardening stainless steel and molten salt for carrying out the process |
| US8287667B2 (en) * | 2006-06-29 | 2012-10-16 | GM Global Technology Operations LLC | Salt bath ferritic nitrocarburizing of brake rotors |
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