EP2655702B1 - Substrat avec un revêtement résistant à la corrosion et son procédé de fabrication - Google Patents
Substrat avec un revêtement résistant à la corrosion et son procédé de fabrication Download PDFInfo
- Publication number
- EP2655702B1 EP2655702B1 EP11804965.9A EP11804965A EP2655702B1 EP 2655702 B1 EP2655702 B1 EP 2655702B1 EP 11804965 A EP11804965 A EP 11804965A EP 2655702 B1 EP2655702 B1 EP 2655702B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- nickel
- tin
- chromium
- salt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
Links
- 230000007797 corrosion Effects 0.000 title claims description 45
- 238000005260 corrosion Methods 0.000 title claims description 45
- 238000000576 coating method Methods 0.000 title claims description 25
- 238000000034 method Methods 0.000 title claims description 25
- 239000000758 substrate Substances 0.000 title claims description 23
- 239000011248 coating agent Substances 0.000 title claims description 18
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 76
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 49
- 229910052804 chromium Inorganic materials 0.000 claims description 48
- 239000011651 chromium Substances 0.000 claims description 48
- 239000003792 electrolyte Substances 0.000 claims description 42
- 229910052759 nickel Inorganic materials 0.000 claims description 38
- 239000000203 mixture Substances 0.000 claims description 20
- CLDVQCMGOSGNIW-UHFFFAOYSA-N nickel tin Chemical compound [Ni].[Sn] CLDVQCMGOSGNIW-UHFFFAOYSA-N 0.000 claims description 20
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 19
- 235000002639 sodium chloride Nutrition 0.000 claims description 17
- 150000003839 salts Chemical class 0.000 claims description 15
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 claims description 14
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 13
- 229910021626 Tin(II) chloride Inorganic materials 0.000 claims description 11
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims description 11
- 150000002815 nickel Chemical class 0.000 claims description 10
- 235000011180 diphosphates Nutrition 0.000 claims description 8
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical class NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 claims description 8
- -1 polypropylene Polymers 0.000 claims description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- 239000004471 Glycine Substances 0.000 claims description 6
- 229910019142 PO4 Inorganic materials 0.000 claims description 6
- 230000002378 acidificating effect Effects 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 150000001805 chlorine compounds Chemical class 0.000 claims description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 6
- 150000002222 fluorine compounds Chemical class 0.000 claims description 6
- 150000007524 organic acids Chemical class 0.000 claims description 6
- 235000021317 phosphate Nutrition 0.000 claims description 6
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 6
- 239000004952 Polyamide Substances 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 4
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 claims description 4
- 239000002280 amphoteric surfactant Substances 0.000 claims description 4
- 125000000129 anionic group Chemical group 0.000 claims description 4
- 239000003945 anionic surfactant Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 4
- AFVFQIVMOAPDHO-UHFFFAOYSA-M methanesulfonate group Chemical class CS(=O)(=O)[O-] AFVFQIVMOAPDHO-UHFFFAOYSA-M 0.000 claims description 4
- 239000002736 nonionic surfactant Substances 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 230000001629 suppression Effects 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910001369 Brass Inorganic materials 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 claims description 3
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 3
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 3
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 3
- 239000010951 brass Substances 0.000 claims description 3
- 125000002091 cationic group Chemical group 0.000 claims description 3
- 239000003093 cationic surfactant Substances 0.000 claims description 3
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 235000005985 organic acids Nutrition 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000011975 tartaric acid Substances 0.000 claims description 3
- 235000002906 tartaric acid Nutrition 0.000 claims description 3
- 239000000080 wetting agent Substances 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 2
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 claims description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims description 2
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 2
- 235000011054 acetic acid Nutrition 0.000 claims description 2
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- LHIJANUOQQMGNT-UHFFFAOYSA-N aminoethylethanolamine Chemical compound NCCNCCO LHIJANUOQQMGNT-UHFFFAOYSA-N 0.000 claims description 2
- 239000004327 boric acid Substances 0.000 claims description 2
- QSWDMMVNRMROPK-UHFFFAOYSA-K chromium(3+) trichloride Chemical compound [Cl-].[Cl-].[Cl-].[Cr+3] QSWDMMVNRMROPK-UHFFFAOYSA-K 0.000 claims description 2
- GRWVQDDAKZFPFI-UHFFFAOYSA-H chromium(III) sulfate Chemical compound [Cr+3].[Cr+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRWVQDDAKZFPFI-UHFFFAOYSA-H 0.000 claims description 2
- 235000015165 citric acid Nutrition 0.000 claims description 2
- 239000008139 complexing agent Substances 0.000 claims description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 2
- 239000004310 lactic acid Substances 0.000 claims description 2
- 235000014655 lactic acid Nutrition 0.000 claims description 2
- 239000001630 malic acid Substances 0.000 claims description 2
- 235000011090 malic acid Nutrition 0.000 claims description 2
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 2
- 230000007935 neutral effect Effects 0.000 claims description 2
- 229920000768 polyamine Polymers 0.000 claims description 2
- 239000004417 polycarbonate Substances 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims description 2
- 229910052939 potassium sulfate Inorganic materials 0.000 claims description 2
- 235000011151 potassium sulphates Nutrition 0.000 claims description 2
- 239000011780 sodium chloride Substances 0.000 claims description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 2
- 235000011152 sodium sulphate Nutrition 0.000 claims description 2
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 claims description 2
- 229960002449 glycine Drugs 0.000 claims 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims 2
- IOLCXVTUBQKXJR-UHFFFAOYSA-M potassium bromide Chemical compound [K+].[Br-] IOLCXVTUBQKXJR-UHFFFAOYSA-M 0.000 claims 2
- JHJLBTNAGRQEKS-UHFFFAOYSA-M sodium bromide Chemical compound [Na+].[Br-] JHJLBTNAGRQEKS-UHFFFAOYSA-M 0.000 claims 2
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims 2
- FTLYMKDSHNWQKD-UHFFFAOYSA-N (2,4,5-trichlorophenyl)boronic acid Chemical class OB(O)C1=CC(Cl)=C(Cl)C=C1Cl FTLYMKDSHNWQKD-UHFFFAOYSA-N 0.000 claims 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims 1
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 claims 1
- 229910021555 Chromium Chloride Inorganic materials 0.000 claims 1
- CKLJMWTZIZZHCS-REOHCLBHSA-N L-aspartic acid Chemical compound OC(=O)[C@@H](N)CC(O)=O CKLJMWTZIZZHCS-REOHCLBHSA-N 0.000 claims 1
- 229910001128 Sn alloy Inorganic materials 0.000 claims 1
- SWLVFNYSXGMGBS-UHFFFAOYSA-N ammonium bromide Chemical compound [NH4+].[Br-] SWLVFNYSXGMGBS-UHFFFAOYSA-N 0.000 claims 1
- 235000019270 ammonium chloride Nutrition 0.000 claims 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims 1
- 235000011130 ammonium sulphate Nutrition 0.000 claims 1
- SOIFLUNRINLCBN-UHFFFAOYSA-N ammonium thiocyanate Chemical compound [NH4+].[S-]C#N SOIFLUNRINLCBN-UHFFFAOYSA-N 0.000 claims 1
- 235000003704 aspartic acid Nutrition 0.000 claims 1
- OQFSQFPPLPISGP-UHFFFAOYSA-N beta-carboxyaspartic acid Natural products OC(=O)C(N)C(C(O)=O)C(O)=O OQFSQFPPLPISGP-UHFFFAOYSA-N 0.000 claims 1
- 239000004202 carbamide Substances 0.000 claims 1
- 229920006317 cationic polymer Polymers 0.000 claims 1
- 235000019253 formic acid Nutrition 0.000 claims 1
- 235000013905 glycine and its sodium salt Nutrition 0.000 claims 1
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 claims 1
- 229910000358 iron sulfate Inorganic materials 0.000 claims 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims 1
- 150000002898 organic sulfur compounds Chemical class 0.000 claims 1
- 235000006408 oxalic acid Nutrition 0.000 claims 1
- 239000001103 potassium chloride Substances 0.000 claims 1
- 235000011164 potassium chloride Nutrition 0.000 claims 1
- ZNNZYHKDIALBAK-UHFFFAOYSA-M potassium thiocyanate Chemical compound [K+].[S-]C#N ZNNZYHKDIALBAK-UHFFFAOYSA-M 0.000 claims 1
- 229940116357 potassium thiocyanate Drugs 0.000 claims 1
- 229910001379 sodium hypophosphite Inorganic materials 0.000 claims 1
- VGTPCRGMBIAPIM-UHFFFAOYSA-M sodium thiocyanate Chemical compound [Na+].[S-]C#N VGTPCRGMBIAPIM-UHFFFAOYSA-M 0.000 claims 1
- BWYYYTVSBPRQCN-UHFFFAOYSA-M sodium;ethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=C BWYYYTVSBPRQCN-UHFFFAOYSA-M 0.000 claims 1
- 238000012360 testing method Methods 0.000 description 39
- 208000014451 palmoplantar keratoderma and congenital alopecia 2 Diseases 0.000 description 17
- ZSDSQXJSNMTJDA-UHFFFAOYSA-N trifluralin Chemical compound CCCN(CCC)C1=C([N+]([O-])=O)C=C(C(F)(F)F)C=C1[N+]([O-])=O ZSDSQXJSNMTJDA-UHFFFAOYSA-N 0.000 description 16
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 11
- 239000001110 calcium chloride Substances 0.000 description 11
- 229910001628 calcium chloride Inorganic materials 0.000 description 11
- 235000011148 calcium chloride Nutrition 0.000 description 10
- 238000000151 deposition Methods 0.000 description 7
- 230000008021 deposition Effects 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 3
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 3
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 3
- 229940048084 pyrophosphate Drugs 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- 229910017665 NH4HF2 Inorganic materials 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 230000002528 anti-freeze Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- TVQLLNFANZSCGY-UHFFFAOYSA-N disodium;dioxido(oxo)tin Chemical compound [Na+].[Na+].[O-][Sn]([O-])=O TVQLLNFANZSCGY-UHFFFAOYSA-N 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- 235000011181 potassium carbonates Nutrition 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 235000017550 sodium carbonate Nutrition 0.000 description 2
- 229940079864 sodium stannate Drugs 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010561 standard procedure Methods 0.000 description 2
- AXZWODMDQAVCJE-UHFFFAOYSA-L tin(II) chloride (anhydrous) Chemical compound [Cl-].[Cl-].[Sn+2] AXZWODMDQAVCJE-UHFFFAOYSA-L 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 description 1
- GEZAUFNYMZVOFV-UHFFFAOYSA-J 2-[(2-oxo-1,3,2$l^{5},4$l^{2}-dioxaphosphastannetan-2-yl)oxy]-1,3,2$l^{5},4$l^{2}-dioxaphosphastannetane 2-oxide Chemical compound [Sn+2].[Sn+2].[O-]P([O-])(=O)OP([O-])([O-])=O GEZAUFNYMZVOFV-UHFFFAOYSA-J 0.000 description 1
- 229910001316 Ag alloy Inorganic materials 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229910021556 Chromium(III) chloride Inorganic materials 0.000 description 1
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 description 1
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 235000010338 boric acid Nutrition 0.000 description 1
- KXZJHVJKXJLBKO-UHFFFAOYSA-N chembl1408157 Chemical compound N=1C2=CC=CC=C2C(C(=O)O)=CC=1C1=CC=C(O)C=C1 KXZJHVJKXJLBKO-UHFFFAOYSA-N 0.000 description 1
- 239000011636 chromium(III) chloride Substances 0.000 description 1
- 235000007831 chromium(III) chloride Nutrition 0.000 description 1
- 229910000356 chromium(III) sulfate Inorganic materials 0.000 description 1
- 239000011696 chromium(III) sulphate Substances 0.000 description 1
- 235000015217 chromium(III) sulphate Nutrition 0.000 description 1
- 229950001002 cianidanol Drugs 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- IOUCSUBTZWXKTA-UHFFFAOYSA-N dipotassium;dioxido(oxo)tin Chemical compound [K+].[K+].[O-][Sn]([O-])=O IOUCSUBTZWXKTA-UHFFFAOYSA-N 0.000 description 1
- 239000000174 gluconic acid Substances 0.000 description 1
- 235000012208 gluconic acid Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-ZSJDYOACSA-N heavy water Substances [2H]O[2H] XLYOFNOQVPJJNP-ZSJDYOACSA-N 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- AICMYQIGFPHNCY-UHFFFAOYSA-J methanesulfonate;tin(4+) Chemical compound [Sn+4].CS([O-])(=O)=O.CS([O-])(=O)=O.CS([O-])(=O)=O.CS([O-])(=O)=O AICMYQIGFPHNCY-UHFFFAOYSA-J 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 1
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000006259 organic additive Substances 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- PTMHPRAIXMAOOB-UHFFFAOYSA-N phosphoramidic acid Chemical class NP(O)(O)=O PTMHPRAIXMAOOB-UHFFFAOYSA-N 0.000 description 1
- AVTYONGGKAJVTE-OLXYHTOASA-L potassium L-tartrate Chemical compound [K+].[K+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O AVTYONGGKAJVTE-OLXYHTOASA-L 0.000 description 1
- NNFCIKHAZHQZJG-UHFFFAOYSA-N potassium cyanide Chemical compound [K+].N#[C-] NNFCIKHAZHQZJG-UHFFFAOYSA-N 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 239000001472 potassium tartrate Substances 0.000 description 1
- 229940111695 potassium tartrate Drugs 0.000 description 1
- 235000011005 potassium tartrates Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- HELHAJAZNSDZJO-OLXYHTOASA-L sodium L-tartrate Chemical compound [Na+].[Na+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O HELHAJAZNSDZJO-OLXYHTOASA-L 0.000 description 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 1
- 239000000176 sodium gluconate Substances 0.000 description 1
- 235000012207 sodium gluconate Nutrition 0.000 description 1
- 229940005574 sodium gluconate Drugs 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- 239000001433 sodium tartrate Substances 0.000 description 1
- 229960002167 sodium tartrate Drugs 0.000 description 1
- 235000011004 sodium tartrates Nutrition 0.000 description 1
- KKVTYAVXTDIPAP-UHFFFAOYSA-M sodium;methanesulfonate Chemical compound [Na+].CS([O-])(=O)=O KKVTYAVXTDIPAP-UHFFFAOYSA-M 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- RYCLIXPGLDDLTM-UHFFFAOYSA-J tetrapotassium;phosphonato phosphate Chemical compound [K+].[K+].[K+].[K+].[O-]P([O-])(=O)OP([O-])([O-])=O RYCLIXPGLDDLTM-UHFFFAOYSA-J 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- FAKFSJNVVCGEEI-UHFFFAOYSA-J tin(4+);disulfate Chemical compound [Sn+4].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O FAKFSJNVVCGEEI-UHFFFAOYSA-J 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 231100000925 very toxic Toxicity 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/10—Electroplating with more than one layer of the same or of different metals
- C25D5/12—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
- C25D5/14—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium two or more layers being of nickel or chromium, e.g. duplex or triplex layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
- C25D5/623—Porosity of the layers
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
- C25D5/625—Discontinuous layers, e.g. microcracked layers
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/627—Electroplating characterised by the visual appearance of the layers, e.g. colour, brightness or mat appearance
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12806—Refractory [Group IVB, VB, or VIB] metal-base component
- Y10T428/12826—Group VIB metal-base component
- Y10T428/12847—Cr-base component
- Y10T428/12854—Next to Co-, Fe-, or Ni-base component
Definitions
- the invention relates to a substrate with a corrosion resistant coating which comprises at least one nickel layer and, as finish, at least one chromium layer. Between these layers, a tin-nickel alloy layer is deposited for suppression of corrosion reactions.
- the invention also relates to a method of production of such substrates with corrosion resistant coating.
- Electrolytic chromium and nickel depositions are generally chosen for realizing of a high corrosion resistance.
- the nickel layer is divided in three different types.
- the first type is known as semi-bright nickel layer or sulfur-free layer, because it is a semi-bright layer having a sulfur content ⁇ 0.005 weight-%. These layers have a higher electrochemical potential than bright nickel layers.
- a bright nickel layer is regularly electroplated. This leads to a bright appearance of the coated articles.
- These layers have a sulfur content of more than 0.03 weight-%.
- the last nickel layer is a layer which has small disruptions on a micro-scale.
- This layer can comprise micro-particles or organic additives and can be coated with a chromium layer which has a micro-porous layer or a layer with micro cracks.
- These layers are usually nobler than bright nickel layers i.e. their potential is higher than that of bright nickel layers.
- Such coatings are known from US 3,268,424 and US 3,563,864 .
- the main aim is to decrease galvanic corrosion between chromium and nickel.
- the chromium layer is thereby electroplated as finish with an electrolyte comprising hexavalent chromium.
- EP 1 343 924 B1 discloses a layer of silver or silver alloy which is located between the chromium and nickel layer. It is a problem that very toxic cyanide salts are used in the process which represent a serious threat for health and safety and are therefore no longer acceptable with regard to environmental aspects. Furthermore, silver as noble metal demonstrates two important disadvantages which are the high cost as well as the significant difference of the electrochemical potential in comparison to a bright nickel layer.
- Trivalent chromium electrolytes have been used for years as decorative coatings, but show the disadvantage that they do not demonstrate sufficient corrosion resistance because it is not a pure chromium layer, but a special alloy comprising constituents of chromium, carbon, iron, sulfur, oxygen and nitrogen and thus have structural features different to pure chromium.
- the UNI EN ISO 9227 CASS standard procedure (so-called CASS test) is applied for the investigation of the corrosion resistance of coated parts. In this test, the corrosion resistance (in hours) is measured in a room filled with salt spray at 50 °C, wherein the salt consists of a sodium chloride solution which comprises copper ions with acetic acid (pH 3).
- a substrate with a corrosion resistant coating which comprises at least one nickel layer and at least one chromium layer as finish. Between a nickel layer and a proximate chromium layer, at least one tin-nickel alloy layer is deposited for the suppression of corrosion reactions.
- a suppression of corrosion reactions also means an essential or significant reduction of corrosion reactions.
- the inventive idea for increasing corrosion resistance is based on replacing the prior art nickel layer having micro-scale disruptions with a tinnickel alloy layer.
- This tin-nickel alloy layer enables the use of a variety of chromium-containing electrolytes for galvanic deposition of a chromium finish.
- Tin-nickel alloys with an increased amount of tin have good corrosion resistance and are often used as coating for prevention of surface clouding.
- the corrosion rate between nickel and chromium layers during the corrosion test UNI EN ISO 9227 NSS or UNI EN ISO 9227 CASS can be reduced.
- the present invention allows that corrosion, which arises due to the use of antifreeze and particularly affects automotive components which are exposed to the weather during winter, can be drastically reduced.
- significantly improved results could be achieved in the mentioned standard tests of VW (VW PV1067) and Nissan (NES M4063) compared to methods for corrosion protection known in the prior art.
- the tin-nickel alloy layer comprises preferably 55 to 75 weight-%, more preferably 60 to 70 weight-% and most preferably 64 to 68 weight-% tin and preferably 45 to 25 weight-%, more preferably 40 to 30 weight-% and most preferably 36 to 32 weight-% nickel.
- a layer of this alloy has a grey-pink color, as it is known from the ISO 2179:1986 standard.
- the tin-nickel alloy layer preferably has a thickness in the range of 0.1 ⁇ m to 10 ⁇ m, more preferably 0.2 ⁇ m to 6 ⁇ m and most preferably 0.5 ⁇ m to 5 ⁇ m.
- the at least one nickel layer preferably has a thickness of 1 to 50 ⁇ m.
- the at least one chromium layer preferably has a thickness of 0.05 to 2 ⁇ m.
- the coating consists of a bright nickel layer which is deposited on the substrate or a further metallic layer as well as the tin-nickel alloy layer and the chromium layer.
- the further metallic layer herewith preferably consists of copper or essentially comprises copper.
- a further semi-bright nickel layer is arranged between the bright nickel layer and the substrate or the further metallic layer.
- the inventive coating can be combined with almost any number of substrate materials.
- substrates of a metal or a metal alloy, particularly steel, brass or an aluminium alloy.
- zinc die cast elements can be provided with the inventive coating.
- Further materials are selected from the group consisting of plastics, in particular acrylnitril-butadien-styrol (ABS), acrylnitril-butadien-styrol/polycarbonate (ABS-PC), polypropylene (PP) or polyamide (PA).
- ABS acrylnitril-butadien-styrol
- ABS-PC acrylnitril-butadien-styrol/polycarbonate
- PP polypropylene
- PA polyamide
- a corrosion resistant coating for a substrate wherein the following layers are electroplated on the substrate subsequently:
- c) is one chromium layer which is a electroplated finish, i.e. the last electroplated layer of the corrosion resistant coating. This does not exclude that at least one further non-metallic layer is deposited on the chromium finish, e.g. an organic or inorganic passivation or a sealing.
- a first preferred variant provides that the at least one tin-nickel alloy layer is electroplated from an acidic aqueous electrolyte with a pH in the range of 2 to 6.
- the electrolyte comprises at least one tin salt and at least one nickel salt.
- the electrolyte can comprise fluorides or chlorides which act as activators of the nickel layer for an improved adhesion of the tin-nickel alloy layer on the nickel layer.
- fluoroborates, methanesulfonate and sulfates can be comprised.
- the at least one tin-nickel alloy layer is electroplated from an alkaline aqueous electrolyte, wherein the electrolyte comprises at least one tin salt and at least one nickel salt and the salts are particularly selected from the group consisting of sulfates, sulfamates, phosphates, pyrophosphate, glycine, and mixtures thereof.
- the at least one tin-nickel alloy layer is electroplated from a neutral aqueous electrolyte, wherein the electrolyte comprises at least one tin salt and at least one nickel salt and the salts are particularly selected from the group consisting of sulfates, sulfamates, phosphates, pyrophosphate, glycine, and mixtures thereof.
- the at least one tin-nickel alloy layer is electroplated from a cyanide-containing aqueous electrolyte, wherein the electrolyte comprises at least one tin salt and at least one nickel salt are particularly selected from the group consisting of sulfates, sulfamates, phosphates, pyrophosphate, glycine, and mixtures thereof.
- the cyanide containing electrolyte can comprise the following further additives:
- aqueous electrolytes for tin-nickel can comprise the following further additives:
- the tin salts used according to the invention are preferably selected from the group consisting of chlorides, fluorides, fluoroborates, sulfates, methane sulfonates and mixtures thereof and the nickel salt is preferably selected from the group consisting of chlorides, fluorides, fluoroborates, sulfates, sulfamates, pyrophosphates, methane sulfonates, and mixtures thereof.
- an electroplating from an acidic aqueous electrolyte is carried out, wherein the electrolyte comprises chromium(VI)-salts, in particular chromic acid.
- the electroplating is carried out from an acidic aqueous electrolyte, wherein the electrolyte comprises chromium(III)-salts, in particular chromium(III)-sulfate or chromium(III)-chloride, which are preferred because of environmental aspects.
- the chromium deposit can comprise 1 to 25 weight-% carbon, 1 to 30 weight-% oxygen, 0 to 10 weight-% sulfur, 0 to 10 weight-% nitrogen and 0 to 30 weight-% iron.
- ABS acrylonitrile-butadienestyrene
- the coatings according to the invention were deposited from an electrolyte with the following composition and parameters: NiCl 2 *6H 2 O 200-300 g/l NH 4 HF 2 30-80 g/l SnCl 2 *2H 2 O 20-60 g/l pH 2-5 temperature 40-60°C
- the coating was deposited from an electrolyte with the following composition and parameters: NiCl 2 *6H 2 O 200-300 g/l NH 4 HF 2 30-80 g/l SnCl 2 *2H 2 0 20-60 g/l Diethylenetriamine 20-100g/l pH 3.8-5.5 Temperature 40-60°C
- Electrolytes were used for the deposition of a chromium(III)-layer. These electrolytes are distributed under the names TRISTAR 300, TRISTAR 300 AF, TRISTAR 700 and TRISTAR 720 by the company Coventya.
- the TRISTAR 300 process is a chloride-based process and provides a white chromium layer wherein the electrolyte has the following composition and parameters: Cr 3+ 15-25 g/l organic acid 25-250 g/l Conducting salts 150-300 g/l pH 2-6 temperature 25-35°C
- the TRISTAR 700 process is comparable with the process described before wherein a chromium layer with a darker coloration results.
- the electrolyte used herein has the following composition and parameters: Cr 3+ 15-25 g/l organic acid 25-50 g/l conducting salts 150-300 g/l blackening agent 1-10 g/l pH 2-3 temperature 25-35°C
- the TRISTAR 300 AF process is a sulfate-based process and results in a chromium layer with white color.
- the electrolyte comprises the following composition and parameters: Cr 3+ 5-15 g/l organic acid 5-20 g/l conducting salts 150-300 g/l pH 3-4 temperature 45-65°C
- the TRISTAR 720 process is comparable to the TRISTAR 300 AF process, but results in a chromium layer with darker coloration.
- the electrolyte comprises the following composition and parameters: Cr 3+ 5-15 g/l organic acid 5-20 g/l conducting salts 150-300 g/l blackening agent 2-10 g/l pH 3-4 temperature 45-65°C
- a first corrosion test according to UNI EN ISO 9227 CASS was carried out with such produced samples.
- the duration of the test was 24, 48, 72, 96 and 120 hours.
- the samples were evaluated during the second corrosion test with calcium chloride at the end of the test (after 48 hours). The samples were cleaned and dried without damaging the surface. Any change of the surface could be also monitored exactly.
- samples A, C, E, G and I are those which represent the prior art. These samples comprise a nickel layer with micro-scale disruptions as intermediate layer between the bright nickel layer and the chromium finish.
- Examples B, D and D', F, F', H, L and L' are coatings according to the invention and comprise a tin-nickel alloy layer between the bright nickel layer and the chromium finish.
- sample B demonstrates a better corrosion resistance compared to sample A both in CASS test and CaCl2 test.
- Sample D and D' demonstrates a better corrosion resistance compared to sample C both in CASS test and CaCl2 test.
- Sample F and F' demonstrates a better corrosion resistance compared to sample E both in CASS test and CaCl2 test.
- Sample H demonstrates a better corrosion resistance compared to sample G both in CASS test and CaCl2 test.
- Sample L and L' demonstrates a better corrosion resistance compared to sample I both in CASS test and CaCl2 test.
- samples D, D', F and F' demonstrate excellent results and pass both the 96-hours CASS-test and the 48-hours VW PV1067 standard test. More particularly the sample D', F' showed the best corrosion resistance to CASS test passing both the 120h.
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- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
- Chemically Coating (AREA)
- Physical Vapour Deposition (AREA)
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Claims (13)
- Substrat avec un revêtement résistant à la corrosion,
dans lequel le revêtement comprend au moins une couche de nickel brillant et au moins une couche de chrome en tant que couche de finition,
caractérisé en ce qu'entre la couche de nickel brillant, qui est déposée sur le substrat ou une autre couche métallique, et la couche de chrome, au moins une couche d'un alliage d'étain-nickel est déposée pour supprimer les réactions de corrosion et les couches sont électroplaquées. - Substrat selon la revendication 1,
caractérisé en ce que l'alliage d'étain-nickel se compose de 55 à 75 % en poids, de préférence de 60 à 70 % en poids, plus préférablement de 64 à 68 % en poids d'étain et de 45 à 25 % en poids, de préférence de 40 à 30 % en poids, plus préférablement de 36 à 32 % en poids de nickel. - Substrat selon l'une quelconque des revendications précédentes, caractérisé en ce que la couche de l'au moins un alliage d'étain-nickel a une épaisseur de 0,1 à 10 µm, de préférence de 0,2 à 6 µm, plus préférablement de 0,5 à 5 µm et/ou la couche de nickel a une épaisseur de 1 à 50 µm et/ou la couche de chrome a une épaisseur de 0,05 à 2 µm.
- Substrat selon l'une quelconque des revendications précédentes, caractérisé en ce que l'autre couche métallique se compose de cuivre ou comprend essentiellement du cuivre.
- Substrat selon l'une quelconque des revendications précédentes, caractérisé en ce qu'une couche de nickel semi-brillant est arrangée entre la couche de nickel brillant et le substrat ou l'autre couche métallique.
- Substrat selon l'une quelconque des revendications précédentes, caractérisé en ce que le substrat se compose d'un métal ou d'un alliage métallique, en particulier d'acier, de laiton, d'un alliage d'aluminium ou d'un zinc moulé sous pression, ou de plastiques, en particulier d'acrylonitrile-butadiène-styrol (ABS), d'acrylonitrile-butadiène-styrol/polycarbonate (ABS-PC), de polypropylène (PP) ou de polyamide (PA).
- Procédé de production d'un revêtement résistant à la corrosion pour un substrat, dans lequel les couches suivantes sont électroplaquées subséquemment :a) au moins une couche de nickel brillant,b) au moins une couche d'alliage d'étain-nickel, etc) au moins une couche de chrome en tant que couche de finition,dans lequel les réactions de corrosion sont supprimées par la couche d'alliage d'étain-nickel.
- Procédé selon la revendication 7, caractérisé en ce que l'au moins une couche d'alliage d'étain-nickel est électroplaquée à partir d'un électrolyte aqueux acide ayant un pH compris dans la plage allant de 2 à 6, l'électrolyte comprenant des additifs, en particulier des chlorures, des fluorures, des fluoroborates mis à part ceux d'au moins un sel d'étain et d'au moins un sel de nickel ou à partir d'un électrolyte aqueux alcalin, l'électrolyte comprenant au moins un sel d'étain et au moins un sel de nickel, les sels étant en particulier choisis dans le groupe constitué par les sulfates, les sulfamates, les phosphates, les pyrophosphates, la glycine, et des mélanges de ceux-ci ou à partir d'un électrolyte aqueux contenant du cyanure, l'électrolyte comprenant au moins un sel d'étain et au moins un sel de nickel, les autres sels étant en particulier choisis dans le groupe constitué par les sulfates, les sulfamates, les phosphates, les pyrophosphates, la glycine, et des mélanges de ceux-ci ou à partir d'un électrolyte aqueux faiblement alcalin ayant un pH compris dans la plage allant de 6 à 10, l'électrolyte comprenant au moins un sel d'étain et au moins un sel de nickel, les sels étant en particulier choisis dans le groupe constitué par les sulfates, les sulfamates, les phosphates, les pyrophosphates, la glycine, et des mélanges de ceux-ci.
- Procédé selon la revendication 7 ou 8,
caractérisé en ce que l'électrolyte comprend en outre des additifs choisis dans le groupe constitué par- les agents complexants, de préférence les amines, les polyamines, de préférence choisis dans le groupe constitué par l'éthylènediamine, la diéthylènetriamine, la triéthylènetétramine, la tétraéthylènepentamine, l'aminoéthyléthanolamine, la triéthanolamine, la diéthanolamine, la monoéthanolamine, ainsi que leurs combinaisons avec des acides organiques, de préférence choisis dans le groupe constitué par l'acide citrique, l'acide tartrique et l'acide lactique ;- des agents mouillants, en particulier des tensioactifs amphotères, anioniques, cationiques ou non ioniques ;- des mélanges de ceux-ci. - Procédé selon l'une quelconque des revendications 7 à 9, caractérisé en ce que le sel d'étain est choisi dans le groupe constitué par les chlorures, les fluorures, les fluoroborates, les sulfates, les méthanesulfonates et des mélanges de ceux-ci, et le sel de nickel est choisi dans le groupe constitué par les chlorures, les fluorures, les fluoroborates, les sulfates, les sulfamates, les pyrophosphates, les méthanesulfonates et des mélanges de ceux-ci.
- Procédé selon l'une quelconque des revendications 7 à 10, caractérisé en ce qu'au moins une couche de chrome est électroplaquée à partir d'un électrolyte aqueux acide, l'électrolyte comprenant au moins un sel de chrome(VI), en particulier de l'acide chromique (CrO3).
- Procédé selon l'une quelconque des revendications 7 à 11, caractérisé en ce qu'au moins une couche de chrome est électroplaquée à partir d'un électrolyte aqueux acide ayant un pH compris dans la plage allant de 2 à 6, l'électrolyte comprenant au moins un sel de chrome(III), en particulier le sulfate de chrome ou le chlorure de chrome.
- Procédé selon la revendication 12, caractérisé en ce que l'électrolyte comprend en outre des additifs choisis dans le groupe constitué par :- des acides organiques, en particulier l'acide formique, l'acide acétique, l'acide aminoacétique, l'acide oxalique, l'acide malique, l'acide aspartique et des sels de ceux-ci ;- des acides inorganiques, en particulier l'acide borique, l'acide chlorhydrique, l'acide sulfurique et des sels de ceux-ci ;- des sels conducteurs, en particulier le chlorure de sodium, le chlorure de potassium, le chlorure d'ammonium, le sulfate de sodium, le sulfate de potassium, le sulfate d'ammonium, le bromure de sodium, le bromure de potassium, le bromure d'ammonium, le sulfate de fer, le chlorure de fer ou l'hypophosphite de sodium ;- des additifs, y compris des agents noircissants, en particulier une thiourée et d'autres composés organosulfurés, l'urée, le thiocyanate de sodium, le thiocyanate de potassium, le thiocyanate d'ammonium, un sel sodique de saccharine, le vinylsulfonate de sodium, les polymères cationiques ;- des agents mouillants, en particulier des tensioactifs amphotères, anioniques, cationiques ou non ioniques.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL11804965T PL2655702T3 (pl) | 2010-12-23 | 2011-12-23 | Podłoże z powłoką odporną na korozję i sposób jego wytwarzania |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010055968A DE102010055968A1 (de) | 2010-12-23 | 2010-12-23 | Substrat mit korrosionsbeständigem Überzug und Verfahren zu dessen Herstellung |
| PCT/EP2011/006547 WO2012084262A1 (fr) | 2010-12-23 | 2011-12-23 | Substrat doté d'un revêtement résistant à la corrosion et son procédé de production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2655702A1 EP2655702A1 (fr) | 2013-10-30 |
| EP2655702B1 true EP2655702B1 (fr) | 2016-04-06 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11804965.9A Revoked EP2655702B1 (fr) | 2010-12-23 | 2011-12-23 | Substrat avec un revêtement résistant à la corrosion et son procédé de fabrication |
Country Status (13)
| Country | Link |
|---|---|
| US (1) | US10011913B2 (fr) |
| EP (1) | EP2655702B1 (fr) |
| JP (1) | JP2014500404A (fr) |
| KR (1) | KR20140044768A (fr) |
| CN (1) | CN103339296B (fr) |
| BR (1) | BR112013015815A2 (fr) |
| CA (1) | CA2822476C (fr) |
| DE (1) | DE102010055968A1 (fr) |
| DK (1) | DK2655702T3 (fr) |
| ES (1) | ES2569991T3 (fr) |
| MX (1) | MX362153B (fr) |
| PL (1) | PL2655702T3 (fr) |
| WO (1) | WO2012084262A1 (fr) |
Families Citing this family (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010055968A1 (de) | 2010-12-23 | 2012-06-28 | Coventya Spa | Substrat mit korrosionsbeständigem Überzug und Verfahren zu dessen Herstellung |
| CN102912387A (zh) * | 2012-10-26 | 2013-02-06 | 南京大地冷冻食品有限公司 | 一种氯化物型三价铬镀黑铬镀液 |
| CN102888601A (zh) * | 2012-10-26 | 2013-01-23 | 南京大地冷冻食品有限公司 | 一种镀锌层三价铬黑钝镀液 |
| DK178476B1 (da) * | 2013-05-31 | 2016-04-11 | Elplatek As | Dekorativ krom-overflade som udelader brugen af hexavalente kromelektrolytter i produktionen, samt minimerer nikkelafgivelse fra overfladen |
| JP2015155571A (ja) * | 2014-02-21 | 2015-08-27 | 株式会社Kanzacc | 複合金属材 |
| CN105018981A (zh) * | 2014-04-18 | 2015-11-04 | 苏州市汉宜化学有限公司 | 一种可焊性枪色电镀液及其电镀方法 |
| MY168618A (en) * | 2014-06-23 | 2018-11-14 | Okuno Chem Ind Co | Multilayer plating film and article having multilayer plating film |
| CN105063676A (zh) * | 2015-08-17 | 2015-11-18 | 内蒙古第一机械集团有限公司 | 一种三价铬电镀硬铬的方法 |
| KR102010769B1 (ko) | 2017-03-03 | 2019-08-14 | 한국해양대학교 산학협력단 | 아연도금층에 형성되는 주석/마그네슘 박막 및 그 제조방법 |
| EP3382062A1 (fr) | 2017-03-31 | 2018-10-03 | COVENTYA S.p.A. | Procédé pour augmenter la résistance à la corrosion d'un substrat plaqué au chrome |
| CN106929892A (zh) * | 2017-04-10 | 2017-07-07 | 武汉迪赛新材料有限公司 | 一种高耐蚀性高硬度三价铬硬铬镀层的制备方法 |
| CN107268039A (zh) * | 2017-06-16 | 2017-10-20 | 华北理工大学 | 一种Cr‑Fe梯度复合防腐材料及其制备方法 |
| JP2019044231A (ja) * | 2017-09-01 | 2019-03-22 | 株式会社Jcu | 低熱膨張係数を有する鉄−ニッケル合金用電気メッキ液およびこれを用いた電気メッキ方法 |
| KR102345725B1 (ko) * | 2020-05-28 | 2022-01-03 | 와이엠티 주식회사 | 전해 니켈 도금 표면개선제 및 이를 포함하는 전해 니켈 도금액 |
| CN111826696B (zh) * | 2020-07-15 | 2022-01-04 | 九牧厨卫股份有限公司 | 一种黑色表面复合镀层及其制备方法 |
| WO2022133163A1 (fr) | 2020-12-17 | 2022-06-23 | Coventya, Inc. | Système de corrosion multicouche |
| CN114540893B (zh) * | 2022-03-01 | 2024-11-29 | 九牧厨卫股份有限公司 | 一种杀菌银白色复合镀层及其制备方法和银白色杀菌产品 |
| CN114525557B (zh) * | 2022-03-01 | 2024-01-02 | 九牧厨卫股份有限公司 | 一种杀菌环保复合镀层及其制备方法和杀菌环保产品 |
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-
2010
- 2010-12-23 DE DE102010055968A patent/DE102010055968A1/de not_active Ceased
-
2011
- 2011-12-23 EP EP11804965.9A patent/EP2655702B1/fr not_active Revoked
- 2011-12-23 PL PL11804965T patent/PL2655702T3/pl unknown
- 2011-12-23 DK DK11804965.9T patent/DK2655702T3/en active
- 2011-12-23 JP JP2013545115A patent/JP2014500404A/ja active Pending
- 2011-12-23 ES ES11804965.9T patent/ES2569991T3/es active Active
- 2011-12-23 US US13/996,671 patent/US10011913B2/en active Active
- 2011-12-23 KR KR1020137016089A patent/KR20140044768A/ko not_active Ceased
- 2011-12-23 WO PCT/EP2011/006547 patent/WO2012084262A1/fr not_active Ceased
- 2011-12-23 BR BR112013015815A patent/BR112013015815A2/pt not_active Application Discontinuation
- 2011-12-23 CN CN201180061874.2A patent/CN103339296B/zh not_active Expired - Fee Related
- 2011-12-23 MX MX2013007284A patent/MX362153B/es active IP Right Grant
- 2011-12-23 CA CA2822476A patent/CA2822476C/fr not_active Expired - Fee Related
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Also Published As
| Publication number | Publication date |
|---|---|
| CA2822476A1 (fr) | 2012-06-28 |
| MX2013007284A (es) | 2013-12-06 |
| MX362153B (es) | 2018-12-24 |
| DE102010055968A1 (de) | 2012-06-28 |
| JP2014500404A (ja) | 2014-01-09 |
| EP2655702A1 (fr) | 2013-10-30 |
| PL2655702T3 (pl) | 2016-08-31 |
| WO2012084262A1 (fr) | 2012-06-28 |
| CN103339296A (zh) | 2013-10-02 |
| US20140127532A1 (en) | 2014-05-08 |
| DK2655702T3 (en) | 2016-05-17 |
| CN103339296B (zh) | 2017-02-08 |
| ES2569991T3 (es) | 2016-05-13 |
| BR112013015815A2 (pt) | 2018-05-15 |
| US10011913B2 (en) | 2018-07-03 |
| KR20140044768A (ko) | 2014-04-15 |
| CA2822476C (fr) | 2016-12-13 |
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