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EP2654483B1 - Chaussure, en particulier chaussure de sport, et procédé de fabrication d'une chaussure - Google Patents

Chaussure, en particulier chaussure de sport, et procédé de fabrication d'une chaussure Download PDF

Info

Publication number
EP2654483B1
EP2654483B1 EP11796926.1A EP11796926A EP2654483B1 EP 2654483 B1 EP2654483 B1 EP 2654483B1 EP 11796926 A EP11796926 A EP 11796926A EP 2654483 B1 EP2654483 B1 EP 2654483B1
Authority
EP
European Patent Office
Prior art keywords
shoe
cover layer
texture structure
sole
texture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP11796926.1A
Other languages
German (de)
English (en)
Other versions
EP2654483A1 (fr
Inventor
Reinhold Sussmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Puma SE
Original Assignee
Puma SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Puma SE filed Critical Puma SE
Publication of EP2654483A1 publication Critical patent/EP2654483A1/fr
Application granted granted Critical
Publication of EP2654483B1 publication Critical patent/EP2654483B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0205—Uppers; Boot legs characterised by the material
    • A43B23/0235—Different layers of different material
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0205—Uppers; Boot legs characterised by the material
    • A43B23/0225—Composite materials, e.g. material with a matrix
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0245—Uppers; Boot legs characterised by the constructive form
    • A43B23/0255—Uppers; Boot legs characterised by the constructive form assembled by gluing or thermo bonding

Definitions

  • the invention relates to a shoe, in particular a sports shoe, having a sole and a shoe upper connected to the sole.
  • Shoes of this usual type must be particularly light for certain applications. This is especially true for a sports shoe. The same applies in particular to a football boot to which both high demands on the strength and rigidity are made in order to ensure the functionality of the shoe, as well as the weight, which should regularly be as low as possible. US 2003/0126762 describes such a shoe.
  • the invention is also based on the object , a shoe, especially a sports shoe of the type mentioned in such a way that on the one hand, on the one hand has sufficient rigidity and thus ensures the required functionality, but on the other hand also has a particularly lightweight construction.
  • the compound of the cover layer is preferably produced by a welding, in particular by high-frequency or ultrasonic welding, of the material of the fabric structure with the material of the cover layer.
  • the fabric structure preferably has a number of hilly or hump-shaped elevations, with the upper regions of the hillock or hump-like elevations having or forming the higher points.
  • the hill or hump-like elevations may be arranged in two mutually perpendicular directions parallel to each other. They can be formed by 7 to 15 parallel to each other fabric threads, which are preferably interwoven or hooked.
  • the fabric threads are preferably made of polyethylene terephthalate, polyamide or polyester.
  • the cover layer is preferably made a thermoplastic elastomer (TPE), in particular of thermoplastic urethane-based elastomer (TPU).
  • a second cover layer is arranged, which is connected to the low points of the fabric structure.
  • the welding operation is preferably a high-frequency welding process or an ultrasonic welding process.
  • the cohesive bond between the base body and the outsole elements is preferably produced by vulcanization.
  • the outsole elements are preferably made of rubber material.
  • the base body may have recesses for the outsole elements, wherein the recesses correspond to the shape of the outsole elements.
  • the reinforcing fibers are preferably carbon fibers. They can be incorporated in an epoxy resin matrix.
  • the reinforcing fibers can be at least partially interwoven with each other.
  • the shoe is free of a midsole.
  • an insole is arranged, which is particularly preferably glued.
  • the proposed conception is based on a three-dimensional fabric structure, preferably with a large number of humps.
  • a flat sheet (film) is preferably placed from TPU.
  • a heat-generating element eg high-frequency electrode or ultrasonic electrode
  • the film is welded to the cusp tips. Accordingly, the film is selectively connected to the fabric structure.
  • This composite is used as a shaft material for sports shoes, in particular for football boots.
  • the advantage is a very good ventilation of the shoe, since the three-dimensional textile structure is well air-conductive, since it creates a channel structure for this purpose.
  • the material does not absorb water. It is very light, so also the shoe is "super light", which is made of this shaft material. Reinforcing materials in the shaft material are superfluous.
  • the sole structure can also be used in a particularly advantageous manner for soccer shoes, since the sole base plate-in particular designed as a carbon fiber plate-has a high rigidity.
  • the preformed rubber elements are inserted in the production of the sole in a Vulkanisierform, as well as the base plate. Then the connection process is carried out by vulcanization.
  • the base plate is preferably a plate having woven carbon fibers embedded in a synthetic resin matrix (eg, one made of epoxy resin).
  • This adjustment of the surveys applies not only to the amount but also to the situation of the surveys.
  • elevations are arranged side by side, that between them a certain path results, for example, as a channel for a functional element, eg. B. for a lacing or for a band can be used.
  • a functional element eg. B. for a lacing or for a band
  • a shoe 1 is sketched, which in a known manner a sole 2, on which a shoe upper 3 is arranged.
  • a sole 2 on which a shoe upper 3 is arranged.
  • the material of the shoe upper 3, ie the shaft material, is constructed in a special way. This goes out Fig. 2 to Fig. 4 out.
  • the basic structure of the shaft material is a fabric structure 4 as shown in FIG Fig. 2 outlined.
  • a fabric structure 4 as shown in FIG Fig. 2 outlined.
  • the illustrated fabric structure 4 is formed by fabric threads 5, which are interwoven or hooked together.
  • Fig. 3 is a preferred interweaving of the fabric threads 5 can be seen. It can be said that the fabric threads 5 extend substantially in two mutually perpendicular directions x and y. However, the fabric threads 5 do not form a planar structure, but the in Fig. 2 three-dimensional shape to be seen.
  • Fig. 3 As can be seen, the fabric threads 5 are hooked together by a weaving process so that a grid-shaped surface is formed.
  • the grid dimension b (s. Fig. 2 ) is typically in the range of 0.5 to 2 mm.
  • elevations 10 is a plurality of parallel juxtaposed, ie parallel to each other in the x and y direction.
  • the size of the structure is defined for the example described by a pitch a, where a is typically in the range between 5 to 20 mm, preferably 8 to 12 mm.
  • a is typically in the range between 5 to 20 mm, preferably 8 to 12 mm.
  • a fabric thread whose diameter is in the range between 0.03 to 0.1 mm.
  • the cover layer 8 contacts the fabric structure 4 only at certain points, ie the cover layer 8 lies only at the higher points 6 Tissue structure 4 on.
  • a welding energy input 17 takes place, for. B. by an ultrasonic welder or by a high frequency welding device, so that it comes to a fusion of the material of the fabric structure 4 and the material of the cover layer 8.
  • the sole 2 consists of a base body 12, the structure of which is schematic Fig. 6 evident. Accordingly, reinforcing fibers 13, in particular carbon fiber core, interwoven with each other in a plastic or synthetic resin matrix 14, which preferably consists of epoxy resin. There is therefore a very strong and elastic structure for the main body 12th
  • recesses 16 are introduced into the base plate 12, from which one in Fig. 5 the bottom looks.
  • the shape of the recesses 16 corresponds to the shape of outsole elements 15 of rubber material, which in their entirety form the outsole of the shoe 1.
  • the outsole elements 15 are inserted after the preparation of the base body 12 in the recesses 16; the depth of the recesses 16 is smaller than the height of the outsole elements 15, so that the outsole elements 15 after the insertion into the recesses 16 project down and so can perform their function as an outsole.
  • a strong bond between the base body 12 and the outsole elements 15 is achieved by a vulcanization process, which is carried out after the placement of the outsole elements 15 in the base body 12 in a corresponding Vulkanisierform.
  • FIGS. 7 to 9 An alternative embodiment of a sole 2 according to the invention can be seen.
  • the sole also consists of a base body 12, on which outsole elements 15 are fastened.
  • the outsole elements 15 are here designed as cleats 15 ', which are fastened to the base body 12.
  • the sectional view according to Fig. 8 (Cut CD according to Fig. 7 ) shows that - as already stated above - the material of the outsole element in the form of the stud 15 'is injection-molded or vulcanized directly on the base body 12 of the sole.
  • the base body 12 has been converted in the region of the receptacle of the stud 15 'according to the shape of the negative something from the planar shape, so that the shape of the body 12 is formed, as it Fig. 8 shows.
  • the material of the stud 15 ' is molded or vulcanized.
  • a mechanical connection between body 12 and studs 15 ' is not present.
  • the main body 12 is not formed as a single continuous plate, but consists of two parts 12 'and 12 ".
  • the two parts 12', 12" can be placed in a tool during production; then rubber material is placed over it so that the parts 12 ', 12 "of the main body are connected via the rubber material Fig.
  • a rubber bar 20 can be seen, over which the parts 12 'and 12 "are elastically connected to one another, so that at this point a flexible, articulated connection can be made between the parts 12', 12", which act as flex zones between the
  • the rubber material serves in the region of the rubber web 20 thus as a functional element which interrupts the structure of the base body 12 and makes the fiber-reinforced plates relative to each other in a defined manner flexible.
  • the rubber material as a rubber layer, the parts 12 ', 12 "contacted on one side .. In the edge region, the rubber material can be designed as a peripheral edge 19 (circumferential rubber lip).
  • An alternative mode of production is based on the fact that the material of the base body 12 is introduced in not yet finally cured state in a tool to inject the material of the outsole member, but that the material of the base body 12 (in particular the carbon fiber material) is introduced into the tool , as well as prefabricated outsole elements or studs 15, 15 '.
  • both the material of the body 12 is spent in its final state ready for use, at the same time the rubber material is connected to the material of the body 12.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Composite Materials (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)

Claims (10)

  1. Chaussure (1), en particulier chaussure de sport, dotée d'une semelle (2) et d'une partie supérieure (3) de chaussure reliée à la semelle (2),
    caractérisée en ce que
    la partie supérieure (3) de la chaussure présente :
    - une structure tissée (4) constituée de fils tissés (5), la structure tissée (4) étant configurée en structure tridimensionnelle qui présente plusieurs points (6) situés plus haut et plusieurs points (7) situés plus bas, et
    - une couche de recouvrement (8),
    la couche de recouvrement (8) étant reliée (9) au moins à une partie des points (6) situés plus haut de la structure tissée (4).
  2. Chaussure selon la revendication 1, caractérisée en ce que la liaison (8) de la couche de recouvrement (8) est réalisée par un soudage, en particulier par un soudage à haute fréquence ou à ultrasons du matériau de la structure tissée (4) avec le matériau de la couche de recouvrement (8).
  3. Chaussure selon les revendications 1 ou 2, caractérisée en ce que la structure tissée (4) présente plusieurs reliefs (10) configurés en forme de côtes ou de bosses, les parties supérieures des reliefs (10) en forme de côtes ou de bosses présentant ou formant les points (6) situés plus haut.
  4. Chaussure selon la revendication 3, caractérisée en ce que les reliefs (10) en forme de côtes ou de bosses sont disposés parallèlement les uns aux autres dans deux directions (x, y) mutuellement perpendiculaires.
  5. Chaussure selon les revendications 3 ou 4, caractérisée en ce que les reliefs (10) en forme de côtes ou de bosses sont formés par 7 à 15 fils tissés (5) s'étendant parallèlement les uns aux autres, ces derniers étant de préférence tissés les uns dans les autres ou accrochés les uns dans les autres.
  6. Chaussure selon l'une des revendications 1 à 5, caractérisée en ce que les fils tissés (5) sont constitués de poly(téréphtalate d'éthylène), de polyamide ou de polyester.
  7. Chaussure selon l'une des revendications 1 à 6, caractérisée en ce que la couche de recouvrement (8) est constituée d'un élastomère thermoplastique (TPE) et en particulier d'un élastomère thermoplastique à base d'uréthane (TPU).
  8. Chaussure selon l'une des revendications 1 à 7, caractérisée en ce qu'une deuxième couche de recouvrement (11) est prévue et est reliée aux points (7) situés plus bas de la structure tissée (4).
  9. Procédé de fabrication d'une chaussure (1), en particulier d'une chaussure de sport, qui présente une semelle (2) et une partie supérieure (3) de chaussure raccordée à la semelle (2),
    caractérisé en ce que
    la fabrication du matériau de la partie supérieure (3) de la chaussure comporte les étapes suivantes :
    a) préparation d'une structure tissée (4), la structure tissée (4) étant réalisée à partir de fils tissés (5) et la structure tissée (4) étant configurée comme structure tridimensionnelle qui présente plusieurs points (6) situés plus haut et plusieurs points (7) situés plus bas,
    b) placement d'une couche de recouvrement (8) sur la structure tissée (4) de telle sorte qu'au moins un contact partiel soit établi entre les points (6) situés plus haut de la structure tissée (4) et la couche de recouvrement (8),
    c) liaison d'au moins une partie des points (6) situés plus haut de la structure tissée (4) à la couche de recouvrement (8) par une opération de soudage.
  10. Procédé selon la revendication 9, caractérisé en ce que l'opération de soudage est une opération de soudage à haute fréquence ou une opération de soudage à ultrasons.
EP11796926.1A 2010-12-23 2011-12-09 Chaussure, en particulier chaussure de sport, et procédé de fabrication d'une chaussure Not-in-force EP2654483B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010055819A DE102010055819A1 (de) 2010-12-23 2010-12-23 Schuh, insbesondere Sportschuh, und Verfahren zum Herstellen eines Schuhs
PCT/EP2011/006225 WO2012084139A1 (fr) 2010-12-23 2011-12-09 Chaussure, en particulier chaussure de sport, et procédé de fabrication d'une chaussure

Publications (2)

Publication Number Publication Date
EP2654483A1 EP2654483A1 (fr) 2013-10-30
EP2654483B1 true EP2654483B1 (fr) 2015-05-27

Family

ID=45349455

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11796926.1A Not-in-force EP2654483B1 (fr) 2010-12-23 2011-12-09 Chaussure, en particulier chaussure de sport, et procédé de fabrication d'une chaussure

Country Status (7)

Country Link
US (1) US20130269217A1 (fr)
EP (1) EP2654483B1 (fr)
JP (1) JP2014500109A (fr)
CN (1) CN103269613A (fr)
BR (1) BR112013015660A2 (fr)
DE (1) DE102010055819A1 (fr)
WO (1) WO2012084139A1 (fr)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10028550B2 (en) * 2012-07-09 2018-07-24 Nike, Inc. Footwear with reflective outsole
US20150059209A1 (en) 2013-08-29 2015-03-05 Nike, Inc. Article Of Footwear Incorporating A Knitted Component With An Integral Knit Ankle Cuff
JP2017506130A (ja) * 2013-11-19 2017-03-02 ピジーニ エス．アール．エル． 靴を製造するための設備
DE102015212099B4 (de) * 2015-06-29 2022-01-27 Adidas Ag Sohlen für Sportschuhe
US10721997B2 (en) * 2015-09-11 2020-07-28 Nike, Inc. Method of manufacturing article of footwear with graduated projections
USD1069379S1 (en) 2023-03-13 2025-04-08 Amazon Technologies, Inc. Footwear
USD1069380S1 (en) 2023-03-13 2025-04-08 Amazon Technologies, Inc. Footwear

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Publication number Priority date Publication date Assignee Title
GB354436A (en) * 1930-05-27 1931-08-13 Greengate And Irwell Rubber Co Improvements in or relating to shoe uppers
US4232458A (en) * 1978-03-13 1980-11-11 Wheelabrator Corp. Of Canada Shoe
GB2133273A (en) * 1982-09-10 1984-07-25 M C F Footwear Corp An article of footwear
US5150476A (en) * 1991-03-22 1992-09-29 Southern Mills, Inc. Insulating fabric and method of producing same
US5896680A (en) * 1995-12-22 1999-04-27 Hoechst Celanese Corporation Shoes comprising three-dimensional formed fiber product
US5731062A (en) * 1995-12-22 1998-03-24 Hoechst Celanese Corp Thermoplastic three-dimensional fiber network
CN2272020Y (zh) * 1996-07-02 1998-01-07 石家庄纺织经编厂 鞋面用经编织物
US5972477A (en) * 1997-06-23 1999-10-26 Hoechst Celanese Corporation Laminated fiber networks
US20030126762A1 (en) * 2002-01-10 2003-07-10 Tony Tseng Three-dimensional spatial shoe vamp
US20030148076A1 (en) * 2002-02-01 2003-08-07 Hsi-Ming Huang Composite fabric for shoes
US6910288B2 (en) * 2002-12-18 2005-06-28 Nike, Inc. Footwear incorporating a textile with fusible filaments and fibers

Also Published As

Publication number Publication date
CN103269613A (zh) 2013-08-28
JP2014500109A (ja) 2014-01-09
WO2012084139A1 (fr) 2012-06-28
EP2654483A1 (fr) 2013-10-30
US20130269217A1 (en) 2013-10-17
BR112013015660A2 (pt) 2016-10-11
DE102010055819A1 (de) 2012-06-28

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