EP2649110A1 - Silicone-containing polyurethane foam - Google Patents
Silicone-containing polyurethane foamInfo
- Publication number
- EP2649110A1 EP2649110A1 EP11794093.2A EP11794093A EP2649110A1 EP 2649110 A1 EP2649110 A1 EP 2649110A1 EP 11794093 A EP11794093 A EP 11794093A EP 2649110 A1 EP2649110 A1 EP 2649110A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- optionally substituted
- substituted hydrocarbon
- different
- hydrocarbon radical
- same
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920005830 Polyurethane Foam Polymers 0.000 title claims abstract description 35
- 239000011496 polyurethane foam Substances 0.000 title claims abstract description 16
- 229920001296 polysiloxane Polymers 0.000 title claims description 51
- -1 siloxanes Chemical class 0.000 claims abstract description 111
- 239000006260 foam Substances 0.000 claims abstract description 46
- 238000002360 preparation method Methods 0.000 claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 36
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 33
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 29
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 20
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 20
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 11
- 125000003396 thiol group Chemical group [H]S* 0.000 claims abstract description 7
- 238000006243 chemical reaction Methods 0.000 claims description 39
- 239000000203 mixture Substances 0.000 claims description 29
- 239000003054 catalyst Substances 0.000 claims description 19
- 239000004604 Blowing Agent Substances 0.000 claims description 12
- 239000000945 filler Substances 0.000 claims description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 11
- 239000001257 hydrogen Substances 0.000 claims description 11
- 229910052739 hydrogen Inorganic materials 0.000 claims description 11
- 239000000654 additive Substances 0.000 claims description 7
- 239000002666 chemical blowing agent Substances 0.000 claims description 7
- 239000003995 emulsifying agent Substances 0.000 claims description 7
- 125000005842 heteroatom Chemical group 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 150000002430 hydrocarbons Chemical class 0.000 claims description 5
- 125000005375 organosiloxane group Chemical group 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052710 silicon Inorganic materials 0.000 abstract description 3
- 239000010703 silicon Substances 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 22
- 150000001412 amines Chemical class 0.000 description 17
- 239000002904 solvent Substances 0.000 description 17
- 239000011541 reaction mixture Substances 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 150000003254 radicals Chemical class 0.000 description 15
- 229910052782 aluminium Inorganic materials 0.000 description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 13
- FNYKAWJEEWSNEH-UHFFFAOYSA-K bismuth;3,3,5,5-tetramethylhexanoate Chemical compound [Bi+3].CC(C)(C)CC(C)(C)CC([O-])=O.CC(C)(C)CC(C)(C)CC([O-])=O.CC(C)(C)CC(C)(C)CC([O-])=O FNYKAWJEEWSNEH-UHFFFAOYSA-K 0.000 description 13
- 239000012973 diazabicyclooctane Substances 0.000 description 13
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 13
- NFDXQGNDWIPXQL-UHFFFAOYSA-N 1-cyclooctyldiazocane Chemical compound C1CCCCCCC1N1NCCCCCC1 NFDXQGNDWIPXQL-UHFFFAOYSA-N 0.000 description 12
- 239000012300 argon atmosphere Substances 0.000 description 11
- 239000000839 emulsion Substances 0.000 description 11
- 239000008240 homogeneous mixture Substances 0.000 description 11
- 230000035484 reaction time Effects 0.000 description 11
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 125000005442 diisocyanate group Chemical group 0.000 description 9
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 9
- 229920005862 polyol Polymers 0.000 description 9
- 150000003077 polyols Chemical class 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 8
- 210000004027 cell Anatomy 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 238000005187 foaming Methods 0.000 description 6
- 229910002804 graphite Inorganic materials 0.000 description 6
- 239000010439 graphite Substances 0.000 description 6
- 239000013518 molded foam Substances 0.000 description 6
- 239000004814 polyurethane Substances 0.000 description 6
- AZYRZNIYJDKRHO-UHFFFAOYSA-N 1,3-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC(C(C)(C)N=C=O)=C1 AZYRZNIYJDKRHO-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000000470 constituent Substances 0.000 description 5
- 239000003063 flame retardant Substances 0.000 description 5
- 239000010456 wollastonite Substances 0.000 description 5
- 229910052882 wollastonite Inorganic materials 0.000 description 5
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 4
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 4
- HJOVHMDZYOCNQW-UHFFFAOYSA-N Isophorone Natural products CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 4
- 239000012298 atmosphere Substances 0.000 description 4
- 238000007664 blowing Methods 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- 230000002209 hydrophobic effect Effects 0.000 description 4
- 239000012948 isocyanate Substances 0.000 description 4
- 150000002513 isocyanates Chemical class 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 229920002545 silicone oil Polymers 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical compound CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 150000001622 bismuth compounds Chemical class 0.000 description 3
- FUFJGUQYACFECW-UHFFFAOYSA-L calcium hydrogenphosphate Chemical compound [Ca+2].OP([O-])([O-])=O FUFJGUQYACFECW-UHFFFAOYSA-L 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 125000004956 cyclohexylene group Chemical group 0.000 description 3
- 235000019700 dicalcium phosphate Nutrition 0.000 description 3
- 229910021485 fumed silica Inorganic materials 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 125000004957 naphthylene group Chemical group 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- KYVBNYUBXIEUFW-UHFFFAOYSA-N 1,1,3,3-tetramethylguanidine Chemical compound CN(C)C(=N)N(C)C KYVBNYUBXIEUFW-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- NBJODVYWAQLZOC-UHFFFAOYSA-L [dibutyl(octanoyloxy)stannyl] octanoate Chemical compound CCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCC NBJODVYWAQLZOC-UHFFFAOYSA-L 0.000 description 2
- XQBCVRSTVUHIGH-UHFFFAOYSA-L [dodecanoyloxy(dioctyl)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCCCCCC)(CCCCCCCC)OC(=O)CCCCCCCCCCC XQBCVRSTVUHIGH-UHFFFAOYSA-L 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- ZCZDJNBPZPSQPZ-UHFFFAOYSA-N benzene;prop-1-ene Chemical compound CC=C.C1=CC=CC=C1 ZCZDJNBPZPSQPZ-UHFFFAOYSA-N 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 description 2
- FFGHLLOLFQHABK-UHFFFAOYSA-L dibutyltin(2+);dodecane-1-thiolate Chemical compound CCCCCCCCCCCCS[Sn](CCCC)(CCCC)SCCCCCCCCCCCC FFGHLLOLFQHABK-UHFFFAOYSA-L 0.000 description 2
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethanethiol Chemical compound CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 description 2
- 238000004299 exfoliation Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 230000009969 flowable effect Effects 0.000 description 2
- 210000000497 foam cell Anatomy 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 239000012763 reinforcing filler Substances 0.000 description 2
- 229920002050 silicone resin Polymers 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- YOBOXHGSEJBUPB-MTOQALJVSA-N (z)-4-hydroxypent-3-en-2-one;zirconium Chemical compound [Zr].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O YOBOXHGSEJBUPB-MTOQALJVSA-N 0.000 description 1
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 description 1
- NPNPZTNLOVBDOC-UHFFFAOYSA-N 1,1-difluoroethane Chemical compound CC(F)F NPNPZTNLOVBDOC-UHFFFAOYSA-N 0.000 description 1
- 229940051271 1,1-difluoroethane Drugs 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- 125000004066 1-hydroxyethyl group Chemical group [H]OC([H])([*])C([H])([H])[H] 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- VNLSCKAQGGXPRI-UHFFFAOYSA-N 2,2,6,6-tetramethyl-3,5-dioxoheptanoic acid Chemical class CC(C)(C)C(=O)CC(=O)C(C)(C)C(O)=O VNLSCKAQGGXPRI-UHFFFAOYSA-N 0.000 description 1
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- SLRMQYXOBQWXCR-UHFFFAOYSA-N 2154-56-5 Chemical compound [CH2]C1=CC=CC=C1 SLRMQYXOBQWXCR-UHFFFAOYSA-N 0.000 description 1
- KRGXWTOLFOPIKV-UHFFFAOYSA-N 3-(methylamino)propan-1-ol Chemical compound CNCCCO KRGXWTOLFOPIKV-UHFFFAOYSA-N 0.000 description 1
- HVCNXQOWACZAFN-UHFFFAOYSA-N 4-ethylmorpholine Chemical compound CCN1CCOCC1 HVCNXQOWACZAFN-UHFFFAOYSA-N 0.000 description 1
- 239000004114 Ammonium polyphosphate Substances 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- SPNDNMBDJADMRL-UHFFFAOYSA-N C=CC.C=CC.C1=CC=CC=C1 Chemical compound C=CC.C=CC.C1=CC=CC=C1 SPNDNMBDJADMRL-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 1
- SVYKKECYCPFKGB-UHFFFAOYSA-N N,N-dimethylcyclohexylamine Chemical compound CN(C)C1CCCCC1 SVYKKECYCPFKGB-UHFFFAOYSA-N 0.000 description 1
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- 229910019142 PO4 Inorganic materials 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical class CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 1
- 229910004283 SiO 4 Inorganic materials 0.000 description 1
- 229920002323 Silicone foam Polymers 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- LNWBFIVSTXCJJG-UHFFFAOYSA-N [diisocyanato(phenyl)methyl]benzene Chemical compound C=1C=CC=CC=1C(N=C=O)(N=C=O)C1=CC=CC=C1 LNWBFIVSTXCJJG-UHFFFAOYSA-N 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 125000003282 alkyl amino group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 1
- 229920001276 ammonium polyphosphate Polymers 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 150000005840 aryl radicals Chemical class 0.000 description 1
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 1
- 125000006264 diethylaminomethyl group Chemical group [H]C([H])([H])C([H])([H])N(C([H])([H])*)C([H])([H])C([H])([H])[H] 0.000 description 1
- LVTYICIALWPMFW-UHFFFAOYSA-N diisopropanolamine Chemical compound CC(O)CNCC(C)O LVTYICIALWPMFW-UHFFFAOYSA-N 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000004872 foam stabilizing agent Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000004619 high density foam Substances 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 150000002440 hydroxy compounds Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052816 inorganic phosphate Inorganic materials 0.000 description 1
- 229910052909 inorganic silicate Inorganic materials 0.000 description 1
- AQBLLJNPHDIAPN-LNTINUHCSA-K iron(3+);(z)-4-oxopent-2-en-2-olate Chemical compound [Fe+3].C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O AQBLLJNPHDIAPN-LNTINUHCSA-K 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- PGYPOBZJRVSMDS-UHFFFAOYSA-N loperamide hydrochloride Chemical compound Cl.C=1C=CC=CC=1C(C=1C=CC=CC=1)(C(=O)N(C)C)CCN(CC1)CCC1(O)C1=CC=C(Cl)C=C1 PGYPOBZJRVSMDS-UHFFFAOYSA-N 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- HZVOZRGWRWCICA-UHFFFAOYSA-N methanediyl Chemical compound [CH2] HZVOZRGWRWCICA-UHFFFAOYSA-N 0.000 description 1
- 125000004184 methoxymethyl group Chemical group [H]C([H])([H])OC([H])([H])* 0.000 description 1
- WCYWZMWISLQXQU-UHFFFAOYSA-N methyl Chemical compound [CH3] WCYWZMWISLQXQU-UHFFFAOYSA-N 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- KFIGICHILYTCJF-UHFFFAOYSA-N n'-methylethane-1,2-diamine Chemical compound CNCCN KFIGICHILYTCJF-UHFFFAOYSA-N 0.000 description 1
- PSHKMPUSSFXUIA-UHFFFAOYSA-N n,n-dimethylpyridin-2-amine Chemical compound CN(C)C1=CC=CC=N1 PSHKMPUSSFXUIA-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- UKODFQOELJFMII-UHFFFAOYSA-N pentamethyldiethylenetriamine Chemical compound CN(C)CCN(C)CCN(C)C UKODFQOELJFMII-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- LBUSGXDHOHEPQQ-UHFFFAOYSA-N propane-1,1,1-triol Chemical compound CCC(O)(O)O LBUSGXDHOHEPQQ-UHFFFAOYSA-N 0.000 description 1
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- 230000001698 pyrogenic effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 125000005624 silicic acid group Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- QDWJJTJNXAKQKD-UHFFFAOYSA-N trihexyphenidyl hydrochloride Chemical compound Cl.C1CCCCC1C(C=1C=CC=CC=1)(O)CCN1CCCCC1 QDWJJTJNXAKQKD-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- JABYJIQOLGWMQW-UHFFFAOYSA-N undec-4-ene Chemical compound CCCCCCC=CCCC JABYJIQOLGWMQW-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- IFNXAMCERSVZCV-UHFFFAOYSA-L zinc;2-ethylhexanoate Chemical compound [Zn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O IFNXAMCERSVZCV-UHFFFAOYSA-L 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/16—Polysiloxanes containing silicon bound to oxygen-containing groups to hydroxyl groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/61—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7614—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
- C08G18/7621—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring being toluene diisocyanate including isomer mixtures
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7614—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
- C08G18/7628—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring containing at least one isocyanate or isothiocyanate group linked to the aromatic ring by means of an aliphatic group
- C08G18/765—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring containing at least one isocyanate or isothiocyanate group linked to the aromatic ring by means of an aliphatic group alpha, alpha, alpha', alpha', -tetraalkylxylylene diisocyanate or homologues substituted on the aromatic ring
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2101/00—Manufacture of cellular products
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0083—Foam properties prepared using water as the sole blowing agent
Definitions
- the invention relates to foamable preparations based on organosilicon compounds, silicone-containing polyurethane foams, in particular molded foams, having low densities and processes for their preparation.
- Polyurethane foams are generally made by reacting a polyisocyanate with compounds containing two or more active hydrogen atoms.
- the active hydrogen-containing compounds are usually polyols, primary and secondary polyamines, and water. Between these reactants, two main reactions take place during the production of a polyurethane foam. These reactions must, in principle, proceed simultaneously and at a competitively balanced rate during the process to obtain a polyurethane foam having desired physical properties.
- the reaction between the isocyanate and the polyol or polyamine commonly referred to as a gel reaction, results in the formation of a high molecular weight polymer. The progress of this reaction increases the viscosity of the mixture and generally contributes to cross-linking formation with polyfunctional polyols.
- the second main reaction takes place between the polyisocyanate and water.
- This reaction contributes to urethane polymer growth and is important for the formation of carbon dioxide gas which promotes foaming.
- this reaction is often referred to as the blowing reaction.
- Both the gel and the blowing reactions take place in foams that are partially or completely driven by carbon dioxide gas. For example, if the carbon dioxide evolution is too fast compared to the gel reaction, the foam tends to collapse. Alternatively, if the gel expansion reaction is too fast compared to the carbon dioxide-generating blowing reaction the foam increase is limited, resulting in a high density foam. Also, poorly aligned cross-linking reactions will adversely affect foam stability.
- the polyols used are generally polypropylene glycols, which can be prepared according to the prior art in a variety of topologies and differ from each other in molecular weight, the degree of branching and the OH number.
- the commercially available polyurethane foams have their inherent flammability as a serious drawback.
- a path to fire-retardant PU flexible foams is taken with silicone flexible silicone foams.
- the readily combustible polyol component used in standard PU foams is replaced by non-combustible OH-terminated siloxanes.
- silicone-polyurethane copolymers i. Of polysiloxanes which also contain polyurethane and / or urea units, it is possible to use such incombustible
- EP 1485419 Bl which describes the preparation of silicone-polyurethane foams starting from alkylamino- or alkylhydroxy-terminated silicone oils and diisocyanates in the so-called “one-shot process.” DE describes further
- silicone PU foams Prepolymers which are prepared on the basis of alkylamino or alkylhydroxy-terminated silicone oils and diisocyanates in a solvent-based process.
- the silicone polyurethane foams described so far have in common that they are based on linear or only very
- NCO-terminated silicone prepolymers must be used when silicone PU foams are to be obtained with low densities.
- prepolymers are associated with an additional synthesis step, and on the other hand, such prepolymers have only a limited storage stability, especially at elevated temperatures.
- the invention relates to foamable compositions containing
- R may be the same or different and is hydrogen or a monovalent, optionally substituted hydrocarbon radical
- R 1 may be the same or different and is a divalent, optionally substituted hydrocarbon radical which may be interrupted by heteroatoms,
- R 2 may be the same or different and is a divalent, optionally substituted hydrocarbon radical which may be interrupted by heteroatoms,
- R 3 may be identical or different and is hydrogen or monovalent, optionally substituted hydrocarbon radical
- X may be the same or different and represents -O-, -S- or -NR 4 -,
- R 4 is hydrogen or monovalent, optionally substituted hydrocarbon radical
- n may be identical or different and an integer greater than or equal to 1, preferably 1 to 1000, particularly preferably 5 to 500, in particular 5 to 50, and
- n is an integer greater than or equal to 1, preferably 1 to 20, particularly preferably 1 to 10, in particular 1 to 5, with the proviso that at least one radical R 3 in formula (I) has the meaning of optionally substituted hydrocarbon radical and at least one hydroxyl group and / or thiol group,
- up to 1%, preferably up to 0.1% of all siloxane units can have branching by way of preparation, such as in RSi0 3/2 or Si0 4/2 units.
- R are alkyl radicals, such as the methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert. Butyl, n-pentyl, iso-pentyl, neo-pentyl, tert.
- hexyl such as the n-hexyl
- heptyl such as the n-heptyl
- octyl such as the n-octyl and iso-octyl, such as
- nonyl radicals such as the n-nonyl radical
- decyl radicals such as the n-decyl radical
- dodecyl radicals such as the n-dodecyl radical
- Alkenyl radicals such as the vinyl and allyl radicals
- Cycloalkyl radicals such as cyclopentyl, cyclohexyl, cycloheptyl radicals and methylcyclohexyl radicals
- Aryl radicals such as the phenyl and the naphthyl radical
- Alkaryl radicals such as o-, m-, p-tolyl radicals, xylyl radicals and ethylphenyl radicals
- Aralkyl radicals such as the benzyl radical, the a- and the ß-phenylethyl radical.
- substituted hydrocarbon radicals R are alkoxyalkyl radicals, such as methoxymethyl and ethoxymethyl radicals, hydroxyalkyl radicals, such as 2-hydroxyethyl radicals, and aminoalkyl radicals, such as dimethylaminoethyl, diethylaminomethyl, 2-aminoethyl and N-methylaminoyethyl radicals.
- Radical R is preferably monovalent, optionally substituted hydrocarbon radicals having 1 to 40 carbon atoms, more preferably hydrocarbon radicals having 1 to 6 carbon atoms, in particular the methyl radical.
- radical R 1 examples are methylene, ethylene, propylene, butylene, pentylene, hexamethylene, Methyloxyethylen-, ie the radical -CH 2 -O-CH 2 CH 2 -, toluene, methylene-bis-phenylene , Phenylene, naphthylene, cyclohexylene and isophorone radicals.
- R 1 is preferably a divalent aliphatic hydrocarbon radical which may be interrupted by heteroatoms, more preferably propylene, methylene and methyl radicals.
- oxyethylene radicals in particular methylene and Methyloxyethyl- enreste, most preferably the methylene radical.
- radical R 2 examples are methylene, ethylene, propylene, butylene, pentylene, hexamethylene, methyloxyethylene, ie the radical -CH 2 -O-CH 2 CH 2 -, toluene, methylene-bis-phenylene , Methylene-bis-cyclohexylene, phenylene, naphthylene, cyclohexylene, 1,3-bis (1-methylethylene) benzene and isophorone radicals.
- R 2 is preferably a divalent, aromatic or aliphatic hydrocarbon radical, particularly preferably toluolylene, methylene-bis-phenylene, methylene-bis-cyclohexylene, phenylene, naphthylene, cyclohexylene, 1, 3 Bis (1-methylethylene) benzene and isophorone radicals, in particular toluene-, phenylene-, 1,3-bis (1-methylethylene) benzene and isophorone radicals, very particularly preferably the toluolylene radical.
- R 3 are the examples given for radical R and optionally substituted hydrocarbon radicals having at least one hydroxyl group and / or thiol group, for example hydroxymethyl, 1-hydroxyethyl, 2-hydroxyethyl, 1-hydroxypropyl, 2-hydroxypropyl , 1-hydroxybutyl, thiolmethyl, 1-thiolethyl and 1-thiolpropyl radicals.
- R 3 is preferably optionally substituted hydrocarbon radicals having at least one hydroxyl group and / or thiol group, particularly preferably optionally substituted hydrocarbon radicals having at least one hydroxyl group, in particular hydroxyalkyl radicals having 1 to 6 carbon atoms.
- both radicals R 3 preferably carry hydroxyl groups.
- X is -O-
- R 4 are the examples given for radical R.
- Radical R 4 is preferably hydrogen.
- the siloxanes (A) of the formula (I) used according to the invention have a viscosity of preferably 100 to 10,000 mPas, more preferably 500 to 5000 mPas, in each case at 25 ° C. and measured in accordance with AS M D 4283.
- siloxanes (A) used according to the invention are examples of siloxanes (A) used according to the invention.
- siloxanes (A) used according to the invention are preferably:
- siloxanes (A) used according to the invention are:
- At least one radical R 3 in formula (I) has the meaning of optionally substituted hydrocarbon radical and has at least one hydroxyl group and / or thiol group.
- siloxanes ( ⁇ ) used according to the invention can be prepared by methods customary in silicon chemistry.
- siloxanes (A) used according to the invention are preferably prepared by reacting
- Component (i) is preferably siloxanes of the formula
- R, X and n each have one of the meanings given above.
- production-related up to 1%, preferably up to 0.1%, of all units may have branching, such as in RSiO 3/2 or SiO 4/2 units.
- Component (i) is preferably
- siloxanes (i) are commercially available products or can be prepared by methods customary in silicon chemistry.
- the disocyanates (ii) used according to the invention are all known diisocyanates.
- diisocyanates (ii) are diisocyanatodiphenylmethane (MDI), both in the form of crude or industrial MDI and in the form of pure 4,4 "- or 2,4 'isomers or their preparations, tolylene diisocyanate (TDI) in the form of its various Regioisomers, diisocyanato naphthalene (NDI), isophorone diisocyanate (IPDI), 1,3-bis (1-isocyanato-1-methylethyl) benzene (TMXDI), 4,4'-diisocyanatodicyclohexylmethane (H 12 MDI) and hexamethylene diisocyanate (HDI
- diisocyanates (ii) are used in amounts of preferably 0.1 to 30 parts by weight, more preferably 0.1 to 20 parts by weight, in particular 1
- the amines (iii) used according to the invention are preferably those of the formula
- amines (iii) are ethanolamine, N-methylethanolamine, diethanolamine, N-methylpropanolamine, bis (2-hydroxypropyl) amines, N-methyl (thioethanol) amine.
- the amines (iii) are preferably aliphatic amines, more preferably diethanolamine, N-methylethanolamine, bis (2-hydroxypropyl) amines and N-methyl (thioethanol) amine, in particular diethanolamine and bis (2-hydroxypropyl ) amine.
- amines (iii) are used in amounts of preferably 0.1 to 20 parts by weight, more preferably 0.1 to 10 parts by weight. parts, in particular 0.5 to 5 parts by weight, in each case based on 100 parts by weight of siloxane (i) used.
- organic solvents (iv) and catalysts (v) can be used.
- organic solvents (iv) are ethers, in particular aliphatic ethers, such as dimethyl ether, diethyl ether, methyl t-butyl ether, diisopropyl ether, dioxane or tetrahydrofuran, esters, in particular aliphatic esters, such as ethyl acetate or butyl acetate, ketones, especially aliphatic ketones, such as acetone or methyl ethyl ketone, sterically hindered alcohols, especially aliphatic alcohols such as t-butanol, amides such as DMF, aliphatic nitriles such as acetonitrile, aromatic hydrocarbons such as toluene or xylene, aliphatic hydrocarbons such as pentane, cyclopentane, hexane, cyclohexane, heptane, chlorinated hydrocarbons such as methylene chloride or
- organic solvents (iv) are amounts of preferably 1 to 1000 parts by weight, more preferably 10 to 500 parts by weight, in particular 30 to 200 parts by weight, based in each case on 100 parts by weight of siloxane (i). In the reaction according to the invention, preference is given to using no solvents (iv).
- catalysts (v) are tin compounds, such as dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin diacetate, dibutyltin dioctoate, dibutyltin bis (dodecylmercaptide), tin (II) - (2-ethylhexanoate) and zinc compounds, such as zinc (II) - ( 2-ethylhexanoate) and bismuth compounds such as bismuth (III) neodecanoate and zirconium compounds such as zirconium tetrakis (2, 2, 6, 6 tetramethylheptane-3,5-dionates) and amines such as 1-diazabicyclo [2,2,2] octane and tetramethylguanidine.
- tin compounds such as dibutyltin dilaurate, dioctyltin dilau
- the catalysts (v) are tin, zirconium or bismuth compounds, with bismuth compounds being particularly preferred.
- catalysts (v) are used, these are amounts of preferably 1 to 1000 ppm by weight, more preferably 10 to 500 ppm by weight, in particular 50 to 150 ppm by weight, in each case based on the total weight of the reaction mixture.
- the components used for the reaction according to the invention may in each case be one type of such a component as well as a mixture of at least two types of a respective component.
- siloxanes (i) are preferably reacted in a first stage with diisocyanates (ii) optionally in the presence of solvent (iv) and optionally in the presence of catalyst (v), and the reaction mixture obtained in a second stage with amines ( iii) implemented.
- the reaction according to the invention is carried out at temperatures of preferably 10 to 100.degree. C., particularly preferably 20 to 80.degree.
- the reaction according to the invention is preferably carried out at the pressure of the surrounding atmosphere, ie 900 to 1100 hPa. she but can also at higher pressures, such as at 1200 to
- the reaction according to the invention is preferably carried out under an inert gas atmosphere, e.g. Nitrogen and argon, performed.
- an inert gas atmosphere e.g. Nitrogen and argon
- the reaction mixture obtained after completion of the reaction can be worked up by any and previously known methods. If a solvent is used in the reaction, it is preferably removed during the work-up, which is particularly preferably carried out by distillation and, within the scope of the technical possibilities, completely.
- the reaction mixture preferably contains no starting materials. If the reaction mixture still contains unreacted educts, these remain preferentially there.
- isocyanates (B) used according to the invention it is possible to use all known diisocyanates or polyisocyanates, for example the diisocyanates listed above under (ii), and polymeric MDI (p-MDI), triphenylmethane triisocyanate or biuret or isocyanurate trimers of the abovementioned isocyanates.
- diisocyanates or polyisocyanates for example the diisocyanates listed above under (ii), and polymeric MDI (p-MDI), triphenylmethane triisocyanate or biuret or isocyanurate trimers of the abovementioned isocyanates.
- Preferred polyisocyanates (B) are those of the general formula used, where
- Q is a b-functional, optionally substituted hydrocarbon radical
- b is an integer of at least 2, preferably from 2 to 10, particularly preferably 2 or 4, in particular 2 to 3, means.
- Q is optionally substituted hydrocarbon radicals having 4 to 30 carbon atoms, more preferably hydrocarbon radicals having 6 to 25 carbon atoms.
- the preparations according to the invention contain polyisocyanates (B) in amounts of preferably 0.1 to 150 parts by weight, more preferably 1 to 100 parts by weight, in particular 10 to 50 parts by weight, based in each case on 100 parts by weight of siloxane (A).
- the preparations of the invention may contain other substances, e.g. Fillers (C), emulsifiers (D), physical blowing agents (E), catalysts (F), chemical blowing agents (G) and additives (H).
- Fillers C
- emulsifiers D
- E physical blowing agents
- F catalysts
- G chemical blowing agents
- H additives
- fillers (C) can be any non-reinforcing fillers, ie fillers with a BET surface area of up to 50 m 2 / g, such as chalk, or reinforcing fillers, ie fillers with a BET surface area of at least 50 m 2 / g, such as carbon black, precipitated silica or fumed silica.
- hydrophobic and hydrophilic fumed silicic acids are a preferred filler.
- a hydrophobic fumed silica whose surface has been modified with trimethylsilyl groups is used.
- the optionally used fillers (C) - in particular pyrogenic silicas - can perform various functions.
- fillers (C) in particular by the use of fumed silica.
- fillers (C) there may be added exfoliation graphite, inorganic silicates such as wollastonite, talc or glass powder, and inorganic phosphates such as calcium hydrogenphosphate or ammonium polyphosphate.
- fillers (C) these are amounts of preferably 0.1 to 30 parts by weight, more preferably 0.1 to 20 parts by weight, in particular 0.1 to 15 parts by weight, based in each case on 100 parts by weight of siloxane (A) .
- the preparations according to the invention preferably contain fillers (C).
- emulsifiers (D) which also serve as foam stabilizers are all commercially available silicone oligomers modified by polyether side chains, which are also used to prepare conventional polyurethane foams. If emulsifiers (D) are used, these are amounts of preferably up to 6% by weight, particularly preferably from 0.3 to 3% by weight, in each case based on the total weight of the foamable preparations.
- the preparations according to the invention preferably contain no emulsifiers (D).
- the preparations according to the invention may also contain compounds (E) which may serve as physical blowing agents.
- component (E) are preferably low molecular weight Hydrocarbons such as propane, butane or cyclopentane, dimethyl ether, fluorinated hydrocarbons such as 1, 1-difluoroethane or 1, 1, 1, 2-tetrafluoroethane or CO2 used.
- the Schaura Struktur preferably takes place by a reaction of the polyisocyanates (B) with the component (G) as a chemical blowing agent.
- the use of physical blowing agents (E) in combination with component (G) as a chemical blowing agent may be advantageous in order to obtain lesser density foams.
- preparations according to the invention comprise constituent (E), these are amounts of preferably 0.1 to 30 parts by weight, more preferably 0.1 to 20 parts by weight, in particular 0.1 to 15 parts by weight, based in each case on 100 parts by weight of siloxane (A) ,
- constituent (E) these are amounts of preferably 0.1 to 30 parts by weight, more preferably 0.1 to 20 parts by weight, in particular 0.1 to 15 parts by weight, based in each case on 100 parts by weight of siloxane (A) .
- the preparations according to the invention preferably contain no physical blowing agent (E).
- the foamable preparations according to the invention may contain catalysts (F) which accelerate foam curing.
- Suitable catalysts (F) include organotin compounds. Examples are dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin diacetate, dibutyltin dioctoate, dibutyltin bis (dodecylmercaptide) or tin (II) - (2-ethylhexanoate).
- tin-free catalysts (F) such as heavy metal compounds or amines come into question.
- tin-free catalysts include iron (III) acetylacetonate, zinc (II) octoate, zirconium (IV) acetylacetonate, bismuth (III) neodecanoate.
- amines are triethylamine, tributylamine, 1,4-diazabicyclo [2,2,2] octane, N, N-bis (N, N-dimethyl-2-aminoethyl) -methylamine, N, N-dimethylcyclohexylamine, N, -dimethylphenylamine, bis-N, -dimethylaminoethyl ether, N, N-dimethyl-2-aminoethanol, N, N-dimethylaminopyridine, N, N, N, N-tetramethyl-bis (2-aminoethylmethylamine, 1, 5 Diazabicyclo [4.3.0] ⁇ -5-ene, 1,8-diazabicyclo [5. .0] undec-7-ene, N-ethylmorpholine, tetramethylguanidine or ⁇ , ⁇ '-dirnethylaminopyridine.
- the catalysts (F) can be used individually or as a mixture. If appropriate, the catalysts used in the preparation of the siloxanes (A) can simultaneously also serve as catalysts (F) for foam curing.
- catalyst (F) is used, the amounts are preferably from 0.1 to 6.0% by weight, more preferably from 0.1 to 3.0% by weight, in each case based on the total weight of the inventive foamable preparation.
- the preparations according to the invention preferably contain catalysts (F).
- catalysts (G) both water and all compounds having preferably at least one isocyanate-reactive function can serve as chemical blowing agents (G).
- component (G) are aminoalkyl- or hydroxy-functional siloxanes which are different from component (A), monomeric alcohols, monomeric diols, such as glycol, propanediol and butanediol, monomeric oligools, such as pentaerythritol or
- component (G) are preferably hydroxy compounds, with water being particularly preferred.
- component (G) are amounts of preferably 0.1 to 20 parts by weight, more preferably from 0.1 to 15 parts by weight, in particular from 0.1 to 10 parts by weight, based in each case on 100 parts by weight of siloxane.
- the compositions according to the invention contain component (G).
- optional additives (H) are cell regulators, plasticizers, e.g. Silicone oils which are different from component (A), flame retardants, e.g. Melamine or phosphorus-containing compounds, especially phosphates and phosphonates, as well as halogenated polyesters and polyols or chlorinated paraffins.
- flame retardants e.g. Melamine or phosphorus-containing compounds, especially phosphates and phosphonates, as well as halogenated polyesters and polyols or chlorinated paraffins.
- silicone oils (H) are triorganosiloxy-terminated polydiorganosiloxanes, such as trimethylsiloxy-terminated polydimethylsiloxanes, and the siloxanes mentioned above under i).
- the additives (H) are preferably cell regulants and flame retardants, with flame retardants being particularly preferred.
- additives (H) are used, these are amounts of preferably 0.1 to 30 parts by weight, more preferably from 0.1 to 20 parts by weight, in particular from 0.1 to 15 parts by weight, based in each case on 100 parts by weight of siloxane (A) .
- the preparations according to the invention preferably contain no additives (H).
- the compositions according to the invention preferably contain no silicone resins, silicone resins meaning siloxanes in which more than 50% of all siloxane units are known Meaning of T units (-Si0 3/2 ) and Q units (Si0 / 2 ) have.
- the components of the foamable preparation used according to the invention may each be one type of such a component as well as a mixture of at least two types of a particular component.
- the preparations according to the invention are those containing
- preparations according to the invention contain at least one blowing agent selected from components (E) and (G), in particular at least (G).
- the preparations according to the invention preferably contain no further constituents.
- the preparations according to the invention can now be prepared by any desired methods known per se, such as simple mixing of the individual components, it also being possible to prepare premixes of individual constituents.
- 2-component systems are preferably prepared, the two components of the foamable preparation according to the invention containing all constituents in any desired combinations and proportions, with the proviso that one component does not simultaneously contain siloxanes (A) and polyisocyanates (B) or the constituents (B) and (G).
- Another object of the invention is a process for the preparation of the preparations according to the invention, characterized in that 2-component systems are prepared, wherein the two components of the foamable preparation contain all ingredients in any combination and proportions, with the proviso that a component not simultaneously Siloxanes (A) and polyisocyanates (B) or the components (B) and (G) contains.
- the preparation according to invention prefers a mixture containing component (A), if necessary component (C), if necessary component (D), if necessary component (E), if necessary component (F), if necessary component (G) and if necessary component (H ) as component 1 and a component 2 comprising component (B), which are then mixed together to prepare the foam according to the invention.
- the preparations according to the invention are preferably liquid to viscous and have a viscosity of preferably 250 to
- the preparations according to the invention are preferably used for the production of foams, more preferably of hard or
- Flexible foams in particular soft foams.
- Another object of the present invention is a process for the preparation of silicone-containing polyurethane foams, characterized in that siloxanes (A), polyisocyanate (B) and at least one blowing agent are mixed and allowed to react.
- siloxane (A), polyisocyanate (B), catalyst (F) and chemical blowing agent (G) and optionally component (C) are mixed and allowed to react in direct connection thereto.
- the foamable composition is preferably placed in a mold, which is subsequently sealed so that the overpressure created during foaming can escape.
- a mold which is subsequently sealed so that the overpressure created during foaming can escape.
- the mold has a pressure relief valve or small openings, so incompletely closed, for example, over one or more narrow gaps.
- the molds which may be used in the process of the invention may be any of the types of molds heretofore used to make molded foams. Examples of such forms are closable and heatable metal molds which are used to escape the displaced
- the molds used according to the invention are preferably heatable molds of a solid material, such as glass fiber reinforced polyester or epoxy resins and metals, such as steel or aluminum, wherein molds made of steel and aluminum preferably with a primer, preferably once before use, are rendered hydrophobic ,
- primer pastes with which the forms used in the process according to the invention can be rendered hydrophobic are high-melting waxes based on hydrocarbons, as are commercially available, for example, from Chem-Trend GmbH, D-Maisach under the trade name Klüberpur 55-0005 are available. If desired, the molds can be wetted with a release agent for better releasability of the foam bodies produced.
- release agents are high-melting waxes dissolved in hydrocarbons, such as those obtainable, for example, from Chemtrend Kunststoff GmbH, D-Maisach under the trade name Klüberpur 41-0057.
- the molds used are preferably used without release agent.
- the molds used in the process according to the invention are adjusted to temperatures of preferably 0 to 150.degree. C., more preferably 10 to 100.degree. C., in particular 40 to 80.degree.
- the expansion of the foam as it is formed is limited by the mold used, ie the mold is "overpacked.” This overpacking is typically usually between 20% by volume and 100% by volume. Typical filling levels at a target foam density of 50 kg / m 3 are 5% by volume.
- the heat produced in the reaction according to the invention preferably remains in the system and contributes to the formation of foam.
- reaction temperatures up to preferably 50 to 150 ° C are achieved in the foam core.
- the process of the invention is preferably carried out at the pressure of the surrounding atmosphere, that is about 900 to 1100 hPa.
- the demolding time ie the time from filling the mold to removing the molded foam from the mold, is preferably 1 to 20 minutes, more preferably 2 to 15 minutes, in particular 3 to 10 minutes.
- partially closed-cell foams are obtained, which can be converted by the application of an external pressure into completely open-celled foams, such as by the mechanical compression of the foamed bodies by two immediately adjacent free-running rollers, through which Foam body is driven through, wherein it is compressed to preferably over 75%.
- foams which can be prepared by reacting siloxanes (A) with polyisocyanate (B) and at least one blowing agent.
- the foams according to the invention are distinguished by a fine, open-cell foam structure. Its mechanical properties correspond to those of commercially available PU foams.
- the molded foams of the invention have a density of preferably 10 to 500 kg / m 3 , more preferably 15 to 200 kg / m 3 , in particular 20 to 120 kg / m 3 , in each case determined at 25 ° C. and 1013 hPa.
- the foams of the invention have the advantage that they have on the outer sides of compact, defect-free and homogeneous surfaces.
- compositions according to the invention and the process according to the invention for producing foams have the advantage that no release agents are required.
- the foamable preparations according to the invention have the advantage that they can be processed in a very simple manner and with the hitherto known methods from PU technology.
- the preparations according to the invention have the advantage that they can be prepared with commercially readily available educts.
- the preparations according to the invention have the advantage that they can be prepared without the addition of a solvent, whereby no solution during the manufacturing process. incurred remnants and can be saved with the elimination of solvent removal time and cost.
- preparations according to the invention have the advantage that they are easy to process and can be prepared with low viscosity.
- the preparations according to the invention have the advantage that silicone polyurethane foams with low densities can be produced by the one-shot process.
- the foams of the invention have the advantage that they are flexible and extremely flame retardant.
- the foams according to the invention also have the advantage that they have high mechanical strengths, in particular in combination with low foam densities.
- the foams according to the invention can be used wherever polyurethane foams have hitherto been used. In particular, they are suitable for upholstery.
- MDI polymeric MDI with. a functionality of 2.9 (commercially available under the name Suprasec ® 2085 from Huntsman Polyurethanes, D-Deggendorf);
- Toluene diisocyanate mixture of 2,4- and 2,6-toluene diisocyanate in the ratio 80:20 (commercially available under the name
- TMXDI 1,3-bis (1-isocyanato-1-methylethyl) benzene (commercially available from Sigma-Aldrich Chemie GmbH, D-Munich)
- iftminkatalysator diazabicyclooctane (commercially available under the name DABCO ® Crystal Air Products GmbH, D-Hamburg);
- Expanded graphite Exfoliation graphite with a minimum expansion rate of 350 at a starting temperature of 250 ° C. (commercially available under the name ES 350 F5 from Graphit Kropfmühl AG, D-Hauzenberg);
- Wollastonite Surface-modified, acicular wollastonite having an aspect ratio of 6: 1 (commercially available under the name Tremin 939-304 from Quarzwerke GmbH, D-Frechen);
- the mold used in the following examples has dimensions of 40cm x 20cm x 5cm and was hydrophobed once before start-up with 25 g of primer paste with the name "Klüberpur 55-0005" from Chem-Trend Germany GmbH, D-Maisach. Comparative Example 1
- 200.0 g of the hyperbranched organopolysiloxane thus obtained were first emulsified with 500 mg of diazabicyclooctane and 5.1 g of water through a high-speed stirrer to a homogeneous mixture and then 56.7 g of toluene diisocyanate were added to this emulsion and 10 seconds with a long-running stirrer incorporated. From the mixture thus obtained, 200 g was immediately added to a tempered at 70 ° C 4L aluminum mold and the mold for a period of 10 min. was closed except for a 100 ⁇ wide and 40 cm long gap to escape the air to be displaced. After a demolding time of 10 min. a silicone PU foam having a density of 50 kg / m 3 was obtained. Compared to the foam of Comparative Example 1, a significantly more homogenous surface could be seen here, but the foam surface still had an irregular structure.
- 180.0 g of the organopolysiloxane thus obtained were first emulsified with 600 mg of diazabicyclooctane and 6.30 g of water through a high-speed stirrer to a homogeneous mixture and then 65.4 g of toluene diisocyanate were added to this emulsion and incorporated for 10 s with a high-speed stirrer , Of the mixture thus obtained, 200 g of was placed in a tempered to 70 ° C 4L aluminum mold and the mold was sealed for a period of 10 minutes to a 100 ⁇ wide and 40 cm long and 40 cm long gap to escape the air to be displaced. After a demolding time of 10 minutes, a silicone PU foam with a density of 50 kg / m 3 was obtained, which had a homogeneous and defect-free surface.
- 180.0 g of the organopolysiloxane thus obtained were first emulsified with 600 mg of diazabicyclooctane and 7.20 g of water through a schneiHäufenden stirrer to a homogeneous mixture and then 73.2 g of toluene diisocyanate were added to this emulsion and incorporated for 10 s with a high-speed stirrer , Of the mixture thus obtained, 180 g were immediately put into a tempered 4L aluminum mold heated to 70 ° C and the mold for a period of 10 min. was closed to a 100 ⁇ wide and 40 cm long and 40 cm long gap to escape the air to be displaced. After a demolition time of 10 min. was a silicone PU foam with a
- Density of 45 kg / m 3 obtained, which had a homogeneous and defect-free surface.
- 180.0 g of the organopolysiloxane thus obtained were first emulsified with 600 mg of diazabicyclooctane and 7.20 g of water through a high-speed stirrer to give a homogeneous mixture and then 74.6 g of toluene diisocyanate were added to this emulsion and incorporated for 10 s with a high-speed stirrer , 200 g of the mixture thus obtained were immediately poured into a 4L aluminum mold heated to 70 ° C. and the mold was heated for a period of 10 minutes. was closed to a 100 ⁇ wide and 40 cm long and 40 cm long gap to escape the air to be displaced. After a demoulding time of 10 min. was obtained a silicone PU foam with a density of 45 kg / m 3 , which had a homogeneous and defect-free surface.
- 160.0 g of the organopolysiloxane thus obtained were first emulsified with 600 mg of diazabicyclooctane and 6.40 g of water through a schneiHäufenden stirrer to a homogeneous mixture and then 20.0 g of expandable graphite and 66.3 g of toluene diisocyanate were added to this emulsion and incorporated for 10 s with a high-speed stirrer. From the mixture thus obtained, 200 g were immediately placed in a tempered at 70 ° C 4L aluminum mold and the mold for a period of 10 min. was closed to a 100 ⁇ wide and 40 cm long and 40 cm long gap to escape the air to be displaced. After a demolding time of 10 min. a gray silicone PU foam was obtained with a density of 45 kg / m 3 , which had a homogeneous and defect-free surface.
- 160.0 g of the organopolysiloxane thus obtained were first emulsified with 600 mg of diazabicyclooctane and 6.40 g of water through a high-speed stirrer to a homogeneous mixture and then 10.0 g of expandable graphite, 10.0 g of wollastonite and 66.3 g of toluene diisocyanate added to this emulsion and incorporated for 10 s with a high-speed stirrer.
- 200 g were immediately placed in a heated to 70 ° C 4L aluminum mold and the mold for a period of 10 min. was closed except for a 100 ⁇ wide and 40 cm long and 40 cm long gap to escape the air to be displaced. After a demolding time of 10 min. a gray silicone PU foam was obtained with a density of 45 kg / m 3 , which had a homogeneous and defect-free surface.
- 160.0 g of the organopolysiloxane thus obtained were first emulsified with 600 mg of diazabicyclooctane and 6.40 g of water through a high-speed stirrer to a homogeneous mixture and then 10.0 g of expanded graphite, 5.0 g of wollastonite and 5.0 g of calcium hydrogen phosphate and 66.1 g of toluene diisocyanate added to this emulsion and incorporated for 10 s with a fast-running stirrer. From the mixture thus obtained, 200 g was immediately added to a tempered at 70 ° C 4L aluminum mold and the mold for a period of 10 min.
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Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010062482A DE102010062482A1 (en) | 2010-12-06 | 2010-12-06 | Silicone-containing polyurethane foam |
| PCT/EP2011/071694 WO2012076439A1 (en) | 2010-12-06 | 2011-12-05 | Silicon-containing polyurethane foam |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2649110A1 true EP2649110A1 (en) | 2013-10-16 |
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ID=45315757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11794093.2A Withdrawn EP2649110A1 (en) | 2010-12-06 | 2011-12-05 | Silicone-containing polyurethane foam |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US8785511B2 (en) |
| EP (1) | EP2649110A1 (en) |
| JP (1) | JP2013545849A (en) |
| KR (1) | KR20130080863A (en) |
| CN (1) | CN103282397A (en) |
| DE (1) | DE102010062482A1 (en) |
| WO (1) | WO2012076439A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2734298B1 (en) | 2011-07-20 | 2017-04-19 | Dow Corning Corporation | Zinc containing complex and condensation reaction catalysts, methods for preparing the catalysts, and compositions containing the catalysts |
| EP2744594A2 (en) * | 2011-08-17 | 2014-06-25 | Dow Corning Corporation | Bismuth containing complex and condensation reaction catalysts, methods for preparing the catalysts, and compositions containing the catalysts |
| JP6066355B2 (en) | 2011-09-07 | 2017-01-25 | ダウ コーニング コーポレーションDow Corning Corporation | Zirconium-containing complex and condensation reaction catalyst, method for preparing the catalyst, and composition containing the catalyst |
| DE102015007622A1 (en) * | 2015-06-16 | 2016-12-22 | Paul Hartmann Ag | Device for negative pressure therapy of wounds containing silicone-containing polyurethane foam |
| EP3560969B1 (en) * | 2016-12-26 | 2022-03-30 | Sunstar Engineering Inc. | Curable composition |
| CN116635236A (en) * | 2020-12-18 | 2023-08-22 | 设置性能股份有限公司 | Silicone-based thermoplastics for 3D printing |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3070556A (en) | 1958-11-12 | 1962-12-25 | Bayer Ag | Preparation of cellular polyurethane plastics |
| DE3012125A1 (en) * | 1980-03-28 | 1981-10-15 | Bayer Ag, 5090 Leverkusen | Water-tight fine celled polyurethane elastomers - e.g. for automobile shock absorbers reacting poly isocyanate and poly:hydroxy cpd. in the presence of polysiloxane cpd. |
| US4350777A (en) | 1980-03-28 | 1982-09-21 | Bayer Aktiengesellschaft | Impermeable molded articles of cellular polyurethane elastomers produced with organofunctional polysiloxane-derivatives and their use as spring elements |
| GB2338239A (en) * | 1998-06-12 | 1999-12-15 | Schlegel Uk Ltd | Polyurethane foam compositions |
| DE10206123A1 (en) * | 2002-02-14 | 2003-09-04 | Wacker Chemie Gmbh | Textile structures comprising organopolysiloxane / polyurea / polyurethane block copolymer |
| DE10212658A1 (en) | 2002-03-21 | 2003-10-16 | Consortium Elektrochem Ind | Silicon-containing foams |
| DE102006013416A1 (en) | 2006-03-23 | 2007-09-27 | Wacker Chemie Ag | Silicone-containing foams |
| KR20090015591A (en) * | 2007-08-09 | 2009-02-12 | 삼성전자주식회사 | Polyurethane Foam Composites, Polyurethane Foam Composites Produced therefrom and Method of Making the Same |
| DE102008041477A1 (en) * | 2008-08-22 | 2010-02-25 | Wacker Chemie Ag | Porous membranes of organopolysiloxane copolymers |
| DE102008054774A1 (en) * | 2008-12-16 | 2010-06-17 | Wacker Chemie Ag | Silicone-containing polyurethane foam |
| DE102010002880A1 (en) | 2010-03-15 | 2011-09-15 | Wacker Chemie Ag | Silicone-containing polyurethane foam |
-
2010
- 2010-12-06 DE DE102010062482A patent/DE102010062482A1/en not_active Withdrawn
-
2011
- 2011-12-05 JP JP2013541380A patent/JP2013545849A/en active Pending
- 2011-12-05 EP EP11794093.2A patent/EP2649110A1/en not_active Withdrawn
- 2011-12-05 US US13/991,335 patent/US8785511B2/en not_active Expired - Fee Related
- 2011-12-05 KR KR1020137014478A patent/KR20130080863A/en not_active Ceased
- 2011-12-05 CN CN2011800574138A patent/CN103282397A/en active Pending
- 2011-12-05 WO PCT/EP2011/071694 patent/WO2012076439A1/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2012076439A1 * |
Also Published As
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| DE102010062482A1 (en) | 2012-06-06 |
| KR20130080863A (en) | 2013-07-15 |
| JP2013545849A (en) | 2013-12-26 |
| WO2012076439A8 (en) | 2013-06-27 |
| CN103282397A (en) | 2013-09-04 |
| US8785511B2 (en) | 2014-07-22 |
| US20130253085A1 (en) | 2013-09-26 |
| WO2012076439A1 (en) | 2012-06-14 |
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