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EP2529857B1 - Method and device for producing sheet-shaped reinforcement mats - Google Patents

Method and device for producing sheet-shaped reinforcement mats Download PDF

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Publication number
EP2529857B1
EP2529857B1 EP12003716.3A EP12003716A EP2529857B1 EP 2529857 B1 EP2529857 B1 EP 2529857B1 EP 12003716 A EP12003716 A EP 12003716A EP 2529857 B1 EP2529857 B1 EP 2529857B1
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EP
European Patent Office
Prior art keywords
bars
longitudinal
transverse
welding
structural steel
Prior art date
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Active
Application number
EP12003716.3A
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German (de)
French (fr)
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EP2529857A1 (en
Inventor
Karl Friedrich Enders
Erich Nussbaumer
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Progress Maschinen and Automation AG
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Progress Maschinen and Automation AG
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Publication of EP2529857A1 publication Critical patent/EP2529857A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/121Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
    • B21F27/125Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars by attaching individual stirrups to longitudinal wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • B21F23/005Feeding discrete lengths of wire or rod
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/08Making wire network, i.e. wire nets with additional connecting elements or material at crossings
    • B21F27/10Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/121Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
    • B21F27/127Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars by bending preformed mesh
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/20Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network

Definitions

  • the invention relates to a method for the production of an arcuate structural steel mat, which is formed in the plane defined by the Baustahimatke at least in one area arcuate, from a plurality of rods by welding the rods to a structure consisting of longitudinal bars and transverse bars structure, starting at a front End by welding a first transverse bar with the longitudinal bars, generating a feed for positioning the longitudinal bars for all other transverse bar welds until reaching a desired rear end, to achieve the arch shape of the steel mesh a from the sheet interior to the sheet outer towards increasing feed distance is generated, and wherein the Feed by train on at least one welded cross bar and / or longitudinal bar preferably in the region of the front end, and wherein the feed takes place by train via a pulling device which is driven in the longitudinal and transverse directions becomes.
  • the invention relates to a device for producing an arcuate structural steel mat, which is arcuate in the plane defined by the construction steel mat at least in one area, and consist of longitudinal bars and transverse bars welded together, the device feeding devices for the longitudinal bars, feeding devices for the Cross bars and a welding device for welding the longitudinal bars with the transverse bars, and wherein the device further comprises a pulling device for generating a bow from the inside of the arcuate reinforcing steel mat to the arc out towards increasing feed distance, and wherein the traction device is driven by a drive device in the longitudinal direction and in the transverse direction.
  • Reinforced steel mats serve to reinforce (reinforce) concrete components. They are manufactured industrially on semi-automatic or fully automatic machines and consist of intersecting, typically corrugated steel bars, which extend in the longitudinal and transverse direction and are joined together at the intersection points by welding.
  • An arcuate structural steel mat is a structural steel mat which is in its plane, ie in the plane defined by the reinforcing steel mat, is formed arcuately at least in one area. This is achieved in that the distance between the welding points of two adjacent transverse bars is smaller with the longitudinal bars located inside the sheet, as the distance between the welding points of two adjacent transverse bars with the longitudinal bars lying in the sheet outer.
  • Such arcuate structural steel meshes are used to reinforce round, half-round or conical concrete components, e.g. used to reinforce supports for wind turbines, elements for tunneling, pipes or lighthouses.
  • the object of the present invention is to avoid the disadvantages described above and to provide a method which is improved and simplified compared with the prior art or an apparatus improved and simplified compared with the prior art for the production of curved structural steel mats.
  • a basic idea of the invention therefore consists in that the advancement of the longitudinal bars for the respective welding cycle takes place by pulling on at least one welded transverse bar and / or longitudinal bar, preferably in the area of the front end of the curved structural steel mat.
  • the desired for each longitudinal bar feed path is automatically achieved, since all the longitudinal bars are connected to this at least one transverse bar and / or longitudinal bar.
  • Relative positioning errors between adjacent longitudinal bars and / or summation errors of positioning errors are excluded so that the arcuate structural steel mesh can be made with higher accuracy.
  • the settings for the production of a new mat type can be made faster.
  • the traction device comprises a cross slide which is arranged on a longitudinal slide, wherein both the cross slide and the longitudinal slide are driven by a drive device.
  • the traction device which is driven in the longitudinal and transverse directions, rotated in the plane of the structural steel mat.
  • the pulling device comprises a rotary bar which is rotatable via a rotary drive device in the plane of the structural steel mat.
  • the at least one transverse bar and / or longitudinal bar on which or at which the train takes place can be released, for example detachably.
  • the gripping device can be designed quite differently, e.g. with grippers, with clamping elements or - if they are magnetic steel bars - with electromagnets.
  • the pulling device can be controlled via a control device.
  • a control device may be technically e.g. be realized with the help of a computer.
  • a method step is integrated, in which the sections of the longitudinal bars between a first and a second, subsequent crossbar welding after the first crossbar welding and the subsequent feed to prepare the second crossbar welding into a sheet be deformed. This method step is explained in more detail below in the description of the figures.
  • the method can be supplemented by the fact that the longitudinal and transverse bars are first unwound before the welding, for example, by means of a take-off of coils and then in a straightening or cutting machine to straightened straight bars or cut to a predetermined length.
  • the longitudinal and transverse rods are unwound in each case in the longitudinal direction and the transverse rods are rotated after cutting in the transverse direction.
  • the process can also be extended to serve the production of three-dimensional truncated cone-shaped reinforcements for concrete components. Namely, this is possible by first producing an arcuate structural steel mat in the manner described and then bending it up three-dimensionally.
  • This process step can be implemented particularly easily by means of the above-described traction device by first moving the traction device in a certain direction for producing the structural steel mat and subsequently reversing the direction of movement of the traction device to form the reinforcement, thereby bending the structural steel mat three-dimensionally.
  • the bending can be realized technically, for example, by means of a bending device, which is preferably designed to be extendable and / or wedge-shaped.
  • the present invention also relates to a device for producing an arcuate structural steel mat which is arc-shaped in the plane defined by the structural steel mat, at least in one region.
  • a device for producing an arcuate structural steel mat which is arc-shaped in the plane defined by the structural steel mat, at least in one region.
  • One of the characteristic features of this device is that in addition to feeders for the longitudinal bars, feeders for the cross bars and a welding device for welding the longitudinal bars with the crossbars also a traction device for generating a bow from the inside arcuate Baustahlmatte to the bow outer towards increasing feed distance comprises.
  • the device also has guide devices for the longitudinal bars on one side or both sides of the welding device.
  • the guide devices which are arranged on the side of the welding device, which faces the feeders for the longitudinal bars (i.e., in front of the welding line), serve to ensure that all the longitudinal bars have a certain distance from each other.
  • these guide devices can be guide rollers or guide plates.
  • they can be tuned to a given Leksstabraster and / or (for the same purpose) exchange.
  • the guide devices which are arranged on the side of the welding device, which faces the pulling device (ie behind the welding line)
  • the method step mentioned above which consists of the sections of the longitudinal bars between each a first and a second, subsequent log welding after the first transverse bar weld and the subsequent feed to prepare the second cross bar weld to form an arc perform.
  • these guide devices can be pivoted in and / or are adjustable in the transverse direction via an actuator.
  • an advantageous procedure is that the longitudinal and transverse bars are first unwound from coils before the welding, for example by means of an unwinding device, and then in a straightening or straightening direction.
  • Cutting machine to straight bars deformed and cut to a predetermined length.
  • the device advantageously has movable transport devices. These transport devices can be movably mounted on rails, for example.
  • the method for the production of substantially arcuate structural steel mats can also be extended to be suitable for the production of three-dimensional truncated cone-shaped reinforcements.
  • a procedure in which the reinforcing steel mat is first produced in the horizontal plane and then pivoted so that the axis of symmetry of the reinforcement at the end of the manufacturing process is substantially in the vertical direction was found to be particularly advantageous.
  • the feasibility of this procedure can for example be given by the fact that the area of the device comprising the welding device and the pulling device, is pivotally mounted.
  • Fig. 1 is a top view of a preferred embodiment of the device for producing arcuate structural steel mats 1 shown schematically.
  • the longitudinal bars 2 are fed via a feed table 8 of the welding device 9 and welded to the transverse bars 3 to form an arcuate construction steel mat 1.
  • the welding device 9 comprises a welding bridge with a plurality of, preferably with 12 ⁇ 3, movable multi-heads (not shown in the drawing).
  • Right and left of the welding device 9 guide devices 10 and 11 are arranged for the longitudinal bars 2.
  • the guide devices 10, which are located in front of the welding line, are guide rollers which serve to ensure that all the longitudinal bars are at a specific distance from one another. In the illustrated embodiment, the guide rollers are tuned to a predetermined L jossstabraster.
  • the longitudinal direction L and the transverse direction Q are marked in the drawing by means of two arrows. It should be noted that the contours of the components in the area of the welding device 9 are shown projected onto a plane for better illustration, but are only partially visible in reality in plan view.
  • a plurality of longitudinal bars 2 are fed to the welding device 9.
  • a first transverse bar 3 ' is welded to the longitudinal bars 2.
  • this first welded transverse bar 3 ' is releasably secured to the pulling device 6 by means of the gripping devices 7, so that the longitudinal bars 2 can be collectively positioned stepwise by means of the pulling device 6 for all subsequent cross bar weldings.
  • the longitudinal slide 22 moves to the right, the cross slide 23 down and the rotary bar 24 is rotated clockwise. In this way, a feed path increasing from the inside of the sheet to the outside of the sheet is generated.
  • the sections of the longitudinal bars 2 between a first and a second, subsequent cross-bar welding after the first transverse bar welding and the subsequent feed to prepare the second transverse bar welding are deformed into an arc.
  • FIGS. 2a and 2b explained in more detail below, wherein in these figures, only a small section of the sheet mat in the region of the weld line is shown.
  • the longitudinal bars 2 are fed via the guide rollers 10 of the welding device 9 (which can not be seen in these figures) until they have reached the position Pos. 1. At this point, the longitudinal bars 2 are welded to a first transverse bar 3 at the points 27. Subsequently, the longitudinal bars 2 (by train) a piece in the direction of in the Fig. 2a to be seen arrow continues to move until the first cross bar 3 is in position Pos. 2.
  • a second step in the Fig. 2b is indicated schematically, the guide device 11 is pivoted after the feed to the reinforcing steel mat. There it hooks behind an outer longitudinal rod portion and is then moved over an actuator a piece in the direction of the arrow, that is substantially perpendicular to the longitudinal bar sections 28.
  • this outer longitudinal bar portion and thus at the same time all other longitudinal bar sections pulled so far outward until the longitudinal bars 2 have reached the transverse bar position Pos. 1 desired for the subsequent transverse bar welding desired positions in the transverse direction.
  • the welding of a next transverse bar 3 takes place (cf. Fig. 2c ).
  • FIG. 3 is an overall view of the in Fig. 1 shown preferred embodiment of the device for producing curved reinforcing steel mats 1 to see. It should be noted in advance that, as with the other figures, it is a schematic representation, ie that technical details that are not important to the basic understanding have been omitted.
  • Right above eight coils 20 are indicated, which are located in a unwinding device 12. On these coils 20, the rods are wound, from which the reinforcing steel mat 1 is welded together, that is, that these rods are first unwound and fed to a straightening or cutting machine 13. Here they are first deformed into straight bars, cut to a predetermined length and finally placed on a bar outlet beam 14.
  • the part of the rods which is provided as longitudinal bars, is subsequently moved in the direction of the arrow by means of a transport device 15 movable over rails 16, transferred to a transfer device 17 and subsequently fed to the welding device 9 to the right by means of this transfer device 17.
  • the part of the cut rods provided as crossbars is likewise fed to the welding device 9 in a corresponding manner by means of a transport device 18 which moves along two rails 19.
  • these cross bars so that they show Q in the transverse direction, must be rotated by 90 ° during this transport process. Therefore, the rails 19 have a 90 ° curve on.
  • the transport device 18 for the transverse rods is guided below the feed table 8 for the longitudinal bars to the welding device 9.
  • the end positions of the transport devices 15 and 18 and the transfer device 17 are shown in dashed lines. It should also be noted that the transfer device 17 is movably mounted between two guide rails 29.
  • Fig. 4a, 4b and 4c show three different embodiments of arcuate structural steel mats 1, which can be produced by the method or by means of the device.
  • mats with different radii of curvature, mats that are curved in only one area or mats can be made in different widths and lengths.
  • mild steel mats 1 can be produced with different crossbar or longitudinal bar spacing.
  • the distance between the transverse rods 3 can be varied via a feed of different strengths, whereas the distance between the longitudinal rods 2 can be varied by an adjustment or an exchange of the guide rollers 10.

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  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Description

Die Erfindung betrifft ein Verfahren für die Herstellung einer bogenförmigen Baustahlmatte, welche in der durch die Baustahimatke definierten Ebene zumindest in einem Bereich bogenförmig ausgebildet ist, aus einer Vielzahl von Stäben durch Verschweißung der Stäbe zu einer aus Längsstäben und Querstäben bestehenden Struktur, beginnend an einem vorderen Ende durch Verschweißen eines ersten Querstabes mit den Längsstäben, Erzeugen eines Vorschubes zur Positionierung der Längsstäbe für alle weiteren Querstabverschweißungen bis zum Erreichen eines gewünschten hinteren Endes, wobei zur Erzielung der Bogenform der Baustahlmatte eine vom Bogeninneren zum Bogenäußeren hin zunehmende Vorschubstrecke erzeugt wird, und wobei der Vorschub durch Zug an wenigstens einem verschweißten Querstab und/oder Längsstab vorzugsweise im Bereich des vorderen Endes erfolgt, und wobei der Vorschub durch Zug über eine Zugvorrichtung erfolgt, die in Längsrichtung und Querrichtung angetrieben wird. Des Weiteren betrifft die Erfindung eine Einrichtung zur Herstellung einer bogenförmigen Baustahlmatte, welche in der durch die Baustahlmatte definierten Ebene zumindest in einem Bereich bogenförmig ausgebildet ist, und die aus miteinander verschweißten Längsstäben und Querstäben bestehen, wobei die Einrichtung Zuführvorrichtungen für die Längsstäbe, Zuführvorrichtungen für die Querstäbe und eine Schweißvorrichtung zum Verschweißen der Längsstäbe mit den Querstäben umfasst, und wobei die Einrichtung weiters eine Zugvorrichtung zur Erzeugung einer vom Bogeninneren der bogenförmigen Baustahlmatte zum Bogenäußeren hin zunehmende Vorschubstrecke umfasst, und wobei die Zugvorrichtung über eine Antriebsvorrichtung in Längsrichtung und in Querrichtung antreibbar ist.The invention relates to a method for the production of an arcuate structural steel mat, which is formed in the plane defined by the Baustahimatke at least in one area arcuate, from a plurality of rods by welding the rods to a structure consisting of longitudinal bars and transverse bars structure, starting at a front End by welding a first transverse bar with the longitudinal bars, generating a feed for positioning the longitudinal bars for all other transverse bar welds until reaching a desired rear end, to achieve the arch shape of the steel mesh a from the sheet interior to the sheet outer towards increasing feed distance is generated, and wherein the Feed by train on at least one welded cross bar and / or longitudinal bar preferably in the region of the front end, and wherein the feed takes place by train via a pulling device which is driven in the longitudinal and transverse directions becomes. Furthermore, the invention relates to a device for producing an arcuate structural steel mat, which is arcuate in the plane defined by the construction steel mat at least in one area, and consist of longitudinal bars and transverse bars welded together, the device feeding devices for the longitudinal bars, feeding devices for the Cross bars and a welding device for welding the longitudinal bars with the transverse bars, and wherein the device further comprises a pulling device for generating a bow from the inside of the arcuate reinforcing steel mat to the arc out towards increasing feed distance, and wherein the traction device is driven by a drive device in the longitudinal direction and in the transverse direction.

Baustahlmatten (auch als Bewehrungsmatten bezeichnet) dienen der Verstärkung (Bewehrung) von Betonbauteilen. Sie werden industriell auf Halb- oder Vollautomaten gefertigt und bestehen aus sich kreuzenden, typischerweise geriffelten Stahlstäben, die in Längs- und Querrichtung verlaufen und an den Kreuzungspunkten durch Verschweißung miteinander verbunden sind.Reinforced steel mats (also referred to as reinforcing mats) serve to reinforce (reinforce) concrete components. They are manufactured industrially on semi-automatic or fully automatic machines and consist of intersecting, typically corrugated steel bars, which extend in the longitudinal and transverse direction and are joined together at the intersection points by welding.

Bei einer bogenförmigen Baustahlmatte handelt es sich um eine Baustahlmatte, die in ihrer Ebene, d.h. in der Ebene, welche durch die Baustahlmatte definiert wird, zumindest in einem Bereich bogenförmig ausgebildet ist. Das wird dadurch erreicht, dass der Abstand zwischen den Verschweißungsstellen zweier benachbarter Querstäbe mit den im Bogeninneren liegenden Längsstäben kleiner ist, als der Abstand zwischen den Verschweißungsstellen zweier benachbarter Querstäbe mit den im Bogenäußeren liegenden Längsstäben.An arcuate structural steel mat is a structural steel mat which is in its plane, ie in the plane defined by the reinforcing steel mat, is formed arcuately at least in one area. This is achieved in that the distance between the welding points of two adjacent transverse bars is smaller with the longitudinal bars located inside the sheet, as the distance between the welding points of two adjacent transverse bars with the longitudinal bars lying in the sheet outer.

Solche bogenförmige Baustahlmatten werden zur Bewehrung von runden, halbrunden oder konischen Betonbauteilen, wie z.B. zur Bewehrung von Stützen für Windkraftanlagen, Elementen für den Tunnelbau, Rohre oder Leuchttürme, verwendet.Such arcuate structural steel meshes are used to reinforce round, half-round or conical concrete components, e.g. used to reinforce supports for wind turbines, elements for tunneling, pipes or lighthouses.

Aus der WO 2010/136421 A2 ist bekannt, dass bogenförmige Baustahlmatten in Schweißanlangen dadurch angefertigt werden, dass man die Längsstäbe durch das Schweißportal, mit dessen Hilfe die Querstabverschweißungen vorgenommen werden, hindurch schiebt und dabei gleichzeitig eine vom Bogeninneren zum Bogenäußeren hin zunehmende Vorschubstrecke erzeugt. Das Vorschieben der Längsstäbe erfolgt in der Regel mittels Vorschubzangen oder Vorschubrollen.From the WO 2010/136421 A2 It is known that arcuate structural steel mats are made in Schweißanlangen that one pushes the longitudinal bars through the welding portal, with the help of the Querstabverschweißungen are made, and at the same time generates an increasing distance from the sheet interior to the sheet outer feed path. The advancing of the longitudinal bars is usually by means of feeders or feed rollers.

Diese Vorgehensweise zur Positionierung der Längsstäbe für den jeweils anstehenden Schweißtakt hat mehrere wesentliche Nachteile: Zunächst einmal können relative Positionierungsfehler zwischen benachbarten Längsstäben auftreten. Des Weiteren kann es durch das Nachgreifen bzw. den Schlupf der Vorschubrollen zu einer Aufsummierung von Positionierungsfehlem kommen. Diese beiden Effekte führen dazu, dass sich die bogenförmigen Baustahlmatten nur mit einer relativ großen Ungenauigkeit, die von Matte zu Matte variiert, herstellen lassen. Möchte man diese Ungenauigkeit reduzieren, so sind während des Schweißprozesses einer Matte umständliche Nachjustierungen erforderlich, wodurch sich die Produktionsdauer deutlich erhöht. Und schließlich ist eine Umstellung der Schweißanlage auf die Herstellung eines neuen Mattentyps sehr zeitaufwendig, da die Vorschubstrecke für jeden Längsstab individuell eingestellt werden muss.This procedure for positioning the longitudinal bars for each upcoming welding cycle has several significant disadvantages: First of all, relative positioning errors between adjacent longitudinal bars can occur. Furthermore, it can come by the Nachgreifen or the slip of the feed rollers to a summation of positioning errors. These two effects lead to the fact that the arched steel mats can only be produced with a relatively large inaccuracy, which varies from mat to mat. If you want to reduce this inaccuracy, so laborious readjustments are required during the welding process of a mat, which significantly increases the production time. And finally, a conversion of the welding system on the production of a new mat type is very time-consuming, since the feed distance for each longitudinal bar must be set individually.

Aus der deutschen Offenlegungsschrift DE 3324678 A1 , welche die Basis für den Oberbegriff der Ansprüche 1 und 9 bildet, ist eine Lösung bekannt, bei welcher der Vorschub nicht durch Schieben sondern durch Zug erfolgt. Technisch wird dies mit Hilfe eines Schwenkarms realisiert. Diese Lösung weist zwar einen Teil der beschriebenen Nachteile nicht auf, allerdings wird dafür durch die Verwendung eines Schwenkarms, der um einen festen Punkt schwenkbar gelagert ist, die Flexibilität des Fertigungsprozesses stark eingeschränkt. So ist es z.B. nicht möglich, den Bogenradius während des Fertigungsprozesses zu ändern.From the German patent application DE 3324678 A1 , which forms the basis for the preamble of claims 1 and 9, a solution is known in which the feed is not by pushing but by train. Technically this is realized by means of a swivel arm. Although this solution does not have a part of the disadvantages described, the flexibility of the production process is severely restricted by the use of a swivel arm, which is pivotably mounted about a fixed point. For example, it is not possible to change the arc radius during the manufacturing process.

Aufgabe der vorliegenden Erfindung ist es, die vorbeschriebenen Nachteile zu vermeiden und ein gegenüber dem Stand der Technik verbessertes und vereinfachtes Verfahren bzw. eine gegenüber dem Stand der Technik verbesserte und vereinfachte Einrichtung zur Herstellung bogenförmiger Baustahlmatten anzugeben.The object of the present invention is to avoid the disadvantages described above and to provide a method which is improved and simplified compared with the prior art or an apparatus improved and simplified compared with the prior art for the production of curved structural steel mats.

Diese Aufgabe wird erfindungsgemäß durch die Merkmale der beiden unabhängigen Patentansprüche 1 und 9 gelöst.This object is achieved by the features of the two independent claims 1 and 9.

Eine Grundidee der Erfindung besteht also darin, dass der Vorschub der Längsstäbe für den jeweils anstehenden Schweißtakt durch Zug an wenigstens einem verschweißten Querstab und/oder Längsstab vorzugsweise im Bereich des vorderen Endes der bogenförmigen Baustahlmatte erfolgt. Dadurch wird automatisch die für jeden Längsstab gewünschte Vorschubstrecke erzielt, da alle Längsstäbe mit diesem wenigstens einen Querstab und/oder Längsstab verbunden sind. Relative Positionierungsfehler zwischen benachbarten Längsstäben und/oder Aufsummierungen von Positionierungsfehlern sind ausgeschlossen, so dass die bogenförmigen Baustahlmatten mit einer höheren Genauigkeit angefertigt werden können. Außerdem lassen sich schneller die Einstellungen für die Produktion eines neuen Mattentyps vornehmen.A basic idea of the invention therefore consists in that the advancement of the longitudinal bars for the respective welding cycle takes place by pulling on at least one welded transverse bar and / or longitudinal bar, preferably in the area of the front end of the curved structural steel mat. As a result, the desired for each longitudinal bar feed path is automatically achieved, since all the longitudinal bars are connected to this at least one transverse bar and / or longitudinal bar. Relative positioning errors between adjacent longitudinal bars and / or summation errors of positioning errors are excluded so that the arcuate structural steel mesh can be made with higher accuracy. In addition, the settings for the production of a new mat type can be made faster.

Konkret ist es vorgesehen, dass die Zugvorrichtung einen Querschlitten umfasst, der auf einem Längsschlitten angeordnet ist, wobei sowohl der Querschlitten als auch der Längsschlitten über eine Antriebsvorrichtung angetrieben werden.Specifically, it is provided that the traction device comprises a cross slide which is arranged on a longitudinal slide, wherein both the cross slide and the longitudinal slide are driven by a drive device.

Am einfachsten ist es, wenn der Vorschub durch Zug am ersten verschweißten Querstab erfolgt.The easiest way is when the feed is done by train on the first welded cross bar.

Vorteilhafterweise wird die Zugvorrichtung, die in Längs- und Querrichtung angetrieben wird, in der Ebene der Baustahlmatte gedreht-. In einem konkreten Ausführungsbeispiel kann es beispielsweise vorgesehen sein, dass die Zugvorrichtung einen Drehbalken umfasst, der über eine Drehantriebsvorrichtung in der Ebene der Baustahlmatte drehbar ist.Advantageously, the traction device, which is driven in the longitudinal and transverse directions, rotated in the plane of the structural steel mat. In a concrete exemplary embodiment, it can be provided, for example, that the pulling device comprises a rotary bar which is rotatable via a rotary drive device in the plane of the structural steel mat.

Als zweckmäßig hat es sich herausgestellt, wenn der wenigstens eine Querstab und/oder Längsstab, an dem bzw. an denen der Zug erfolgt, lösbar z.B. mittels einer Greifvorrichtung an der Zugvorrichtung befestigt wird. Dabei kann die Greifvorrichtung ganz unterschiedlich ausgeführt sein, z.B. mit Greifzangen, mit Klemmelementen oder auch - falls es sich um magnetische Stahlstäbe handelt - mit Elektromagneten.It has proved to be expedient if the at least one transverse bar and / or longitudinal bar on which or at which the train takes place can be released, for example detachably. is attached by a gripping device to the pulling device. In this case, the gripping device can be designed quite differently, e.g. with grippers, with clamping elements or - if they are magnetic steel bars - with electromagnets.

Des Weiteren ist es vorteilhaft, wenn die Zugvorrichtung über eine Steuervorrichtung steuerbar ist. Dadurch kann ein bestimmter einmalig programmierter Ablauf eines Schweißprozesses zur Herstellung eines bestimmten Mattentyps immer wieder in reproduzierbarer Weise durchgeführt werden. Außerdem ist es möglich, einfacher und schneller zwischen den Einstellungen für die Herstellung verschiedener Mattentypen hin- und herzuwechseln. Eine derartige Steuervorrichtung kann technisch z.B. mit Hilfe eines Computers realisiert werden.Furthermore, it is advantageous if the pulling device can be controlled via a control device. As a result, a certain once-programmed sequence of a welding process for the production of a specific type of mat can always be carried out in a reproducible manner. In addition, it is possible to more easily and quickly switch between the settings for producing various types of mats. Such a control device may be technically e.g. be realized with the help of a computer.

In einer besonders vorteilhaften Ausführungsvariante des Verfahrens zur Herstellung bogenförmiger Bausteinmatten ist ein Verfahrensschritt integriert, bei dem die Abschnitte der Längsstäbe zwischen jeweils einer ersten und einer zweiten, darauf folgenden Querstabverschweißung nach der ersten Querstabverschweißung und dem darauf folgenden Vorschub zur Vorbereitung der zweiten Querstabverschweißung zu einem Bogen verformt werden. Dieser Verfahrensschritt wird weiter unten in der Figurenbeschreibung noch näher erläutert.In a particularly advantageous embodiment of the method for producing arched building block mats, a method step is integrated, in which the sections of the longitudinal bars between a first and a second, subsequent crossbar welding after the first crossbar welding and the subsequent feed to prepare the second crossbar welding into a sheet be deformed. This method step is explained in more detail below in the description of the figures.

Weiterhin kann das Verfahren dadurch ergänzt werden, dass die Längs- und Querstäbe vor der Verschweißung zuerst z.B. mittels einer Abspulvorrichtung von Spulen abgewickelt und anschließend in einer Richt- bzw. Schneidemaschine zu geraden Stäben verformt bzw. auf eine vorbestimmte Länge zugeschnitten werden. Vorteilhafterweise werden die Längs- und Querstäbe dabei jeweils in Längsrichtung abgewickelt und die Querstäbe nach dem Zuschnitt in Querrichtung gedreht. Hierzu kann beispielsweise eine, vorzugsweise über Schienen verfahrbare, Transportvorrichtung vorgesehen sein.Furthermore, the method can be supplemented by the fact that the longitudinal and transverse bars are first unwound before the welding, for example, by means of a take-off of coils and then in a straightening or cutting machine to straightened straight bars or cut to a predetermined length. Advantageously, the longitudinal and transverse rods are unwound in each case in the longitudinal direction and the transverse rods are rotated after cutting in the transverse direction. For this purpose, for example, be provided, preferably movable over rails, transport device.

Das Verfahren lässt sich auch dahingehend erweitern, dass es der Herstellung dreidimensionaler kegelstumpfmantelförmiger Bewehrungen für Betonbauteile dient. Und zwar ist das dadurch möglich, dass zunächst eine bogenförmige Baustahlmatte in der beschriebenen Weise hergestellt und anschließend dreidimensional aufgebogen wird. Dieser Verfahrensschritt lässt sich besonders einfach mithilfe der vorbeschriebenen Zugvorrichtung realisieren, indem die Zugvorrichtung zunächst - zur Herstellung der Baustahlmatte - in eine bestimmte Richtung bewegt wird und anschließend - zum Ausbilden der Bewehrung - die Bewegungsrichtung der Zugvorrichtung umgekehrt und dabei die Baustahlmatte dreidimensional aufgebogen wird. Die Aufbiegung lässt sich technisch beispielsweise mithilfe einer Aufbiegevorrichtung realisieren, die vorzugsweise ausfahrbar und/oder keilförmig ausgebildet ist.The process can also be extended to serve the production of three-dimensional truncated cone-shaped reinforcements for concrete components. Namely, this is possible by first producing an arcuate structural steel mat in the manner described and then bending it up three-dimensionally. This process step can be implemented particularly easily by means of the above-described traction device by first moving the traction device in a certain direction for producing the structural steel mat and subsequently reversing the direction of movement of the traction device to form the reinforcement, thereby bending the structural steel mat three-dimensionally. The bending can be realized technically, for example, by means of a bending device, which is preferably designed to be extendable and / or wedge-shaped.

Als besonders vorteilhaft hat sich herausgestellt, die bogenförmige Baustahlmatte zunächst in der horizontalen Ebene herzustellen und anschließend derart zu verschwenken, dass die Symmetrieachse der dreidimensionalen kegelstumpfmantelförmigen Bewehrung am Ende des vorbeschriebenen Herstellungsverfahrens im Wesentlichen in vertikale Richtung zeigt, d.h. aufrecht zum Stehen kommt.To be particularly advantageous has been found to produce the arcuate structural steel mat first in the horizontal plane and then to pivot such that the axis of symmetry of the three-dimensional truncated cone-shaped reinforcement at the end of the above-described manufacturing process substantially in the vertical direction, i. comes to a halt.

Die vorliegende Erfindung bezieht sich auch auf eine Einrichtung zur Herstellung einer bogenförmigen Baustahlmatte, welche in der durch die Baustahlmatte definierten Ebene zumindest in einem Bereich bogenförmig ausgebildet ist. Eines der charakteristischen Merkmale dieser Einrichtung ist, dass sie neben Zuführvorrichtungen für die Längsstäbe, Zuführvorrichtungen für die Querstäbe und eine Schweißvorrichtung zum Verschweißen der Längsstäbe mit den Querstäben auch noch eine Zugvorrichtung zur Erzeugung einer vom Bogeninneren der bogenförmigen Baustahlmatte zum Bogenäußeren hin zunehmende Vorschubstrecke umfasst.The present invention also relates to a device for producing an arcuate structural steel mat which is arc-shaped in the plane defined by the structural steel mat, at least in one region. One of the characteristic features of this device is that in addition to feeders for the longitudinal bars, feeders for the cross bars and a welding device for welding the longitudinal bars with the crossbars also a traction device for generating a bow from the inside arcuate Baustahlmatte to the bow outer towards increasing feed distance comprises.

Es ist vorteilhaft, wenn die Einrichtung neben den bereits weiter oben angesprochenen konstruktiven Merkmalen des Weiteren auf einer Seite oder beiden Seite der Schweißvorrichtung Führungsvorrichtungen für die Längsstäbe aufweist.It is advantageous if, in addition to the structural features already mentioned above, the device also has guide devices for the longitudinal bars on one side or both sides of the welding device.

Die Führungsvorrichtungen, die auf der Seite der Schweißvorrichtung, welche den Zuführvorrichtungen für die Längsstäbe zugewandt ist (d.h. vor der Schweißlinie), angeordnet sind, dienen dazu, dass alle Längsstäbe einen bestimmten Abstand zueinander aufweisen. Es kann sich bei diesen Führungsvorrichtungen beispielsweise um Führungsrollen oder Führungsbleche handeln. Vorteilhafterweise lassen sie sich auf ein vorgegebenes Längsstabraster abstimmen und/oder (zum gleichen Zweck) austauschen.The guide devices, which are arranged on the side of the welding device, which faces the feeders for the longitudinal bars (i.e., in front of the welding line), serve to ensure that all the longitudinal bars have a certain distance from each other. For example, these guide devices can be guide rollers or guide plates. Advantageously, they can be tuned to a given Längsstabraster and / or (for the same purpose) exchange.

Mithilfe der Führungsvorrichtungen, die auf der Seite der Schweißvorrichtung, welche der Zugvorrichtung zugewandt ist (d.h. hinter der Schweißlinie), angeordnet sind, lässt sich der weiter oben genannte Verfahrensschritt, der darin besteht, die Abschnitte der Längsstäbe zwischen jeweils einer ersten und einer zweiten, darauf folgenden Querstabverschweißung nach der ersten Querstabverschweißung und dem darauf folgenden Vorschub zur Vorbereitung der zweiten Querstabverschweißung zu einem Bogen zu verformen, ausführen. Hierzu ist es vorteilhaft, wenn diese Führungsvorrichtungen einschwenkbar ausgebildet und/oder über einen Stellantrieb in Querrichtung verstellbar sind.By means of the guide devices, which are arranged on the side of the welding device, which faces the pulling device (ie behind the welding line), the method step mentioned above, which consists of the sections of the longitudinal bars between each a first and a second, subsequent log welding after the first transverse bar weld and the subsequent feed to prepare the second cross bar weld to form an arc perform. For this purpose, it is advantageous if these guide devices can be pivoted in and / or are adjustable in the transverse direction via an actuator.

Wie weiter oben bereits ausgeführt wurde, besteht eine vorteilhafte Vorgehensweise darin, dass die Längs- und Querstäbe vor der Verschweißung zuerst z.B. mittels einer Abspulvorrichtung von Spulen abgewickelt und anschließend in einer Richt-bzw. Schneidemaschine zu geraden Stäben verformt und auf eine vorbestimmte Länge zugeschnitten werden. Um die Längs- und/oder Querstäbe von dieser Richt-bzw. Schneidemaschine zu der Schweißvorrichtung zu transportieren, weist die Einrichtung vorteilhafterweise verfahrbare Transportvorrichtungen auf. Diese Transportvorrichtungen können z.B. auf Schienen bewegbar gelagert sein.As has already been explained above, an advantageous procedure is that the longitudinal and transverse bars are first unwound from coils before the welding, for example by means of an unwinding device, and then in a straightening or straightening direction. Cutting machine to straight bars deformed and cut to a predetermined length. To the longitudinal and / or transverse bars of this straightening or. To transport the cutting machine to the welding device, the device advantageously has movable transport devices. These transport devices can be movably mounted on rails, for example.

Und schließlich wurde weiter oben ausgeführt, dass das Verfahren für die Herstellung von im Wesentlichen bogenförmigen Baustahlmatten auch dahingehend erweitert werden kann, dass es sich zur Herstellung dreidimensionaler kegelstumpfmantelförmiger Bewehrungen eignet. Dabei wurde eine Vorgehensweise, bei der die Baustahlmatte zunächst in der horizontalen Ebene hergestellt und anschließend derart verschwenkt wird, dass die Symmetrieachse der Bewehrung am Ende des Herstellungsverfahrens im Wesentlichen in vertikale Richtung zeigt, als besonders vorteilhaft herausgestellt. Die Ausführbarkeit dieser Vorgehensweise kann beispielsweise dadurch gegeben sein, dass der Bereich der Einrichtung, der die Schweißvorrichtung und die Zugvorrichtung umfasst, schwenkbar gelagert ist.Finally, it has been stated above that the method for the production of substantially arcuate structural steel mats can also be extended to be suitable for the production of three-dimensional truncated cone-shaped reinforcements. In this case, a procedure in which the reinforcing steel mat is first produced in the horizontal plane and then pivoted so that the axis of symmetry of the reinforcement at the end of the manufacturing process is substantially in the vertical direction, was found to be particularly advantageous. The feasibility of this procedure can for example be given by the fact that the area of the device comprising the welding device and the pulling device, is pivotally mounted.

Weitere Einzelheiten und Vorteile der vorliegenden Erfindung werden anhand der Figurenbeschreibung unter Bezugnahme auf die in den Zeichnungen dargestellten Ausführungsbeispiele im Folgenden näher erläutert. Dabei zeigt:

Fig. 1
in der Draufsicht einen schematisch dargestellten Ausschnitt eines bevorzugten Ausführungsbeispiels der Einrichtung zur Herstellung bogenförmiger Baustahlmatten,
Fig. 2a - 2c
eine Abfolge dreier Zeichnungen, in denen schematisch in der Draufsicht ein Ausschnitt einer bogenförmigen Baustahlmatte im Bereich der Schweißlinie dargestellt ist,
Fig. 3
in der Draufsicht eine schematisch dargestellte Gesamtansicht des bevorzugten Ausführungsbeispiels aus Fig. 1,
Fig. 4a - 4c
in der Draufsicht drei verschiedene Ausführungsbeispiele einer bogenförmigen Baustahlmatte.
Further details and advantages of the present invention will be explained in more detail below with reference to the description of the figures with reference to the exemplary embodiments illustrated in the drawings. Showing:
Fig. 1
in the plan view a schematically illustrated section of a preferred embodiment of the device for producing curved reinforcing steel mats,
Fig. 2a - 2c
a sequence of three drawings, in which schematically in plan view a section of an arcuate structural steel mat is shown in the region of the weld line,
Fig. 3
in the plan view of a schematically illustrated overall view of the preferred embodiment Fig. 1 .
Fig. 4a - 4c
in plan view, three different embodiments of an arcuate structural steel mat.

In der Fig. 1 ist in der Draufsicht ein Ausschnitt eines bevorzugten Ausführungsbeispiels der Einrichtung zur Herstellung bogenförmiger Baustahlmatten 1 schematisch dargestellt. Die Längsstäbe 2 werden über einen Zuführtisch 8 der Schweißvorrichtung 9 zugeführt und mit den Querstäben 3 zu einer bogenförmigen Baustahlmatte 1 verschweißt. Die Schweißvorrichtung 9 umfasst eine Schweißbrücke mit mehreren, vorzugsweise mit 12 x 3, verfahrbaren Multischweißköpfen (in der Zeichnung nicht dargestellt). Rechts und links von der Schweißvorrichtung 9 sind Führungsvorrichtungen 10 und 11 für die Längsstäbe 2 angeordnet. Bei den Führungsvorrichtungen 10, die sich vor der Schweißlinie befinden, handelt es sich um Führungsrollen, die dazu dienen, dass alle Längsstäbe einen bestimmten Abstand zueinander aufweisen. In dem gezeigten Ausführungsbeispiel sind die Führungsrollen auf ein vorgegebenes Längsstabraster abstimmbar. Die Führungsvorrichtungen 11, die sich hinter der Schweißlinie befinden, dienen dazu, die Abschnitte der Längsstäbe 2 zwischen jeweils einer ersten und einer zweiten, darauf folgenden Querstabverschweißung nach der ersten Querstabverschweißung und dem darauf folgenden Vorschub zur Vorbereitung der zweiten Querstabverschweißung zu einem Bogen zu verformen. Dieser Prozess wird anhand der Figuren 2a - 2c noch näher erläutert.In the Fig. 1 is a top view of a preferred embodiment of the device for producing arcuate structural steel mats 1 shown schematically. The longitudinal bars 2 are fed via a feed table 8 of the welding device 9 and welded to the transverse bars 3 to form an arcuate construction steel mat 1. The welding device 9 comprises a welding bridge with a plurality of, preferably with 12 × 3, movable multi-heads (not shown in the drawing). Right and left of the welding device 9 guide devices 10 and 11 are arranged for the longitudinal bars 2. The guide devices 10, which are located in front of the welding line, are guide rollers which serve to ensure that all the longitudinal bars are at a specific distance from one another. In the illustrated embodiment, the guide rollers are tuned to a predetermined Längsstabraster. The guide devices 11, which are located behind the welding line, serve to form the sections of the longitudinal bars 2 into a bow between a first and a second subsequent transverse bar welding after the first cross bar welding and the subsequent feed in preparation of the second cross bar welding. This process is based on the FIGS. 2a-2c explained in more detail.

Wie eingangs ausgeführt, besteht eine Grundidee der Erfindung darin, dass der Vorschub der Längsstäbe 2 für den jeweils anstehenden Schweißtakt durch Zug erfolgt. Dabei muss zur Erzielung der Bogenform der Baustahlmatte 1 eine vom Bogeninneren zum Bogenäußeren hin zunehmende Vorschubstrecke erzeugt werden. In dem dargestellten Ausführungsbeispiel erfolgt der Vorschub durch Zug über eine Zugvorrichtung 6. Diese Zugvorrichtung 6 umfasst

  • zwei Greifelemente 7, mit deren Hilfe der erste verschweißte Querstab 3' bzw. einer oder mehrerer Längsstäbe 2' im Bereich des vorderen Endes 4 der Baustahlmatte 1 an der Zugvorrichtung 6 lösbar befestigt werden,
  • einen Drehbalken 24, mit dessen Hilfe das vordere Ende 4 der Matte in ihrer Ebene über eine Drehantriebsvorrichtung gedreht werden kann,
  • einen Querschlitten 23, der auf einem Längsschlitten 22 angeordnet ist, wobei sowohl der Querschlitten 23 als auch der Längsschlitten 22 über eine Antriebsvorrichtung antreibbar sind und der Längsschlitten 22 entlang zweier Schienen 25 in Längsrichtung L bewegt werden kann.
As stated above, a basic idea of the invention is that the advance of the longitudinal bars 2 takes place by train for the pending welding cycle. In this case, in order to obtain the arch shape of the reinforcing steel mat 1, a feed path increasing from the inside of the sheet to the outside of the sheet must be generated. In the illustrated embodiment, the feed takes place by train via a traction device 6. This traction device 6 comprises
  • two gripping elements 7, with the aid of which the first welded transverse bar 3 'or one or more longitudinal bars 2' are detachably fastened to the pulling device 6 in the region of the front end 4 of the structural steel mat 1,
  • a pivot bar 24, by means of which the front end 4 of the mat can be rotated in its plane by means of a rotary drive device,
  • a cross slide 23, which is arranged on a longitudinal slide 22, wherein both the cross slide 23 and the longitudinal slide 22 are driven by a drive device and the longitudinal slide 22 along two rails 25 in the longitudinal direction L can be moved.

Die Längsrichtung L und die Querrichtung Q sind in der Zeichnung mithilfe zweier Pfeile markiert. Es sei angemerkt, dass die Umrisse der Bauteile im Bereich der Schweißvorrichtung 9 zur besseren Veranschaulichung auf eine Ebene projiziert dargestellt sind, in Realität in der Draufsicht aber nur zum Teil sichtbar sind.The longitudinal direction L and the transverse direction Q are marked in the drawing by means of two arrows. It should be noted that the contours of the components in the area of the welding device 9 are shown projected onto a plane for better illustration, but are only partially visible in reality in plan view.

Zur Herstellung der bogenförmigen Baustahlmatte 1 geht man bei dem dargestellten Ausführungsbeispiel wie folgt vor: Zunächst wird eine Vielzahl an Längsstäben 2 der Schweißvorrichtung 9 zugeführt. Anschließend wird ein erster Querstab 3' mit den Längsstäben 2 verschweißt. Danach wird dieser erste verschweißte Querstab 3' lösbar mithilfe der Greifvorrichtungen 7 an der Zugvorrichtung 6 befestigt, so dass die Längsstäbe 2 kollektiv schrittweise mithilfe der Zugvorrichtung 6 für alle darauffolgenden Querstabverschweißungen positioniert werden können. Dabei bewegt sich der Längsschlitten 22 nach rechts, der Querschlitten 23 nach unten und der Drehbalken 24 wird im Uhrzeigersinn verdreht. Auf diese Weise wird eine vom Bogeninneren zum Bogenäußeren hin zunehmende Vorschubstrecke erzeugt. Jeweils im Anschluss an einen Vorschubschritt werden die Abschnitte der Längsstäbe 2 zwischen jeweils einer ersten und einer zweiten, darauf folgenden Querstabverschweißung nach der ersten Querstabverschweißung und dem darauf folgenden Vorschub zur Vorbereitung der zweiten Querstabverschweißung zu einem Bogen verformt.For the production of the arched reinforcing steel mat 1, the following is used in the illustrated embodiment: First, a plurality of longitudinal bars 2 are fed to the welding device 9. Subsequently, a first transverse bar 3 'is welded to the longitudinal bars 2. Thereafter, this first welded transverse bar 3 'is releasably secured to the pulling device 6 by means of the gripping devices 7, so that the longitudinal bars 2 can be collectively positioned stepwise by means of the pulling device 6 for all subsequent cross bar weldings. In this case, the longitudinal slide 22 moves to the right, the cross slide 23 down and the rotary bar 24 is rotated clockwise. In this way, a feed path increasing from the inside of the sheet to the outside of the sheet is generated. In each case following a feed step, the sections of the longitudinal bars 2 between a first and a second, subsequent cross-bar welding after the first transverse bar welding and the subsequent feed to prepare the second transverse bar welding are deformed into an arc.

Dieser Prozess sei anhand der Figuren 2a und 2b im Folgenden näher erläutert, wobei in diesen Figuren jeweils nur ein kleiner Ausschnitt aus der Bogenmatte im Bereich der Schweißlinie dargestellt ist. Die Längsstäbe 2 werden über die Führungsrollen 10 der Schweißvorrichtung 9 (die in diesen Figuren nicht zu sehen ist) zugeführt, bis sie die Position Pos. 1 erreicht haben. An dieser Stelle werden die Längsstäbe 2 mit einem ersten Querstab 3 an den Stellen 27 verschweißt. Anschließend werden die Längsstäbe 2 (durch Zug) ein Stück in Richtung des in der Fig. 2a zu sehenden Pfeils weiterbewegt, bis sich der erste Querstab 3 in der Position Pos. 2 befindet. Dabei werden die Abschnitte 28 der Längsstäbe 2, die sich zwischen den Führungsrollen 10 und der Querstabposition Pos. 2 befinden, zunächst als gerade Kreissehnen ausgebildet. In einem zweiten Schritt, der in der Fig. 2b schematisch angedeutet ist, wird die Führungsvorrichtung 11 nach dem Vorschub an die Baustahlmatte herangeschwenkt. Dort hakt sie hinter einem äußeren Längsstababschnitt ein und wird dann über einen Stellantrieb ein Stück in Richtung des Pfeils, d.h. im Wesentlichen senkrecht zu den Längsstababschnitten 28 bewegt. Dadurch wird dieser äußere Längsstababschnitt und damit gleichzeitig auch alle übrigen Längsstababschnitte so weit nach außen gezogen, bis die Längsstäbe 2 an der Querstabposition Pos. 1 die für die darauf folgende Querstabverschweißung gewünschten Positionen in Querrichtung erreicht haben. Auf diese Weise werden die zunächst als gerade Kreissehnen ausgebildeten Abschnitte 28 der Längsstäbe 2, die sich zwischen den Führungsrollen 10 und der Querstabposition Pos. 2 befinden, jeweils zu einem Bogen verformt. Im Anschluss an diesen Verfahrensschritt erfolgt die Verschweißung eines nächsten Querstabs 3 (vgl. Fig. 2c).This process is based on the FIGS. 2a and 2b explained in more detail below, wherein in these figures, only a small section of the sheet mat in the region of the weld line is shown. The longitudinal bars 2 are fed via the guide rollers 10 of the welding device 9 (which can not be seen in these figures) until they have reached the position Pos. 1. At this point, the longitudinal bars 2 are welded to a first transverse bar 3 at the points 27. Subsequently, the longitudinal bars 2 (by train) a piece in the direction of in the Fig. 2a to be seen arrow continues to move until the first cross bar 3 is in position Pos. 2. The sections 28 of the longitudinal bars 2, which are located between the guide rollers 10 and the transverse bar position Pos. 2, initially formed as a straight chord. In a second step, in the Fig. 2b is indicated schematically, the guide device 11 is pivoted after the feed to the reinforcing steel mat. There it hooks behind an outer longitudinal rod portion and is then moved over an actuator a piece in the direction of the arrow, that is substantially perpendicular to the longitudinal bar sections 28. As a result, this outer longitudinal bar portion and thus at the same time all other longitudinal bar sections pulled so far outward until the longitudinal bars 2 have reached the transverse bar position Pos. 1 desired for the subsequent transverse bar welding desired positions in the transverse direction. In this way, the first formed as a straight chords sections 28 of the longitudinal bars 2, which are located between the guide rollers 10 and the cross bar position pos. 2, each deformed into an arc. Following this process step, the welding of a next transverse bar 3 takes place (cf. Fig. 2c ).

In der Fig. 3 ist in der Draufsicht eine Gesamtansicht des in Fig. 1 dargestellten bevorzugten Ausführungsbeispiels der Einrichtung zur Herstellung bogenförmiger Baustahlmatten 1 zu sehen. Vorab sei angemerkt, dass es sich hier (wie auch bei den übrigen Figuren) um eine schematische Darstellung handelt, d.h., dass technische Details, die nicht für das grundlegende Verständnis wichtig sind, weggelassen wurden. Rechts oben sind acht Spulen 20 angedeutet, die sich in einer Abspulvorrichtung 12 befinden. Auf diesen Spulen 20 sind die Stäbe aufgewickelt, aus denen die Baustahlmatte 1 zusammengeschweißt wird, d.h., dass diese Stäbe zunächst abgewickelt und einer Richt- bzw. Schneidemaschine 13 zugeführt werden. Hier werden sie zunächst zu geraden Stäben verformt, auf eine vorbestimmte Länge zugeschnitten und schließlich auf einem Stabauslaufbalken 14 abgelegt. Der Teil der Stäbe, der als Längsstäbe vorgesehen ist, wird anschließend mittels einer über Schienen 16 verfahrbaren Transportvorrichtung 15 in Richtung des Pfeils bewegt, an eine Übergabevorrichtung 17 übergeben und in weiterer Folge mithilfe dieser Übergabevorrichtung 17 nach rechts der Schweißvorrichtung 9 zugeführt. Derjenige Teil der zugeschnittenen Stäbe, der als Querstäbe vorgesehen ist, wird in entsprechender Weise mithilfe einer Transportvorrichtung 18, die sich entlang zweier Schienen 19 bewegt, ebenfalls der Schweißvorrichtung 9 zugeführt. Natürlich müssen diese Querstäbe, damit sie in Querrichtung Q zeigen, während dieses Transportvorgangs um 90° gedreht werden. Daher weisen die Schienen 19 eine 90°-Kurve auf. Die Transportvorrichtung 18 für die Querstäbe wird unterhalb des Zuführtisches 8 für die Längsstäbe an die Schweißvorrichtung 9 herangeführt. Die Endstellungen der Transportvorrichtungen 15 und 18 sowie der Übergabevorrichtung 17 sind gestrichelt eingezeichnet. Es sei noch angemerkt, dass die Übergabevorrichtung 17 zwischen zwei Führungsschienen 29 bewegbar gelagert ist.In the Fig. 3 is an overall view of the in Fig. 1 shown preferred embodiment of the device for producing curved reinforcing steel mats 1 to see. It should be noted in advance that, as with the other figures, it is a schematic representation, ie that technical details that are not important to the basic understanding have been omitted. Right above eight coils 20 are indicated, which are located in a unwinding device 12. On these coils 20, the rods are wound, from which the reinforcing steel mat 1 is welded together, that is, that these rods are first unwound and fed to a straightening or cutting machine 13. Here they are first deformed into straight bars, cut to a predetermined length and finally placed on a bar outlet beam 14. The part of the rods, which is provided as longitudinal bars, is subsequently moved in the direction of the arrow by means of a transport device 15 movable over rails 16, transferred to a transfer device 17 and subsequently fed to the welding device 9 to the right by means of this transfer device 17. The part of the cut rods provided as crossbars is likewise fed to the welding device 9 in a corresponding manner by means of a transport device 18 which moves along two rails 19. Of course, these cross bars, so that they show Q in the transverse direction, must be rotated by 90 ° during this transport process. Therefore, the rails 19 have a 90 ° curve on. The transport device 18 for the transverse rods is guided below the feed table 8 for the longitudinal bars to the welding device 9. The end positions of the transport devices 15 and 18 and the transfer device 17 are shown in dashed lines. It should also be noted that the transfer device 17 is movably mounted between two guide rails 29.

Mithilfe der in der Fig. 3 dargestellten Einrichtung ist es auch möglich, dreidimensionale kegelstumpfmantelförmige Bewehrungen für Betonbauteile herzustellen. Dazu wird zunächst jeweils eine bogenförmige Baustahlmatte 1 in der horizontalen Ebene, d.h. in der Zeichenebene hergestellt. Während der Herstellung der Baustahlmatte 1 bewegt sich die Zugvorrichtung 6 nach rechts. Im Anschluss an die letzte Querstabverschweißung wird dann die Bewegungsrichtung der Zugvorrichtung 6 umgekehrt, d.h., dass die gesamte Matte 1 wieder nach links geschoben und dabei gleichzeitig durch keilförmige Aufbiegeelemente, die im Bereich des Zuführtisches 8 angeordnet sind (in der Zeichnung nicht dargestellt), dreidimensional aufgebogen wird. Gleichzeitig wird der gesamte Bereich 26 der Einrichtung, der die Schweißvorrichtung 9 und die Zugvorrichtung 6 umfasst, um 90° verschwenkt, sodass die Symmetrieachse der Bewehrung am Ende des Herstellungsverfahrens im Wesentlichen in vertikale Richtung zeigt.Using the in the Fig. 3 illustrated device, it is also possible to produce three-dimensional truncated cone-shaped reinforcements for concrete components. For this purpose, first an arcuate structural steel mat 1 in the horizontal plane, ie produced in the drawing plane. During the manufacture of the reinforcing mat 1, the pulling device 6 moves to the right. Following the last transverse bar welding, the direction of movement of the pulling device 6 is then reversed, ie, the entire mat 1 is pushed back to the left while being three-dimensionally arranged by wedge-shaped bending elements arranged in the area of the feed table 8 (not shown in the drawing) is bent. At the same time, the entire region 26 of the device comprising the welding device 9 and the pulling device 6 is pivoted by 90 ° so that the axis of symmetry of the reinforcement at the end of the production process is substantially in the vertical direction.

Die Fig. 4a, 4b und 4c zeigen drei verschiedene Ausführungsbeispiele bogenförmiger Baustahlmatten 1, die sich mithilfe des Verfahrens bzw. mithilfe der Einrichtung herstellen lassen. So können z.B. Matten mit unterschiedlichen Bogenradien, Matten, die nur in einem Bereich bogenförmig ausgebildet sind oder Matten in unterschiedlichen Breiten und Längen gefertigt werden. Außerdem lassen sich Baustahlmatten 1 mit unterschiedlichem Querstab- bzw. Längsstababstand herstellen. Der Abstand der Querstäbe 3 kann über einen unterschiedlich starken Vorschub variiert werden, wohingegen sich der Abstand der Längsstäbe 2 durch eine Verstellung bzw. einen Austausch der Führungsrollen 10 variieren lässt.The Fig. 4a, 4b and 4c show three different embodiments of arcuate structural steel mats 1, which can be produced by the method or by means of the device. For example, mats with different radii of curvature, mats that are curved in only one area or mats can be made in different widths and lengths. In addition, mild steel mats 1 can be produced with different crossbar or longitudinal bar spacing. The distance between the transverse rods 3 can be varied via a feed of different strengths, whereas the distance between the longitudinal rods 2 can be varied by an adjustment or an exchange of the guide rollers 10.

Bezugszeichenliste:LIST OF REFERENCE NUMBERS

11
bogenförmige Baustahlmattearched reinforcing steel mat
2, 2'2, 2 '
Längsstäbelongitudinal bars
3, 3'3, 3 '
Querstäbecrossbars
44
vorderes Ende der bogenförmigen Baustahlmattefront end of the arched structural steel mat
55
hinteres Ende der bogenförmigen Baustahlmatterear end of the arched structural steel mat
66
Zugvorrichtunghitch
77
Greifvorrichtunggripping device
88th
Zuführtisch für die LängsstäbeFeed table for the longitudinal bars
99
Schweißvorrichtungwelder
1010
Führungsrollen vor der SchweißlinieGuide rollers in front of the welding line
1111
Führungsvorrichtungen hinter der SchweißlinieGuiding devices behind the welding line
1212
Abspulvorrichtungunwinding
1313
Richt- bzw. SchneidemaschineStraightening or cutting machine
1414
StabauslaufbalkenStaff outlet bar
1515
Transportvorrichtung für die LängsstäbeTransport device for the longitudinal bars
1616
Schienen für die Transportvorrichtung für die LängsstäbeRails for the transport device for the longitudinal bars
1717
Übergabevorrichtung für die LängsstäbeTransfer device for the longitudinal bars
1818
Transportvorrichtung für die QuerstäbeTransport device for the cross bars
1919
Schienen für die Transportvorrichtung für die QuerstäbeRails for the transport device for the cross bars
2020
SpulenDo the washing up
2121
kegelstumpfmantelförmige BewehrungTruncated cone-shaped reinforcement
2222
Längsschlittenlongitudinal slide
2323
Querschlittencross slide
2424
Drehbalkenbogie beam
2525
Schienen für den LängsschlittenRails for the longitudinal slide
2626
schwenkbar gelagerter Bereichpivotally mounted area
2727
Verschweißungsstellenwelding locations
2828
LängsstababschnitteLongitudinal bar sections
2929
Führungsschienen für die ÜbergabevorrichtungGuide rails for the transfer device
QQ
Querrichtungtransversely
LL
Längsrichtunglongitudinal direction
Pos. 1, 2Pos. 1, 2
Positionen eines LängsstabesPositions of a longitudinal bar

Claims (19)

  1. A process for the production of a structural steel mat (1) which is of an arcuate configuration at least in a region in the plane defined by the structural steel mat (1) at least in a region, from a plurality of bars by welding of the bars to give a structure comprising longitudinal bars (2) and transverse bars (3), beginning at a front end (4) by welding a first transverse bar (3') to the longitudinal bars (2), producing an advance movement to position the longitudinal bars (2) for all further transverse bar welding operations until reaching a desired rear end (5), wherein to achieve the arcuate shape of the structural steel mat (1) an advance path which increases from the arc interior to the arc exterior is produced, and wherein the advance movement is effected by pulling on at least one welded transverse bar (3') and/or longitudinal bar (2'), preferably in the region of the front end (4), and wherein the advance movement is effected by pulling by way of a pulling device (6) driven in the longitudinal direction (L) and transverse direction (Q), characterised in that the pulling device (6) includes a transverse carriage (23) arranged on a longitudinal carriage (22), wherein both the transverse carriage (23) and also the longitudinal carriage (22) are driven by way of a drive device.
  2. A process according to claim 1 characterised in that the advance movement is effected by pulling on the first welded transverse bar (3').
  3. A method according to claim 1 or claim 2 characterised in that the advance movement is effected by pulling by way of a pulling device (6) which is rotated in the plane of the structural steel mat (1).
  4. A process according to one of claims 1 to 3 characterised in that the at least one transverse bar (3') and/or longitudinal bar (2') at which the pulling action is implemented is releasably fixed to the pulling device (6).
  5. A process according to one of claims 1 to 4 characterised in that the portions (28) of the longitudinal bars (2) are deformed to provide an arc between a respective first and a second subsequent transverse bar welding operation after the first transverse bar welding operation and the subsequent advance movement to prepare for the second transverse bar welding operation.
  6. A process according to one of claims 1 to 5 characterised in that prior to the welding operation the longitudinal bars (2) and the transverse bars (3) are firstly unwound from coils (20), then shaped to provide straight bars and finally cut to size at a predetermined length, wherein the longitudinal bars (2) and transverse bars (3) are preferably respectively unwound in the longitudinal direction (L) and the transverse bars (3) are rotated after being cut to size in the transverse direction (Q).
  7. A process for producing a three-dimensional reinforcement (21) in the shape of a truncated cone for precast concrete components, characterised in that the reinforcement (21) is formed by bending a substantially arcuate structural steel mat (1), wherein the structural steel mat (1) is produced according to a process according to one of claims 1 to 6.
  8. A process according to claim 7 characterised in that the pulling device (6) for production of the structural steel mat (1) firstly moves in one direction and then to provide the reinforcement (21) moves in an opposite direction and in that case the structural steel mat (1) is three-dimensionally bent, wherein the structural steel mat (1) is firstly produced in a horizontal plane and is then pivoted in such a way that the axis of symmetry (S) of the reinforcement (21) at the end of the production process points substantially in a vertical direction.
  9. Apparatus for the production of a structural steel mat (1) which is of an arcuate configuration at least in a region in the plane defined by the structural steel mat (1) and which comprises longitudinal bars (2) and transverse bars (3) which are welded together, wherein the apparatus includes feed devices (8, 15, 16, 17) for the longitudinal bars (2), feed devices (18, 19) for the transverse bars (3), and a welding device (9) for welding the longitudinal bars (2) to the transverse bars (3), and wherein the apparatus further includes a pulling device (6) for producing an advance path which increases from the arc interior of the arcuate structural steel mat (1) towards the arc exterior and wherein the pulling device (6) is drivable by way of the drive device in the longitudinal direction (L) and in the transverse direction (Q), characterised in that the pulling device (6) includes a transverse carriage (23) arranged on a longitudinal carriage (22), wherein both the transverse carriage (23) and also the longitudinal carriage (22) are drivable by way of a drive device.
  10. Apparatus according to claim 9 characterised in that the pulling device (6) is controllable by way of a control device.
  11. Apparatus according to claim 9 or claim 10 characterised in that the pulling device (6) is rotatable by way of a rotary drive device in the plane of the structural steel mat (1), wherein the pulling device (6) preferably includes a rotary beam (24) which is rotatable by way of a rotary drive device in the plane of the structural steel mat (1).
  12. Apparatus according to one of claims 9 to 11 characterised in that the pulling device (6) includes at least one gripping device (7).
  13. Apparatus according to one of claims 9 to 12 characterised in that guide devices (10, 11) for the longitudinal bars (2) are arranged on one side or both sides of the welding device (9), wherein the guide devices (10) arranged on the side of the welding device (9), that is towards the feed devices (8, 15, 16, 17) for the longitudinal bars (2), preferably involve guide rollers.
  14. Apparatus according to claim 13 characterised in that the guide devices (10) arranged on the side of the welding device (9), that is towards the feed devices (8, 15, 16, 17) for the longitudinal bars (2), can be matched to a predetermined longitudinal bar grid pattern and/or are interchangeable.
  15. Apparatus according to claim 13 or claim 14 characterised in that the guide devices (11) arranged on the side of the welding device (9), that is towards the pulling device (6), are adapted to be pivotable in and/or are displaceable in the transverse direction (Q) by a control drive.
  16. Apparatus according to one of claims 9 to 15 characterised in that the apparatus includes an unwinding device (12) for coils (20) on which the longitudinal bars (2) and the transverse bars (3) are wound, and/or a straightening or cutting machine (13).
  17. Apparatus according to one of claims 9 to 16 characterised in that the feed devices (8, 15, 16, 17) for the longitudinal bars (2) and/or the feed devices (18, 19) for the transverse bars (3) include transport devices (15, 18) which are displaceable preferably by way of rails (16, 19),
  18. Apparatus according to one of claims 9 to 17 characterised in that a bending-up device is arranged in the region of the feed devices (8, 15, 16, 17) for the longitudinal bars (2), wherein the bending-up device is preferably extendable and/or is of a wedge-shaped configuration.
  19. Apparatus according to one of claims 9 to 18 characterised in that the region (26) of the apparatus, that includes the welding device (9) and the pulling device (6), is mounted pivotably.
EP12003716.3A 2011-06-01 2012-05-10 Method and device for producing sheet-shaped reinforcement mats Active EP2529857B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ATA807/2011A AT511529B1 (en) 2011-06-01 2011-06-01 METHOD AND DEVICE FOR PRODUCING BROAD-TREATED BUILDING MATS

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EP2529857A1 EP2529857A1 (en) 2012-12-05
EP2529857B1 true EP2529857B1 (en) 2014-01-08

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DE102013018907B4 (en) * 2013-11-13 2016-05-19 Mbk Maschinenbau Gmbh Apparatus and method for producing reinforcing mats and reinforcing mat
AT523802B1 (en) * 2020-04-15 2022-07-15 Progress Maschinen & Automation Ag Mesh welding plant for the production of welded wire mesh
CN115245994A (en) * 2022-06-09 2022-10-28 中国铁路设计集团有限公司 Prefabricated structural parts forming system, computer equipment, data processing terminal
KR102612288B1 (en) * 2022-06-28 2023-12-11 현대케미칼 주식회사 Mat processing apparatus

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DE3324678A1 (en) * 1983-07-08 1985-01-17 Hans 4130 Moers Lechtenböhmer Process and apparatus for the production of tubular structures from latticework material
IT1396085B1 (en) * 2009-05-27 2012-11-09 A W M Spa AUTOMATIC DIFFERENTIAL FEED DEVICE OF TONDINI AND / OR METAL BARS FOR THE CONSTRUCTION OF ELECTRO-WELDED AND ROLLED-UP ELEMENTS, AND RELATIVE PRODUCTION PROCEDURE.

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