EP2567106B1 - Method for producing a fixed connection, tool and connection - Google Patents
Method for producing a fixed connection, tool and connection Download PDFInfo
- Publication number
- EP2567106B1 EP2567106B1 EP11734044.8A EP11734044A EP2567106B1 EP 2567106 B1 EP2567106 B1 EP 2567106B1 EP 11734044 A EP11734044 A EP 11734044A EP 2567106 B1 EP2567106 B1 EP 2567106B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- crenellation
- force
- rotating direction
- metal anchor
- circumferential
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 239000002184 metal Substances 0.000 claims description 67
- 239000000758 substrate Substances 0.000 claims description 46
- 238000003780 insertion Methods 0.000 claims description 25
- 230000037431 insertion Effects 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 20
- 239000011343 solid material Substances 0.000 claims description 9
- 238000009527 percussion Methods 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 description 34
- 239000004033 plastic Substances 0.000 description 7
- 239000004575 stone Substances 0.000 description 7
- 239000007787 solid Substances 0.000 description 6
- 239000002023 wood Substances 0.000 description 5
- 241000239290 Araneae Species 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000006262 metallic foam Substances 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B13/00—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
- F16B13/002—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose self-cutting
- F16B13/004—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose self-cutting with a drilling sleeve driven against a tapered or spherical plug
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B13/00—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
- F16B13/04—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front
- F16B13/08—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front with separate or non-separate gripping parts moved into their final position in relation to the body of the device without further manual operation
- F16B13/0858—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front with separate or non-separate gripping parts moved into their final position in relation to the body of the device without further manual operation with an expansible sleeve or dowel body driven against a tapered or spherical expander plug
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B13/00—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
- F16B13/002—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose self-cutting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B13/00—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
- F16B13/04—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front
- F16B13/08—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front with separate or non-separate gripping parts moved into their final position in relation to the body of the device without further manual operation
- F16B13/0833—Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front with separate or non-separate gripping parts moved into their final position in relation to the body of the device without further manual operation with segments or fingers expanding or tilting into an undercut hole
Definitions
- the invention relates to a method for producing a solid connection between a metal dowel and a substrate according to claim 1, a tool for producing such a compound according to claim 8 and a compound produced by the method and / or the tool according to claim 9 and beyond the use a metal dowel for carrying out the method and / or for producing the compound according to claim 12.
- the DE 10 2008 035 276 A1 shows a dowel with internal thread.
- the EP 0217053 A1 describes an expansion anchor which has a widening in the insertion direction expansion cone at the front end in the insertion direction, on which an expansion sleeve can be pushed.
- the WO 2009/149789 A1 is there described as an expansion sleeve, front open metal dowels for insertion into a sandwich material known, the core of which is formed by a metal foam layer.
- the known metal dowel has end-side pinnacles, which are beveled in the installation position radially outward over the sleeve shell, so that they can be supported on the inside of a rear metal sheet with respect to the insertion direction of the sandwich material, to pull out the spreading device in the axial direction of the sandwich material bore to prevent.
- the known metal dowel includes an internal thread, in which in the installed position of the spreader a screw is screwed.
- the known metal dowel in the metal foam substrate of the metal dowel is claimed to train and at the same time widens in the radial direction, such that the batts evenly, ie a total of a conical envelope contour, are subjected to force in the radial direction to the outside.
- a solid material substrate such as wood, plastic or stone.
- the present invention seeks to provide a method which is suitable for producing a solid connection between a metal dowel and a substrate, preferably designed as a solid substrate, ie not formed as a foam or pores exhibiting substrate. Furthermore, the object is to provide a tool for carrying out the method, as well as a connection between a metal dowel and a, preferably formed as a solid substrate, substrate.
- the invention is based on the idea that the at least one peg of the metal dowel after insertion of the metal dowel in a substrate bore is not plastically deformed in the radial direction uniformly over the circumference as in the prior art, but in such a way that the pawl is crossed so that it a front in a direction of rotation peripheral portion, that is located in the direction of rotation located front end of the pinnacle is moved radially outward, as a rear end of the pawl, so that the front peripheral portion of the pawl as a blade or scraper, ie, works to remove the chip during rotation of the Metal dowels around its longitudinal axis in a direction of rotation substrate material, such as wood, plastic or stone, remove so as to create space in the radial direction in the substrate preferably formed as a solid material space for further expansion of the at least one pinnacle in the radial direction.
- a radial force component acting on the at least one spider causes the at least one spider to be unevenly spaced with respect to its circumferential extent, preferably by plastic (permanent) deformation Adjusted radially, so that a lying in a rotational direction front peripheral portion, in particular a front end, is moved further radially outward than a rear end, so as to chip removal or substrate material removal, with the aim of a wide expansion of the pinnacle in allow radial direction or to provide space in the radial direction for this, so that the at least one pinnacle in the finished solid connection, a withdrawal of the metal dowel in the axial direction against the insertion direction due to the produced between the pinnacle and the substrate (effective in the axial direction) positive connection, ie by supporting in the axial direction reliably prevented.
- the metal dowel outside at least in the area of the battlements / or in an axially adjacent to the pinnacle axial section is contoured and only by the Axialkraftbeaufschlagung an adjustment of the at least one pinnacle in the radial direction over the peripheral edge of an adjacent to the pinnacles Axial section, in particular of the sleeve sheath portion is effected.
- the generation of the radial force component for non-uniform adjustment of the at least one pinnacle in the circumferential direction by means of a correspondingly shaped tool, in which a cooperating with the radially adjustable peg support surface of the tool has a profile in the radial direction, ie, a contouring deviating from a conical contouring, such that a forward in the direction of rotation portion of the support surface further projects in the radial direction outwardly as a downstream located portion of the support surface.
- a cooperating with the radially adjustable peg support surface of the tool has a profile in the radial direction, ie, a contouring deviating from a conical contouring, such that a forward in the direction of rotation portion of the support surface further projects in the radial direction outwardly as a downstream located portion of the support surface.
- the diameter of the substrate bore into which the metal dowel is inserted in the insertion direction preferably corresponds at least in a front region to the diameter of the metal dowel, in particular the diameter of a cylinder jacket section (sleeve jacket section) arranged in front of the pinnacles in the insertion direction.
- the Axialkraftbeier not uniform, but pul-sierend, in particular by the use of an impact wrench or percussion drill with a corresponding (tool) essay. It is particularly expedient if the Axialkraftbeaufour to generate the radial force components for interleaving the at least one pinnacle takes place simultaneously with the application of force to the metal dowel in the circumferential direction. This can be achieved for example by the use of a percussion tool, such as a percussion drill or impact wrench. It is also conceivable to realize the application of axial force and the application of force in the direction of rotation always alternately one after the other.
- the metal dowel after sufficient substrate material has been removed with the circumferentially viewed front peripheral portion of the at least one pinnacle, is again subjected to force in the axial direction, such that a radial force component results, the rear peripheral portion of at least a spider, at least approximately, in the radial direction as far radially outward acted upon, that after this process, the at least one pinnacle over its circumferential extent with its front edge at least approximately on a common, ie the same radius.
- This can be achieved for example by Axialkraftbeaufple by means of a conical support surface.
- the metal dowel before insertion into the bore at least in the region of the battlements and / or in an axially adjacent thereto, in particular circumferentially closed axial portion (cylindrical surface portion), has an outer Zylindermantelhüllkontur.
- an inner Zylindermantelhüllkontur is also provided in the area of the merlons before their entanglement.
- the metal dowel In order to prevent the metal dowel, depending on the nature of the substrate preferably formed as a solid substrate, is driven by the, preferably beating, Axialkraftbeetzschung into the substrate, ie axially further working beyond the bore further, is provided in development of the invention with advantage that the metal dowel has a large axial support or bearing surface, which is preferably formed by a closed in the insertion direction facing end side.
- the end face is formed by subsequent closing of a passage opening, for example by welding a lens or by screwing a threaded piece into the axially continuous internal thread in this case.
- the force is applied to the metal dowel in the direction of rotation by means of at least one radial extension of an applied tool which force the rear peripheral portion of at least one pinnacle or not deformed in the radial direction, in particular crenellated, axial extension of the metal dowel in the direction of rotation.
- the bore is not formed as a continuous (diameter constant) cylinder bore, but as, preferably simple, stepped, stepped bore, wherein a front cylindrical bore portion has a smaller diameter than a rear bore portion, wherein the diameter of the front bore portion preferably the Diameter of the metal dowel plus a game corresponds.
- the axial extent of the front bore portion is dimensioned such that it is projected axially backwards from the pinnacles in order to be able to widen them in such a way by providing the rear, one (eg, 1 mm to 4 mm) larger diameter bore portion. in that they can be moved into the battlements into the peripheral wall of the rear bore section formed by the substrate in a material-removing manner.
- the invention also relates to a tool, in particular for placing on a percussion tool or mounted on a striking tool, such as a percussion drill or an impact wrench, for carrying out the method according to the concept of the invention, wherein the tool, preferably adjacent to a radial extension for acting on the metal sleeve, in the direction of rotation has a formed for cooperation with the at least one batt supporting surface, which may rest on the inner circumference of the batt, said support surface is contoured such that when Axialkraftbeaufschung a non-uniform deformation of the batt in the radial direction, so that in the circumferential direction or .
- front peripheral portion of the pinnacle is further adjusted radially outward than a rear portion.
- the support surface is preferably contoured in such a way that it is viewed in a front section in the circumferential direction or in the direction of rotation continues radially outward than in a viewed in the direction of rotation rear portion of the support surface.
- the support surface follows a spiral shape.
- a front end edge of the at least one support surface is part-circular contoured and arranged concentrically to the longitudinal center axis of the tool.
- the angle of inclination spanned by the support surface and the longitudinal center axis changes over the circumferential extension of the support surface. It is also conceivable to keep the angle of inclination of the support surface constant over the circumferential extent - in this case, the front end edge of the support surface is not concentric with the longitudinal center axis of the tool.
- the invention also relates to a compound produced by means of the above-described method according to the concept of the invention between the preferably solid material substrate, i. at least approximately pore-free, i. not formed as a foam substrate and the metal dowel.
- the substrate is preferably wood, plastic or stone, whereby the term “stone” also refers to concrete or the like.
- connection is preferably characterized in that the front region of the at least one pinnacle viewed in the direction of rotation protrudes further in the radial direction than a rear region, preferably by at least 0.2 mm, more preferably by at least 0.5 mm, particularly preferably by at least 1mm, more preferably at least 1.5mm, most preferably at least 2mm, or at least 3mm or at least 4mm or at least 5mm.
- the invention also leads to the use of a metal dowel for carrying out the method and / or for producing the connection described above, wherein the metal dowel is characterized by at least one rearwardly facing peg and preferably by an axially adjacent to the at least one pinnacle, preferably circumferentially closed, In particular cylinder jacket-shaped axial portion over its circumference in the radial direction, the at least one pinnacle in the implementation of the method is deformed non-uniformly in the radial direction.
- the metal dowel on a closed, pointing in the direction of insertion end face.
- a possible embodiment of a metal dowel 1 is shown. This is intended to be used in an insertion direction E (axial direction) in a hole in a substrate, in particular wood, stone or plastic.
- the insertion direction E back of the metal dowel 1 comprises a plurality, here four circumferentially equally spaced circumferentially curved battlements 2 with pointing in a direction of rotation D front peripheral portion 3 and a counter to the direction of rotation D facing rear peripheral portion 4.
- the battlements have an outer, cylindrical envelope contour, which is aligned with a cylindrical envelope contour of an axially adjacent to the battlements 2 axial section 5.
- the axial section 5 is a cylinder jacket section. In this an internal thread opening 6 is introduced with internal thread 7 for fixing a screw.
- Fig. 1 results, the internal thread opening 6 is closed at the end 8 located in the insertion direction E, here by means of a small plate 9.
- a design of the metal dowel 1 from a single component can be realized. Possibly. can, in particular with hard substrate material such as stone, be dispensed with sealing of the end face 8. In this case, then the metal dowel 1 has a through hole.
- the internal thread opening 6 has a cylindrical inner envelope contour, as well as the battlements 2. Both inner envelope contours are spaced from each other via a not provided with a reference numeral cone section.
- This Axialkraftbeaufschlagung is preferably striking.
- the tool 11 with its obliquely extending to the axial extension of the metal dowel support surfaces 1 results on the battlements 2 a radial force component such that the battlements 2 are each unevenly deformed in the radial direction, as is particularly well in Fig. 3 can be seen.
- the front circumferential portions 3 of the pinnacles 2 in the direction of rotation D or the ends of the pinnacles 2 pointing in the circumferential direction, more precisely in the direction of rotation D, are adjusted further radially outward than the (rear) circumferential portions 4 oriented counter to the direction of rotation D. or rear ends.
- the battlements 2 are deformed so that the front peripheral portions 3 come to lie on a larger radius 12 than the rear peripheral portions 4 and the rear ends, which come to rest on a smaller radius 13.
- the front circumferential sections 3 form radially outwardly projecting chip-removing regions 14 or scrapers projecting in the radial direction in front of the rear peripheral section of the respective gable 2 in the direction of rotation in that both radii 12, 13 are larger than the outer radius of the cylindrical axial section 5 axially adjacent to the pinnacles.
- connection 15 comprising a substrate 16 designed as a solid material substrate, in particular wood, stone such as concrete or plastic.
- the front cylindrical portion 18 has a diameter corresponding to the diameter of the axial section 5 plus. A minimum clearance.
- Axially opposite to the insertion direction E connects thereto to a rear portion 19 with a diameter which is slightly larger than the diameter of the front cylindrical portion 18, preferably by about 1 mm to 3mm larger.
- Fig. 4 it can be seen, project the pinnacles 2, the front cylindrical portion 13 against the insertion direction E and are radially outwardly widened beyond the outer periphery of the cylindrical axial portion 5 addition, wherein it can be seen further that the pinnacles 2 are not uniformly expanded in the radial direction, but in that the circumferentially-facing front ends of the pinnacles or the front peripheral sections 3 protrude radially further outward than the respective rear peripheral sections 4, whereby chip-removing radially projecting regions 14 for removing substrate material are formed.
- the battlements 2 are simultaneously bent in the radial direction and in the circumferential direction, ie more precisely in the direction of rotation D kraftbeetzschlagt.
- the battlements 2 project beyond the inner circumference of the (original) bore contour of the bore 17 in the radial direction, the battlements 2 are supported in the substrate 16 in the axial direction towards the rear, thereby reliably preventing the metal dowel 1 from being pulled out against the insertion direction E.
- Fig. 5 shows a possible embodiment of a tool 11 for inserting the metal dowel 1 and for expanding its battlements.
- the tool 11 has a number of battlements 2 of the metal dowel 1 corresponding number of support surfaces 24 which are geometrically shaped such that the desired, previously explained, restricting the pinnacles results in the radial direction.
- the front circumferential regions 25 or front ends in the direction of rotation D protrude further radially outward than the rear circumferential regions 26 or rear ends in the direction of rotation D.
- the profile of the support surface 24 in a region between the front and the rear peripheral portion 25, 26 is continuous.
- the support surface 24 includes in the front peripheral region 25 with the longitudinal center axis L of the tool 11 a larger angle 28 than in the rear peripheral region 26.
- the inclination angle 29 of the support surface 24 to the longitudinal axis L in the rear peripheral region is smaller by about 15 ° in the embodiment shown as the angle 28 and is about 30 °.
- the (front) angle 28 is about 45 °.
- a support surface 24 with over its circumferential extent at least approximately constant support surface inclination angle to the longitudinal center axis.
- the edge 27 is not arranged over its circumferential extent on a constant radius, but extends from the front in the direction of rotation D in the direction of rotation D seen radially inward.
- At least one of the pinnacles, preferably each of the pinnacles, is (in each case) one extending in the radial direction , ie in the circumferential direction effective investment or driving surface of the tool to rest on the viewed in the direction of rotation D rear peripheral portion assigned.
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Description
Die Erfindung betrifft ein Verfahren zum Herstellen einer festen Verbindung zwischen einem Metalldübel und einem Substrat gemäß Anspruch 1, ein Werkzeug zum Herstellen einer derartigen Verbindung gemäß Anspruch 8 sowie eine mittels des Verfahrens und/oder des Werkzeugs hergestellte Verbindung gemäß Anspruch 9 und darüber hinaus die Verwendung eines Metalldübels zur Durchführung des Verfahrens und/oder zum Herstellen der Verbindung gemäß Anspruch 12.The invention relates to a method for producing a solid connection between a metal dowel and a substrate according to
Aus der
Die
Aus der
Die
Aus der
Aus der
Schneideinsätze vorzusehen, mit denen Material abgetragen werden kann. Der bekannte Spreizanker kann zwar mit herkömmlichen konusförmigen Spreizdornen in Vollmaterial eingebracht werden, insgesamt ist die Vorgehensweise jedoch sehr kostenaufwendig, da die Zinnen zuvor mit den Schneidelementen ausgestattet werden müssen.Provide cutting inserts, with which material can be removed. Although the known expansion anchor can be introduced with conventional conical expansion mandrels in solid material, the overall procedure is very expensive, since the battlements must be previously equipped with the cutting elements.
Aus der
Aus der
Ausgehend von dem vorgenannten Stand der Technik liegt der Erfindung die Aufgabe zugrunde, ein Verfahren anzugeben, das zum Herstellen einer festen Verbindung zwischen einem Metalldübel und einem, vorzugsweise als Vollmaterialsubstrat, d.h. nicht als Schaum ausgebildetes oder Poren aufweisendes Substrat, ausgebildetes Substrat geeignet ist. Ferner besteht die Aufgabe darin, ein Werkzeug zur Durchführung des Verfahrens anzugeben, sowie eine Verbindung zwischen einem Metalldübel und einem, vorzugsweise als Vollmaterialsubstrat ausgebildeten, Substrat.Based on the aforementioned prior art, the present invention seeks to provide a method which is suitable for producing a solid connection between a metal dowel and a substrate, preferably designed as a solid substrate, ie not formed as a foam or pores exhibiting substrate. Furthermore, the object is to provide a tool for carrying out the method, as well as a connection between a metal dowel and a, preferably formed as a solid substrate, substrate.
Diese Aufgabe wird hinsichtlich des Verfahrens mit den Merkmalen des Anspruchs 1, hinsichtlich des Werkzeugs mit den Merkmalen des Anspruchs 9 und hinsichtlich der Verbindung mit den Merkmalen des Anspruchs 10 gelöst. Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben. In den Rahmen der Erfindung fallen sämtliche Kombinationen aus zumindest zwei von in der Beschreibung, den Ansprüchen und/oder den Figuren offenbarten Merkmalen. Zur Vermeidung von Wiederholungen sollen vorrichtungsgemäß offenbarte Merkmale als verfahrensgemäß offenbart gelten und beanspruchbar sein. Ebenso sollen verfahrensgemäß offenbarte Merkmale als vorrichtungsgemäß offenbart gelten und beanspruchbar sein.This object is achieved with regard to the method with the features of
Der Erfindung liegt der Gedanke zugrunde, dass die mindestens eine Zinne des Metalldübels nach Einbringen des Metalldübels in eine Substratbohrung nicht wie im Stand der Technik über den Umfang gleichmäßig in radialer Richtung plastisch verformt wird, sondern derart, dass die Zinne verschränkt wird, so dass dabei ein in eine Drehrichtung vorderer Umfangabschnitt, d.h. ein in Drehrichtung gelegenes vorderes Ende der Zinne weiter nach radial außen verstellt wird, als ein hinteres Ende der Zinne, so dass der vordere Umfangsabschnitt der Zinne als Schneide oder Schaber, d.h. spanabtragend wirkt, um beim Verdrehen des Metalldübels um seine Längsachse in eine Drehrichtung Substratmaterial, beispielsweise Holz, Kunststoff oder Stein, abzutragen um damit in radialer Richtung in dem vorzugsweise als Vollmaterialsubstrat ausgebildeten Substrat Raum für eine weitere Aufweitung der mindestens einen Zinne in radialer Richtung zu schaffen. Anders ausgedrückt wird durch Axialkraftbeaufschlagen des Metalldübels, genauer der mindestens einen hinteren Zinne, eine Radialkraftkomponente erzeugt, die derart auf die mindestens eine Zinne wirkt, dass die mindestens eine Zinne in Bezug auf ihre Umfangserstreckung, bevorzugt durch plastische (dauerhafte) Verformung, ungleichmäßig weit in radialer Richtung verstellt wird, so dass ein in eine Drehrichtung gelegener vorderer Umfangsabschnitt, insbesondere ein vorderes Ende, weiter nach radial außen verstellt wird als ein hinteres Ende, um somit spanabtragend bzw. substratmaterialabtragend zu wirken, mit dem Ziel, eine weite Aufweitung der Zinne in radialer Richtung zu ermöglichen bzw. Platz in radialer Richtung hierfür zu schaffen, so dass die mindestens eine Zinne bei der fertigen festen Verbindung ein Herausziehen des Metalldübels in axialer Richtung entgegen der Einsetzrichtung aufgrund des zwischen der Zinne und dem Substrat hergestellten (in axialer Richtung wirksamen) formschlüssigen Verbindung, d.h. durch Abstützen in axialer Richtung sicher verhindert. Das Abtragen des Substrates mittels des vorderen Umfangsabschnittes, vorzugsweise mittels des vorderen Endes bzw. vorzugsweise einer in Umfangsrichtung bzw. in Drehrichtung weisenden Stirnseite der Zinne, erfolgt durch Beaufschlagen des Metalldübels in die vorgenannte, in Umfangsrichtung orientierte Drehrichtung. Bei diesem Verdrehen wird aufgrund der Verschränkung der mindestens einen Zinne Material abgetragen.The invention is based on the idea that the at least one peg of the metal dowel after insertion of the metal dowel in a substrate bore is not plastically deformed in the radial direction uniformly over the circumference as in the prior art, but in such a way that the pawl is crossed so that it a front in a direction of rotation peripheral portion, that is located in the direction of rotation located front end of the pinnacle is moved radially outward, as a rear end of the pawl, so that the front peripheral portion of the pawl as a blade or scraper, ie, works to remove the chip during rotation of the Metal dowels around its longitudinal axis in a direction of rotation substrate material, such as wood, plastic or stone, remove so as to create space in the radial direction in the substrate preferably formed as a solid material space for further expansion of the at least one pinnacle in the radial direction. In other words, by applying axial force to the metal dowel, more specifically to the at least one rear spider, a radial force component acting on the at least one spider causes the at least one spider to be unevenly spaced with respect to its circumferential extent, preferably by plastic (permanent) deformation Adjusted radially, so that a lying in a rotational direction front peripheral portion, in particular a front end, is moved further radially outward than a rear end, so as to chip removal or substrate material removal, with the aim of a wide expansion of the pinnacle in allow radial direction or to provide space in the radial direction for this, so that the at least one pinnacle in the finished solid connection, a withdrawal of the metal dowel in the axial direction against the insertion direction due to the produced between the pinnacle and the substrate (effective in the axial direction) positive connection, ie by supporting in the axial direction reliably prevented. The removal of the substrate by means of the front peripheral portion, preferably by means of the front end or preferably in the circumferential direction or in the direction of rotation facing end side of the batt, carried out by applying the metal dowel in the aforementioned, oriented in the circumferential direction of rotation. In this twisting material is removed due to the entanglement of at least one pinnacle.
Besonders zweckmäßig ist es, wenn der Metalldübel außen, zumindest im Bereich der Zinnen/oder in einem axial an die Zinnen angrenzenden Axialabschnitt zylindrisch konturiert ist und erst durch die Axialkraftbeaufschlagung ein Verstellen der mindestens einen Zinne in radialer Richtung über den Umfangsrand eines an die Zinnen angrenzenden Axialabschnittes, insbesondere des Hülsenmantelabschnittes, bewirkt wird.It is particularly expedient if the metal dowel outside, at least in the area of the battlements / or in an axially adjacent to the pinnacle axial section is contoured and only by the Axialkraftbeaufschlagung an adjustment of the at least one pinnacle in the radial direction over the peripheral edge of an adjacent to the pinnacles Axial section, in particular of the sleeve sheath portion is effected.
Besonders zweckmäßig ist es, wenn nicht nur eine einzige, endseitige sich in Umfangrichtung erstreckende zu verschränkende Zinne vorgesehen ist, sondern wenn mehrere derartige, vorzugsweise gleichmäßig in Umfangsrichtung verteilt angeordnete, Zinnen vorgesehen sind, wobei es noch weiter bevorzugt ist, wenn mindestens zwei der Zinnen, vorzugsweise sämtliche Zinnen, wie zuvor anhand des Beispiels einer Zinne beschrieben, jeweils unterschiedlich stark in radialer Richtung verformt werden um mehrere substratmaterialabtragende, in radialer Richtung über die den jeweiligen Endabschnitt vorstehende Umfangsabschnitte bzw. Kanten und/oder in Umfangsrichtung weisende Stirnseiten zu erhalten.It is particularly expedient if not only a single end extending in the circumferential direction to be entangled pinnacle is provided, but if several such, preferably evenly distributed in the circumferential direction, crenelations are provided, and it is even more preferred if at least two of the pinnacles , Preferably all battlements, as described above with reference to the example of a pinnacle, each deformed differently in the radial direction to several substrate material removing, in the radial direction over the respective end portion projecting peripheral portions or edges and / or circumferentially facing end sides to obtain.
Bevorzugt erfolgt das Erzeugen der Radialkraftkomponente zum ungleichmäßigen Verstellen der mindestens einen Zinne in Umfangsrichtung mittels eines entsprechend ausgeformten Werkzeugs, bei welchem eine mit der in radialer Richtung zu verstellenden Zinne zusammenwirkende Abstützfläche des Werkzeuges einen Verlauf in radialer Richtung aufweist, d.h. eine von einer konischen Konturierung abweichende Konturierung, derart, dass ein in Drehrichtung vorderer Abschnitt der Abstützfläche weiter in radialer Richtung nach außen ragt als ein dahinter gelegener Abschnitt der Abstützfläche. Der Einsatz eines derartigen Werkzeuges bietet sich an, da in diesem Fall der Innenumfang der Zinnen vor dem Verstellen zylindrisch konturiert werden kann. Zusätzlich oder alternativ ist es denkbar, die Zinnen an ihrem Innenumfang nicht zylindrisch zu konturieren, sondern mit einem radialen Verlauf zu versehen, derart, dass die Zinnen in einem in Drehrichtung vorderen Bereich weiter nach radial innen ragen als in einem in Drehrichtung hinteren Bereich, so dass durch entsprechende Radialkraftbeaufschlagung ein ungleichmäßiges Aufweiten in radialer Richtung erfolgt. Im letztgenannten Fall könnte als Werkzeug auch ein Werkzeug mit einer konisch konturierten Abstützfläche vorgesehen werden. Bevorzugt ist jedoch die Ausführungsvariante, bei der die Zinnen vor dem Radialverstellen mit ihrer Innenseite auf einer gedachten Zylindermantelfläche liegen. Ein derartiger Metalldübel lässt sich wesentlich einfacher herstellen.Preferably, the generation of the radial force component for non-uniform adjustment of the at least one pinnacle in the circumferential direction by means of a correspondingly shaped tool, in which a cooperating with the radially adjustable peg support surface of the tool has a profile in the radial direction, ie, a contouring deviating from a conical contouring, such that a forward in the direction of rotation portion of the support surface further projects in the radial direction outwardly as a downstream located portion of the support surface. The use of such a tool lends itself to, since in this case the inner circumference of the pinnacles can be contoured cylindrical before adjusting. Additionally or alternatively, it is conceivable not to contour the crenellations on their inner circumference cylindrically, but to provide them with a radial course such that the pinnacles protrude further radially inwards in a front region in the direction of rotation than in a rear region in the direction of rotation that takes place by appropriate Radialkraftbeaufschlagung uneven widening in the radial direction. In the latter case could be provided as a tool and a tool with a conically contoured support surface. However, the embodiment variant in which the pinnacles lie with their inside on an imaginary cylinder jacket surface before the radial adjustment is preferred. Such a metal dowel can be produced much easier.
Bevorzugt entspricht der Durchmesser der Substratbohrung, in die der Metalldübel in Einsetzrichtung eingesetzt wird, zumindest in einem vorderen Bereich dem Durchmesser des Metalldübels, insbesondere dem Durchmesser eines in Einsetzrichtung vor den Zinnen angeordneten Zylindermantelabschnittes (Hülsenmantelabschnitt).The diameter of the substrate bore into which the metal dowel is inserted in the insertion direction preferably corresponds at least in a front region to the diameter of the metal dowel, in particular the diameter of a cylinder jacket section (sleeve jacket section) arranged in front of the pinnacles in the insertion direction.
Erfindungsgemäß erfolgt das Axialkraftbeaufschlagen nicht gleichmäßig, sondern pul-sierend, insbesondere durch den Einsatz eines Schlagschraubers oder Schlag-bohrers mit einem entsprechenden (Werkzeug-)Aufsatz. Besonders zweckmä-ßig ist es, wenn das Axialkraftbeaufschlagen zum Erzeugen der Radialkraft-komponenten zum Verschränken der mindestens einen Zinne gleichzeitig mit dem Kraftbeaufschlagen des Metalldübels in Umfangsrichtung erfolgt. Dies kann beispielsweise durch den Einsatz eines Schlagwerkzeuges, wie eines Schlagbohrers oder Schlagschraubers erzielt werden. Es ist auch denkbar die Axialkraftbeaufschlagung und die Kraftbeaufschlagung in Drehrichtung immer abwechselnd nacheinander zu realisieren.According to the invention, the Axialkraftbeaufschlagen not uniform, but pul-sierend, in particular by the use of an impact wrench or percussion drill with a corresponding (tool) essay. It is particularly expedient if the Axialkraftbeaufschlagen to generate the radial force components for interleaving the at least one pinnacle takes place simultaneously with the application of force to the metal dowel in the circumferential direction. This can be achieved for example by the use of a percussion tool, such as a percussion drill or impact wrench. It is also conceivable to realize the application of axial force and the application of force in the direction of rotation always alternately one after the other.
Es ist denkbar, jedoch nicht zwingend notwendig, dass der Metalldübel, nachdem ausreichend Substratmaterial mit dem in Umfangsrichtung betrachtet vorderen Umfangsabschnitt der mindestens einen Zinnen abgetragen wurde, nochmals in axialer Richtung kraftbeaufschlagt wird, derart, dass eine Radialkraftkomponente resultiert, die den hinteren Umfangsabschnitt der mindestens einen Zinne, zumindest näherungsweise, in radialer Richtung soweit nach radial außen beaufschlagt, dass nach diesem Vorgang die mindestens eine Zinne über ihre Umfangserstreckung mit ihrer Stirnkante zumindest näherungsweise auf einem gemeinsamen, d.h. demselben Radius liegt. Dies kann beispielsweise durch Axialkraftbeaufschlagen mittels einer konischen Abstützfläche erreicht werden.It is conceivable, but not absolutely necessary, that the metal dowel, after sufficient substrate material has been removed with the circumferentially viewed front peripheral portion of the at least one pinnacle, is again subjected to force in the axial direction, such that a radial force component results, the rear peripheral portion of at least a spider, at least approximately, in the radial direction as far radially outward acted upon, that after this process, the at least one pinnacle over its circumferential extent with its front edge at least approximately on a common, ie the same radius. This can be achieved for example by Axialkraftbeaufschlagen by means of a conical support surface.
Wie bereits angedeutet, ist es bevorzugt, wenn der Metalldübel vor dem Einsetzen in die Bohrung, zumindest im Bereich der Zinnen und/oder in einem axial daran angrenzenden, insbesondere umfangsgeschlossenen Axialabschnitt (Zylindermantelflächenabschnitt), eine äußere Zylindermantelhüllkontur aufweist. Bevorzugt ist eine innere Zylindermantelhüllkontur auch im Bereich der Zinnen vor deren Verschränken vorgesehen.As already indicated, it is preferred if the metal dowel before insertion into the bore, at least in the region of the battlements and / or in an axially adjacent thereto, in particular circumferentially closed axial portion (cylindrical surface portion), has an outer Zylindermantelhüllkontur. Preferably, an inner Zylindermantelhüllkontur is also provided in the area of the merlons before their entanglement.
Um zu verhindern, dass der Metalldübel, je nach Beschaffenheit des vorzugsweise als Vollmaterialsubstrat ausgebildeten Substrates, durch die, vorzugsweise schlagende, Axialkraftbeaufschlagung in das Substrat hineingetrieben wird, d.h. sich axial über die Bohrung hinaus weiter vorarbeitet, ist in Weiterbildung der Erfindung mit Vorteil vorgesehen, dass der Metalldübel eine große axiale Abstütz- bzw. Auflagefläche aufweist, die vorzugsweise von einer geschlossenen in Einsetzrichtung weisenden Stirnseite gebildet ist. Bevorzugt ist die Stirnseite durch nachträgliches Verschließen einer Durchgangsöffnung gebildet, beispielsweise durch Anschweißen einer Abschlussscheibe oder durch Eindrehen eines Gewindestückes in das in diesem Fall axial durchgehende Innengewinde.In order to prevent the metal dowel, depending on the nature of the substrate preferably formed as a solid substrate, is driven by the, preferably beating, Axialkraftbeaufschlagung into the substrate, ie axially further working beyond the bore further, is provided in development of the invention with advantage that the metal dowel has a large axial support or bearing surface, which is preferably formed by a closed in the insertion direction facing end side. Preferably, the end face is formed by subsequent closing of a passage opening, for example by welding a lens or by screwing a threaded piece into the axially continuous internal thread in this case.
Bevorzugt erfolgt das Kraftbeaufschlagen des Metalldübels in die Drehrichtung mittels mindestens eines Radialfortsatzes eines zur Anwendung kommenden Werkzeuges, welcher den hinteren Umfangsabschnitt zumindest einer Zinne oder einen nicht in radialer Richtung verformten, insbesondere zinnenartigen, Axialfortsatz des Metalldübels in die Drehrichtung kraftbeaufschlagt.Preferably, the force is applied to the metal dowel in the direction of rotation by means of at least one radial extension of an applied tool which force the rear peripheral portion of at least one pinnacle or not deformed in the radial direction, in particular crenellated, axial extension of the metal dowel in the direction of rotation.
Besonders zweckmäßig ist es, wenn die Bohrung nicht als durchgehende (durchmesserkonstante) Zylinderbohrung, sondern als, vorzugsweise einfach, gestufte, Stufenbohrung ausgebildet ist, wobei ein vorderer zylindrischer Bohrungsabschnitt einen geringeren Durchmesser aufweist als ein hinterer Bohrungsabschnitt, wobei der Durchmesser des vorderen Bohrungsabschnittes bevorzugt dem Durchmesser des Metalldübels zzgl. eines Spiels entspricht. Bevorzugt ist die Axialerstreckung des vorderen Bohrungsabschnittes so bemessen, dass dieser axial nach hinten von den Zinnen überragt wird, um diese so durch das Vorsehen des hinteren, einen (etwas, z.B. 1mm bis 4mm) größeren Durchmesser aufweisenden, Bohrungsabschnittes erleichtert aufweiten zu können derart, dass diese die Zinnen in die von dem Substrat gebildete Umfangswand des hinteren Bohrungsabschnittes materialabtragend hineinverstellt werden können.It is particularly useful if the bore is not formed as a continuous (diameter constant) cylinder bore, but as, preferably simple, stepped, stepped bore, wherein a front cylindrical bore portion has a smaller diameter than a rear bore portion, wherein the diameter of the front bore portion preferably the Diameter of the metal dowel plus a game corresponds. Preferably, the axial extent of the front bore portion is dimensioned such that it is projected axially backwards from the pinnacles in order to be able to widen them in such a way by providing the rear, one (eg, 1 mm to 4 mm) larger diameter bore portion. in that they can be moved into the battlements into the peripheral wall of the rear bore section formed by the substrate in a material-removing manner.
Die Erfindung betrifft auch ein Werkzeug, insbesondere zum Aufsetzen auf ein Schlagwerkzeug oder aufgesetzt auf ein Schlagwerkzeug, wie ein Schlagbohrer oder ein Schlagschrauber, zur Durchführung des nach dem Konzept der Erfindung ausgebildeten Verfahrens, wobei das Werkzeug, vorzugsweise neben einem Radialfortsatz zur Beaufschlagung der Metallhülse, in die Drehrichtung eine zum Zusammenwirken mit der mindestens einen Zinnen ausgebildete Abstützfläche aufweist, die am Innenumfang der Zinne anliegen kann, wobei diese Abstützfläche derart konturiert ist, dass bei Axialkraftbeaufschlagung eine ungleichmäßig starke Verformung der Zinne in radialer Richtung erfolgt, so dass ein in Umfangsrichtung bzw. in Drehrichtung betrachtet vorderer Umfangsabschnitt der Zinne weiter nach radial außen verstellt wird als ein hinterer Abschnitt. Bevorzugt ist die Abstützfläche dabei derart konturiert, dass sie in einem in Umfangsrichtung bzw. in Drehrichtung betrachtet vorderen Abschnitt weiter nach radial außen reicht als in einem in die Drehrichtung betrachtet hinteren Abschnitt der Abstützfläche. Bevorzugt folgt die Abstützfläche dabei einer Spiralform. Bevorzugt ist eine vordere Abschlusskante der mindestens einen Abstützfläche teilkreisförmig konturiert und konzentrisch zur Längsmittelachse des Werkzeugs angeordnet. In diesem Fall verändert sich der von der Abstützfläche und der Längsmittelachse aufgespannte Neigungswinkel über die Umfangserstreckung der Abstützfläche. Es ist auch denkbar den Neigungswinkel der Abstützfläche über die Umfangserstreckung konstant zu halten - in diesem Fall verläuft die vordere Abschlusskante der Abstützfläche nicht konzentrisch zu der Längsmittelachse des Werkzeugs.The invention also relates to a tool, in particular for placing on a percussion tool or mounted on a striking tool, such as a percussion drill or an impact wrench, for carrying out the method according to the concept of the invention, wherein the tool, preferably adjacent to a radial extension for acting on the metal sleeve, in the direction of rotation has a formed for cooperation with the at least one batt supporting surface, which may rest on the inner circumference of the batt, said support surface is contoured such that when Axialkraftbeaufschlagung a non-uniform deformation of the batt in the radial direction, so that in the circumferential direction or . As viewed in the direction of rotation front peripheral portion of the pinnacle is further adjusted radially outward than a rear portion. In this case, the support surface is preferably contoured in such a way that it is viewed in a front section in the circumferential direction or in the direction of rotation continues radially outward than in a viewed in the direction of rotation rear portion of the support surface. Preferably, the support surface follows a spiral shape. Preferably, a front end edge of the at least one support surface is part-circular contoured and arranged concentrically to the longitudinal center axis of the tool. In this case, the angle of inclination spanned by the support surface and the longitudinal center axis changes over the circumferential extension of the support surface. It is also conceivable to keep the angle of inclination of the support surface constant over the circumferential extent - in this case, the front end edge of the support surface is not concentric with the longitudinal center axis of the tool.
Die Erfindung betrifft auch eine mittels des zuvor beschriebenen nach dem Konzept der Erfindung ausgebildeten Verfahrens hergestellte Verbindung zwischen dem vorzugsweise als Vollmaterialsubstrat, d.h. zumindest näherungsweise porenfrei, d.h. nicht als Schaum ausgebildeten Substrat und dem Metalldübel. Bevorzugt handelt es sich bei dem Substrat um Holz, Kunststoff oder Stein, wobei unter Stein auch Beton oder dergleichen verstanden wird.The invention also relates to a compound produced by means of the above-described method according to the concept of the invention between the preferably solid material substrate, i. at least approximately pore-free, i. not formed as a foam substrate and the metal dowel. The substrate is preferably wood, plastic or stone, whereby the term "stone" also refers to concrete or the like.
Bevorzugt zeichnet sich die Verbindung dadurch aus, dass der in die Drehrichtung betrachtet vordere Bereich der mindestens einen Zinne weiter in radialer Richtung vorsteht als ein hinterer Bereich, vorzugsweise um mindestens 0,2mm, noch weiter bevorzugt um mindestens 0,5mm, besonders bevorzugt um mindestens 1mm, noch weiter bevorzugt um mindestens 1,5mm, ganz besonders bevorzugt um mindestens 2mm, oder mindestens 3mm oder mindestens 4mm oder mindestens 5mm.The connection is preferably characterized in that the front region of the at least one pinnacle viewed in the direction of rotation protrudes further in the radial direction than a rear region, preferably by at least 0.2 mm, more preferably by at least 0.5 mm, particularly preferably by at least 1mm, more preferably at least 1.5mm, most preferably at least 2mm, or at least 3mm or at least 4mm or at least 5mm.
In Weiterbildung der Erfindung zeichnet sich die Verbindung im Gegensatz zu einer durch Zugbeaufschlagung des Metalldübels hergestellten Verbindung dadurch aus, dass zwischen dem zunächst bestehenden zylindermantelförmigen Innenumfang der Bohrung und der radialen End- bzw. Fixierposition der mindestens einen Zinne kein Material vorhanden ist, da der Metalldübel beim Einbringen in Einsetzrichtung kraftbeaufschlagt und in Umfangsrichtung verdreht wurde.In a further development of the invention, in contrast to a connection produced by Zugbeaufschlagung of the metal dowel connection is characterized in that no material is present between the initially existing cylinder jacket-shaped inner circumference of the bore and the radial end or fixing position of at least one peg, since the metal dowel was subjected to force during insertion in the insertion direction and twisted in the circumferential direction.
Die Erfindung führt auch auf die Verwendung eines Metalldübels zur Durchführung des Verfahrens und/oder zur Herstellung der zuvor beschriebenen Verbindung, wobei sich der Metalldübel durch mindestens eine nach hinten weisende Zinne auszeichnet und vorzugsweise durch einen axial an die mindestens eine Zinne angrenzenden, vorzugsweise umfangsgeschlossenen, insbesondere zylindermantelförmigen Axialabschnitt über dessen Umfang in radialer Richtung hinaus die mindestens eine Zinne bei der Durchführung des Verfahrens ungleichmäßig in radialer Richtung verformt wird. Bevorzugt weist der Metalldübel eine geschlossene, in Einsetzrichtung weisende Stirnseite auf.The invention also leads to the use of a metal dowel for carrying out the method and / or for producing the connection described above, wherein the metal dowel is characterized by at least one rearwardly facing peg and preferably by an axially adjacent to the at least one pinnacle, preferably circumferentially closed, In particular cylinder jacket-shaped axial portion over its circumference in the radial direction, the at least one pinnacle in the implementation of the method is deformed non-uniformly in the radial direction. Preferably, the metal dowel on a closed, pointing in the direction of insertion end face.
Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele sowie anhand der Zeichnungen.Further advantages, features and details of the invention will become apparent from the following description of preferred embodiments and from the drawings.
Diese zeigen in:
- Fig. 1
- eine geschnittene Darstellung einer bevorzugten Ausführungsform eines Metalldübels vor dem Einsetzen in eine Substratbohrung,
- Fig. 2
- den Metalldübel gemäß
Fig. 1 nach der Anwendung des Verfahrens mit in radialer Richtung verschränkten Zinnen, - Fig. 3
- eine Draufsicht auf die hintere Stirnseite des aufgeweiteten Metalldübels gemäß
Fig. 2 , - Fig. 4
- eine Verbindung umfassend ein Vollmaterialsubstrat und einen darin eingebrachten Metalldübel mit in radialer Richtung verschränkten Zinnen,
- Fig. 5
- eine mögliche Ausführungsform eines Werkzeugs zur Herstellung einer Verbindung gemäß
Fig. 4 , - Fig. 6a
- eine Schnittansicht entlang der Schnittlinien A-A gemäß
Fig. 5 , und - Fig. 6b
- eine Schnittansicht entlang der Schnittlinien B-B gemäß
Fig. 5 .
- Fig. 1
- a sectional view of a preferred embodiment of a metal dowel before insertion into a substrate bore,
- Fig. 2
- the metal dowel according to
Fig. 1 after using the method with radially interlocked pinnacles, - Fig. 3
- a plan view of the rear end side of the expanded metal dowel according to
Fig. 2 . - Fig. 4
- a joint comprising a solid material substrate and a metal dowel inserted therein with radially interlocked pinnacles,
- Fig. 5
- a possible embodiment of a tool for making a connection according to
Fig. 4 . - Fig. 6a
- a sectional view taken along the section lines AA according to
Fig. 5 , and - Fig. 6b
- a sectional view taken along the section lines BB according to
Fig. 5 ,
In den Figuren sind gleiche Elemente und Elemente mit der gleichen Funktion mit den gleichen Bezugszeichen gekennzeichnet.In the figures, like elements and elements having the same function are denoted by the same reference numerals.
In
Zu erkennen ist, dass die Innengewindeöffnung 6 eine zylindrische innere Hüllkontur aufweist, ebenso wie die Zinnen 2. Beide inneren Hüllkonturen sind über einen nicht mit einem Bezugszeichen versehenen Konusabschnitt voneinander beabstandet.It can be seen that the
Zum Festlegen des Metalldübels 1 in einer Bohrung in einem Substrat werden die Zinnen 2, wie in
Aus
In
Wie aus
Dadurch, dass die Zinnen 2 den Innenumfang der (ursprünglichen) Bohrungskontur der Bohrung 17 in radialer Richtung überragen, stützen sich die Zinnen 2 im Substrat 16 in axialer Richtung nach hinten ab, wodurch ein Herausziehen des Metalldübels 1 entgegen der Einsetzrichtung E sicher vermieden wird.Because the
Bei dem in
Alternativ ist es möglich, eine Abstützfläche 24 mit über ihre Umfangserstreckung zumindest näherungsweise gleichbleibende Abstützflächen-Neigungswinkel zur Längsmittelachse zu realisieren. In diesem Fall ist die Kante 27 über ihre Umfangserstreckung jedoch nicht auf einem gleichbleibenden Radius angeordnet, sondern verläuft von in Drehrichtung D vorne nach in Drehrichtung D hinten betrachtet radial nach innen.Alternatively, it is possible to realize a
Um den Metalldübel 1 in der Drehrichtung D mitnehmen zu können, damit die plastisch verformten Zinnen 2 mit ihrem radial vorstehenden vorderen Umfangsabschnitt 3 Material abtragen können, ist zumindest einer der Zinnen, vorzugsweise ist jeder der Zinnen, (jeweils) eine sich in radialer Richtung erstreckende, d.h. in Umfangsrichtung wirksame Anlage- bzw. Mitnahmefläche des Werkzeugs zur Anlage am in Drehrichtung D betrachtet hinteren Umfangsabschnitt zugeordnet.To be able to take the
- 11
- Metalldübelmetal anchors
- 22
- Zinnemerlon
- 33
- vorderer Umfangabschnittfront peripheral section
- 44
- hinterer Umfangsabschnittrear peripheral portion
- 55
- Axialabschnittaxial
- 66
- InnengewindeöffnungInternally threaded opening
- 77
- Innengewindeinner thread
- 88th
- Stirnseitefront
- 99
- PlättchenTile
- 1010
- innere Umfangsseiteinner peripheral side
- 1111
- WerkzeugTool
- 1212
- großer Radiusbig radius
- 1313
- kleiner Radiussmall radius
- 1414
- BereichArea
- 1515
- Verbindungconnection
- 1616
- Substratsubstratum
- 1717
- Bohrungdrilling
- 1818
- vorderer zylindrischer Abschnittfront cylindrical section
- 1919
- hinterer zylindrischer Abschnittrear cylindrical section
- 2020
- Abstanddistance
- 2121
- BereichArea
- 2222
- gekrümmte Grundflächecurved base
- 2323
- Umfangskanteperipheral edge
- 2424
- Abstützflächesupporting
- 2525
- vorderer Umfangsbereichfront peripheral area
- 2626
- hinterer Umfangsbereichrear peripheral area
- 2727
- Kanteedge
- 2828
- Neigungswinkel (in Drehrichtung vorne)Inclination angle (in front of the direction of rotation)
- 2929
- Neigungswinkel (in Drehrichtung weiter hinten)Inclination angle (in the direction of rotation further back)
- DD
- Drehrichtungdirection of rotation
- Ee
- Einsetzrichtunginsertion
- LL
- Längsmittelachse des WerkzeugsLongitudinal center axis of the tool
Claims (14)
- A method for producing a fixed connection (15) between a metal anchor (1) and a substrate (16), preferably a solid material substrate, with the steps of:• providing a metal anchor (1) that features on its end at least one crenellation (2) extending opposite to an inserting direction (E) and in a rotating direction (D) that is oriented in the circumferential direction,• producing a bore (17) in the substrate (16),• inserting the metal anchor (1) into the bore (17) in the inserting direction (E),• exerting a force upon the metal anchor (1) in the inserting direction (E) and thereby generating a radial force component such that a front circumferential section (3) pointing in the rotating direction (D) is adjusted radially outward in such a way that the front circumferential section (3) radially protrudes over a rear circumferential section (4) referred to the rotating direction (D) in order to thereby remove substrate material during the rotation of the metal anchor (1) in the rotating direction (D), and• exerting a force upon the metal anchor (1) in the rotating direction (D) and thereby removing substrate material by means of the front end section of the at least one crenellation (2) that radially protrudes over the rear end section,
characterized in
that the metal anchor features an internal thread (7) for locating an externally threaded element, and in
that the force is exerted upon the metal anchor (1) in the axial direction in a pulsating fashion. - The method according to claim 1, characterized in that a force is simultaneously or successively exerted upon the metal anchor (1) in the axial direction and in the rotating direction (D).
- The method according to one of the preceding claims, characterized in that a force is exerted upon the metal anchor (1) in the inserting direction (E) after the removal of substrate material, and in that a resulting radial force component adjusts the rear circumferential section (4) radially outward at least approximately as far as the front circumferential section (3) of the crenellation (2) such that the front and the rear circumferential sections (3, 4) of the crenellation (2) are at least approximately positioned on the same radius.
- The method according to one of the preceding claims, characterized in that the anchor (1) to be provided has prior to the insertion into the bore (17) an enveloping contour of a cylinder jacket at least in the region of the crenellations (2) and/or an axial section (5) that is located axially adjacent thereto and, in particular, circumferentially closed.
- The method according to one of the preceding claims, characterized in that the end face of the anchor (1) to be provided, which points in the inserting direction (E), is closed.
- The method according to one of the preceding claims, characterized in that the force is exerted in the rotating direction (D) by means of at least one radial projection of a tool (11) which, in the case of a single crenellation (2), radially protrudes into the clearance between the rear and the front circumferential sections (3, 4) of the one crenellation (2) and exerts a force in the circumferential direction (D) upon the rear circumferential section (4) of the crenellation (2) or, in the case of a first crenellation and at least one second crenellation (2) that is spaced apart from the first crenellation (2) in the rotating direction (D), radially protrudes into the clearance between the first and the second crenellation (2) and exerts a force in the rotating direction (D) upon the rear circumferential section (4) of the first crenellation (2) or exerts a force in the rotating direction (D) upon an axial projection that is not radially deformed.
- The method according to one of the preceding claims, characterized in that the bore (17) is produced in the form of a stepped bore.
- A tool, particularly for being attached to a percussion drill or an impact driver or being attached to a percussion drill or an impact driver, in order to carry out a method according to one of the preceding claims, featuring a force application surface for generating a radial force component acting upon the crenellation (2) of the metal anchor (1) when an axial force is exerted, wherein the force application surface is shaped in such a way that it adjusts the front circumferential section (3) of the crenellation (2) pointing in the rotating direction (D) farther radially outward than the rear end section pointing opposite to the rotating direction (D).
- A connection between a metal anchor (1) and a substrate (16), preferably a solid material substrate, which is produced in accordance with one of the methods with the characteristics of at least one of claims 1-7 and/or produced with a tool (11) according to claim 8.
- The connection according to claim 9, characterized in that the front circumferential section (3) of the at least one crenellation (2) radially protrudes farther than the rear circumferential section (4) of the crenellation, preferably by at least 0.2 mm, preferentially by at least 0.5 mm, especially by at least 1.0 mm, particularly by at least 1.5 mm, primarily by at least 2.0 mm.
- The connection according to one of claims 9 or 10, characterized in that no substrate material is any longer present in a region located radially between a circumferential contour of the bore (17) and the axial rear end of the at least one crenellation (2).
- A utilization of a metal anchor (1) that features on its end at least one crenellation (2) extending opposite to an inserting direction (E) and in a rotating direction (D) that is oriented in the circumferential direction, as well as an internal thread (7) for locating an externally threaded element, in order to carry out the method according to one of claims 1-7 and/or to produce a connection (15) according to one of claims 8-11.
- The utilization according to claim 12, characterized in that the end face of the anchor (1) used, which points in the inserting direction (E), is closed.
- A system comprising a metal anchor (1) that features on its end at least one crenellation (2) extending opposite to an inserting direction (E) and in a rotating direction (D) that is oriented in the circumferential direction, as well as an internal thread (7) for locating an externally threaded element, and a tool according to claim 8.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010025975A DE102010025975A1 (en) | 2010-07-02 | 2010-07-02 | Expansion sleeve with crossed battlements |
| PCT/EP2011/061020 WO2012001110A1 (en) | 2010-07-02 | 2011-06-30 | Method for producing a fixed connection, tool and connection |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2567106A1 EP2567106A1 (en) | 2013-03-13 |
| EP2567106B1 true EP2567106B1 (en) | 2015-11-04 |
Family
ID=44628796
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11734044.8A Not-in-force EP2567106B1 (en) | 2010-07-02 | 2011-06-30 | Method for producing a fixed connection, tool and connection |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2567106B1 (en) |
| DE (1) | DE102010025975A1 (en) |
| WO (1) | WO2012001110A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012100148A1 (en) * | 2012-01-10 | 2013-07-11 | Hartmut Flaig | Tool, procedure and system |
| DE102021109198A1 (en) | 2021-04-13 | 2022-10-13 | KEIL Befestigungstechnik GmbH | Undercut anchor, setting tool for setting an undercut anchor and setting method for an undercut anchor |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3535262A1 (en) * | 1985-10-03 | 1987-04-09 | Upat Max Langensiepen Kg | SPREADING ANCHOR |
| DE4231313C2 (en) * | 1992-09-18 | 1994-11-24 | Hans Kuehl | Expansion dowels |
| DE19652278A1 (en) * | 1996-12-16 | 1998-06-18 | Hilti Ag | Self-tapping undercut dowel |
| DE19725723A1 (en) * | 1997-06-18 | 1998-12-24 | Hilti Ag | Undercut dowels |
| DE102008035276A1 (en) | 2008-06-09 | 2009-12-10 | Flaig, Hartmut | Expansion sleeve and connection |
| DE102008048387A1 (en) * | 2008-09-22 | 2010-04-15 | Zimmer, Günther | Dowels with clearing webs |
-
2010
- 2010-07-02 DE DE102010025975A patent/DE102010025975A1/en not_active Ceased
-
2011
- 2011-06-30 WO PCT/EP2011/061020 patent/WO2012001110A1/en not_active Ceased
- 2011-06-30 EP EP11734044.8A patent/EP2567106B1/en not_active Not-in-force
Also Published As
| Publication number | Publication date |
|---|---|
| EP2567106A1 (en) | 2013-03-13 |
| WO2012001110A1 (en) | 2012-01-05 |
| DE102010025975A1 (en) | 2012-01-05 |
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