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EP2540520B1 - Plaque de décor laminée - Google Patents

Plaque de décor laminée Download PDF

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Publication number
EP2540520B1
EP2540520B1 EP12186017.5A EP12186017A EP2540520B1 EP 2540520 B1 EP2540520 B1 EP 2540520B1 EP 12186017 A EP12186017 A EP 12186017A EP 2540520 B1 EP2540520 B1 EP 2540520B1
Authority
EP
European Patent Office
Prior art keywords
layer
decorative
core
paper
glue
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12186017.5A
Other languages
German (de)
English (en)
Other versions
EP2540520A1 (fr
Inventor
Carsten Buhlmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Surface Technologies GmbH and Co KG
Original Assignee
Surface Technologies GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Surface Technologies GmbH and Co KG filed Critical Surface Technologies GmbH and Co KG
Publication of EP2540520A1 publication Critical patent/EP2540520A1/fr
Application granted granted Critical
Publication of EP2540520B1 publication Critical patent/EP2540520B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/06—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/06—Embossing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/02—Superimposing layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207—Heat-activated adhesive
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702—For plural parts or plural areas of single part
    • Y10T156/1712—Indefinite or running length work
    • Y10T156/1741—Progressive continuous bonding press [e.g., roll couples]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24612—Composite web or sheet
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24893—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including particulate material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24934—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including paper layer

Definitions

  • the invention relates to a laminated decorative panel according to claim 1.
  • Generic decorative panels are for example from the WO 03/095202 A1 known. They consist of a plate-shaped core made of a fiber material having on one side a resin-containing intermediate layer, a decorative layer and a cover layer provided with a relief, on the other side a Gegenzug harsh.
  • the decorative layer represents a graphic representation of the surface of a limited material. In this case, the relief of the cover layer must be arranged precisely over the pattern of the decorative layer. This is achieved by the decorative layer usually consisting of a printed paper is preferably placed on the intermediate layer without adhesive impregnation, whereby a change in dimension compared to the relief stamp for the cover layer is avoided.
  • the resin-containing intermediate layer is formed before the H exertverpressung as a solid coating on the core or as a separate prefabricated adhesive layer.
  • the adhesive content of this layer must then be sized according to the absorbency of the adjacent layers during hot pressing. In addition, it is necessary to cut the printed decorative paper prior to hot pressing and to place it precisely on the prepared core plate.
  • DE2501625 discloses a laminated decorative panel made by a method comprising the steps of: providing a sheet of plywood forming the core of the decorative panel, applying a resin adhesive, disclosed in the example is a mixture of urea resin and vinyl acetate which is semi-dried; Resin impregnated printed decorative paper on the resin adhesive layer, applying a transparent resin coating on the paper layer and heat curing.
  • the invention has as its object, a laminated decorative plate to create the simpler and cheaper to manufacture is.
  • the absorbency of the core and the decorative layer can now be considered directly in the manufacturing process via the glue application. Stockpiling of specially coated core or interlayer materials is unnecessary.
  • the liquid, pressure and / or heat curable glue is preferably a urea-formaldehyde glue.
  • glues are usually supplied as a two-component system and mixed immediately before use. They can be cured by heating. However, certain products cure sufficiently even at ambient temperature under pressure to fix the decorative layer.
  • a suitable product is, for example, Adhesive 1206 with hardener 2547 from Casco Adhesives, Sweden.
  • melamine-formaldehyde glue Another preferred glue is melamine-formaldehyde glue. It is advantageous and serves to simplify the manufacturing process, if the same product as for the production of the top layer is used for this purpose. Also useful are melamine-urea-formaldehyde glues.
  • the cover layer is cellulose-free. In particular, it contains no cellulosic fiber-containing carrier layers, such as paper or the like.
  • Preferred materials for the cover layer are melamine resins or acrylic lacquers. Also PVC is usable. Into these topcoat materials, fine powders of hard solids can be incorporated, whereby the abrasion resistance is increased. For example, corundum is suitable for this purpose.
  • Cellulose-free cover layers have the advantage of higher transparency. In addition, they are easier and cheaper to produce, because no fibrous carrier material is needed and its separate impregnation is eliminated.
  • the cover layer can be applied in the form of a film of thermoplastic material or as a liquid on the decorative layer.
  • the decorative layer used is printed paper.
  • the printed side may be coated with a thin film of paint, but does not impregnate the paper layer and its dimensions are not changed.
  • Core materials are fiber materials such as high density fiberboard (HDF) or medium density (MDF) or chipboard. Particularly preferred is HDF.
  • HDF high density fiberboard
  • MDF medium density
  • the decorative and the cover layer are present only on one side of the core, it is expedient to attach a so-called Gegenzug Mrs on the other side in order to prevent distortion or curvature of the finished plate due to temperature or humidity influences.
  • the thickness of this layer is to be matched to the coating on the other side.
  • a neutral paper with a solid or liquid resin as a glue is suitable for the layer.
  • a method for producing the above-described laminated decorative plate according to the invention is simpler compared to the prior art, because it is executable in two operations. It is in fact possible to carry out the application of the liquid, under pressure and / or heat-curing glue, placing and pressing the decorative layer and attaching the counter-pull in one operation as Kaschiervon and then apply the top layer in a second operation as a liquid layer or film and then to cure the entire layer structure under pressure and heat, wherein at the same time in the surface of the cover layer by a suitably formed pressing tool, the relief structure is formed. In the first step you can work without using heat. The second operation can be directly connected to the first, so that a continuous work is possible.
  • a calender press which is provided with suitable feeders for the core material and the decorative layer and the counter-material and with applicators for the liquid glue.
  • the plate can optionally be separated and provided in a short-cycle press with the cover layer and cured under pressure and heat.
  • This second operation can also be carried out continuously in a heated double belt press, the plate can then be separated as needed.
  • the pressing tool eg plate or roller
  • the pressing tool for shaping the surface relief can be aligned with the pattern of the decorative layer, for example by means of photoelectrically read registration marks on the decorative layer. This improves the imitation of a material in which surface pores and visible pattern are correlated, eg wood. It can also be worked continuously because the decorative layer no longer needs to be cut and possibly manually placed on the core.
  • the product may also be stored temporarily after the first operation.
  • the decorative panel according to the invention can also be produced with particularly deep surface structures if the intermediate layer is still yielding during embossing and / or the thickness of the cover layer is suitably selected.
  • the product according to the invention also does not require a particularly high-quality printing base paper for the decorative layer in order to achieve a good alignment of graphic pattern and surface relief.
  • this plate it is possible in a single operation dry decorative paper on a support plate (eg HDF plate) pressed by the layers listed above 2nd to 5th in a first step cold pressed between 2 calender rolls or and then be pressed together in a short-cycle press or in a continuous double belt press under the action of heat and pressure.
  • a support plate eg HDF plate
  • the "Impregnation" process is no longer necessary in this process.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Finished Plywoods (AREA)

Claims (1)

  1. Plaque de décor laminée fabriquée selon un procédé composé des étapes de procédé :
    a) mise à disposition d'une plaque de fibres de densité élevée HDF, de fibres de densité moyenne MDF ou d'un panneau aggloméré servant de partie centrale,
    b) application d'une couche liquide d'une colle urée-formaldéhyde ou de mélamine sur la partie centrale,
    c) application d'un papier décor imprimé sec sur la couche rapportée dans l'étape b) ;
    d) application d'une couche de compensation sur l'autre face de la partie centrale,
    e) pressage à froid du stratifié ainsi obtenu dans une presse de calandrage.
EP12186017.5A 2007-06-04 2008-06-04 Plaque de décor laminée Active EP2540520B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007026170A DE102007026170A1 (de) 2007-06-04 2007-06-04 Laminierte Dekorplatte und Verfahren zu deren Herstellung
EP08760454.2A EP2164700B1 (fr) 2007-06-04 2008-06-04 Procédé de fabrication d'un panneau de décoration laminé

Related Parent Applications (5)

Application Number Title Priority Date Filing Date
EP08760454.2 Division 2008-06-04
EP08760454.2A Division-Into EP2164700B1 (fr) 2007-06-04 2008-06-04 Procédé de fabrication d'un panneau de décoration laminé
EP08760454.2A Division EP2164700B1 (fr) 2007-06-04 2008-06-04 Procédé de fabrication d'un panneau de décoration laminé
WOPCT/EP2008/056871 Previously-Filed-Application 2008-06-04
PCT/EP2008/056871 Previously-Filed-Application WO2008148771A1 (fr) 2007-06-04 2008-06-04 Panneau de décoration laminé et procédé de fabrication

Publications (2)

Publication Number Publication Date
EP2540520A1 EP2540520A1 (fr) 2013-01-02
EP2540520B1 true EP2540520B1 (fr) 2017-04-19

Family

ID=39686891

Family Applications (2)

Application Number Title Priority Date Filing Date
EP08760454.2A Active EP2164700B1 (fr) 2007-06-04 2008-06-04 Procédé de fabrication d'un panneau de décoration laminé
EP12186017.5A Active EP2540520B1 (fr) 2007-06-04 2008-06-04 Plaque de décor laminée

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP08760454.2A Active EP2164700B1 (fr) 2007-06-04 2008-06-04 Procédé de fabrication d'un panneau de décoration laminé

Country Status (16)

Country Link
US (2) US8641849B2 (fr)
EP (2) EP2164700B1 (fr)
JP (2) JP5473904B2 (fr)
KR (2) KR101634845B1 (fr)
CN (2) CN102922830B (fr)
BR (2) BR122012029039B1 (fr)
CA (2) CA2825705C (fr)
DE (2) DE102007026170A1 (fr)
ES (1) ES2459293T3 (fr)
MY (2) MY153173A (fr)
PL (1) PL2164700T3 (fr)
PT (1) PT2164700E (fr)
RU (2) RU2471631C2 (fr)
UA (1) UA97276C2 (fr)
WO (1) WO2008148771A1 (fr)
ZA (1) ZA200908670B (fr)

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DE202008018165U1 (de) 2011-11-14
CN101765498A (zh) 2010-06-30
KR20100065244A (ko) 2010-06-16
RU2548984C2 (ru) 2015-04-20
MY165959A (en) 2018-05-18
PL2164700T3 (pl) 2014-08-29
ZA200908670B (en) 2011-02-23
ES2459293T3 (es) 2014-05-08
RU2471631C2 (ru) 2013-01-10
MY153173A (en) 2015-01-29
BRPI0812194A2 (pt) 2014-01-28
CA2689576C (fr) 2013-11-26
JP2010528898A (ja) 2010-08-26
UA97276C2 (ru) 2012-01-25
EP2540520A1 (fr) 2013-01-02
CA2825705C (fr) 2015-09-01
KR20120127520A (ko) 2012-11-21
DE102007026170A1 (de) 2008-12-11
PT2164700E (pt) 2014-04-30
KR101634845B1 (ko) 2016-06-29
JP2013208904A (ja) 2013-10-10
BR122012029039B1 (pt) 2019-09-03
JP5800852B2 (ja) 2015-10-28
CN101765498B (zh) 2014-10-01
WO2008148771A1 (fr) 2008-12-11
BRPI0812194B1 (pt) 2019-06-04
US10661535B2 (en) 2020-05-26
CA2825705A1 (fr) 2008-12-11
US8641849B2 (en) 2014-02-04
EP2164700A1 (fr) 2010-03-24
EP2164700B1 (fr) 2014-02-26
CA2689576A1 (fr) 2008-12-11
CN102922830B (zh) 2016-03-30
US20130040118A1 (en) 2013-02-14
CN102922830A (zh) 2013-02-13
RU2009148511A (ru) 2011-07-20
RU2012140173A (ru) 2014-03-27
US20100239820A1 (en) 2010-09-23
BR122012029039A2 (pt) 2015-08-04

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