EP2412497A1 - Device and method for changing the top tool of a die cutting station of a sheet punching press - Google Patents
Device and method for changing the top tool of a die cutting station of a sheet punching press Download PDFInfo
- Publication number
- EP2412497A1 EP2412497A1 EP11171823A EP11171823A EP2412497A1 EP 2412497 A1 EP2412497 A1 EP 2412497A1 EP 11171823 A EP11171823 A EP 11171823A EP 11171823 A EP11171823 A EP 11171823A EP 2412497 A1 EP2412497 A1 EP 2412497A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- punching
- tool
- changing
- upper tool
- embossing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000004080 punching Methods 0.000 title claims abstract description 130
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000005520 cutting process Methods 0.000 title description 3
- 238000004049 embossing Methods 0.000 claims abstract description 53
- 230000033001 locomotion Effects 0.000 claims description 29
- 238000012545 processing Methods 0.000 claims description 7
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D2007/2607—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member for mounting die cutters
Definitions
- the invention relates to a flat bed sheet punching and / or embossing machine according to the preamble of claim 1, a device for changing the upper tool of a punching and / or stamping station according to the preamble of claim 6, and a method for changing an upper tool according to claim 10th
- punching As punching the cutting is referred to with closed geometric blank forms that can be circular, oval or polygonal and imaginary shapes of all kinds. Also the practices practiced in print finishing, such as punching with punch, corner punching and register punching are counted to this area.
- the punching takes place against a punching pad or against stamp, in some cases it is also shearing operations.
- Packaging materials made of paper, cardboard, cardboard or corrugated board are mainly punched in sheet format. When punching but also creasing lines or blind embossing can be introduced into the benefit. This complex process makes it indispensable to punch the sheets individually.
- Such a flat bed punch is for example from the DE 30 44 083 A1 known.
- the two tables are equipped with cutting and scoring tools or corresponding counter tools with which punched out of the cyclically guided between the table surface sheets the benefits and at the same time pressed the necessary for clean folding grooves. In the subsequent breakout the waste is removed by machine tools. Depending on the equipment of the machine finally the punched benefits can be separated in a designatedWhentrenn arthritis.
- a well-known flatbed sheet punching machine which from the DE-A-37 12 510 is known, is additionally equipped with a handling device to facilitate an operator tool change at the individual processing stations of the punching machine.
- the handling device is designed here as a semi-automatic lifting device, which is arranged on the operating platform of the machine and movable along it. The operator has the option of positioning the handling device at each of the processing stations and then extending a lifting fork to grip and position a tool.
- the handling device is associated with a tool magazine, from which the tools removed or in which the tools no longer required can be stored.
- the tool magazine is together with the handling device movable and in particular can be moved out of the operating range of the machine when it is not needed.
- the DE 694 02 653 T2 describes a method for replacing punching tools in a crucible punch by means of a sliding carriage and the structure of this car.
- the chassis of the car is located below a pedestal on the operator side of the crucible punch; Above the pedestal is a device for receiving a punching tool to be changed.
- the receptacle is rotatable so that a punching tool can be provided in a horizontal position for tool change.
- the mobility of the carriage ensures that the carriage can be moved from an outermost position on the edge of the pedestal to a transfer position directly in front of the punching station of the crucible punch.
- the object of the present invention is therefore to describe a punching and / or embossing machine with a device for changing the upper tool of a punching and / or stamping station as well as a method for changing an upper tool, by which a simple and quick change of Upper tool of a punching and / or - embossing station with moving upper table allows.
- the flatbed sheet punching and / or embossing machine is used for processing sheets of paper, cardboard, plastic and the like.
- the punching machine has a feeder for providing the sheets, a punching and / or stamping station for processing the sheets as well as a boom in which the processed sheets are collected.
- the punching machine may also have other processing stations, such as a stripping or a2.3trennstation. From a sheet transport system, the sheets are transported from the feeder to the boom through the punching machine.
- the punching and / or stamping station has a fixed, immovable undertable and a liftable overtable counter table.
- the upper table has a device for tool holder of an upper tool.
- the punching machine has a device for changing the upper tool of the punching and / or stamping station, wherein by means of this device, the upper tool is provided in a substantially horizontal, ie horizontal supply level for the tool change.
- the punching machine has a Height-compensation drive to minimize and eliminate a height difference between the providing level of the upper tool changing device and the height level of the tool-receiving device; in other words: to reduce the height difference to zero.
- the height compensation drive is advantageously formed by a controllable lifting drive of the upper table, in particular by a direct drive.
- a controllable lifting drive of the upper table in particular by a direct drive.
- the upper table can be stopped so exactly by the lifting drive that the device for tool holder, which is connected to the upper table, is in the deployment level of the device for changing the upper tool. Both the device for tool holder and the deployment level are therefore at the same height level.
- the height compensation drive is designed as a separate, controllable drive.
- This drive is part of the device for changing the upper tool and makes it possible to raise the supply level of the device for changing such that the supply level is at the same height level as the device connected to the upper table tool receiving device.
- the height compensation drive is connected to a machine control and the punching and / or stamping station has a detection means for detecting the height level of the associated with the upper table means for tool holder.
- the detection means can be designed as a sensor: eg as an opto-electronic, potentiometric or inductive sensor.
- the signal generated by the detection means which is the Height level of the device for tool holder is characterized, is passed to the machine control, so there to bridge the height difference, a target hub of the deployment level can be calculated and the drive of the device for changing the upper tool for executing this target stroke is controlled accordingly.
- the device for the tool holder for receiving a closing frame with punching tool and the device for changing the upper tool for changing a closing frame with punching tool is formed.
- a punching tool held in a closing frame there is the change of a punching tool held in a closing frame.
- a preparation of the punching tool in the closing frame is made possible while the punching tool is provided in the device for changing the upper tool. This advantageously allows additional time savings when setting up a punching tool in the course of a tool change.
- the invention also relates to a device for changing the upper tool of a punching and / or stamping station of a flat-bed sheet punching and / or embossing machine.
- the punching machine can in particular be designed as described above.
- the top tool changing device may be positioned immediately adjacent the punching and / or stamping station and has a tool holder for receiving and providing the top tool in a substantially horizontal, i.e. horizontal deployment level.
- the device for changing the upper tool on a controllable height compensation drive, for the lifting movement of the tool holder of the device. This ensures that a height difference between the height level of the tool holder of the apparatus for changing the upper tool and the height level at which the upper tool can be inserted into the punching and / or embossing station can be canceled.
- this has a further drive, in particular a manual drive, for pivoting the tool holder from the substantially horizontal supply level into an in Essentially vertical parking position.
- a manual drive for pivoting the tool holder from the substantially horizontal supply level into an in Essentially vertical parking position.
- the use of the manual drive has the advantage that with appropriate translation a quick pivoting movement is made possible and at the same time pinching or squeezing of the machine operator is prevented by the moving tool holder.
- a gallery or a pedestal located on the operator side of the punching machine can be used by the machine operator, that is to say the device for changing the upper tool is not an obstacle.
- the pivotability thus makes it possible in an advantageous manner
- the gallery or the pedestal can be built narrower, which material costs are saved and why only a smaller footprint for setting up the punching machine is needed.
- the tool holder has in an advantageous manner mutually parallel rails, which allows simultaneous recording of two upper tools in mutually parallel planes.
- the tool holder is rotatably mounted and by a rotational movement through 180 °, the two upper tools can be moved alternately into the horizontal supply level.
- This version of the tool holder allows a particularly fast replacement of the upper tool.
- the invention also relates to a method for changing an upper tool of a punching and / or stamping station with a liftable upper table.
- the stamping and / or embossing station may in particular be part of a punching machine as described above.
- the method comprises the following steps:
- a first upper tool is provided in a tool holder of a device for changing the upper tool in a supply plane.
- the device for changing the upper tool can in particular, as described above, be executed.
- the punching and / or embossing station is stopped, ie the lifting movement of the upper table is suspended.
- the height difference between the height level of the upper table, more precisely the height level of the tool holder of the upper table, and the provision level of the device for Changing the upper tool determined. Thereupon, either the upper table or the supply level is moved vertically by the determined height difference and the height difference is thereby compensated.
- a second upper tool from the punching and / or stamping station into the tool receptacle of the device for changing the upper tool can take place.
- the first upper tool is transferred from the tool holder of the device for changing the upper tool in the punching and / or stamping station in a last step.
- the height difference between the height level of the upper table and the deployment level is determined by detecting, in particular measuring, the height level of the upper table and calculating the difference in height with the known height level of the deployment level.
- the supply level then carries out a lifting movement about the calculated height difference.
- the tool holder is rotated by 180 ° in order to spend the first upper tool to be moved into the punching and / or embossing station into the supply plane and thus transferring in the punching and / or stamping station to allow.
- FIG. 1 the basic structure of a sheet punching and embossing machine 100 for punching, breaking, depaneling and storing sheets of paper, cardboard and the like is shown.
- the punching and embossing machine 100 has a feeder 1, a punching station 2, a breaking station 3 and a boom 4, which are supported and enclosed by a common machine housing 5. From one side, the so-called operator side, the processing stations 2, 3, 4 are accessible via a walk-on platform 5.1; on the opposite side, the so-called drive side, there is the drive train of the sheet punching and embossing machine 100.
- the sheets 6 are separated by a feeder 1 from a stack, fed to the sheet transport system 7 and gripped by gripper bars of a gripper carriage 8 grippers at its front edge and intermittently in the sheet transport direction B through the various stations 2, 3 and 4 of the punching and embossing machine 100th pulled.
- the sheet transport system 7 has a plurality of gripper carriages 8, so that a plurality of sheets 6 can be processed simultaneously in the various stations 2, 3 and 4.
- the Gripper carriage 8 can be driven by a chain drive or in an alternative embodiment by an electromagnetic linear drive with traveling field motors.
- the punching station 2 consists of a lower crucible, a so-called. Subtable 9, and an upper crucible, a so-called. Obertisch 10.
- the upper table 10 is vertically reciprocating h stored and provided with a tool 30 with punching and Rillmessern.
- the upper table 10 is driven by a drive 2.1. This allows the upper table 10 to be stopped or positioned so that the tool-receiving device 30 is located exactly at the reference height r of a device for changing the upper tool 40 mounted in front of the stamping station 2.
- the device for changing the upper tool 40 is in Fig. 1 not shown, but as in Fig. 5 be shown represented.
- the lower table 9 is fixedly mounted in the machine frame 5 and provided with a counter-plate 20 to the punching and Rillmessern.
- embossing tools in particular in the form of so-called embossing dies, are used instead of the punching and scoring tools.
- the gripper carriage 8 transports the sheet 6 from the punching and embossing station 2 in the subsequent breaking station 3, which is equipped with breakout tools.
- the break-out station 3 the unwanted pieces of waste are pushed out of the sheet 6 downwards by means of the break-off tools, whereby the waste pieces 11 fall into a carriage-like container 12 inserted below the station.
- the boom 4 may also include a pallet 13, on which the individual sheets 6 are stacked in the form of a stack 14, so that after reaching a certain stack height, the pallet 13 can be moved away with the sheet stack 14 from the field of punching and embossing machine 100 ,
- the punching machine 100 according to Fig. 2 differs only in the formation of the punching station 2 of the punching machine 100 according to Fig. 1 :
- a sensor 17 is arranged, which detects the height level of the upper table 10, or more precisely: the height level of the device for tool holder 30.
- the measured signal is forwarded to a machine controller 15.
- the height difference between the measured height level and the reference height r of a device mounted in front of the punching station 2 for changing the upper tool 40 (frame changer) is calculated.
- the device for changing the upper tool 40 is in Fig. 1 not shown, but as in the Fig. 3 and 4 be shown represented.
- a height compensation drive 42.1 of the device 40 receives from the machine controller 15 a control pulse to raise the supply level r of the frame support (reference level).
- FIG. 3 shows the device 40 according to the invention for changing the upper tool: the device 40 stands on the machine foundation 200 and has arms 47, which protrude through a mounted in front of a sheet punching machine 100 podium 5.1, also referred to as gallery. At the upper ends of the arms 47, the device 40 has two tool holders 45.
- a respective tool holder 45 is formed by rails 45.1, in which a in Fig. 3 not shown upper tool can be inserted.
- a respective rail 45.1 far on a plurality of rollers 45.2, on which an unillustrated upper tool can be moved with low friction.
- the upper tool holder 45 is located in a supply plane r, from which an upper tool (not shown) can be transferred to a punching and / or stamping station 2 of a punching machine 100.
- the unit of the two tool holders 45 is rotated by 180 °, as indicated by the double arrow d.
- a securing element designed here as a locking pin 45.3, is provided in each tool holder 45. This is manually operated.
- the tool holder 45 is variable in its height level.
- the motor 42.1 which acts as a height compensation drive, a stroke movement h 'of the tool holder 45 can be effected.
- the motor 42.1 is connected to a machine control 15 and is controlled by it (see Fig. 2 ).
- Fig. 4 shown in a side view.
- the lifting mechanism for carrying out the lifting movement h 'of the tool holder 45 results from the synopsis of Figures 3 and 6 ,
- the elements for transmitting the rotary motion 42.2, 44.1, 44.2, 44.3, 41.2 is rotatably mounted on the pivot 47 at an arm 47.
- the motor 42.1 experiences a control pulse from the machine control 15 as height compensation drive.
- the rotary motion of the motor 42.1 is transmitted to a threaded sleeve 44.1 via a spur gear 42.2.
- the threaded head of the displacement element 46.2 converts this rotational movement into a displacement movement of the displacement element 46.2.
- the device 40 After a closing frame was introduced with punching tool 30.1 from the tool holder 45 of the device 40 for changing the upper tool in the supply level r in the punching station 2 of a sheet punching machine 100, as in Fig. 5 shown, the device 40 with its tool holder 45 as indicated by the double arrow s, are pivoted. This ensures that the pedestal is 5.1 freely accessible by a machine operator and the device 40 is not an obstacle on the pedestal 5.1.
- Fig. 7 shows an advantageous additional application of the device 40 for changing the upper tool.
- a closing frame 31 with upper tool this is taken over from the punching station 2 protruding arms 2.2.
- the eyelet with the closing frame 30.1 must be lifted out of the recess 2.3.
- This lifting can be accomplished by the device 40.
- the device 40 has an actuating button 42.11 in order to activate the height compensation drive 42.1 and thus lift the tool holder 45.
- the closing frame 30.1 is then released from the displacement protection of the depression 2.3.
- Fig. 8 shows an alternative embodiment of the inventive device 40 for changing the upper tool 10.1.
- the lifting movement h 'of the tool holder 45 takes place in a modified manner:
- a roller 51 is attached at the lower end of an arm 47 of a respective pair of arms 47.
- the roller 51 rests on a rolling curve 50.
- a motor 52 which is coupled to the rolling curves 50, a height adjustment 53 of the rolling curves 50 is possible and thus a stroke movement h 'of the tool holder.
- a displacement movement v of the tool holder 45 in order to spend this in a parking position in which the tool holder 45 requires only little space and the pedestal 5.1 is freely accessible to the operator, is achieved by rolling off the rollers 51 on the curves 50.
- the arms 47 are moved to a substantially vertical position.
- the rolling movement a can be performed by the operator simply by manual operation.
- the tool holder 45 can be pivoted even in a vertical position.
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
Die Erfindung betrifft eine Flachbett-Bogenstanz- und/oder -prägemaschine gemäß dem Oberbegriff von Anspruch 1, eine Vorrichtung zum Wechseln des Oberwerkzeugs einer Stanz- und/oder -Prägestation gemäß dem Oberbegriff von Anspruch 6, und ein Verfahren zum Wechseln eines Oberwerkzeugs gemäß Anspruch 10.The invention relates to a flat bed sheet punching and / or embossing machine according to the preamble of
Als Stanzen wird das Schneiden mit in sich geschlossenen geometrischen Zuschnittsformen bezeichnet, die kreisförmig, oval oder mehreckig sowie Phantasieformen aller Art sein können. Auch die in der Druckweiterverarbeitung geübten Praktiken, wie Stanzen mit Locheisen, Eckenabstoßen und Registerstanzen werden zu diesem Bereich gezählt. Die Stanzung erfolgt gegen eine Stanzunterlage oder gegen Stempel, teilweise sind es auch Schervorgänge. Verpackungsmaterialien aus Papier, Karton, Pappe oder Wellpappe werden hauptsächlich im Bogenformat gestanzt. Beim Stanzvorgang können zusätzlich aber auch Rilllinien oder Blindprägungen in den Nutzen eingebracht werden. Dieser komplexe Prozess macht es unabdingbar, die Bogen einzeln zu stanzen. Da es sich bei den Endprodukten um anspruchsvolle Verpackungen hinsichtlich technischer und graphischer Ausführung handelt (etwa Verpackungen für Kosmetik, Zigaretten, Pharmazie, Lebensmittel, etc.), werden besondere Anforderungen nicht nur an die Verpackungsmaterialien selbst gestellt, sondern es sind für optimale Resultate auch Stanzwerkzeuge mit geringsten Toleranzen und äußerst präzise und zuverlässig arbeitende Stanzmaschinen erforderlich. Diesen Ansprüchen wird das Flachbettstanzen am besten gerecht. Dabei werden die gedruckten und auf einer Palette gestapelten Bogen der Stanzmaschine zugeführt. In der Maschine werden in einer Ausrichteinrichtung die zu stanzenden Bogen passgenau ausgerichtet, von einem Greiferwagen übernommen und exakt in der Stanzeinrichtung zwischen einem fest gelagerten Untertisch und einem über einen Kniehebel oder Exzentergetriebe vertikal bewegbaren Obertisch positioniert.As punching the cutting is referred to with closed geometric blank forms that can be circular, oval or polygonal and imaginary shapes of all kinds. Also the practices practiced in print finishing, such as punching with punch, corner punching and register punching are counted to this area. The punching takes place against a punching pad or against stamp, in some cases it is also shearing operations. Packaging materials made of paper, cardboard, cardboard or corrugated board are mainly punched in sheet format. When punching but also creasing lines or blind embossing can be introduced into the benefit. This complex process makes it indispensable to punch the sheets individually. Since the end products are sophisticated packaging in terms of technical and graphic design (such as packaging for cosmetics, cigarettes, pharmacy, food, etc.), special requirements are not only placed on the packaging materials themselves, but are also punching tools for optimum results required with the smallest tolerances and extremely precise and reliable punching machines. Flatbed punching best meets these demands. The printed sheets stacked on a pallet are fed to the punching machine. In the machine, the sheets to be punched are precisely aligned in an alignment device, taken over by a gripper carriage and positioned exactly in the punching device between a fixed undercounter and a vertical over a knee lever or eccentric upper table.
In bekannten Bogenstanz- und Prägemaschinen, die zum Stanzen, Prägen, Ausbrechen, ggfs. Nutzentrennen und Ablegen von Bögen aus Papier, Pappe und der gleichen eingesetzt werden, ist es bekannt die Bögen mittels Greiferwagen durch die einzelnen Stationen der Maschine zu bewegen. Ein jeweiliger Greiferwagen besitzt eine Greiferbrücke, an der Greifer befestigt sind, die die Bögen an einem vorderen Ende ergreifen. Ein Greiferwagen besitzt weiterhin seitliche Fahrwagen, welche mit endlosen Ketten des Transportsystems verbunden sind und wodurch die Greiferwagen durch die Maschine bewegt werden. Durch diese Art der Bewegung der Bögen durch die Maschine wird ein kontinuierliches Arbeiten in den einzelnen hintereinander angeordneten Stationen der Maschine, insbesondere Stanz-, Ausbrech- und Nutzentrennstation, ermöglicht.In known sheet punching and embossing machines, which are used for punching, embossing, breaking, if necessary. Nutzentrennen and storing sheets of paper, cardboard and the same, it is known to move the sheets by means of gripper carriage through the individual stations of the machine. A respective gripper carriage has a gripper bridge, to which grippers are fixed, which grasp the arches at a front end. A gripper carriage further has lateral carriages, which are connected to endless chains of the transport system and whereby the gripper carriage to be moved by the machine. By this type of movement of the sheets through the machine, a continuous work in the individual successively arranged stations of the machine, in particular punching, break-away and Nutzentrennstation allows.
Eine derartige Flachbettstanze ist beispielsweise aus der
Eine bekannte Flachbett-Bogenstanzmaschine, welche aus der
Die
In der
Diese bekannten Vorrichtungen zum Wechseln von Stanzwerkzeugen eignen sich für Bogenstanzmaschinen mit feststehendem Obertisch und hubbeweglichem Untertisch. Dadurch, dass der Obertisch auch als oberer Tiegel bezeichnet, in einer fixen, festgelegenen Position verbleibt, kann ein Stanzwerkzeug immer auf demselben Höhenniveau von dem Wagen bzw. der Vorrichtung zum Wechseln an die Stanzstation übergeben werden. Für die Verwendung in Bogenstanzmaschinen mit bewegtem Obertisch und feststehendem, unbewegten Untertisch sind die bekannten Wagen bzw. Vorrichtungen zum Wechseln jedoch weniger geeignet. Problematisch dabei ist, dass sich der Obertisch zum Zeitpunkt des Werkzeugwechsels auf einem beliebigen Höhenniveau befinden kann. Der Maschinenbediener muss daher zum Wechseln eines Werkzeugs dieses manuell von dem Wagen bzw. der Vorrichtung zum Wechseln auf dasjenige Höhenniveau anheben oder absenken, in welchem ein Einführen des Stanzwerkzeuges in die Stanzstation möglich ist.These known devices for changing punching tools are suitable for sheet punching machines with fixed upper table and hubbeweglichem undertable. By virtue of the fact that the upper table also referred to as the upper crucible remains in a fixed, fixed position, a punching tool can always be transferred at the same height level from the carriage or the device for changing over to the punching station. However, for use in sheet-top punching machines with a fixed upper table and stationary, stationary under-counter, the known changeover carriages are less suitable. The problem with this is that the upper table can be at any height level at the time of the tool change. The machine operator therefore has to change this tool manually from raise or lower the carriage or the device for changing to that height level in which an insertion of the punching tool into the punching station is possible.
Aufgabe der vorliegenden Erfindung ist es daher, eine Stanz- und/oder -prägemaschine mit einer Vorrichtung zum Wechseln des Oberwerkzeugs einer Stanz- und/oder -Prägestation als auch ein Verfahren zum Wechseln eines Oberwerkzeugs zu beschreiben, durch welche ein einfaches und schnelles Wechseln des Oberwerkzeugs einer Stanz- und/oder - Prägestation mit bewegtem Obertisch ermöglicht.The object of the present invention is therefore to describe a punching and / or embossing machine with a device for changing the upper tool of a punching and / or stamping station as well as a method for changing an upper tool, by which a simple and quick change of Upper tool of a punching and / or - embossing station with moving upper table allows.
Gelöst wird diese Aufgabe durch eine Flachbett-Bogenstanz- und/oder -prägemaschine mit den kennzeichnenden Merkmalen von Anspruch 1, durch eine Vorrichtung zum Wechseln des Oberwerkzeugs einer Stanz- und/oder -Prägestation mit den kennzeichnenden Merkmalen von Anspruch 6, als auch durch ein Verfahren zum Wechseln eines Oberwerkzeugs gemäß Anspruch 10.This object is achieved by a flat bed sheet punching and / or embossing machine with the characterizing features of
Die erfindungsgemäße Flachbett-Bogenstanz- und/oder -prägemaschine, nachfolgend der Einfachheit halber als Stanzmaschine bezeichnet - dient dem Bearbeiten von Bogen aus Papier, Pappe, Kunststoff und dergleichen. Die Stanzmaschine besitzt einen Anleger zum Bereitstellen der Bogen, eine Stanz- und/oder -Prägestation zum Bearbeiten der Bogen als auch einen Ausleger, in welchem die bearbeiteten Bogen gesammelt werden. Die Stanzmaschine kann auch noch weitere Bearbeitungsstationen aufweisen, wie zum Beispiel eine Ausbrechstation oder eine Nutzentrennstation. Von einem Bogentransportsystem werden die Bogen vom Anleger bis zum Ausleger durch die Stanzmaschine transportiert. Die Stanz- und/oder -Prägestation besitzt einen festen, unbeweglichen Untertisch und einen hubbeweglichen gegen den Untertisch zustellbaren Obertisch. Der Obertisch verfügt dabei über eine Einrichtung zur Werkzeugaufnahme eines Oberwerkzeugs. Weiter besitzt die Stanzmaschine eine Vorrichtung zum Wechseln des Oberwerkzeugs der Stanz- und/oder -Prägestation, wobei mittels dieser Vorrichtung das Oberwerkzeug in einer im Wesentlichen horizontalen, d.h. waagrechten Bereitstellebene für den Werkzeugwechsel bereitgestellt wird. In vorteilhafter Weise verfügt die Stanzmaschine über einen Höhenausgleichsantrieb, um eine Höhendifferenz zwischen der Bereitstellebene der Vorrichtung zum Wechseln des Oberwerkzeugs und dem Höhenniveau der Einrichtung zur Werkzeugaufnahme zu minimieren und zu beseitigen; in anderen Worten: um die Höhendifferenz gegen Null zu reduzieren. Dies hat den Vorteil, dass das zu wechselnde Oberwerkzeug sich auf dem richtigen Höhenniveau befindet, um eine problemlose Übergabe des Oberwerkzeugs an die Stanz- und/oder -Prägestation sicher zu stellen: da vom Maschinenbediener beim Werkzeugwechsel keine Höhendifferenz überbrückt werden muss, ist zum einen ein schnellerer Werkzeugwechsel ermöglicht und zum anderen ist der Maschinenbediener einer geringeren körperlichen Belastung ausgesetzt.The flatbed sheet punching and / or embossing machine according to the invention, referred to below as a punching machine for the sake of simplicity, is used for processing sheets of paper, cardboard, plastic and the like. The punching machine has a feeder for providing the sheets, a punching and / or stamping station for processing the sheets as well as a boom in which the processed sheets are collected. The punching machine may also have other processing stations, such as a stripping or a Nutzentrennstation. From a sheet transport system, the sheets are transported from the feeder to the boom through the punching machine. The punching and / or stamping station has a fixed, immovable undertable and a liftable overtable counter table. The upper table has a device for tool holder of an upper tool. Furthermore, the punching machine has a device for changing the upper tool of the punching and / or stamping station, wherein by means of this device, the upper tool is provided in a substantially horizontal, ie horizontal supply level for the tool change. Advantageously, the punching machine has a Height-compensation drive to minimize and eliminate a height difference between the providing level of the upper tool changing device and the height level of the tool-receiving device; in other words: to reduce the height difference to zero. This has the advantage that the upper tool to be changed is at the correct height level to ensure trouble-free transfer of the upper tool to the punching and / or embossing station: since the machine operator during tool change no height difference must be bridged, is on the one hand a faster tool change and on the other hand, the operator is exposed to a lower physical stress.
In einer ersten Ausführungsvariante wird der Höhenausgleichsantrieb in vorteilhafter Weise durch einen steuerbaren Hubantrieb des Obertischs gebildet, insbesondere durch einen Direktantrieb. Dieser kann ausgeführt sein wie der in der
In einer zweiten besonders vorteilhaften und daher bevorzugten Ausführungsvariante ist der Höhenausgleichsantrieb als separater, steuerbarer Antrieb ausgeführt. Dieser Antrieb ist Teil der Vorrichtung zum Wechseln des Oberwerkzeugs und ermöglicht es, die Bereitstellebene der Vorrichtung zum Wechseln derart anzuheben, dass sich die Bereitstellebene auf dem gleichen Höhenniveau wie die mit dem Obertisch verbundene Einrichtung zur Werkzeugaufnahme befindet. In einer vorteilhaften Weiterbildung ist der Höhenausgleichsantrieb mit einer Maschinensteuerung verbunden und die Stanz- und/oder -Prägestation verfügt über ein Erfassungsmittel zur Erfassung des Höhenniveaus der mit dem Obertisch verbundenen Einrichtung zur Werkzeugaufnahme. Das Erfassungsmittel kann dabei als Sensor ausgeführt sein: z.B. als optoelektronischer, potentiometrischer oder induktiver Sensor. Das von dem Erfassungsmittel generierte Signal, welches das Höhenniveau der Einrichtung zur Werkzeugaufnahme charakterisiert, wird an die Maschinensteuerung geleitet, sodass dort zur Überbrückung der Höhendifferenz ein Soll-Hub der Bereitstellungsebene berechnet werden kann und der Antrieb der Vorrichtung zum Wechseln des Oberwerkzeugs zur Ausführung dieses Soll-Hubs entsprechend angesteuert wird.In a second particularly advantageous and therefore preferred embodiment, the height compensation drive is designed as a separate, controllable drive. This drive is part of the device for changing the upper tool and makes it possible to raise the supply level of the device for changing such that the supply level is at the same height level as the device connected to the upper table tool receiving device. In an advantageous development of the height compensation drive is connected to a machine control and the punching and / or stamping station has a detection means for detecting the height level of the associated with the upper table means for tool holder. The detection means can be designed as a sensor: eg as an opto-electronic, potentiometric or inductive sensor. The signal generated by the detection means, which is the Height level of the device for tool holder is characterized, is passed to the machine control, so there to bridge the height difference, a target hub of the deployment level can be calculated and the drive of the device for changing the upper tool for executing this target stroke is controlled accordingly.
In einer Weiterbildung ist die Einrichtung zur Werkzeugaufnahme zur Aufnahme eines Schließrahmens mit Stanzwerkzeug und die Vorrichtung zum Wechseln des Oberwerkzeugs zum Wechseln eines Schließrahmens mit Stanzwerkzeug ausgebildet. Es erfolgt also der Wechsel eines in einem Schließrahmen gehaltenen Stanzwerkzeugs. Im Gegensatz zu einem bloßen Wechsel des Stanzwerkzeugs, d.h. der Trägerplatte mit den Stanzmessern, wird eine Vorbereitung des Stanzwerkzeugs im Schließrahmen ermöglicht, während das Stanzwerkzeug in der Vorrichtung zum Wechseln des Oberwerkzeugs bereitgestellt ist. Dies ermöglicht in vorteilhafter Weise eine zusätzliche Zeitersparnis beim Einrichten eines Stanzwerkzeugs im Zuge eines Werkzeugwechsels.In a development, the device for the tool holder for receiving a closing frame with punching tool and the device for changing the upper tool for changing a closing frame with punching tool is formed. Thus, there is the change of a punching tool held in a closing frame. In contrast to a mere change of the punching tool, i. the carrier plate with the punching blades, a preparation of the punching tool in the closing frame is made possible while the punching tool is provided in the device for changing the upper tool. This advantageously allows additional time savings when setting up a punching tool in the course of a tool change.
Die Erfindung betrifft auch eine Vorrichtung zum Wechseln des Oberwerkzeugs einer Stanz- und/oder -Prägestation einer Flachbett- Bogenstanz- und/oder -prägemaschine. Die Stanzmaschine kann dabei insbesondere, wie oben beschrieben, ausgeführt sein. Die Vorrichtung zum Wechseln des Oberwerkzeugs kann unmittelbar angrenzend an die Stanz- und/oder -Prägestation positioniert werden und besitzt eine Werkzeugaufnahme zum Aufnehmen und Bereitstellen des Oberwerkzeugs in einer im Wesentlichen horizontalen, d.h. waagrechten Bereitstellebene. Vorteilhafterweise weist die Vorrichtung zum Wechseln des Oberwerkzeugs einen steuerbaren Höhenausgleichsantrieb auf, zur Hubbewegung der Werkzeugaufnahme der Vorrichtung. Dies stellt sicher, dass eine Höhendifferenz zwischen dem Höhenniveau der Werkzeugaufnahme der Vorrichtung zum Wechseln des Oberwerkzeugs und dem Höhenniveau, in dem das Oberwerkzeug in die Stanz- und/oder - Prägestation eingeführt werden kann, aufgehoben werden kann.The invention also relates to a device for changing the upper tool of a punching and / or stamping station of a flat-bed sheet punching and / or embossing machine. The punching machine can in particular be designed as described above. The top tool changing device may be positioned immediately adjacent the punching and / or stamping station and has a tool holder for receiving and providing the top tool in a substantially horizontal, i.e. horizontal deployment level. Advantageously, the device for changing the upper tool on a controllable height compensation drive, for the lifting movement of the tool holder of the device. This ensures that a height difference between the height level of the tool holder of the apparatus for changing the upper tool and the height level at which the upper tool can be inserted into the punching and / or embossing station can be canceled.
In einer vorteilhaften Weiterbildung der erfindungsgemäßen Vorrichtung weist diese einen weiteren Antrieb auf, insbesondere einen Handantrieb, zum Verschwenken der Werkzeugaufnahme von der im Wesentlichen horizontalen Bereitstellebene in eine im Wesentlichen vertikale Parkposition. Der Einsatz des Handantriebs hat den Vorteil, dass bei entsprechender Übersetzung eine schnelle Schwenkbewegung ermöglicht wird und gleichzeitig ein Einklemmen oder Einquetschen des Maschinenbedieners durch die bewegte Werkzeugaufnahme verhindert wird. Während sich die Werkzeugaufnahme in ihrer vertikalen Parkposition befindet, kann eine sich bedienerseitig vor der Stanzmaschine befindliche Galerie bzw. ein Podest vom Maschinenbediener begangen werden, sprich: die Vorrichtung zum Wechseln des Oberwerkzeugs stellt kein Hindernis dar. Die Verschwenkbarkeit ermöglicht so in vorteilhafter Weise, dass die Galerie bzw. das Podest schmäler gebaut werden kann, wodurch Materialkosten eingespart werden und weshalb nur eine geringere Grundfläche zum Aufstellen der Stanzmaschine benötigt wird.In an advantageous embodiment of the device according to the invention, this has a further drive, in particular a manual drive, for pivoting the tool holder from the substantially horizontal supply level into an in Essentially vertical parking position. The use of the manual drive has the advantage that with appropriate translation a quick pivoting movement is made possible and at the same time pinching or squeezing of the machine operator is prevented by the moving tool holder. While the tool holder is in its vertical parking position, a gallery or a pedestal located on the operator side of the punching machine can be used by the machine operator, that is to say the device for changing the upper tool is not an obstacle. The pivotability thus makes it possible in an advantageous manner The gallery or the pedestal can be built narrower, which material costs are saved and why only a smaller footprint for setting up the punching machine is needed.
In einer zusätzlichen Weiterbildung der erfindungsgemäßen Vorrichtung weist deren Werkzeugaufnahme in vorteilhafter Weise parallel zueinander angeordnete Schienen auf, welche ein gleichzeitiges Aufnehmen von zwei Oberwerkzeugen in zueinander parallelen Ebenen ermöglicht. Die Werkzeugaufnahme ist drehbar gelagert und durch eine Drehbewegung um 180° können die zwei Oberwerkzeuge abwechselnd in die horizontale Bereitstellebene verbracht werden. Diese Ausführung der Werkzeugaufnahme ermöglicht ein besonders schnelles Auswechseln des Oberwerkzeugs.In an additional development of the device according to the invention, the tool holder has in an advantageous manner mutually parallel rails, which allows simultaneous recording of two upper tools in mutually parallel planes. The tool holder is rotatably mounted and by a rotational movement through 180 °, the two upper tools can be moved alternately into the horizontal supply level. This version of the tool holder allows a particularly fast replacement of the upper tool.
Die Erfindung betrifft auch ein Verfahren zum Wechseln eines Oberwerkzeugs einer Stanz- und/oder -Prägestation mit einem hubbeweglichen Obertisch. Die Stanz- und/oder - Prägestation kann dabei insbesondere Teil einer wie oben beschriebenen Stanzmaschine sein. Das Verfahren umfasst dabei die nachfolgenden Schritte:The invention also relates to a method for changing an upper tool of a punching and / or stamping station with a liftable upper table. The stamping and / or embossing station may in particular be part of a punching machine as described above. The method comprises the following steps:
In einem ersten Schritt wird ein erstes Oberwerkzeug in einer Werkzeugaufnahme einer Vorrichtung zum Wechseln des Oberwerkzeugs in einer Bereitstellebene bereitgestellt. Die Vorrichtung zum Wechseln des Oberwerkzeugs kann dabei insbesondere, wie oben beschrieben, ausgeführt sein. In einem zweiten Schritt wird die Stanz- und/oder - Prägestation angehalten, d.h. die Hubbewegung des Obertischs wird ausgesetzt. Sobald der Obertisch zur Ruhe gekommen ist, wird in einem nächsten Schritt der Höhenunterschied zwischen dem Höhenniveau des Obertischs, genauer dem Höhenniveau der Werkzeugaufnahme des Obertischs, und der Bereitstellebene der Vorrichtung zum Wechseln des Oberwerkzeugs bestimmt. Daraufhin wird entweder der Obertisch oder die Bereitstellebene um den bestimmten Höhenunterschied vertikal bewegt und der Höhenunterschied dadurch ausgeglichen. In einem nächsten Schritt kann dann die Übergabe eines zweiten Oberwerkzeugs aus der Stanz- und/oder -Prägestation in die Werkzeugaufnahme der Vorrichtung zum Wechseln des Oberwerkzeugs erfolgen. Um den Werkzeugwechsel abzuschließen, wird in einem letzten Schritt das erste Oberwerkzeug von der Werkzeugaufnahme der Vorrichtung zum Wechseln des Oberwerkzeugs in die Stanz- und/oder -Prägestation übergeben.In a first step, a first upper tool is provided in a tool holder of a device for changing the upper tool in a supply plane. The device for changing the upper tool can in particular, as described above, be executed. In a second step, the punching and / or embossing station is stopped, ie the lifting movement of the upper table is suspended. Once the upper table has come to rest, in a next step, the height difference between the height level of the upper table, more precisely the height level of the tool holder of the upper table, and the provision level of the device for Changing the upper tool determined. Thereupon, either the upper table or the supply level is moved vertically by the determined height difference and the height difference is thereby compensated. In a next step, the transfer of a second upper tool from the punching and / or stamping station into the tool receptacle of the device for changing the upper tool can take place. To complete the tool change, the first upper tool is transferred from the tool holder of the device for changing the upper tool in the punching and / or stamping station in a last step.
In einer vorteilhaften und daher besonders bevorzugten Weiterbildung des erfindungsgemäßen Verfahrens wird der Höhenunterschied zwischen dem Höhenniveau des Obertischs und der Bereitstellebene dadurch bestimmt, dass das Höhenniveau des Obertischs erfasst, insbesondere gemessen, wird und durch Differenzbildung mit dem bekannten Höhenniveau der Bereitstellebene der Höhenunterschied berechnet wird. Im nachfolgenden Schritt führt dann die Bereitstellebene eine Hubbewegung um den berechneten Höhenunterschied aus. Im Zuge des eigentlichen Werkzeugwechsels, d.h. nach der Übergabe des zweiten Oberwerkzeugs von der Stanz- und/oder -Prägestation an die Werkzeugaufnahme wird die Werkzeugaufnahme um 180° gedreht, um das in die Stanz- und/oder -Prägestation zu verbringende erste Oberwerkzeug in die Bereitstellebene zu verbringen und so eine Übergabe in die Stanz- und/oder -Prägestation zu ermöglichen.In an advantageous and therefore particularly preferred development of the method according to the invention, the height difference between the height level of the upper table and the deployment level is determined by detecting, in particular measuring, the height level of the upper table and calculating the difference in height with the known height level of the deployment level. In the following step, the supply level then carries out a lifting movement about the calculated height difference. In the course of the actual tool change, i. after the transfer of the second upper tool from the punching and / or embossing station to the tool holder, the tool holder is rotated by 180 ° in order to spend the first upper tool to be moved into the punching and / or embossing station into the supply plane and thus transferring in the punching and / or stamping station to allow.
Die beschriebene Erfindung und die beschriebenen vorteilhaften Weiterbildungen der Erfindung stellen auch in beliebiger Kombination miteinander vorteilhafte Weiterbildungen der Erfindung dar.The described invention and the described advantageous developments of the invention are also in any combination with each other advantageous developments of the invention.
Hinsichtlich weiterer vorteilhafter Ausgestaltungen der Erfindung wird auf die Unteransprüche sowie die Beschreibung eines Ausführungsbeispiels unter Bezugnahme auf die beiliegenden Zeichnungen verwiesen.With regard to further advantageous embodiments of the invention, reference is made to the dependent claims and the description of an embodiment with reference to the accompanying drawings.
Die Erfindung soll an Hand eines Ausführungsbeispiels noch näher erläutert werden. Es zeigen in schematischer Darstellung
- Fig. 1
- eine Flachbett-Bogenstanz- und/oder -prägemaschine in einer ersten Ausführungsvariante
- Fig. 2
- eine Flachbett-Bogenstanz- und/oder -prägemaschine in einer zweiten Ausführungsvariante
- Fig. 3
- eine Ansicht der erfindungsgemäßen Vorrichtung zum Wechseln des Oberwerkzeuges
- Fig. 4
- eine seitliche Ansicht der Vorrichtung aus
Fig. 3 - Fig. 5
- die Wegschwenkbarkeit der Werkzeugaufnahme
- Fig. 6
- eine Detailansicht der Vorrichtung aus
Fig. 3 - Fig. 7
- ein Anwendungsbeispiel der Vorrichtung aus
Fig. 3 - Fig. 8
- eine alternative Ausführungsvariante der Vorrichtung zum Wechseln des Oberwerkzeugs
- Fig. 1
- a flatbed sheet punching and / or embossing machine in a first embodiment
- Fig. 2
- a flatbed Bogenstanz- and / or embossing machine in a second embodiment
- Fig. 3
- a view of the device according to the invention for changing the upper tool
- Fig. 4
- a side view of the device
Fig. 3 - Fig. 5
- the Wegschwenkbarkeit the tool holder
- Fig. 6
- a detailed view of the device
Fig. 3 - Fig. 7
- an application example of the device
Fig. 3 - Fig. 8
- an alternative embodiment of the device for changing the upper tool
In
Die Bögen 6 werden durch einen Anleger 1 von einem Stapel vereinzelt, dem Bogentransportsystem 7 zugeführt und von an Greiferbrücken eines Greiferwagens 8 befestigten Greifern an ihrer Vorderkante ergriffen und in Bogentransportrichtung B intermittierend durch die verschiedenen Stationen 2, 3 und 4 der Stanz- und Prägemaschine 100 hindurchgezogen.
Das Bogentransportsystem 7 besitzt mehrere Greiferwagen 8, sodass mehrere Bögen 6 gleichzeitig in den verschiedenen Stationen 2, 3 und 4 bearbeitet werden können. Die Greiferwagen 8 können von einem Kettenantrieb oder in einer alternativen Ausführungsform durch einen elektromagnetischen Linearantrieb mit Wanderfeldmotoren angetrieben werden.The sheets 6 are separated by a
The
Die Stanzstation 2 besteht aus einem unteren Tiegel, einem sog. Untertisch 9, und einem oberen Tiegel, einem sog. Obertisch 10. Der Obertisch 10 ist vertikal hin- und herbewegbar h gelagert und mit einem Werkzeug 30 mit Stanz- und Rillmessern versehen. Angetrieben wird der Obertisch 10 durch einen Antrieb 2.1. Dieser ermöglicht es, dass der Obertisch 10 so angehalten bzw. positioniert wird, dass sich die Einrichtung zur Werkzeugaufnahme 30 genau auf der Referenzhöhe r einer vor der Stanzstation 2 angebrachten Vorrichtung zum Wechseln des Oberwerkzeugs 40 befindet. Die Vorrichtung zum Wechseln des Oberwerkzeugs 40 ist in
Der Greiferwagen 8 transportiert den Bogen 6 von der Stanz- und Prägestation 2 in die nachfolgende Ausbrechstation 3, die mit Ausbrechwerkzeugen ausgestattet ist. In der Ausbrechstation 3 werden mit Hilfe der Ausbrechwerkzeuge die nicht benötigten Abfallstücke aus dem Bogen 6 nach unten herausgestoßen, wodurch die Abfallstücke 11 in einen unter der Station eingeschobenen wagenartigen Behälter 12 fallen.The
Von der Ausbrechstation 3 gelangt der Bogen 6 in den Ausleger 4, wo der Bogen 6 entweder nur einfach abgelegt wird, oder aber gleichzeitig eine Trennung der einzelnen Nutzen eines jeweiligen Bogens 6 erfolgt. Der Ausleger 4 kann auch eine Palette 13 enthalten, auf der die einzelnen Bögen 6 in Form eines Stapels 14 aufgestapelt werden, so dass nach Erreichen einer bestimmten Stapelhöhe die Palette 13 mit dem Bogenstapel 14 aus dem Bereich der Stanz- und Prägemaschine 100 weggefahren werden kann.From the breaking
Die Stanzmaschine 100 gemäß
Die Werkzeugaufnahme 45 ist in ihrem Höhenniveau veränderlich. Durch den Motor 42.1, welcher als Höhenausgleichsantrieb wirkt, kann eine Hubbewegung h' der Werkzeugaufnahme 45 bewirkt werden. Der Motor 42.1 ist dabei mit einer Maschinensteuerung 15 verbunden und wird von dieser angesteuert (siehe
The
Zur Verdeutlichung des Aufbaus der Vorrichtung 40 zum Wechseln des Oberwerkzeugs ist diese in
Der Hubmechanismus zur Durchführung der Hubbewegung h' der Werkzeugaufnahme 45 ergibt sich aus der Zusammenschau der
Nachdem ein Schließrahmen mit Stanzwerkzeug 30.1 aus der Werkzeugaufnahme 45 der Vorrichtung 40 zum Wechseln des Oberwerkzeugs in der Bereitstellebene r in die Stanzstation 2 einer Bogenstanzmaschine 100 eingeführt wurde, kann wie in
Am unteren Ende eines Arms 47 eines jeweiligen Paars von Armen 47 ist eine Rolle 51 angebracht. Die Rolle 51 liegt auf einer Abrollkurve 50 auf. Mittels eines Motors 52, welcher mit den Abrollkurven 50 gekoppelt ist, ist eine Höhenverstellung 53 der Abrollkurven 50 möglich und damit eine Hubbewegung h' der Werkzeugaufnahme. Eine Verschiebebewegung v der Werkzeugaufnahme 45, um diese in einer Parkposition zu verbringen, in welcher die Werkzeugaufnahme 45 nur wenig Platz beansprucht und das Podest 5.1 für den Maschinenbediener frei begehbar ist, wird durch ein Abrollen a der Rollen 51 auf den Kurven 50 erreicht. Dadurch werden die Arme 47 in eine im Wesentlichen vertikale Position verfahren. Die Abrollbewegung a kann vom Maschinenbediener einfach durch Handbetätigung ausgeführt werden. Wie durch den Doppelpfeil d angedeutet, kann dann auch noch die Werkzeugaufnahme 45 selbst in eine vertikale Position verschwenkt werden.At the lower end of an
- 11
- Anlegerinvestor
- 22
- Stanz- und/oder PrägestationPunching and / or embossing station
- 2.12.1
- Antrieb Obertisch / HöhenausgleichsantriebDrive upper table / height compensation drive
- 2.22.2
- Werkzeugübernahmearm von StanzstationTool take-up arm of punching station
- 2.32.3
- Vertiefung als VerschiebesicherungRecess as a displacement protection
- 33
- Ausbrechstationstripping
- 44
- Ausleger, ggfs. mit NutzentrennstationOutrigger, if necessary with Nutzentrennstation
- 55
- Maschinengehäusemachine housing
- 5.15.1
- Podest / GaleriePedestal / gallery
- 66
- Bogenbow
- 77
- BogentransportsystemSheet transport system
- 88th
- Greiferwagengripper carriages
- 99
- Untertisch / unterer TiegelLower table / lower crucible
- 1010
- Obertisch / oberer TiegelUpper table / upper crucible
- 10.110.1
- Oberwerkzeugupper tool
- 1111
- Abfallstücketrimmings
- 1212
- Behältercontainer
- 1313
- Palettepalette
- 1414
- Auslagestapeldelivery pile
- 1515
- Steuerung mit Interface und Eingabegeräten / MaschinensteuerungControl with interface and input devices / machine control
- 1616
- Zuführtisch mit einer Einheit zum Ausrichten der BogenFeed table with a unit for aligning the bow
- 1717
- Detektor Höhenniveau Obertisch (Sensor)Detector height level upper table (sensor)
- 2020
- Unterwerkzeuglower tool
- 3030
- Einrichtung zur Werkzeugaufnahme eines Oberwerkzeugs (Stanzwerkzeug)Device for tool holder of an upper tool (punching tool)
- 30.130.1
- Schließrahmen mit StanzwerkzeugClosing frame with punching tool
- 4040
- Vorrichtung zum Wechseln des Oberwerkzeugs (Schließrahmenwechsler)Device for changing the upper tool (closing frame changer)
- 41.141.1
- Handkurbelwinch
- 41.241.2
- Hauptspindelmain spindle
- 42.142.1
- Motor / HöhenausgleichsantriebMotor / height compensation drive
- 42.1142.11
- Betätigungsschalter für MotorOperating switch for motor
- 42.242.2
- Stirnradspur gear
- 4343
- Drehpunktpivot point
- 44.144.1
- Gewindehülsethreaded sleeve
- 44.244.2
- LanglochLong hole
- 44.344.3
- Verdrehsicherungtwist
- 4545
- Werkzeugaufnahmetool holder
- 45.145.1
- Führungsschiene mit RollenGuide rail with rollers
- 45.245.2
- Rollenroll
- 45.345.3
- Sicherungsstiftsafety pin
- 4646
- Führungguide
- 4747
- Armpoor
- 4848
- Handkurbel für VerschwenkbewegungHand crank for pivoting movement
- 5050
- Abrollkurverolling curve
- 5151
- Rollerole
- 5252
- Motor zur Höhenverstellung der AbrollkurvenMotor for height adjustment of the rolling curves
- 5353
- Höhenverstellungheight adjustment
- 5454
- Anschlagattack
- 100100
- Flachbett-Bogenstanz- und/oder -prägemaschine (Stanzmaschine)Flatbed sheet punching and / or embossing machine (punching machine)
- 200200
- Fundamentfoundation
- aa
- Abrollbewegungrolling
- dd
- Drehbewegungrotary motion
- hH
- Hubbewegung ObertischLifting movement upper table
- h'H'
- Hubbewegung Werkzeugaufnahme mit BereitstellebeneLifting motion Tool holder with deployment level
- rr
- Bereitstellebene/ Referenzhöhe SchließrahmenwechslerDeployment level / reference height of the frame changer
- ss
- Schwenkbewegungpivotal movement
- vv
- Verschiebebewegungdisplacement movement
- BB
- BogentransportrichtungSheet transport direction
- Ee
- BogentransportebeneSheet transport plane
Claims (11)
mit einem Anleger (1), einer Stanz- und/oder Prägestation (2), einem Ausleger (4) und einer Vorrichtung (40) zum Wechseln des Oberwerkzeugs (30.1) der Stanz- und/oder Prägestation (2), wobei mittels der Vorrichtung (40) das Oberwerkzeug (30.1) in einer im Wesentlichen horizontalen Bereitstellebene (r) bereitstellbar ist, und wobei die Stanz- und/oder Prägestation (2) einen festen, unbeweglichen Untertisch (9) und einen hubbeweglichen, gegen den Untertisch (9) zustellbaren Obertisch (10) aufweist, wobei der Obertisch (10) über eine Einrichtung (30) zur Werkzeugaufnahme verfügt,
dadurch gekennzeichnet,
dass die Flachbett-Bogenstanz- und /oder -prägemaschine (100) einen Höhenausgleichsantrieb (2.1; 42.1) besitzt, um eine Höhendifferenz zwischen der Bereitstellebene (r) und dem Höhenniveau der Einrichtung zur Werkzeugaufnahme zu beseitigen.Flatbed sheet punching and / or embossing machine (100) for processing sheets (6) of paper, cardboard, plastic and the like
with a feeder (1), a punching and / or embossing station (2), a boom (4) and a device (40) for changing the upper tool (30.1) of the punching and / or embossing station (2), wherein by means of Device (40) the upper tool (30.1) in a substantially horizontal supply level (r) is provided, and wherein the punching and / or embossing station (2) has a fixed, immovable lower table (9) and a lifting, against the lower table (9 ) undeliverable upper table (10), wherein the upper table (10) has a device (30) for tool holder,
characterized,
that the flat-bed-sheet punching and / or embossing machine (100) comprises a height adjustment drive (2.1; 42.1) has, in order to eliminate a height difference between the ready placement plane (r) and the height level of the device to the tool holder.
dadurch gekennzeichnet,
dass der Höhenausgleichsantrieb (2.1) durch einen steuerbaren Hubantrieb des Obertischs (10) gebildet wird und dass der Obertisch (10) von dem Hubantrieb (2.1) derart anhaltbar ist, dass sich die Einrichtung (30) zur Werkzeugaufnahme in der Bereitstellebene (r) der Vorrichtung (40) zum Wechseln des Oberwerkzeugs befindet.Flatbed sheet punching and / or embossing machine according to claim 1,
characterized,
in that the height compensation drive (2.1) is formed by a controllable lifting drive of the upper table (10) and in that the upper table (10) of the lifting drive (2.1) is so durable that the device (30) for tool holder in the supply level (r) of the Device (40) for changing the upper tool is located.
dadurch gekennzeichnet,
dass der Höhenausgleichsantrieb (42.1) als separater, steuerbarer Antrieb als Teil der Vorrichtung (40) zum Wechseln des Oberwerkzeugs ausgeführt ist und die Bereitstellebene (r) derart anhebbar (h') ist, dass sich die Bereitstellebene (r) auf gleichem Höhenniveau wie die Einrichtung (30) zur Werkzeugaufnahme der Stanz- und /oder Prägestation (2) befindet.Flatbed sheet punching and / or embossing machine according to claim 1,
characterized,
that the height adjustment drive (42.1) is provided as a separate, controllable drive as part of the device (40) for changing the upper tool executed and the standby setting plane (r) is such liftable (h '), that the ready placement plane (r) at the same height as the Device (30) for receiving tools for punching and / or embossing station (2).
dadurch gekennzeichnet,
dass der Höhenausgleichsantrieb (42.1) mit einer Maschinensteuerung (15) verbunden ist, dass die Stanz- und /oder Prägestation (2) ein Erfassungsmittel (17), insbesondere einen Sensor, besitzt zur Erfassung des Höhenniveaus der Einrichtung (30) zur Werkzeugaufnahme und, dass
das Signal des Erfassungsmittels (17) an die Maschinensteuerung (15) geleitet wird, zur Berechnung eines Soll-Hubs der Bereitstellebene (r).Flatbed sheet punching and / or embossing machine according to claim 3,
characterized,
in that the height-compensation drive (42.1) is connected to a machine control (15), that the punching and / or embossing station (2) has a detection means (17), in particular a sensor, for detecting the height level of the tool-receiving device (30) and, that
the signal of the detection means (17) is passed to the machine control (15) for calculating a setpoint stroke of the supply level (r).
dadurch gekennzeichnet,
dass die Einrichtung (30) zur Werkzeugaufnahme zur Aufnahme eines Schließrahmens (30.1) mit Stanzwerkzeug und
die Vorrichtung (40) zum Wechseln des Oberwerkzeugs zum Wechseln eines Schließrahmens (30.1) mit Stanzwerkzeug ausgebildet ist.Flatbed sheet punching and / or embossing machine according to one of the preceding claims,
characterized,
in that the device (30) for tool holder for receiving a closing frame (30.1) with punching tool and
the device (40) for changing the upper tool for changing a closing frame (30.1) is formed with a punching tool.
dadurch gekennzeichnet,
dass die Vorrichtung (40) zum Wechseln des Oberwerkzeugs einen steuerbaren Höhenausgleichsantrieb (42.1) aufweist zur Hubbewegung (h') der Werkzeugaufnahme (45).Device (40) for changing the upper tool of a punching and / or embossing station (2) of a flatbed sheet punching and / or embossing machine (100), in particular according to one of claims 3 to 5, wherein the device (40) for changing the Upper tool is immediately adjacent to a punching and / or embossing station (2) of the flatbed Bogenstanz- and / or embossing machine (100) positionable and a tool holder (45) for receiving and providing the upper tool (30.1) in a substantially horizontal deployment plane (r) owns
characterized,
that the device (40) for changing the upper die has a controllable height adjustment drive (42.1) for the lifting movement (h ') of the tool holder (45).
dadurch gekennzeichnet,
dass die Vorrichtung (40) zum Wechseln des Oberwerkzeugs einen weiteren Antrieb (41.1) aufweist, insbesondere einen Handantrieb, zum Verschwenken (s) der Werkzeugaufnahme (45) in eine im Wesentlichen vertikale Parkposition.Device for changing the upper tool according to claim 6,
characterized,
in that the device (40) for changing the upper tool has a further drive (41.1), in particular a hand drive, for pivoting (s) the tool holder (45) into a substantially vertical parking position.
dadurch gekennzeichnet,
dass die Vorrichtung (40) zum Wechseln des Oberwerkzeugs (10.1) eine Abrolleinrichtung (50, 51, 54) aufweist zum Verschieben der Werkzeugaufnahme (45) in eine Parkposition.Device for changing the upper tool according to claim 6,
characterized,
that the device (40) for changing the upper tool (10.1) comprises a chute device (50, 51, 54) for shifting the tool holder (45) in a parking position.
dadurch gekennzeichnet,
dass die Werkzeugaufnahme (45) parallel zueinander angeordnete Schienen (45.1) aufweist zur parallelen und gleichzeitigen Aufnahme von zwei Oberwerkzeugen (30.1) und dass die Werkzeugaufnahme (45) um 180° drehbar (d) ist.Device for changing the upper tool according to claim 6 or 7 or 8,
characterized,
in that the tool holder (45) has rails (45.1) arranged parallel to one another for the parallel and simultaneous reception of two upper tools (30.1) and that the tool holder (45) is rotatable by 180 ° (d).
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010032643A DE102010032643A1 (en) | 2010-07-29 | 2010-07-29 | Device and method for changing the upper tool of a punching station of a sheet punching machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2412497A1 true EP2412497A1 (en) | 2012-02-01 |
| EP2412497B1 EP2412497B1 (en) | 2013-12-18 |
Family
ID=44925708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11171823.5A Active EP2412497B1 (en) | 2010-07-29 | 2011-06-29 | Device and method for changing the top tool of a die cutting station of a sheet punching press |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2412497B1 (en) |
| DE (1) | DE102010032643A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2628577A1 (en) * | 2012-02-14 | 2013-08-21 | Heidelberger Druckmaschinen AG | Device for changing the top tool of a stamping machine |
| FR3000425A1 (en) * | 2013-01-03 | 2014-07-04 | Louis Paul Mathian | Press for cutting paper or paperboard for producing e.g. book cover, has spacers for adjusting stroke of pusher so that cutting tool cutting through paper is stopped on surface of base of fixed support without any damage |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102539810B1 (en) * | 2014-12-04 | 2023-06-02 | 봅스트 맥스 에스에이 | Method and work station for the conversion of a flat support |
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| DE3116960A1 (en) * | 1981-04-29 | 1982-11-18 | Trepel Ag, 6200 Wiesbaden | Tool-changing device |
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| DE19904888C1 (en) * | 1999-02-06 | 2000-08-03 | Thyssenkrupp Ind Ag | Machine for stamping sheet metal plates has a transport system which also acts as a tool change unit with a suspended coupling to hold the upper and lower dies for transfer to a holding plate on a lifting mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2628577A1 (en) * | 2012-02-14 | 2013-08-21 | Heidelberger Druckmaschinen AG | Device for changing the top tool of a stamping machine |
| FR3000425A1 (en) * | 2013-01-03 | 2014-07-04 | Louis Paul Mathian | Press for cutting paper or paperboard for producing e.g. book cover, has spacers for adjusting stroke of pusher so that cutting tool cutting through paper is stopped on surface of base of fixed support without any damage |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2412497B1 (en) | 2013-12-18 |
| DE102010032643A1 (en) | 2012-02-02 |
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