EP2372848B1 - Device and method for equipping cables with grommets - Google Patents
Device and method for equipping cables with grommets Download PDFInfo
- Publication number
- EP2372848B1 EP2372848B1 EP11157888A EP11157888A EP2372848B1 EP 2372848 B1 EP2372848 B1 EP 2372848B1 EP 11157888 A EP11157888 A EP 11157888A EP 11157888 A EP11157888 A EP 11157888A EP 2372848 B1 EP2372848 B1 EP 2372848B1
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- EP
- European Patent Office
- Prior art keywords
- needle
- cable
- pushing
- equipping
- jaws
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49863—Assembling or joining with prestressing of part
- Y10T29/4987—Elastic joining of parts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53657—Means to assemble or disassemble to apply or remove a resilient article [e.g., tube, sleeve, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53709—Overedge assembling means
- Y10T29/53787—Binding or covering
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53796—Puller or pusher means, contained force multiplying operator
- Y10T29/53839—Puller or pusher means, contained force multiplying operator having percussion or explosive operator
- Y10T29/53843—Tube, sleeve, or ferrule inserting or removing
Definitions
- the invention relates to an apparatus and a method for assembling cables with spouts, i. It is about applications in the field of cable processing or assembly.
- the device and method can also be applied to other elastic cable elements.
- Spouts are silicone or similar material sealing elements typically used to seal plug housings or, for example, electrical appliances. For this purpose, a spout is first fitted to a stripped cable and then a metal contact is crimped. The contact is designed to hold the grommet to the cable.
- fully automatic grommets are used in wire processing machines that automatically bring the stripped cable to and from the grommet device.
- Semi-automatic grommets are typically used as desktop devices, with the cable having to be manually inserted into a gripper of the grommet device.
- a needle-shaped guide member sits in the interior of the hollow cylinder, that a tapered end of the needle protrudes from an opening of the hollow cylinder, which points in the direction of spout. So it is the hollow cylinder is inserted together with the inner-seated needle in the spout, while the pressure body as mentioned counterpressure exerts. Due to the fact that the needle tapers, solidarity insertion of hollow cylinder and needle is gentle. After the hollow cylinder has been inserted into the spout, the needle is withdrawn to allow space inside the hollow cylinder create for the insertion of a cable end. After the cable end has been inserted, the hollow cylinder is pulled back and thus passed the spout of the hollow cylinder on the cable.
- EP-B1-0 626 738 An easier to maintain and faster-working grommet is out EP-B1-0 626 738 known.
- EP-B1-0 626 738 suggests a Tüllenbe conductedungshold, in which a spout is applied during the singulation of a conveyor rail on a mandrel and pushed on this mandrel from a smaller to a larger diameter, so as to expand the spout. After the mandrel has been pivoted into the correct position, a two-part expansion sleeve and also a two-part scraper surrounds the spout. By a relative movement of the scraper, the spout is pushed onto the expansion sleeve.
- the actual placement process is carried out by moving the expansion sleeve with the spout and the wiper together over the cable.
- the scraper stops before the expansion sleeve has completed its movement, which causes the stripping of the grommet on the cable.
- EP-B1-1 022 821 is another device for Tüllenbe Publishedung known.
- the spout after a separation on a tubular, applied one-piece expansion sleeve.
- the grommet is not held in addition to the pivoting in the horizontal placement position.
- the assembly After embracing the spout with a two-part wiper, the assembly is done by moving over the cable with subsequent retraction of the expansion sleeve.
- the invention aims to remedy this situation.
- the invention as characterized in the main claims, solves the problem of a simple, safe and fast assembly of cables with elastic cable elements, e.g. Spouts, to enable.
- the inventive loading principle can be used in fully automatic or semi-automatic (spout) equipment.
- the former are used in wire processing machines that automatically bring the stripped cable to and from the assembly machine.
- Semi-automatic machines are used as tabletop devices be used, the cable must be inserted by hand in a holding gripper.
- cables are also fitted with other elastic cable elements, such as, for example, a heat-shrinkable tube or an annular element for cable feed-through.
- the invention can be applied not only to the fitting of cables with spouts, but also to the fitting with other elastic cable elements.
- the inventive device is particularly suitable for use in cable processing machines.
- the spout is not slid onto a hollow cylinder but onto a needle and transferred from the needle to a cable.
- the transfer is thus preferably directly from the needle to the cable.
- FIGS. 1A to 1G Core of the present invention is a novel mounting principle, which in the FIGS. 1A to 1G is shown schematically and described below. Above the FIGS. 1A to 1G an x-axis is shown. Using this x-axis different positions are defined to better describe the individual movements. It should be noted here that these are relative movements overall. These relative movements can also be realized differently than in the example of FIGS. 1A to 1G darg Robinson.
- FIG. 1A An elastic grommet 20 or other elastic cable element is slid onto a needle 12, as in FIG Fig. 1A shown. Before pushing the spout 20 sits in a position x1. When sliding the spout 20 reaches the position x2, as in Fig. 1B shown.
- the needle 20 has two outer diameters D1 and D2 (see also Fig. 7 ) and is provided at a first end 14 with the larger outer diameter D2 with a blind bore 16 having an inner diameter Di which is slightly larger than the outer diameter of the cable 30 to be equipped.
- This first end 14 of the needle 12 is at the beginning of the process held by closed centering jaws 13 of a centering gripper, which, as in Fig. 1A shown, stand in position x3.
- the centering gripper is only in Fig. 9 indicated schematically.
- the second end 15 of the needle 12 is in position x4 and has a smaller outer diameter D1, which corresponds approximately to the inner diameter of a through hole 21 of the unpopulated spout 20 (see Fig. 8 ).
- the Aufschiebeddling P1 sets in the example shown a linear distance, whose length is defined by the difference x2 - x1.
- Fig. 1B the state after pushing the spout 20 on the needle 12 is shown.
- the spout 20 including slide 11 is now located on the area of the needle 12, which has a larger outer diameter than the end 15 of the needle 12.
- the sprung jaws of the slide 11 allow an automatic adjustment of the distance of the jaws 44 (see Fig. 3 ) to the changing outer diameter of the needle 12.
- the centering jaws 13 of the mounting device or the mounting device 100 are made stationary in this example and remain at the position x3. Here you can only perform an opening and closing movement perpendicular to the x-axis. You may be able to do it manually be moved and fixed to make adjustments depending on the size and shape of the spout 20 can.
- the centering jaws 13 are designed to be movable so that they can perform a feed movement in the direction of the cable 30 parallel to the x-axis. In this case, no drive is required (drive A4 in Fig. 9 ) for moving the cable 30.
- a blind hole 16 can also be another recording (eg, a through hole, or a mounting lug) are used for receiving a cable end.
- the left end of the cable 30 travels a distance from the position x5 to the position x6.
- the centering jaws 13 form a central opening 17, as in the FIGS. 1A to 1G can be seen.
- the state after the insertion of the cable 30 into the blind hole 16 of the needle 12 is in Fig. 1C shown.
- the direction of movement of the cable 12 is represented by the arrow P2.
- the cable 30 can also be pushed into the needle 12, for example, before the grommet 20 has been pushed from the left.
- the cable 30 may also remain in the position x5 while the centering jaws 13 together with the needle 12 are moved towards the cable 30.
- the actual assembly ie the transfer of the spout 20 to the cable 30 is carried out by a backward movement P4 of the clamping element 10, as in Fig. 1D shown.
- the clamping element 10 together with the needle 12 performs a movement from x8 to x9.
- the needle 12 is pulled out between the spout 20 and the cable 30.
- the spout 20 is held by the fixed slide 11 in its position x2.
- the backward movement P4 is performed by the clamping member 10 which holds the needle 12 and moves it to the left.
- the needle 12 is moved back by the clamping member 10 by a movement P6 back to the starting position.
- the clamping element 10 carries out here together with the needle 12 a movement from the position x9 to the position x8.
- the left end of the needle 12 again reaches the position x4.
- Fig. 1F a state is shown in which the needle 12 has reached the starting position x4.
- the clamping member 10 can release the needle 12 and the next spout 20 can be pushed onto the needle 12, as described above.
- the clamping element 10 is e.g. transferred back to position x7.
- the pusher 11 and the clamping element 10 are preferably integrated in a mounting head 40, which is part of a mounting device or a mounting device 100.
- the placement head 40 is designed to pivot into the cable axis A and to provide the necessary longitudinal movements P1, P4, P6 in the direction of the cable axis A can make.
- the cable axis A runs parallel to the x-axis of the FIGS. 1A to 1G , The corresponding pivot drive for performing the pivotal movement in the cable axis A is not shown.
- the loading principle of the invention can also be used in alternative Tüllenzu operationen, so for example a horizontal feed of the spouts 20 is possible.
- a corresponding mounting device 100 is shown, in which no pivoting movement of the Tüllenzu Entry is provided.
- a singulation tool 41 which comprises an inner mandrel 50 and a sleeve 51 shown.
- the dicing tool 41 has the task of bringing the spouts 20 out of the conveyor rail 42 into the placement head 40.
- the inner mandrel 50 is first pushed through the hole of the spout 20 and then pressed the spout 20 by lowering the sleeve 51 from the conveyor rail 42 into the mounting head 40.
- This process is in Fig. 4 to recognize where a provided with the reference numeral 20.1 spout is just pushed out of the conveyor rail 42 down in the direction P8.
- the necessary for the movements of the mounting head 40 and the cable 30 drives A1 - A5 are in Fig. 9 shown purely schematically.
- the pivoting movement in the direction of the cable axis A can be motorized or with a pneumatic swivel drive.
- the various longitudinal movements can be carried out pneumatically or by means of a programmable longitudinal axis.
- the slide 11 is preferably constructed as a replaceable unit and designed so that it the spout 20 in the receiving bore 43, see Fig. 3 , can hold.
- the spout 20 can not fall out during the pivotal movement of the mounting head 40, the receiving bore 43 is formed accordingly. It would also be possible to hold the spout 20 in the receiving bore 43 by applying a vacuum.
- the two symmetrically arranged Aufschiebebacken 44 of the slide 11 are pressed with a compression spring 46 in the arranged behind the receiving bore 43 cone 45 of the slide 11.
- When pushing on the Aufschiebebacken 44, guided by the cone 45, can move radially apart and thus follow the contour (ie, the increasing outer circumference) of the needle 12. This is necessary because the needle 12 has a circumference that changes in the x-direction as described.
- the clamping element 10 is designed as a collet 47.
- Such collets 47 are used for example in a similar form on lathes.
- the collet 47 is attached to a pull rod 49 and can be pulled with this in a sleeve 48, which causes the closing of the collet 47 and thus the clamping of the needle 12.
- the pull rod 49 has to close or open the collet 47 perform only a short stroke, which can be advantageously realized with a pneumatic cylinder, not shown, which performs movements in the direction P9.
- the collet 47 must be in the open and closed state within the placement head 40 can be moved. This relative movement is advantageously carried out pneumatically.
- a commercially available pneumatic centering gripper 60 see, eg Fig. 9 ) are used.
- the centering jaws 13 are to be designed so that the needle 12 is securely clamped in the closed state and that access through an opening 17 through to the blind hole 16 is possible.
- the bore diameter of the opening 17 of the centering jaws 13 of the centering gripper 60 is slightly smaller than the diameter Di of the blind hole (blind bore) 16 in the needle 12 form.
- Fig. 7 shows a schematic sectional view of a needle 12, which can be used according to the invention.
- the needle 12 shown has a blind hole 16 which is coaxial with the needle longitudinal axis B.
- the needle 12 is made in one piece in all embodiments.
- the outer diameter of the needle 12 is smaller at a first end 15 than at a second end 14.
- the first outer diameter D1 is constant in the region 15 and the second outer diameter D2 is constant in the region 14.
- the blind hole 16 preferably extends from the right end of the needle 12 in the direction of the second end 15th
- the blind hole 16 ends in all embodiments before the transition region 18.
- the diameter D1, D2, the length of the needle 12 and the depth of the blind hole 16 depend on the design and size of the spout 20 and from the position at which the spout 20 should sit on the cable 30.
- the inner diameter Di of the blind hole 16 is slightly larger than the outer diameter of the cable 30 including insulation.
- a piece of cable 30 to be assembled is shown to the right of the needle 12 to illustrate the dimensions in this schematic.
- Fig. 8 shows a schematic sectional view of the end piece 15 of a one-piece needle 12, which can be used according to the invention.
- an exemplary grommet 20 having a central through-opening 21 is shown.
- the cable 30 passes through this passage opening 21 therethrough. Due to the elasticity of the grommet 20 this sits firmly on the cable 30th
- Fig. 5 shows in a sectional view of further details of the embodiment which has already been described. Shown is a moment before the transfer of the spout 20 to the cable 30. The illustration in Fig. 5 is roughly equivalent to in Fig. 1C shown situation. The transfer takes place by the backward movement (arrow P4) of the clamping element together with needle 12, as described.
- the invention also allows a reduced movement sequence to reduce the required free cable projection K, as in Fig. 6 indicated.
- Fig. 6 indicated.
- the needle 12 is slightly withdrawn after opening the centering jaws 13 and then the placement head 40 moves between the open centering jaws 13 to the cable 30 in the x direction.
- the clamping element 10 must approach in this case three different positions.
- a small cable protrusion K is particularly advantageous in so-called "jacketed cables".
- cables wrapped with a coat. This coat must be removed before processing.
- the so-called shroud length should often be kept as small as possible and depends on the required cable projection K.
- FIG. 9 an exemplary placement apparatus 100 is shown having a common machine bed 61.
- the centering gripper 60 comprises the two centering jaws 13 and is seated on a first carriage 62, which can be moved linearly along the x-axis here.
- the first carriage 62 may comprise a corresponding first linear, spindle or pneumatic drive A1.
- This drive A1 is integrated in the carriage 62 or attached to this carriage 62.
- the centering jaws 13 hold in the moment shown the needle 12.
- the cable 30 has already been inserted through the opening 17 of the centering jaws 13 in the blind hole 16 of the needle 12.
- a second carriage 63 may be provided, which can be moved linearly along the x-axis here.
- the second carriage 63 may comprise a corresponding second linear, spindle or pneumatic drive A2.
- This drive A2 is integrated in the carriage 63 or attached to this carriage 63.
- the cable 30 can be held by two jaws 64, 65, for example. One of these jaws 64 (here the rear) can be movable, while the other jaw 65 (here the front) is fixed.
- the placement head 40 is not pivotable here, ie it is always aligned in the x direction, but can perform the feed movements and Rügzugsschien parallel to the x-axis, as described above.
- the internal structure of the mounting head 40 can according to the FIGS. 5 or 6 be executed.
- a third carriage 66 may be provided, which can be moved linearly along the x-axis here.
- the third carriage 66 may comprise a corresponding third linear, spindle or pneumatic drive A3.
- This drive A3 is integrated in the carriage 66 or attached to this carriage 66.
- the various gripper movements and / or other movements are preferably carried out pneumatically.
- insertion device 100 can perform a movement of the centering gripper 60 in the cable direction. This is in principle not necessary for carrying out the assembly process according to the invention, but can be used, for example, for taking over the spout 20 (not shown). This movement of the centering gripper 60 in the cable direction is thus optional.
- all movements may be relative movements.
- these relative movements result from a combination of motions generated by the various drives A1-A5 (e.g., seated in or on the carriages 62, 63, 66). But it may also be single movements caused by only one drive.
- the spouts 20 or the other elastic cable elements must be spread less than the state of Technology.
- the treatment and handling of the spouts 20 and other elastic cable elements is gentler.
- the risk of damage is reduced.
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Description
Die Erfindung betrifft eine Vorrichtung und ein Verfahren zur Bestückung von Kabeln mit Tüllen, d.h. es geht um Anwendungen im Bereich der Kabelverarbeitung oder - konfektionierung. Die Vorrichtung und das Verfahren lassen sich auch auf andere elastische Kabelelemente anwenden.The invention relates to an apparatus and a method for assembling cables with spouts, i. It is about applications in the field of cable processing or assembly. The device and method can also be applied to other elastic cable elements.
Tüllen sind Dichtelemente aus Silikon oder einem ähnlichen Material, die in der Regel eingesetzt werden, um Steckergehäuse oder zum Beispiel Elektroapparate abzudichten. Dazu wird auf ein abisoliertes Kabel zuerst eine Tülle bestückt und danach ein Metallkontakt angecrimpt. Der Kontakt ist so ausgebildet, dass er die Tülle auf dem Kabel festhält.Spouts are silicone or similar material sealing elements typically used to seal plug housings or, for example, electrical appliances. For this purpose, a spout is first fitted to a stripped cable and then a metal contact is crimped. The contact is designed to hold the grommet to the cable.
Man unterscheidet zwischen vollautomatischen und halbautomatischen Tüllenbestückungsgeräten. Vollautomatische Tüllenbestückungsgeräte werden zum Beispiel in Kabelverarbeitungsmaschinen eingesetzt, die das abisolierte Kabel automatisch zum Tüllenbestückungsgerät zu- und wegbringen. Halbautomatische Tüllenbestückungsgeräte werden typischerweise als Tischgeräte eingesetzt, wobei das Kabel von Hand in einen Haltegreifer des Tüllenbestückungsgeräts eingelegt werden muss.There is a distinction between fully automatic and semi-automatic grommets. For example, fully automatic grommets are used in wire processing machines that automatically bring the stripped cable to and from the grommet device. Semi-automatic grommets are typically used as desktop devices, with the cable having to be manually inserted into a gripper of the grommet device.
Bei Tüllenbestückungsgeräten, die nach einfachen Bestückungsprinzipien arbeiten, wird das Kabel direkt in die Tülle eingeschoben. Dabei besteht die Gefahr, die Innenkontur der Tülle zu beschädigen. Zudem kann diese Operation nicht mit bereits abisolierten Kabeln ausgeführt werden, da dabei die Litzen des Kabels umgebogen würden. Ein Abisolieren nach der Tüllenbestückung wäre zwar möglich, hat aber Produktivitätsverluste und weitere Nachteile zur Folge.In Tüllenbestückungsgeräten working according to simple assembly principles, the cable is inserted directly into the grommet. There is a risk of damaging the inner contour of the spout. In addition, this operation can not be performed with already stripped cables, as doing the strands of the cable would be bent. A stripping after Tüllenbestückung would indeed possible, but results in productivity losses and other disadvantages.
Bei fortschrittlicheren Tüllenbestückungsgeräten wird die Tülle vor der Bestückung aufgeweitet, indem sie auf eine Aufspreizhülse aufgeschoben wird, die als Hohlzylinder ausgebildet ist. Bei der Bestückung wird das Kabel dann in diese Aufspreizhülse eingeschoben und danach die Aufspreizhülse zwischen dem Kabel und der, von einem Abstreifer gehaltenen, Tülle herausgezogen. Ein Tüllenbestückungsgerät, bei dem die Tüllen vor dem Aufschieben auf ein Kabel aufgeweitet werden, ist z.B. aus
Aus dem Dokument
Im Folgenden sind die charakteristischen Merkmale sowie die Vor- und Nachteile der beiden gebräuchlichsten Bestückungsprinzipien dargestellt.In the following, the characteristic features and the advantages and disadvantages of the two most common assembly principles are shown.
Ein einfacher zu wartendes und schneller arbeitendes Tüllenbestückungsgerät ist aus
Es wird als Vorteil dieses Ansatzes angesehen, dass die Tülle stufenweise schonend aufgeweitet wird. Ausserdem kann die Tülle nicht von der Spreizhülse rutschen, da sie von dem Abstreifer gehalten wird. Nachteilig ist, dass durch die zweiteilige Ausführung der Spreizhülse diese einen relativ grossen Aussendurchmesser hat, da die Wandstärke nicht beliebig reduziert werden kann.It is considered an advantage of this approach that the spout is gradually expanded gently. In addition, the spout can not slip from the expansion sleeve, as it is held by the scraper. The disadvantage is that the two-part design of the expansion sleeve this has a relatively large outer diameter, since the wall thickness can not be reduced arbitrarily.
Aus dem Dokument
Dieser Ansatz hat den Vorteil, dass die einteilige Spreizhülse sehr dünnwandig ausgeführt werden kann, wodurch die Tülle nur geringfügig aufgeweitet werden muss. Nachteilig ist, dass es bei gewissen Tüllentypen schwierig ist, die Tülle auf die Spreizhülse aufzuschieben, ohne dass diese danach wieder abrutscht. Die grosse Elastizität der Tülle erschwert den Vorgang des Aufschiebens.This approach has the advantage that the one-piece expansion sleeve can be made very thin-walled, whereby the spout only has to be slightly widened. The disadvantage is that it is difficult for certain types of tulle to postpone the spout on the expansion sleeve, without these then slipping off again. The great elasticity of the spout makes the process of postponing difficult.
Beide Bestückungsprinzipien haben den Nachteil, dass die Tülle beim Aufschieben auf die Spreizhülse und beim Abstreifen nicht an derselben Schulter abgestützt und somit in zwei entgegen gesetzte Richtungen zusammengedrückt wird. Dies kann zu einem Umstülpen der Tülle führen und hat allgemein in der Serienproduktion eine grössere Streuung der Tülleposition auf dem Kabel zur Folge.Both loading principles have the disadvantage that the spout is not supported on the same shoulder when pushed onto the expansion sleeve and during stripping and thus compressed in two opposite directions. This can lead to an everting of the spout and generally results in a larger dispersion of the spout position on the cable in series production.
Hier will die Erfindung Abhilfe schaffen. Die Erfindung, wie sie in den Hauptansprüchen gekennzeichnet ist, löst die Aufgabe, eine einfache, sichere und schnelle Bestückung von Kabeln mit elastischen Kabelelementen, z.B. Tüllen, zu ermöglichen.The invention aims to remedy this situation. The invention, as characterized in the main claims, solves the problem of a simple, safe and fast assembly of cables with elastic cable elements, e.g. Spouts, to enable.
Vorteilhafte Weiterbildungen der Erfindung sind in den abhängigen Patentansprüchen angegeben.Advantageous developments of the invention are specified in the dependent claims.
Das erfindungsgemässe Bestückungsprinzip lässt sich bei vollautomatischen oder halbautomatischen (Tüllen-) Bestückungsgeräten einsetzten. Erstere kommen in Kabelverarbeitungsmaschinen zum Einsatz, die das abisolierte Kabel automatisch zum Bestückungsgerät zu- und wegbringen. Halbautomaten werden hingegen als Tischgeräte eingesetzt werden, wobei das Kabel von Hand in einen Haltegreifer eingelegt werden muss.The inventive loading principle can be used in fully automatic or semi-automatic (spout) equipment. The former are used in wire processing machines that automatically bring the stripped cable to and from the assembly machine. Semi-automatic machines, on the other hand, are used as tabletop devices be used, the cable must be inserted by hand in a holding gripper.
Je nach Bedarf werden Kabel aber auch mit anderen elastischen Kabelelementen bestückt, wie zum Beispiel einem Schrumpfschlauch oder einem ringförmigen Element zur Kabeldurchführung. Die Erfindung lässt sich nicht nur auf das Bestücken von Kabeln mit Tüllen, sondern auch auf das Bestücken mit anderen elastischen Kabelelementen anwenden.Depending on requirements, however, cables are also fitted with other elastic cable elements, such as, for example, a heat-shrinkable tube or an annular element for cable feed-through. The invention can be applied not only to the fitting of cables with spouts, but also to the fitting with other elastic cable elements.
Die erfindungsgemässe Einrichtung eignet sich besonders für den Einsatz in Kabelbearbeitungsmaschinen.The inventive device is particularly suitable for use in cable processing machines.
Gemäss der vorliegenden Erfindung wird die Tülle nicht auf einen Hohlzylinder sondern auf eine Nadel aufgeschoben und von der Nadel auf ein Kabel übergeben. Die Übergabe erfolgt also vorzugsweise direkt von der Nadel auf das Kabel.According to the present invention, the spout is not slid onto a hollow cylinder but onto a needle and transferred from the needle to a cable. The transfer is thus preferably directly from the needle to the cable.
Anhand der beiliegenden Figuren wird die vorliegende Erfindung näher erläutert.Reference to the accompanying figures, the present invention will be explained in more detail.
Es zeigen:
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Fig. 1A einen ersten Verfahrenschritt in einer schematischen Darstellung; -
Fig. 1B einen zweiten Verfahrenschritt in einer schematischen Darstellung; -
Fig. 1C einen dritten Verfahrenschritt in einer schematischen Darstellung; -
Fig. 1D einen vierten Verfahrenschritt in einer schematischen Darstellung; -
Fig. 1E einen fünften Verfahrenschritt in einer schematischen Darstellung; -
Fig. 1F einen sechsten Verfahrenschritt in einer schematischen Darstellung; -
Fig. 1G einen siebten Verfahrenschritt in einer schematischen Darstellung; -
Fig. 2 eine perspektivische schematische Darstellung einer Vorrichtung; -
Fig. 3 eine perspektivische schematische Darstellung von Details der Vorrichtung nachFig. 2 ; -
Fig. 4 eine schematische Schnittdarstellung von Details der Vorrichtung nachFig. 2 ; -
Fig. 5 eine weitere schematische Schnittdarstellung von Details der Vorrichtung nachFig. 2 ; -
Fig. 6 eine weitere schematische Schnittdarstellung von Details einer Vorrichtung; -
Fig. 7 eine schematische Schnittdarstellung einer Nadel, die zum Einsatz kommen kann, und ein Stück eines zu bestückenden Kabels; -
Fig. 8 eine schematische Schnittdarstellung eines dünnen Endes der Nadel, die zum Einsatz kommen kann, und einer Tülle; -
Fig. 9 eine perspektivische schematische Darstellung einer Bestückungsvorrichtung.
-
Fig. 1A a first process step in a schematic representation; -
Fig. 1B a second process step in a schematic representation; -
Fig. 1C a third process step in a schematic representation; -
Fig. 1D a fourth process step in a schematic representation; -
Fig. 1E a fifth process step in a schematic representation; -
Fig. 1F a sixth method step in a schematic representation; -
Fig. 1G a seventh method step in a schematic representation; -
Fig. 2 a perspective schematic representation of a device; -
Fig. 3 a perspective schematic representation of details of the device according toFig. 2 ; -
Fig. 4 a schematic sectional view of details of the device according toFig. 2 ; -
Fig. 5 a further schematic sectional view of details of the device according toFig. 2 ; -
Fig. 6 a further schematic sectional view of details of a device; -
Fig. 7 a schematic sectional view of a needle that can be used, and a piece of cable to be loaded; -
Fig. 8 a schematic sectional view of a thin end of the needle, which can be used, and a spout; -
Fig. 9 a perspective schematic representation of a placement device.
Kern der vorliegenden Erfindung ist ein neuartiges Bestückungsprinzip, das in den
Eine elastische Tülle 20 oder ein anderes elastisches Kabelelement wird auf eine Nadel 12 aufgeschoben, wie in
Die Nadel 20 weist zwei Aussendurchmesser D1 und D2 auf (siehe auch
In
Die Zentrierbacken 13 des Bestückungsgeräts oder der Bestückungsvorrichtung 100 sind in diesem Beispiel ortsfest ausgeführt und bleiben an der Position x3. Sie können hier lediglich eine Öffnungs- und Schliessbewegung senkrecht zur x-Achse ausführen. Unter Umständen können sie manuell verschoben und fixiert werden, um Anpassungen je nach Grösse und Form der Tülle 20 vornehmen zu können.The centering
In einer anderen Ausführungsform (nicht gezeigt) sind die Zentrierbacken 13 beweglich ausgeführt, damit sie parallel zur x-Achse eine Zustellbewegung in Richtung auf das Kabel 30 zu ausführen können. In diesem Fall braucht es keinen Antrieb (Antrieb A4 in
Nun wird das Kabel 30 durch die geschlossenen Zentrierbacken 13 in das Sackloch 16 der Nadel 12 eingeführt. Statt eines Sacklochs 16 kann auch eine andere Aufnahme (z.B. ein Durchgangsloch, oder eine Befestigungsöse) für das Aufnehmen eines Kabelendes eingesetzt werden. Bei dieser Zustellbewegung legt das linke Ende des Kabels 30 eine Wegstrecke von der Position x5 bis zur Position x6 zurück. Zum Einführen des Kabels 30 bilden die Zentrierbacken 13 eine zentrale Öffnung 17, wie in den
Ist das Aufschieben P1 der Tülle 20 abgeschlossen und das Kabel 30 in das Sackloch 16 eingeführt, wie in
Die eigentliche Bestückung, d.h. die Übergabe der Tülle 20 an das Kabel 30, wird durch eine Rückwärtsbewegung P4 des Klemmelements 10 ausgeführt, wie in
Nachdem das bestückte Kabel 30 anschliessend nach rechts wegbewegt wurde (von der Position x6 z.B. zur Position x5), wie durch den Pfeil P5 (entgegengesetzt zu P4) gezeigt, wird die Nadel 12 vom Klemmelement 10 durch eine Bewegung P6 wieder in die Ausgangsposition zurückbewegt. Das Klemmelement 10 führt hier zusammen mit der Nadel 12 eine Bewegung von der Position x9 zur Position x8 aus. Das linke Ende der Nadel 12 erreicht wieder die Position x4.After the assembled
In
In der Ausgangsposition x4 wird nun die Nadel 12 erneut von den sich schliessenden Zentrierbacken 13 eingeklemmt. Die Pfeile P7 deuten diese Schliessbewegung der Zentrierbacken 13 an. Der Zustand mit eingeklemmter Nadel 12 ist in
Nun kann das Klemmelement 10 die Nadel 12 freigeben und die nächste Tülle 20 kann auf die Nadel 12 aufgeschoben werden, wie oben beschrieben. Das Klemmelement 10 wird z.B. wieder zurück in die Position x7 überführt.Now, the clamping
Im Folgenden wird eine bevorzugte konstruktive Ausführung der Erfindung dargestellt und unter Bezugnahme auf die
Der Aufschieber 11 und das Klemmelement 10 sind vorzugsweise in einen Bestückungskopf 40 integriert, der Teil eines Bestückungsgeräts oder einer Bestückungsvorrichtung 100 ist. Unter der Annahme, dass die Tüllen 20 in einer horizontalen Förderschiene 42 zugeführt werden, wie es dem eingangs dargestellten Stand der Technik entspricht, ist der Bestückungskopf 40 so ausgebildet, dass er eine Schwenkbewegung in die Kabelachse A und die notwendigen Längsbewegungen P1, P4, P6 in Richtung der Kabelachse A vornehmen kann. Die Kabelachse A verläuft hier parallel zu der x-Achse der
Das Bestückungsprinzip der Erfindung lässt sich auch bei alternativen Tüllenzuführungen einsetzen, so ist beispielsweise eine liegende Zuführung der Tüllen 20 möglich. In
Es kommt bei der in den
Die für die Bewegungen des Bestückungskopfes 40 und des Kabels 30 notwendigen Antriebe A1 - A5 sind in
Der Aufschieber 11 ist vorzugsweise als austauschbare Einheit aufgebaut und so ausgebildet, dass er die Tülle 20 in der Aufnahmebohrung 43, siehe
Beim dargestellten Bestückungskopf 40 ist das Klemmelement 10 als Spannzange 47 ausgebildet. Solche Spannzangen 47 werden beispielsweise in ähnlicher Form auf Drehmaschinen eingesetzt. Die Spannzange 47 ist an einer Zugstange 49 befestigt und kann mit dieser in eine Hülse 48 gezogen werden, was das Schliessen der Spannzange 47 und damit das Klemmen der Nadel 12 bewirkt. Die Zugstange 49 hat zum Schliessen bzw. Öffnen der Spannzange 47 nur einen kurzen Hub auszuführen, was sich vorteilhaft mit einem nicht dargestellten Pneumatikzylinder realisieren lässt, der Bewegungen in Richtung P9 ausführt.In the
Um die für das Bestückungsprinzip notwendigen Schritte ausführen zu können, muss die Spannzange 47 im offenen und geschlossenen Zustand innerhalb des Bestückungskopfes 40 bewegt werden können. Diese Relativbewegung wird mit Vorteil ebenfalls pneumatisch ausgeführt. Zum Öffnen bzw. Schliessen der Zentrierbacken 13 kann ein handelsüblicher pneumatischer Zentriergreifer 60 (siehe z.B.
Da die zu verarbeitenden Tüllen 20 in ihren Abmessungen stark variieren, sind die Dimensionen der Nadel 12, der Zentrierbacken 13, des Aufschiebers 11 und der Spannzange 47, d.h. die Dimensionen des Klemmelements 10, ebenfalls variabel. Diese Teile sollten sich möglichst einfach austauschen lassen. Die Längen, respektive Wegstrecken der durch die Pfeile angedeuteten Längsbewegungen P1, P4, P5, P6 können jedoch gleich bleiben und an die Dimensionen der längsten zu verarbeitenden Tüllen 20 angepasst sein.Since the
Es ist auch möglich, dass der Durchmesser im Bereich 15 langsam zunimmt, um dann im Endbereich (in
Das Sackloch 16 erstreckt sich vorzugsweise vom rechten Ende der Nadel 12 in Richtung des zweiten Endes 15.The
Vorzugsweise endet das Sackloch 16 bei allen Ausführungsformen noch vor dem Übergangsbereich 18. Die Durchmesser D1, D2, die Länge der Nadel 12 und die Tiefe des Sacklochs 16 hängen von der Bauform und Grösse der Tülle 20 sowie von der Position ab, an der die Tülle 20 auf dem Kabel 30 sitzen soll. Der Innendurchmesser Di des Sacklochs 16 ist etwas grösser als der Aussendurchmesser der Kabels 30 samt Isolierung.Preferably, the
Ein Stück eines zu bestückenden Kabels 30 ist rechts neben der Nadel 12 gezeigt, um die Dimensionen in dieser schematischen Darstellung zu verdeutlichen.A piece of
Die Erfindung erlaubt es durch einen geänderten Bewegungsablauf ebenfalls, den erforderlichen freien Kabelüberstand K zu reduzieren, wie in
Ein kleiner Kabelüberstand K ist besonders bei sogenannten "gemantelten Kabeln" von Vorteil. Hier sind mehrere Kabel mit einem Mantel umhüllt. Vor der Verarbeitung muss dieser Mantel entfernt werden. Die sogenannte Abmantellänge soll oft möglichst klein gehalten werden und ist vom erforderlichen Kabelüberstand K abhängig.A small cable protrusion K is particularly advantageous in so-called "jacketed cables". Here are several cables wrapped with a coat. This coat must be removed before processing. The so-called shroud length should often be kept as small as possible and depends on the required cable projection K.
In
In oder an dem Bestückungskopf 40 sind zwei andeutungsweise dargestellte Antriebe A4, A5 vorgesehen, welche für die Bewegung des Klemmelements 10 und die Zugstange 49 ausgelegt sind.In or on the mounting
Die verschiedenen Greiferbewegungen und/oder anderen Bewegungen werden vorzugsweise pneumatisch ausgeführt.The various gripper movements and / or other movements are preferably carried out pneumatically.
Die in
Es sei angemerkt, dass es sich bei allen Bewegungen jeweils um Relativbewegungen handeln kann. Vorzugsweise ergeben sich diese Relativbewegungen durch eine Kombination von Bewegungen, die durch die verschiedenen Antriebe A1 - A5 (die z.B. in oder an den Schlitten 62, 63, 66 sitzen) erzeugt werden. Es kann sich aber auch um Einzelbewegungen verursacht durch nur einen Antrieb handeln.It should be noted that all movements may be relative movements. Preferably, these relative movements result from a combination of motions generated by the various drives A1-A5 (e.g., seated in or on the
Es ergeben sich z.B. die folgenden Vorteile der Erfindung. Die Tüllen 20 oder die anderen elastischen Kabelelemente müssen weniger aufgespreizt werden als beim Stand der Technik. Die Behandlung und Handhabung der Tüllen 20 und anderer elastischer Kabelelemente ist schonender. Ausserdem wird die Beschädigungsgefahr reduziert. Weiterhin ergibt sich eine höhere Genauigkeit der Tüllenposition auf dem Kabel 30 und es ist ein kleinerer Kabelüberstand K erforderlich.For example, there are the following advantages of the invention. The
Claims (12)
- Equipping device (100) for equipping a cable (30) with an elastic cable element (20), the equipping device (100) comprising a body for pushing on the elastic cable element (20) and means for transferring the elastic cable element (20) from the body for pushing onto the cable (30), a needle (12), which serves as the body for pushing on, having an outside diameter (D1, D2) which is smaller at a first end (15) than at a second end (14), and the equipping device (100) comprising centring jaws (13) for fixing the needle (12) in the region of the second end (14), the centring jaws (13) forming in the closed state an orifice (17), characterized in that the needle (12) is provided in the region of the second end (14) with a receptacle (16) for the coaxial reception of one end of the cable (30), and the orifice (17) of the centring jaws (13) serves as access to the receptacle (16) of the needle (12), and in that the equipping device (100) comprises a pusher-on (11) for pushing the elastic cable element (20) onto the needle (12) from the first end (15) of the needle (12) in the direction of the second end (14) and a clamping element (10) for holding the needle (12) in the region of the first end (15).
- Equipping device (100) according to Claim 1, additionally comprising:- a drive (A3) for executing a relative movement (P1) of the pusher-on (11) with respect to the centring jaws (13),- a drive (A4, A5) for executing a relative movement of the clamping element (10) with respect to the centring jaws (13),- a drive (A2) for executing a relative movement (P2) of the cable (30) with respect to the centring jaws (13), and- a drive (A1) for opening and closing the centring jaws (13).
- Equipping device (100) according to Claim 1 or 2, the pusher-on (11) being provided with sprung pushing-on jaws (44), so as to be adaptable to a variable outside diameter of the needle (12) during a pushing-on movement (P1) along the needle longitudinal axis (B).
- Equipping device (100) according to Claim 1, 2 or 3, the pusher-on (11) being fixable in a position while the needle (12) executes a backward movement (P4) by means of the corresponding drive.
- Equipping device (100) according to one of the preceding claims, the clamping element (10) being designed as a collet chuck (47) which comprises a tension rod (49) and is seated in a sleeve (48), the collet chuck (47) being capable of being opened or closed by means of a displacement movement (P9).
- Equipping device (100) according to one of the preceding claims, the pusher-on (11) and the clamping element (10) being integrated into an equipping head (40).
- Equipping device (100) according to one of the preceding claims, the elastic cable element (20) being a grommet (20).
- Method for equipping a cable (30) with an elastic cable element (20), having the following steps:- holding of a needle (12) by centring jaws (13), the needle (12) having an outside diameter (D1, D2) which is smaller at a first end (15) than at a second end (14), and the needle (12) having in the region of the second end (14) a receptacle (16) for the coaxial reception of one end of the cable (30),- pushing of the elastic cable element (20) onto the needle (12) from the first end (15) of the needle (12) in the direction of the second end (14), a pusher-on (11) being used for pushing on,- execution of a relative movement for introducing the cable (30) through an orifice (17) of the centring jaws (13) into the receptacle (16) of the needle (12),- holding of the needle (12) by a clamping element (10) in the region of the first end (15),- opening of the centring jaws (13),- transfer of the elastic cable element (20) from the needle (12) onto the cable (30) by the execution of a relative backward movement (P4) of the needle (12), the elastic cable element (20) being held in position by the pusher-on (11) and being pushed onto the cable (30) during the backward movement (P4), and- execution of a relative movement for removing the cable (12) together with the elastic cable element (20).
- Method according to Claim 8, the pusher-on (11) being provided with sprung pushing-on jaws (44) and being adapted automatically to a variable diameter of the needle (12) when the elastic cable element (20) is being pushed on.
- Method according to Claim 8 or 9, the pusher-on (11) being fixable in a position while the needle (12) executes the backward movement (P4) by means of the corresponding drive.
- Method according to one of the preceding Claims 8 to 10, the clamping element (10) being designed as a collet chuck (47) which comprises a tension rod (49) and is seated in a sleeve (48), the collet chuck (47) being opened or closed by means of a displacement movement (P9).
- Method according to one of the preceding Claims 8 to 11, the elastic cable element (20) being a grommet (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP11157888A EP2372848B1 (en) | 2010-03-30 | 2011-03-11 | Device and method for equipping cables with grommets |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP10158413 | 2010-03-30 | ||
| EP11157888A EP2372848B1 (en) | 2010-03-30 | 2011-03-11 | Device and method for equipping cables with grommets |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2372848A1 EP2372848A1 (en) | 2011-10-05 |
| EP2372848B1 true EP2372848B1 (en) | 2012-11-14 |
Family
ID=42357656
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11157888A Active EP2372848B1 (en) | 2010-03-30 | 2011-03-11 | Device and method for equipping cables with grommets |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US8967594B2 (en) |
| EP (1) | EP2372848B1 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| PL2793327T3 (en) | 2013-04-16 | 2018-06-29 | Schleuniger Holding Ag | Forming pipe ends |
| CN107346858B (en) * | 2017-06-19 | 2019-05-28 | 昆山思柯马自动化设备有限公司 | The automatic assembling device of wire termination rubber sleeve |
| US10806579B2 (en) | 2017-10-20 | 2020-10-20 | Boston Scientific Scimed, Inc. | Heart valve repair implant for treating tricuspid regurgitation |
| JP7031380B2 (en) | 2018-03-07 | 2022-03-08 | 日立金属株式会社 | How to attach the wire seal |
| WO2022058993A1 (en) * | 2020-09-21 | 2022-03-24 | Aptiv Technologies Limited | Automated wire kitting systems and methods |
| CN114102137B (en) * | 2021-12-28 | 2025-08-29 | 迈得医疗工业设备股份有限公司 | Socket device and medical device production line |
| CN119525953B (en) * | 2024-11-27 | 2025-11-04 | 中国航发北京航科发动机控制系统科技有限公司 | An apparatus and method for automatically installing sealing rings on cylindrical parts. |
Family Cites Families (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1944890A (en) * | 1931-08-24 | 1934-01-30 | Hydraulic Brake Co | Hose coupling |
| US2657454A (en) * | 1947-12-24 | 1953-11-03 | Atlas Powder Co | Strand insertion |
| GB1444245A (en) * | 1973-09-18 | 1976-07-28 | Bicc Ltd | Apparatus for applying grommets to electric cables |
| US4063351A (en) * | 1976-12-20 | 1977-12-20 | International Telephone And Telegraph Corporation | Electrical connector assembly apparatus and method of connector fabrication |
| US4653182A (en) * | 1984-04-17 | 1987-03-31 | Sumitomo Electric Industries, Ltd. | Apparatus for fitting terminals and rubber stoppers on wires |
| JPH0275182A (en) * | 1988-09-12 | 1990-03-14 | Yazaki Corp | Manufacturing method and manufacturing device for striatum equipped with waterproof plug |
| GB8917145D0 (en) * | 1989-07-27 | 1989-09-13 | Amp Gmbh | Applying a bung seal to an electrical lead |
| US5083363A (en) * | 1990-07-25 | 1992-01-28 | Fatigue Technology, Inc. | Method of installing a grommet in a wall of composite material |
| US5142774A (en) * | 1991-05-30 | 1992-09-01 | Huck Manufacturing Co. | Apparatus and method for loading fastener collars onto a mandrel |
| JP2635480B2 (en) * | 1992-04-23 | 1997-07-30 | 矢崎総業株式会社 | How to attach rubber stopper to electric wire |
| JP2635487B2 (en) * | 1992-08-31 | 1997-07-30 | 矢崎総業株式会社 | How to attach rubber stopper to electric wire |
| CH689272A5 (en) * | 1993-05-06 | 1999-01-15 | Komax Holding Ag | Device for fitting sleeves of electric cables. |
| JPH09290332A (en) * | 1996-03-01 | 1997-11-11 | Yazaki Corp | Rubber stopper inserting device, rubber stopper supplying method, and rubber stopper inserting method |
| EP1022821B1 (en) | 1999-01-19 | 2004-01-07 | Pawo Systems AG | Apparatus and method for assembling a grommet to a lead |
| JP2008167592A (en) | 2006-12-28 | 2008-07-17 | Tyco Electronics Amp Kk | Seal member mounting device |
-
2011
- 2011-03-11 EP EP11157888A patent/EP2372848B1/en active Active
- 2011-03-30 US US13/075,826 patent/US8967594B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| EP2372848A1 (en) | 2011-10-05 |
| US20110239437A1 (en) | 2011-10-06 |
| US8967594B2 (en) | 2015-03-03 |
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