EP2371980A1 - Acier thermorésistant pour soupape d'échappement - Google Patents
Acier thermorésistant pour soupape d'échappement Download PDFInfo
- Publication number
- EP2371980A1 EP2371980A1 EP11002507A EP11002507A EP2371980A1 EP 2371980 A1 EP2371980 A1 EP 2371980A1 EP 11002507 A EP11002507 A EP 11002507A EP 11002507 A EP11002507 A EP 11002507A EP 2371980 A1 EP2371980 A1 EP 2371980A1
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- EP
- European Patent Office
- Prior art keywords
- mass
- less
- heat resistant
- exhaust valve
- resistant steel
- Prior art date
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 50
- 239000010959 steel Substances 0.000 title claims abstract description 50
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 15
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 14
- 239000012535 impurity Substances 0.000 claims abstract description 12
- 229910052742 iron Inorganic materials 0.000 claims abstract description 8
- 230000001105 regulatory effect Effects 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 24
- 230000032683 aging Effects 0.000 claims description 22
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000002844 melting Methods 0.000 claims description 13
- 230000008018 melting Effects 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000005266 casting Methods 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 5
- 238000002485 combustion reaction Methods 0.000 claims 2
- 230000000052 comparative effect Effects 0.000 description 54
- 239000000243 solution Substances 0.000 description 27
- 230000003647 oxidation Effects 0.000 description 21
- 238000007254 oxidation reaction Methods 0.000 description 21
- 230000000694 effects Effects 0.000 description 20
- 150000001247 metal acetylides Chemical class 0.000 description 18
- 239000006104 solid solution Substances 0.000 description 15
- 230000006866 deterioration Effects 0.000 description 10
- 239000000470 constituent Substances 0.000 description 8
- 238000005242 forging Methods 0.000 description 8
- 229910000601 superalloy Inorganic materials 0.000 description 8
- 239000013078 crystal Substances 0.000 description 7
- 230000007423 decrease Effects 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 6
- 239000000956 alloy Substances 0.000 description 6
- 238000009661 fatigue test Methods 0.000 description 6
- 238000001556 precipitation Methods 0.000 description 6
- 229910001068 laves phase Inorganic materials 0.000 description 4
- 229910052748 manganese Inorganic materials 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 229910052720 vanadium Inorganic materials 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000002708 enhancing effect Effects 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 229910052758 niobium Inorganic materials 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 229910001566 austenite Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001687 destabilization Effects 0.000 description 1
- 230000003009 desulfurizing effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L3/00—Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
- F01L3/02—Selecting particular materials for valve-members or valve-seats; Valve-members or valve-seats composed of two or more materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L2303/00—Manufacturing of components used in valve arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L2820/00—Details on specific features characterising valve gear arrangements
Definitions
- the present invention relates to a heat resistant steel for an exhaust valve.
- An inlet valve for introducing a mixed gas of fuel and air into a cylinder and an exhaust valve for discharging combustion gas to the outside of the cylinder have been used in an engine.
- the exhaust valve is exposed to high-temperature combustion gas, so that a material having excellent high-temperature properties (for example, high-temperature hardness, fatigue properties, wear resistance and oxidation resistance) has been used in the exhaust valve.
- a material having excellent high-temperature properties for example, high-temperature hardness, fatigue properties, wear resistance and oxidation resistance
- the material for the exhaust valve there has been known a Ni base superalloy (for example, NCF751), an austenitic heat resistant steel (for example, SUH35) or the like.
- Ni base superalloys are a material in which a ⁇ ' phase is allowed to be precipitated by aging treatment, thereby enhancing strength and wear resistance thereof at high temperature.
- Ni base superalloys are expensive, but have extremely high heat resistance. Accordingly, a valve using the same has been mainly used in a high-power engine exposed to a temperature of 800°C or more.
- austenitic heat resistant steels are a material in which M 23 C 6 type carbides are allowed to be precipitated, thereby enhancing strength and wear resistance thereof at high temperature. The austenitic heat resistant steels are inferior to the Ni base superalloys in high-temperature properties, but are inexpensive. Accordingly, a valve using the same has been mainly used in an engine for which high heat resistance is not required.
- JP-A-2004-277860 discloses a heat resistant alloy for an exhaust valve comprising, by weight %, C: 0.01% to 0.2%, Si: 1% or less, Mn: 1% or less, Ni: 30% to 62%, Cr: 13% to 20%, W: 0.01% to 3.0%, Al: 0.7% to less than 1.6%, Ti: 1.5% to 3.0%, B: 0.001% to 0.01%, P: 0.02% or less and S: 0.01% or less, with the balance consisting of Fc and unavoidable impurities.
- JP-A-9-279305 discloses a Fe-Cr-Ni heat resistant alloy comprising, by weight %, C: 0.01% to 0.10%, Si: 2% or less, Mn: 2% or less, Cr: 14% to 18%, Nb+Ta: 0.5% to 1.5%, Ti: 2.0% to 3.0%, Al: 0.8% to 1.5%, Ni: 30% to 35%, B: 0.001% to 0.01 %, Cu: 0.5% or less, P: 0.02% or less, S: 0.01 % or less, O: 0.01 % or less and N: 0.01% or less, with the balance consisting of Fe and unavoidable impurities and having a predetermined component balance.
- JP-A-2001-323323 discloses a method for manufacturing an automotive engine valve comprising subjecting a Fe base heat resistant steel having a Fe-0.53% C-0.2% Si-9.2% Mn-3.9% Ni-21.5% Cr-0.43% N composition to solution treatment at 1,100°C to 1,180°C, and forging a bevel portion of the valve at 700°C to 1,000°C, followed by aging treatment.
- This document describes that when the Fc base heat resistant steel having the predetermined composition is subjected to the solution treatment, the forging and the aging treatment under the predetermined conditions, the hardness of a valve face portion can be adjusted to HV 400 or more.
- Ni base superalloy Due to the recent rising cost of raw materials, the production cost of exhaust valves is significantly affected by fluctuations of the raw material cost.
- the Ni base superalloy has a large Ni content, so that the raw material cost and production cost of the exhaust valves made of Ni base superalloy are largely affected by the price of Ni. Accordingly, materials in which the amount ofNi is decreased to decrease the fluctuation band of the raw material cost have been desired.
- Ni is an element for forming a ⁇ ' phase as a reinforcing phase, so that a further decrease in the amount of Ni results in a difficulty of achieving high strength utilizing the ⁇ ' phase.
- the carbide precipitation type austenitic heat resistant steel is hard to be affected by the price ofNi, but has a problem of being poor in high temperature properties, compared to the ⁇ ' precipitation type Ni base superalloy.
- a material obtained by increasing the strength of SUH35 in order to solve this problem for example, overseas standard LV21-43 steel (SUH 35+1W,2Nb)).
- SUH 35+1W,2Nb overseas standard LV21-43 steel
- problems of difficult texture control and poor hot workability still remain.
- a problem that the invention is to solve is to provide a heat resistant steel for an exhaust valve, which has a relatively small Ni content, has high mechanical properties (for example, tensile strength, fatigue strength, wear resistance, hardness and the like), and moreover, has an excellent corrosion resistance.
- the present invention provides the following items 1 to 4.
- Both of C and N are austenite-stabilizing elements, and at the same time, also elements for forming an MX type carbonitride (including an MC type carbide).
- the (C+N) amount (total content of C and N) and the Nb/C ratio (ratio of the content ofNb to the content of C) are regulated in specific ranges, so that the MX type carbonitrides (including the MC type carbides) having a proper size are formed in proper amounts in the material after solution treatment. Accordingly, grains are not coarsened after the solution treatment, and coarse primary crystal MX type carbonitrides also do not remain. Further, since M 23 C 6 type carbides are precipitated in proper amounts in the material by aging treatment, high-temperature properties are improved. Furthermore, since a solid-solution hardening element is limited to Mo, the high-temperature properties are improved.
- the heat resistant steel for an exhaust valve according to the invention comprises the following elements with the balance consisting of Fe and unavoidable impurities.
- the kind of additive elements, the component range thereof and the reason for limitation thereof are as follows.
- the heat resistant steel according to the invention comprises the following main constituent elements and optional secondary constituent element(s), with the balance consisting of Fe and unavoidable impurities.
- the heat resistant steel according to the invention consists essentially of the following main constituent elements and optional secondary constituent element(s), with the balance consisting of Fe and unavoidable impurities.
- the heat resistant steel according to the invention consists of the following main constituent elements and optional secondary constituent element(s), with the balance consisting of Fe and unavoidable impurities.
- C is an austenite-stabilizing element, and inhibits the formation of a sigma phase or a Laves phase as a harmful phase. Further, C is preferentially bound to Nb to produce an MC type carbide. A proper amount of the MC type carbide having a proper size inhibits grains from being coarsened during solution treatment and improves strength properties. Further, a proper amount of the MC type carbide having a proper size acts as a hard phase to improve wear resistance. Furthermore, C is bound to Cr to produce M 23 C 6 type carbides, thereby improving the wear resistance and the strength properties. In order to obtain such effects, it is necessary that the C content exceeds 0.50 mass%. The C content preferably exceeds 0.52 mass%.
- an excessive C content results in an excessive carbide amount that causes deterioration of processability. It is therefore necessary that the C content is less than 0.80 mass%.
- the C content is more preferably less than 0.70 mass%, and furthermore preferably less than 0.67 mass%.
- N is an austenite-stabilizing element, and acts as an alternative element for austenite-forming elements such as Ni and Mn. Further, N acts for reinforcement of a matrix as an interstitial solid-solution hardening element, because of its small atomic radius. Furthermore, N acts in complex with substitutional solid-solution hardening elements such as Mo and W to contribute to improvement on strength. In addition, N is substituted for a C site of the MC type carbide to form an MX type carbonitride. In order to obtain such effects, it is necessary that the N content exceeds 0.30 mass%. It is more preferable that the N content exceeds 0.35 mass%.
- an excessive N content results in a difficulty of allowing N to be dissolved in the matrix. It is therefore necessary that the N content is less than 0.60 mass%.
- the N content is more preferably less than 0.50 mass%, and furthermore preferably less than 0.47 mass%.
- Cr has a function of forming a protective oxide coating of Cr 2 O 3 in an operating temperature range of the exhaust valve. Cr is therefore an element indispensable for improving corrosion resistance and oxidation resistance. Further, Cr binds to C to form the Cr 23 C 6 carbide, thereby contributing to improvement of the strength properties. In order to obtain such effects, it is necessary that the Cr content is 17.0 mass% or more. The Cr content is more preferably 18.0 mass% or more, and furthermore preferably 19.5 mass% or more. On the other hand, an excessive Cr content causes destabilization of austenite, because Cr is a ferrite-stabilizing element.
- the excessive addition of Cr promotes the formation of the sigma phase or the Laves phase that are an embrittlement phase, thereby causing deterioration of hot workability and strength property. It is therefore necessary that the Cr content is less than 25.0 mass%.
- the Cr content is more preferably less than 23.5 mass%, and furthermore preferably 22.5 mass% or less.
- Ni is added as an austenite-stabilizing element.
- the Ni content is 4.0 mass% or more.
- the Ni content is more preferably 4.5 mass% or more, and furthermore preferably 5.1 mass% or more.
- an excessive Ni content causes an increase in cost. It is therefore necessary that the Ni content is less than 12.0 mass%.
- the Ni content is more preferably less than 11.5 mass%, and furthermore preferably 10.5 mass% or less.
- Mn 7.0 ⁇ Mn ⁇ 14.0 mass %
- Mn is added as an austenite-stabilizing element.
- Mn not only acts as an alternative element for expensive Ni, but also has an effect of enhancing solubility of N.
- the Mn content is 7.0 mass% or more.
- the Mn content is more preferably 7.5 mass% or more, and furthermore preferably 8.0 mass% or more.
- an excessive Mn content causes deterioration of high-temperature properties due to a decrease in melting point. It is therefore necessary that the Will content is less than 14.0 mass%.
- the Mn content is more preferably 12.5 mass% or less, and furthermore preferably less than 11.0 mass%.
- Mo acts as a solid-solution hardening element for a ⁇ phase of the matrix, and is an element effective for improvement of high-temperature strength.
- Mo content is 2.0 mass% or more.
- the Mo content is more preferably 2.9 mass% or more, and furthermore preferably 3.3 mass% or more.
- an excessive Mo amount causes an increase in deformation resistance.
- the formation of the sigma phase or the Laves phase, that are an embrittlement phase is promoted and thus the hot workability and fatigue properties are deteriorated. It is therefore necessary that the Mo content is less than 6.0 mass%.
- the Mo content is more preferably less than 5.1 mass%, and furthermore preferably 4.5 mass% or less.
- the technique is limited to the addition of Mo.
- the amount of solid-solution hardening due to the solid-solution hardening element such as Mo or W largely depends on the atomic weight of the element. Mo is smaller in the atomic weight than W, and larger in the number of atoms per unit mass%. Accordingly, Mo provides a larger amount of solid-solution hardening. For this reason, when it is intended to obtain the equivalent amount of solid-solution hardening by the addition of W, precipitation of the Laves phase becomes dominant, resulting in a failure to obtain an effect equivalent to that due to Mo. Accordingly, in order to maximally obtain the effect of solid-solution hardening, in the invention, the technique is limited to the addition of Mo.
- Si is an effective element as a deoxidizing agent at the time of dissolution and for imparting the oxidation resistance in a high-temperature region. Further, Si has an effect of improving strength as a solid-solution hardening element. In order to obtain such effects, it is necessary that the Si content exceeds 0.5 mass%.
- the Si content is more preferably 0:55 mass% or more. Furthermore preferably, the Si content exceeds 0.60 mass%.
- an excessive Si amount conversely results in a decrease in the strength properties.
- an oxide of Si is liable to delaminate. When Si oxides are produced in large amounts, oxide layers delaminate, thereby deteriorating the oxidation resistance. It is therefore necessary that the Si content is less than 1.5 mass%.
- the Si content is more preferably less than 1.1 mass%, and furthermore preferably less than 0.9 mass%.
- Si-containing Fe base alloy is generally liable to corrode in high-temperature environments where Pb coexists. Accordingly, Si-free materials have hitherto been used in steels for exhaust valves. However, according to the present fuel circumstances (production of lead-free gasoline), lead corrosion resistance has become out of the question. In the invention, therefore, Si is positively added to make efficient use of it for improvement of the oxidation resistance and the strength properties. This point is one of major characteristics of the invention.
- Nb binds to C and N to cause precipitation of MX type carbonitrides (including MC type carbides, hereinafter the same).
- a proper amount of the MX type carbonitride having a proper size inhibits grains from being coarsened after the solution treatment, which is effective for improvement of the high-temperature strength properties.
- the Nb content is 0.025 mass% or more.
- the addition of excessive Nb promotes the production of ferrite and generates coarse MX type carbonitrides in large amounts. The coarse carbonitrides partially remain even after the solution treatment, which causes deterioration of the hot workability. Further, the fatigue properties also deteriorate. It is therefore necessary that the Nb content is less than 1.0 mass%.
- the Nb content is more preferably less than 0.9 mass%, and furthermore preferably less than 0.8 mass%.
- elements for forming the MX type carbides include Ti, V and the like, as well as Nb.
- the forming element is limited to Nb.
- Ti has a strong bonding force to C and N, and relatively coarse primary crystal MX type carbonitrides (primary carbides) are precipitated in large amounts.
- the primary carbides are not dissolved even by the solution treatment, so that the coarse carbonitrides exert a significant influence on deterioration of the fatigue properties and impact properties.
- V is effective for improvement of the strength properties.
- V has a strong bonding force to O, so that a V oxide is formed to significantly deteriorate the oxidation resistance of the material. Accordingly, from the balance of the strength properties and the oxidation resistance, the forming element of the MX type carbonitrides is limited to Nb.
- P P ⁇ 0.03 mass %
- the addition of P stimulates a refinement effect of the carbide, and is effective for improvement of the high-temperature strength properties.
- the addition of excessive P significantly decreases the melting point to deteriorate the high temperature strength and the hot workability.
- the precipitated carbide is coarsened depending on aging treatment conditions. Regarding the fatigue properties, the coarse carbide becomes a starting point of breakage to cause deterioration of properties. It is therefore necessary that the P content is regulated to less than 0.03 mass%
- the present application aims at improvement of the high-temperature strength properties by the increases in the solid-solution hardening element amount and the carbide amount, so that a smaller P content is preferred in order to inhibit deterioration of processability as much as possible.
- the heat resistant steel for an exhaust valve according to the invention may further contain any one or two or more of the following elements, in addition to the above-mentioned elements.
- Mg and Ca can be added as a deoxidizing/desulfurizing agent at the time of melting of the alloy.
- Mg and/or Ca contribute to improvement of the hot workability of the alloy. In order to obtain such effects, it is necessary that the total content of Mg and Ca is 0.001 mass% or more. On the other hand, an excessive content of Mg and/or Ca tends to deteriorate the processability rather than to improve it. It is therefore necessary that the total content of Mg and Ca is less than 0.01 mass%.
- B and Zr segregate in grain boundaries to reinforce the boundaries. In order to obtain such an effect, it is necessary that the contents of B and Zr are each 0.001 mass% or more. On the other hand, excessive contents of B and Zr results in impairing the hot workability. It is therefore necessary that the B content is less than 0.03 mass%. Further, it is necessary that the Zr content is less than 0.1 mass%. Any one or both of B and Zr may be added.
- Co acts as an austenite-stabilizing element, and is used as an alternative element for Ni. Further, Co contributes to improvement of the strength properties. In order to obtain such effects, it is necessary that the Co content is 0.01 mass% or more. On the other hand, an excessive Co amount results in high cost. It is therefore necessary that the Co content is less than 5.0 mass%.
- the minimal amount thereof present in the steel is the smallest non-zero amount used in the Examples of the developed steels as summarized in Table 1.
- the maximum amount thereof present in the steel is the maximum amount used in the Examples of the developed steels as summarized in Table 1.
- the heat resistant steel for an exhaust valve according to the invention satisfies the following conditions, in addition to that the component elements are within the above-mentioned ranges.
- each of C and N is a strong austenite-stabilizing element, and effectively acts as an alternative element for expensive Ni on cost reduction. Further, both of C and N have a function of forming the MX type carbonitrides. A proper amount of the MX type carbonitride having a proper size inhibits graiins from being coarsened after the solution treatment, which is effective for improvement of the high-temperature strength properties. In order to obtain such effects, it is necessary that the (C+N) content (total content of C and N) is 0.85 mass% or more. The (C+N) content is more preferably 0.87 mass% or more, and furthermore preferably 0.9 mass% or more.
- an excessive (C+N) content results in forming coarse MX type carbonitrides in large amounts.
- the coarse carbonitrides partially remain even after the solution treatment, which causes deterioration of the hot workability. It is therefore necessary that the (C+N) content is 1.3 mass% or less.
- the (C+N) content is more preferably 1,20 mass% or less, and furthermore preferably 1.15 mass% or less.
- a proper amount of the MX type carbonitride having a proper size has a role of preventing grains from being coarsened due to a pinning effect.
- the ratio (Nb/C) of the Nb content (mass%) to the C content (mass%) is 0.05 or more.
- the Nb/C ratio is more preferably 0.07 or more, and furthermore preferably 0.1 or more.
- Nb when Nb becomes relatively excessive to C, Nb preferentially binds to C, and the coarse primary crystal MX type carbonitrides are precipitated in a large amount.
- the coarse primary crystal MX type carbonitrides do not disappear completely even after the solution treatment, which causes deterioration of the fatigue properties. Further, C is depleted to decrease the amount of the M 23 C 6 type carbides precipitated, which are effective for improvement of the wear resistance and the strength properties. It is therefore necessary that the Nb/C ratio is less than 1.8.
- the Nb/C ratio is more preferably less than 1.5, and furthermore preferably 1.3 or less.
- a manufacturing method of the heat resistant steel for an exhaust valve according to the invention comprises a melting/casting step, a homogenized heat treatment step, a forging step, a solution treatment step and an aging step.
- the melting/casting step is a step of melting and casting the raw materials blended to a predetermined composition.
- a melting method of the raw materials and a casting method of molten metal are not particularly limited, and various methods can be used. Any melting conditions may be used as long as they are conditions under which the molten metal which has homogeneous components and is possible to be casted is obtained.
- the homogenized heat treatment step is a step of subj ecting an ingot obtained in the melting/casting step to homogenized heat treatment.
- the homogenized heat treatment is performed in order to homogenize components of the ingot.
- the conditions for the homogenized heat treatment optimum conditions are selected depending on the components.
- the heat treatment temperature is from 1,100°C to 1,250°C.
- the heat treatment time is from 5 hours to 25 hours.
- the forging step is a step of plastically deforming the ingot subjected to the homogenized heat treatment to a predetermined shape.
- a forging method and forging conditions are not particularly limited, and any method and conditions may be used as long as a desired shape can be efficiently produced.
- the solution treatment step is a step of subjecting the material obtained in the forging step to solution treatment.
- the solution treatment is performed in order to allow the coarse primary crystal MX type carbonitrides to disappear.
- optimum conditions are selected depending on the components. In general, with an increase in the solution treatment temperature, the remaining amount of primary carbides decreases and the amount of fine intragranular carbides precipitated in the aging treatment increases. This is therefore effective for improvement of the fatigue properties.
- the solution treatment is preferably performed at 1,000°C to 1,200°C for 20 minutes or more, followed by oil cooling treatment.
- the aging step is a step of subjecting the material after the solution treatment to aging treatment.
- the aging treatment is performed in order to allow the M 23 C 6 type carbides to be precipitated.
- As the aging treatment conditions optimum conditions are selected depending on the components.
- the aging treatment is preferably performed at 700°C to 850°C for 2 hours or more, followed by air cooling treatment, although depending on the components.
- Both of C and N are the austenite-stabilizing elements, and at the same time, also the elements for forming the MX type carbonitride.
- the (C+N) amount and the Nb/C ratio are respectively controlled in specific ranges, so that the MX type carbonitrides having a proper size are formed in proper amounts in the material after the solution treatment. Accordingly, the grains are not coarsened after the solution treatment, and the coarse primary crystal MX type carbonitrides also do not remain.
- the M 23 C 6 type carbides are precipitated in proper amounts in the material by the aging treatment, the high-temperature properties are improved.
- the solid-solution hardening element is limited to Mo, the high-temperature properties are improved.
- the amount of Si added is controlled in a specific range, so that the oxidation resistance is improved, and the solid-solution hardening is also achieved. Furthermore, the amount of Ni is increased compared to conventional austenitic heat resistant steels, so that the ⁇ phase is stabilized to improve toughness.
- Alloys having compositions shown in Tables 1 and 2 were each melted in a high-frequency induction furnace to obtain 50 kg of an ingot.
- homogenized heat treatment was performed at 1,180°C for 16 hours.
- the ingot was forged to a rod stock having a diameter of 18 mm.
- solution treatment (ST) was further performed. Solution treatment was conducted under conditions at 1,050°C for 30 minutes, followed by oil cooling (Examples 1 to 24) or conditions at 1,050°C for 30 minutes, followed by oil cooling (Comparative Examples 1 to 16).
- aging treatment AG was performed under conditions of 750°C for 4 hours, followed by air cooling.
- Example 1 Component (mass%) C N Si Mn Cr Ni Mo Nb P Others Nb/C C+N
- Example 1 0.62 0.46 0.75 9.3 20.6 6.5 4.1 0.71 0.010 1.15 1.08
- Example 2 0.53 0.42 0.62 8.5 20.3 5.8 5.7 0.72 0.009 1.36 0.95
- Example 3 0.58 0.38 0.71 7.2 19.3 6.9 2.3 0.44 0.008 0.76 0.96
- Example 4 0.62 0.51 0.67 8.7 24.1 5.5 4.8 0.84 0.014 1.35 1.17
- Example 5 0.63 0.44 0.73 11.5 21.3 5.4 2.5 0.72 0.008 1.14 1.07
- Example 6 0.62 0.40 0.72 7.2 20.9 10.4 3.8 0.69 0.010 1.11 1.02
- Example 7 0.60 0.39 0.59 8.7 23.6 4.3 4.6 0.62 0.009 1.03 0.99
- Example 9 0.55
- the hardness at ordinary temperature was measured using the C scale of a Rockwell hardness tester. Further, the hardness at 800°C was measured at a measuring load of 5 kg using a high-temperature Vickers hardness tester.
- test piece having a test portion diameter of 8 mm and a test piece length of 90 mm was cut out of each material.
- the tensile test was performed at 800°C using this test piece to measure the tensile strength.
- test piece having a parallel portion diameter of 8 mm and a test piece length of 90 mm was cut out of each material.
- the Ono-type rotary bending fatigue test was performed at 800°C using this test piece to measure 10 7 -cycle fatigue strength.
- a cylindrical test piece having a diameter of 8 mm and a length of 17 mm was prepared from each material. This test piece was continuously heated for 400 hours in an atmospheric atmosphere of 850°C, and air-cooled. The weight increase by oxidation was calculated from the difference in weight between before and after the test, and taken as the index of oxidation resistance.
- the high-temperature hardness, the fatigue properties and the oxidation resistance which are desired for exhaust valves are optimized in good levels, when the components are in the more preferred ranges thereof.
- the high-temperature hardness at 800°C is 210 or more
- the 10 7 -cycle fatigue strength at 800°C is 260 MPa or more
- the weight increase by oxidation after the oxidation test at 850°C for 400 hours is 1.3 mg/cm 2 or less.
- Example 1 36.9 215 416 265 1.29
- Example 2 37.2 218 420 258 1.31
- Example 3 35.3 201 406 250 1.30
- Example 4 35.4 200 403 248 1.18
- Example 5 35.6 201 404 252 1.38
- Example 6 36.1 207 411 256 1.26
- Example 7 36.2 210 408 251 1.20
- Example 8 36.4 208 404 256 1.31
- Example 9 36.1 208 407 257 1.29
- Example 10 35.9 209 405 255 1.32
- Example 11 36.4 211 408 258 1.28
- Example 12 36.6 209 410 255 1.22
- Example 13 36.2 203 404 256 1.24
- Example 14 37.0 216 418 260 1.32
- Example 15 35.2 199 398 243 1.21
- the heat resistant steel for an exhaust valve according to the invention can be used in exhaust valves of various engines.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Heat Treatment Of Articles (AREA)
- Heat Treatment Of Steel (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010070720 | 2010-03-25 |
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| Publication Number | Publication Date |
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| EP2371980A1 true EP2371980A1 (fr) | 2011-10-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11002507A Withdrawn EP2371980A1 (fr) | 2010-03-25 | 2011-03-25 | Acier thermorésistant pour soupape d'échappement |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20110236247A1 (fr) |
| EP (1) | EP2371980A1 (fr) |
| JP (1) | JP2011219864A (fr) |
| CN (1) | CN102199739A (fr) |
| BR (1) | BRPI1100940A2 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9745649B2 (en) | 2011-08-24 | 2017-08-29 | Daido Steel Co., Ltd. | Heat-resisting steel for exhaust valves |
| WO2023067317A1 (fr) * | 2021-10-18 | 2023-04-27 | Alloyed Limited | Acier inoxydable austénitique résistant à la chaleur |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9540714B2 (en) | 2013-03-15 | 2017-01-10 | Ut-Battelle, Llc | High strength alloys for high temperature service in liquid-salt cooled energy systems |
| US9683280B2 (en) | 2014-01-10 | 2017-06-20 | Ut-Battelle, Llc | Intermediate strength alloys for high temperature service in liquid-salt cooled energy systems |
| US9683279B2 (en) | 2014-05-15 | 2017-06-20 | Ut-Battelle, Llc | Intermediate strength alloys for high temperature service in liquid-salt cooled energy systems |
| US9605565B2 (en) | 2014-06-18 | 2017-03-28 | Ut-Battelle, Llc | Low-cost Fe—Ni—Cr alloys for high temperature valve applications |
| CN105839028B (zh) * | 2015-01-12 | 2017-07-28 | 宝钢特钢有限公司 | 奥氏体耐热气阀钢制造方法 |
| CN105603330B (zh) * | 2016-01-19 | 2018-06-15 | 重庆材料研究院有限公司 | 细晶粒抗疲劳气阀钢棒线材及其制造方法 |
| CN106191709A (zh) * | 2016-08-17 | 2016-12-07 | 徐振伟 | 一种发动机排气门用铁基高温合金 |
| CN110938781B (zh) * | 2019-10-30 | 2021-02-19 | 武汉科技大学 | 一种低成本高铝耐热钢及其制备方法 |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB869010A (en) * | 1957-04-03 | 1961-05-25 | Crucible Steel Co America | Improvements relating to alloy steels |
| US3165400A (en) * | 1961-06-27 | 1965-01-12 | Chrysler Corp | Castable heat resisting iron alloy |
| DE3720605C2 (fr) | 1987-06-23 | 1991-04-18 | Trw Thompson Gmbh & Co Kg, 3013 Barsinghausen, De | |
| JPH09279309A (ja) | 1996-04-12 | 1997-10-28 | Daido Steel Co Ltd | Fe−Cr−Ni系耐熱合金 |
| JP2001323323A (ja) | 2000-05-12 | 2001-11-22 | Aichi Steel Works Ltd | 自動車用エンジンバルブの製造方法 |
| JP2004277860A (ja) | 2003-03-18 | 2004-10-07 | Honda Motor Co Ltd | 耐過時効特性にすぐれた高強度の排気バルブ用耐熱合金 |
| JP2010070720A (ja) | 2008-09-22 | 2010-04-02 | Nippon Steel Chem Co Ltd | エポキシ樹脂組成物および成形物 |
| JP2010280950A (ja) * | 2009-06-04 | 2010-12-16 | Daido Steel Co Ltd | 排気バルブ用耐熱鋼及びその製造方法 |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03285050A (ja) * | 1990-03-30 | 1991-12-16 | Aichi Steel Works Ltd | 高温特性の優れた排気バルブ用鋼 |
-
2011
- 2011-03-24 US US13/070,629 patent/US20110236247A1/en not_active Abandoned
- 2011-03-25 CN CN2011100808931A patent/CN102199739A/zh active Pending
- 2011-03-25 BR BRPI1100940-3A patent/BRPI1100940A2/pt not_active Application Discontinuation
- 2011-03-25 EP EP11002507A patent/EP2371980A1/fr not_active Withdrawn
- 2011-03-25 JP JP2011068359A patent/JP2011219864A/ja not_active Withdrawn
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB869010A (en) * | 1957-04-03 | 1961-05-25 | Crucible Steel Co America | Improvements relating to alloy steels |
| US3165400A (en) * | 1961-06-27 | 1965-01-12 | Chrysler Corp | Castable heat resisting iron alloy |
| DE3720605C2 (fr) | 1987-06-23 | 1991-04-18 | Trw Thompson Gmbh & Co Kg, 3013 Barsinghausen, De | |
| EP0296439B1 (fr) | 1987-06-23 | 1992-05-20 | TRW Thompson GmbH & Co. KG | Acier austénitique pour soupapes de moteurs à combustion interne |
| JPH09279309A (ja) | 1996-04-12 | 1997-10-28 | Daido Steel Co Ltd | Fe−Cr−Ni系耐熱合金 |
| JP2001323323A (ja) | 2000-05-12 | 2001-11-22 | Aichi Steel Works Ltd | 自動車用エンジンバルブの製造方法 |
| JP2004277860A (ja) | 2003-03-18 | 2004-10-07 | Honda Motor Co Ltd | 耐過時効特性にすぐれた高強度の排気バルブ用耐熱合金 |
| JP2010070720A (ja) | 2008-09-22 | 2010-04-02 | Nippon Steel Chem Co Ltd | エポキシ樹脂組成物および成形物 |
| JP2010280950A (ja) * | 2009-06-04 | 2010-12-16 | Daido Steel Co Ltd | 排気バルブ用耐熱鋼及びその製造方法 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9745649B2 (en) | 2011-08-24 | 2017-08-29 | Daido Steel Co., Ltd. | Heat-resisting steel for exhaust valves |
| WO2023067317A1 (fr) * | 2021-10-18 | 2023-04-27 | Alloyed Limited | Acier inoxydable austénitique résistant à la chaleur |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102199739A (zh) | 2011-09-28 |
| BRPI1100940A2 (pt) | 2012-08-21 |
| JP2011219864A (ja) | 2011-11-04 |
| US20110236247A1 (en) | 2011-09-29 |
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