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EP2273221B1 - Dispositif de refroidissement de produits en vrac et procédé de traitement de produits en vrac - Google Patents

Dispositif de refroidissement de produits en vrac et procédé de traitement de produits en vrac Download PDF

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Publication number
EP2273221B1
EP2273221B1 EP20100167228 EP10167228A EP2273221B1 EP 2273221 B1 EP2273221 B1 EP 2273221B1 EP 20100167228 EP20100167228 EP 20100167228 EP 10167228 A EP10167228 A EP 10167228A EP 2273221 B1 EP2273221 B1 EP 2273221B1
Authority
EP
European Patent Office
Prior art keywords
bulk material
module
heat exchanger
drying
gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP20100167228
Other languages
German (de)
English (en)
Other versions
EP2273221A2 (fr
EP2273221A3 (fr
Inventor
Bernhard Stark
Michael Dürr
Egon Zechner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Coperion GmbH
Original Assignee
Coperion GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Coperion GmbH filed Critical Coperion GmbH
Publication of EP2273221A2 publication Critical patent/EP2273221A2/fr
Publication of EP2273221A3 publication Critical patent/EP2273221A3/fr
Application granted granted Critical
Publication of EP2273221B1 publication Critical patent/EP2273221B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/12Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft
    • F26B17/14Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft the materials moving through a counter-current of gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/12Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft
    • F26B17/16Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft the materials passing down a heated surface, e.g. fluid-heated closed ducts or other heating elements in contact with the moving stack of material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28CHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
    • F28C3/00Other direct-contact heat-exchange apparatus
    • F28C3/10Other direct-contact heat-exchange apparatus one heat-exchange medium at least being a fluent solid, e.g. a particulate material
    • F28C3/12Other direct-contact heat-exchange apparatus one heat-exchange medium at least being a fluent solid, e.g. a particulate material the heat-exchange medium being a particulate material and a gas, vapour, or liquid
    • F28C3/14Other direct-contact heat-exchange apparatus one heat-exchange medium at least being a fluent solid, e.g. a particulate material the heat-exchange medium being a particulate material and a gas, vapour, or liquid the particulate material moving by gravity, e.g. down a tube
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation

Definitions

  • the invention relates to a device for cooling bulk material. Furthermore, the invention relates to a method for treating bulk material.
  • the reason for the caking is that the bulk material with a residual moisture content above a moisture standard value in contact with the heat exchanger elements tends to agglomerate and thus caking.
  • An absolute value for the humidity default value depends on the bulk material used, depending on the particle shape of the bulk material, depending on the particle size distribution of the bulk material as well as on the method for producing the bulk material. It is true that a large surface of the bulk particles promotes leakage of moisture from the interior of the particle. It has been found that drying in the bulk material entry module, which leads to a reduction of the moisture, for example at 150 ° C.
  • the moisture content of the bulk material can be reduced by more than 300 ppm, by more than 500 ppm, or by more than 1000 ppm, measured at 150 ° C during the predrying in the bulk material injection module.
  • the drying gas may also be provided by a gas source.
  • the gas supply line can simultaneously a bulk material supply nozzle represent.
  • the cooling device may have a suction device for the drying gas, which may have a downstream dedusting device. Such dedusting can be ensured by a cyclone and / or by a filter.
  • the bulk material entry module can be used simultaneously as a classifier unit of the cooling device. In this case, the drying gas can simultaneously take over the function of a visual gas. In this way, for example, dust particles can be separated from the bulk material within the cooling device.
  • the heat exchanger elements can be designed as heat exchanger plates or as heat exchanger tubes.
  • the heat exchanger tubes can be arranged along the bulk material conveying direction and lead, for example, the bulk material. Alternatively, it is possible to arrange the heat exchanger elements transversely or perpendicular to the bulk material conveying direction in the heat exchanger module. In this case, the heat exchanger elements lead the cooling medium.
  • the execution of the bulk material entry module is such that the residence time of the bulk material in the entry module is greater than 1 min. This leads to an effective drying of the bulk material. It is not necessary that the bulk material supplied to the cooling device is already pre-dried.
  • the bulk material can be provided before drying with a residual moisture content, for example, 3%.
  • the residual moisture is defined as the ratio of the weight weight of the moisture content to the weight of the bulk material.
  • the drying or residence time may be greater than 2 minutes, may be greater than 3 minutes, may be greater than 5 minutes, may be greater than 10 minutes, may be greater than 20 minutes, may be 30 minutes and may be greater than 30 min. Dwell times greater than 1 min can be achieved by the targeted generation of a product jam in the bulk material entry module.
  • the bulk material injection module is designed such that substantially a fixed-bed flow through the drying gas is achieved by the bulk material present in the entry module. The drying then takes place by a diffusion process, ie the moisture evaporates or evaporates on the surface of the bulk material particles and is taken up by the drying gas.
  • the bulk material injection module has a cone section in which the bulk material is guided along at least one funnel or cone tapering in the conveying direction with a round or rectangular dispensing opening leading to a collecting space of the bulk material feed module, the gas feed line opening into the collecting space. Such a cone section enables a good distribution of the drying gas and the bulk material over the cross section of the bulk material entry module and, correspondingly, an efficient drying of the bulk material.
  • the upper portion of the heat exchanger module in such a construction, may be readily accessible for side cleaning via inspection ports at the periphery of the bulk material entry module or heat exchanger module.
  • the funnels can be designed as round or rectangular cones with round or rectangular dispensing openings. A plurality of such cones can be arranged one inside the other, in particular concentrically one inside the other, so that there are annular circumferential discharge openings for the bulk material.
  • rectangular executed housing shape of the bulk material entry module and / or the heat exchanger module can also angerannete side by side Funnels with round discharge openings or even rectangular cones with round or rectangular discharge openings for the bulk material can be used.
  • the housing of the bulk material entry module may have a round or a rectangular cross-section.
  • the at least one funnel may have a slot-shaped dispensing opening.
  • the at least one funnel may have an annular circumferential discharge opening, which may be round or rectangular.
  • a center impermeable to bulk material can be provided in particular within the ring.
  • These designs allow a distribution of the bulk material within the bulk material entry module, which can be adapted to each set requirements.
  • connecting lines for the drying gas can be present between the funnels, around which the bulk material can flow.
  • Such a connecting line can be designed as a triangular roof.
  • a separate embodiment according to claim 3 may be equipped with a metering device in the connecting conveyor line. At the metering device it can be a rotary valve. The metering device, as far as a bulk material level sensor is provided, are in signal communication with this. In this way, a regulated throughput of the bulk material entry module is possible. Accordingly, a metering device in the conveying direction after the heat exchanger module with the bulk material level sensor can be in signal communication, so that a controlled throughput of the entire cooling device can be realized.
  • a discharge section of the bulk material entry module can be designed as a simple cone, as a double cone or as a multiple cone with integrated collecting space.
  • a discharge section of the bulk material entry module can also be designed as a cone or funnel with an annular funnel exit.
  • a plurality of hoppers arranged one inside the other may be present, so that a plurality of nested annular, in particular annular, outlet or exit openings for the bulk material result.
  • a single funnel or a plurality of funnels can open into it.
  • An embodiment according to claim 4 allows a compact arrangement of the cooling device in a plant environment.
  • An embodiment according to claim 5 is particularly compact. Drying and cooling can take place in one and the same module housing.
  • the bulk material discharge module can also be designed as a section of the common module housing of the cooling device. As a rule, the bulk material discharge module is designed as a section of the housing of the heat exchanger module.
  • a hopper assembly according to claim 6 allows a cone section with advantageously low height at a given distribution performance.
  • Another gas supply line according to claim 7 allows a further drying of the bulk material when passing it through the heat exchanger module.
  • the further gas supply line can communicate with a cooling unit for the drying gas. This increases the drying performance of the drying gas, so that it still acts drying even when the bulk material has already cooled in the heat exchanger module.
  • the cooling unit can prevent the cooled bulk material is undesirable warmed up by the drying gas.
  • a common gas source according to claim 8 leads to an efficient drying gas supply.
  • At least one throttle unit according to claim 9 allows a guided gas quantity specification in the at least one gas supply line.
  • a drying time or a residence time of the bulk material in a drying module may be greater than 2 minutes, may be greater than 3 minutes, may be greater than 5 minutes, may be greater than 10 minutes, may be greater than 20 minutes, may be 30 minutes and may be greater than 30 minutes.
  • the drying time is that time in which the drying gas acts on the bulk material, that is, the bulk material is subjected to the drying gas. The method can be used using the cooling device according to the invention.
  • the bulk material entry module of the cooling device is the drying module.
  • the residence time may be such that the moisture content of the bulk material during drying is reduced by more than 300 ppm, by more than 500 ppm or by more than 1,000 ppm.
  • the bulk material may be tempered during drying.
  • the drying temperature may be in the range between 50 ° C and 180 ° C, may be in the range between 80 ° C and 160 ° C and may in particular be in the range between 80 ° C and 130 ° C, z. B. at 100 ° C, are. Drying can take place by a diffusion process in which the bulk material is dried in the area of the particle surfaces. By additionally passing drying gas through the bulk material during cooling, the drying performance can be further increased.
  • cooled drying gas is used during cooling.
  • a Jacobsonfiihrung according to claim 11 leads to a particularly efficient drying of the bulk material.
  • a view of the bulk material according to claim 12 leads to a treated bulk material as a result of the process with a predetermined particle size distribution without fraction with undesirably small bulk material or dust particles.
  • bulk material views can prolong the service life lead, as already explained above in connection with the device.
  • FIG. 1 shows an embodiment of a device 1 for cooling bulk material.
  • the cooling device 1 has a bulk material entry module 2, which is designed as a product buffer container.
  • the entry module 2 represents a predrying container.
  • a discharge section 3 of the bulk material entry module 2 tapers conically.
  • a bulk material distribution cone 4 is arranged centrally and fixed in a manner not shown on a container wall of the bulk material insert module.
  • the bulk material distribution cone 4 runs upwards, ie counter to a bulk material conveying direction 5, pointed. In other words, the bulk material distribution cone 4 expands in the conveying direction 5.
  • a fan 8 is arranged, which is driven by a motor 9. Instead of the blower 8 and a compressed air generator can be used.
  • a sucked from the fan 8 from the environment amount of the drying gas can be set variably via an adjustable throttle (not shown) or via a speed control of the blower 8.
  • the throttle is arranged in the gas supply line 7 in the flow path to the blower 8.
  • a filter 10 for the input cleaning of the supplied via the gas supply line 7 in the bulk material entry module 2 drying gas is arranged.
  • the latter connects the bulk material infeed module 2 with a bulk material heat exchanger module 12 of the cooling device 1.
  • a rotary valve 13 as a bulk material metering device and for pressure sealing arranged.
  • a cellular wheel 14 of the rotary valve 13 is driven by a motor 15.
  • the structure of the bulk material heat exchanger module is known in principle from the DE 10 2004 041 375 A1 and the DE 10 2007 027 967 A1 , Through this leads a plurality of heat exchanger tubes 17 for conveying the bulk material to be cooled in the heat exchanger module 12 through the heat exchanger section 16. In the illustrated embodiment, this technically the done by gravimetric flow of the bulk material through the heat exchanger section 16. Miters in connection standing spaces 18 between the heat exchanger tubes 17 are available with a schematically illustrated inlet port 19 for introducing a cooling medium and with an outlet nozzle 20 also shown schematically for discharging the cooling medium from the intermediate spaces 18 in fluid communication.
  • the heat exchanger tubes 17 thus represent heat exchanger elements which are in thermal contact with the cooling medium via the intermediate spaces 18.
  • the cooling medium is passed through the heat exchanger section 16 in countercurrent to the bulk material conveying direction 5.
  • the heat exchanger module 12 In the conveying direction 5 in front of the heat exchanger section 16, the heat exchanger module 12 has its own bulk material buffer section 21. In these, the conveying line 11 opens. Downstream of the heat exchanger section 16 in the conveying direction 5 is a discharge module of the cooling device 1 in the form of a discharge section 22 of the heat exchanger module 12, which tapers conically in the conveying direction 5, comparable to the discharge section 3 of the entry module 2.
  • the buffer section 21, the heat exchanger section 16 and the discharge section 22 are sections of a common module housing 23 of the heat exchanger module 12.
  • the discharge section 22 opens another gas supply line 24 for introducing bulk material drying gas in countercurrent to the conveying direction 5 through the heat exchanger module 12.
  • the further gas supply line 24 is another blower 25 for Trocknungsgasposed, which is driven by a motor 26 .
  • a condensate separator 27 is arranged in the further gas supply line 24.
  • a suction cooler 28 designed as a heat exchanger is arranged in the further gas feed line 24. Upstream of the suction cooler 28 is at a suction end of the further gas supply line 24, in turn, a filter 29 for input cleaning of the other gas supply line 24 arranged the heat exchanger module 12 amount of drying gas.
  • Also in the gas supply line 24 may be arranged an adjustable throttle, with which the sucked from the fan 25 from the environment amount of the drying gas can be variably specified.
  • the discharge section 22 opens into a bulk material discharge line 30.
  • a further rotary feeder 31 is arranged as a discharge metering device, the cell wheel 32 is driven by a further motor 33.
  • slides or screw conveyors can in principle also be used as metering devices.
  • the motors 9, 15, 26, 33 and the suction cooler 28 and a conveyor not shown for the guided through the heat exchanger section 16 cooling medium are controlled by a central control device, not shown.
  • the throttles, not shown in the gas supply lines 7, 24 may alternatively also be designed as motor-adjustable valves or flaps, in particular as control valves or control valves, and may then also be controlled by the central control device.
  • a treatment method for bulk material runs in the cooling device 1 as follows: First, the bulk material is filled into the entry module 2 or accumulated by slowing down the feeder speed at the rotary valve 31. By means of the passage of the drying gas, the bulk material is dried in countercurrent to the conveying direction 5 by the entry module 2. The drying gas coming from the feed section 6, is initially deflected radially outwards by the bulk material distribution cone 4 (cf., directional arrow 34), so that the bulk material flowing past the distribution cone 4 in the discharge section 3 of the entry module 2 is uniformly and completely charged with the drying gas. After drying in the passage through the entry module 2, the bulk material is conveyed by means of the rotary valve 13 toward the heat exchanger module 12. There, the bulk material is cooled in the heat exchanger section 16.
  • the cooling takes place mainly by contact of the bulk material with the tube walls of the heat exchanger tubes 17, which in turn are cooled by the cooling medium.
  • the bulk material is further dried in the heat exchanger module 12 with the aid of the cooled drying gas, which is supplied via the further gas feed line 24, in countercurrent to the conveying direction 5.
  • internals can be provided, which bring about a relative movement of the bulk material particles with each other.
  • Such internals may be, for example, perforated plates, gratings or other designs designed to effect such rearrangement by relative movement of the bulk material particles with each other.
  • fertilizers As bulk material, fertilizers, salts, biomass or sugar can be used.
  • These fertilizers may also be coated or it may be added to these fertilizers, a flow aid.
  • the bulk material may be in the form of crystals, pellets or prills.
  • the bulk material is fed to the entry module 2 with a residual moisture content of not more than 3%.
  • the residual moisture of the bulk material provided may alternatively not be greater than 1% or not greater than 0.5%.
  • a drying residence time of the bulk material in the infeed module 2 is greater than one minute and may be greater than two minutes, may be greater than three minutes, may be greater than five minutes, may be greater than ten minutes, may be greater than twenty minutes, can be 30 minutes and can be greater than 30 minutes.
  • the drying of the bulk material in the entry module 2 before the heat exchange in the heat exchanger module 12 prevents caking of bulk material in the heat exchanger module 12.
  • a drying gas air or nitrogen can be used.
  • heat exchanger plates may also be arranged in the heat exchanger section 16, as in the example of FIG. 2 of the EP 0 444 338 B1 shown.
  • heat exchanger elements can also be used horizontally and / or transversely to the conveying direction 5 through the heat exchanger section 16 extending and traversed by the cooling medium pipes.
  • These tubes may have different cross-sectional shapes and, for example, have an oval or quadrangular cross-section.
  • FIGS. 1a and 1b show two alternatives of discharge sections 35, 36, which can be used instead of the discharge section 3 in the bulk material entry module 2. Components which correspond to those described above with reference to FIG. 1 have already been explained, bear the same reference numbers and will not be explained again in detail.
  • the discharge section 35 after FIG. 1a has a buffer portion 37 of the entry module 2 directly following a first cone portion 38.
  • This has a ring-shaped circumferential cone or funnel 39, which tapers in the conveying direction 5 funnel-shaped towards a circular funnel exit 41 for the bulk material.
  • a collecting space section 42 Connected to the cone section 38 in the bulk material conveying direction 5 is a collecting space section 42, which is likewise conical in shape.
  • the plenum section 42 opens from the side, the gas supply line. 7 one.
  • the conically tapered collecting chamber section 42 opens into the bulk material conveying line 11.
  • the drying gas from the gas supply line 7 first flows into an outer annular space 40 in the interior of the collecting space subsection 42 and from there in countercurrent to the bulk material conveying direction 5 through the annular funnel exit 41 in the FIG. 1a upward, ie by annular cone and the other cone portion 38 and subsequently by the buffer portion 37 of the entry module. 2
  • the discharge section 36 after FIG. 1b is designed as a double cone with two successive cone sections 43, 44.
  • the first cone section 43 in the conveying direction 5 tapers towards a funnel outlet 45.
  • the latter lies within the downstream second cone section 44, which constitutes a collecting space.
  • the second cone section 44 tapers conically towards the bulk material delivery line 11.
  • the drying gas flows from the gas supply line 7 first into the second cone section 44, that is, into the collecting space of the embodiment FIG. 1b , Subsequently, the drying gas flows in countercurrent to the bulk material conveying direction 5 through the funnel exit 45 into the cone section 43 and from there into the buffer section 37 of the entry module 2 FIG. 1b ,
  • the buffer section 37 can also be a bulk goods storage container, for example a storage silo, which is arranged upstream of the discharge section 3.
  • FIG. 2 shows a further embodiment of a cooling device 46.
  • a bulk material entry module 47 and the heat exchanger module 12 are sections of a common module housing 48.
  • Bulk 49 passes from a screening machine 50 via a downcomer 52 and a bulk material entry port 51 in the bulk material entry module 47th
  • the structure of the bulk material entry module 47 corresponds to that of the buffer section 37 with a downstream cone section 38 of the embodiment FIG. 1a ,
  • the circular ring-shaped funnel exit 41 of the annular cone or funnel 39 of the cone section 38 of the bulk material introduction module 47 opens directly into the bulk material buffer section 21 of the bulk material heat exchanger module 12.
  • This bulk material buffer section 21 of the heat exchanger module 12 opens laterally a gas feed port 55, which in turn communicates with a gas supply line 56 for introducing the drying gas.
  • the gas supply line 56 of the embodiment according to FIG. 2 corresponds to the gas supply line 7 of the embodiment according to FIG. 1 ,
  • a manually operable manual flap 57 is provided as a throttle unit for setting a quantity of gas in the gas supply line 56.
  • an adjustable aperture 58 is arranged for additional specification of the amount of drying gas.
  • the aperture 58 may also be used as an alternative to the manual flap 57 for setting the amount of drying gas.
  • the buffer portion 21 has at least one height such that an outer region of the heat exchanger module 12 is just filled with bulk material automatically on the angle of repose. In order to ensure this filling of the outer region of the heat exchanger module 12, the overall height of the buffer section 21 is selected 200 mm to 500 mm larger than this minimum height.
  • the buffer section 21 is constructed so that the heat exchanger module 12 is accessible from above via the lateral inspection openings (not shown) for cleaning and inspection via the buffer section 21.
  • a gas suction nozzle 59 is arranged with downstream suction line 60.
  • a suction fan 61 is arranged in the suction line 60.
  • a filter may be arranged in the suction line 60 in order to prevent contamination of the suction fan 61.
  • a roof-shaped bulk material distribution cone 62 is arranged in the discharge section 22 of the heat exchanger module 12. Directly below the distributor cone 62 opens into the discharge section 22 laterally another gas supply port 63, which communicates with a further gas supply line 64, the function of the further gas supply line 24 in the embodiment according to FIG. 1 equivalent.
  • a manually operable hand flap 65 is arranged in the further gas supply line 64. Upstream, on the one hand, the orifice 58 and on the other hand, the hand flap 65, the two supply lines 56 and 64 unite at a distribution point 66. Upstream of the distribution point 66, a main gas supply line 67 is arranged. The two gas supply lines 56, 64 are thus fed by a common gas source.
  • a fan 68 is disposed upstream of the distribution point 66, the is driven by a motor 69.
  • a condensate separator 70 is disposed in the main gas supply line 67.
  • a suction cooler 71 is disposed in the main gas supply pipe 67.
  • a filter 72 for cleaning the sucked drying gas is arranged in the region of a suction end of the main gas supply line 67.
  • a measuring lance 73 of a filling level transmitter 74 is arranged in the buffer section 37 of the bulk material entry module 47.
  • These two components constitute a bulk material level sensor for the buffer section 37.
  • the motor 33 of the rotary valve 31 in the bulk material discharge line 30 on the one hand and the fill level transmitter 74 on the other hand are connected to one another via a control loop 75.
  • a treatment of the bulk material 49 is carried out with the cooling device 46 as follows:
  • the bulk material 49 passes through the screening machine 50 and the bulk material entry port 51 in the bulk material-entry module 47.
  • the bulk material 49 then flows through the buffer section 37 and the cone section 38 and through the annular Funnel exit 41 into the bulk material buffer section 21 of the heat exchanger module 12.
  • the bulk material is dried by means of the passage of the drying gas through the gas supply line 56.
  • the drying gas enters the bulk material buffer section 21 (see directional arrow 76) of the heat exchanger module 12 via the gas feed port 55, which simultaneously constitutes a collecting space for the drying gas.
  • the drying gas flows through the funnel exit 41 of the circular, circulating cone 39 of the cone section 38 and further over the buffer section 37.
  • the drying gas is conveyed via the gas suction connection 59 and sucked the suction line 60 (see arrows).
  • the drying gas can be recycled.
  • the suction line 60 is then in fluid communication with the main gas supply line 67.
  • a separator cyclone and / or a dust filter for separating dust particles and corresponding cleaning of the drying gas can then be arranged between the gas extraction nozzle 59 and the suction blower 61.
  • the thus dried or predried bulk material is then cooled in the heat exchanger module 12 while flowing through the heat exchange tubes 17 of the heat exchanger section 16.
  • the bulk material is further dried over the further drying gas, which is supplied via the further gas supply line 64.
  • This further drying gas flows into the interior of the discharge section 22 via the gas feed port 63.
  • the distributor cone 62 ensures that the bulk material, which is conveyed through the discharge section 22, is evened out and is subjected as homogeneously as possible to the further drying gas (compare directional arrow 78).
  • a static sieve may be arranged as an agglomerate catcher in the entry module buffer section 37.
  • Such an agglomerate catcher can also be arranged in the buffer section 21.
  • the fill level transmitter 74 Via the fill level transmitter 74, the control loop 75 and the motor 33 for the rotary valve 31, it is ensured that the fill level in the entry module buffer section 37 is in the range of a predetermined fill level bandwidth remains.
  • a maximum permissible fill level and a minimum permissible fill level can also be interrogated via the fill level transmitter 74. This monitoring of a maximum allowable level and a minimum allowable level can alternatively be done by two separate level indicator instead of Gustandsstransmitters 74.
  • FIG. 3 shows a further variant of a bulk material entry module 79, which instead of the bulk material entry module 47 after FIG. 2 can be used.
  • a bulk material entry module 79 which instead of the bulk material entry module 47 after FIG. 2 can be used.
  • Components which correspond to those already explained above with reference to the figures bear the same reference numerals and will not be discussed again in detail.
  • a spreading plate 80 is present at the bulk material injection module 79. This has a diameter which is slightly larger than that of the inlet nozzle 51.
  • the spreading plate 80 has an impact wall 81 which extends from a center of the spreading plate 80, starting conically sloping outwards.
  • the scattering plate 80 is held in a manner not shown relative to the entry port 51 in position.
  • the scattering plate 80 may stand in the operation of the cooling device with the entry module 79 or, as in the FIG. 3 indicated by a directional arrow 82 to one in the FIG. 3 Rotate vertical axis 83 driven by a motor, not shown, which extends through the center of the spreading plate 80.
  • a cone section 83 Downstream of the buffer section 37 of the entry module 79 is a cone section 83 with a total of two cones or funnels 84, 85 arranged concentrically in one another in the form of a circle.
  • the funnels 84, 85 taper in the conveying direction 5 towards concentric nested, annular circumferential funnel exit 41, 86 (see Fig. 3a ) and terminate in the bulk material buffer section 21 of the heat exchanger module 12.
  • Laterally offset to the central bulk material entry port 51 is in a top wall 88 of the module housing 48 of the execution to FIG. 3 a drying gas outlet 89 arranged. This communicates with a suction line 90, whose function of that of the suction line 60 in the execution after FIG. 2 equivalent.
  • the suction fan 61 is arranged.
  • the bulk material buffer section 21 of the heat exchanger module has 12 thus the function of a collecting space for the drying gas.
  • the drying gas leaves the entry module buffer section 37 via the drying gas outlet port 89 and the suction line 90.
  • the suction line 90 in turn with the gas supply line 56 or with a main gas supply line in the manner of the main gas Feed line 67 after FIG. 2 in fluid communication.
  • the inner annular cone or funnel 86 can be connected to the gas supply port 55 via its own, in the Fig. 3 Be connected supply line not shown. This ensures that the drying gas also flows through the inner annular cone 86.
  • FIGS. 4 to 6 further embodiments of cone sections are explained, which can be used instead of the cone sections 38 and 83.
  • Components which correspond to those already explained above with reference to the figures bear the same reference numerals and will not be discussed again in detail.
  • a cone section 91 after the FIGS. 4 and 5 has at least two slot funnels 92, 93 with slot-shaped or longitudinal outlet openings 94, which in the FIG. 5 are shown in a plan. These outlet openings 94 serve on the one hand for the passage of the bulk material in the conveying direction 5 and on the other hand for the passage of the drying gas in the opposite direction.
  • the function of the cone section 91 otherwise corresponds to the function of the cone section 38 FIG. 2 ,
  • a cone section 95 after FIG. 6 has an outer, circular peripheral cone ring 96, which in the conveying direction 5, in the FIG. 6 extends vertically from above through the plane of the drawing, inwardly towards a rectangular circumferential outlet opening 97 drops.
  • the exit opening 97 bounded inwardly a central, pyramid-shaped counter-cone 98, which is in the opposite direction to the conveying direction 5 to the center tapered towards whose guide walls 99 so also fall to the exit opening 97 out.
  • the configuration of the cone section 95 according to FIG. 6 favors a well-distributed transfer of the bulk material from the cone section 95 in the downstream buffer section 21 and thus leads to a good drying performance by the in the opposite direction to the conveying direction 5 through the outlet opening 97 flowing drying gas.
  • a circular exit opening may also be present.
  • the cone ring 96 and the counter cone 98 can also be designed as rotationally symmetrical cones.
  • the amounts of gas in the various supply lines can also be specified by means of a control circuit, not shown, depending on the drying capacity to be achieved. This can be done, for example, depending on the degree of moisture of the supplied bulk material and / or depending on the supplied bulk flow, the bulk material temperature, the type of bulk material or other parameters.
  • FIG. 3 can be a view of the bulk material during drying accomplish.
  • FIG. 3 are separated from the other bulk material 49 to be separated during the viewing dust particles with 100. These dust particles are removed via the suction line 90 and can later be separated from the drying gas via a separator cyclone and / or a filter.
  • an absorption dryer For drying the drying gas prior to its introduction into the entry module and / or the heat exchanger module, an absorption dryer can be used.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Drying Of Solid Materials (AREA)

Claims (12)

  1. Dispositif (1 ; 46) de refroidissement de produits en vrac (49)
    - comprenant un module d'alimentation de produits en vrac (2 ; 47 ; 79),
    - comprenant un module échangeur de chaleur pour les produits en vrac (12), disposé après le module d'alimentation des produits en vrac (2) sur le trajet de transport des produits en vrac, comprenant une multiplicité d'éléments échangeurs de chaleur (17), qui sont en contact thermique avec un fluide de refroidissement,
    - comprenant un module d'évacuation des produits en vrac (22),
    - une canalisation d'amenée de gaz (7 ; 56), débouchant dans le module d'alimentation des produits en vrac (2 ; 47 ; 79), pour une alimentation en gaz de séchage, le module d'alimentation des produits en vrac (2 ; 47 ; 79) étant conçu de sorte que le temps de séjour des produits en vrac (49) dans le module d'alimentation des produits en vrac (2 ; 47 ; 79) est supérieur à 1 min,
    - le module d'alimentation des produits en vrac (2 ; 47 ; 79) présentant une portion conique (38 ; 43, 44 ; 83 ; 91 ; 95) dans laquelle les produits en vrac (49) sont dirigés le long d'au moins un entonnoir s'amenuisant et/ou d'un cône anguleux (39 ; 43 ; 84 ; 85 ; 92, 93 ; 96 ; 98) conçu avec une ouverture de sortie ronde et/ou rectangulaire qui conduit vers une chambre de collecte (42 ; 44 ; 21) du module d'alimentation des produits en vrac (2 ; 47 ; 79),
    - la canalisation d'amenée de gaz (7 ; 56) débouchant directement de l'extérieur dans la chambre de collecte (42 ; 44 ; 21), et diminuant ou empêchant totalement un début de cuisson non souhaité des produits en vrac, en particulier par un pré-séchage des produits en vrac sur les éléments échangeurs de chaleur,
    - un capteur de niveau de remplissage en produits en vrac (73, 74) étant agencé dans le module d'alimentation des produits en vrac (47).
  2. Dispositif selon la revendication 1 caractérisé en ce que le module d'alimentation des produits en vrac (2 ; 47 ; 79) est conçu sous la forme d'un tampon de produit.
  3. Dispositif selon l'une des revendications de 1 à 2 caractérisé en ce que le module d'alimentation des produits en vrac (2) et le module échangeur de chaleur (12) sont conçus comme des installations séparées qui sont reliées entre elles par une canalisation de transport (11).
  4. Dispositif selon la revendication 3 caractérisé en ce que,le module d'alimentation des produits en vrac (2)est réalisé dans la section de sortie (3) d'un conteneur de stockage de produits en vrac disposé en amont.
  5. Dispositif selon l'une des revendications de 1 à 2 caractérisé en ce que le module d'alimentation des produits en vrac (47 ; 79) et le module échangeur de chaleur pour les produits en vrac (12) sont conçus sous la forme de parties d'un carter de modules commun (23 ; 48) du dispositif de refroidissement (46).
  6. Dispositif selon la revendication 5 caractérisé en ce que plusieurs entonnoirs (39 ; 84, 85 ; 92, 93), mis les uns à côté des autres et/ou disposés les uns à côté des autres de manière concentrique, sont présents dans la section conique (38, 83, 91).
  7. Dispositif selon l'une des revendications de 1 à 6 caractérisé en ce qu'une autre canalisation d'amenée de gaz (24 ; 64) débouche dans le module d'évacuation des produits en vrac (22) pour une introduction de gaz de séchage.
  8. Dispositif selon la revendication 7 caractérisé en ce que les deux canalisations d'amenée de gaz (56, 64) sont alimentées par une source de gaz commune.
  9. Dispositif selon l'une des revendications de 1 à 8 caractérisé par au moins une unité de réduction (57, 58, 65) pour un réglage d'une quantité de gaz dans au moins une canalisation d'amenée de gaz (7, 24 ; 56, 64).
  10. Procédé de traitement de produits en vrac comprenant les étapes suivantes :
    - séchage des produits en vrac (49) à l'aide du passage d'un gaz de séchage traversant les produits en vrac (49) sur le trajet de transport des produits en vrac avant le module échangeur de chaleur pour les produits en vrac (12) avec un temps de séchage des produits en vrac qui est supérieur à 1 min,
    - refroidissement des produits en vrac (49) après le séchage par un contact des produits en vrac (49) avec des éléments échangeurs de chaleur (17) du module échangeur de chaleur pour les produits en vrac (12),
    - le gaz pour le séchage des produits en vrac (49) étant introduit directement depuis l'extérieur dans un module d'alimentation des produits en vrac (2 ; 47 ; 79) par une canalisation d'amenée de gaz (7 ; 56),
    - le niveau de remplissage en produits en vrac dans le module d'alimentation des produits en vrac (47) étant mesuré avec un capteur de niveau de remplissage des produits en vrac,
    - le gaz de séchage étant introduit dans le module d'alimentation en produits en vrac de sorte qu'un début de cuisson non souhaité des produits en vrac, en particulier au niveau des éléments échangeurs de chaleur, est diminué ou totalement empêché,
    - du gaz pour le passage de gaz de séchage traversant les produits en vrac (49) pendant le refroidissement étant alimenté par une autre canalisation d'amenée de gaz (24 ; 64) qui débouche dans le module d'évacuation des produits en vrac (22).
  11. Procédé selon la revendication 10 caractérisé en ce que le gaz de séchage est conduit à contre-courant par rapport à la direction de transport (5) des produits en vrac (49) lors du séchage.
  12. Procédé selon l'une des revendications de 10 à 11 caractérisé par un criblage des produits en vrac (49) lors du séchage.
EP20100167228 2009-07-08 2010-06-24 Dispositif de refroidissement de produits en vrac et procédé de traitement de produits en vrac Not-in-force EP2273221B1 (fr)

Applications Claiming Priority (1)

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DE102009032390A DE102009032390A1 (de) 2009-07-08 2009-07-08 Vorrichtung zum Kühlen von Schüttgut sowie Verfahren zum Behandeln von Schüttgut

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EP2273221A2 EP2273221A2 (fr) 2011-01-12
EP2273221A3 EP2273221A3 (fr) 2011-08-17
EP2273221B1 true EP2273221B1 (fr) 2013-08-14

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US9328974B2 (en) * 2011-02-21 2016-05-03 Kellogg Brown & Root Llc Particulate cooler
DE102011086812A1 (de) * 2011-11-22 2013-05-23 Wacker Chemie Ag Verfahren zur Herstellung von Feststoffen aus Alkalisalzen von Silanolen
CN102853640A (zh) * 2012-09-24 2013-01-02 中南大学 一种生物质立式烘干机
DE102012221973A1 (de) * 2012-11-30 2014-06-18 Coperion Gmbh Schüttgut-Wärmetauschervorrichtung
CN112097467B (zh) * 2020-06-23 2022-05-13 中钢集团鞍山热能研究院有限公司 一种密封移动式生焦干燥工艺方法及系统

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CH296419A (de) * 1950-02-17 1954-02-15 Ruhrchemie Ag Verfahren und Vorrichtung zur kontinuierlichen Behandlung körniger Stoffe mit Gasen, insbesondere zu ihrer Trocknung und Kühlung.
BE563034A (fr) * 1956-12-08
AU7279981A (en) * 1980-08-21 1982-02-25 Koppers Company, Inc. Method + apparatus for cooling pellets
DE3633904A1 (de) * 1986-10-04 1988-04-07 Thomson Brandt Gmbh Schaltungsanordnung zur erzeugung eines ablenkstromes mit einer anordnung zur einleitung eines schnellen ruecklaufs
DE3639046A1 (de) 1986-11-14 1988-05-26 Krupp Gmbh Verfahren und vorrichtung zum waerme- und stoffaustausch zwischen einem stroemenden medium und feinkoernigen feststoffen
EP0444338B1 (fr) 1990-03-01 1993-06-02 Cominco Ltd. Méthode et appareil pour refroidir des particules solides
HU53216A (fr) * 1989-01-16 1990-09-28
DE19643699C1 (de) 1996-10-23 1998-03-26 Babcock Bsh Gmbh Schachtkühler
DE102004041375A1 (de) 2004-03-24 2005-10-13 Coperion Waeschle Gmbh & Co. Kg Vorrichtung zum Temperieren von Schüttgut
DE102007015060A1 (de) * 2007-03-26 2008-10-02 Coperion Waeschle Gmbh & Co. Kg Vorrichtung zum Kühlen und/oder Heizen von Schüttgut
DE102007027967A1 (de) 2007-06-19 2008-12-24 Coperion Waeschle Gmbh & Co. Kg Vorrichtung zum Kühlen oder Heizen von Schüttgut sowie Verfahren zum Betrieb einer derartigen Vorrichtung
CN102089072B (zh) * 2008-07-11 2013-10-23 帝斯曼知识产权资产管理有限公司 半结晶聚合物的热处理方法

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EP2273221A2 (fr) 2011-01-12
EP2273221A3 (fr) 2011-08-17

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