EP2252411B1 - Transducteur ultrasonore à grande puissance et son procédé de fabrication - Google Patents
Transducteur ultrasonore à grande puissance et son procédé de fabrication Download PDFInfo
- Publication number
- EP2252411B1 EP2252411B1 EP09711651.1A EP09711651A EP2252411B1 EP 2252411 B1 EP2252411 B1 EP 2252411B1 EP 09711651 A EP09711651 A EP 09711651A EP 2252411 B1 EP2252411 B1 EP 2252411B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- driver
- ultrasonic horn
- ultrasonic
- ultrasonic transducer
- contact face
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000000034 method Methods 0.000 title claims description 22
- 238000004519 manufacturing process Methods 0.000 title description 7
- 238000010894 electron beam technology Methods 0.000 claims description 29
- 238000003466 welding Methods 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000005219 brazing Methods 0.000 description 8
- 230000008901 benefit Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000005476 soldering Methods 0.000 description 5
- 238000002604 ultrasonography Methods 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 230000035515 penetration Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000002411 adverse Effects 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 229910002546 FeCo Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052771 Terbium Inorganic materials 0.000 description 1
- 229910001329 Terfenol-D Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B1/00—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
- B06B1/02—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
- B06B1/08—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with magnetostriction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B3/00—Methods or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
Definitions
- the present invention relates to an ultrasonic transducer comprising an ultrasonic horn and a magnetostrictive driver, wherein the driver is connected to a contact surface of the ultrasonic horn facing it, and a method for producing a permanent connection between the ultrasonic horn and the driver of such an ultrasonic transducer.
- magnetostrictive ultrasonic transducers A problem in the design of magnetostrictive ultrasonic transducers is that the magnetostrictive material must be suitably connected to the ultrasonic horn, wherein this connection is realized in the prior art usually by means of a soldering process, in particular a brazing process.
- Generic magnetostrictive ultrasonic transducers of the aforementioned type are for example from the WO 2004/105085 A1 and the WO 2006/055368 A2 known.
- the driver consists of a plurality of plates of magnetostrictive material (hereinafter referred to as magnetic plates) soldered in recesses of the ultrasonic horn or on a surface of the ultrasonic horn by means of a brazing process.
- a suitable geometry of the magnetic plates allows the loading of the plates with an alternating magnetic field.
- the ultrasonic transducers described in the above-mentioned publications e.g. central opening in the magnetic disks and a suitable coil arrangement is provided, with which the two legs delimiting the opening of the magnetic disks can be excited with appropriate energization of the coil using the effect of magnetostriction to a vibration in the ultrasonic frequency range. This vibration is then transmitted from the magnetic plates to the ultrasonic horn and passed within the ultrasonic horn on to its oscillating head.
- the above-mentioned disadvantages of magnetostrictive ultrasonic transducers also occur in this prior art.
- DD 59 963 A a method for connecting electromechanical transducers with coupling links and tools of ultrasonic transmitters is known in which the laminated core of a magnetostrictive transducer to achieve a low-loss coupling by electron beam welding is connected to a flat end face of the ultrasound generator. It requires a high energy for the electron beam to weld the laminated core in the entire end face with this. On the other hand, this connection technique proves to be not very stable, since the laminated core is held exclusively on the flat surface.
- EP 0 468 125 A2 an ultrasonic horn, in which two adjoining sections are connected by means of electron beam or laser beam welding.
- the object of the present invention consequently to a method for producing a permanent connection between the ultrasonic horn and magnetostrictive driver of such an ultrasonic transducer.
- the driver and the ultrasonic horn are connected in the region of the contact surface by electron beam welding and / or laser beam welding, wherein the contact surface is formed by the bottom of at least one receiving pocket, the Ultrasonic horn end of the driver receives, wherein the at least one receiving pocket is formed in a base-like elevation of the driver facing end of the ultrasonic horn and wherein the socket-like Survey is higher than the depth of the receiving pockets formed therein.
- the electron beam or laser beam is aligned or guided so that it enters through the lateral boundary wall of the socket-like elevation in the massively configured ultrasonic horn at the level of the contact surface and parallel thereto.
- the method of electron beam welding or laser beam welding used according to the invention in the region of the contact surface opens up the possibility that the ultrasonic horn, the contact surface of the ultrasonic horn and / or the magnetostrictive material of the driver prior to manufacture the weld joint according to the invention can be subjected to a separate heat treatment, without the associated advantages in the subsequent production of a permanent Connection between driver and ultrasonic horn subsequently destroyed again or adversely affected.
- the known from the prior art method of brazing is associated with the disadvantage that the brazing required temperatures in the range of about 750 ° C before a fabricated by complex heat treatment material structure of the ultrasonic horn and / or the magnetostrictive material of the driver disadvantageous again change, so that the benefits of a previous heat treatment of said elements in the finished ultrasonic transducer did not fully come to fruition.
- the temperature of the ultrasonic transducer - even in comparison to other welding methods - is lower and limited to a much smaller range.
- the inventively provided method of electron beam or laser beam welding guarantee a better transmission of the acoustic vibrations from the driver to the ultrasonic horn.
- solder soldering material used in the prior art during soldering
- the efficiency of an ultrasonic transducer according to the invention is thus increased compared to the prior art.
- connection provided according to the invention provides for a better mechanical strength of the connection produced. This has a positive effect on the fatigue strength of an ultrasonic transducer according to the invention and in particular also leads to a higher load capacity of the connection point between the driver and the ultrasonic horn. In addition to the possibility of use under higher loads, this also opens up greater flexibility with regard to the exact arrangement of the connection point, taking into account the acoustic vibration conditions over the length of the ultrasonic transducer.
- Another aspect of the present invention which did not receive sufficient consideration in the prior art, is again based on the fact that during brazing or brazing a large area around the actual connection point is at a high temperature (in brazing about 750 ° C.). which is not the case with electron beam welding or laser beam welding.
- the magnetostrictive material of the driver of an ultrasonic transducer according to the invention is preferably provided with an insulating layer, which is often damaged by exposure to the temperatures required for soldering over a large area, which may, for example, lead to short circuits between adjacent elements of the driver.
- the height of the - required for connecting the driver with the ultrasonic horn and along the contact surface transversely guided - weld in an advantageous Sense is limited to a height of up to about 1-2 mm, which is associated with significantly lower damage of insulating layers on the magnetostrictive material of the driver.
- the contact surface, along which the welded connection is made between the edge of the driver and the contact surface of the ultrasonic horn is formed by the bottom of at least one receiving pocket which receives the ultrasonic horn side end of the driver.
- the term receiving pocket is thereby advantageously understood to mean a cutout in the side of the ultrasonic horn facing the driver, which contour matches the contour of the driver or the magnetostrictive elements.
- sufficiently large seam depths for the weld to be produced can be produced for the present purpose so that the electron or laser beam used to produce the welded joint can be guided and adjusted in such a way that it passes through an edge region of the solid ultrasonic horn Required welded joint in the region of the serving as a contact surface bottom of a receiving pocket - without that in areas above the actual weld a short circuit of adjacent magnetostrictive elements or in large areas around the actual junction or area around an undesirable change in the material structure is caused.
- the electron beam or laser beam is directed in an advantageous manner parallel to and at the level of the contact surface formed by the bottom of the receiving pocket laterally on the ultrasonic horn, whereby the corresponding voltage to the ultrasonic horn in the at least one receiving pocket driver in the region of its contact surface with the ground the receiving bag is welded.
- the at least one receiving pocket is formed in a base-like elevation of the driver's facing end of the ultrasonic horn.
- a pedestal-like elevation it may in particular also be realized in that a region surrounding the receiving pockets of the ultrasonic horn has been taken back by cutting.
- the electron or laser beam which is preferably aligned parallel to the contact surface during welding can be guided in such a way that it enters the lateral boundary wall of the pedestal, which is reduced in cross-section, approximately at the level of the contact surface, whereby the necessary penetration depth for the Electron or laser beam and the energy input caused thereby incl.
- the adverse effects on the weld seam adjacent material structure can be further reduced.
- the beam then only has to cover a smaller distance through the massive ultrasonic horn until it reaches the actual connection area between the driver or magnetic disks and the ultrasonic horn.
- the extent known from the prior art materials come into consideration, in the case of - depending on the purpose of different loads subjected - ultrasonic horn in particular aluminum, titanium, various steels and especially on nickel-base alloys (such as Nimonic80A, see DIN 2.4952) is to think.
- all types of magnetostrictive materials can be used as the material for the driver, it being apparent that those with a high magnetostriction are to be preferred. These include e.g. FeCo alloys or terbium-containing alloys, e.g. the alloy families known under the generic names Hiperco, Terfenol and Gerfenol.
- the magnetostrictive and vibratable with a suitable coil assembly driver of an ultrasonic transducer according to the invention in a variety of geometries of one or more magnetostrictive elements can be realized - as long as it is suitable for ultrasonic conversion and at least within the scope of the invention edge or front side with a facing him contact surface of the ultrasonic horn is welded.
- the driver consists of only a single magnetostrictive element (for example, plate-shaped or columnar).
- the driver comprises a plurality of magnetic disks as magnetostrictive elements.
- the electron or laser beam guided over the entire connection area not only parallel to the contact surface but also always parallel to the contact lines between the magnetic plates and the contact surface is aligned on the ultrasonic horn.
- Said contact line is defined by the line-like extent of the edge of the respective magnetic disk which bears against the contact surface.
- the electron and / or Laser beam is guided over the connection region, that a first part of the welded joint from a first side and a second part of the welded joint from a second side, preferably the opposite side is made.
- the penetration depth of the electron beam or laser beam necessary for producing a sufficiently stable welded connection can be substantially halved, so that the edge of the driver or the edge of the magnetostrictive elements adjacent to the contact surface-in imaginary lines through the actual connection region-advantageously first of all Side to about the middle (or slightly moreover) is welded to the contact surface of the Utraschallhorns and then the other part or the other half is welded from the opposite side.
- a plurality of receiving pockets are preferably provided, in each of which a part of the driver or the magnetic disks (optionally in packages) is accommodated.
- the connection of the driver to the ultrasonic horn is hereby further improved with regard to the stability of the connection.
- the ultrasonic horn and / or the magnetostrictive material of the driver are subjected at least partially (for example only in areas relevant for this) to a (separate) heat treatment.
- the high-power ultrasound transducers provided according to the invention are in principle suitable for any purpose Uses of ultrasonic transducers, considering the advantages of the invention in particular to high-load applications can be thought (such as use of the ultrasonic transducer for the treatment of liquid fossil fuels or other liquids). Therefore, a previous heat treatment of the ultrasonic horn, if necessary. Even in the region of the particular loads subjected contact surface (s) and / or facing away from the driver and also highly loaded oscillating head proves to be advantageous. Even in the case of the driver can be used in an advantageous manner to a previous heat treatment, since in particular the magnetostrictive properties of the material used can be optimized.
- the heat treatment leads to an insulating oxide layer on the surface of the magnetic disks, whereby the preferably stacked mutually adjacent magnetic disks are insulated from each other.
- the problem identified in the context of the present invention is that the material structure or the magnetostrictive properties of the heat-treated material or material are induced by a high temperature load introduced over large areas (eg during brazing) the oxide layer or a separately applied insulating layer on the surface of the magnetostrictive elements of a driver were destroyed or adversely affected.
- an ultrasonic horn of an ultrasonic transducer does not necessarily have to be configured in one piece, but if necessary, it can also be designed in several parts, in particular in two parts.
- the contact surface is formed on an intermediate part of the ultrasonic horn, which is connected (for example screwed) to the remaining ultrasonic horn.
- the present invention also includes an ultrasonic transducer comprising a magnetostrictive driver and a total of two ultrasonic horns disposed on different sides of the driver.
- an ultrasonic transducer comprising a magnetostrictive driver and a total of two ultrasonic horns disposed on different sides of the driver.
- an ultrasonic transducer 1 comprises a heat-treated ultrasonic horn 2 and a for reasons of clarity only partially shown, with the aid of several unillustrated coils driven and operating on the principle of magnetostriction driver 3 from a variety of magnetic disks 4, the total of six stacks 9 (only one of which is shown).
- each stack 9 consists of twenty-two magnetic disks, each with 0.4 mm thickness. It goes without saying that a smaller or higher number of magnetic disks or other plate thicknesses can be used.
- the receiving pockets 8 are formed in a base-like elevation 10, the height H (see. Fig. 2 ) greater than the depth T (see. Fig. 3 ) of the receiving pockets 8 is.
- an electron beam can be aligned or guided according to the arrows E1 and E2 so that it laterally, ie through the lateral boundary wall 11 of the socket-like elevation 10, in the massively configured ultrasonic horn at the level of the contact surfaces 6 (see the dashed line 12 in FIG Fig. 2 ) and parallel to this occurs.
- a laser beam of sufficient energy can be used to produce a welded joint according to the invention within the scope of the present invention.
- the electron beam which is always aligned parallel to the line of contact between a magnetic disk and the ultrasonic horn (as can be seen from FIGS Fig. 1 and 2 results) initially directed from one side according to arrow E1 on the ultrasonic horn 2 and the side wall 11 of the socket-like elevation 10, wherein the adjustable by the energy of the electron beam penetration depth of the electron beam is to be chosen so that it sufficient energy to produce a permanent welded joint penetrates into approximately the middle of the contact surface 6 adjacent edge 5 of the respective magnetic disk 4 in the material.
- a corresponding welding operation is repeated from the other side of the magnetic disks 4.
- the electron beam is guided over the connecting region in accordance with arrow E2 while maintaining its alignment (compare arrow F2), so that after conclusion of the described method all magnetic disks 4 are welded to the ultrasonic horn 2 at the edge.
- an electron beam guide could also be used in the reverse direction to the illustrated curve according to arrow F2, e.g. if the simultaneous use of two electron and / or laser beams directed from different sides onto the connection area is intended for the production of the welded connection.
- the ultrasonic vibration applied by means of the driver 3 can then be effectively transmitted to the ultrasonic horn via the electron-beam welded (or laser-welded) connection region, where it is reinforced by a constriction 13 of the horn 2 and transmitted as far as the ultrasound head 14, which is then moved according to the double arrow A in FIG Oscillation is shifted.
- the ultrasonic horn 2 has on its circumference a mounting flange 15, with which it is e.g. can be attached to an external structure. As a starting point for the flange 14, a node of the transmitted by the ultrasonic horn 2 in the longitudinal direction vibration is suitable.
- Fig. 4 finally illustrates that the area of the ultrasonic horn 2 having the contact surface (s) 6 may possibly be formed in the form of an intermediate piece 16 which is connected to the remaining ultrasonic horn (not shown), for example by screwing.
- the intermediate piece 16 in the example shown on its underside advantageously a threaded pin 17 with an external thread, not shown, with which a screw with a corresponding internal thread on the rest of the ultrasonic horn can be produced.
- the total of six stacks 9 (of which again only one is shown) grouped magnetic disks 4 (the simplicity is here only the stack 9 shown in total), which form the driver 3, at its the intermediate piece 16 of the ultrasonic horn facing edge in Area of a formed by the bottom of the receiving pockets 8 contact surface 7 of the intermediate piece 16 with the same electron beam or laser beam welded.
- the receiving pockets 8 in a base-like elevation 10 of the driver 3 facing end (here formed by the intermediate piece 16) of the ultrasonic horn are formed here.
- Fig. 5 shows a third embodiment of an ultrasonic transducer according to the invention, consisting of a driver 3 and two ultrasonic horns 2, 2 ', wherein the two ultrasonic horns 2, 2' in opposite orientation on opposite sides of - as previously - consisting of six magnetic disk stacks 9 driver arranged and each welded in the manner already described above with this.
- the respective end region of the two ultrasonic horns 2, 2 'facing the driver could be formed by an intermediate piece which is connected to the remaining ultrasonic horn.
- Fig. 6 shows a fourth embodiment of an ultrasonic transducer according to the invention of ultrasonic horn 2 and driver 3, in which the driver 3 consists of exactly one magnetostrictive element 18 in columnar form, which in turn accommodated end in a round cross-section adapted receiving pocket 8 in a socket-like elevation 10 on the ultrasonic horn 2 and therein - in the region of the contact surface formed by the bottom of the receiving pocket 8 with the ultrasonic horn 2 - is welded.
- a laser or electron beam according to arrow E3 directed to the lateral boundary wall 11 of the base-like survey and (eg by rotation of the ultrasonic horn) - while maintaining its parallel to the contact surface alignment at the same level and always directed radially to the center of the circular cross section - according to arrow F3 around the base-like elevation 10 are guided around (see the dashed line 19), so that here - with preferably only approximately to the center reaching penetration depth of the electron or laser beam - a first part of the welded joint from a first side and a second part of the weld joint from a second side of the ultrasonic horn.
- FIG. 7 Yet a fifth embodiment of the invention with again two ultrasonic horns 2, 2 '(identical to that of Fig. 6 constructed) and an intermediate driver 3 from a single, columnar, magnetostrictive element 18.
- the difference from in Fig. 6 illustrated ultrasonic transducer is that on the side facing away from the first ultrasonic horn 2 side 20 of the driver 3 another - identical to the first ultrasonic horn 2 - ultrasonic horn 2 'arranged and in the manner already described with this is confused.
- the region of the ultrasonic horn facing the driver can be designed in the form of a separate intermediate piece.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Claims (10)
- Transducteur d'ultrasons (1) comprenant une sonotrode ultrasonique (2) et un pilote magnétostrictif (3),
le pilote (3) étant relié à une surface de contact (6) de la sonotrode ultrasonique (2), tournée vers lui,
le pilote (3) et la sonotrode ultrasonique (2) étant reliés dans la zone de la surface de contact (6) au moyen d'une soudure par faisceau électronique et/ou soudure par faisceau laser,
la surface de contact (6) étant constituée par le fond (7) d'au moins une poche de réception (8), qui loge l'extrémité du pilote (3) côté sonotrode ultrasonique, au moins une poche de réception (8) étant constituée dans une élévation (10) de type socle de l'extrémité de la sonotrode ultrasonique (2), orientée vers le pilote (3), et
l'élévation (10) de type socle étant plus haute que la profondeur des poches de réception (8) constituées dedans. - Transducteur d'ultrasons selon la revendication 1, caractérisé en ce que le pilote (3) comprend exactement un élément magnétostrictif (18).
- Transducteur d'ultrasons selon la revendication 1, caractérisé en ce que le pilote (3) comprend une pluralité de plaques magnétiques (4).
- Transducteur d'ultrasons selon la revendication 1, caractérisé en ce que plusieurs poches de réception (8) sont prévues dans lesquelles est respectivement logée une partie du pilote (3) ou des plaques magnétiques (4).
- Transducteur d'ultrasons selon la revendication 1, caractérisé en ce que la sonotrode ultrasonique (2) et/ou le matériau magnétostrictif du pilote (3) sont au moins en partie soumis à un traitement thermique.
- Transducteur d'ultrasons selon l'une quelconque des revendications précédentes, caractérisé en ce que la sonotrode ultrasonique (2) est constituée en plusieurs parties, notamment en deux parties, la surface de contact (6) étant constituée sur une partie intermédiaire (16) de la sonotrode ultrasonique (2), laquelle est reliée au reste de la sonotrode ultrasonique (2).
- Transducteur d'ultrasons selon l'une quelconque des revendications précédentes, caractérisé en ce que le transducteur d'ultrasons (1) comprend une deuxième sonotrode ultrasonique (2'), laquelle est reliée avec celui-ci sur un côté opposé à la première sonotrode ultrasonique (2) du pilote (3), le pilote et la deuxième sonotrode ultrasonique (2') étant reliés dans la zone d'une surface de contact de la deuxième sonotrode ultrasonique (2') au moyen d'une soudure par faisceau électronique et/ou soudure par faisceau laser.
- Procédé pour la fabrication d'une liaison permanente entre une sonotrode ultrasonique (2) et un pilote magnétostrictif (3) d'un transducteur d'ultrasons (1),
le pilote (3) et la sonotrode ultrasonique (2) étant reliés dans la zone d'une surface de contact (6) de la sonotrode ultrasonique (2), tournée vers le pilote (3) au moyen d'une soudure par faisceau électronique et/ou soudure par faisceau laser,
la surface de contact (6) étant constituée par le fond (7) d'au moins une poche de réception (8), qui loge l'extrémité du pilote (3), côté sonotrode ultrasonique,
au moins une poche de réception (8) étant constituée dans une élévation (10) de type socle de l'extrémité de sonotrode ultrasonique (2) orientée vers le pilote (3),
l'élévation (10) de type socle étant plus haute que la profondeur des poches de réception (8) constituées dedans,
le faisceau électronique ou laser étant orienté ou guidé de telle sorte qu'il pénètre par la paroi de délimitation latérale (11) de l'élévation (10) de type socle dans la sonotrode ultrasonique (2) constituée de façon massive à hauteur de la surface de contact (6) et parallèlement à celle-ci. - Procédé selon la revendication 8, caractérisé en ce que le pilote (3) est formé par une pluralité de plaques magnétiques (4), le faisceau électronique ou laser (E1, E2) étant orienté pendant l'opération de soudure toujours parallèlement à la surface de contact (6) ainsi que parallèlement aux lignes de contact entre les plaques magnétiques (4) et la surface de contact (6).
- Procécé selon la revendication 8 ou 9, caractérisé en ce que le faisceau électronique et/ou laser (E1, E2) est guidé par le biais de la zone de liaison de telle sorte qu'une première partie de la liaison soudée est réalisée par un premier côté et une deuxième partie de la liaison soudée par un deuxième côté.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL09711651T PL2252411T3 (pl) | 2008-02-22 | 2009-02-19 | Przetwornik ultradźwiękowy dużej mocy i sposób jego wytwarzania |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008010617A DE102008010617B4 (de) | 2008-02-22 | 2008-02-22 | Hochleistungs-Ultraschallwandler und Verfahren zu dessen Herstellung |
| PCT/EP2009/001186 WO2009103530A1 (fr) | 2008-02-22 | 2009-02-19 | Transducteur ultrasonore à grande puissance et son procédé de fabrication |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2252411A1 EP2252411A1 (fr) | 2010-11-24 |
| EP2252411B1 true EP2252411B1 (fr) | 2018-11-07 |
Family
ID=40626998
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP09711651.1A Not-in-force EP2252411B1 (fr) | 2008-02-22 | 2009-02-19 | Transducteur ultrasonore à grande puissance et son procédé de fabrication |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US7928614B2 (fr) |
| EP (1) | EP2252411B1 (fr) |
| CN (1) | CN102006944B (fr) |
| DE (1) | DE102008010617B4 (fr) |
| ES (1) | ES2706348T3 (fr) |
| PL (1) | PL2252411T3 (fr) |
| WO (1) | WO2009103530A1 (fr) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8011559B2 (en) * | 2009-11-09 | 2011-09-06 | GM Global Technology Operations LLC | Active material-augmented vibration welding system and method of use |
| US9502632B2 (en) * | 2011-05-17 | 2016-11-22 | Dr. Hielscher Gmbh | Resonator for the distribution and partial transformation of longitudinal vibrations and method for treating at least one fluid by means of a resonator according to the invention |
| CN106583906B (zh) * | 2016-11-29 | 2020-06-05 | 沈阳黎明航空发动机(集团)有限责任公司 | 一种改进内锥体安装边与筒体搭接焊缝质量的方法 |
| US20180156758A1 (en) * | 2016-12-05 | 2018-06-07 | Battelle Memorial Institute | Magnetostrictive cold spray coating for enhanced ultrasonic inspection |
| DE102021110762A1 (de) | 2021-04-27 | 2022-10-27 | Herrmann Ultraschalltechnik Gmbh & Co. Kg | Ultraschallschwingeinheit mit stoffschlüssig verbundenen Komponenten |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE59963C (de) | B. tet1 WEILER in Berlin W., Königin-Augustastrafse 19 | Elastische biegsame Platten aus Fasermatten | ||
| DD59963A1 (de) * | 1967-04-15 | 1968-01-20 | Verfahren zur verbindung von elektromechanischen Wandlern mit Koppelgliedern und Werkzeugen von Ultraschallgebern | |
| US5095188A (en) * | 1990-07-26 | 1992-03-10 | Branson Ultrasonics Corporation | Manufacture of high frequency horns |
| US6277332B1 (en) * | 1995-12-18 | 2001-08-21 | Solid Phase Sciences Corporation | Reaction plenum with magnetic separation and/or ultrasonic agitation |
| AU7299698A (en) * | 1996-11-22 | 1998-06-10 | Redwood Rubber Llc | Magnetostriction-based ultrasound in rubber devulcanization and related process es |
| US6164968A (en) * | 1997-05-28 | 2000-12-26 | Feine; James | Trimodular ultrasonic dental device |
| US6578659B2 (en) * | 2000-12-01 | 2003-06-17 | Misonix Incorporated | Ultrasonic horn assembly |
| IL149932A0 (en) * | 2002-05-30 | 2002-11-10 | Nano Size Ltd | High power ultrasonic reactor and process for ultrasonic treatment of a reaction material |
| JP2004298751A (ja) * | 2003-03-31 | 2004-10-28 | Tdk Corp | 超音波振動子及びこれを用いた超音波振動装置 |
| US6897628B2 (en) * | 2003-05-16 | 2005-05-24 | Sulphco, Inc. | High-power ultrasound generator and use in chemical reactions |
| US7462960B2 (en) * | 2004-01-05 | 2008-12-09 | The Hong Kong Polytechnic University | Driver for an ultrasonic transducer and an ultrasonic transducer |
| US7275440B2 (en) | 2004-11-18 | 2007-10-02 | Sulphco, Inc. | Loop-shaped ultrasound generator and use in reaction systems |
| US7276824B2 (en) * | 2005-08-19 | 2007-10-02 | U.I.T., L.L.C. | Oscillating system and tool for ultrasonic impact treatment |
-
2008
- 2008-02-22 DE DE102008010617A patent/DE102008010617B4/de not_active Expired - Fee Related
-
2009
- 2009-02-19 CN CN200980113629.4A patent/CN102006944B/zh not_active Expired - Fee Related
- 2009-02-19 EP EP09711651.1A patent/EP2252411B1/fr not_active Not-in-force
- 2009-02-19 WO PCT/EP2009/001186 patent/WO2009103530A1/fr not_active Ceased
- 2009-02-19 PL PL09711651T patent/PL2252411T3/pl unknown
- 2009-02-19 ES ES09711651T patent/ES2706348T3/es active Active
-
2010
- 2010-08-19 US US12/859,570 patent/US7928614B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
| Title |
|---|
| None * |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102008010617A1 (de) | 2009-09-17 |
| EP2252411A1 (fr) | 2010-11-24 |
| CN102006944B (zh) | 2013-02-27 |
| US20110018368A1 (en) | 2011-01-27 |
| US7928614B2 (en) | 2011-04-19 |
| CN102006944A (zh) | 2011-04-06 |
| PL2252411T3 (pl) | 2019-05-31 |
| DE102008010617B4 (de) | 2012-10-18 |
| WO2009103530A1 (fr) | 2009-08-27 |
| ES2706348T3 (es) | 2019-03-28 |
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