EP2113479B1 - Method for conveying a continuous strip of material and coiling machine for carrying out the method - Google Patents
Method for conveying a continuous strip of material and coiling machine for carrying out the method Download PDFInfo
- Publication number
- EP2113479B1 EP2113479B1 EP09158553A EP09158553A EP2113479B1 EP 2113479 B1 EP2113479 B1 EP 2113479B1 EP 09158553 A EP09158553 A EP 09158553A EP 09158553 A EP09158553 A EP 09158553A EP 2113479 B1 EP2113479 B1 EP 2113479B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- material web
- new
- recess
- winding
- adhesive medium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 239000000463 material Substances 0.000 title claims description 99
- 238000000034 method Methods 0.000 title claims description 41
- 238000004804 winding Methods 0.000 claims description 181
- 239000000853 adhesive Substances 0.000 claims description 99
- 230000001070 adhesive effect Effects 0.000 claims description 99
- 239000011248 coating agent Substances 0.000 claims description 15
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- 229920001296 polysiloxane Polymers 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 21
- 230000002093 peripheral effect Effects 0.000 description 11
- 238000005520 cutting process Methods 0.000 description 6
- 239000002390 adhesive tape Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004886 process control Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
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- 238000004090 dissolution Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
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- 235000019698 starch Nutrition 0.000 description 2
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- 239000004831 Hot glue Substances 0.000 description 1
- 244000261422 Lysimachia clethroides Species 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
- B65H19/286—Attaching the leading end of the web to the replacement web-roll core or spindle by applying adhesive to the web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2238—The web roll being driven by a winding mechanism of the nip or tangential drive type
- B65H19/2253—The web roll being driven by a winding mechanism of the nip or tangential drive type and the roll being displaced during the winding operation
- B65H19/2261—Pope-roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/414—Winding
- B65H2301/4143—Performing winding process
- B65H2301/41432—Performing winding process special features of winding process
- B65H2301/414327—Performing winding process special features of winding process winding on core irregular inner or outer longitudinal profile, e.g. stepped or grooved
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/51—Modifying a characteristic of handled material
- B65H2301/515—Cutting handled material
- B65H2301/5151—Cutting handled material transversally to feeding direction
- B65H2301/51512—Cutting handled material transversally to feeding direction using a cutting member moving linearly in a plane parallel to the surface of the web and along a direction crossing the handled material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2408/00—Specific machines
- B65H2408/20—Specific machines for handling web(s)
- B65H2408/23—Winding machines
- B65H2408/2362—Winding machines with two secondary winding spools, e.g. on separate carriages
- B65H2408/2364—Winding machines with two secondary winding spools, e.g. on separate carriages with additional element for facilitating web roll change
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/16—Irregularities, e.g. protuberances
Definitions
- the invention relates to a method for transferring a running material web, in particular a fibrous web, to a new winding core, wherein the material web is preferably guided over a peripheral region of a preferably displaceable and with a wound roll to be wound forming a winding drum and then wound onto a winding core to be produced wound roll is, preferably immediately before reaching a predetermined roll diameter in the looped by the web circumference of the carrier drum to samebige with formation of a new winding nip is brought and the web after formation of the new winding nip between the new hub and the carrier drum by means of at least one Separating device severed and an adhesive medium between the layers of the material web is introduced by means of at least one applicator.
- the invention relates to a winding machine according to the preamble of independent claim 9, which is particularly suitable for carrying out the method according to the invention, and a winding core according to the preamble of independent claim 15, which is particularly suitable for carrying out the method according to the invention.
- Such transfer methods and winding machines are used for example in paper or board making, the finished and running paper or board web without interrupting the manufacturing process, that is, without switching off the paper or board machine, successively to several hubs, which are also referred to as empty reels to bobbins wind. Also, they can serve to wrap an already wound wound roll.
- the adhesive is placed directly in front of the winding nip between the carrier drum and the wound roll to be produced on the surface of the wound roll to be produced.
- an adhesive applying part is attached to a collection device, in particular a so-called gooseneck. If, in this embodiment, an unexpected material web break occurs, then the adhesive can reach the surface of the carrier drum, whereby it then becomes in is disadvantageously contaminated. The elimination of this contamination will usually bring a usually long-lasting production loss with it.
- a method for transferring a moving material web according to the preamble of claim 1 is known.
- a winding machine according to the preamble of claim 9 and a winding core according to the preamble of claim 15 are also known.
- the material web is separated by a single parting line and during the separation of the material web, an adhesive is applied to the material web, by means of which the material web is connected to a new winding core.
- the adhesive is applied to the material web in an area at least partially sweeping over the parting line.
- the applied adhesive can in this case cause a final layer bonding of the last material web layers on the wound roll produced, this Endlagenverklebung due to the successful passage of the adhesive through the new winding nip formed by the new winding core and the winding drum probably no large and thus sufficiently process-safe bonding will effect. Consequently, the last material web layers, at least during braking of the produced winding roll can loosen again and thereby possibly cause a disturbing shred flight.
- winding core of the type mentioned should also be developed so that it is particularly suitable for carrying out the method according to the invention.
- This object is achieved in a method of the type mentioned according to the invention that the adhesive medium in the direction of the web in front of the new, formed between the new hub and the carrier drum winding nip on the upper side and at least one strip on the web by means of at least one application device is applied so that it passes through the new winding nip in a region in which the new winding core is provided with at least one radially arranged on the circumference recess, wherein the at least one recess provided in such a way is that the adhesive applied to the web adhesive medium passes through the new winding nip untouched.
- the combination of the characterizing features ie the top-side application of at least one strip of adhesive medium on the material web and the provision of at least one circumferentially radially arranged recess on the new winding core, creates the possibility that the adhesive medium applied to the material web passes through the new winding nip untouched.
- adhesive medium can contribute quasi-loss-free to an effective final bonding of the last layers of wound on the wound roll produced material web.
- strip here defines only a maximum area or a shape of the applied adhesive medium;
- the adhesive medium can also be applied as a "bead" known to the person skilled in the art.
- the adhesive medium is applied to the material web in front of the peripheral region of the carrier drum which is looped around by the material web. Because this can be completely avoided that adhesive medium can reach the surface of the carrier drum, either because of an unexpected material web break or due to a wrong control of the applicator.
- the adhesive medium generally achieves adhesion, the adhesive forces on the Contact surfaces of two different or the same substances by molecular forces comprises.
- the substances may be in solid or liquid state.
- adhesion of adhesive layers to the adherend surfaces is understood to be adhesion.
- the processes of adhesion are not fully understood. They are particularly difficult because the dependencies between the adhesive systems and the various adherend surfaces are very complex.
- the adhesive medium may be water, a preferably water-soluble liquid adhesive, in particular starch, a two-component adhesive, a hotmelt adhesive or an adhesive that can be activated by means of UV radiation, for example.
- the adhesive medium may also be a preferably water-soluble adhesive tape, in particular a ready-made adhesive strip or a die-cut adhesive tape roundel.
- the adhesive medium is applied to the material web in at least two, preferably several and preferably uniformly distributed, in particular symmetrically arranged to the middle of the web.
- the adhesive medium is described as at least one strip having a strip width in the range from 1 to 50 mm, preferably from 1 to 30 mm, in particular from 1 to 5 mm, applied to the material web. Moreover, a cut-out width required for this strip width does not yet produce any "punch through” and thus no core broke in the first layers of the material web wound onto the new winding core.
- the maximum permissible, yes harmless recess width depends in a manner known to those skilled in the material web type, the Core diameter and the winding roll diameter from.
- the adhesive medium can be applied in strip form to the material web in different time ranges and durations and at different application locations. Thus, it is preferably applied to the material web at least during and / or in the region of the severance of the material web as at least one strip. If, for example, the adhesive medium is applied substantially the same time before the material web has been cut through, an end sheet bonding of the material web to the wound roll to be produced is produced over a plurality of layers. Moreover, by precise definition of the time ranges and durations, on the one hand, and of the application location, on the other hand, optimal end sheet bonding and reliable transfer of the material web to the new winding core can be achieved due to the temporary use of the adhesive medium.
- the position of the at least one recess attached to the new winding core is determined by means of a device in a first step prior to the application of the adhesive medium.
- the adhesive medium is then applied to the material web as at least one strip in the region of the at least one identified cutout and attached to the new winding core.
- the position of the at least one recess attached to the new winding core is preferably determined by means of at least one optical, capacitive or inductive sensor, since these types of sensors have already proven their worth in similar applications in the area of a winding machine.
- the corresponding sensor is of course connected to an evaluation unit, which in turn is connected to the control unit for the winding machine.
- the control unit for the winding machine can in turn optionally be connected to a higher-level system, such as a process control system for the machine for producing the fibrous web.
- the wound roll to be produced is moved away from the carrier drum upon dissolution of the winding nip and upon formation of a free draw in the material web.
- the new winding core along a larger peripheral region is brought to the carrier drum in forming the new winding nip.
- the potentially necessary use of an expensive air squeegee roller could be disadvantageous.
- the material web is severed by means of the at least one separating device arranged in the region or after the application position of the adhesive medium, preferably a cross-cutting device, in particular a water-jet cross-cutting device.
- a separator generally provides good to very good release properties, such as separation speed, release quality, and the like.
- different separating contours can be realized: a dividing line across the width of the web, two dividing lines preferably crossing in the middle region of the material web and extending to the opposite web edge or two spaced apart from each other in the middle region of the material web and extending to the same web edge dividing lines.
- the at least one application device for the adhesive medium is provided such that it is the adhesive medium in the direction of the web before the new, between the new winding core and the carrier drum formed winding nip on the upper side and as at least one strip applied to the web, so that it passes through the new winding nip in a region in which the new winding core is provided with at least one radially arranged recess on the circumference, wherein the at least one Recess is provided such that the adhesive applied to the web adhesive medium passes through the new winding gap untouched.
- strip here defines only a maximum area or a shape of the applied adhesive medium;
- the adhesive medium can also be applied as a "bead” known to the person skilled in the art.
- the new winding core has, according to the applied strips of adhesive medium, at least two recesses, preferably several and preferably uniformly distributed recesses, in particular symmetrically arranged in relation to the center of the material web.
- the at least one recess attached to the new winding core may have a recess width in the range of 1 to 50 mm, preferably 1 to 30 mm, especially 1 to 5 mm. Moreover, such a recess width does not yet produce any "crushing" and thus no core scrap in the first layers of the material web wound onto the new winding core.
- the maximum permissible, yes harmless recess width depends in a manner known to those skilled on the material web type, the winding core diameter and the winding roll diameter.
- the at least one recess attached to the new winding core and having a recess base has a recess depth in the range from 0.1 to 10 mm, preferably from 0.1 to 7 mm, in particular from 0.1 to 5 mm
- the recess base is preferably provided with a coating, in particular a silicone or Teflon coating. With such a coating a possible, but undesirable adhesion to the new hub is avoided.
- the recess depth should be such that the local application of the adhesive medium finds enough "ground clearance". With regard to the cost of the new hub will be anxious to get along without a coating of the recess.
- a coated recess base significantly reduces the required recess depth.
- the recess in the winding core can also be completely filled with the described coating, so that ultimately no recess is present.
- At least one device for determining the position of the at least one recess attached to the new winding core is preferably provided in the region of the new winding core forming a new winding gap with the carrying drum.
- the at least one application device for the adhesive medium is then preferably positionable by means of at least one device such that the adhesive medium is applied to the material web as at least one strip in the region of the at least one identified and attached to the new winding core recess.
- the device for determining the position of the at least one of the new Reel-mounted recess preferably comprises at least one optical, capacitive or inductive sensor, since these types of sensors have already proven themselves in similar applications in the field of a winding machine.
- the corresponding sensor is of course connected to an evaluation unit, which in turn is connected to the control unit for the winding machine.
- the control unit for the winding machine can in turn optionally be connected to a higher-level system, such as a process control system for the machine for producing the fibrous web.
- the object of the invention is achieved according to the invention in a winding core of the type mentioned that the base body is provided with at least one radially arranged recess having a recess width in the range of 1 to 50 mm, preferably from 1 to 30 mm, in particular of 1 to 5 mm, and a recess depth in the range of 0.1 to 10 mm, preferably from 0.1 to 7 mm, in particular from 0.1 to 5 mm.
- This winding core according to the invention is outstandingly suitable for carrying out the method according to the invention, so that ultimately the advantages of the invention already mentioned result.
- the recess base is provided with a coating, in particular a silicone or Teflon coating.
- a coating in particular a silicone or Teflon coating.
- the recess in the winding core can also be completely filled with the described coating, so that ultimately no recess is present.
- FIG. 1 shown in a schematic side view winding machine 1 is used to wind a moving web 2, wherein the web 2 is successively wound on a plurality of hubs 4, 5 to bobbins 3.
- the material web 2 may in particular be a fibrous web, such as a paper, board or tissue web, which has a running direction R (arrow).
- the winding machine 1 comprises a carrier drum 6, also referred to as a pressure drum or support roller, which is either rigidly mounted or displaceable along an imaginary straight line G shown in dashed lines by means of a pressing device, not shown (double arrow 7) and driven by a drive.
- the carrier drum 6 may have a closed, rubberized, grooved and / or drilled surface in a known manner.
- the various types of storage and movement for the carrier drum 6 are in particular in the German patent application DE 198 07 897 A1 disclosed; its content is hereby made the subject of this description.
- the material web 2 is brought out either from a calender not shown here or from a likewise not shown here dryer section of a paper or board machine. It then wraps around first a roller 8, for example, a spreader roll or a paper guide roller, then runs on the lateral surface 9 of the carrier drum 6 and wraps around this lateral surface 9 by a certain angle ("peripheral region" 10) until it is detached by the wound roll to be formed. 3 In this case, the material web 2, as indicated by dashed lines, accrue in various geometries on the lateral surface 9 of the carrier drum 6.
- the detachment of the material web 2 from the carrier drum 6 and the transfer to the wound reel 3 to be formed takes place in the so-called winding nip 11, which forms during the main winding phase between the carrier drum 6 and the wound reel 3 to be formed.
- the winding roll 3 to be formed is guided by means of a lifting or pressing device ("secondary drive”), not shown, a movable transport device ("secondary carriage”) in the direction indicated by the arrow 12 direction of movement.
- the lifting or pressing device can be, for example, at least one spindle drive, which comprises a threaded spindle driven by a motor unit, or at least one actuator in the form of a linear drive or hydraulic cylinder.
- the transport device serves to hold and guide the winding core 4 resting on the rails ("guide track") 13 of the winding roller 3 to be formed.
- a device for regulating the resulting in the winding nip 11 line force L during the main winding phase is, for example, in the already mentioned German patent application DE 198 07 897 A1 disclosed.
- FIG. 2 shows a schematic side view of the winding machine 1 for winding the moving web 2 during Endwickelphase.
- the new and preferably pre-accelerated winding core 5 has already been brought into the circumferential region 10 of the carrier drum 6 looped around by the material web 2 to the same with the formation of a new winding nip ("nip") 14.
- nip winding nip
- This Bring can be done for example by a so-called, but not shown primary arm. Furthermore, this Bring, for example, take place immediately before reaching a predetermined roll diameter D.
- an adhesive medium 16 between the layers of wound on the winding roll 3 material web 2 by means of a Application device 15 introduced.
- the application device 15 is arranged between the roller 8, for example a spreader roller or a paper guide roller, and the casserole line A, on which the material web 2 runs onto the lateral surface 9 of the carrier drum 6. But it can also, as shown in dashed lines, be arranged between the casserole A and the new winding nip 14.
- the applicator 15 for the adhesive medium 16 is provided such that it the adhesive medium 16 in the direction R (arrow) of the web 2 before the new, formed between the new hub 5 and the carrier drum 2 winding nip 14 on the upper side and at least one strip 17 applies to the web 2.
- the adhesive medium 16 applied as at least one strip 17 then passes through the new winding gap 14 in a region in which the new winding core 5 has at least one recess 18 arranged radially on the circumference 19 (cf. FIGS. 3 and 4 ), wherein the at least one recess 18 is provided such that the applied to the material web 2 adhesive medium 16 passes through the new winding nip 14 untouched.
- the adhesive medium 16 may also be in at least two, preferably more and preferably evenly distributed, in particular to the center of the web 2 (see. FIG. 3 ) symmetrically arranged strip 17 are applied to the web 2.
- the number of corresponding recesses 18 in the new winding core 5 is at least equal to or greater than the number of strips 17 applied.
- the adhesive medium 16 may comprise water, a preferably water-soluble liquid adhesive, in particular starch, a two-component adhesive or a UV adhesive, for example. Be radiation activatable adhesive.
- the adhesive medium may also be a preferably water-soluble adhesive tape, in particular a ready-made adhesive strip or a die-cut adhesive tape roundel.
- the application device 15 then has at least one application nozzle 15.1, whereas in the second case it has at least one adhesive tape dispenser.
- a optional pressure roller 20 for pressing the last layers of the wound on the produced winding roll 3 material web 2 is provided.
- the pressure roller 20 has an elastic coating and it can be controlled / regulated pressed against the winding roller 3.
- the material web 2 is then severed by means of at least one separating device 21 which is merely indicated.
- the separating device 21 may comprise, for example, a cross-cutting device known to the person skilled in the art, in particular a water-jet cross-cutting device. Furthermore, the separating device 21 is arranged in front of, in the area or after the application device 15 for the adhesive medium 16.
- the new winding core 5 with the already wound thereon material web 2 ("Anwickelphase") is then placed by the holding device, not shown, while maintaining the new winding nip 14 on the rails 13 and transferred to the already described "main winding phase”.
- FIG. 3 now shows a part of in the FIG. 2 seen and inventive winding machine 1 seen in the direction of the arrow "Y".
- the material web 2 runs along its running direction R (arrow) over a roller 8, for example a spreader roller or a paper guide roller, before it then runs on the casserole line A onto the lateral surface 9 of the carrier drum 6. After that it wraps around the lateral surface 9 of the carrier drum 6 by a certain angle ("peripheral region” 10) and passes through the new formed between the carrier drum 6 and the new hub 5 and dashed winding gap 14.
- the detachment of the web 2 of the carrier drum 6 and the Conversion to the wound roll to be formed and not shown takes place in the so-called winding nip ("nip"), which forms during the "main winding phase" between the carrier drum 6 and the wound roll to be formed (see FIG. FIG. 1 ).
- the new winding core 5 for winding the moving material web 2 comprises a main body 26, each having a mounted on its two end faces 27, 28 bearing pin 29, 30, and a web-contacted peripheral surface 31st
- an application device 15 having three applicator nozzles 15.1 is provided, which applies the adhesive medium 16 to the material web 2 as three strips 17, which are only shown in sections.
- the adhesive medium 16 applied as three strips 17 then passes through the new winding gap 14 in a region in which the new winding core 5 is provided with three or more recesses 18 radially arranged on the circumference 19, the respective recess 18 being provided such that the applied as a corresponding strip 17 with a strip width B.17 on the web 2 adhesive medium 16 passes through the new winding nip 14 untouched.
- the strips 17 on adhesive medium 16 and arranged on the new hub 5 recesses 18 are thus aligned with each other. In the present case, they are also arranged symmetrically to the center M of the web 2.
- the separation device known to the person skilled in the art for example a cross-cutting device, in particular a water-jet cross-cutting device, is shown in the drawing FIG. 3 not shown.
- a new winding nip 14 forming winding core 5 is a merely indicated means 23 for determining the position of the at least one attached to the new winding core 5 recess 18 is provided. Since a plurality of recesses 18 usually have mutually equal distances, the determination of the position of a recess 18, for example, the edge-most recess is sufficient. Of course, a separate means 23 for determining their position can be provided for each recess 18.
- the device 23 for determining the position of the at least one recess 18 attached to the new winding core 5 comprises at least one optical, capacitive or inductive and merely indicated sensor 24.
- the sensor 24 is of course connected to an evaluation unit in the device 23 (arrow illustration) in turn connected to the control unit for the winding machine.
- the control unit for the winding machine can in turn optionally be connected to a higher-level system, such as a process control system for the machine for producing the fibrous web.
- the applicator 15 for the adhesive medium 16 by means of only indicated means 25 can be positioned (double arrows) that the adhesive medium 16 as at least one strip 17 in the region of at least one determined and on the new hub 5 attached recess 18 is applied to the web 2.
- FIG. 4 shows a schematic detail view "Z" in the FIG. 3 It can be clearly seen that the new winding core 5 with the carrier drum 6 forms a new winding nip 14, through which the material web 2 is guided.
- the only partially illustrated new winding core 5 for winding the moving material web 2 comprises a base body 26, each having a mounted on its two end faces 27, 28 bearing pin 29, 30, and a web-contacted peripheral surface 31 (see. FIG. 3 ).
- the main body 26 is arranged with at least one radially on the circumference 19 Recess 18 provided a recess width B.18 in the range of 1 to 50 mm, preferably from 1 to 30 mm, in particular from 1 to 5 mm, and a recess depth T.18 in the range of 0.1 to 10 mm, preferably from 0.1 to 7 mm, in particular from 0.1 to 5 mm.
- the surfaces of the recess 18 can merge smoothly at their edges, for example by the attachment of curves or radii.
- the recess base 32 may be provided with a coating, in particular a silicone or Teflon coating.
- the recess 18 is provided such that the applied to the web 2 as a strip 17 with a strip width B.17 and a strip height H.17 adhesive medium 16 passes through the new winding nip 14 untouched.
- the strip width B.17 is in a range from 1 to 50 mm, preferably from 1 to 30 mm, in particular from 1 to 5 mm.
- And arranged on the new hub 5 recesses 18 are usually arranged symmetrically to the center M of the web 2 (see. FIG. 3 ).
- Winding machine 1 shown is particularly suitable for carrying out the method according to the invention for transferring a running material web 2, in particular a fibrous web, to a new winding core 5, wherein the material web 2 preferably over a peripheral region 10 of a preferably displaceable and with a wound roll 6 to be produced a winding nip 11 carrying the carrier drum 6 is guided and then wound on a winding core 4 to be produced winding roll 6, wherein the new winding core 5 preferably immediately before reaching a predetermined roll diameter D in the looped by the web 2 peripheral region 10 of the carrier drum 6 to samebige in training a new Winding nips 14 is brought and wherein the web 2 after formation of the new winding nip 14 between the new hub 5 and the carrier drum 6 is severed by means of at least one separator 21 and an adhesive medium 16th is introduced between the layers of the material web 2 by means of at least one applicator 15.
- the adhesive medium 16 is applied in the direction R of the web 2 before the new, formed between the new winding core 5 and the carrier drum 6 winding nip 14 on the upper side and at least one strip 17 on the web 2 by means of at least one applicator 15 such that it passes through the new winding nip 14 in a region in which the new winding core 5 is provided with at least one radially arranged recess 18 on the circumference 19, wherein the at least one recess 18 is provided such that the adhesive medium applied to the web 2 16th the new winding nip 14 passes through untouched.
Landscapes
- Replacement Of Web Rolls (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Überführen einer laufenden Materialbahn, insbesondere einer Faserstoffbahn, auf einen neuen Wickelkern, wobei die Materialbahn vorzugsweise über einen Umfangsbereich einer vorzugsweise verlagerbaren und mit einer herzustellenden Wickelrolle einen Wickelspalt bildenden Tragtrommel geführt und anschließend auf einen Wickelkern zu der herzustellenden Wickelrolle aufgewickelt wird, wobei der neue Wickelkern vorzugsweise unmittelbar vor Erreichen eines vorbestimmten Wickelrollendurchmessers in dem von der Materialbahn umschlungenen Umfangsbereich der Tragtrommel an dieselbige bei Ausbildung eines neuen Wickelspalts gebracht wird und wobei die Materialbahn nach Ausbildung des neuen Wickelspalts zwischen dem neuen Wickelkern und der Tragtrommel mittels mindestens einer Trenneinrichtung durchtrennt und ein adhäsives Medium zwischen die Lagen der Materialbahn mittels mindestens einer Auftragseinrichtung eingebracht wird.The invention relates to a method for transferring a running material web, in particular a fibrous web, to a new winding core, wherein the material web is preferably guided over a peripheral region of a preferably displaceable and with a wound roll to be wound forming a winding drum and then wound onto a winding core to be produced wound roll is, preferably immediately before reaching a predetermined roll diameter in the looped by the web circumference of the carrier drum to samebige with formation of a new winding nip is brought and the web after formation of the new winding nip between the new hub and the carrier drum by means of at least one Separating device severed and an adhesive medium between the layers of the material web is introduced by means of at least one applicator.
Weiterhin betrifft die Erfindung eine Wickelmaschine gemäß dem Oberbegriff des unabhängigen Anspruchs 9, die insbesondere zur Durchführung des erfindungsgemäßen Verfahrens geeignet ist, und einen Wickelkern gemäß dem Oberbegriff des unabhängigen Anspruchs 15, der insbesondere zur Durchführung des erfindungsgemäßen Verfahrens geeignet ist.Furthermore, the invention relates to a winding machine according to the preamble of
Derartige Überführungsverfahren und Wickelmaschinen werden beispielsweise in der Papier- oder Kartonherstellung eingesetzt, um die fertige und laufende Papier- oder Kartonbahn ohne Unterbrechung des Herstellungsprozesses, das heißt ohne Abschalten der Papier- oder Kartonmaschine, nacheinander auf mehrere Wickelkerne, die auch als Leertamboure bezeichnet werden, zu Wickelrollen aufzuwickeln. Auch können sie dazu dienen, eine bereits fertig gewickelte Wickelrolle umzuwickeln.Such transfer methods and winding machines are used for example in paper or board making, the finished and running paper or board web without interrupting the manufacturing process, that is, without switching off the paper or board machine, successively to several hubs, which are also referred to as empty reels to bobbins wind. Also, they can serve to wrap an already wound wound roll.
Dabei muss dafür gesorgt werden, dass der durch das Durchtrennen der Materialbahn entstehende neue Anfang der Materialbahn prozesssicher, schnell und quasi-aufwandsneutral dem neuen Wickelkern zugeführt wird, um auf diesem danach eine neue Wickelrolle zu bilden. Ferner ist es von Wichtigkeit, sowohl hinsichtlich der Sauberkeit und der Runnability der Wickelmaschine, dass die letzten Lagen der auf die hergestellte Wickelrolle aufgewickelten Materialbahn endverklebt werden. Durch die Endlagenverklebung wird das Entstehen eines störenden Fetzenflugs beim Abbremsen der hergestellten Wickelrolle vermieden, zumindest jedoch merklich reduziert. Und zudem wird die Anzahl der losen Außenlagen, die einen Wert von bis zu 50 losen Außenlagen annehmen kann, auf der hergestellten Wickelrolle deutlich reduziert.In this case, care must be taken that the new beginning of the material web resulting from the severing of the material web is supplied to the new winding core in a process-reliable, fast and quasi-effort-neutral manner in order to subsequently form a new winding roll thereon. Further, it is important, both in terms of cleanliness and runnability of the winding machine, that the last layers of the web wound onto the formed wound roll be end-bonded. By Endlagenverklebung the emergence of a disturbing Fetzenflugs when braking the produced winding roll is avoided, but at least noticeably reduced. In addition, the number of loose outer layers, which can assume a value of up to 50 loose outer layers, significantly reduced on the wound roll produced.
Ein vorgenanntes Verfahren zum Überführen einer laufenden Materialbahn, insbesondere einer Faserstoffbahn, auf einen neuen Wickelkern ist beispielsweise aus der deutschen Veröffentlichung
Weiterhin ist in einer Ausführungsform vorgesehen, dass das Klebemittel unmittelbar vor dem Wickelspalt zwischen der Tragtrommel und der herzustellenden Wickelrolle auf die Oberfläche der herzustellenden Wickelrolle platziert wird. Hierzu ist ein das Klebemittel aufbringendes Teil an einer Einzugsvorrichtung, insbesondere einem so genannten Schwanenhals befestigt. Kommt es bei dieser Ausführungsform nun zu einem unverhofften Materialbahnriss, so kann das Klebemittel auf die Oberfläche der Tragtrommel gelangen, wodurch diese dann in nachteilhafter Weise verunreinigt wird. Die Beseitigung dieser Verunreinigung wird im Regelfall einen üblicherweise lange Zeit andauernden Produktionsausfall mit sich bringen.Furthermore, it is provided in one embodiment that the adhesive is placed directly in front of the winding nip between the carrier drum and the wound roll to be produced on the surface of the wound roll to be produced. For this purpose, an adhesive applying part is attached to a collection device, in particular a so-called gooseneck. If, in this embodiment, an unexpected material web break occurs, then the adhesive can reach the surface of the carrier drum, whereby it then becomes in is disadvantageously contaminated. The elimination of this contamination will usually bring a usually long-lasting production loss with it.
Ferner ist aus der deutschen Offenlegungsschrift
Weiterhin ist aus der deutschen Offenlegungsschrift
Lagen der Materialbahn und der Nichtaufrechterhaltung der "eingewickelten" Bahnspannung während des Überführvorgangs. Somit ist der Einsatz einer teuren und einen elastischen Überzug aufweisenden Luftabquetschwalze unumgänglich.Laying of the web and the non-maintenance of the "wrapped" web tension during the transfer process. Thus, the use of an expensive and elastic coating having Luftabquetschwalze is essential.
Und aus der deutschen Gebrauchsmusterschrift
Es ist also Aufgabe der Erfindung, sowohl ein Verfahren als auch eine Wickelmaschine der eingangs genannten Arten derart weiterzubilden, dass die zuvor genannten Nachteile des Stands der Technik merklich reduziert, vorzugsweise sogar gänzlich vermieden werden. Insbesondere soll auch der Außenlagenausschuss vermindert und ein qualitativ hochwertiger Aufbau der Wickelrolle erreicht werden. Zudem sollen auch beste Voraussetzungen für eine optimale Runnability und günstige Investitions- und Verfahrenskosten gegeben sein.It is therefore an object of the invention, both a method and a winding machine of the aforementioned types such that the aforementioned disadvantages of the prior art significantly reduced, preferably even completely avoided. In particular, the outer layer Committee should be reduced and a high-quality construction of the winding roll can be achieved. In addition, the best conditions for optimal runnability and favorable investment and process costs should be given.
Ferner soll auch ein Wickelkern der eingangs genannten Art derart weitergebildet werden, damit er insbesondere zur Durchführung des erfindungsgemäßen Verfahrens geeignet ist.Furthermore, a winding core of the type mentioned should also be developed so that it is particularly suitable for carrying out the method according to the invention.
Diese Aufgabe wird bei einem Verfahren der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass das adhäsive Medium in Laufrichtung der Materialbahn vor dem neuen, zwischen dem neuen Wickelkern und der Tragtrommel ausgebildeten Wickelspalt oberseitig und als wenigstens ein Streifen auf die Materialbahn mittels der mindestens einen Auftragseinrichtung derart aufgebracht wird, so dass es den neuen Wickelspalt in einem Bereich durchläuft, in welchem der neue Wickelkern mit wenigstens einer an dem Umfang radial angeordneten Aussparung versehen ist, wobei die wenigstens eine Aussparung derart vorgesehen ist, dass das auf die Materialbahn aufgebrachte adhäsive Medium den neuen Wickelspalt unberührt durchläuft.This object is achieved in a method of the type mentioned according to the invention that the adhesive medium in the direction of the web in front of the new, formed between the new hub and the carrier drum winding nip on the upper side and at least one strip on the web by means of at least one application device is applied so that it passes through the new winding nip in a region in which the new winding core is provided with at least one radially arranged on the circumference recess, wherein the at least one recess provided in such a way is that the adhesive applied to the web adhesive medium passes through the new winding nip untouched.
Die erfindungsgemäße Aufgabe wird auf diese Weise vollkommen gelöst.The object of the invention is completely solved in this way.
Durch die Kombination der kennzeichnenden Merkmale, also das oberseitige Aufbringen von wenigstens einem Streifen des adhäsiven Mediums auf die Materialbahn und das Vorsehen wenigstens einer an dem Umfang radial angeordneten Aussparung an dem neuen Wickelkern, wird die Möglichkeit geschaffen, dass das auf die Materialbahn aufgebrachte adhäsive Medium den neuen Wickelspalt unberührt durchläuft. Somit können bereits lediglich geringe Mengen an adhäsivem Medium quasi-verlustfrei zu einer effektiven Endverklebung der letzten Lagen der auf die hergestellte Wickelrolle aufgewickelten Materialbahn beitragen. Der Begriff "Streifen" definiert hierbei lediglich eine maximale Fläche beziehungsweise eine Form des aufgebrachten adhäsiven Mediums; so kann das adhäsive Medium beispielsweise auch als eine dem Fachmann bekannte "Raupe" aufgebracht werden.The combination of the characterizing features, ie the top-side application of at least one strip of adhesive medium on the material web and the provision of at least one circumferentially radially arranged recess on the new winding core, creates the possibility that the adhesive medium applied to the material web passes through the new winding nip untouched. Thus, even small amounts of adhesive medium can contribute quasi-loss-free to an effective final bonding of the last layers of wound on the wound roll produced material web. The term "strip" here defines only a maximum area or a shape of the applied adhesive medium; For example, the adhesive medium can also be applied as a "bead" known to the person skilled in the art.
Überdies ist die Aufbringung des adhäsiven Mediums in Laufrichtung der Materialbahn vor dem neuen, zwischen dem neuen Wickelkern und der Tragtrommel ausgebildeten Wickelspalt von prozesstechnologischem Vorteil. So muss einerseits der zwischen der Wickelrolle und der Tragtrommel ausgebildete Wickelspalt nicht geöffnet werden, andererseits steht ausreichend Raum für die Aufbringung des adhäsiven Mediums zur Verfügung.Moreover, the application of the adhesive medium in the running direction of the material web in front of the new, formed between the new hub and the carrier drum winding nip of process technology advantage. Thus, on the one hand, the winding gap formed between the winding roll and the carrying drum does not have to be opened; on the other hand, there is sufficient space for the application of the adhesive medium.
Dabei ist es von besonderem Vorteil, wenn das adhäsive Medium vor dem von der Materialbahn umschlungenen Umfangsbereich der Tragtrommel auf die Materialbahn aufgebracht wird. Denn hierbei kann vollständig vermieden werden, dass adhäsives Medium auf die Oberfläche der Tragtrommel gelangen kann, sei es aufgrund eines unverhofften Materialbahnrisses oder aufgrund einer falschen Ansteuerung der Auftragseinrichtung.It is particularly advantageous if the adhesive medium is applied to the material web in front of the peripheral region of the carrier drum which is looped around by the material web. Because this can be completely avoided that adhesive medium can reach the surface of the carrier drum, either because of an unexpected material web break or due to a wrong control of the applicator.
Das adhäsive Medium erwirkt allgemein eine Adhäsion, die Haftkräfte an den Kontaktflächen zweier unterschiedlicher oder gleicher Stoffe durch Molekularkräfte umfasst. Die Stoffe können sich in festem oder in flüssigem Zustand befinden. Im Bereich der Klebstoffe versteht man unter Adhäsion die Haftung von Klebschichten an den Fügeteiloberflächen. Die Vorgänge bei der Adhäsion sind noch nicht vollständig aufgeklärt. Sie gestalten sich besonders schwierig, weil die Abhängigkeiten zwischen den Klebstoffsystemen und den verschiedenen Fügeteiloberflächen sehr komplex sind.The adhesive medium generally achieves adhesion, the adhesive forces on the Contact surfaces of two different or the same substances by molecular forces comprises. The substances may be in solid or liquid state. In the field of adhesives, the adhesion of adhesive layers to the adherend surfaces is understood to be adhesion. The processes of adhesion are not fully understood. They are particularly difficult because the dependencies between the adhesive systems and the various adherend surfaces are very complex.
So kann im Rahmen der vorliegenden Erfindung das adhäsive Medium Wasser, ein vorzugsweise wasserlöslicher Flüssigkleber, insbesondere Stärke, ein Zweikomponentenkleber, ein Schmelzklebstoff (Hotmelt) oder ein beispielsweise mittels UV-Strahlung aktivierbarer Kleber sein. Selbstverständlich kann das adhäsive Medium aber auch ein vorzugsweise wasserlösliches Klebeband, insbesondere ein konfektionierter Klebestreifen oder eine ausgestanzte Klebebandrondelle sein.Thus, in the context of the present invention, the adhesive medium may be water, a preferably water-soluble liquid adhesive, in particular starch, a two-component adhesive, a hotmelt adhesive or an adhesive that can be activated by means of UV radiation, for example. Of course, the adhesive medium may also be a preferably water-soluble adhesive tape, in particular a ready-made adhesive strip or a die-cut adhesive tape roundel.
In einer ersten bevorzugten Ausführungsform wird das adhäsive Medium in wenigstens zwei, vorzugsweise mehreren und vorzugsweise gleichverteilten, insbesondere zu der Mitte der Materialbahn symmetrisch angeordneten Streifen auf die Materialbahn aufgebracht. So kann die Prozesssicherheit hinsichtlich der Endverklebung der letzten Lagen der auf die hergestellte Wickelrolle aufgewickelten Materialbahn wesentlich gesteigert werden und eine möglichst bahnbreite Endverklebung ohne jegliche wickeltechnologischen Nachteile erzeugt werden.In a first preferred embodiment, the adhesive medium is applied to the material web in at least two, preferably several and preferably uniformly distributed, in particular symmetrically arranged to the middle of the web. Thus, the process reliability with respect to the final bonding of the last layers of the wound on the wound roll web material can be significantly increased and a web width as possible final bonding without any winding technology disadvantages are generated.
Damit auch eine ausreichende Adhäsion zwischen den letzten Lagen der auf die hergestellte Wickelrolle aufgewickelten Materialbahn hergestellt wird, wird das adhäsive Medium als wenigstens ein Streifen mit einer Streifenbreite im Bereich von 1 bis 50 mm, vorzugsweise von 1 bis 30 mm, insbesondere von 1 bis 5 mm, auf die Materialbahn aufgebracht. Überdies erzeugt eine für diese Streifenbreite erforderliche Aussparungsbreite noch keine "Durchdrückung" und somit keinen Kernausschuss in den ersten Lagen der auf den neuen Wickelkern aufgewickelten Materialbahn. Die maximale zulässige, ja unbedenkliche Aussparungsbreite hängt in für den Fachmann bekannter Weise auch von der Materialbahnsorte, dem Wickelkerndurchmesser und dem Wickelrollendurchmesser ab.In order to produce a sufficient adhesion between the last layers of the material web wound onto the produced wound roll, the adhesive medium is described as at least one strip having a strip width in the range from 1 to 50 mm, preferably from 1 to 30 mm, in particular from 1 to 5 mm, applied to the material web. Moreover, a cut-out width required for this strip width does not yet produce any "punch through" and thus no core broke in the first layers of the material web wound onto the new winding core. The maximum permissible, yes harmless recess width depends in a manner known to those skilled in the material web type, the Core diameter and the winding roll diameter from.
Das adhäsive Medium kann in unterschiedlichen Zeitbereichen und -dauern und an verschiedenen Aufbringungsorten streifenförmig auf die Materialbahn aufgebracht werden. So wird es vorzugsweise zumindest während und/oder in dem Bereich der Durchtrennung der Materialbahn als wenigstens ein Streifen auf die Materialbahn aufgebracht. Wird das adhäsive Medium beispielsweise zeitlich wesentlich vor der Durchtrennung der Materialbahn auf dieselbige aufgebracht, so wird eben über mehrere Lagen hinweg eine Endblattverklebung der Materialbahn auf der herzustellenden Wickelrolle erzeugt. Überdies kann durch eine genaue Festlegung der Zeitbereiche und -dauern einerseits und des Aufbringungsorts andererseits eine optimale Endblattverklebung und eine sichere Überführung der Materialbahn auf den neuen Wickelkern aufgrund der temporären Verwendung des adhäsiven Mediums erreicht werden.The adhesive medium can be applied in strip form to the material web in different time ranges and durations and at different application locations. Thus, it is preferably applied to the material web at least during and / or in the region of the severance of the material web as at least one strip. If, for example, the adhesive medium is applied substantially the same time before the material web has been cut through, an end sheet bonding of the material web to the wound roll to be produced is produced over a plurality of layers. Moreover, by precise definition of the time ranges and durations, on the one hand, and of the application location, on the other hand, optimal end sheet bonding and reliable transfer of the material web to the new winding core can be achieved due to the temporary use of the adhesive medium.
In einer weiteren bevorzugten Ausführungsform wird in einem ersten Schritt vor dem Aufbringen des adhäsiven Mediums die Position der wenigstens einen an dem neuen Wickelkern angebrachten Aussparung mittels einer Einrichtung ermittelt. In einem zweiten Schritt wird dann das adhäsive Medium als wenigstens ein Streifen in dem Bereich der wenigstens einen ermittelten und an dem neuen Wickelkern angebrachten Aussparung auf die Materialbahn aufgebracht. Durch dieses Vorgehen wird sichergestellt, dass die räumliche Abstimmung zwischen dem Aufbringungsort des adhäsiven Mediums und der an dem neuen Wickelkern angebrachten Aussparung fortwährend gegeben ist und somit etwaige betriebliche Toleranzen, Fertigungstoleranzen, wie beispielsweise ein Axialspiel bei dem neuen Wickelkern, und andersartige Gegebenheiten, wie etwa unterschiedliche Toleranzen in dem Tambourmagazin, bei den Transportschienen oder bei den Transporthebeln, keinen negativen Einfluss auf das Verfahren ausüben können.In a further preferred embodiment, the position of the at least one recess attached to the new winding core is determined by means of a device in a first step prior to the application of the adhesive medium. In a second step, the adhesive medium is then applied to the material web as at least one strip in the region of the at least one identified cutout and attached to the new winding core. By this procedure, it is ensured that the spatial coordination between the application of the adhesive medium and the attached to the new hub recess is given continuously and thus any operational tolerances, manufacturing tolerances, such as an axial clearance in the new hub, and other conditions, such as different tolerances in the reel magazine, in the transport rails or in the transport levers, can not exert a negative influence on the process.
Die Position der wenigstens einen an dem neuen Wickelkern angebrachten Aussparung wird bevorzugt mittels mindestens eines optischen, kapazitiven oder induktiven Sensors ermittelt, da sich diese Sensorenarten in ähnlichen Anwendungsfällen in dem Bereich einer Wickelmaschine bereits bestens bewährt haben.The position of the at least one recess attached to the new winding core is preferably determined by means of at least one optical, capacitive or inductive sensor, since these types of sensors have already proven their worth in similar applications in the area of a winding machine.
Der entsprechende Sensor ist selbstredend mit einer Auswerteinheit verbunden, die wiederum mit der Steuerungs-/Regelungseinheit für die Wickelmaschine verbunden ist. Die Steuerungs-/Regelungseinheit für die Wickelmaschine kann ihrerseits optional mit einem übergeordneten System, wie beispielsweise einem Prozessleitsystem für die Maschine zur Herstellung der Faserstoffbahn, verbunden sein.The corresponding sensor is of course connected to an evaluation unit, which in turn is connected to the control unit for the winding machine. The control unit for the winding machine can in turn optionally be connected to a higher-level system, such as a process control system for the machine for producing the fibrous web.
In Abhängigkeit von dem realisierten Wickelkonzept ist es auch möglich, dass vor der Ausbildung des neuen Wickelspalts zwischen dem neuen Wickelkern und der Tragtrommel die herzustellende Wickelrolle von der Tragtrommel bei Auflösung des Wickelspalts und bei Ausbildung eines freien Zugs in der Materialbahn wegbewegt wird. Somit kann der neue Wickelkern entlang eines größeren Umfangsbereichs an die Tragtrommel bei Ausbildung des neuen Wickelspalts gebracht wird. Nachteilhaft könnte jedoch die möglicherweise notwendige Verwendung einer teueren Luftabquetschwalze sein.Depending on the realized winding concept, it is also possible that before the formation of the new winding nip between the new winding core and the carrier drum, the wound roll to be produced is moved away from the carrier drum upon dissolution of the winding nip and upon formation of a free draw in the material web. Thus, the new winding core along a larger peripheral region is brought to the carrier drum in forming the new winding nip. However, the potentially necessary use of an expensive air squeegee roller could be disadvantageous.
Ferner wird die Materialbahn mittels der mindestens einen vor, in dem Bereich oder nach der Aufbringungsposition des adhäsiven Mediums angeordneten Trenneinrichtung, vorzugsweise einer Quertrenneinrichtung, insbesondere einer Wasserstrahl-Quertrenneinrichtung, durchtrennt. Eine derartige Trenneinrichtung gewährleistet im Allgemeinen gute bis sehr gute Trenneigenschaften, wie beispielsweise Trenngeschwindigkeit, Trennqualität und dergleichen. Je nach Anzahl an Trenneinrichtungen können verschiedene Trennkonturen realisiert werden: eine Trennlinie über die Bahnbreite hinweg, zwei sich vorzugsweise in dem mittleren Bereich der Materialbahn kreuzende und zum gegenüberliegenden Bahnrand verlaufende Trennlinien oder zwei in dem mittleren Bereich der Materialbahn zueinander beabstandet angesetzte und zum gleichliegenden Bahnrand verlaufende Trennlinien.Furthermore, the material web is severed by means of the at least one separating device arranged in the region or after the application position of the adhesive medium, preferably a cross-cutting device, in particular a water-jet cross-cutting device. Such a separator generally provides good to very good release properties, such as separation speed, release quality, and the like. Depending on the number of separating devices, different separating contours can be realized: a dividing line across the width of the web, two dividing lines preferably crossing in the middle region of the material web and extending to the opposite web edge or two spaced apart from each other in the middle region of the material web and extending to the same web edge dividing lines.
Die erfindungsgemäße Aufgabe wird bei einer Wickelmaschine der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass die mindestens eine Auftragseinrichtung für das adhäsive Medium derart vorgesehen ist, dass sie das adhäsive Medium in Laufrichtung der Materialbahn vor dem neuen, zwischen dem neuen Wickelkern und der Tragtrommel ausgebildeten Wickelspalt oberseitig und als wenigstens ein Streifen auf die Materialbahn aufbringt, so dass es den neuen Wickelspalt in einem Bereich durchläuft, in welchem der neue Wickelkern mit wenigstens einer an dem Umfang radial angeordneten Aussparung versehen ist, wobei die wenigstens eine Aussparung derart vorgesehen ist, dass das auf die Materialbahn aufgebrachte adhäsive Medium den neuen Wickelspalt unberührt durchläuft.The object of the invention is achieved in a winding machine of the type mentioned in the present invention that the at least one application device for the adhesive medium is provided such that it is the adhesive medium in the direction of the web before the new, between the new winding core and the carrier drum formed winding nip on the upper side and as at least one strip applied to the web, so that it passes through the new winding nip in a region in which the new winding core is provided with at least one radially arranged recess on the circumference, wherein the at least one Recess is provided such that the adhesive applied to the web adhesive medium passes through the new winding gap untouched.
Diese erfindungsgemäße Wickelmaschine eignet sich in hervorragender Weise zur Durchführung des erfindungsgemäßen Verfahrens, so dass sich letztlich die bereits genannten erfindungsgemäßen Vorteile ergeben. Der Begriff "Streifen" definiert hierbei lediglich eine maximale Fläche beziehungsweise eine Form des aufgebrachten adhäsiven Mediums; so kann das adhäsive Medium beispielsweise auch als eine dem Fachmann bekannte "Raupe" aufgebracht werden.This winding machine according to the invention is outstandingly suitable for carrying out the method according to the invention, so that ultimately the advantages of the invention already mentioned result. The term "strip" here defines only a maximum area or a shape of the applied adhesive medium; For example, the adhesive medium can also be applied as a "bead" known to the person skilled in the art.
In einer ersten bevorzugten Ausführungsform weist der neue Wickelkern entsprechend der aufgebrachten Streifen an adhäsivem Medium wenigstens zwei, vorzugsweise mehrere und vorzugsweise gleichverteilte, insbesondere zu der Mitte der Materialbahn symmetrisch angeordnete Aussparungen auf. So kann die Prozesssicherheit hinsichtlich der Endverklebung der letzten Lagen der auf die hergestellte Wickelrolle aufgewickelten Materialbahn wesentlich gesteigert werden und eine möglichst bahnbreite Endverklebung ohne jegliche wickeltechnologischen Nachteile erzeugt werden.In a first preferred embodiment, the new winding core has, according to the applied strips of adhesive medium, at least two recesses, preferably several and preferably uniformly distributed recesses, in particular symmetrically arranged in relation to the center of the material web. Thus, the process reliability with respect to the final bonding of the last layers of the wound on the wound roll web material can be significantly increased and a web width as possible final bonding without any winding technology disadvantages are generated.
Und in Abhängigkeit von der Streifenbreite des entsprechenden Streifens an adhäsivem Medium kann die wenigstens eine an dem neuen Wickelkern angebrachte Aussparung eine Aussparungsbreite im Bereich von 1 bis 50 mm, vorzugsweise von 1 bis 30 mm, insbesondere von 1 bis 5 mm, aufweisen. Überdies erzeugt eine derartige Aussparungsbreite noch keine "Durchdrückung" und somit keinen Kernausschuss in den ersten Lagen der auf den neuen Wickelkern aufgewickelten Materialbahn. Die maximale zulässige, ja unbedenkliche Aussparungsbreite hängt in für den Fachmann bekannter Weise auch von der Materialbahnsorte, dem Wickelkerndurchmesser und dem Wickelrollendurchmesser ab.And, depending on the stripe width of the respective stripe of adhesive medium, the at least one recess attached to the new winding core may have a recess width in the range of 1 to 50 mm, preferably 1 to 30 mm, especially 1 to 5 mm. Moreover, such a recess width does not yet produce any "crushing" and thus no core scrap in the first layers of the material web wound onto the new winding core. The maximum permissible, yes harmless recess width depends in a manner known to those skilled on the material web type, the winding core diameter and the winding roll diameter.
Ferner weist die wenigstens eine an dem neuen Wickelkern angebrachte und einen Aussparungsgrund aufweisende Aussparung in einer bevorzugten Ausführungsform eine Aussparungstiefe im Bereich von 0,1 bis 10 mm, vorzugsweise von 0,1 bis 7 mm, insbesondere von 0,1 bis 5 mm, auf, wobei der Aussparungsgrund vorzugsweise mit einer Beschichtung, insbesondere einer Silikon- oder Teflonbeschichtung, versehen ist. Mit einer derartigen Beschichtung wird eine mögliche, jedoch unerwünschte Verklebung an dem neuen Wickelkern vermieden. Generell soll die Aussparungstiefe so bemessen sein, dass der dortige Auftrag des adhäsiven Mediums genügend "Bodenfreiheit" findet. Hinsichtlich der Kosten für den neuen Wickelkern wird man bestrebt sein, ohne eine Beschichtung des Aussparungsgrunds auszukommen. Jedoch reduziert ein beschichteter Aussparungsgrund die erforderliche Aussparungstiefe erheblich. So kann die Aussparung in dem Wickelkern beispielsweise auch vollständig mit der beschriebenen Beschichtung ausgefüllt sein, so dass letztlich keine Aussparung mehr vorhanden ist.Furthermore, in a preferred embodiment, the at least one recess attached to the new winding core and having a recess base has a recess depth in the range from 0.1 to 10 mm, preferably from 0.1 to 7 mm, in particular from 0.1 to 5 mm , The recess base is preferably provided with a coating, in particular a silicone or Teflon coating. With such a coating a possible, but undesirable adhesion to the new hub is avoided. In general, the recess depth should be such that the local application of the adhesive medium finds enough "ground clearance". With regard to the cost of the new hub will be anxious to get along without a coating of the recess. However, a coated recess base significantly reduces the required recess depth. For example, the recess in the winding core can also be completely filled with the described coating, so that ultimately no recess is present.
In einer weiteren bevorzugten Ausführungsform ist vorzugsweise in dem Bereich des neuen, mit der Tragtrommel einen neuen Wickelspalt bildenden Wickelkerns mindestens eine Einrichtung zur Ermittlung der Position der wenigstens einen an dem neuen Wickelkern angebrachten Aussparung vorgesehen. Die mindestens eine Auftragseinrichtung für das adhäsive Medium ist dann vorzugsweise mittels mindestens einer Einrichtung derart positionierbar, dass das adhäsive Medium als wenigstens ein Streifen in dem Bereich der wenigstens einen ermittelten und an dem neuen Wickelkern angebrachten Aussparung auf die Materialbahn aufgebracht wird. Durch dieses Vorgehen wird sichergestellt, dass die räumliche Abstimmung zwischen dem Aufbringungsort des adhäsiven Mediums und der an dem neuen Wickelkern angebrachten Aussparung fortwährend gegeben ist und somit etwaige betriebliche Toleranzen, Fertigungstoleranzen und andersartige Gegebenheiten keinen negativen Einfluss auf die Wickelmaschine ausüben können.In a further preferred embodiment, at least one device for determining the position of the at least one recess attached to the new winding core is preferably provided in the region of the new winding core forming a new winding gap with the carrying drum. The at least one application device for the adhesive medium is then preferably positionable by means of at least one device such that the adhesive medium is applied to the material web as at least one strip in the region of the at least one identified and attached to the new winding core recess. By this procedure, it is ensured that the spatial coordination between the application of the adhesive medium and the attached to the new hub core recess is given continuously and thus any operational tolerances, manufacturing tolerances and other conditions can not exert a negative influence on the winding machine.
Die Einrichtung zur Ermittlung der Position der wenigstens einen an dem neuen Wickelkern angebrachten Aussparung umfasst bevorzugt wenigstens einen optischen, kapazitiven oder induktiven Sensor, da sich diese Sensorenarten in ähnlichen Anwendungsfällen in dem Bereich einer Wickelmaschine bereits bestens bewährt haben. Der entsprechende Sensor ist selbstredend mit einer Auswerteinheit verbunden, die wiederum mit der Steuerungs-/Regelungseinheit für die Wickelmaschine verbunden ist. Die Steuerungs-/Regelungseinheit für die Wickelmaschine kann ihrerseits optional mit einem übergeordneten System, wie beispielsweise einem Prozessleitsystem für die Maschine zur Herstellung der Faserstoffbahn, verbunden sein.The device for determining the position of the at least one of the new Reel-mounted recess preferably comprises at least one optical, capacitive or inductive sensor, since these types of sensors have already proven themselves in similar applications in the field of a winding machine. The corresponding sensor is of course connected to an evaluation unit, which in turn is connected to the control unit for the winding machine. The control unit for the winding machine can in turn optionally be connected to a higher-level system, such as a process control system for the machine for producing the fibrous web.
Die erfindungsgemäße Aufgabe wird bei einem Wickelkern der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass der Grundkörper mit wenigstens einer an dem Umfang radial angeordneten Aussparung versehen ist, die eine Aussparungsbreite im Bereich von 1 bis 50 mm, vorzugsweise von 1 bis 30 mm, insbesondere von 1 bis 5 mm, und eine Aussparungstiefe im Bereich von 0,1 bis 10 mm, vorzugsweise von 0,1 bis 7 mm, insbesondere von 0,1 bis 5 mm, aufweist.The object of the invention is achieved according to the invention in a winding core of the type mentioned that the base body is provided with at least one radially arranged recess having a recess width in the range of 1 to 50 mm, preferably from 1 to 30 mm, in particular of 1 to 5 mm, and a recess depth in the range of 0.1 to 10 mm, preferably from 0.1 to 7 mm, in particular from 0.1 to 5 mm.
Dieser erfindungsgemäße Wickelkern eignet sich in hervorragender Weise zur Durchführung des erfindungsgemäßen Verfahrens, so dass sich letztlich die bereits genannten erfindungsgemäßen Vorteile ergeben.This winding core according to the invention is outstandingly suitable for carrying out the method according to the invention, so that ultimately the advantages of the invention already mentioned result.
Ferner kann auch vorgesehen sein, dass der Aussparungsgrund mit einer Beschichtung, insbesondere einer Silikon- oder Teflonbeschichtung, versehen ist. Mit einer derartigen Beschichtung wird eine mögliche, jedoch unerwünschte Verklebung an dem neuen Wickelkern vermieden. So kann die Aussparung in dem Wickelkern beispielsweise auch vollständig mit der beschriebenen Beschichtung ausgefüllt sein, so dass letztlich keine Aussparung mehr vorhanden ist.Furthermore, it can also be provided that the recess base is provided with a coating, in particular a silicone or Teflon coating. With such a coating a possible, but undesirable adhesion to the new hub is avoided. For example, the recess in the winding core can also be completely filled with the described coating, so that ultimately no recess is present.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele unter Bezugnahme auf die Zeichnung.Further features and advantages of the invention will become apparent from the following description of preferred embodiments with reference to the drawings.
Es zeigen
- Figur 1
- eine schematisierte Seitenansicht einer bekannten Wickelmaschine während der Hauptwickelphase;
Figur 2- eine schematisierte Seitenansicht einer erfindungsgemäßen Wickelmaschine während der Endwickelphase;
Figur 3- einen Teil der in
der Figur 2 dargestellten und erfindungsgemäßen Wickelmaschine in Richtung des Pfeils "Y" gesehen; und Figur 4- eine schematisierte Detailansicht "Z" der in
der Figur 3 dargestellten Ansicht der erfindungsgemäßen Wickelmaschine.
- FIG. 1
- a schematic side view of a known winding machine during the main winding phase;
- FIG. 2
- a schematic side view of a winding machine according to the invention during Endwickelphase;
- FIG. 3
- a part of in the
FIG. 2 seen and inventive winding machine seen in the direction of the arrow "Y"; and - FIG. 4
- a schematic detail view "Z" in the
FIG. 3 shown view of the winding machine according to the invention.
Die in
Die Wickelmaschine 1 umfasst eine auch als Anpresstrommel oder Stützwalze bezeichnete Tragtrommel 6, die entweder starr gelagert oder entlang einer gedachten, gestrichelt dargestellten Geraden G mittels einer nicht dargestellten Anpresseinrichtung verlagerbar ist (Doppelpfeil 7) und von einem Antrieb angetrieben ist. Die Tragtrommel 6 kann in bekannter Weise eine geschlossene, gummierte, gerillte und/oder gebohrte Oberfläche aufweisen. Die verschiedenen Lagerungs- und Bewegungsarten für die Tragtrommel 6 sind insbesondere in der deutschen Offenlegungsschrift
Die Materialbahn 2 wird entweder aus einem hier nicht dargestellten Glättwerk oder aus einer hier ebenfalls nicht dargestellten Trockenpartie einer Papier- oder Kartonmaschine herausgeführt. Sie umschlingt dann zunächst eine Walze 8, beispielsweise eine Breitstreckwalze oder eine Papierleitwalze, läuft sodann auf der Mantelfläche 9 der Tragtrommel 6 auf und umschlingt diese Mantelfläche 9 um einen gewissen Winkel ("Umfangsbereich" 10) bis zum Ablösen durch die zu bildende Wickelrolle 3. Dabei kann die Materialbahn 2, wie gestrichelt angedeutet, in verschiedenen Geometrien auf die Mantelfläche 9 der Tragtrommel 6 auflaufen. Das Ablösen der Materialbahn 2 von der Tragtrommel 6 und das Überführen auf die zu bildende Wickelrolle 3 geschieht in dem so genannten Wickelspalt ("Nip") 11, der sich während der "Hauptwickelphase" zwischen der Tragtrommel 6 und der zu bildenden Wickelrolle 3 ausbildet. Die zu bildende Wickelrolle 3 wird mittels einer nicht dargestellten Hub- oder Anpresseinrichtung ("Sekundärantrieb") einer verfahrbaren Transporteinrichtung ("Sekundärschlitten") in die mit dem Pfeil 12 gekennzeichnete Bewegungsrichtung geführt. Die Hub- oder Anpresseinrichtung kann beispielsweise zumindest ein Spindelantrieb, der eine von einer Motoreinheit angetriebene Gewindespindel umfasst, oder zumindest ein Stellantrieb in Ausgestaltung eines Linearantriebs oder Hydraulikzylinders sein. Die Transporteinrichtung dient zum Halten und Führen des auf den Schienen ("Führungsbahn") 13 aufliegenden Wickelkerns 4 der zu bildenden Wickelrolle 3.The
Eine Vorrichtung zum Regeln der in dem Wickelspalt 11 entstehenden Linienkraft L während der Hauptwickelphase ist beispielsweise in der bereits genannten deutschen Offenlegungsschrift
Die
Der neue und vorzugsweise vorbeschleunigte Wickelkern 5 wurde bereits in dem von der Materialbahn 2 umschlungenen Umfangsbereich 10 der Tragtrommel 6 an dieselbige bei Ausbildung eines neuen Wickelspalts ("Nip") 14 gebracht. Diese Bringung kann beispielsweise durch einen so genannten, jedoch nicht dargestellten Primärarm erfolgen. Ferner kann diese Bringung beispielsweise unmittelbar vor Erreichen eines vorbestimmten Wickelrollendurchmessers D erfolgen.The new and preferably pre-accelerated winding
Zum Abschluss dieser Endwickelphase wird ein adhäsives Medium 16 zwischen die Lagen der auf der Wickelrolle 3 aufgewickelten Materialbahn 2 mittels einer Auftragseinrichtung 15 eingebracht. Die Auftragseinrichtung 15 ist zwischen der Walze 8, beispielsweise eine Breitstreckwalze oder eine Papierleitwalze, und der Auflauflinie A, an welchen die Materialbahn 2 auf die Mantelfläche 9 der Tragtrommel 6 aufläuft, angeordnet. Sie kann aber auch, wie gestrichelt dargestellt, zwischen der Auflauflinie A und dem neuen Wickelspalt 14 angeordnet sein.At the conclusion of this Endwickelphase an adhesive medium 16 between the layers of wound on the winding
Weiterhin ist die Auftragseinrichtung 15 für das adhäsive Medium 16 derart vorgesehen, dass sie das adhäsive Medium 16 in Laufrichtung R (Pfeil) der Materialbahn 2 vor dem neuen, zwischen dem neuen Wickelkern 5 und der Tragtrommel 2 ausgebildeten Wickelspalt 14 oberseitig und als wenigstens ein Streifen 17 auf die Materialbahn 2 aufbringt. Das als wenigstens ein Streifen 17 aufgebrachte adhäsive Medium 16 durchläuft den neuen Wickelspalt 14 dann in einem Bereich, in welchem der neue Wickelkern 5 mit wenigstens einer an dem Umfang 19 radial angeordneten Aussparung 18 (vgl.
Das adhäsive Medium 16 kann auch in wenigstens zwei, vorzugsweise mehreren und vorzugsweise gleichverteilten, insbesondere zu der Mitte der Materialbahn 2 (vgl.
In der vorliegenden Ausführungsform der Wickelmaschine 1 ist noch eine optionale Andrückwalze 20 zur Andrückung der letzten Lagen der auf die hergestellte Wickelrolle 3 aufgewickelten Materialbahn 2 vorgesehen. Die Andrückwalze 20 weist einen elastischen Überzug auf und sie kann gesteuert/geregelt an die Wickelrolle 3 angedrückt werden.In the present embodiment of the winding machine 1 is still a
Während oder nach Abschluss des Auftrags des adhäsiven Mediums 16 wird dann die Materialbahn 2 mittels mindestens einer lediglich angedeuteten Trenneinrichtung 21 durchtrennt. Die Trenneinrichtung 21 kann beispielsweise eine dem Fachmann bekannte Quertrenneinrichtung, insbesondere eine Wasserstrahl-Quertrenneinrichtung umfassen. Weiterhin ist die Trenneinrichtung 21 vor, in dem Bereich oder nach der Auftragseinrichtung 15 für das adhäsive Medium 16 angeordnet.During or after the completion of the application of the
Nach dem erfolgreichen Überführen der Materialbahn 2 auf den neuen Wickelkern 5 ("Anwickelphase") wird dann in nicht dargestellter Weise die hergestellte Wickelrolle 3 mit der bereits erwähnten Transporteinrichtung von der Tragtrommel 6 bei Auflösung des Wickelspalts 11 und bei Ausbildung eines freien Zugs in der eine Laufrichtung R (Pfeil) aufweisenden Materialbahn 2 in der mit dem Pfeil gekennzeichneten Bewegungsrichtung 22 verlagert. Die Verlagerung wird erst dann beendet, wenn die hergestellte Wickelrolle 3 horizontal eine gewünschte Endposition E erreicht hat.After successfully transferring the
Der neue Wickelkern 5 mit der darauf bereits aufgewickelten Materialbahn 2 ("Anwickelphase") wird dann von der nicht dargestellten Haltevorrichtung bei Aufrechterhaltung des neuen Wickelspalts 14 auf die Schienen 13 aufgesetzt und in die bereits beschriebene "Hauptwickelphase" überführt.The new winding
Die
Die Materialbahn 2 läuft entlang ihrer Laufrichtung R (Pfeil) über eine Walze 8, beispielsweise eine Breitstreckwalze oder eine Papierleitwalze, ehe sie dann an der Auflauflinie A auf die Mantelfläche 9 der Tragtrommel 6 aufläuft. Danach umschlingt sie die Mantelfläche 9 der Tragtrommel 6 um einen gewissen Winkel ("Umfangsbereich" 10) und durchläuft dabei den zwischen der Tragtrommel 6 und dem neuen Wickelkern 5 gebildeten neuen und gestrichelt dargestellten Wickelspalt 14. Das Ablösen der Materialbahn 2 von der Tragtrommel 6 und das Überführen auf die zu bildende und nicht dargestellte Wickelrolle geschieht in dem so genannten Wickelspalt ("Nip"), der sich während der "Hauptwickelphase" zwischen der Tragtrommel 6 und der zu bildenden Wickelrolle ausbildet (vg.
Der neue Wickelkern 5 zum Aufwickeln der laufenden Materialbahn 2 umfasst einen Grundkörper 26, der je einen an seinen beiden Stirnseiten 27, 28 angebrachten Lagerzapfen 29, 30 aufweist, und eine bahnberührte Umfangsfläche 31.The new winding
In vorliegender Ausführungsform ist eine drei Auftragsdüsen 15.1 aufweisende Auftragseinrichtung 15 vorgesehen, die das adhäsive Medium 16 als drei lediglich ausschnittsweise dargestellte Streifen 17 auf die Materialbahn 2 aufbringt. Das als drei Streifen 17 aufgebrachte adhäsive Medium 16 durchläuft den neuen Wickelspalt 14 dann in einem Bereich, in welchem der neue Wickelkern 5 mit drei oder mehr an dem Umfang 19 radial angeordneten Aussparungen 18 versehen ist, wobei die jeweilige Aussparung 18 derart vorgesehen ist, dass das als entsprechender Streifen 17 mit einer Streifenbreite B.17 auf die Materialbahn 2 aufgebrachte adhäsive Medium 16 den neuen Wickelspalt 14 unberührt durchläuft.In the present embodiment, an
Die Streifen 17 an adhäsivem Medium 16 und die an dem neuen Wickelkern 5 angeordneten Aussparungen 18 sind also zueinander fluchtend ausgerichtet. In dem vorliegenden Fall sind sie zudem noch zu der Mitte M der Materialbahn 2 symmetrisch angeordnet.The
Die dem Fachmann bekannte Trenneinrichtung, beispielsweise eine Quertrenneinrichtung, insbesondere eine Wasserstrahl-Quertrenneinrichtung, ist in der Darstellung der
In dem Bereich des neuen, mit der Tragtrommel 6 einen neuen Wickelspalt 14 bildenden Wickelkerns 5 ist eine lediglich angedeutete Einrichtung 23 zur Ermittlung der Position der wenigstens einen an dem neuen Wickelkern 5 angebrachten Aussparung 18 vorgesehen. Da mehrere Aussparungen 18 normalerweise zueinander gleich bleibende Abstände aufweisen, ist die Ermittlung der Position einer Aussparung 18, beispielsweise der randseitigsten Aussparung, ausreichend. Selbstverständlich kann auch für jede Aussparung 18 eine eigene Einrichtung 23 zur Ermittlung ihrer Position vorgesehen sein. Die Einrichtung 23 zur Ermittlung der Position der wenigstens einen an dem neuen Wickelkern 5 angebrachten Aussparung 18 umfasst wenigstens einen optischen, kapazitiven oder induktiven und lediglich angedeuteten Sensor 24. Der Sensor 24 ist selbstredend mit einer Auswerteinheit in der Einrichtung 23 verbunden (Pfeildarstellung), die wiederum mit der Steuerungs-/Regelungseinheit für die Wickelmaschine verbunden ist. Die Steuerungs-/Regelungseinheit für die Wickelmaschine kann ihrerseits optional mit einem übergeordneten System, wie beispielsweise einem Prozessleitsystem für die Maschine zur Herstellung der Faserstoffbahn, verbunden sein.In the area of the new, with the
In Anlehnung an die ermittelten Positionen der Aussparung 18 ist die Auftragseinrichtung 15 für das adhäsive Medium 16 mittels einer lediglich angedeuteten Einrichtung 25 derart positionierbar (Doppelpfeile), dass das adhäsive Medium 16 als wenigstens ein Streifen 17 in dem Bereich der wenigstens einen ermittelten und an dem neuen Wickelkern 5 angebrachten Aussparung 18 auf die Materialbahn 2 aufgebracht wird.Based on the determined positions of the
Die
Der lediglich ausschnittsweise dargestellte neue Wickelkern 5 zum Aufwickeln der laufenden Materialbahn 2 umfasst einen Grundkörper 26, der je einen an seinen beiden Stirnseiten 27, 28 angebrachten Lagerzapfen 29, 30 aufweist, und eine bahnberührte Umfangsfläche 31 (vgl.
Der Grundkörper 26 ist mit wenigstens einer an dem Umfang 19 radial angeordneten Aussparung 18 versehen, die eine Aussparungsbreite B.18 im Bereich von 1 bis 50 mm, vorzugsweise von 1 bis 30 mm, insbesondere von 1 bis 5 mm, und eine Aussparungstiefe T.18 im Bereich von 0,1 bis 10 mm, vorzugsweise von 0,1 bis 7 mm, insbesondere von 0,1 bis 5 mm, aufweist. Die Flächen der Aussparung 18 können an ihren Kanten fließend ineinander übergehen, beispielsweise durch die Anbringung von Rundungen oder Radien. Weiterhin kann der Aussparungsgrund 32 mit einer Beschichtung, insbesondere einer Silikon- oder Teflonbeschichtung, versehen sein.The
Ferner ist die Aussparung 18 derart vorgesehen, dass das auf die Materialbahn 2 als Streifen 17 mit einer Streifenbreite B.17 und einer Streifenhöhe H.17 aufgebrachte adhäsive Medium 16 den neuen Wickelspalt 14 unberührt durchläuft. Die Streifenbreite B.17 liegt in einem Bereich von 1 bis 50 mm, vorzugsweise von 1 bis 30 mm, insbesondere von 1 bis 5 mm. Und die an dem neuen Wickelkern 5 angeordneten Aussparungen 18 sind gewöhnlich zu der Mitte M der Materialbahn 2 symmetrisch angeordnet (vgl.
Die in den
Dabei wird das adhäsive Medium 16 in Laufrichtung R der Materialbahn 2 vor dem neuen, zwischen dem neuen Wickelkern 5 und der Tragtrommel 6 ausgebildeten Wickelspalt 14 oberseitig und als wenigstens ein Streifen 17 auf die Materialbahn 2 mittels der mindestens einen Auftragseinrichtung 15 derart aufgebracht, so dass es den neuen Wickelspalt 14 in einem Bereich durchläuft, in welchem der neue Wickelkern 5 mit wenigstens einer an dem Umfang 19 radial angeordneten Aussparung 18 versehen ist, wobei die wenigstens eine Aussparung 18 derart vorgesehen ist, dass das auf die Materialbahn 2 aufgebrachte adhäsive Medium 16 den neuen Wickelspalt 14 unberührt durchläuft.In this case, the
Zusammenfassend kann festgehalten werden, dass durch die Erfindung ein Verfahren und eine Wickelmaschine der eingangs genannten Arten derart weitergebildet werden, dass die eingangs genannten Nachteile des Stands der Technik merklich reduziert, vorzugsweise sogar gänzlich vermieden werden. Weiterhin wird auch der Außenlagenausschuss vermindert und ein qualitativ guter Aufbau der Wickelrolle erreicht. Zudem sind auch beste Voraussetzungen für eine optimale Runnability und günstige Investitions- und Verfahrenskosten gegeben.In summary, it can be stated that a method and a winding machine of the aforementioned types are further developed by the invention in such a way that the aforementioned disadvantages of the prior art are markedly reduced, preferably even completely avoided. Furthermore, the outer layer Committee is reduced and achieved a good quality construction of the winding roll. In addition, the best conditions for optimal runnability and favorable investment and process costs are given.
- 11
- Wickelmaschinewinder
- 22
- Materialbahnweb
- 33
- Wickelrollereel
- 44
- Wickelkernwinding core
- 55
- Wickelkernwinding core
- 66
- Tragtrommelcarrying drum
- 77
- Doppelpfeildouble arrow
- 88th
- Walzeroller
- 99
- Mantelflächelateral surface
- 1010
- Umfangsbereichperipheral region
- 1111
- Wickelspalt ("Nip")Winding nip
- 1212
- Pfeilarrow
- 1313
- Schiene ("Führungsbahn")Rail ("guideway")
- 1414
- Neuer Wickelspalt ("Nip")New winding gap ("nip")
- 1515
- Auftragseinrichtungapplicator
- 15.115.1
- Auftragsdüseapplicator
- 1616
- Adhäsives MediumAdhesive medium
- 1717
- Streifenstrip
- 1818
- Aussparungrecess
- 1919
- Umfangscope
- 2020
- Andrückwalzepressure roller
- 2121
- Trenneinrichtungseparator
- 2222
- Bewegungsrichtung (Pfeil)Direction of movement (arrow)
- 2323
- Einrichtung (Positionsermittlung)Establishment (position determination)
- 2424
- Sensorsensor
- 2525
- Einrichtung (Positionierung)Device (positioning)
- 2626
- Grundkörperbody
- 2727
- Stirnseitefront
- 2828
- Stirnseitefront
- 2929
- Lagerzapfenpivot
- 3030
- Lagerzapfenpivot
- 3131
- Umfangsflächeperipheral surface
- 3232
- Aussparungsgrundrecess base
- AA
- Auflaufliniecasserole line
- B.17B.17
- Streifenbreitestrip width
- B.18B.18
- Aussparungsbreiterecess width
- DD
- WickelrollendurchmesserReel diameter
- Ee
- Endpositionend position
- GG
- GeradeJust
- H.17H.17
- Streifenhöhestrip height
- LL
- Linienkraftline force
- MM
- Mitte (Materialbahn)Middle (material web)
- RR
- Laufrichtung (Pfeil)Running direction (arrow)
- T.18T.18
- Aussparungstieferecess depth
- YY
- Pfeilarrow
- ZZ
- Detailansichtdetailed view
Claims (15)
- Method for transferring a moving material web (2), in particular a fibrous web, to a new core (5), the material web (2) preferably being guided over a circumferential region (10) of a carrier drum (6) that can preferably be displaced and forms a winding nip (11) with a wound roll (3) to be produced, and subsequently being wound onto a core (4) of the wound roll (3) to be produced, the new core (5) being moved against the carrier drum (6) in the circumferential region (10) of the latter around which the material web (2) wraps, forming a new winding nip (14), preferably immediately before a predetermined wound roll diameter (D) is reached, and, following the formation of the new winding nip (14) between the new core (5) and the carrier drum (6), the material web (2) being severed by means of at least one severing device (21) and an adhesive medium (16) being introduced between the layers of the material web (2) by means of at least one application device (15),
characterized in that
in the running direction (R) of the material web (2), the adhesive medium (16) is applied to the top side before the new winding nip (14) formed between the new core (5) and the carrier drum (6) and is applied to the material web (2) by means of the at least one application device (15) as at least one strip (17) in such a way that it runs through the new winding nip (14) in a region in which the new core (5) is provided with at least one recess (18) arranged radially on the circumference (19), the at least one recess (18) being provided in such a way that the adhesive medium (16) applied to the material web (2) runs through the new winding nip (14) untouched. - Method according to Claim 1,
characterized in that
the adhesive medium (16) is applied to the material web (2) in at least two strips (17), preferably a plurality of strips (17), preferably equally distributed, in particular arranged symmetrically with respect to the centre (M) of the material web (2). - Method according to Claim 1 or 2,
characterized in that
the adhesive medium (16) is applied to the material web (2) as at least one strip (17) having a strip width (B.17) in the range from 2 to 50 mm, preferably from 5 to 40 mm, in particular from 10 to 25 mm. - Method according to one of the preceding claims,
characterized in that
the adhesive medium (16) is applied to the material web (2) as at least one strip (17) at least during and/or in the area of the severing of the material web (2). - Method according to one of the preceding claims,
characterized
in that before the application of the adhesive medium (16), the position of the at least one recess (18) made in the new core (5) is determined by means of a device (23), and
in that the adhesive medium (16) is applied to the material web (2) as at least one strip (17) in the region of the at least one recess (18) determined and made in the new core (5). - Method according to Claim 5,
characterized in that
the position of the at least one recess (18) made in the new core (5) is determined by means of at least one optical, capacitive or inductive sensor (24). - Method according to one of the preceding claims,
characterized in that
before the formation of the new winding nip (14) between the new core (5) and the carrier drum (6), the wound roll (3) to be produced is moved away from the carrier drum (6), opening the winding nip (11) and forming a free draw in the material web (2). - Method according to one of the preceding claims,
characterized in that
the material web (2) is severed by means of the at least one severing device (21), preferably a transverse severing device, in particular a water jet transverse severing device, arranged before, in the region of or after the application position of the adhesive medium (16). - Winding machine (1) for transferring a moving material web (2), in particular a fibrous web, to a new core (5), where the material web (2) is preferably guided over a circumferential region (10) of a carrier drum (6) that can preferably be displaced and forms a winding nip (11) with a wound roll (3) to be produced, and can subsequently be wound onto a core (4) of the wound roll (3) to be produced, where the new core (5) can be moved against the carrier drum (6) in the circumferential region (10) of the latter around which the material web (2) wraps, forming a new winding nip (14), preferably immediately before a predetermined wound roll diameter (D) is reached, and, following the formation of the new winding nip (14) between the new core (5) and the carrier drum (6), the material web (2) can be severed by means of at least one severing device (21) and an adhesive medium (16) can be introduced between the layers of the material web (2) by means of at least one application device (15), in particular for carrying out a method according to at least one of Claims 1 to 8,
characterized in that
the at least one application device (15) for the adhesive medium (16) is provided in such a way that, in the running direction (R) of the material web (2), it applies the adhesive medium (16) to the top side before the new winding nip (14) formed between the new core (5) and the carrier drum (6) and applies the said adhesive medium (16) to the material web (2) as at least one strip (17) in such a way that it runs through the new winding nip (14) in a region in which the new core (5) is provided with at least one recess (18) arranged radially on the circumference (19), the at least one recess (18) being provided in such a way that the adhesive medium (16) applied to the material web (2) runs through the new winding nip (14) untouched. - Winding machine (1) according to Claim 9,
characterized in that
the new core (5) has at least two recesses (18), preferably a plurality of recesses (18), preferably equally distributed, in particular arranged symmetrically with respect to the centre (M) of the material web (2). - Winding machine (1) according to Claim 9 or 10,
characterized in that
the at least one recess (18) made in the new core (5) has a recess width (B.18) in the range from 2 to 50 mm, preferably from 5 to 40 mm, in particular from 10 to 25 mm. - Winding machine (1) according to one of Claims 9 to 11,
characterized in that
the at least one recess (18) made in the new winding core (5) and having a recess base (32) has a recess depth (T.18) in the range from 0.1 to 10 mm, preferably from 0.1 to 7 mm, in particular from 0.1 to 5 mm, the recess base (32) preferably being provided with a coating, in particular a silicone or Teflon coating. - Winding machine (1) according to one of Claims 9 to 12,
characterized in that
at least one device (23) for determining the position of the at least one recess (18) made in the new core (5) is provided preferably in the region of the new core (5) forming a new winding nip (14) with the carrier drum (6), and
in that the at least one application device (15) for the adhesive medium (16) can be positioned by means of at least one device (25) in such a way that the adhesive medium (16) is applied to the material web (2) as at least one strip (17) in the region of the at least one recess (18) determined and made in the new core (5). - Winding machine (1) according to Claim 13,
characterized in that
the device (23) for determining the position of the at least one recess (18) made in the new core (5) comprises at least one optical, capacitive or inductive sensor (24). - Core (5) for winding a moving material web (2), in particular a fibrous web, having a basic body (26) which has a bearing journal (29, 30) in each case fitted at its two ends (27, 28), and having a circumferential surface (31) touched by the web, for carrying out a method according to at least one of Claims 1 to 8,
characterized in that
the basic body (26) is provided with at least one recess (18) arranged radially on the circumference (19), which has a recess width (B.18) in the range from 2 to 50 mm, preferably from 5 to 40 mm, in particular from 10 to 25 mm, and a recess depth (T.18) in the range from 0.1 to 10 mm, preferably from 0.1 to 7 mm, in particular from 0.1 to 5 mm.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008001456A DE102008001456A1 (en) | 2008-04-29 | 2008-04-29 | Method for transferring a running material web and winding machine for carrying out the method |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP2113479A2 EP2113479A2 (en) | 2009-11-04 |
| EP2113479A3 EP2113479A3 (en) | 2010-01-27 |
| EP2113479B1 true EP2113479B1 (en) | 2012-08-01 |
Family
ID=40897406
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP09158553A Not-in-force EP2113479B1 (en) | 2008-04-29 | 2009-04-23 | Method for conveying a continuous strip of material and coiling machine for carrying out the method |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2113479B1 (en) |
| DE (1) | DE102008001456A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITMI20111811A1 (en) * | 2011-10-06 | 2012-01-05 | Antonello Somma | DEVICE FOR PAPER CUTTING AND GLUE APPLICATION ON CART TAPE LEMBALS TO BE ATTACHED TO THE WRAPPING MACHINES OF WRAPPING MACHINES |
| EP3044146B1 (en) * | 2013-09-09 | 2018-08-29 | Valmet Aktiebolag | A reel-up and a method for winding into a roll a paper web and for starting a new roll |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2052541A (en) * | 1933-12-12 | 1936-08-25 | Niagara County Nat Bank & Trus | Core for paper rolls |
| GB2045210A (en) * | 1979-03-09 | 1980-10-29 | Ciba Geigy Ag | Removable core for reeled web material |
| DE19807897A1 (en) | 1998-02-25 | 1999-08-26 | Voith Sulzer Papiertech Patent | Web of paper or carton taken through a slot between drum and spool |
| FI109989B (en) | 1999-11-25 | 2002-11-15 | Metso Paper Inc | Procedure and apparatus for rolling change |
| DE10309049A1 (en) | 2003-03-01 | 2004-09-09 | Voith Paper Patent Gmbh | Process and assembly to remove a first paper roll from a winding assembly and replace this by an empty hub forming the next roll |
| DE602004012118T2 (en) * | 2003-08-26 | 2009-03-05 | Metso Paper, Inc. | NOZZLE, DEVICE AND METHOD FOR APPLYING ADHESIVE TO A PAPER TRACK AND METHOD FOR IMPROVING OPERATING FUNCTIONS SUCH AS A NOZZLE |
| DE10343448A1 (en) | 2003-09-19 | 2005-04-14 | Voith Paper Patent Gmbh | Preparing wound roll of e.g. paper for further processing, produces adhesive region on outer layer using automatic coating unit |
| DE202004009144U1 (en) | 2004-06-09 | 2004-08-12 | Voith Paper Patent Gmbh | Winding machine for transferring paper webs between drums has adhesive applied to one end from adhesive assembly arranged in running direction of web immediately after point where web leaves support drum |
-
2008
- 2008-04-29 DE DE102008001456A patent/DE102008001456A1/en not_active Withdrawn
-
2009
- 2009-04-23 EP EP09158553A patent/EP2113479B1/en not_active Not-in-force
Also Published As
| Publication number | Publication date |
|---|---|
| DE102008001456A1 (en) | 2009-11-05 |
| EP2113479A3 (en) | 2010-01-27 |
| EP2113479A2 (en) | 2009-11-04 |
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