Classifications

• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
  • H05B6/00—Heating by electric, magnetic or electromagnetic fields
  • H05B6/64—Heating using microwaves
  • H05B6/78—Arrangements for continuous movement of material
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B28—WORKING CEMENT, CLAY, OR STONE
  • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
  • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
  • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
  • B28B11/241—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening using microwave heating means
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B28—WORKING CEMENT, CLAY, OR STONE
  • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
  • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
  • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
  • B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
  • H05B2206/00—Aspects relating to heating by electric, magnetic, or electromagnetic fields covered by group H05B6/00
  • H05B2206/04—Heating using microwaves
  • H05B2206/046—Microwave drying of wood, ink, food, ceramic, sintering of ceramic, clothes, hair

Definitions

• the invention relates to a microwave heating device and a method for heating Wärmungsgut, such. B. for drying ceramic materials and moldings with microwaves, preferably using this drying device.
• the focus of the present invention are industrial drying methods and microwave heating devices for the treatment of various, in particular ceramic materials and mineral insulating materials.
• the energy input to the core of a product is usually associated with conventional drying processes with conventional heat generation for a very long time, since the temperature gradient is slow from the Layer surface spreads into the interior of the product to be dried.
• microwaves have a comparatively high penetration depth for well-insulating products, such as ceramic materials, and also heat the irradiated volume more uniformly through direct coupling.
• microwave dryers are in principle well suited for all drying tasks of materials or moldings with embedded aqueous components or solvents which a Dipolmoment, i. have a high dielectric constant.
• microwave drying are therefore also extensively used industrially for the production process of the soot or diesel particle filters (RPF), which are also required in large quantities, and also known as microparticle filters.
• RPF diesel particle filters
• These large-sized ceramic components with a micro-honeycomb structure and preferably a cylindrical geometry are needed in large numbers in the auto industry. They usually consist of silicon carbide (SiC) or mixed ceramics with a high silicon carbide content.
• SiC silicon carbide
• mixed ceramics with a high silicon carbide content.
• microwave ovens are increasingly gaining in importance because of the aforementioned advantageous properties of microwave radiation.
• continuous-flow drying systems are particularly frequently used for the heat treatment of ceramic materials.
• the drying methods used for various tasks are implemented there by arranging, controlling and parameterizing the various system components.
• the dry material on a belt conveyor is usually transported through several heating zones and the drying time can be regulated by the belt speed.
• microwave generators are arranged, preferably above and below the belt conveyor, by means of which acting in the drying zones antennas microwaves are radiated to the dry matter.
• the dry material such as Microparticle filter body are heated as uniformly as possible in its entire volume on the drying section.
• microwave dryers are often equipped with additional hot air atomizing systems and corresponding suction devices to support the drying process and to remove the resulting vapors.
• the high humidity in the oven should prevent the different degrees of shrinkage, as well as the formation of cracks and wrinkles.
• the high moisture content in this known solution should also lead to undesirably prolonged drying times and increase the necessary heating power for the drying process.
• the device disclosed in DE 10 353 784 A1 attempts to improve the process by specifically controlling the drying process of ceramic molded articles by sensory detection of the local distribution and position of the dry material in a drying chamber and control of the microwave radiation output and / or emission direction of a plurality is used by arranged microwave generators.
• the frequency of the microwave generators used here should be selected from a frequency range of 300 MHz to 300 GHz.
• the object of the present invention is therefore to propose a microwave heating method and a microwave heating device which avoid the disadvantages of prior art methods and drying devices and enable as far as possible stress-free uniform drying, in particular in the volume of the ceramic dry material. At the same time, however, the necessary drying times in the drying devices used should also be optimized in order to reduce costs.
• a microwave heating device and a method for microwave heating is provided, which is equipped with one or more microwave generators, which are designed such that the dry matter to be treated with a first microwave frequency from the upper frequency band of the internationally permissible microwave frequencies (ISM frequencies) by one or irradiated several microwave generators and irradiated simultaneously or successively with a second frequency from the lower frequency range of the internationally permissible lower frequency band by one or more microwave generators.
• ISM frequencies internationally permissible microwave frequencies
• the frequencies used from the upper frequency range lower penetration depths, but a more uniform field distribution of the microwaves are realized and by the irradiation frequencies used from the lower frequency range, a higher penetration depth and better coupling is realized in the deeper layers of the volume.
• microwave generators In all known from the practice microwave drying devices microwave generators are used, which operate at a frequency of 2.45 GHz, ie the same frequency as the widely used microwave household appliances.
• This ISM frequency Industrial, Scientific and Medical applications is one of the microwave frequencies permitted worldwide for heating purposes.
• the drying process using this frequency does not provide satisfactory results and is associated with some difficulties, which is caused in particular by the low penetration of the microwaves into the ceramic material. It has been found that the penetration depth is an important measure of the location of the heat development in the volume of the material to be heated. But the size and geometry of the dry material play a crucial role in the formation of the internal temperature profile. According to the fact that the distribution of the internal heat sources in relation to the layer thickness of the material to be heated can be influenced by the microwave frequency used, it is proposed according to the invention to irradiate the dry matter to be heated with one or more different microwave frequencies, preferably equal to or at a high frequency greater 2.45 GHz and a lower frequency equal to or less than 1000 MHz.
• inventive application of these mechanisms in a microwave drying device enable a new more efficient drying process by irradiation of the ceramic dry product by matching microwaves of different frequencies and a process controlled microwaves performance, which avoids the disadvantages of previously known methods.
• the inventive microwave drying device is equipped with a plurality of microwave generators, which are each technically constructed so that they can radiate different frequencies, preferably from the upper and the lower frequency range on the dry material.
• the proposed drying device for supporting the drying process can advantageously be supplemented and supported by further system components.
• the additional arrangement of a known hot-air atomization system with suction device for supporting the drying process and removal of moisture has proved to be advantageous.
• one or more additional dampening systems in the drying zones of the continuous ovens or drying chambers result in more uniform drying of the workpieces under a controlled steam atmosphere.
• the cracking and deformation on the surface of the ceramic moldings can be minimized and significant quality improvements can be achieved.
• Fig. 2 shows the microwave oven according to the invention, which is designed as a chamber furnace 2.
• microwave drying devices in various designs for drying ceramic shaped bodies are known from the prior art.
• dry goods such as assemblies of sanitary engineering or the particularly important ceramic filter inserts of silicon carbide (SiC) for soot particulate filter of the automotive industry microwave generators are used with a frequency of 2.45 GHz.
• SiC silicon carbide
• Attempts are made to combat the quality deficiencies (crack formation and deformations, etc.) of the dry material resulting from partial overheating of surface areas and the formation of uneven thermal gradients in the volume by the measures already described.
• the microwave drying device (FIG. 1) used in this exemplary embodiment initially does not fundamentally differ from known system concepts and is designed as a continuously operating continuous drying oven 1 for ceramic shaped bodies having a plurality of microwave generators 3, 4.
• Absorber zones 6, 12 are also provided for the dry material inlet and outlet on the drying oven, which are adapted to the type and geometry of the dry material to be introduced.
• the two absorber zones should prevent the escape of microwave radiation into the surroundings of the furnace, but in particular from the furnace entrance area 12 and the exit area 6.
• combined reflection and absorption locks in the entry and exit areas can also be used advantageously.
• the arrangement of several field guides 8 in the ceiling region of the drying chamber 11 is advantageous.
• the dry material is conveyed by continuous conveyor belt 7 through the drying chamber 11 of the furnace.
• the drying chamber is constantly supplied with certain quantities of fresh air to remove the moisture arising from the drying process 5, 9 and is sucked off at the outlet 10.
• a chamber furnace 2 is shown in a further embodiment of the invention.
• the dry material is placed on an arranged in the drying chamber 13 turntable 14 and rotated comparable to domestic microwave ovens during drying.
• the coupling of the present invention different frequencies via the coupling elements 3 and 4.
• the chamber furnace requires a continuous ventilation and exhaust 9, 10 for the removal of moisture.
• ceramic shaped bodies are used as cylindrical filter inserts for microparticle filters.
• Their honeycomb cell structure is particularly sensitive to greater temperature and humidity differences during drying, which can lead to material tensions, cracks or fractures and jeopardizes the usability.
• the microwave generators for generating a higher frequency and the microwave generators for generating a lower frequency are arranged above and below the conveyor belt of the individual drying zones.
• the high-frequency microwave generators operate at a frequency of 2.45 GHz. In this frequency range, the microwaves couple into near-surface areas, which leads to increased heat development in these areas.
• the microwave frequency is increased from 2.45 GHz to 5.8 GHz, in particular by selecting a suitable dielectric, not only does the penetration depth of the Radiation, but also the heating power density directly below the surface of the dry material is increased.
• microwaves from the frequency range of 900 MHz to 1000 MHz have a much greater penetration depth into the ceramic material to be dried.
• the heat input is increased in the inner volume of the dry material, whereby the drying process is accelerated significantly accelerated.
• microwave fields in this lower permissible frequency range increasingly show inhomogeneities in the field distribution, so that in certain cases the arrangement of suitable reflectors in the drying chambers is advantageous.
• the low frequency microwave generators operate at a frequency of 915 MHz and are mounted primarily in the rear of the continuous furnace.
• the penetration depth and thus the microwave frequency used has proved to be an important measure of the geometric distribution (heat sources) of the heat development in the volume of the material to be heated, the size and geometry of the dry material in the formation of the internal temperature profile plays a role to be considered.
• the microwave energy can be used very effectively for the selection of suitable frequencies for particular material geometries and very advantageously for the drying process.
• the present inventive method for microwave drying and the proposed microwave drying device allow a dry treatment of particular large-volume ceramic moldings, which compared to known methods and equipment faster product throughput, ie shorter drying times possible, as well as largely stress and crack-free products.
• the microwave heating device according to the invention and the method according to the invention can also be used for heating other materials than ceramics and for purposes other than drying, such as for heating preforms in the manufacture of components made of fiber composite or wood materials or for heat-induced curing, for example.
• Networking of various substances LIST OF REFERENCE NUMBERS
• Microwave drying oven designed as continuous oven Microwave drying oven designed as chamber oven Microwave coupling 2.45 FH, coupling element Microwave coupling 915 MHz, coupling element Supply air / convection air for hot air / mixed operation Absorber zone for preventing microwave leakage radiation Conveyor belt (single or reversible) Field guide for microwaves Supply air Feeder Exhaust air supply Microwave drying chamber of the continuous furnace Absorber zone Microwave drying chamber of the metal chamber furnace of any shape Turntable with dry material

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• Engineering & Computer Science (AREA)
• Ceramic Engineering (AREA)
• Mechanical Engineering (AREA)
• Electromagnetism (AREA)
• Structural Engineering (AREA)
• Chemical & Material Sciences (AREA)
• Physics & Mathematics (AREA)
• Drying Of Solid Materials (AREA)
• Constitution Of High-Frequency Heating (AREA)
• Furnace Details (AREA)
• Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
• Electric Ovens (AREA)
• Resistance Heating (AREA)
• Control Of High-Frequency Heating Circuits (AREA)

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• 2007
  • 2007-12-05 EP EP07856371A patent/EP2100479B1/fr not_active Not-in-force
  • 2007-12-05 DE DE502007006433T patent/DE502007006433D1/de active Active
  • 2007-12-05 WO PCT/EP2007/010530 patent/WO2008067996A1/fr not_active Ceased
  • 2007-12-05 PL PL07856371T patent/PL2100479T3/pl unknown
  • 2007-12-05 AT AT07856371T patent/ATE497686T1/de active
  • 2007-12-05 JP JP2009539657A patent/JP2010511980A/ja not_active Withdrawn
• 2009
  • 2009-06-04 US US12/478,264 patent/US20090302031A1/en not_active Abandoned

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