EP2147131A1 - Procédé de passivation thermochimique d'acier inoxydable - Google Patents
Procédé de passivation thermochimique d'acier inoxydableInfo
- Publication number
- EP2147131A1 EP2147131A1 EP08715970A EP08715970A EP2147131A1 EP 2147131 A1 EP2147131 A1 EP 2147131A1 EP 08715970 A EP08715970 A EP 08715970A EP 08715970 A EP08715970 A EP 08715970A EP 2147131 A1 EP2147131 A1 EP 2147131A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stainless steel
- acid
- aqueous solution
- heat treatment
- salt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 66
- 239000010935 stainless steel Substances 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title claims abstract description 49
- 238000002161 passivation Methods 0.000 title abstract description 19
- 238000011282 treatment Methods 0.000 claims abstract description 32
- 239000007864 aqueous solution Substances 0.000 claims abstract description 30
- 238000005260 corrosion Methods 0.000 claims abstract description 27
- 230000007797 corrosion Effects 0.000 claims abstract description 27
- 239000008139 complexing agent Substances 0.000 claims abstract description 24
- 239000000126 substance Substances 0.000 claims abstract description 21
- 239000007800 oxidant agent Substances 0.000 claims abstract description 14
- 238000002845 discoloration Methods 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims description 28
- 239000000243 solution Substances 0.000 claims description 22
- 150000003839 salts Chemical class 0.000 claims description 21
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 18
- 229910052804 chromium Inorganic materials 0.000 claims description 18
- 239000011651 chromium Substances 0.000 claims description 18
- 239000002253 acid Substances 0.000 claims description 17
- -1 nitroalkyl sulfonic acid Chemical compound 0.000 claims description 17
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 13
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 11
- 125000000217 alkyl group Chemical group 0.000 claims description 9
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 8
- 150000007513 acids Chemical class 0.000 claims description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims description 8
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 5
- 229910052750 molybdenum Inorganic materials 0.000 claims description 5
- 239000011733 molybdenum Substances 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 4
- 125000004999 nitroaryl group Chemical group 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000002562 thickening agent Substances 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 3
- 150000002978 peroxides Chemical class 0.000 claims description 3
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 claims description 3
- 229910002651 NO3 Inorganic materials 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- ITZXULOAYIAYNU-UHFFFAOYSA-N cerium(4+) Chemical class [Ce+4] ITZXULOAYIAYNU-UHFFFAOYSA-N 0.000 claims description 2
- ICIWUVCWSCSTAQ-UHFFFAOYSA-M iodate Chemical compound [O-]I(=O)=O ICIWUVCWSCSTAQ-UHFFFAOYSA-M 0.000 claims 1
- 239000010410 layer Substances 0.000 description 26
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 229910052742 iron Inorganic materials 0.000 description 8
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- 238000007669 thermal treatment Methods 0.000 description 7
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical compound OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000000080 wetting agent Substances 0.000 description 5
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 4
- 229910000423 chromium oxide Inorganic materials 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 150000003009 phosphonic acids Chemical class 0.000 description 3
- 238000005554 pickling Methods 0.000 description 3
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- XQRLCLUYWUNEEH-UHFFFAOYSA-N diphosphonic acid Chemical compound OP(=O)OP(O)=O XQRLCLUYWUNEEH-UHFFFAOYSA-N 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- IQZPDFORWZTSKT-UHFFFAOYSA-N nitrosulphonic acid Chemical class OS(=O)(=O)[N+]([O-])=O IQZPDFORWZTSKT-UHFFFAOYSA-N 0.000 description 2
- 229910001256 stainless steel alloy Inorganic materials 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 150000005840 aryl radicals Chemical class 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 229960004585 etidronic acid Drugs 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229960004275 glycolic acid Drugs 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- ICIWUVCWSCSTAQ-UHFFFAOYSA-N iodic acid Chemical class OI(=O)=O ICIWUVCWSCSTAQ-UHFFFAOYSA-N 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 125000004971 nitroalkyl group Chemical group 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
- C23C22/74—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process for obtaining burned-in conversion coatings
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
- C23C22/50—Treatment of iron or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/02—Pretreatment of the material to be coated
Definitions
- the present invention relates to a novel method of passivating stainless steel surfaces which provides improved corrosion resistance of the treated surfaces as well as increasing the resistance of these surfaces to thermal discoloration.
- the process consists of a chemical treatment with an aqueous solution comprising complexing agents, a rinsing and a subsequent thermal treatment in a gaseous, oxygen-containing atmosphere.
- Stainless steel which is often referred to as stainless steel, is an iron alloy which, in addition to iron, may contain a number of other elements such as chromium, nickel, molybdenum, copper and others.
- the chromium present in the alloy reacts with oxygen from the environment at the surface and forms an oxide layer on the surface of the material.
- the resulting chromium oxide can reliably form a dense layer on the surface and thus protects the workpiece from corrosion.
- This protective layer is also called a passive layer.
- Such a passive layer is usually about 10 molecule layers thick and contains in addition to the chromium oxide especially iron oxide in a concentration of 10-55% by weight.
- the corrosion resistance of the workpiece depends on the content of chromium and other alloying elements such as nickel and molybdenum.
- These further Legie ⁇ guide elements of the stainless steel alloy may be added to the Corrosion resistance to further improve, if the addition of chromium alone is not able to give the workpiece the desired degree of corrosion resistance or other characteristics.
- these other corrosion resistance improving elements are expensive and thus increase the cost of manufacturing the stainless steel to a considerable extent.
- defect-free and dense passive layer on the surface of the stainless steel workpiece, which has the highest possible ratio of chromium to iron in the passive layer.
- a defect-free and dense passive layer is also able to significantly increase the corrosion resistance of the workpiece.
- passivation processes are usually used, that is, the surfaces of the stainless steel workpieces are treated with oxidizing media, usually with a treatment with dilute nitric acid or hydrogen peroxide or phosphoric acid, which is often after one Pickling the surface is performed.
- Another known measure to increase corrosion resistance is to increase the ratio of chromium to iron in the passive layer.
- treatment of the surface with substances that have a high affinity for iron ions and thus are able to selectively dissolve out and bind iron ions from the passive layer is suitable for this purpose.
- aqueous solutions of complexing agents and / or chelating agents such as citric acid are frequently used, for example, the chromium / iron ratio on bright rolled or ground stainless steel surfaces of a value of 0.8 to 1.2 before treatment to a value from 3.0 to 5.0 after treatment.
- This increased content of chromium oxide causes a correspondingly improved corrosion resistance of the workpiece.
- thermally grown oxide layers significantly reduce the corrosion resistance of the stainless steel by either preventing the formation of true passive layers or displacing existing passive layers at higher temperatures.
- thermally generated oxide layers such as the tarnish or scale described above
- thermally generated oxide layers such as the tarnish or scale described above
- no method is known in the prior art, which improves the resistance of stainless steel surfaces against thermal discoloration, ie against the formation of such thermally generated oxide layers.
- the aim of the present invention is a method for passivation of stainless steel surfaces, which in comparison to known passivation method according to the prior art, a significant increase in the corrosion potential, measured as pitting potential according to DIN 50900 causes.
- the increase in corrosion potential that can be achieved with the methods described herein ranges from +500 mV to +850 mV from the initial state. This makes it possible in many cases, instead of expensive molybdenum or copper-containing materials cheaper To use stainless steel grades that have the required corrosion resistance due to their passivation according to a method of the present invention.
- Figure 1 shows the pitting potential of untreated and chemically treated stainless steel grade 1.4301 after each 30 minutes of heat treatment at the indicated temperatures.
- FIG. 2 shows the pitting potential of untreated and chemically treated stainless steel of quality 1.4016 after 30 minutes of heat treatment at the indicated temperatures.
- FIG. 3 shows the pitting potential of stainless steel of the quality 1.4301 over a heat treatment at 140 ° C.
- Figure 4 shows the pitting potential of stainless steel of quality 1.4016 over time of a heat treatment at 140 0 C.
- the corrosion resistance of the stainless steel surface can be markedly improved both for workpieces made of stainless steel with ferritic and also with austenitic structures by targeted heat treatment of the surfaces in an oxygen-containing atmosphere.
- This heat treatment in an oxygen-containing atmosphere is often referred to below as heat treatment or thermal treatment.
- the stainless steel workpiece is heated to a temperature of at least
- the upper limit of the temperature to be used is given by the temperature at which a thermally induced discoloration of the stainless steel surface begins and varies depending on the quality of stainless steel used. If this upper limit of the temperature range is exceeded and thus reaches a temperature range in which there is a thermal discoloration of the stainless steel, the corrosion resistance of the treated workpiece drops again.
- a suitable Heat treatment can often increase the pitting potential in accordance with DIN 50900 by about +100 to +150 mV and even by up to about +200 mV and more.
- the present invention thus relates to a method for passivating stainless steel, wherein the stainless steel is first subjected to a chemical treatment with an aqueous solution, then rinsed with water and subsequently a heat treatment is carried out.
- the aqueous solution used in the chemical treatment comprises at least one complexing agent combination and one oxidizing agent.
- the complexing agent combination consists of those compounds known to complex iron ions in aqueous solution.
- the invention is based in particular on the observation that only with a combination of the complexing agents a passivation effect is achieved, which satisfies the objectives of the invention.
- complexing agents are used in particular 0 Hydroxcarbon Textren, phosphonic acids and organic nitrosulfonic acids.
- the complexing agents used are preferably multidentate complexing agents. These multidentate complexing agents can form chelate complexes with the iron ions and therefore contribute to further increasing the ratio of chromium oxide to iron oxide in the passive layer.
- suitable complexing agents include, for example, hydroxycarboxylic acids which contain 1, 2 or 3 hydroxyl groups and 1, 2 or 3 carboxyl groups or salts thereof.
- a particularly suitable example of such a hydroxycarboxylic acid is citric acid.
- Another suitable complexing agent is a phosphonic acid of the general structure R'-PO (OH) 2 , where R 'is a monovalent alkyl, hydroxyalkyl or aminoalkyl radical, or else a diphosphonic acid of the general structure R "[- PO (OH) 2 ] 2 , wherein R "is a divalent alkyl, hydroxyalkyl or aminoalkyl radical.
- R'-PO (OH) 2 a phosphonic acid of the general structure R'-PO (OH) 2
- R ' is a monovalent alkyl, hydroxyalkyl or aminoalkyl radical
- R "[- PO (OH) 2 ] 2 wherein R "is a divalent alkyl, hydroxyalkyl or aminoalkyl radical.
- nitrosulphonic acids ie the nitroalkylsulphonic acids, nitroarylsulphonic acids or their salts.
- a particularly preferred nitroarylsulfonic acid is / 77ete-nitrobenzenesulfonic acid.
- the acid or salt has sufficient solubility in the aqueous solution.
- the carbon chains whether linear, branched, cyclic or aromatic, comprise not more than about 12 carbon atoms, more preferably not more than 10 carbon atoms, and most preferably not more than 6 carbon atoms.
- oxidizing agent Another essential ingredient of the aqueous solution in the chemical treatment is an oxidizing agent.
- This oxidizing agent should preferably be sufficient to ensure a normal potential of at least +300 mV in the solution.
- Suitable oxidizing agents include, for example, nitrates, peroxo compounds, iodates and cerium (IV) compounds in the form of the respective acids or the corresponding water-soluble salts.
- peroxo compounds are peroxides, persulfates, perborates or else percarboxylates, such as peracetate. These oxidizing agents can be used alone or in the form of mixtures.
- the term "stainless steel” refers to iron alloys containing at least 13% chromium by weight. Further corrosion resistance improving elements may be included in the alloy.
- the chemical treatment according to the invention is not to be confused with a conventional pickling process, in which targeted metal from the surface of a metallic Workpiece is removed (see DE 92 14 890 Ul and WO 88/00252 Al).
- the inventors of the present application suspect that the special effect of the method according to the invention is attributable to the fact that a passive layer is not first produced, but an already existing passive layer is changed in its composition and structure by the sequence of the method steps according to the invention. But this is rather a theoretical idea that can not be understood in the sense of a limitation of the present method.
- the aqueous solutions may also comprise one or more wetting agents which reduce the surface tension of the aqueous solution.
- suitable wetting agents are, for example, the nitroalkyl or nitroarylsulfonic acids already described in the case of the complexing agents, or also alkylglycols of the general structure H- (O-CHR-CH 2 ) n-OH, where R is hydrogen or an alkyl radical having 1, 2 or 3 Is carbon atoms, and n is preferably an integer between 1 and 5, for example 2 or 3; or other wetting agents.
- a particularly suitable example of an aqueous solution which can be used in the first step of the treatment according to the present invention comprises the following composition: 0.5-10% by weight, in particular 3.0-5.0% by weight %, at least one hydroxycarboxylic acid having 1 to 3 hydroxyl and 1 to 3 carboxyl groups or their salt (s),
- alkyl glycol of the general structure H- (O-CHR-CH 2 ) n -OH, where R Is hydrogen or an alkyl radical of 1-3 carbon atoms and n is 1-5, and
- the at least one hydroxycarboxylic acid comprises citric acid, and / or the at least one phosphonic acid or diphosphonic acid HEDP, and / or the at least one nitroaryl or nitroalkylene sulfonic acid / 77-nitrobenzenesulfonic acid, and / or the at least one alkyl glycol, ethylene glycol and or butyl glycol, and the oxidizing agent nitrate, peroxide, persulfate and / or cerium (IV) ions, in each case in the weight ratios indicated above.
- compositions may be added to the above compositions in a concentration between 0.02 and 2.0% by weight, preferably between 0.05 and 1.0% by weight.
- thickening agents may optionally be added to these compositions. These thickening agents, for example diatomaceous earth, can serve to increase the viscosity of the solution.
- the chemical treatment in aqueous solution is preferably carried out in a dip bath, so that such thickeners can be dispensed with.
- the aqueous solution preferably has a pH which is less than 7, preferably less than 4. This can be achieved by the aqueous solution containing at least one acid.
- a preferred method is that at least one of the complexing agents and / or at least one of the oxidizing agents is at least partially added in the form of an acid to the solution.
- the first step of the treatment according to the present invention is carried out according to a preferred embodiment in an aqueous solution having a temperature of at most about 70 0 C. It is further preferred that the treatment takes place in aqueous solution at a temperature between room temperature and 6O 0 C.
- the chemical treatment in aqueous solution is preferably carried out over a period of at least 60 minutes, for example, the chemical treatment can be carried out with an aqueous solution over a period of 1-4 hours.
- the workpiece is rinsed with water, preferably deionized water, to remove the passivating solution, and optionally dried, before the workpiece enters the passivation solution
- Water preferably deionized water
- Temperature treatment is subjected. This rinsing can be done by spraying or by (possibly repeated) immersion in a dipping bath or by combinations of these rinsing methods.
- the step of heat treatment is carried out at a temperature of at least 80 0 C in an oxygen-containing atmosphere.
- the heat treatment is preferably carried out at a temperature in the range between 80 0 C and 280 0 C, in particular at a temperature above 100 0 C and of at most 260 0 C.
- the oxygen-containing atmosphere of the thermal treatment may be air in a preferred embodiment.
- the oxygen-containing atmosphere is primarily water vapor or a mixture of water vapor and air.
- Such a steam-containing atmosphere is preferably used at a temperature of at least 100 ° C.
- the optimum temperature range for the heat treatment depends essentially on the type of stainless steel to be treated. However, this optimum range can easily be determined by a person of ordinary skill in trial experiments.
- a suitable temperature in a range between 100 0 C and 270 0 C, preferably between 150 0 C and 260 0 C, in particular between 220 0 C and 26O 0 C, when the stainless steel is an austenitic steel having a content of about 16- 20 wt .-% chromium and about 7-10 wt .-% nickel, such as stainless steel grade 1.4301 (see Figure 1).
- the term "essentially none" means that the elements in question, if present at all, are present in a concentration of less than 1% by weight, generally between 0 and 0.1% by weight, in the alloy.
- This heat treatment should take place over a period of at least 2 minutes (see, for example, FIG. 3 for quality 1.4301 stainless steel).
- the meicillin over a period of 15-45 min, for example, for about 30 min.
- too long a thermal treatment for example over several hours, can lead to a fall in the corrosion resistance of the treated workpiece.
- Another important advantage of the method described here is that it is not only suitable for significantly increasing the corrosion resistance, measured as the pitting potential according to DIN 50900, compared to the starting state, but that the method is also suitable for improving the resistance of To increase stainless steel workpieces against thermal discoloration.
- Such an increase in the resistance of stainless steel workpieces or their surfaces to thermal discoloration in their use by a passivation process has not hitherto been described and represents a further significant advantage of the invention described herein.
- the prior art includes, inter alia also a method for cleaning and
- DE 39 91 748 C2 discloses the treatment of the polished surface with an oxidizing process in an oxidizing high-temperature gas atmosphere following electrochemical pre-polishing of a stainless steel material.
- the temperature of this process step is above 300 ° C.
- the process according to the invention usually takes place at temperatures below 300 ° C.
- the invention additionally relates to an aqueous solution for carrying out a process according to the invention, wherein the aqueous solution comprises a complexing agent combination and contains 3.0-10% by weight of the abovementioned hydroxycarboxylic acid or acids as one of the complexing agents.
- this aqueous solution contains an oxidizing agent as defined above.
- the complexing agent combination is, as discussed in detail above, preferably formed by at least one hydroxycarboxylic acid, at least one phosphonic acid and at least one nitroaryl or nitroalkyl sulfonic acid.
- the aqueous solution may additionally contain an alkylglycol.
- the subject matter of the invention is furthermore a metal workpiece with at least one stainless steel surface, obtainable by subjecting the workpiece to a method as described herein.
- Example 1 Stainless steel of quality 1.4301
- Two 1.5 mm thick stainless steel sheets (A and B) of the quality 1.4301 with an austenitic structure and a content of 18% by weight of chromium and 8% by weight of nickel in the alloy, which is a cold-rolled and bright-annealed surface were alkaline degreased in the original state, rinsed clean with deionized water and dried. Subsequently, the pitting potential was measured according to DIN 50900. The pitting potential for both plates was +550 mV in the initial state.
- the chemical treatment was carried out for 180 min at 40 0 C.
- the sheet was subsequently rinsed with deionized water and dried in air.
- the pitting potential of plate B was measured at +750 mV, an increase of +200 mV compared to the initial state.
- both sheets (A and B) were heated in an oven at 240 0 C for a period of 30 min. After cooling, the sheet B treated in the passivating solution showed no color change, while the untreated sheet A was colored straw yellow.
- the subsequent measurement of the pitting potential resulted in the following results:
- sheet D was treated in a passivating solution, the composition of which is described in Example 1.
- the treatment takes place at room temperature (+ 22 ° C) for a duration of 2.5 h.
- the plate was rinsed clean with deionized water, dried in air and the pitting potential measured at +520 mV, an increase from the initial state by +150 mV.
- both sheets C and D were heated in an oven at 140 0 C for a period of 30 min. After cooling both panels showed no color change. In determining the pitting potential, the following results were obtained:
- the pitting potential of plate E was +480 mV, which is +110 mV higher than in the initial state, but 90 mV below the value obtained in a thermal treatment in the optimum range (see Example 2).
- the pitting potential of Sheet F was +520 mV, which was the value measured before the heat treatment. However, this value is about 380 mV below the pitting potential of +900 mV, which was determined after treatment in the optimum temperature range, which is about +140 0 C (see Example 2, sheet D), although in sheet metal F showed no temperature-related discoloration.
- this example shows that when exceeding the optimal temperature range for a certain quality stainless steel corrosion resistance decreases again, but still higher than before the passivation treatment.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Treatment Of Metals (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Abstract
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL08715970T PL2147131T3 (pl) | 2007-03-05 | 2008-02-22 | Sposób termochemicznej pasywacji stali szlachetnej |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102007010538A DE102007010538A1 (de) | 2007-03-05 | 2007-03-05 | Verfahren zum thermochemischen Passivieren von Edelstahl |
| PCT/EP2008/001419 WO2008107082A1 (fr) | 2007-03-05 | 2008-02-22 | Procédé de passivation thermochimique d'acier inoxydable |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2147131A1 true EP2147131A1 (fr) | 2010-01-27 |
| EP2147131B1 EP2147131B1 (fr) | 2011-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08715970A Active EP2147131B1 (fr) | 2007-03-05 | 2008-02-22 | Procédé de passivation thermochimique d'acier inoxydable |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US8430973B2 (fr) |
| EP (1) | EP2147131B1 (fr) |
| JP (1) | JP5222308B2 (fr) |
| AT (1) | ATE520802T1 (fr) |
| DE (1) | DE102007010538A1 (fr) |
| ES (1) | ES2370088T3 (fr) |
| PL (1) | PL2147131T3 (fr) |
| WO (1) | WO2008107082A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015090660A1 (fr) * | 2013-12-18 | 2015-06-25 | Poligrat Gmbh | Procédé de production de surfaces colorées en acier spécial |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2182095A1 (fr) * | 2008-10-29 | 2010-05-05 | Poligrat Gmbh | Procédé destiné au traitement de surfaces en acier inoxydable |
| US8906579B2 (en) * | 2009-05-14 | 2014-12-09 | GM Global Technology Operations LLC | Low contact resistance coated stainless steel bipolar plates for fuel cells |
| EP2617866A1 (fr) | 2012-01-23 | 2013-07-24 | Merz Pharma GmbH & Co. KGaA | Procédé et composition de préparation d'instruments médicaux |
| DE102012107807A1 (de) | 2012-08-24 | 2014-02-27 | Paul Hettich Gmbh & Co. Kg | Verfahren zur Herstellung eines metallischen Bauteils eines Beschlages, Ofenbeschlag und Ofen mit Pyrolysereinigungsfunktion |
| DE102014203412B4 (de) | 2013-02-25 | 2025-08-21 | Zschimmer & Schwarz Mohsdorf GmbH & Co. KG. | Verfahren, Formulierung und Verwendung der Formulierung zur gleichzeitigen Entschichtung und Passivierung von Edelstahloberflächen |
| CN103225087B (zh) * | 2013-04-26 | 2015-04-01 | 河南师范大学 | 一种不锈钢酸洗钝化膏及其制备方法 |
| US9202483B1 (en) * | 2015-01-02 | 2015-12-01 | HGST Netherlands B.V. | Iron-oxidized hard disk drive enclosure cover |
| EP3162558A1 (fr) | 2015-10-30 | 2017-05-03 | Outokumpu Oyj | Composant constitué d'un matériau composite métallique et procédé pour la fabrication du composant par formage à chaud |
| CN106637175B (zh) * | 2016-11-09 | 2019-02-22 | 深圳市麦滕医疗器械有限公司 | 外科手术器械用马氏体型抗菌不锈钢的表面钝化处理方法 |
| US10683576B2 (en) | 2017-03-27 | 2020-06-16 | Baker Hughes, A Ge Company, Llc | Corrosion inhibitors for passivation of galvanized coatings and carbon steel |
| JP7299012B2 (ja) * | 2018-12-17 | 2023-06-27 | 株式会社Ihiインフラシステム | 不動態化処理方法、不動態化処理液及び不動態化処理容器 |
| CN114086189B (zh) * | 2021-11-24 | 2024-03-08 | 宁波吉海金属科技有限公司 | 一种环保型不锈钢酸洗钝化液 |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2601379A1 (fr) * | 1986-07-09 | 1988-01-15 | Commissariat Energie Atomique | Produit decapant pour pieces en acier et procede de decapage utilisant ce produit |
| DE3991748T1 (fr) * | 1989-09-21 | 1991-10-10 | ||
| US5354383A (en) | 1991-03-29 | 1994-10-11 | Itb, S.R.L. | Process for pickling and passivating stainless steel without using nitric acid |
| DE4237021C1 (de) * | 1992-11-02 | 1994-02-10 | Poligrat Gmbh | Mittel zum Beizen der Oberfläche von Chromnickelstählen und Chromstählen sowie Verwendung des Mittels |
| DE9214890U1 (de) * | 1992-11-02 | 1993-01-07 | Poligrat GmbH, 8000 München | Mittel zum Beizen und/oder Reinigen von Metalloberflächen |
| CA2200587C (fr) * | 1994-09-26 | 2001-02-27 | Sadiq Shah | Traitement a l'acide de l'acier inoxydable |
| IT1276954B1 (it) | 1995-10-18 | 1997-11-03 | Novamax Itb S R L | Processo di decapaggio e di passivazione di acciaio inossidabile senza impiego di acido nitrico |
| AUPO371096A0 (en) * | 1996-11-18 | 1996-12-12 | Green, Bruce Phillip | Corrosion inhibiting composition |
| CA2253679A1 (fr) * | 1998-01-26 | 1999-07-26 | Elf Atochem S.A. | Passivation des aciers inoxydables en milieu acide organosulfonique |
| AUPQ633200A0 (en) * | 2000-03-20 | 2000-04-15 | Commonwealth Scientific And Industrial Research Organisation | Process and solution for providing a conversion coating on a metallic surface I |
| US7524383B2 (en) * | 2005-05-25 | 2009-04-28 | Tokyo Electron Limited | Method and system for passivating a processing chamber |
| US20090120457A1 (en) * | 2007-11-09 | 2009-05-14 | Surface Chemistry Discoveries, Inc. | Compositions and method for removing coatings and preparation of surfaces for use in metal finishing, and manufacturing of electronic and microelectronic devices |
-
2007
- 2007-03-05 DE DE102007010538A patent/DE102007010538A1/de not_active Withdrawn
-
2008
- 2008-02-22 EP EP08715970A patent/EP2147131B1/fr active Active
- 2008-02-22 JP JP2009552092A patent/JP5222308B2/ja not_active Expired - Fee Related
- 2008-02-22 WO PCT/EP2008/001419 patent/WO2008107082A1/fr not_active Ceased
- 2008-02-22 PL PL08715970T patent/PL2147131T3/pl unknown
- 2008-02-22 US US12/529,858 patent/US8430973B2/en not_active Expired - Fee Related
- 2008-02-22 AT AT08715970T patent/ATE520802T1/de active
- 2008-02-22 ES ES08715970T patent/ES2370088T3/es active Active
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2008107082A1 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015090660A1 (fr) * | 2013-12-18 | 2015-06-25 | Poligrat Gmbh | Procédé de production de surfaces colorées en acier spécial |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102007010538A1 (de) | 2008-09-11 |
| ES2370088T3 (es) | 2011-12-12 |
| WO2008107082A1 (fr) | 2008-09-12 |
| JP5222308B2 (ja) | 2013-06-26 |
| WO2008107082A8 (fr) | 2008-11-20 |
| US8430973B2 (en) | 2013-04-30 |
| PL2147131T3 (pl) | 2012-01-31 |
| EP2147131B1 (fr) | 2011-08-17 |
| US20100132844A1 (en) | 2010-06-03 |
| JP2010521581A (ja) | 2010-06-24 |
| ATE520802T1 (de) | 2011-09-15 |
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