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EP2030703A1 - Procédé et dispositif de laminage transversal d'arbres creux ou de pièces creuses cylindriques dégradés d'un tuyau - Google Patents

Procédé et dispositif de laminage transversal d'arbres creux ou de pièces creuses cylindriques dégradés d'un tuyau Download PDF

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Publication number
EP2030703A1
EP2030703A1 EP08015028A EP08015028A EP2030703A1 EP 2030703 A1 EP2030703 A1 EP 2030703A1 EP 08015028 A EP08015028 A EP 08015028A EP 08015028 A EP08015028 A EP 08015028A EP 2030703 A1 EP2030703 A1 EP 2030703A1
Authority
EP
European Patent Office
Prior art keywords
workpiece
rolling
mandrel
tools
rolling tools
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP08015028A
Other languages
German (de)
English (en)
Inventor
Hans Dziemballa
Lutz Manke
Mario Houska
Thomas Dr. Ficker
André HARDTMANN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ThyssenKrupp Bilstein Suspension GmbH
Original Assignee
ThyssenKrupp Bilstein Suspension GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ThyssenKrupp Bilstein Suspension GmbH filed Critical ThyssenKrupp Bilstein Suspension GmbH
Publication of EP2030703A1 publication Critical patent/EP2030703A1/fr
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H1/00Making articles shaped as bodies of revolution
    • B21H1/18Making articles shaped as bodies of revolution cylinders, e.g. rolled transversely cross-rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/16Spinning over shaping mandrels or formers

Definitions

  • the invention relates to a method and an apparatus for the transverse rolling of stepped hollow shafts or cylindrical hollow parts from a tube.
  • tube preforms for the production of split and undivided tube stabilizers for motor vehicles can be produced in an advantageous manner. These are characterized in that they have over their longitudinal axis partially variable diameter and wall thickness, which on the one hand leads to a reduction in the weight of the component and on the other hand allows the optimal use of the available space.
  • the load-adapted cross-sections allow a uniform distribution of stress and thus optimum utilization of the material used.
  • other advantages can be achieved by eliminating wall thickness variations of the pipe used and by improving the material quality of the pipe surfaces by stretching any decarburization areas and so-called "phosphate spaces".
  • the blank is axially compressed during the rolling process between wedge-shaped tools simultaneously with internal dies and rolled out from the middle to a double-sided cup-shaped hollow body.
  • the outer contour of the inner molds corresponds to the inner contour of the hollow body.
  • the swaging can be used. However, it is not very productive despite high mechanical complexity.
  • the object of the invention is to provide a solution with which with a few simple tools stepped hollow shafts or cylindrical hollow parts of various dimensions and also larger lengths can be flexibly rolled from a tube.
  • the object is achieved in that with radially deliverable, planetary arranged around the workpiece rolling tools, the contour of the transition from a mean diameter in a section of the workpiece to the mean diameter in an adjacent section by means of coordinated control of radial feed of the rolling tools and axial Rolled feed of the workpiece and a mandrel head is arranged with a matched to the smallest inner diameter of the two sections outer diameter of the rolling tools.
  • a further game in the size of at least 0.1 mm is preferably provided that promotes the transformation and should be referred to with Walk game.
  • the deformation is further supported by the fact that the workpiece is mounted in support rollers.
  • three support rollers are arranged in a plane like a planet around the workpiece and stored in a block. They are radially deliverable to the workpiece.
  • the blocks are displaceable parallel to the workpiece axis.
  • At least one block is arranged stationary in the vicinity of the rolling tools.
  • at least one further block is provided, which preferably moves with the workpiece end, which he is associated with moves.
  • rolling tools having a smoothing and a forming shoulder, reshaped, wherein preferably the free edge of the smoothing shoulder, with a radius of 0.5 to 3 mm is rounded. With this edge especially the short transitions are rolled.
  • the workpiece is preferably turned.
  • Sections with thicker walls and heavier materials are heated prior to rolling.
  • the device for cross rolling stepped hollow shafts from a tube to Fig. 1 has in the plan view according to Fig. 1 a roughly cross-shaped floor plan. Parallel to the axis of the workpiece 1 (the tube to be formed or the resulting hollow shaft) are from the right to the left a roller spindle drive 4, a rolling mandrel bearing 7, a rolling mandrel 8, the workpiece 1, support rollers 9, a clamping device 6 and an axial roller carriage 5 are arranged.
  • rolling tools 3 are provided. They are mounted in radial rolling carriage 2. These rolling carriages are displaceable transversely to the workpiece 1. With them, the rolling tools 3 are delivered radially. You have this own, preferably hydraulic drive.
  • the drive of the rolling tools 3 about axes parallel to the workpiece axis is carried out by the roller spindle drive 4.
  • the workpiece 1 is pulled during forming with the axial roller carriage 5 to the left and rotated simultaneously with the rolling tools 3.
  • the clamping device 6 for clamping the workpiece 1 is located on the axial roller carriage 5.
  • the forces for pulling the workpiece 1 are applied with two hydraulic pistons, which are arranged pivotably in the axial roller carriage 5, against the rolling tools 3.
  • a slide guide 11 is disposed below the workpiece 1.
  • On her bucks 12 are arranged displaceably 9, each with three support rollers.
  • the support rollers 9 surround the workpiece 1 like a planet and are radially deliverable to the respective outer diameter of the workpiece 1.
  • the block 12a in the immediate vicinity of the rolling tools 3 is stationary.
  • the blocks 12b, which are further away from the rolling tools 3, run along with the workpiece 1 (see double arrow under the blocks 12b). Their distance from the rolling tools 3 changes continuously with the forming.
  • the direction of movement of the workpiece 1 is shown on the left side with an arrow.
  • the free edge of the smoothing shoulder of the rolling tool 3 is rounded with a radius r.
  • FIGS. 4a to 4h shows the forming sequence of a multi-stepped hollow shaft in the middle part.
  • the workpiece 1 is respectively clamped in the clamping device 6 and is pulled by a feed path s ax .
  • the rolling tools 3 are delivered radially around S r .
  • the respective path length is indicated by the length of the arrow.
  • the direction is indicated by + and -.
  • axial feed + means in the drawing, the movement to the left (in the pulling direction of the tensioning device 6).
  • the radial feed of the rolling tools towards the workpiece axis is marked with +, the opposite with -.
  • Rolling mandrels 8a to 8c having an outer diameter corresponding to the respective smallest inner diameter of the workpiece are used. On the representation of the thorn head was waived.
  • Fig. 4a the workpiece is still the original tube. It is already clamped. Rolling tools 3 and mandrels are not engaged.
  • a first transition from the previous to a smaller average diameter is rolled.
  • the rolling tools 3 are delivered with + s r .
  • the workpiece 1 is pulled by a small axial feed path.
  • the diameter-sized mandrel 8a is arranged below the deformation point. At the beginning of the transition, the inner jacket of the workpiece 1 is not yet supported by the mandrel 8b.
  • steps 4d and 4e (cf. Fig. 4d and 4e ) takes place a further gradation analogous to the steps 4b and 4c, but with the diameter in the middle rolling mandrel 8b.
  • FIGS. 4f and 4g represent, on the one hand, a repetition of the already described forming steps with the smallest rolling mandrel 8c in diameter.
  • a special feature of Fig. 4g rolled a tapered transition.
  • a small axial feed + S ax is coupled with a negative small delivery -S r of the rolling tools.
  • the rolling mandrel is still under the rolling tools 3, but in the current forming only in the radial vicinity of the inner shell of the workpiece. 1
  • a hollow shaft was rolled from an approximately 1.5 m long tube of 34MnB5 with an outer diameter of about 25 mm and a wall thickness of about 4 mm.
  • the tube was stepped by about 2 mm in outside diameter.
  • the wall thickness of the stepped parts was reduced by approx. 1 mm.
  • the forming sections were heated.
  • the mean rolling temperature was 600 ° C.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Forging (AREA)
EP08015028A 2007-08-30 2008-08-26 Procédé et dispositif de laminage transversal d'arbres creux ou de pièces creuses cylindriques dégradés d'un tuyau Ceased EP2030703A1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102007041149A DE102007041149B3 (de) 2007-08-30 2007-08-30 Verfahren und Vorrichtung zum Querwalzen abgestufter Hohlwellen oder zylindrischer Hohlteile aus einem Rohr

Publications (1)

Publication Number Publication Date
EP2030703A1 true EP2030703A1 (fr) 2009-03-04

Family

ID=39942038

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08015028A Ceased EP2030703A1 (fr) 2007-08-30 2008-08-26 Procédé et dispositif de laminage transversal d'arbres creux ou de pièces creuses cylindriques dégradés d'un tuyau

Country Status (3)

Country Link
US (1) US20090056400A1 (fr)
EP (1) EP2030703A1 (fr)
DE (1) DE102007041149B3 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104841821A (zh) * 2015-05-15 2015-08-19 北京科技大学 一种芯棒控制的小直径空心坯料楔横轧精确成形方法
EP3733322A1 (fr) * 2019-04-30 2020-11-04 University Of Science And Technology Beijing Dispositif et procédé de formation d'une partie d'arbre par laminage oblique flexible à deux rouleaux

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ATE549106T1 (de) * 2009-07-09 2012-03-15 Leifeld Metal Spinning Ag Verfahren und vorrichtung zum abstreckdrückwalzen
JP6086708B2 (ja) * 2012-11-21 2017-03-01 日新製鋼株式会社 ステンレス鋼製液体用容器
PL224268B1 (pl) 2013-06-12 2016-12-30 Lubelska Polt Sposób przepychania obrotowego z regulowanym rozstawem osi stopniowanych odkuwek osiowosymetrycznych
US10913103B2 (en) * 2015-06-10 2021-02-09 Jun Zhou Method, module, and apparatus for roll-processing external pipe thread, and external pipe thread production line
DE102020132513A1 (de) * 2020-12-07 2022-06-09 Winkelmann Powertrain Components GmbH & Co. KG. Verfahren zur Herstellung einer Rotorwelle
CN114130826A (zh) * 2021-09-24 2022-03-04 山东泰金精锻股份有限公司 一种带芯砧的精密三辊斜纵空心轴轧机

Citations (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB666421A (en) * 1948-03-31 1952-02-13 Rca Corp Cold-working of ductile material
DD99521A1 (de) 1972-11-08 1973-08-12 Verfahren zum Querwalzen von rotationssymmetrischen napfförmigen Werkstücken
DE2004444C3 (de) 1970-01-31 1980-05-14 Mannesmannroehren-Werke Ag, 4000 Duesseldorf Vorrichtung zur Herstellung von Dunnwandrohren
JPS57112914A (en) * 1980-12-29 1982-07-14 Mitsubishi Metal Corp Shaping device for outer and inner surface of metallic pipe
JPS57190729A (en) * 1981-05-18 1982-11-24 Toshiba Corp Spinning forming method
JPS5884619A (ja) * 1981-11-12 1983-05-20 Toshiba Corp スピニング成形方法
JPS61249632A (ja) * 1985-04-27 1986-11-06 Mitsubishi Heavy Ind Ltd チユ−ブスピニング装置
JPS62142032A (ja) * 1985-12-16 1987-06-25 Sumitomo Light Metal Ind Ltd 金属薄肉管の回転加工方法
EP0248983A1 (fr) 1986-06-11 1987-12-16 ISD Industrielle Systeme Datentechnik GmbH Procédé et machine pour le roulage de profils dans des pièces cylindriques
JPH06210385A (ja) 1993-01-19 1994-08-02 Bridgestone Cycle Co 自転車用フレームパイプの製造方法
US5765419A (en) 1994-06-25 1998-06-16 Ernst Grob Ag Method and apparatus for a rolling of hollow articles
DE19905038A1 (de) 1999-02-08 2000-08-17 Fraunhofer Ges Forschung Dorneinrichtung, Querwalzvorrichtung und Verfahren zur Herstellung quergewalzter, zumindest partiell hohler Körper
DE19958343A1 (de) 1999-12-03 2001-06-21 Peter Groche Verfahren zur Herstellung einer hohlen Welle mit Außenverzahnungen und Lagersitzen
DE10115815A1 (de) 2001-01-04 2001-10-04 Leico Werkzeugmaschb Gmbh & Co Drückwalzverfahren und Vorrichtung zum Drückwalzen
WO2002055226A1 (fr) 2000-12-20 2002-07-18 Outokumpu Oyj Procede et appareil pour produire des tubes par roulage
WO2005016570A1 (fr) * 2003-08-14 2005-02-24 Willy Voit Gmbh & Co. Kg Procede de fabrication de corps creux, corps creux et utilisation du corps creux

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3299680A (en) * 1965-06-10 1967-01-24 Earl A Thompson Rolling machine for forming tubular workpieces
US4554810A (en) * 1984-04-02 1985-11-26 Motor Wheel Corporation Draw-spinning of integral vehicle wheel rim and disc segments
DE3576924D1 (de) * 1984-12-19 1990-05-10 Kobe Steel Ltd Drueckmaschine mit mehreren rollen.
CA2103928C (fr) * 1993-01-05 1997-12-16 Helmut Arnold Hardow Wodrich Organe de transmission du couple et methode de fabrication
US5323630A (en) * 1993-02-19 1994-06-28 Leifeld Gmbh & Co. Flow-roller machine
DE4425033C2 (de) * 1994-07-15 1999-07-29 Fraunhofer Ges Forschung Verfahren und Vorrichtung zum Drückumformen von Werkstücken
JP2922201B1 (ja) * 1998-07-21 1999-07-19 株式会社三五 スピニング加工法とその装置
DE10039706B4 (de) * 2000-08-14 2007-11-29 Leifeld Metal Spinning Gmbh Verfahren zum Einbringen einer Sicke und Drückwalzmaschine
JP4561008B2 (ja) * 2000-09-26 2010-10-13 アイシン・エィ・ダブリュ株式会社 円筒部材の製造方法、及び円筒部材の製造装置
US7131305B2 (en) * 2003-10-17 2006-11-07 Delphi Technologies, Inc. Method and apparatus for lean spin forming
JP4504127B2 (ja) * 2004-07-20 2010-07-14 松岡 美奈子 中空ラックバー製造装置

Patent Citations (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB666421A (en) * 1948-03-31 1952-02-13 Rca Corp Cold-working of ductile material
DE2004444C3 (de) 1970-01-31 1980-05-14 Mannesmannroehren-Werke Ag, 4000 Duesseldorf Vorrichtung zur Herstellung von Dunnwandrohren
DD99521A1 (de) 1972-11-08 1973-08-12 Verfahren zum Querwalzen von rotationssymmetrischen napfförmigen Werkstücken
JPS57112914A (en) * 1980-12-29 1982-07-14 Mitsubishi Metal Corp Shaping device for outer and inner surface of metallic pipe
JPS57190729A (en) * 1981-05-18 1982-11-24 Toshiba Corp Spinning forming method
JPS5884619A (ja) * 1981-11-12 1983-05-20 Toshiba Corp スピニング成形方法
JPS61249632A (ja) * 1985-04-27 1986-11-06 Mitsubishi Heavy Ind Ltd チユ−ブスピニング装置
JPS62142032A (ja) * 1985-12-16 1987-06-25 Sumitomo Light Metal Ind Ltd 金属薄肉管の回転加工方法
EP0248983A1 (fr) 1986-06-11 1987-12-16 ISD Industrielle Systeme Datentechnik GmbH Procédé et machine pour le roulage de profils dans des pièces cylindriques
JPH06210385A (ja) 1993-01-19 1994-08-02 Bridgestone Cycle Co 自転車用フレームパイプの製造方法
US5765419A (en) 1994-06-25 1998-06-16 Ernst Grob Ag Method and apparatus for a rolling of hollow articles
DE19905038A1 (de) 1999-02-08 2000-08-17 Fraunhofer Ges Forschung Dorneinrichtung, Querwalzvorrichtung und Verfahren zur Herstellung quergewalzter, zumindest partiell hohler Körper
DE19958343A1 (de) 1999-12-03 2001-06-21 Peter Groche Verfahren zur Herstellung einer hohlen Welle mit Außenverzahnungen und Lagersitzen
WO2002055226A1 (fr) 2000-12-20 2002-07-18 Outokumpu Oyj Procede et appareil pour produire des tubes par roulage
DE10115815A1 (de) 2001-01-04 2001-10-04 Leico Werkzeugmaschb Gmbh & Co Drückwalzverfahren und Vorrichtung zum Drückwalzen
WO2005016570A1 (fr) * 2003-08-14 2005-02-24 Willy Voit Gmbh & Co. Kg Procede de fabrication de corps creux, corps creux et utilisation du corps creux

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104841821A (zh) * 2015-05-15 2015-08-19 北京科技大学 一种芯棒控制的小直径空心坯料楔横轧精确成形方法
EP3733322A1 (fr) * 2019-04-30 2020-11-04 University Of Science And Technology Beijing Dispositif et procédé de formation d'une partie d'arbre par laminage oblique flexible à deux rouleaux

Also Published As

Publication number Publication date
US20090056400A1 (en) 2009-03-05
DE102007041149B3 (de) 2009-04-02

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