EP2030703A1 - Procédé et dispositif de laminage transversal d'arbres creux ou de pièces creuses cylindriques dégradés d'un tuyau - Google Patents
Procédé et dispositif de laminage transversal d'arbres creux ou de pièces creuses cylindriques dégradés d'un tuyau Download PDFInfo
- Publication number
- EP2030703A1 EP2030703A1 EP08015028A EP08015028A EP2030703A1 EP 2030703 A1 EP2030703 A1 EP 2030703A1 EP 08015028 A EP08015028 A EP 08015028A EP 08015028 A EP08015028 A EP 08015028A EP 2030703 A1 EP2030703 A1 EP 2030703A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- workpiece
- rolling
- mandrel
- tools
- rolling tools
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/18—Making articles shaped as bodies of revolution cylinders, e.g. rolled transversely cross-rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/16—Spinning over shaping mandrels or formers
Definitions
- the invention relates to a method and an apparatus for the transverse rolling of stepped hollow shafts or cylindrical hollow parts from a tube.
- tube preforms for the production of split and undivided tube stabilizers for motor vehicles can be produced in an advantageous manner. These are characterized in that they have over their longitudinal axis partially variable diameter and wall thickness, which on the one hand leads to a reduction in the weight of the component and on the other hand allows the optimal use of the available space.
- the load-adapted cross-sections allow a uniform distribution of stress and thus optimum utilization of the material used.
- other advantages can be achieved by eliminating wall thickness variations of the pipe used and by improving the material quality of the pipe surfaces by stretching any decarburization areas and so-called "phosphate spaces".
- the blank is axially compressed during the rolling process between wedge-shaped tools simultaneously with internal dies and rolled out from the middle to a double-sided cup-shaped hollow body.
- the outer contour of the inner molds corresponds to the inner contour of the hollow body.
- the swaging can be used. However, it is not very productive despite high mechanical complexity.
- the object of the invention is to provide a solution with which with a few simple tools stepped hollow shafts or cylindrical hollow parts of various dimensions and also larger lengths can be flexibly rolled from a tube.
- the object is achieved in that with radially deliverable, planetary arranged around the workpiece rolling tools, the contour of the transition from a mean diameter in a section of the workpiece to the mean diameter in an adjacent section by means of coordinated control of radial feed of the rolling tools and axial Rolled feed of the workpiece and a mandrel head is arranged with a matched to the smallest inner diameter of the two sections outer diameter of the rolling tools.
- a further game in the size of at least 0.1 mm is preferably provided that promotes the transformation and should be referred to with Walk game.
- the deformation is further supported by the fact that the workpiece is mounted in support rollers.
- three support rollers are arranged in a plane like a planet around the workpiece and stored in a block. They are radially deliverable to the workpiece.
- the blocks are displaceable parallel to the workpiece axis.
- At least one block is arranged stationary in the vicinity of the rolling tools.
- at least one further block is provided, which preferably moves with the workpiece end, which he is associated with moves.
- rolling tools having a smoothing and a forming shoulder, reshaped, wherein preferably the free edge of the smoothing shoulder, with a radius of 0.5 to 3 mm is rounded. With this edge especially the short transitions are rolled.
- the workpiece is preferably turned.
- Sections with thicker walls and heavier materials are heated prior to rolling.
- the device for cross rolling stepped hollow shafts from a tube to Fig. 1 has in the plan view according to Fig. 1 a roughly cross-shaped floor plan. Parallel to the axis of the workpiece 1 (the tube to be formed or the resulting hollow shaft) are from the right to the left a roller spindle drive 4, a rolling mandrel bearing 7, a rolling mandrel 8, the workpiece 1, support rollers 9, a clamping device 6 and an axial roller carriage 5 are arranged.
- rolling tools 3 are provided. They are mounted in radial rolling carriage 2. These rolling carriages are displaceable transversely to the workpiece 1. With them, the rolling tools 3 are delivered radially. You have this own, preferably hydraulic drive.
- the drive of the rolling tools 3 about axes parallel to the workpiece axis is carried out by the roller spindle drive 4.
- the workpiece 1 is pulled during forming with the axial roller carriage 5 to the left and rotated simultaneously with the rolling tools 3.
- the clamping device 6 for clamping the workpiece 1 is located on the axial roller carriage 5.
- the forces for pulling the workpiece 1 are applied with two hydraulic pistons, which are arranged pivotably in the axial roller carriage 5, against the rolling tools 3.
- a slide guide 11 is disposed below the workpiece 1.
- On her bucks 12 are arranged displaceably 9, each with three support rollers.
- the support rollers 9 surround the workpiece 1 like a planet and are radially deliverable to the respective outer diameter of the workpiece 1.
- the block 12a in the immediate vicinity of the rolling tools 3 is stationary.
- the blocks 12b, which are further away from the rolling tools 3, run along with the workpiece 1 (see double arrow under the blocks 12b). Their distance from the rolling tools 3 changes continuously with the forming.
- the direction of movement of the workpiece 1 is shown on the left side with an arrow.
- the free edge of the smoothing shoulder of the rolling tool 3 is rounded with a radius r.
- FIGS. 4a to 4h shows the forming sequence of a multi-stepped hollow shaft in the middle part.
- the workpiece 1 is respectively clamped in the clamping device 6 and is pulled by a feed path s ax .
- the rolling tools 3 are delivered radially around S r .
- the respective path length is indicated by the length of the arrow.
- the direction is indicated by + and -.
- axial feed + means in the drawing, the movement to the left (in the pulling direction of the tensioning device 6).
- the radial feed of the rolling tools towards the workpiece axis is marked with +, the opposite with -.
- Rolling mandrels 8a to 8c having an outer diameter corresponding to the respective smallest inner diameter of the workpiece are used. On the representation of the thorn head was waived.
- Fig. 4a the workpiece is still the original tube. It is already clamped. Rolling tools 3 and mandrels are not engaged.
- a first transition from the previous to a smaller average diameter is rolled.
- the rolling tools 3 are delivered with + s r .
- the workpiece 1 is pulled by a small axial feed path.
- the diameter-sized mandrel 8a is arranged below the deformation point. At the beginning of the transition, the inner jacket of the workpiece 1 is not yet supported by the mandrel 8b.
- steps 4d and 4e (cf. Fig. 4d and 4e ) takes place a further gradation analogous to the steps 4b and 4c, but with the diameter in the middle rolling mandrel 8b.
- FIGS. 4f and 4g represent, on the one hand, a repetition of the already described forming steps with the smallest rolling mandrel 8c in diameter.
- a special feature of Fig. 4g rolled a tapered transition.
- a small axial feed + S ax is coupled with a negative small delivery -S r of the rolling tools.
- the rolling mandrel is still under the rolling tools 3, but in the current forming only in the radial vicinity of the inner shell of the workpiece. 1
- a hollow shaft was rolled from an approximately 1.5 m long tube of 34MnB5 with an outer diameter of about 25 mm and a wall thickness of about 4 mm.
- the tube was stepped by about 2 mm in outside diameter.
- the wall thickness of the stepped parts was reduced by approx. 1 mm.
- the forming sections were heated.
- the mean rolling temperature was 600 ° C.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Forging (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102007041149A DE102007041149B3 (de) | 2007-08-30 | 2007-08-30 | Verfahren und Vorrichtung zum Querwalzen abgestufter Hohlwellen oder zylindrischer Hohlteile aus einem Rohr |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2030703A1 true EP2030703A1 (fr) | 2009-03-04 |
Family
ID=39942038
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08015028A Ceased EP2030703A1 (fr) | 2007-08-30 | 2008-08-26 | Procédé et dispositif de laminage transversal d'arbres creux ou de pièces creuses cylindriques dégradés d'un tuyau |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20090056400A1 (fr) |
| EP (1) | EP2030703A1 (fr) |
| DE (1) | DE102007041149B3 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104841821A (zh) * | 2015-05-15 | 2015-08-19 | 北京科技大学 | 一种芯棒控制的小直径空心坯料楔横轧精确成形方法 |
| EP3733322A1 (fr) * | 2019-04-30 | 2020-11-04 | University Of Science And Technology Beijing | Dispositif et procédé de formation d'une partie d'arbre par laminage oblique flexible à deux rouleaux |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATE549106T1 (de) * | 2009-07-09 | 2012-03-15 | Leifeld Metal Spinning Ag | Verfahren und vorrichtung zum abstreckdrückwalzen |
| JP6086708B2 (ja) * | 2012-11-21 | 2017-03-01 | 日新製鋼株式会社 | ステンレス鋼製液体用容器 |
| PL224268B1 (pl) | 2013-06-12 | 2016-12-30 | Lubelska Polt | Sposób przepychania obrotowego z regulowanym rozstawem osi stopniowanych odkuwek osiowosymetrycznych |
| US10913103B2 (en) * | 2015-06-10 | 2021-02-09 | Jun Zhou | Method, module, and apparatus for roll-processing external pipe thread, and external pipe thread production line |
| DE102020132513A1 (de) * | 2020-12-07 | 2022-06-09 | Winkelmann Powertrain Components GmbH & Co. KG. | Verfahren zur Herstellung einer Rotorwelle |
| CN114130826A (zh) * | 2021-09-24 | 2022-03-04 | 山东泰金精锻股份有限公司 | 一种带芯砧的精密三辊斜纵空心轴轧机 |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB666421A (en) * | 1948-03-31 | 1952-02-13 | Rca Corp | Cold-working of ductile material |
| DD99521A1 (de) | 1972-11-08 | 1973-08-12 | Verfahren zum Querwalzen von rotationssymmetrischen napfförmigen Werkstücken | |
| DE2004444C3 (de) | 1970-01-31 | 1980-05-14 | Mannesmannroehren-Werke Ag, 4000 Duesseldorf | Vorrichtung zur Herstellung von Dunnwandrohren |
| JPS57112914A (en) * | 1980-12-29 | 1982-07-14 | Mitsubishi Metal Corp | Shaping device for outer and inner surface of metallic pipe |
| JPS57190729A (en) * | 1981-05-18 | 1982-11-24 | Toshiba Corp | Spinning forming method |
| JPS5884619A (ja) * | 1981-11-12 | 1983-05-20 | Toshiba Corp | スピニング成形方法 |
| JPS61249632A (ja) * | 1985-04-27 | 1986-11-06 | Mitsubishi Heavy Ind Ltd | チユ−ブスピニング装置 |
| JPS62142032A (ja) * | 1985-12-16 | 1987-06-25 | Sumitomo Light Metal Ind Ltd | 金属薄肉管の回転加工方法 |
| EP0248983A1 (fr) | 1986-06-11 | 1987-12-16 | ISD Industrielle Systeme Datentechnik GmbH | Procédé et machine pour le roulage de profils dans des pièces cylindriques |
| JPH06210385A (ja) | 1993-01-19 | 1994-08-02 | Bridgestone Cycle Co | 自転車用フレームパイプの製造方法 |
| US5765419A (en) | 1994-06-25 | 1998-06-16 | Ernst Grob Ag | Method and apparatus for a rolling of hollow articles |
| DE19905038A1 (de) | 1999-02-08 | 2000-08-17 | Fraunhofer Ges Forschung | Dorneinrichtung, Querwalzvorrichtung und Verfahren zur Herstellung quergewalzter, zumindest partiell hohler Körper |
| DE19958343A1 (de) | 1999-12-03 | 2001-06-21 | Peter Groche | Verfahren zur Herstellung einer hohlen Welle mit Außenverzahnungen und Lagersitzen |
| DE10115815A1 (de) | 2001-01-04 | 2001-10-04 | Leico Werkzeugmaschb Gmbh & Co | Drückwalzverfahren und Vorrichtung zum Drückwalzen |
| WO2002055226A1 (fr) | 2000-12-20 | 2002-07-18 | Outokumpu Oyj | Procede et appareil pour produire des tubes par roulage |
| WO2005016570A1 (fr) * | 2003-08-14 | 2005-02-24 | Willy Voit Gmbh & Co. Kg | Procede de fabrication de corps creux, corps creux et utilisation du corps creux |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3299680A (en) * | 1965-06-10 | 1967-01-24 | Earl A Thompson | Rolling machine for forming tubular workpieces |
| US4554810A (en) * | 1984-04-02 | 1985-11-26 | Motor Wheel Corporation | Draw-spinning of integral vehicle wheel rim and disc segments |
| DE3576924D1 (de) * | 1984-12-19 | 1990-05-10 | Kobe Steel Ltd | Drueckmaschine mit mehreren rollen. |
| CA2103928C (fr) * | 1993-01-05 | 1997-12-16 | Helmut Arnold Hardow Wodrich | Organe de transmission du couple et methode de fabrication |
| US5323630A (en) * | 1993-02-19 | 1994-06-28 | Leifeld Gmbh & Co. | Flow-roller machine |
| DE4425033C2 (de) * | 1994-07-15 | 1999-07-29 | Fraunhofer Ges Forschung | Verfahren und Vorrichtung zum Drückumformen von Werkstücken |
| JP2922201B1 (ja) * | 1998-07-21 | 1999-07-19 | 株式会社三五 | スピニング加工法とその装置 |
| DE10039706B4 (de) * | 2000-08-14 | 2007-11-29 | Leifeld Metal Spinning Gmbh | Verfahren zum Einbringen einer Sicke und Drückwalzmaschine |
| JP4561008B2 (ja) * | 2000-09-26 | 2010-10-13 | アイシン・エィ・ダブリュ株式会社 | 円筒部材の製造方法、及び円筒部材の製造装置 |
| US7131305B2 (en) * | 2003-10-17 | 2006-11-07 | Delphi Technologies, Inc. | Method and apparatus for lean spin forming |
| JP4504127B2 (ja) * | 2004-07-20 | 2010-07-14 | 松岡 美奈子 | 中空ラックバー製造装置 |
-
2007
- 2007-08-30 DE DE102007041149A patent/DE102007041149B3/de not_active Expired - Fee Related
-
2008
- 2008-08-26 EP EP08015028A patent/EP2030703A1/fr not_active Ceased
- 2008-08-29 US US12/202,018 patent/US20090056400A1/en not_active Abandoned
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB666421A (en) * | 1948-03-31 | 1952-02-13 | Rca Corp | Cold-working of ductile material |
| DE2004444C3 (de) | 1970-01-31 | 1980-05-14 | Mannesmannroehren-Werke Ag, 4000 Duesseldorf | Vorrichtung zur Herstellung von Dunnwandrohren |
| DD99521A1 (de) | 1972-11-08 | 1973-08-12 | Verfahren zum Querwalzen von rotationssymmetrischen napfförmigen Werkstücken | |
| JPS57112914A (en) * | 1980-12-29 | 1982-07-14 | Mitsubishi Metal Corp | Shaping device for outer and inner surface of metallic pipe |
| JPS57190729A (en) * | 1981-05-18 | 1982-11-24 | Toshiba Corp | Spinning forming method |
| JPS5884619A (ja) * | 1981-11-12 | 1983-05-20 | Toshiba Corp | スピニング成形方法 |
| JPS61249632A (ja) * | 1985-04-27 | 1986-11-06 | Mitsubishi Heavy Ind Ltd | チユ−ブスピニング装置 |
| JPS62142032A (ja) * | 1985-12-16 | 1987-06-25 | Sumitomo Light Metal Ind Ltd | 金属薄肉管の回転加工方法 |
| EP0248983A1 (fr) | 1986-06-11 | 1987-12-16 | ISD Industrielle Systeme Datentechnik GmbH | Procédé et machine pour le roulage de profils dans des pièces cylindriques |
| JPH06210385A (ja) | 1993-01-19 | 1994-08-02 | Bridgestone Cycle Co | 自転車用フレームパイプの製造方法 |
| US5765419A (en) | 1994-06-25 | 1998-06-16 | Ernst Grob Ag | Method and apparatus for a rolling of hollow articles |
| DE19905038A1 (de) | 1999-02-08 | 2000-08-17 | Fraunhofer Ges Forschung | Dorneinrichtung, Querwalzvorrichtung und Verfahren zur Herstellung quergewalzter, zumindest partiell hohler Körper |
| DE19958343A1 (de) | 1999-12-03 | 2001-06-21 | Peter Groche | Verfahren zur Herstellung einer hohlen Welle mit Außenverzahnungen und Lagersitzen |
| WO2002055226A1 (fr) | 2000-12-20 | 2002-07-18 | Outokumpu Oyj | Procede et appareil pour produire des tubes par roulage |
| DE10115815A1 (de) | 2001-01-04 | 2001-10-04 | Leico Werkzeugmaschb Gmbh & Co | Drückwalzverfahren und Vorrichtung zum Drückwalzen |
| WO2005016570A1 (fr) * | 2003-08-14 | 2005-02-24 | Willy Voit Gmbh & Co. Kg | Procede de fabrication de corps creux, corps creux et utilisation du corps creux |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104841821A (zh) * | 2015-05-15 | 2015-08-19 | 北京科技大学 | 一种芯棒控制的小直径空心坯料楔横轧精确成形方法 |
| EP3733322A1 (fr) * | 2019-04-30 | 2020-11-04 | University Of Science And Technology Beijing | Dispositif et procédé de formation d'une partie d'arbre par laminage oblique flexible à deux rouleaux |
Also Published As
| Publication number | Publication date |
|---|---|
| US20090056400A1 (en) | 2009-03-05 |
| DE102007041149B3 (de) | 2009-04-02 |
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