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EP2066484B1 - Device and method for the producton of a roof tile with at least one water barrier - Google Patents

Device and method for the producton of a roof tile with at least one water barrier Download PDF

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Publication number
EP2066484B1
EP2066484B1 EP07802579.8A EP07802579A EP2066484B1 EP 2066484 B1 EP2066484 B1 EP 2066484B1 EP 07802579 A EP07802579 A EP 07802579A EP 2066484 B1 EP2066484 B1 EP 2066484B1
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EP
European Patent Office
Prior art keywords
roof tile
water stop
setting device
tile blank
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP07802579.8A
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German (de)
French (fr)
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EP2066484A1 (en
Inventor
Peter Srostlik
Andrea Hensel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BMI Technical Services GmbH
Original Assignee
Monier Technical Centre GmbH
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Filing date
Publication date
Application filed by Monier Technical Centre GmbH filed Critical Monier Technical Centre GmbH
Priority to SI200731504T priority Critical patent/SI2066484T1/en
Priority to PL07802579T priority patent/PL2066484T3/en
Publication of EP2066484A1 publication Critical patent/EP2066484A1/en
Application granted granted Critical
Publication of EP2066484B1 publication Critical patent/EP2066484B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/02Apparatus or processes for treating or working the shaped or preshaped articles for attaching appendages, e.g. handles, spouts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0056Means for inserting the elements into the mould or supporting them in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0062Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects forcing the elements into the cast material, e.g. hooks into cast concrete

Definitions

  • the invention relates to a device for producing roof tiles with at least one water barrier according to the preamble of patent claim 1 and a method for producing such roof tiles.
  • a fresh concrete layer is applied as a continuous belt on a conveyor belt of abutting lower molds of equal length conveyed at a constant speed, which is shaped on the upper side by molding tools of the usual roofing surface contour.
  • the continuously applied fresh concrete layer is subsequently cut in a cutting station at the end of each lower mold by means of a cutting tool designed as a knife so that each lower mold carries a single roof tile blank ( DE 35 22 846 A1 and DE 22 52 047 C3 ).
  • the additional measure is taken that the Dachsteinrohling then cured in a drying chamber lying on its lower mold and then provided with a surface coating.
  • a cleaning roof panel with metal particles for keeping clean building roofs, in particular for antifouling which are provided at least in the lower part of the water surface discharge surface of the plate ( DE 297 05 738 U1 ). These metal particles are placed upright in the plate surface.
  • the adjacent in a first-eaves line roof tiles are laid overlapping.
  • the respective overlap length is dependent on the respective roof pitch, i. With a very strong roof pitch, the overlap can be chosen to be lower than at a very low roof pitch.
  • the Dachstein is provided on its underside at the foot edge with transverse ribs. That's the way out DE 35 22 846 A1 well-known sub-forms equipped with recesses on their transverse edges, so that the fresh concrete pressed into these recesses at the head-side edge of the roof tile blank suspension noses and at the foot-side edge transverse Foot ribs forms.
  • the first-sided roof tile can be suspended during installation with his hanging noses on a roof batten and placed with his foot ribs on the surface of the Dachsteins adjacent eaves. Due to the foot ribs, this creates a kind of labyrinth in the overlapping area of the roof tiles, which counteracts the input of rainwater.
  • a roof stone on concrete or plastic base in which transversely to the longitudinal direction, starting from Lijnsfalz over the first wave trough and the first corrugation and the second wave trough away to the height of the second corrugation, at a distance of the minimum coverage of the overlying Rajstein a safety dam is formed against repelling water, blowing rain or flying snow ( DE 1 838 431 U ).
  • a roof panel is known with opposing side surfaces and with at least one sealing strip, which is arranged on at least one side surface of the plate and extends over it ( AT 27 842 B ).
  • the plate is adapted so that it can be arranged on a roof so that it partially overlaps an adjacent plate and is partially overlapped even by an adjacent plate, wherein the roof forms a memory under itself and wherein the strip is formed, that it forms a barrier when between the side surface of the roof panel and the opposite Side surface of the adjacent roof panel is clamped.
  • the sealing strip is formed from a strip of vertical synthetic fibers.
  • pamphlet DE 1 300 048 B discloses a device for producing roof tiles with at least one water barrier, according to the preamble of claim 1.
  • This document also describes a method for placing ribs on extruded roof tiles. The supply of the ribs to the punch takes place by means of an eccentric lever with a finger, which takes out in cooperation with a counter spring in each case the lower rib of a cassette and leads in the horizontal under the punch. This stamp performs the function of a setting device and presses the ribs in the concrete strand.
  • a disadvantage of molding the water barrier directly on the head-side edge of the roof tile blank is that the suspension noses must be arranged on the underside of the roof tile blank with a distance from the head edge to ensure the stackability of the roof tiles.
  • the object of the invention is therefore to provide a device and a method for introducing at least one water barrier in a roof tile available.
  • the invention thus relates to an apparatus and a method for providing roof tiles with at least one water barrier.
  • a water barrier which consists of a different material than the Dachstein, in a Dachstein-stone blank to press.
  • the water barrier is after pressing with their edges partly in the area of the watercourse, the middle brim and the lateral fold in the material of the roof tile blank arranged.
  • a plate-shaped water barrier is used, which is pressed into the roof tile blank.
  • the water barrier penetrates with its edges partly in the area of the watercourse, the middle brim and the lateral fold in the compact fresh concrete of the roof tile blank, so that the water barrier is mechanically held by the surrounding concrete after curing of the roof tile blank, creating a reliable and durable attachment the water barrier is achieved.
  • the unwanted overlap caused by the water barrier is minimized by making the water barrier platelet-shaped.
  • the material thickness of the water barrier should be less than 3 mm. However, since the water barrier for pressing into the compacted fresh concrete requires sufficient rigidity, the material thickness should be more than 0.25 mm. Furthermore, the water barrier should be made of corrosion resistant material.
  • the water barrier is pressed in at a desired distance from the top edge of the roof tile blank, whereby the suspension lugs on the underside of the roof tile blank can maintain their optimum position at the top edge, so that the full deck length can be utilized in roof tiles produced according to the invention. Since the roof tiles can be made on conventional Unteiforrnen also accounts for high investment costs, and the inventive method can be optimally integrated into a Dachsteinring.
  • the device according to the invention can be arranged, for example, in a Dachsteinring directly behind the Dachsteinmaschine, so that the lower molds are continuously supplied with the Dachsteinrohlingen lying thereon.
  • the setting device not only performs a relative movement taking place in the direction of the surface of the roof tile blank, but additionally it is at the same speed as the subforms and moved parallel to these. In this way, the fresh concrete of the Dachsteinrohlings is not upset when pressing in the water barrier, and it can be a production cycle of more than 120 Dachstein / minute realize.
  • the Dachsteinrohlinge can also be removed from the Dachsteinring and fed discontinuously to the device according to the invention.
  • the Dachsteinrohling is stopped below the setting device, so that it only performs a taking place in the direction of the surface of the roofing stone blank settling movement, in which the water barrier is pressed into the fresh concrete.
  • Fig. 1 shows a device 1 for introducing at least one water barrier in a roof tile.
  • This device 1 has a processing station 2 with a setting device 3, a loading device 4 and a mounting device 5.
  • the loading device 4 has a plurality of water stops 8 to 9 arranged one behind the other in a magazine 6.
  • These water barriers are platelets made of corrosion-resistant material, for example stainless metal or plastic, as in FIGS 3 and 4 is shown in more detail.
  • the conveyor 11 is part of a in Fig. 1 Dachsteinmaschine, not shown, which is connected upstream of the device 1 according to the invention.
  • the conveyor 10 belongs to the device 1 and has drivers 18, 19, which surround the lower molds 15 to 17.
  • the loading device 4 is used to provide platelet-shaped water barriers 7 to 9 for the placement device 5.
  • the previously arranged directly on a dispensing slot 20 of the magazine 6 water barrier 7 is the dispensing slot 20 by means of an air cylinder 70 having a driver 73, fed and by means of Pushed piston rod 21 of the cylinder 22.
  • the water barrier 7 is transferred directly into the receiving device 23 of the mounting device 5, as in the Fig. 1 shown.
  • the output of the water barrier 7 is thus similar to the output of a staple from a staple cartridge.
  • Fig. 1 further shows a carriage 27 to which the jig 3 is attached.
  • This carriage 27 is arranged on rails 24, 25, which run parallel to each other.
  • the setting device 3 further has a compressed air cylinder 28 with a piston rod 29. Below the compressed air cylinder 28 with the piston rod 29, a holding device 30 is arranged for a water barrier 32.
  • the roof tile blanks 12 to 14 are, for example, according to FIG DE 35 22 846 A1 cut out of a continuous strand of compacted fresh concrete, so that each one Dachsteinrohling comes to rest on the abutting lower molds.
  • Fig. 1 is the Dachsteinmaschine, with both the extrusion and profiling of the endless fresh concrete strand as well as the cutting of the same takes place, represented only by their conveyor 11.
  • the lower molds 15 to 17 are already separated from each other in the Dachstein machine, so that the lower molds 15 to 17 on the conveyor 11 each have an equal distance from each other, with which they are transferred to the conveyor 10.
  • the lower mold 16 On the conveyor 10, the lower mold 16 is positioned positively with the roof tile blank 13 arranged thereon by applying the driver 19. A relative movement between the lower mold 16 and the conveyor 10 is prevented.
  • Fig. 1 has the on the lower mold 15 arranged Dachsteinrohling 12 taken such a position.
  • the piston rod 29 is moved in the direction of the arrow 33.
  • the water barrier 32 is pressed by the piston rod 29 down and pressed into the compacted fresh concrete of the roof tile blank 12.
  • the piston rod 29 by means of the compressed air cylinder 28 is again moved to the starting position, ie in the direction of the arrow 34.
  • the process just described can also be referred to as "stationary" press-fitting of the water barrier, because in this case the Dachsteinrohling is stopped below the jig 3 and a continuous supply of Dachsteinrohlingen means of the conveyor 10 is not required.
  • This is for example possible if the device 1 of the Dachsteinmaschine is not directly downstream and the Dachstein blanks are taken together with their lower forms of the Dachsteinring.
  • the device 1 is integrated in the Dachsteinring, so that the water barrier is introduced during the transport of a Dachsteinrohlings in the direction of the arrow 35.
  • crank drive 37 which is shown here only schematically.
  • This crank drive 37 connects, via its two crank arms 38, 39, a drive wheel 40 of the conveyor 10 to the carriage 27 of the setting device 3.
  • the drive wheel 40 of the conveyor 10, for example, a chain or toothed belt conveyor, is from the same engine, which in Fig. 1 However, not shown, driven as the crank arm 39.
  • the synchronization of the movement of the lower mold 15 with the movement of the jig 3 is designed so that the lower mold 15 is promoted in a revolution of the drive wheel 40 by a distance equal to the length of the lower mold 15 and the distance between two sub-forms corresponds.
  • the setting device 3 at the time of reaching the same speed as the lower mold 15 is located exactly at the desired position above the head-side edge 42 of the roof tile blank 12. This ensures that the water barrier 32 is correctly positioned in the watercourse of the roof tile blank 12.
  • the carriage 27 performs a reversing movement in the direction of the arrows 35, 36 during a rotation of the drive wheel 40 in the direction of the arrow 41 along the rails 24, 25. It is important that the carriage 27, the setting device 3 at least temporarily moves at the same speed as the transported from the conveyor 10 lower molds 15 to 17 with the Dachsteinrohlingen 12 to 14.
  • the compressed air cylinder 28 of the setting device 3 is characterized by a in Fig. 1 not shown arranged on the drive wheel 40 signal generator, which triggers the movement of the piston rod 29 as soon as the speed of the carriage 27 matches that of the roof tile blanks 12 to 14 and the desired pressing position for the water lock 32 relative position of setting device 3 and roof tile blank 12 is reached. Only in this way is it possible to push the water barrier 32 into the roof tile blank 12 by the movement of the piston rod 29 and to return the piston rod 29 again in the direction 34, without causing the fresh concrete of the roof tile blank 12 to be upset.
  • a crank drive 37 the tuning of the movement and the speed of the lower mold 15 and jig 3, for example, via cam gears or servo drives can be achieved, however, in Fig. 1 are not shown.
  • a control is also possible by means of a computer which tunes the movement and the speed of the setting device 3 with the speed of movement of the conveyor 10 to each other.
  • the computer can be transmitted via sensors information about the positions of Dachsteinrohling and slide.
  • the holding device 30 of the setting device 3 must be provided with a new water barrier 8. This happens because the water barrier 8 is pushed out of the magazine 6 via the dispensing slot 20 by means of the piston rod 21 of the air cylinder 22.
  • the water barrier 8 is transferred into the receiving device 23 of the placement device 5.
  • the mounting device 5 and the holding device 30 are arranged lying in a plane 26, so that the holding device 30 by a in the direction of the arrow 35, d. H. in the direction of the holding device 30, successful movement of the receiving device 23 can be equipped with the water barrier 8.
  • a compressed air cylinder 70 is provided, which moves the water reservoirs located in the magazine 6, which is open at the top, by means of a driver 73 to the left in the direction of the dispensing slot 20.
  • the air cylinder 70 is moved with its driver 73 upwards, and located in the open top magazine 72 water barriers are moved by means of a driver 74 of another air cylinder 69 to the left, where take the position of the previous water barriers 7 to 9.
  • Fig. 1 illustrated device 1 is integrated into the Dachsteinring and arranged directly behind the Dachsteinmaschine so that the Dachstein blanks are fed continuously and at a rate of 120 Dachsteinrohlingen per minute.
  • Fig. 1 the method according to the invention is explained only when pressing in a water barrier.
  • a roof tile 67 usually two parallel water courses 80, 84, which are to be provided with water barriers 81, 83.
  • the device 1 can therefore have two identical water-barrier mounts 30, which are arranged next to one another and the distance of the watercourses 80, 84, respectively.
  • the setting device 3 may in this case have a compressed air cylinder 28 whose Piston rod 29 is fork-shaped, so that they can press in a setting process simultaneously two water barriers 81, 83 in the roof tile blank.
  • Fig. 2 shows the mounting device 5 and the holding device 30 according to Fig. 1 in an enlarged view in a section AA through the carriage 27 and the piston rod 29. Further details of the setting device 3 are not shown for the sake of clarity.
  • the placement device 5 has a compressed air cylinder 44 with the receiving device 23.
  • the compressed air cylinder 44 is connected to the receiving device 23 via a piston rod 45.
  • a water barrier 49 is already in the receiving device 23, the z. B. has a magnet 66, with a metallic water barrier 49 is held.
  • the carriage 27 has two guide bushes 52, 53, through which the rail 25 is performed. Thereby, the carriage 27 can be moved together with the holding device 30 along the rail 25 in the direction of the arrows 35 and 36, respectively.
  • the holding device 30 has a main block 54 which is provided with a U-shaped recess into which a fastening device 55 is inserted.
  • the holding arms 56, 57 are articulated by means of elastic components on the lateral wall of the U-shaped recess, wherein the holding arm 57 is held by a spring 58 and the holding arm 56 by a spring 59.
  • Evident is also a substantially U-shaped support 60, which is arranged on the fastening device 55 and between the inner sides of the two retaining arms 56, 57. At the free ends of the U-shaped support 60, a water barrier 32 is applied, which is overlapped by the holding arms 56, 57 and pressed.
  • the water barrier 49 is pressed by the receiving device 23 to the U-shaped support 60 and held by the lateral edges of the water barrier 49 cross-snapping holding arms 56, 57, so that the water barrier 49 remains in the holding device 30 when the receiving device 23 again is moved back to its original position.
  • the U-shaped support 60 may include a magnet, which attracts the platelet-shaped water barrier, which then preferably consists of a magnetizable material, away from the receiving device 23 to itself. If the receiving device 23 also has a magnet that holds the water barrier, it is necessary that the magnet of the support 60 is stronger than the magnet of the receiving device 23.
  • the U-shaped support 60 and the receiving device 23 can equip the U-shaped support 60 and the receiving device 23 with electromagnets.
  • the electromagnet which is located in the receiving device 23, switched off when the water stop 49 comes to rest on the U-shaped support.
  • the electromagnet in the support 60 is turned on, so that the water barrier 49 is moved into the holding device 30 and remains there.
  • the water barrier 49 is then in the holding device 30, the receiving device 23 is brought back into the original position and equipped with a new water barrier.
  • piston rod 29 is moved into the plane, so that it pushes the water barrier 32 in the roof tile blank.
  • Fig. 3 shows a section of a roof tile according to the invention 67 in a plan view.
  • This roof tile 67 has a side water rebate 68 and a middle rim 79, between which a watercourse 80 is arranged.
  • a water barrier 81 is arranged between the middle rim 79 and the side water rebate 68.
  • Fig. 4 shows a cross section BB through the roof tile 67 according to Fig. 3 , where now also the lateral Deckfalz 82 can be seen. Between this cover fold 82 and the middle brim 79, a further water barrier 83 is arranged. This water barrier is also a thin and elastic plate.
  • the water barriers 81, 83 have the shape of a trapezium, wherein the lower sides of the trapezoids are pressed into the water streams 80, 84.
  • the oblique lateral edges 85, 86, 87, 88 of the water barriers 81, 83 engage in the water fold 68 or the cover fold 82 and in the middle rim 79.
  • the long sides of the trapeze are essentially free.
  • the trapezoidal design of the water barriers 81, 83 facilitates their penetration into the fresh concrete.
  • the water barriers are adapted to the particular profile of the Dachstein blanks.
  • the device according to the invention has been described with reference to the fitting of a roof tile blank.
  • the device is also applicable to a cured Dachstein, for example, if a slot is milled in the Dachstein before the onset of the water barrier.
  • the milling of such a slot could for example be done with a controllable laser beam.
  • the water barrier could then be wedge-shaped to achieve a clamping action between the slot and the water barrier.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Finishing Walls (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Description

Die Erfindung betrifft eine Vorrichtung zum Herstellen von Dachsteinen mit mindestens einer Wassersperre nach dem Oberbegriff des Patentanspruchs 1 sowie ein Verfahren zum Herstellen solcher Dachsteine.The invention relates to a device for producing roof tiles with at least one water barrier according to the preamble of patent claim 1 and a method for producing such roof tiles.

Bei der Herstellung von Dachsteinen nach dem Strangpressverfahren wird auf einem mit konstanter Geschwindigkeit geförderten Strang von aneinander stoßenden Unterformen gleicher Länge eine Frischbetonschicht als endloses Band aufgebracht, das auf der Oberseite durch Formwerkzeuge der für Dachsteine üblichen Oberflächenkontur entsprechend geformt wird. Die kontinuierlich aufgebrachte Frischbetonschicht wird anschließend in einer Schneidstation jeweils am Ende einer jeden Unterform mittels eines als Messer ausgebildeten Schneidwerkzeugs zerschnitten, sodass jede Unterform einen einzelnen Dachsteinrohling trägt ( DE 35 22 846 A1 und DE 22 52 047 C3 ).In the manufacture of roof tiles by the extrusion process, a fresh concrete layer is applied as a continuous belt on a conveyor belt of abutting lower molds of equal length conveyed at a constant speed, which is shaped on the upper side by molding tools of the usual roofing surface contour. The continuously applied fresh concrete layer is subsequently cut in a cutting station at the end of each lower mold by means of a cutting tool designed as a knife so that each lower mold carries a single roof tile blank ( DE 35 22 846 A1 and DE 22 52 047 C3 ).

Gemäß der DE 35 22 846 A1 wird die zusätzliche Maßnahme getroffen, dass der Dachsteinrohling anschließend in einer Trockenkammer auf seiner Unterform liegend aushärtet und danach mit einer Oberflächenbeschichtung versehen wird.According to the DE 35 22 846 A1 the additional measure is taken that the Dachsteinrohling then cured in a drying chamber lying on its lower mold and then provided with a surface coating.

Bekannt ist eine Reinigungs-Dachplatte mit Metallteilchen zum Sauberhalten von Gebäudedächern, insbesondere zur Bewuchsverhinderung, die wenigstens in dem in Wasserabflussrichtung unteren Bereich der Plattenoberfläche vorgesehen sind ( DE 297 05 738 U1 ). Diese Metallteilchen sind aufrechtstehend in die Plattenoberfläche eingesetzt.Known is a cleaning roof panel with metal particles for keeping clean building roofs, in particular for antifouling, which are provided at least in the lower part of the water surface discharge surface of the plate ( DE 297 05 738 U1 ). These metal particles are placed upright in the plate surface.

Um ein geneigtes Dach mit derartigen Dachsteinen schlagregendicht einzudecken, ist es notwendig, dass die in einer First-Traufe-Linie benachbarten Dachsteine überlappend verlegt werden. Die jeweilige Überlappungslänge ist dabei abhängig von der jeweiligen Dachneigung, d.h. bei einer sehr starken Dachneigung kann die Überlappung geringer gewählt werden als bei einer sehr geringen Dachneigung.In order to cover a sloping roof with such roof tiles impact rain, it is necessary that the adjacent in a first-eaves line roof tiles are laid overlapping. The respective overlap length is dependent on the respective roof pitch, i. With a very strong roof pitch, the overlap can be chosen to be lower than at a very low roof pitch.

Man hat indessen auch konstruktive Maßnahmen ergriffen, bei denen der Dachstein auf seiner Unterseite am fußseitigen Rand mit querverlaufenden Fußrippen versehen wird. So sind die aus DE 35 22 846 A1 bekannten Unterformen an ihren Querrändern mit Vertiefungen ausgestattet, sodass der in diese Vertiefungen eingepresste Frischbeton am kopfseitigen Rand des Dachsteinrohlings Aufhängenasen und am fußseitigen Rand quer verlaufende Fußrippen bildet. Auf diese Weise kann der firstseitige Dachstein bei der Verlegung mit seinen Aufhängenasen an einer Dachlatte eingehängt und mit seinen Fußrippen auf der Oberfläche des in Traufrichtung benachbarten Dachsteins aufgelegt werden. Aufgrund der Fußrippen entsteht dabei im Überlappungsbereich der Dachsteine eine Art Labyrinth, das dem Eintrieb von Regenwasser entgegenwirkt.However, it has also taken constructive measures in which the Dachstein is provided on its underside at the foot edge with transverse ribs. That's the way out DE 35 22 846 A1 well-known sub-forms equipped with recesses on their transverse edges, so that the fresh concrete pressed into these recesses at the head-side edge of the roof tile blank suspension noses and at the foot-side edge transverse Foot ribs forms. In this way, the first-sided roof tile can be suspended during installation with his hanging noses on a roof batten and placed with his foot ribs on the surface of the Dachsteins adjacent eaves. Due to the foot ribs, this creates a kind of labyrinth in the overlapping area of the roof tiles, which counteracts the input of rainwater.

Die Verwendung dieser Dachsteine ist bei Dächern mit einer Neigung von weniger als 22° allerdings problematisch, denn aufgrund der geringen Dachneigung ist eine sehr große Überlappungslänge der Dachsteine erforderlich. Folglich muss zwischen First und Traufe eine sehr hohe Anzahl an parallelen Dachsteinreihen verlegt werden. Bedingt durch den hohen Bedarf an Dachsteinen und die Erstellung einer an die Anzahl der Dachsteinreihen angepassten Dachlattenkonstruktion erhöhen sich die Material- und Arbeitskosten erheblich. Gebäude mit sehr geringen Dachneigungen werden daher häufig mit großformatigen, billigeren und leichteren Bedachungsmaterialien, wie z. B. Metallblech oder Faserzementplatten eingedeckt.The use of these tiles, however, is problematic for roofs with a slope of less than 22 °, because due to the low roof pitch a very large overlap length of the roof tiles is required. Consequently, a very high number of parallel rows of roof tiles must be laid between ridge and eaves. Due to the high demand for roof tiles and the creation of a roof slat construction adapted to the number of roof tile rows, the material and labor costs increase considerably. Buildings with very low roof pitches are therefore often with large-sized, cheaper and lighter roofing materials, such. B. sheet metal or fiber cement panels covered.

Man ist daher dazu übergegangen, die Dachsteine auf ihrer Oberseite im Bereich ihres kopfseitigen Randes mit einer Wassersperre zu versehen, die den Eintrieb von Schlagregen verhindert. Auf diese Weise kann die Überlappung der Dachsteine deutlich verringert werden, sodass sich die Material- und Arbeitskosten reduzieren.It has therefore begun to provide the roof tiles on their upper side in the region of their head-side edge with a water barrier, which prevents the input of driving rain. In this way, the overlap of the roof tiles can be significantly reduced, so reduce the material and labor costs.

So ist ein Dachstein auf Beton- oder Kunststoffbasis bekannt, bei dem quer zur Längsrichtung, vom Längsfalz ausgehend, über das erste Wellental hinweg und die erste Wellung sowie über das zweite Wellental hinweg bis auf die Höhe der zweiten Wellung, im Abstand der minimalen Überdeckung des darüber liegenden Dachsteins ein Sicherheitsdamm gegen zurückschlagendes Wasser, Treibregen oder Flugschnee aufgeformt ist ( DE 1 838 431 U ).Thus, a roof stone on concrete or plastic base is known, in which transversely to the longitudinal direction, starting from Längsfalz over the first wave trough and the first corrugation and the second wave trough away to the height of the second corrugation, at a distance of the minimum coverage of the overlying Dachstein a safety dam is formed against repelling water, blowing rain or flying snow ( DE 1 838 431 U ).

Weiterhin ist eine Dachplatte bekannt mit gegenüber liegenden Seitenflächen und mit wenigstens einem Dichtungsstreifen, der auf wenigstens einer Seitenfläche der Platte angeordnet ist und sich darüber erstreckt ( AT 27 842 B ). Dabei ist die Platte so angepasst, dass sie auf einem Dach so angeordnet werden kann, dass sie eine angrenzende Platte teilweise überlappt und selbst von einer angrenzenden Platte teilweise überlappt wird, wobei das Dach unter sich einen Speicher bildet und wobei der Streifen so ausgebildet ist, dass er eine Barriere bildet, wenn er zwischen der Seitenoberfläche der Dachplatte und der gegenüberliegenden Seitenoberfläche der angrenzenden Dachplatte eingeklemmt wird. Der Dichtstreifen ist aus einem Streifen von senkrecht stehenden synthetischen Fasern gebildet.Furthermore, a roof panel is known with opposing side surfaces and with at least one sealing strip, which is arranged on at least one side surface of the plate and extends over it ( AT 27 842 B ). In this case, the plate is adapted so that it can be arranged on a roof so that it partially overlaps an adjacent plate and is partially overlapped even by an adjacent plate, wherein the roof forms a memory under itself and wherein the strip is formed, that it forms a barrier when between the side surface of the roof panel and the opposite Side surface of the adjacent roof panel is clamped. The sealing strip is formed from a strip of vertical synthetic fibers.

In DE 18 12 456 A1 und DE 25 08 551 A1 sind Verfahren beschrieben, die geeignet sind, um die auf ihren Unterformen aufliegenden Dachsteinrohlinge mit einer Wassersperre zu versehen. Bei beiden Verfahren wird aus einem separat bereitgestellten Frischbeton zuerst eine Wassersperre geformt, die dann anschließend im Bereich des kopfseitigen Randes auf die Oberseite des Dachsteinrohling aufgepresst oder aufgeklebt wird. Die Wassersperre ist dabei relativ breit ausgeführt, um einerseits eine ausreichende Formstabilität und anderseits eine großflächige, stoffschlüssige Verbindung zu gewährleisten.In DE 18 12 456 A1 and DE 25 08 551 A1 Methods are described which are suitable for providing the Dachstein blanks resting on their lower molds with a water barrier. In both methods, a water barrier is first formed from a separately provided fresh concrete, which is then then pressed or glued in the region of the top edge on the top of the roof tile blank. The water barrier is designed to be relatively wide, on the one hand to ensure sufficient dimensional stability and on the other hand, a large-scale, cohesive connection.

Druckschrift DE 1 300 048 B offenbart eine Vorrichtung zum Herstellen von Dachsteinen mit mindestens eine Wassersperre, gemäß dem Oberbegriff des Anspruchs 1. Diese Druckschrift beschreibt auch ein Verfahren zum Aufsetzen von Rippen auf im Strangverfahren hergestellte Dachsteine. Die Zufuhr der Rippen zum Stempel erfolgt mittels eines Exzenterhebels mit einem Finger, der in Zusammenwirkung mit einer Gegenfeder jeweils die untere Rippe aus einer Kassette herausnimmt und in der Waagerechten unter den Stempel Führt. Dieser Stempel führt die Funktion einer Setzvorrichtung aus und drückt die Rippen in den Betonstrang.pamphlet DE 1 300 048 B discloses a device for producing roof tiles with at least one water barrier, according to the preamble of claim 1. This document also describes a method for placing ribs on extruded roof tiles. The supply of the ribs to the punch takes place by means of an eccentric lever with a finger, which takes out in cooperation with a counter spring in each case the lower rib of a cassette and leads in the horizontal under the punch. This stamp performs the function of a setting device and presses the ribs in the concrete strand.

Schließlich ist noch ein Verfahren zum Herstellen von mit Querrippen versehenen Betondachsteinen in fortlaufendem oder stoßweisem Strangverfahren bekannt ( DE 1 126 791 ). Bei diesem Verfahren werden erhärtete, vorgefertize Rippen für die Querprofilierung der Betondachsteine, insbesondere zur Bindung von Kopfrippen, im Gleichlauf mit dem Betonstrang auf diesen augesetzt.Finally, a method for producing continuous-ribbed concrete roof tiles in a continuous or intermittent extrusion process is known (US Pat. DE 1 126 791 ). In this method, hardened, prefabricated ribs for the cross-profiling of the concrete roof tiles, in particular for the binding of head ribs, in synchronization with the concrete strand placed on this.

Die nach den oben genannten Verfahren mit einer Wassersperre ausgestatteten Dachsteine weisen jedoch den Nachteil auf, dass aufgrund der Verwendung verschiedener Frischbetone zwischen dem Dachstein und der Wassersperre eine schwächende Fügestelle entsteht, die stoßempfindlich ist und zur Rissbildung neigt.However, equipped with the above-mentioned methods with a water barrier roof tiles have the disadvantage that due to the use of different fresh concrete between the roof tile and the water barrier creates a weakening joint that is sensitive to shock and tends to crack.

Um diesen Mangel zu beseitigen, ist man gemäß GB 664010 dazu übergegangen, beim Zerschneiden des Frischbetonstranges in einzelne Dachsteinrohlinge die Wassersperre am kopfseitigen Rand des Dachsteinrohlings anzuformen. Dachsteinrohling und Wassersperre bestehen daher aus demselben Frischbeton. Auf diese Weise kann eine gute Verbindung zwischen der Wassersperre und dem Dachstein erzielt werden.To eliminate this defect, one is according to GB 664010 in order to mold the water barrier at the top edge of the roof tile blank when cutting the fresh concrete strand into individual roof stone blanks. Dachsteinrohling and water barrier therefore consist of the same fresh concrete. In this way, a good connection between the water barrier and the roof tile can be achieved.

Nachteilig beim Anformen der Wassersperre direkt am kopfseitigen Rand des Dachsteinrohlings ist jedoch, dass die Aufhängenasen auf der Unterseite des Dachsteinrohlings mit einem Abstand zum kopfseitigen Rand angeordnet werden müssen, um die Stapelbarkeit der Dachsteine zu gewährleisten. Für die Herstellung von Dachsteinen mit einer Wassersperre gemäß GB 664010 ist daher ein gesonderter Satz von Unterformen erforderlich, und der Abstand der Aufhängenasen zum kopfseitigen Rand bewirkt eine erhebliche Reduzierung der Decklänge der Dachsteine. Aufgabe der Erfindung ist es daher, eine Vorrichtung sowie ein Verfahren zur Einbringung mindestens einer Wassersperre in einen Dachstein zur Verfügung zu stellen.A disadvantage of molding the water barrier directly on the head-side edge of the roof tile blank, however, is that the suspension noses must be arranged on the underside of the roof tile blank with a distance from the head edge to ensure the stackability of the roof tiles. For the production of roof tiles with a water barrier according to GB 664010 Therefore, a separate set of sub-forms is required, and the distance of the hanging nose to the head-side edge causes a significant reduction in the deck length of the tiles. The object of the invention is therefore to provide a device and a method for introducing at least one water barrier in a roof tile available.

Diese Aufgabe wird gemäß den Merkmalen der Patentansprüche 1 und 21 gelöst.This object is achieved according to the features of claims 1 and 21.

Die Erfindung betrifft somit eine Vorrichtung und ein Verfahren zum Versehen von Dachsteinen mit mindestens einer Wassersperre. Mit der Vorrichtung ist es möglich, eine Wassersperre, die aus einem anderen Material als der Dachstein besteht, in einen Dachstein-steinrohling einzupressen. Die Wassersperre ist nach dem Einpressen mit ihren Kanten teilweise im Bereich des Wasserlaufs, der mittleren Krempe und des seitlichen Falzes in dem Material des Dachsteinrohlings angeordnet.The invention thus relates to an apparatus and a method for providing roof tiles with at least one water barrier. With the device, it is possible, a water barrier, which consists of a different material than the Dachstein, in a Dachstein-stone blank to press. The water barrier is after pressing with their edges partly in the area of the watercourse, the middle brim and the lateral fold in the material of the roof tile blank arranged.

Erfindungsgemäß wird eine plättchenförmig ausgebildete Wassersperre verwendet, die in den Dachsteinrohling eingepresst wird. Hierbei dringt die Wassersperre mit ihren Kanten teilweise im Bereich des Wasserlaufs, der mittleren Krempe und des seitlichen Falzes in den verdichteten Frischbeton des Dachsteinrohlings ein, sodass die Wassersperre nach dem Aushärten des Dachsteinrohlings mechanisch von dem umgebenden Beton gehalten wird, wodurch eine zuverlässige und dauerhafte Befestigung der Wassersperre erzielt wird.According to the invention, a plate-shaped water barrier is used, which is pressed into the roof tile blank. In this case, the water barrier penetrates with its edges partly in the area of the watercourse, the middle brim and the lateral fold in the compact fresh concrete of the roof tile blank, so that the water barrier is mechanically held by the surrounding concrete after curing of the roof tile blank, creating a reliable and durable attachment the water barrier is achieved.

Beim Verlegen werden die Wassersperren der Dachsteine in einer traufseitigen Reihe jeweils von den Fußrippen der Dachsteine in einer firstseitigen Reihe übergriffen. Die hierbei entstehende Überlappung der Dachsteine ist neben der Dachneigung auch von der Breite der Wassersperre abhängig. Im Vergleich zu DE 18 12 456 A1 und DE 25 08 551 A1 wird die durch die Wassersperre bedingte, unerwünschte Überlappung minimiert, indem die Wassersperre plättchenförmig ausgebildet ist. Die Materialstärke der Wassersperre sollte weniger als 3 mm betragen. Da die Wassersperre zum Einpressen in den verdichteten Frischbeton allerdings eine ausreichende Steifigkeit benötigt, sollte die Materialstärke mehr als 0,25 mm betragen. Ferner sollte die Wassersperre aus korrosionsbeständigem Material hergestellt sein.When laying the water barriers of the roof tiles are overlapped in a easterly row each of the foot ribs of the roof tiles in a ridge-side row. The resulting overlap of the roof tiles is in addition to the roof pitch also dependent on the width of the water barrier. Compared to DE 18 12 456 A1 and DE 25 08 551 A1 the unwanted overlap caused by the water barrier is minimized by making the water barrier platelet-shaped. The material thickness of the water barrier should be less than 3 mm. However, since the water barrier for pressing into the compacted fresh concrete requires sufficient rigidity, the material thickness should be more than 0.25 mm. Furthermore, the water barrier should be made of corrosion resistant material.

Im Gegensatz zu GB 664010 wird die Wassersperre bei dem erfindungsgemäßen Verfahren in einem gewünschten Abstand zum kopfseitigen Rand des Dachsteinrohlings eingepresst, wodurch die Aufhängenasen an der Unterseite des Dachsteinrohlings ihre optimale Position am kopfseitigen Rand beibehalten können, sodass bei erfindungsgemäß hergestellten Dachsteinen die volle Decklänge ausgenutzt werden kann. Da die Dachsteine auf herkömmlichen Unteiforrnen hergestellt werden können, entfallen zudem hohe Investitionskosten, und das erfindungsgemäße Verfahren lässt sich optimal in einen Dachsteinring integrieren.In contrast to GB 664010 In the method according to the invention, the water barrier is pressed in at a desired distance from the top edge of the roof tile blank, whereby the suspension lugs on the underside of the roof tile blank can maintain their optimum position at the top edge, so that the full deck length can be utilized in roof tiles produced according to the invention. Since the roof tiles can be made on conventional Unteiforrnen also accounts for high investment costs, and the inventive method can be optimally integrated into a Dachsteinring.

Die erfindungsgemäße Vorrichtung kann beispielsweise in einem Dachsteinring direkt hinter der Dachsteinmaschine angeordnet sein, sodass die Unterformen mit den darauf liegenden Dachsteinrohlingen kontinuierlich zugeführt werden. Die Setzvorrichtung führt in diesem Fall nicht nur eine in Richtung der Oberfläche des Dachsteinrohlings erfolgende Relativbewegung aus, sondern sie wird zusätzlich mit der gleichen Geschwindigkeit wie die Unterformen und parallel zu diesen bewegt. Auf diese Weise wird der Frischbeton des Dachsteinrohlings beim Einpressen der Wassersperre nicht angestaucht, und es lässt sich ein Produktionstakt von mehr als 120 Dachsteinen / Minute realisieren.The device according to the invention can be arranged, for example, in a Dachsteinring directly behind the Dachsteinmaschine, so that the lower molds are continuously supplied with the Dachsteinrohlingen lying thereon. In this case, the setting device not only performs a relative movement taking place in the direction of the surface of the roof tile blank, but additionally it is at the same speed as the subforms and moved parallel to these. In this way, the fresh concrete of the Dachsteinrohlings is not upset when pressing in the water barrier, and it can be a production cycle of more than 120 Dachstein / minute realize.

Alternativ können die Dachsteinrohlinge jedoch auch aus dem Dachsteinring entnommen und diskontinuierlich der erfindungsgemäßen Vorrichtung zugeführt werden. In diesem Fall wird der Dachsteinrohling unterhalb der Setzvorrichtung gestoppt, sodass diese lediglich eine in Richtung der Oberfläche des Dachsteinrohlings erfolgende Setzbewegung ausführt, bei der die Wassersperre in den Frischbeton eingepresst wird.Alternatively, however, the Dachsteinrohlinge can also be removed from the Dachsteinring and fed discontinuously to the device according to the invention. In this case, the Dachsteinrohling is stopped below the setting device, so that it only performs a taking place in the direction of the surface of the roofing stone blank settling movement, in which the water barrier is pressed into the fresh concrete.

Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und werden im Folgenden näher beschrieben. Es zeigen:

  • Fig. 1 eine Vorrichtung zum Einbringen einer Wassersperre in einen Dachsteinrohling;
  • Fig. 2 eine Haltevorrichtung für eine Wassersperre mit der ihr gegenüber liegenden Bestückungsvorrichtung gemäß einem Schnitt A-A der Fig. 1;
  • Fig. 3 eine Draufsicht auf einen Teilbereich eines nach dem erfindungsgemäßen Verfahren hergestellten Dachsteins;
  • Fig. 4 einen Dachstein mit zwei Wassersperren gemäß einem Schnitt B-B der Fig. 3.
Embodiments of the invention are illustrated in the drawings and will be described in more detail below. Show it:
  • Fig. 1 a device for introducing a water barrier in a roof tile blank;
  • Fig. 2 a holding device for a water barrier with its opposite placement device according to a section AA of Fig. 1 ;
  • Fig. 3 a plan view of a portion of a roof tile produced by the method according to the invention;
  • Fig. 4 a Dachstein with two water barriers according to a section of the BB Fig. 3 ,

Fig. 1 zeigt eine Vorrichtung 1 zum Einbringen mindestens einer Wassersperre in einen Dachstein. Diese Vorrichtung 1 weist eine Bearbeitungsstation 2 mit einer Setzvorrichtung 3, einer Ladevorrichtung 4 sowie einer Bestückungsvorrichtung 5 auf. Die Ladevorrichtung 4 verfügt über mehrere in einem Magazin 6 hintereinander angeordnete Wassersperren 8 bis 9. Bei diesen Wassersperren handelt es sich um Plättchen aus korrosionsfestem Material, beispielsweise nichtrostendem Metall oder Kunststoff, wie in den Fig. 3 und 4 näher gezeigt ist. Fig. 1 shows a device 1 for introducing at least one water barrier in a roof tile. This device 1 has a processing station 2 with a setting device 3, a loading device 4 and a mounting device 5. The loading device 4 has a plurality of water stops 8 to 9 arranged one behind the other in a magazine 6. These water barriers are platelets made of corrosion-resistant material, for example stainless metal or plastic, as in FIGS 3 and 4 is shown in more detail.

Zu erkennen sind ferner Fördereinrichtungen 10, 11, beispielsweise Förderbänder 10, 11, auf denen Dachsteinrohlinge 12 bis 14 auf Unterformen 15 bis 17 angeordnet sind.Also visible are conveyors 10, 11, for example conveyor belts 10, 11, on which roof tile blanks 12 to 14 are arranged on lower molds 15 to 17.

Dabei sind von der Fördereinrichtung 11 und der Unterform 17 sowie dem Dachsteinrohling 14 nur Teile zu sehen. Die Fördereinrichtung 11 ist Bestandteil einer in Fig. 1 nicht dargestellten Dachsteinmaschine, die der erfindungsgemäßen Vorrichtung 1 vorgeschaltet ist. Die Fördereinrichtung 10 hingegen gehört zur Vorrichtung 1 und weist Mitnehmer 18, 19 auf, welche die Unterformen 15 bis 17 umgeben. Die auf den Unterformen 15 bis 17 liegenden Dachsteinrohlinge 12 bis 14, die aus verdichtetem Frischbeton bestehen, weisen jeweils einen gleich großen Abstand voneinander auf.In this case, only parts of the conveyor 11 and the lower mold 17 and the Dachsteinrohling 14 can be seen. The conveyor 11 is part of a in Fig. 1 Dachsteinmaschine, not shown, which is connected upstream of the device 1 according to the invention. The conveyor 10, however, belongs to the device 1 and has drivers 18, 19, which surround the lower molds 15 to 17. The lying on the lower molds 15 to 17 Dachstein blanks 12 to 14, which consist of compacted fresh concrete, each have an equal distance from each other.

Die Ladevorrichtung 4 dient zum Bereitstellen von plättchenförmigen Wassersperren 7 bis 9 für die Bestückungsvorrichtung 5. Dazu wird die zuvor direkt an einem Ausgabeschlitz 20 des Magazins 6 angeordnete Wassersperre 7 dem Ausgabeschlitz 20 mittels eines Druckluftzylinders 70, der einen Mitnehmer 73 aufweist, zugeführt und mittels der Kolbenstange 21 des Zylinders 22 ausgeschoben. Dadurch wird die Wassersperre 7 direkt in die Aufnahmevorrichtung 23 der Bestückungsvorrichtung 5 überführt, wie in der Fig. 1 dargestellt. Die Ausgabe der Wassersperre 7 erfolgt somit ähnlich wie die Ausgabe einer Heftklammer aus einem Klammermagazin.The loading device 4 is used to provide platelet-shaped water barriers 7 to 9 for the placement device 5. For this purpose, the previously arranged directly on a dispensing slot 20 of the magazine 6 water barrier 7 is the dispensing slot 20 by means of an air cylinder 70 having a driver 73, fed and by means of Pushed piston rod 21 of the cylinder 22. Thus, the water barrier 7 is transferred directly into the receiving device 23 of the mounting device 5, as in the Fig. 1 shown. The output of the water barrier 7 is thus similar to the output of a staple from a staple cartridge.

Fig. 1 zeigt ferner einen Schlitten 27, an dem die Setzvorrichtung 3 befestigt ist. Dieser Schlitten 27 ist an Schienen 24, 25 angeordnet, die parallel zueinander verlaufen. Fig. 1 further shows a carriage 27 to which the jig 3 is attached. This carriage 27 is arranged on rails 24, 25, which run parallel to each other.

Die Setzvorrichtung 3 verfügt ferner über einen Druckluftzylinder 28 mit einer Kolbenstange 29. Unterhalb des Druckluftzylinders 28 mit der Kolbenstange 29 ist eine Haltevorrichtung 30 für eine Wassersperre 32 angeordnet.The setting device 3 further has a compressed air cylinder 28 with a piston rod 29. Below the compressed air cylinder 28 with the piston rod 29, a holding device 30 is arranged for a water barrier 32.

Um nun Dachsteinrohlinge 12 bis 14 mit Wassersperren 7 bis 9 zu versehen, werden zunächst die Dachsteinrohlinge 12 bis 14 beispielsweise gemäß DE 35 22 846 A1 aus einem aus endlosen Strang aus verdichtetem Frischbeton herausgeschnitten, sodass auf den aneinander stoßenden Unterformen jeweils einen Dachsteinrohling zu liegen kommt. In der Fig. 1 ist die Dachsteinmaschine, mit der sowohl die Extrusion und Profilierung des endlosen Frischbetonstranges als auch das Zerschneiden desselben erfolgt, nur durch ihre Fördereinrichtung 11 repräsentiert.In order to provide roof tile blanks 12 to 14 with water barriers 7 to 9, first the roof tile blanks 12 to 14 are, for example, according to FIG DE 35 22 846 A1 cut out of a continuous strand of compacted fresh concrete, so that each one Dachsteinrohling comes to rest on the abutting lower molds. In the Fig. 1 is the Dachsteinmaschine, with both the extrusion and profiling of the endless fresh concrete strand as well as the cutting of the same takes place, represented only by their conveyor 11.

Nach dem Schneidvorgang werden die Unterformen 15 bis 17 bereits in der Dachsteinmaschine voneinander getrennt, sodass die Unterformen 15 bis 17 auf der Fördereinrichtung 11 jeweils einen gleich großen Abstand voneinander haben, mit dem sie auch auf die Fördereinrichtung 10 überführt werden.After the cutting operation, the lower molds 15 to 17 are already separated from each other in the Dachstein machine, so that the lower molds 15 to 17 on the conveyor 11 each have an equal distance from each other, with which they are transferred to the conveyor 10.

Auf der Fördereinrichtung 10 wird die Unterform 16 mit dem darauf angeordneten Dachsteinrohling 13 durch Anlegen des Mitnehmers 19 formschlüssig positioniert. Eine Relativbewegung zwischen der Unterform 16 und der Fördereinrichtung 10 wird so verhindert.On the conveyor 10, the lower mold 16 is positioned positively with the roof tile blank 13 arranged thereon by applying the driver 19. A relative movement between the lower mold 16 and the conveyor 10 is prevented.

Um den Dachsteinrohling 12 mit der Wassersperre 32 zu versehen, muss dieser eine bestimmte Position unterhalb der Setzvorrichtung 3 einnehmen. In Fig. 1 hat der auf der Unterform 15 angeordnete Dachsteinrohling 12 eine solche Position eingenommen. Um nun die in der Haltevorrichtung 30 der Setzvorrichtung 3 angeordnete Wassersperre 32 mit Hilfe der Kolbenstange 29 in den Dachsteinrohling 12 einzubringen, wird die Kolbenstange 29 in Richtung des Pfeils 33 bewegt. Hierbei wird die Wassersperre 32 von der Kolbenstange 29 nach unten gedrückt und in den verdichteten Frischbeton des Dachsteinrohlings 12 eingepresst. Anschließend wird die Kolbenstange 29 mit Hilfe des Druckluftzylinders 28 wieder in die Ausgangsposition, d. h. in Richtung des Pfeils 34 bewegt.In order to provide the Dachsteinrohling 12 with the water barrier 32, this must occupy a certain position below the jig 3. In Fig. 1 has the on the lower mold 15 arranged Dachsteinrohling 12 taken such a position. In order to bring in the holding device 30 of the setting device 3 arranged water barrier 32 by means of the piston rod 29 in the roof tile blank 12, the piston rod 29 is moved in the direction of the arrow 33. Here, the water barrier 32 is pressed by the piston rod 29 down and pressed into the compacted fresh concrete of the roof tile blank 12. Subsequently, the piston rod 29 by means of the compressed air cylinder 28 is again moved to the starting position, ie in the direction of the arrow 34.

Der gerade beschriebene Vorgang kann auch als "stationäres" Einpressen der Wassersperre bezeichnet werden, denn in diesem Fall wird der Dachsteinrohling unterhalb der Setzvorrichtung 3 gestoppt und eine kontinuierliche Zuführung von Dachsteinrohlingen mittels der Fördereinrichtung 10 ist nicht erforderlich. Dies ist beispielsweise möglich, wenn die Vorrichtung 1 der Dachsteinmaschine nicht direkt nachgeschaltet ist und die Dachsteinrohlinge mitsamt ihrer Unterformen aus dem Dachsteinring entnommen werden. In der Regel ist die Vorrichtung 1 jedoch in den Dachsteinring integriert, sodass die Wassersperre während des Transports eines Dachsteinrohlings in Richtung des Pfeils 35 eingebracht wird.The process just described can also be referred to as "stationary" press-fitting of the water barrier, because in this case the Dachsteinrohling is stopped below the jig 3 and a continuous supply of Dachsteinrohlingen means of the conveyor 10 is not required. This is for example possible if the device 1 of the Dachsteinmaschine is not directly downstream and the Dachstein blanks are taken together with their lower forms of the Dachsteinring. In general, however, the device 1 is integrated in the Dachsteinring, so that the water barrier is introduced during the transport of a Dachsteinrohlings in the direction of the arrow 35.

Wenn der Dachsteinrohling 12 während des Einbringens der Wassersperre 32 in Richtung des Pfeils 35 bewegt wird, dann ist es nötig, dass der mit der Setzvorrichtung 3 versehene Schlitten 27 ebenfalls parallel zur Bewegungsrichtung des Dachsteinrohlings 12, d. h. auch in Richtung des Pfeils 35 bewegt wird und, nachdem die Wassersperre 32 in den Dachsteinrohling 12 eingebracht wurde, wieder zurück in die Ausgangsposition, d. h. in Richtung des Pfeils 36, bewegt wird.When the roof tile blank 12 is moved in the direction of the arrow 35 during the introduction of the water barrier 32, then it is necessary for the carriage 27 provided with the setting device 3 to also be parallel to the direction of movement of the roof tile blank 12, i. H. is also moved in the direction of the arrow 35 and, after the water barrier 32 has been introduced into the roof tile blank 12, back to the starting position, d. H. in the direction of arrow 36, is moved.

Dies wird dadurch erreicht, dass der Schlitten 27, während der Druckluftzylinder 28 der Setzvorrichtung 3 seine Kolbenstange 29 in Richtung des Pfeils 33 bewegt, in Richtung des Pfeils 35 bewegt wird. Mit dem Schlitten 27 wird also gewissermaßen die x-Geschwindigkeitskomponente der Wassersperre 32 erzeugt, während die y-Geschwindigkeitskomponente durch den Druckluftzylinder 28 der Setzvorrichtung 3 erzeugt wird.This is achieved in that the carriage 27, while the compressed air cylinder 28 of the setting device 3 moves its piston rod 29 in the direction of the arrow 33, is moved in the direction of the arrow 35. With the carriage 27, so to speak, the x-speed component of the water barrier 32 is generated, while the y-speed component is generated by the compressed air cylinder 28 of the setting device 3.

Damit die Wassersperre 32 in der richtigen Position in den Dachsteinrohling 12 eingepresst wird, werden die beiden Bewegungen in Richtung der Pfeile 35 und 33 mit der Bewegung des Dachsteinrohlings 12 in Richtung des Pfeils 35 gekoppelt. Dies kann z. B. durch einen Kurbelantrieb 37 erfolgen, der hier nur schematisch dargestellt ist. Dieser Kurbelantrieb 37 verbindet über seine beiden Kurbelarme 38, 39 ein Antriebsrad 40 der Fördereinrichtung 10 mit dem Schlitten 27 der Setzvorrichtung 3.In order for the water barrier 32 to be pressed into the roof tile blank 12 in the correct position, the two movements in the direction of the arrows 35 and 33 are coupled with the movement of the roof tile blank 12 in the direction of the arrow 35. This can be z. B. by a crank drive 37, which is shown here only schematically. This crank drive 37 connects, via its two crank arms 38, 39, a drive wheel 40 of the conveyor 10 to the carriage 27 of the setting device 3.

Das Antriebsrad 40 der Fördereinrichtung 10, beispielsweise einer Ketten- oder Zahnriemenfördereinrichtung, wird von demselben Motor, der in Fig. 1 jedoch nicht dargestellt ist, angetrieben wie der Kurbelarm 39. Die Synchronisierung der Bewegung der Unterform 15 mit der Bewegung der Setzvorrichtung 3 ist dabei so gestaltet, dass die Unterform 15 bei einer Umdrehung des Antriebsrades 40 um eine Strecke gefördert wird, die der Länge der Unterform 15 und dem jeweiligen Abstand zwischen zwei Unterformen entspricht. Gleichzeitig wird über die Länge des Kurbelarms 38 des Kurbelantriebs 37 sichergestellt, dass die Setzvorrichtung 3 zum Zeitpunkt des Erreichens der gleichen Geschwindigkeit wie die Unterform 15 exakt an der gewünschten Position oberhalb des kopfseitigen Rands 42 des Dachsteinrohlings 12 angeordnet ist. Dadurch ist sichergestellt, dass die Wassersperre 32 korrekt im Wasserlauf des Dachsteinrohlings 12 positioniert wird.The drive wheel 40 of the conveyor 10, for example, a chain or toothed belt conveyor, is from the same engine, which in Fig. 1 However, not shown, driven as the crank arm 39. The synchronization of the movement of the lower mold 15 with the movement of the jig 3 is designed so that the lower mold 15 is promoted in a revolution of the drive wheel 40 by a distance equal to the length of the lower mold 15 and the distance between two sub-forms corresponds. At the same time it is ensured over the length of the crank arm 38 of the crank drive 37 that the setting device 3 at the time of reaching the same speed as the lower mold 15 is located exactly at the desired position above the head-side edge 42 of the roof tile blank 12. This ensures that the water barrier 32 is correctly positioned in the watercourse of the roof tile blank 12.

Der Schlitten 27 führt dagegen bei einer Umdrehung des Antriebsrads 40 in Richtung des Pfeils 41 entlang der Schienen 24, 25 eine reversierende Bewegung in Richtung der Pfeile 35, 36 aus. Hierbei ist wichtig, dass der Schlitten 27 die Setzvorrichtung 3 zumindest zeitweise mit der gleichen Geschwindigkeit bewegt, wie die von der Fördereinrichtung 10 transportierten Unterformen 15 bis 17 mit den Dachsteinrohlingen 12 bis 14. Der Druckluftzylinder 28 der Setzvorrichtung 3 wird durch einen in Fig. 1 nicht dargestellten am Antriebsrad 40 angeordneten Signalgeber angesteuert, der die Bewegung der Kolbenstange 29 auslöst, sobald die Geschwindigkeit des Schlittens 27 mit derjenigen der Dachsteinrohlinge 12 bis 14 übereinstimmt und die zum Einpressen der Wassersperre 32 gewünschte relative Position von Setzvorrichtung 3 und Dachsteinrohling 12 erreicht ist. Nur so ist es möglich, die Wassersperre 32 durch die Bewegung der Kolbenstange 29 in den Dachsteinrohling 12 einzustoßen und die Kolbenstange 29 wieder in Richtung 34 zurückzuführen, ohne dass dabei der Frischbeton des Dachsteinrohlings 12 angestaucht wird.By contrast, the carriage 27 performs a reversing movement in the direction of the arrows 35, 36 during a rotation of the drive wheel 40 in the direction of the arrow 41 along the rails 24, 25. It is important that the carriage 27, the setting device 3 at least temporarily moves at the same speed as the transported from the conveyor 10 lower molds 15 to 17 with the Dachsteinrohlingen 12 to 14. The compressed air cylinder 28 of the setting device 3 is characterized by a in Fig. 1 not shown arranged on the drive wheel 40 signal generator, which triggers the movement of the piston rod 29 as soon as the speed of the carriage 27 matches that of the roof tile blanks 12 to 14 and the desired pressing position for the water lock 32 relative position of setting device 3 and roof tile blank 12 is reached. Only in this way is it possible to push the water barrier 32 into the roof tile blank 12 by the movement of the piston rod 29 and to return the piston rod 29 again in the direction 34, without causing the fresh concrete of the roof tile blank 12 to be upset.

Anstelle eines Kurbelantriebs 37 kann die Abstimmung der Bewegung und der Geschwindigkeit von Unterform 15 und Setzvorrichtung 3 beispielsweise auch über Kurvengetriebe oder Servoantriebe erreicht werden, die jedoch in Fig. 1 nicht dargestellt sind. Eine Steuerung ist zudem mittels eines Rechners möglich, der die Bewegung und die Geschwindigkeit der Setzvorrichtung 3 mit der Bewegungsgeschwindigkeit der Fördereinrichtung 10 aufeinander abstimmt. Dem Rechner können hierbei über Sensoren Informationen über die Positionen von Dachsteinrohling und Schlitten übermittelt werden.Instead of a crank drive 37, the tuning of the movement and the speed of the lower mold 15 and jig 3, for example, via cam gears or servo drives can be achieved, however, in Fig. 1 are not shown. A control is also possible by means of a computer which tunes the movement and the speed of the setting device 3 with the speed of movement of the conveyor 10 to each other. The computer can be transmitted via sensors information about the positions of Dachsteinrohling and slide.

Ist die Wassersperre 32 in den Dachsteinrohling 12 eingesetzt worden, so muss die Haltevorrichtung 30 der Setzvorrichtung 3 mit einer neuen Wassersperre 8 versehen werden. Dies geschieht dadurch, dass die Wassersperre 8 über den Ausgabeschlitz 20 mittels der Kolbenstange 21 des Druckluftzylinders 22 aus dem Magazin 6 herausgedrückt wird.If the water barrier 32 has been inserted into the roof tile blank 12, then the holding device 30 of the setting device 3 must be provided with a new water barrier 8. This happens because the water barrier 8 is pushed out of the magazine 6 via the dispensing slot 20 by means of the piston rod 21 of the air cylinder 22.

Die Wassersperre 8 wird dabei in die Aufnahmevorrichtung 23 der Bestückungsvorrichtung 5 überführt. Die Bestückungsvorrichtung 5 und die Haltevorrichtung 30 sind in einer Ebene 26 liegend angeordnet, sodass die Haltevorrichtung 30 durch eine in Richtung des Pfeils 35, d. h. in Richtung der Haltevorrichtung 30, erfolgende Bewegung der Aufnahmevorrichtung 23 mit der Wassersperre 8 bestückt werden kann.The water barrier 8 is transferred into the receiving device 23 of the placement device 5. The mounting device 5 and the holding device 30 are arranged lying in a plane 26, so that the holding device 30 by a in the direction of the arrow 35, d. H. in the direction of the holding device 30, successful movement of the receiving device 23 can be equipped with the water barrier 8.

Da die Bestückung der Haltevorrichtung 30 nur erfolgen kann, wenn sich der Schlitten 27 mit der Setzvorrichtung 3 in der Ausgangsposition befindet, muss die Bewegung der Setzvorrichtung 3 auch mit der Bewegung der Bestückungsvorrichtung 5 abgestimmt sein. Dies kann z. B. durch einen Computer geschehen, der die Bewegungen aufeinander abstimmt. Ein solcher Computer, der die Signale von Positions-Sensoren verarbeitet, ist in Fig. 1 jedoch nicht dargestellt.Since the placement of the holding device 30 can only take place when the carriage 27 is in the starting position with the setting device 3, the movement of the setting device 3 must also be coordinated with the movement of the mounting device 5. This can be z. B. done by a computer that coordinates the movements. Such a computer, which processes the signals from position sensors, is in Fig. 1 but not shown.

Um einen kontinuierlichen Produktionsprozess zu gewährleisten, müssen dem Ausgabeschlitz 20 des Magazins 6 laufend neue Wasserspenen zugeführt werden. Hierzu ist ein Druckluftzylinder 70 vorgesehen, der die in dem oben offenen Magazin 6 befindlichen _ Wassersperren mittels eines Mitnehmers 73 nach links in Richtung des Ausgabeschlitzes 20 bewegt. Sobald sich der Vorrat an Wassersperren im Magazin 6 dem Ende nähert, wird der Druckluftzylinder 70 mit seinem Mitnehmer 73 nach oben bewegt, und die in dem oben offenen Magazin 72 befindlichen Wassersperren werden mittels eines Mitnehmers 74 eines anderen Druckluftzylinders 69 nach links bewegt, wo sie die Position der früheren Wassersperren 7 bis 9 einnehmen.In order to ensure a continuous production process, the dispensing slot 20 of the magazine 6 must be continuously supplied with new water spas. For this purpose, a compressed air cylinder 70 is provided, which moves the water reservoirs located in the magazine 6, which is open at the top, by means of a driver 73 to the left in the direction of the dispensing slot 20. As soon as the supply of water barriers in the magazine 6 nears the end, the air cylinder 70 is moved with its driver 73 upwards, and located in the open top magazine 72 water barriers are moved by means of a driver 74 of another air cylinder 69 to the left, where take the position of the previous water barriers 7 to 9.

Die in Fig. 1 dargestellte Vorrichtung 1 ist in den Dachsteinring integriert und direkt hinter der Dachsteinmaschine angeordnet, sodass die Dachsteinrohlinge kontinuierlich und mit einem Takt von 120 Dachsteinrohlingen pro Minute zugeführt werden.In the Fig. 1 illustrated device 1 is integrated into the Dachsteinring and arranged directly behind the Dachsteinmaschine so that the Dachstein blanks are fed continuously and at a rate of 120 Dachsteinrohlingen per minute.

In Fig. 1 ist das erfindungsgemäße Verfahren nur beim Einpressen einer Wassersperre erläutert. Wie in Fig. 3 und 4 dargestellt ist, weist ein Dachstein 67 jedoch meistens zwei parallele Wasserläufe 80, 84 auf, die mit Wassersperren 81, 83 zu versehen sind. Die Vorrichtung 1 kann daher zwei identische Halterungen 30 für Wassersperren aufweisen, die nebeneinander und dem Abstand der Wasserläufe 80, 84 entsprechend angeordnet sind. Die Setzvorrichtung 3 kann in diesem Fall einen Druckluftzylinder 28 aufweisen, dessen Kolbenstange 29 gabelförmig ausgebildet ist, sodass sie bei einem Setzvorgang gleichzeitig zwei Wassersperren 81, 83 in den Dachsteinrohling einpressen kann.In Fig. 1 the method according to the invention is explained only when pressing in a water barrier. As in 3 and 4 is shown, a roof tile 67, however, usually two parallel water courses 80, 84, which are to be provided with water barriers 81, 83. The device 1 can therefore have two identical water-barrier mounts 30, which are arranged next to one another and the distance of the watercourses 80, 84, respectively. The setting device 3 may in this case have a compressed air cylinder 28 whose Piston rod 29 is fork-shaped, so that they can press in a setting process simultaneously two water barriers 81, 83 in the roof tile blank.

Fig. 2 zeigt die Bestückungsvorrichtung 5 sowie die Haltevorrichtung 30 gemäß Fig. 1 in vergrößerter Darstellung in einem Schnitt A-A durch den Schlitten 27 und die Kolbenstange 29. Weitere Einzelheiten der Setzvorrichtung 3 sind der Übersicht halber nicht dargestellt. Fig. 2 shows the mounting device 5 and the holding device 30 according to Fig. 1 in an enlarged view in a section AA through the carriage 27 and the piston rod 29. Further details of the setting device 3 are not shown for the sake of clarity.

Die Bestückungsvorrichtung 5 weist einen Druckluftzylinder 44 mit der Aufnahmevorrichtung 23 auf. Dabei ist der Druckluftzylinder 44 mit der Aufnahmevorrichtung 23 über eine Kolbenstange 45 verbunden. Eine Wassersperre 49 befindet sich bereits in der Aufnahmevorrichtung 23, die z. B. einen Magneten 66 aufweist, mit dem eine metallische Wassersperre 49 gehalten wird.The placement device 5 has a compressed air cylinder 44 with the receiving device 23. In this case, the compressed air cylinder 44 is connected to the receiving device 23 via a piston rod 45. A water barrier 49 is already in the receiving device 23, the z. B. has a magnet 66, with a metallic water barrier 49 is held.

Man erkennt auch die Haltevorrichtung 30, die mit dem Schlitten 27 der Setzvorrichtung 3 in Verbindung steht. Der Schlitten 27 weist zwei Führungsbuchsen 52, 53 auf, durch die die Schiene 25 durchgeführt ist. Dadurch kann der Schlitten 27 zusammen mit der Haltevorrichtung 30 entlang der Schiene 25 in Richtung der Pfeile 35 bzw. 36 bewegt werden.It also recognizes the holding device 30, which is in communication with the carriage 27 of the setting device 3. The carriage 27 has two guide bushes 52, 53, through which the rail 25 is performed. Thereby, the carriage 27 can be moved together with the holding device 30 along the rail 25 in the direction of the arrows 35 and 36, respectively.

Die Haltevorrichtung 30 weist einen Hauptblock 54 auf, der mit einer U-förmigen Ausnehmung versehen ist, in die eine Befestigungsvorrichtung 55 eingesetzt ist. An der Befestigungsvorrichtung 55 befinden sich zwei bewegliche Haltearme 56, 57, die mittels Verbindungselementen 62, 63, z. B. Schrauben, Nieten oder Bolzen, drehbar an der Befestigungsvorrichtung 55 angeordnet sind. Die Haltearme 56, 57 sind mittels elastischer Bauelemente an der seitlichen Wandung der U-förmigen Ausnehmung angelenkt, wobei der Haltearm 57 durch eine Feder 58 und der Haltearm 56 durch eine Feder 59 gehalten wird. Zu erkennen ist zudem eine im Wesentlichen U-förmige Stütze 60, die an der Befestigungsvorrichtung 55 und zwischen den Innenseiten der beiden Haltearme 56, 57 angeordnet ist. An die freien Enden der U-förmigen Stütze 60 ist eine Wassersperre 32 angelegt, die von den Haltearmen 56, 57 übergriffen und angedrückt wird.The holding device 30 has a main block 54 which is provided with a U-shaped recess into which a fastening device 55 is inserted. On the attachment device 55 there are two movable support arms 56, 57, which by means of connecting elements 62, 63, z. As screws, rivets or bolts are rotatably mounted on the fastening device 55. The holding arms 56, 57 are articulated by means of elastic components on the lateral wall of the U-shaped recess, wherein the holding arm 57 is held by a spring 58 and the holding arm 56 by a spring 59. Evident is also a substantially U-shaped support 60, which is arranged on the fastening device 55 and between the inner sides of the two retaining arms 56, 57. At the free ends of the U-shaped support 60, a water barrier 32 is applied, which is overlapped by the holding arms 56, 57 and pressed.

Ist nun die Wassersperre 32 in einen Dachsteinrohling eingepresst worden, d. h. aus der Haltevorrichtung 30 mittels der Kolbenstange 29 entfernt worden, so ist es nötig, in die Haltevorrichtung 30 eine weitere Wassersperre einzubringen, damit diese anschließend in einen neuen Dachsteinrohling eingepresst werden kann. Dies muss in der Form geschehen, dass der kontinuierliche Prozess nicht unterbrochen wird.Now, if the water barrier 32 has been pressed into a roof tile blank, ie has been removed from the holding device 30 by means of the piston rod 29, it is necessary to introduce into the holding device 30, a further water barrier, so that it can then be pressed into a new roof tile blank. This must be done in such a way that the continuous process is not interrupted.

Dazu wird die mit der Wassersperre 49 versehene Aufnahmevorrichtung 23 der Bestückungsvorrichtung 5 mittels des Druckluftzylinders 44 und der Kolbenstange 45 in Richtung der Haltevorrichtung 30, d. h. in Richtung des Pfeils 43 bewegt.For this purpose, provided with the water barrier 49 receiving device 23 of the mounting device 5 by means of the compressed air cylinder 44 and the piston rod 45 in the direction of the holding device 30, d. H. moved in the direction of arrow 43.

Sobald die Wassersperre 49 die Haltearme 56 und 57 erreicht hat, spreizt sie mit ihren seitlichen Rändern die Haltearme 56 und 57 entgegen der Kraft der Federn 58, 59 in Richtung des Pfeils 31 bzw. in Richtung des Pfeils 65 seitlich auseinander.As soon as the water barrier 49 has reached the retaining arms 56 and 57, it spreads with its lateral edges the retaining arms 56 and 57 against the force of the springs 58, 59 in the direction of the arrow 31 or in the direction of the arrow 65 laterally apart.

Dabei wird die Wassersperre 49 von der Aufnahmevorrichtung 23 an die U-förmige Stütze 60 angedrückt und von den die seitlichen Ränder der Wassersperre 49 übergreifenden, einschnappenden Haltearmen 56, 57 festgehalten, sodass die Wassersperre 49 in der Haltevorrichtung 30 verbleibt, wenn die Aufnahmevorrichtung 23 wieder in ihre Ausgangsposition zurück bewegt wird.In this case, the water barrier 49 is pressed by the receiving device 23 to the U-shaped support 60 and held by the lateral edges of the water barrier 49 cross-snapping holding arms 56, 57, so that the water barrier 49 remains in the holding device 30 when the receiving device 23 again is moved back to its original position.

Anstelle der oben beschriebenen mechanischen Fixierung der Wassersperre kann die U-förmige Stütze 60 einen Magneten enthalten, der die plättchenförmige Wassersperre, die dann vorzugsweise aus einem magnetisierbaren Material besteht, von der Aufnahmevorrichtung 23 weg zu sich hinzieht. Falls die Aufnahmevorrichtung 23 ebenfalls einen Magneten aufweist, der die Wassersperre hält, ist es nötig, dass der Magnet der Stütze 60 stärker ist als der Magnet der Aufnahmevorrichtung 23.Instead of the mechanical fixation of the water barrier described above, the U-shaped support 60 may include a magnet, which attracts the platelet-shaped water barrier, which then preferably consists of a magnetizable material, away from the receiving device 23 to itself. If the receiving device 23 also has a magnet that holds the water barrier, it is necessary that the magnet of the support 60 is stronger than the magnet of the receiving device 23.

Auch ist es möglich, die U-förmige Stütze 60 sowie die Aufnahmevorrichtung 23 mit Elektromagneten auszustatten. Dabei wird der Elektromagnet, der sich in der Aufnahmevorrichtung 23 befindet, abgeschaltet, sobald die Wassersperre 49 auf der U-förmigen Stütze zu liegen kommt. Der Elektromagnet in der Stütze 60 wird hingegen eingeschaltet, sodass die Wassersperre 49 in die Haltevorrichtung 30 bewegt wird und dort verbleibt. Befindet sich die Wassersperre 49 sodann in der Haltevorrichtung 30, so wird die Aufnahmevorrichtung 23 wieder in die ursprüngliche Position gebracht und mit einer neuen Wassersperre bestückt.It is also possible to equip the U-shaped support 60 and the receiving device 23 with electromagnets. In this case, the electromagnet, which is located in the receiving device 23, switched off when the water stop 49 comes to rest on the U-shaped support. The electromagnet in the support 60, however, is turned on, so that the water barrier 49 is moved into the holding device 30 and remains there. The water barrier 49 is then in the holding device 30, the receiving device 23 is brought back into the original position and equipped with a new water barrier.

In der in der Fig. 2 gezeigten Position der Wassersperre 32 wird die nur gestrichelt angedeutete Kolbenstange 29 in die Zeichenebene hineinbewegt, sodass sie die Wassersperre 32 in den Dachsteinrohling eindrückt.In the in the Fig. 2 shown position of the water barrier 32, the only indicated by dashed lines piston rod 29 is moved into the plane, so that it pushes the water barrier 32 in the roof tile blank.

Es versteht sich, dass statt der erwähnten Kolbenstangen und Druckluftzylinder als Antriebsmittel auch andere Antriebsmittel gewählt werden können.It is understood that instead of the aforementioned piston rods and compressed air cylinder as the drive means, other drive means can be selected.

Fig. 3 zeigt einen Ausschnitt eines erfindungsgemäß hergestellten Dachsteins 67 in einer Draufsicht dar. Dieser Dachstein 67 weist einen seitlichen Wasserfalz 68 sowie eine mittlere Krempe 79 auf, zwischen denen ein Wasserlauf 80 angeordnet ist. In diesem Wasserlauf 80 ist eine Wassersperre 81 zwischen der mittleren Krempe 79 und dem seitlichen Wasserfalz 68 angeordnet. Fig. 3 shows a section of a roof tile according to the invention 67 in a plan view. This roof tile 67 has a side water rebate 68 and a middle rim 79, between which a watercourse 80 is arranged. In this watercourse 80, a water barrier 81 is arranged between the middle rim 79 and the side water rebate 68.

Fig. 4 zeigt einen Querschnitt B-B durch den Dachstein 67 gemäß Fig. 3, wobei nun auch der seitliche Deckfalz 82 zu sehen ist. Zwischen diesem Deckfalz 82 und der mittleren Krempe 79 ist eine weitere Wassersperre 83 angeordnet. Bei dieser Wassersperre handelt es sich ebenfalls um ein dünnes und elastisches Plättchen. Fig. 4 shows a cross section BB through the roof tile 67 according to Fig. 3 , where now also the lateral Deckfalz 82 can be seen. Between this cover fold 82 and the middle brim 79, a further water barrier 83 is arranged. This water barrier is also a thin and elastic plate.

Die Wassersperren 81, 83 weisen die Form eines Trapezes auf, wobei die unteren Seiten der Trapeze in die Wasserläufe 80, 84 gedrückt sind. Die schrägen seitlichen Kanten 85, 86, 87, 88 der Wassersperren 81, 83 greifen in den Wasserfalz 68 bzw. den Deckfalz 82 und in die mittlere Krempe 79 ein.The water barriers 81, 83 have the shape of a trapezium, wherein the lower sides of the trapezoids are pressed into the water streams 80, 84. The oblique lateral edges 85, 86, 87, 88 of the water barriers 81, 83 engage in the water fold 68 or the cover fold 82 and in the middle rim 79.

Die langen Seiten der Trapeze liegen im Wesentlichen frei. Durch die trapezförmige Ausbildung der Wassersperren 81, 83 wird deren Eindringen in den Frischbeton erleichtert. Die Wassersperren sind dabei an das jeweilige Profil der Dachsteinrohlinge angepasst.The long sides of the trapeze are essentially free. The trapezoidal design of the water barriers 81, 83 facilitates their penetration into the fresh concrete. The water barriers are adapted to the particular profile of the Dachstein blanks.

Die erfindungsgemäße Vorrichtung wurde anhand der Bestückung eines Dachsteinrohlings beschrieben. Prinzipiell ist die Vorrichtung aber auch bei einem ausgehärteten Dachstein anwendbar, wenn beispielsweise ein Schlitz in den Dachstein vor dem Einsetzen der Wassersperre gefräst wird. Das Fräsen eines solchen Schlitzes könnte beispielsweise mit einem steuerbaren Laserstrahl erfolgen. Die Wassersperre könnte dann keilförmig ausgebildet sein, um eine Klemmwirkung zwischen dem Schlitz und der Wassersperre zu erreichen.The device according to the invention has been described with reference to the fitting of a roof tile blank. In principle, the device is also applicable to a cured Dachstein, for example, if a slot is milled in the Dachstein before the onset of the water barrier. The milling of such a slot could for example be done with a controllable laser beam. The water barrier could then be wedge-shaped to achieve a clamping action between the slot and the water barrier.

Claims (31)

  1. Device for producing roof tiles (12) having at least one water stop (7-9, 32), containing
    a) a magazine (6) for water stops (7-9, 32),
    b) a placement device (5) for transporting water stops (7-9, 32)
    c) a setting device (3) comprising a holding device (30) for inserting water stops (7-9, 32) in roof tile blanks (12-14), characterised in that the setting device is movable parallel to the surface of the roof tiles, and in that the placement device (5) takes up water stops (7-9, 32) from the magazine (6), moves the taken-up water stops (7-9, 32) in a first direction towards the setting device (3) and equips the holding device (30) of the setting device with water stops (7), and the setting device (3) moves in a second direction extending perpendicularly to the first and inserts the water stops (7-9, 32) into the roof tile blanks (12-14).
  2. Device according to claim 1, characterised in that the water stops (7-9, 32) are in the form of small plates.
  3. Device according to claim 1, characterised in that the setting device (3) generates relative movement (33, 34) between the water stop (7-9, 32) and a roof tile blank (12-14).
  4. Device according to claim 1, characterised in that the setting device (3) comprises a piston rod (29) which moves in a plane which is directed towards the surface of the roof tile blank (12-14).
  5. Device according to claim 4, characterised in that the piston rod (29) is arranged in a plane which faces an edge of the water stop (7-9, 32).
  6. Device according to claim 1, characterised in that a feed mechanism (70, 73) is provided which feeds the water stops (7-9, 32) to a dispensing slot (20) of the magazine (6).
  7. Device according to claim 1, characterised in that a loading device (4) is provided which feeds small-plate-shaped water stops (7-9, 32) to the placement device (5).
  8. Device according to claim 1, characterised in that the placement device (5) and the holding device (30) are arranged so as to be movable and located in one plane (26) for the transfer of a water stop (7-9, 32).
  9. Device according to claim 1, characterised in that the roof tile blank (12, 13, 14) is located on a lower mould (15, 16, 17).
  10. Device according to claim 9, characterised in that the lower mould (15, 16, 17) is surrounded by at least one carrier (18, 19).
  11. Device according to claim 1, characterised in that the holding device (30) comprises movable holding arms (56, 57) for holding the small-plate-shaped water stop (7-9, 32).
  12. Device according to claim 11, characterised in that the holding arms (56, 57) are movably connected to a fastening device (55).
  13. Device according to claim 12, characterised in that on the fastening device (55), a support (60) is provided which is surrounded at least in part by the holding arms (56, 57).
  14. Device according to claims 11 to 13, characterised in that springs (58, 59) are provided between the holding arms (56, 57) and a main block (54).
  15. Device according to claim 13, characterised in that the support (60) is provided with a magnet.
  16. Device according to claim 2, characterised in that a conveying means (10) for roof tile blanks (12, 13, 14) is provided, the conveying direction of which extends perpendicularly to the relative movement (33, 34) between the water stop (7-9, 32) and the roof tile blank.
  17. Device according to claim 1 and claim 16, characterised in that the setting device (3) is arranged on a carriage (27) which is hooked into a rail (24) extending parallel to the surface of the conveying means (10).
  18. Device according to claim 17, characterised in that a drive is provided which moves the carriage (27) in a reciprocating manner (35, 36).
  19. Device according to claims 16 to 18, characterised in that the conveying movement of the roof tile blanks (12, 13, 14) is synchronised with the reciprocating movement (35, 36) of the carriage (27), so that said carriage moves at least in part at a speed which corresponds to the conveying speed of the roof tile blanks (12, 13, 14).
  20. Device according to claim 19, characterised in that a signal transmitter is provided, which triggers the relative movement (33, 34) as soon as the carriage (27) moves at the same speed as the roof tile blank (12) and the roof tile blank (12) has reached the desired position below the setting device (3) for setting the water stop.
  21. Method for producing roof tiles having at least one water stop, comprising the following steps:
    a) equipping a holding device (30) of a setting device (3) with a small-plate-shaped water stop (7-9, 32) by means of a placement device (5), which moves the small-plate-shaped water stop (7-9, 32) substantially in a first direction towards the setting device (3);
    b) providing a roof tile blank (12) below the setting device (3), the setting device being movable parallel to the surface of the roof tile blank;
    c) moving the small-plate-shaped water stop (7-9, 32) by means of the setting device (3) in a second direction, which extends perpendicularly to the first direction;
    d) pressing the small-plate-shaped water stop (7-9, 32) into the roof tile blank (12).
  22. Method according to claim 21, characterised in that the water stop (7-9, 32) is moved by means of a piston rod (29), which is movable in a reciprocating manner (33, 34), of the setting device (3).
  23. Method according to claim 22, characterised in that the water stop (7-9, 32) is removed from a holding device (30) by means of the piston rod (29).
  24. Method according to any of claims 21 to 23, characterised in that the holding device (30) is equipped with a new water stop (7-9, 32) after the water stop (7-9, 32) has been pressed into the roof tile blank (12).
  25. Method according to any of claims 21 to 24, characterised in that the placement device (5) is loaded with a new water stop (7-9, 32) after the transfer of the water stop (7-9, 32).
  26. Method according to claim 25, characterised in that the water stop (7-9, 32) is removed from a magazine (6) by means of a loading device (4) and fed to the placement device (5).
  27. Method according to claim 26, characterised in that the water stops (7-9, 32) stored in the magazine (6) are fed to a dispensing slot (20).
  28. Method according to claim 21, characterised in that the roof tile blank (12-14) is transported below the setting device (3) by means of a conveying means (10).
  29. Method according to claim 28, characterised in that the setting device (3) is moved in a reciprocating manner (35, 36) substantially parallel to the conveying movement of the roof tile blank (12-14).
  30. Method according to claims 28 and 29, characterised in that the reciprocating movement (35, 36) of the setting device (3) takes place at least in part at a speed corresponding to the conveying speed of the roof tile blanks (12-14).
  31. Method according to claim 30, characterised in that the reciprocating movement (33, 34) of the piston rod (29) is triggered as soon as the setting device (3) moves at the same speed as the roof tile blank (12) and has reached the position above the roof tile blank (12) desired for setting the water stop (7-9, 32).
EP07802579.8A 2006-09-30 2007-08-10 Device and method for the producton of a roof tile with at least one water barrier Active EP2066484B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
SI200731504T SI2066484T1 (en) 2006-09-30 2007-08-10 Device and method for the producton of a roof tile with at least one water barrier
PL07802579T PL2066484T3 (en) 2006-09-30 2007-08-10 Device and method for the producton of a roof tile with at least one water barrier

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006046588A DE102006046588B3 (en) 2006-09-30 2006-09-30 Machine for producing roof tiles with water stops has magazine containing water stop plates and loader which transports plates to fitting unit with holder for plates and piston which fits them on edge of tiles
PCT/EP2007/058341 WO2008037540A1 (en) 2006-09-30 2007-08-10 Device and method for the producton of a roof tile with at least one water barrier

Publications (2)

Publication Number Publication Date
EP2066484A1 EP2066484A1 (en) 2009-06-10
EP2066484B1 true EP2066484B1 (en) 2014-06-04

Family

ID=38826417

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07802579.8A Active EP2066484B1 (en) 2006-09-30 2007-08-10 Device and method for the producton of a roof tile with at least one water barrier

Country Status (15)

Country Link
US (1) US7871552B2 (en)
EP (1) EP2066484B1 (en)
CN (1) CN101415528B (en)
BR (1) BRPI0708927A2 (en)
DE (1) DE102006046588B3 (en)
DK (1) DK2066484T3 (en)
ES (1) ES2498518T3 (en)
MX (1) MX2009002609A (en)
MY (1) MY144967A (en)
PL (1) PL2066484T3 (en)
PT (1) PT2066484E (en)
RU (1) RU2393957C1 (en)
SI (1) SI2066484T1 (en)
WO (1) WO2008037540A1 (en)
ZA (1) ZA200807425B (en)

Families Citing this family (6)

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Publication number Priority date Publication date Assignee Title
DE102005050657B3 (en) * 2005-10-20 2007-01-11 Lafarge Roofing Technical Centers Gmbh Roofing tile comprises water barriers made from elastic plates in the region of a water course
US8231373B2 (en) * 2010-10-18 2012-07-31 Cheng Uei Precision Industry Co., Ltd. Insert molding apparatus
MY175140A (en) * 2014-01-20 2020-06-10 Monier Technical Centre Gmbh A lightweight and watertight low pitch roof structure
WO2015107437A1 (en) * 2014-01-20 2015-07-23 Monier Technical Centre Gmbh A lightweight and watertight low pitch roof structure
CN114427303B (en) * 2021-12-30 2023-07-07 山东中恒建设集团有限公司 Brickwork maintenance spray set for construction
CN117183358B (en) * 2023-09-15 2024-06-28 浙江铭泰汽车零部件有限公司 Brake block production assembly quality of attached shock attenuation piece of positionable

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Also Published As

Publication number Publication date
MX2009002609A (en) 2009-03-24
EP2066484A1 (en) 2009-06-10
US7871552B2 (en) 2011-01-18
DE102006046588B3 (en) 2008-02-14
ZA200807425B (en) 2009-08-26
RU2393957C1 (en) 2010-07-10
CN101415528A (en) 2009-04-22
SI2066484T1 (en) 2014-10-30
US20090160085A1 (en) 2009-06-25
BRPI0708927A2 (en) 2011-06-14
PT2066484E (en) 2014-09-03
CN101415528B (en) 2012-05-16
MY144967A (en) 2011-11-30
ES2498518T3 (en) 2014-09-24
PL2066484T3 (en) 2014-11-28
DK2066484T3 (en) 2014-09-15
WO2008037540A1 (en) 2008-04-03

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