EP1919841A2 - A concrete and method for making same - Google Patents
A concrete and method for making sameInfo
- Publication number
- EP1919841A2 EP1919841A2 EP06783856A EP06783856A EP1919841A2 EP 1919841 A2 EP1919841 A2 EP 1919841A2 EP 06783856 A EP06783856 A EP 06783856A EP 06783856 A EP06783856 A EP 06783856A EP 1919841 A2 EP1919841 A2 EP 1919841A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- concrete
- water
- accordance
- clay
- mixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000011230 binding agent Substances 0.000 claims abstract description 19
- 239000004927 clay Substances 0.000 claims abstract description 14
- 150000001875 compounds Chemical class 0.000 claims abstract description 12
- 239000008119 colloidal silica Substances 0.000 claims abstract description 10
- 239000008030 superplasticizer Substances 0.000 claims abstract description 9
- 239000000126 substance Substances 0.000 claims abstract description 8
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 6
- 239000011707 mineral Substances 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims description 11
- 239000011398 Portland cement Substances 0.000 claims description 10
- 239000000049 pigment Substances 0.000 claims description 8
- 239000002893 slag Substances 0.000 claims description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical class O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 5
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000005995 Aluminium silicate Substances 0.000 claims description 3
- 235000012211 aluminium silicate Nutrition 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910021487 silica fume Inorganic materials 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000011400 blast furnace cement Substances 0.000 claims description 2
- 229920005646 polycarboxylate Polymers 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims 1
- 239000004576 sand Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical class C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- -1 poly- carboxylate compound Chemical class 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000004901 spalling Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/10—Clay
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/60—Flooring materials
- C04B2111/62—Self-levelling compositions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- the present invention relates to a concrete. More in particular, the invention relates to a concrete, comprising a hydraulic binder, water, an aggregate, a mineral admixture and a chemical admixture acting as a superplasticiser . Futhermore, the invention relates to a method for making a concrete.
- Such concrete is generally known.
- US 5,932,000 relates to a method for the preparation of a hardening composition, i.e. concrete.
- the silica added to the composition needs to fulfil some strict requirements.
- the particle size distribution is a very important parameter.
- the present invention aims at providing an improved concrete. According to another object, the present invention aims at providing a concrete that can be made with relatively cheap compounds .
- the present invention has as an object to provide a concrete with a desirable compressive strength and flexural strength.
- the present invention provides a concrete as mentioned in the preamble and that is characterized by the measures identified in claim 1.
- said concrete has an impressive compressive strength.
- a compressive strength of well above 100 N/mm2 is easily obtainable.
- Preferred embodiments of the concrete according to the invention are subject of the dependent claims 2 to 10.
- the colloidal silica that can be used in accordance with the present invention is generally known in the art and does not need to fulfil special requirements regarding particle size distribution, like the material known from US 5,932,000.
- the materials from which the concrete according to the present invantion is made are much cheaper.
- the properties of the concrete obtained with the starting materials according to the present invention are nevertheless strongly improved.
- the blain value of the clay can be determined with an automatical blain value device, for example the Blain-Star ZEB 1330, manufactured by Wasagchemie Synthen GmbH, Germany.
- the blain value of the clay is in the range of from 3000 to 7000 cm2/g, preferably from 3300 to 6000 cm2/g, more preferably from 4000 to 5000 cm2/g. If the blain value is within these limits, the compressive strength can be improved further .
- the condensed silica fume and the precipitated silica have a blain value of 50 to 200 m2/g.
- the concrete comprises a superplasticiser, also known as water reducing agent.
- said superplasticizer is comprised of a sulphonated formaldehyde comprising resin, for example a sulphonated naphtalene formaldehyde condensate, or a poly- carboxylate compound, that is in the dry form.
- resin for example a sulphonated naphtalene formaldehyde condensate
- poly- carboxylate compound that is in the dry form.
- the use of such plasticizers is well-known in the art of concrete manufacture. Reference is made to WO 91/12214 and EP 692 465. Examples of superplasticisers that can be used in the present invention are disclosed in those publications, incorporated herein by reference.
- the concrete comprises one or more of Portland cement and blast furnace slag cement as hydraulic binder.
- the use of a blast furnace slag cement partially or completely replacing Portland cement is known in the art.
- said slag is activated by alkali.
- sodium hydroxide or sodium carbonate can be used as alkaline activators for said ground blast furnace slags .
- the blast furnace slag cement and Portland cement are commonly interchangeable.
- the concrete comprises one or more of natural aggregates, recycled aggregates, industrial metal slag aggregates and light weight aggregates, all in the range of 0-4 mm and/or 4- 10 mm as aggregate.
- the amount of the aggregates, not being the light weight aggregates should be in the range of from 200-450%, based on 100% hydraulic binder. In case light weight aggregates are used, the amount by volume of the light weight aggregates should be comparable with the amount by volume of the aggregates not being the light weight aggregates, if those had been added.
- light weight aggregates are aggregates having a specific density of less than 2000 kg/m3.
- the concrete has a water : binder ratio of from 0,15-0,45, preferably from 0,20- 0,40, still more preferably from 0,24-0,35.
- a water : binder ratio of from 0,15-0,45, preferably from 0,20- 0,40, still more preferably from 0,24-0,35.
- a superplasticiser as indicated above, and preferably in an amount of from 2- 10%, based on 100% hydraulic binder, yields an improved concrete.
- it may be required to add reinforcing fibers or a reinforcing net to the composition from which the concrete is made. These fibers will especially improve the tensile strength of the concrete.
- said concrete is comprised of :
- a method for making a concrete from dry compounds and water comprises a first step of mixing the dry compounds and a final step of adding the water. After the water has been added, the mixture can be hardened.
- This method is completely novel and provides the advantage that the mixture can be prefabricated in the dry form. Only at the site, water should be added. Hence, transport is made much easier and cheaper than known in the art, since no wet transport is required according to the present invention.
- said method according to the first embodiment comprises the steps of: (a) mixing a hydraulic binder, a clay, a chemical admixture, and a colloidal silica;
- step (c) mixing said mixture obtained in step (b) and hardening same.
- the concrete to be obtained should be coloured, it is especially preferred that a pigment is added during or after any of steps a) - b) . If a light colour of the concrete is required, it is preferred that as hydraulic binder, white Portland cement is used.
- the invention relates to a method for making a concrete according to the invention, comprising the steps of: a) mixing the hydraulic binder and clay, b) adding a part of the water, in an amount sufficient to obtain an adequately manageable mass ; c) mixing said chemical admixture with said mass obtained in b) , d) adding and mixing the colloidal silica and the rest of the water with the mixture obtained in step c) , e) mixing in the aggregates , and f) hardening the mixture.
- a pigment may be added during or after any of steps (a)-(e). If a light colour of the concrete is required, it is preferred that as hydraulic binder, white Portland cement is used. A man skilled in the art can easily determine the amount of water to be added during step (b) . If the amount of water added in step (b) is too high, a very liquid mass will be obtained. If too little water is added, a sticky and not manageable mass will be obtained.
- the pigment added may be added as a dry compound, however it is possible to add the pigment as a dispersion in water. In that case, the amount of water incorporated in this dispersion may be detracted from the amount of water added in steps (b) and (d) .
- a pigment to be added may be in the form of a dry powder.
- improved results may be obtained when the pigment is added as a dispersion in water.
- it may be added together with the water or thereafter. In that case the amount of water added is to be subtracted from the amount of the total water calculated.
- a concrete test piece was made and tested.
- ordinary Portland cement was used as a binder.
- the mineral admixture consisted of kaolin clay in an amount of 11%.
- Colloidal silica was added in an amount of 9%.
- Polycarboxylate compound, as a superplasticiser was added in an amount of 4,2%. All above percentages are based on 100% ordinary Portland cement.
- the concrete obtained by casting it in a mould with a smooth surface has a very glassy, shiny and mirror like surface.
- Such concrete has never been made before.
- the concrete has a pore free surface. The sound when striking the concrete with a metal key and the look of the concrete, resemble that of a ceramic material. Even on the cast side, no pores or cracks are visible in the surface of the concrete .
- the concrete according to the present invention Due to the surface of the concrete according to the present invention, it has a very high abrasion resistance, a low water absorption, a very high freeze-thaw resistance, an extremely good chemical resistance, a very high acid resistance, and a high fire resistance. Also, it has no explosion spalling. Since the concrete, obtained with the present invention, is a self-compacting mass, it does not need compaction energy. It has self-compacting properties.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Civil Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP06783856A EP1919841A2 (en) | 2005-07-28 | 2006-07-26 | A concrete and method for making same |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP20050076741 EP1749803A1 (en) | 2005-07-28 | 2005-07-28 | Concrete composition |
| PCT/NL2006/000387 WO2007013803A2 (en) | 2005-07-28 | 2006-07-26 | A concrete and method for making same |
| EP06783856A EP1919841A2 (en) | 2005-07-28 | 2006-07-26 | A concrete and method for making same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1919841A2 true EP1919841A2 (en) | 2008-05-14 |
Family
ID=35717525
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20050076741 Withdrawn EP1749803A1 (en) | 2005-07-28 | 2005-07-28 | Concrete composition |
| EP06783856A Ceased EP1919841A2 (en) | 2005-07-28 | 2006-07-26 | A concrete and method for making same |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20050076741 Withdrawn EP1749803A1 (en) | 2005-07-28 | 2005-07-28 | Concrete composition |
Country Status (2)
| Country | Link |
|---|---|
| EP (2) | EP1749803A1 (en) |
| WO (1) | WO2007013803A2 (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE502008002360D1 (en) | 2007-06-19 | 2011-03-03 | Symrise Ag | Aroma composition for reducing or suppressing undesirable bitter and astringent impression |
| CN103011754A (en) * | 2012-11-27 | 2013-04-03 | 常州大学 | High-strength high-performance concrete |
| RU2531981C1 (en) * | 2013-06-07 | 2014-10-27 | Евгений Валерьевич Чесноков | Production of self-compacting super strong reactive powder fibro-mortar with high fluidity and method for production of concrete articles from said mix |
| JP6621763B2 (en) * | 2014-01-17 | 2019-12-18 | マルティキップ インコーポレイティドMultiquip,Inc. | Addition of colloidal silica to concrete |
| RU2548303C1 (en) * | 2014-04-11 | 2015-04-20 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Московский государственный строительный университет" (ФГБОУ ВПО "МГСУ") | High-strength light fibrous concrete |
| RU2584907C1 (en) * | 2015-02-05 | 2016-05-20 | Геннадий Геннадьевич Лосев | Method of heat and moisture treatment of concrete articles |
| CN110621636A (en) * | 2017-03-31 | 2019-12-27 | 益科技术有限公司 | Concrete, dry mixture for producing such a concrete and method for producing such a concrete |
| CN109665767B (en) * | 2018-11-19 | 2021-03-05 | 青岛崇置混凝土工程有限公司 | Self-compacting freeze-thaw resistant concrete and preparation method thereof |
| WO2020249145A1 (en) | 2019-06-14 | 2020-12-17 | ERC-TECH a.s. | Dry mixture for the preparation of concrete, fresh concrete and method for the preparation of fresh concrete |
| CZ308833B6 (en) * | 2019-06-14 | 2021-06-23 | ERC-TECH a.s. | Concrete and the method for its preparation |
| CZ309133B6 (en) * | 2019-09-13 | 2022-01-19 | ERC-TECH a.s. | Concrete, a dry mix for preparing concrete, and a method for preparing this concrete |
| RU2734485C1 (en) * | 2019-10-21 | 2020-10-19 | Жильцов Игорь Олегович | Crude mixture for light fibre concrete |
| CN111848036A (en) * | 2020-07-21 | 2020-10-30 | 祎禾科技有限公司 | Self-compacting cementing material based on powder quartz physical modification and preparation method thereof |
| CN112960953A (en) * | 2021-03-04 | 2021-06-15 | 河北建筑工程学院 | Nano metakaolin recycled concrete and preparation method thereof |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6252158A (en) * | 1985-09-02 | 1987-03-06 | 三菱油化株式会社 | Hydraulic cement composition and manufacture of cement moldings |
| JPS6291454A (en) * | 1985-10-17 | 1987-04-25 | 株式会社トクヤマ | hydraulic composition |
| JPS63103850A (en) * | 1986-10-21 | 1988-05-09 | 太平洋セメント株式会社 | Manufacture of centrifugally formed concrete product |
| JPH101346A (en) * | 1996-06-18 | 1998-01-06 | Mitsubishi Materials Corp | One-powder type polymer cement composition for semi-flexible pavement |
| DK173458B1 (en) * | 1998-12-14 | 2000-11-27 | Danmarks Og Groenlands Geol Un | Separate, self-leveling, self-compacting concrete with 'High Performance' properties |
| US6241815B1 (en) * | 1999-08-10 | 2001-06-05 | United States Gypsum Company | Gypsum-cement system for construction materials |
| DE1136507T1 (en) * | 2000-03-22 | 2002-04-18 | Sika Ag, Vormals Kaspar Winkler & Co | Cement-dispersing polymers for self-compacting concrete with high flowability and high strength |
| US7465350B2 (en) * | 2001-05-29 | 2008-12-16 | Taiheiyo Cement Corporation | Hydraulic composition |
| ITMI20030291A1 (en) * | 2003-02-18 | 2004-08-19 | Italcementi Spa | SOLID FOR CEMENTITIOUS PHOTOCATALYTIC FLOORING |
-
2005
- 2005-07-28 EP EP20050076741 patent/EP1749803A1/en not_active Withdrawn
-
2006
- 2006-07-26 WO PCT/NL2006/000387 patent/WO2007013803A2/en not_active Ceased
- 2006-07-26 EP EP06783856A patent/EP1919841A2/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| None * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2007013803A3 (en) | 2007-03-29 |
| EP1749803A1 (en) | 2007-02-07 |
| WO2007013803A2 (en) | 2007-02-01 |
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