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EP1989407B1 - Method of improving an engine using a lubricating composition comprising a colloidal dispersion of a rare earth to catalyse the combustion of soot - Google Patents

Method of improving an engine using a lubricating composition comprising a colloidal dispersion of a rare earth to catalyse the combustion of soot Download PDF

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Publication number
EP1989407B1
EP1989407B1 EP07703988A EP07703988A EP1989407B1 EP 1989407 B1 EP1989407 B1 EP 1989407B1 EP 07703988 A EP07703988 A EP 07703988A EP 07703988 A EP07703988 A EP 07703988A EP 1989407 B1 EP1989407 B1 EP 1989407B1
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EP
European Patent Office
Prior art keywords
acid
engine
colloidal dispersion
particles
rare earth
Prior art date
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Not-in-force
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EP07703988A
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German (de)
French (fr)
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EP1989407A1 (en
Inventor
Virginie Harle
Stéphan VERDIER
Claire Pitois
Gilbert Blanchard
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Rhodia Operations SAS
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Rhodia Operations SAS
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/02Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic oxygen-containing compound
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/08Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic sulfur-, selenium- or tellurium-containing compound
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/10Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/04Elements
    • C10M2201/041Carbon; Graphite; Carbon black
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/062Oxides; Hydroxides; Carbonates or bicarbonates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/02Well-defined aliphatic compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/02Well-defined aliphatic compounds
    • C10M2203/022Well-defined aliphatic compounds saturated
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/06Well-defined aromatic compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/102Aliphatic fractions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/104Aromatic fractions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044Sulfonic acids, Derivatives thereof, e.g. neutral salts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/06Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2225/00Organic macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/06Groups 3 or 13
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/14Group 7
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/16Groups 8, 9, or 10
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/38Catalyst protection, e.g. in exhaust gas converters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/50Emission or smoke controlling properties
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/01Emulsions, colloids, or micelles

Definitions

  • the present invention relates to a method of operating a motor using a lubricant composition comprising a colloidal dispersion of a rare earth to catalyze the combustion of soot.
  • a satisfactory solution now used in mass production is to collect the particles on a filter which is regenerated regularly to prevent clogging. Regeneration of the filter is all the more facilitated that the auto-ignition temperature of the soot is low which can be obtained by introducing a catalyst in the very heart of the soot during combustion.
  • This technology known as "Fuel Borne Catalysis" or FBC is also widely used.
  • the sooted soot has a sufficiently low autoignition temperature to be frequently reached during normal engine running or during specific regeneration cycles.
  • So FR 2 833 862 discloses a colloidal iron dispersion useful as an adjunct of soot combustion for a diesel engine. This dispersion is implemented in the fuel.
  • DE 41 33 137 A1 discloses a lubricating oil that contains an additive for the combustion of soot for a diesel engine. The nature of this additive is not specified.
  • the object of the invention is therefore to propose such a new technology.
  • the method of the invention has the advantage of eliminating the presence of a specific reservoir for the soot combustion catalyst and a device for metering it in the fuel unlike the method using the FBC technology.
  • rare earth in this same description the elements of the group consisting of yttrium, scandium and elements of the periodic classification of atomic number included between 57 and 71 inclusively.
  • composition of the invention comes from a mixture of two essential elements: the lubricating oil and the colloidal dispersion.
  • Lubricating oils are well known to those skilled in the art. It can be recalled that these products contain a base oil with lubricating properties.
  • This base oil may be a mineral oil derived from oils, based in particular on paraffins, aromatics or isoparaffins and mixtures of these compounds.
  • the mineral oil can be obtained by vacuum distillation of a crude oil, the distillate obtained is then hydrocracked, hydrotreated and in a second time dewaxed and / or hydroisomerized so as to improve the properties such as viscosity and those of flow. the base oil thus obtained.
  • base oils may also be synthetic oils based on polyalphaolefins or organic esters.
  • the viscosity index of the mineral oils can be, for example, between 90 and 100 (index measured according to the ASTM D2270 standard), that of the hydrotreated products between 120 and 130, and this index can be greater than 140 for the synthetic oils based on of polyalphaolefins and can even reach 200 for those based on organic esters.
  • the lubricating oils further contain various additives which can be classified into three groups: those intended to improve the chemical stability of the oil or to inhibit the effects of degradation products, those which improve the rheological properties and those that protect metal surfaces and have an anti-wear effect.
  • antioxidant additives based for example on phenols, substituted arylamines or sulfur compounds or also dialkyl-dithiophosphates zinc.
  • detergent additives such as salts of organic acids or of phenols and divalent metals and dispersing additives of the organic surfactant type.
  • the additives of the second group are those which act on the pour point of the oils and are of the oligomeric type possessing alkyl chains, or the so-called anticongelating products of the alkylnaphthalene type, the polyacrylates of long-chain alcohols or else of the alkylated polystyrene type. .
  • This second group also contains additives improving the viscosity index.
  • additives are based on hydrocarbon polymers (ethylene-propylene copolymers for example) or ester-functional polymers (polymethacrylate type).
  • additives are also anti-foaming products for example based on silicones.
  • the third group of additives includes products with anti-wear effect. They are generally organic products containing sulfur, chlorine or phosphorus, such as dithiophosphoric derivatives or phosphomolybdate derivatives.
  • the second essential element of the composition of the invention is the colloidal dispersion.
  • colloidal dispersion designates in the present description any system consisting of fine solid particles of colloidal dimensions based on a compound of a rare earth, in suspension in a liquid phase, said particles being able, in addition, to optionally contain residual amounts of bound or adsorbed ions such as, for example, nitrates, acetates, citrates or ammoniums.
  • colloidal dimensions is meant dimensions of between about 1 nm and about 500 nm.
  • the particles may more particularly have an average size of at most about 250 nm, in particular at most 100 nm, preferably at most 20 nm and even more preferably at most 15 nm.
  • the rare earth compound may be either, preferably, completely in the form of colloids, or in the form of colloids and partly in the form of ions.
  • the particle size of which is mentioned above and for the remainder of the description, unless otherwise indicated, is determined by transmission electron microscopy (TEM), in a conventional manner, on a previously dried sample deposited on a supported carbon membrane. on a copper grid.
  • TEM transmission electron microscopy
  • the rare earth may be chosen more particularly from cerium, lanthanum, yttrium, neodymium, gadolinium and praseodymium. Cerium can be chosen especially.
  • the colloidal dispersion is characterized in that it comprises particles of a compound of cerium and another rare earth.
  • the colloidal dispersion of the invention is characterized in that it comprises particles based on a compound of cerium, possibly another rare earth, and iron.
  • the particles of the dispersion of the invention are based on a compound of several elements, that is to say cerium, other rare earth and / or iron, these elements are mixed within each particle, these elements are generally in the form of mixed oxides and / or hydrated mixed oxides (oxyhydroxides).
  • this element is preferably mainly in the form of cerium IV.
  • the content of cerium III with respect to cerium IV is generally 'not more than 40%. It can vary according to the embodiments of the dispersions used and thus be at most 20%, more particularly at most 10%, and even more particularly at most 1%.
  • the rare earth other than cerium may be more particularly lanthanum or praseodymium.
  • the present variant covers the case where the particle is a compound of cerium and several other rare earths in combination.
  • the proportion of rare earth other than cerium is preferably at least 10%, more particularly at least 20%, and even more particularly at most 50%, in moles relative to the total number of moles of cerium. and rare earth oxide.
  • the proportion of cerium is preferably at most 50%, more particularly at most 20% and even more particularly at most 10%, this proportion being expressed in moles of oxide. of cerium CeO 2 relative to the total number of moles of cerium oxide and Fe 2 O 3 iron oxide.
  • the particles can be cerium compounds, at least one other rare earth and iron.
  • the particles of the colloidal dispersion are suspended in a liquid phase which is here an organic phase.
  • This organic phase may consist of the lubricating base oil described above or it may also be a mixture of this base oil with another organic phase, miscible with this oil.
  • the lubricant composition of the invention can be obtained by mixing the lubricating oil with a previously prepared colloidal dispersion.
  • this dispersion comprises an organic phase which may be a hydrocarbon, more particularly apolar.
  • organic phase examples include aliphatic hydrocarbons such as hexane, heptane, octane, nonane, inert cycloaliphatic hydrocarbons such as cyclohexane, cyclopentane, cycloheptane, aromatic hydrocarbons such as as benzene, toluene, ethylbenzene, xylenes, liquid naphthenes.
  • Isopar or Solvesso type petroleum fractions (trademarks registered by the company EXXON), in particular Solvesso 100 which essentially contains a mixture of methylethyl and trimethylbenzene, Solvesso 150 which contains a mixture of alkylbenzenes, in particular dimethylbenzene and of tetramethylbenzene and Isopar which contains mainly iso- and cyclo-paraffinic hydrocarbons at C-11 and C-12. It can also be made, as other oil cuts, those type of Petrolink ® Petrolink company or type Isane ® company Total.
  • Chlorinated hydrocarbons such as chloro- or dichlorobenzene, chlorotoluene can also be used for the organic phase.
  • the aliphatic and cycloaliphatic ethers as well as ketones for example diisopropyl ether, dibutyl ether, methyl ethyl ketone, methyl isobutyl ketone, diisobutyl ketone and mesityl oxide, may be envisaged.
  • esters can be envisaged, but they have the disadvantage of risking being hydrolysed. Mention may be made, as esters that may be used, of those resulting from the reaction of acids with C1 to C8 alcohols and in particular the palmitates of secondary alcohols, such as isopropanol. There may be mentioned butyl acetate as an example.
  • the organic phase may be based on a mixture of two or more hydrocarbons or compounds of the type described above.
  • the colloidal dispersion comprises an amphiphilic agent.
  • This amphiphilic agent is at least partly in interaction, either by grafting or by electrostatic binding, with the particles of the rare earth compound and, optionally, iron.
  • This agent may be more particularly an acid.
  • the acid is more particularly chosen from organic acids which comprise at least 6 carbon atoms, more particularly from 10 to 60 carbon atoms, preferably from 10 to 50 carbon atoms and even more preferably from 15 to 25 carbon atoms. carbon.
  • acids can be linear or branched. They may be aryl, aliphatic or arylaliphatic acids, optionally carrying other functions provided that these functions are stable in the environments where it is desired to use the dispersions according to the present invention.
  • acids aliphatic carboxylic acids, aliphatic sulfonic acids, aliphatic phosphonic acids, alkylarylsulfonic acids and alkylarylphosphonic acids having from about 10 to about 40 carbon atoms, whether natural or synthetic. It is of course possible to use the acids in mixture.
  • carboxylic acids whose carbon chain carries ketonic functions, such as the alpha-substituted pyruvic acids of the ketone function. It can also be alpha-halo carboxylic acids or alpha hydroxycarboxylic acids.
  • the chain attached to the carboxylic group may carry unsaturations.
  • the chain can be interrupted by ether or ester functions provided that the lipophilicity of the carrier chain of the carboxylic group is not greatly impaired.
  • tall oil fatty acids such as tall oil fatty acids, soya oil, tallow, linseed oil, oleic acid, linoleic acid, stearic acid and its isomers, pelargonic acid, capric acid, lauric acid, myristic acid, dodecylbenzenesulfonic acid, 2-ethylhexanoic acid, naphthenic acid, hexoic acid, toluenesulphonic acid, acid toluene phosphonic acid, lauryl sulfonic acid, lauryl phosphonic acid, palmityl sulfonic acid, and palmityl phosphonic acid.
  • the radical R 1 may especially be a hexyl, octyl, decyl, dodecyl, oleyl or nonylphenyl radical.
  • This molar ratio may be between 0.2 and 1, preferably between 0.4 and 0.8.
  • the dispersion that can be used in the process of the invention may be in a specific embodiment.
  • the dispersion is such that at least 90% of the particles are monocrystalline.
  • monocrystalline particles are meant particles which, when one examines the dispersion by TEM (High Resolution Transmission Electron Microscopy), appear individualized and consist of a single crystallite.
  • the cryo-MET technique can also be used to determine the aggregation state of the elementary particles. It makes it possible to observe by transmission electron microscopy (TEM) samples kept frozen in their natural environment which is either water or organic diluents such as aromatic or aliphatic solvents such as for example Solvesso and Isopar or else certain alcohols such as ethanol.
  • TEM transmission electron microscopy
  • Freezing is carried out on thin films of about 50 to 100 nm thick either in liquid ethane for aqueous samples or in liquid nitrogen for the others.
  • cryo-MET the state of dispersion of the particles is well preserved and representative of that present in the real medium.
  • the particles have a fine particle size and tightened. Indeed, they have a d 50 of between 1 and 5 nm, preferably between 2 and 3 nm.
  • the concentration of the rare earth and possibly iron dispersion is between 1 and 40% by weight of rare earth oxide (s) or of rare earth oxide (s) and Fe 2 O 3 iron relative to the total weight of the dispersion.
  • the lubricating composition for use in the process of the invention may be prepared by mixing a lubricating oil with a colloidal dispersion of a rare earth compound, or a rare earth compound and iron. This mixing can be done in proportions that are not critical and that can vary in a wide range. By way of example, these proportions may be such that the content of rare earth, possibly rare earth and iron, in the lubricating composition, expressed as metal element, and coming from the colloidal dispersion is at most 15% by weight. mass of the entire composition, more particularly at most 10%, proportions of only a few percent being possible.
  • the composition thus obtained is stable, that is to say that there is no decantation of the dispersion and therefore no deposition of the cerium or iron particles at the bottom of the tank containing the lubricant composition. Moreover, this stability is maintained even when the lubricant composition is exposed to a high temperature which is the case during operation of the engine for which the composition is used as a lubricant. In addition, it is unexpectedly found that the use of this composition in the operation of the engine does indeed catalyze the combustion of soot.
  • the method of the invention applies to an engine which, during its operation, is capable of producing harmful particles, such as soot, and which are found in the exhaust gas. It may be more particularly a diesel engine or a gasoline engine operating in lean mixture.
  • this method applies to an engine which, in a known manner, is equipped with a line or muffler in which is integrated a particulate filter.
  • this filter comprises a filter filter type filter ceramic or silicon carbide through which circulate the exhaust gas.
  • it may also be one or more sieves in wire cloth or a filter type foam ceramic or fibrous material.
  • the method of the invention aims to catalyze the combustion of particles or soot trapped on the particulate filter.
  • the compound of the rare earth or iron and rare earth is used as a catalyst for the combustion of these soot and it is provided by the lubricating composition and not by the fuel as in the processes of the prior art.
  • the lubricant composition prepared prior to its use in the engine and thus comprising the dispersion of rare earth or iron and rare earth, is introduced into the engine oil tank for example during a drain.
  • the lubricant composition thus passes into the engine lubrication circuit. It is found that the rare earth or rare earth compound and the iron itself introduced by the lubricating composition is found in the soot and can thus contribute to catalyzing their combustion.
  • This example relates to the preparation of a lubricant composition that can be used in a process according to the invention.
  • a colloidal dispersion based on cerium prepared according to a process of the type of that of example 4 of the patent application is used.
  • EP 671205 but with a temperature of 160 ° C for the autoclave treatment.
  • the organic phase of this dispersion is Isopar and the amphiphilic agent is isostearic.
  • the content of ceric nitrate involved is adjusted so as to obtain a colloidal dispersion containing 25% by weight of cerium metal.
  • the colloids have an average size of 5 nm.
  • This example relates to the preparation of a second lubricating composition that can be used in a process according to the invention.
  • a colloidal dispersion based on cerium and iron in a metal molar ratio of 50/50 prepared according to a process of the type of Example 3 of the patent application, is used.
  • WO 01/10545 The organic phase of this dispersion is Isopar and the amphiphilic agent is isostearic acid.
  • the dispersion contains 10% by weight of metal (cerium and iron).
  • the colloids have a size of between 3 and 4 nm and are perfectly individualized.
  • This example relates to a catalytic oxidation of soot test carried out in the presence of a lubricant composition that can be used in a process according to the invention.
  • the catalytic properties of soot oxidation are measured by thermogravimetric analysis.
  • a Setaram thermobalance equipped with a quartz boat is used in which a sample containing approximately 20 mg of sample is placed.
  • the sample consists of a mixture of 20% by weight of the lubricating composition of Example 1 and 80% by weight of carbon black.
  • the carbon black used to simulate the soot emitted by a diesel engine is carbon black marketed by Cabot under the reference Elftex 125.
  • the lubricating composition and carbon black mixture is homogenized through a mixture with a spatula.
  • the dough thus obtained is dried beforehand in a ventilated oven at 60 ° C. and then up to 120 ° C.
  • Example 3 This example is carried out according to the same protocol as Example 3 but with the lubricant composition described in Example 2.
  • This example relates to a soot oxidation test carried out in the presence of a lubricant composition of the prior art.
  • the test is carried out according to the same protocol but using Total Activa Diesel 10W40 pure commercial oil.
  • the sample thus evaluated is therefore composed of a mixture of 20% by weight of the pure commercial oil and 80% by weight of carbon black.
  • the colloidal dispersion of cerium and iron of Example 2 is used again and 10 grams of this dispersion at 10% by weight of cerium and iron metal are added to 160 g of a motor oil (Elf Prestigrade 15W40) so that to obtain a lubricating composition containing 94% mass of this commercial oil and 6% mass of the commercial colloidal dispersion.
  • the iron metal content of this lubricating composition is thus 0.20% by weight while that in cerium metal is 0.45% by weight.
  • This lubricating composition is then introduced into a partially clogged container, itself placed in a ventilated chamber maintained at 110 ° C.
  • the iron and cerium content of the composition in the upper part of the container is then regularly measured by a chemical assay technique (ICP).
  • ICP chemical assay technique
  • Table 2 gives the iron and cerium contents thus measured after different residence times in the chamber at 110 ° C. Table 2 Time to heating at 110 ° C in days % cerium % wt iron 0 0.45 0.20 1 0.45 0.20 3 0.45 0.20 6 0.45 0.20 10 0.45 0.20 13 0.45 0.20 17 0.45 0.20 28 0.45 0.20 38 0.45 0.20 55 0.45 0.20 79 0.45 0.20
  • this lubricant composition is very important given that the iron and cerium contents do not change during 79 days of continuous heating at 110 ° C. This stability period determined under these conditions can be considered sufficient to ensure the stability of the lubricant composition between two oil changes of the engine oil circuit.

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Abstract

Engines equipped with an exhaust line fitted with a particulate filter, in which the particulates contained in the exhaust gas are trapped on such filter, and wherein the trapped particulates are periodically burned off, are operated by improvedly catalyzing the combustion of said particles utilizing a composition containing mixture of a lubricating oil and a colloidal dispersion as the engine-lubricating composition, which dispersion includes particles of at least one compound of at least one rare earth and an amphiphilic agent.

Description

La présente invention concerne un procédé de fonctionnement d'un moteur utilisant une composition lubrifiante comprenant une dispersion colloïdale d'une terre rare pour catalyser la combustion des suies.The present invention relates to a method of operating a motor using a lubricant composition comprising a colloidal dispersion of a rare earth to catalyze the combustion of soot.

On sait que lors de la combustion du gazole dans un moteur diesel, les produits carbonés ont tendance à former des suies, qui sont réputées nocives tant pour l'environnement que pour la santé. On recherche depuis longtemps des techniques qui permettent de réduire l'émission de ces suies ou particules carbonées. Le même problème se pose pour les moteurs essence fonctionnant en mélange pauvre (moteurs lean-bum) qui émettent eux aussi de telles particules.It is known that during the combustion of diesel fuel in a diesel engine, carbonaceous products tend to form soot, which is considered harmful for both the environment and health. We have been looking for a long time at techniques that make it possible to reduce the emission of these soot or carbonaceous particles. The same problem arises for gasoline engines operating in lean-burn engines (lean-bum engines) which also emit such particles.

Une solution satisfaisante et maintenant utilisée en grande série consiste à collecter les particules sur un filtre qui est régénéré régulièrement pour en éviter le colmatage. La régénération du filtre est d'autant plus facilitée que la température d'auto-inflammation des suies est faible ce qui peut être obtenu par introduction d'un catalyseur au coeur même des suies lors de la combustion. Cette technologie, connue sous le nom de « Fuel Borne Catalysis » ou FBC est également largement utilisée. Les suies ainsi additivées présentent une température d'auto-inflammation suffisamment basse pour être fréquemment atteinte pendant une marche normale du moteur ou lors de cycles de régénération spécifiques.A satisfactory solution now used in mass production is to collect the particles on a filter which is regenerated regularly to prevent clogging. Regeneration of the filter is all the more facilitated that the auto-ignition temperature of the soot is low which can be obtained by introducing a catalyst in the very heart of the soot during combustion. This technology, known as "Fuel Borne Catalysis" or FBC is also widely used. The sooted soot has a sufficiently low autoignition temperature to be frequently reached during normal engine running or during specific regeneration cycles.

Ainsi FR 2 833 862 décrit une dispersion colloïdale de fer utilisable comme adjuvant de la combustion des suies pour un moteur diesel. Cette dispersion est mise en oeuvre dans le carburant.So FR 2 833 862 discloses a colloidal iron dispersion useful as an adjunct of soot combustion for a diesel engine. This dispersion is implemented in the fuel.

DE 41 33 137 A1 décrit une huile lubrifiante qui contient un additif pour la combustion des suies pour un moteur diesel. La nature de cet additif n'est pas précisée. DE 41 33 137 A1 discloses a lubricating oil that contains an additive for the combustion of soot for a diesel engine. The nature of this additive is not specified.

Bien que la technologie FBC soit satisfaisante, il existe toutefois un besoin pour d'autres technologies alternatives de manière à pouvoir disposer de la plus large gamme possible de solutions et à pouvoir ainsi répondre au problème de réduction de l'émission des particules nocives quelles que soient les conditions dans lesquelles se pose ce problèmè.Although the FBC technology is satisfactory, there is a need for other alternative technologies so as to have the widest possible range of solutions and thus be able to respond to the problem of reducing the emission of harmful particles whatever the conditions in which this problem arises.

L'objet de l'invention est donc de proposer une telle nouvelle technologie.The object of the invention is therefore to propose such a new technology.

Dans ce but, l'invention concerne un procédé de fonctionnement d'un moteur susceptible de produire des gaz d'échappement contenant des particules et équipé d'un pot d'échappement muni d'un filtre à particules, dans lequel on piège les particules sur ledit filtre et on procède périodiquement à la combustion des particules piégées et qui est caractérisé en ce qu'en vue de catalyser la combustion desdites particules, on utilise comme composition lubrifiante du moteur une composition qui résulte du mélange :

  • d'une huile lubrifiante;
  • d'une dispersion colloïdale qui comprend des particules d'un composé d'au moins une terre rare et un agent amphiphile.
For this purpose, the invention relates to a method of operating an engine capable of producing exhaust gases containing particles and equipped with an exhaust pipe provided with a particulate filter, in which the particles are trapped. on said filter and the trapped particles are periodically burned and characterized in that catalyzing the combustion of said particles, a lubricant composition of the engine is used which results from mixing:
  • a lubricating oil;
  • a colloidal dispersion which comprises particles of a compound of at least one rare earth and an amphiphilic agent.

Le procédé de l'invention a pour avantage de supprimer la présence d'un réservoir spécifique pour le catalyseur de combustion des suies et d'un dispositif de dosage de celui-ci dans le carburant contrairement au procédé utilisant la technologie FBC.The method of the invention has the advantage of eliminating the presence of a specific reservoir for the soot combustion catalyst and a device for metering it in the fuel unlike the method using the FBC technology.

D'autres caractéristiques, détails et avantages de l'invention apparaîtront encore plus complètement à la lecture de la description qui va suivre, ainsi que des divers exemples concrets mais non limitatifs destinés à l'illustrer.Other features, details and advantages of the invention will appear even more fully on reading the description which follows, as well as various concrete but non-limiting examples intended to illustrate it.

Par terre rare on entend dans cette même description les éléments du groupe constitué par l'yttrium, le scandium et les éléments de la classification périodique de numéro atomique compris inclusivement entre 57 et 71.In rare earth is meant in this same description the elements of the group consisting of yttrium, scandium and elements of the periodic classification of atomic number included between 57 and 71 inclusively.

La composition de l'invention provient d'un mélange de deux éléments essentiels : l'huile lubrifiante et la dispersion colloïdale.The composition of the invention comes from a mixture of two essential elements: the lubricating oil and the colloidal dispersion.

Les huiles lubrifiantes sont bien connues de l'homme du métier. On peut rappeler que ces produits contiennent une huile de base à propriété lubrifiante. Cette huile de base peut être une huile minérale dérivée des pétroles, à base notamment de paraffines, d'aromatiques ou d'isoparaffines et de mélanges de ces composés. L'huile minérale peut être obtenue par distillation sous vide d'un pétrole brut, le distillat obtenu est ensuite hydrocraqué, hydrotraité et dans un second temps déparaffiné et/ou hydroisomérisé de façon à améliorer les propriétés comme la viscosité et celles d'écoulement de l'huile de base ainsi obtenue.Lubricating oils are well known to those skilled in the art. It can be recalled that these products contain a base oil with lubricating properties. This base oil may be a mineral oil derived from oils, based in particular on paraffins, aromatics or isoparaffins and mixtures of these compounds. The mineral oil can be obtained by vacuum distillation of a crude oil, the distillate obtained is then hydrocracked, hydrotreated and in a second time dewaxed and / or hydroisomerized so as to improve the properties such as viscosity and those of flow. the base oil thus obtained.

Ces huiles de base peuvent aussi être des huiles de synthèse à base de polyalphaoléfines ou d'esters organiques.These base oils may also be synthetic oils based on polyalphaolefins or organic esters.

L'indice de viscosité des huiles minérales peut être compris par exemple entre 90 et 100 (indice mesuré selon la norme ASTM D2270), celui des produits hydrotraités entre 120 et 130 et cet indice peut être supérieur à 140 pour les huiles de synthèse à base de polyalphaoléfines et peut même atteindre 200 pour celles à base d'esters organiques.The viscosity index of the mineral oils can be, for example, between 90 and 100 (index measured according to the ASTM D2270 standard), that of the hydrotreated products between 120 and 130, and this index can be greater than 140 for the synthetic oils based on of polyalphaolefins and can even reach 200 for those based on organic esters.

D'une manière connue aussi, les huiles lubrifiantes contiennent en outre différents additifs que l'on peut classer en trois groupes : ceux destinés à améliorer la stabilité chimique de l'huile ou à inhiber les effets de produits de dégradation, ceux qui améliorent les propriétés rhéologiques et ceux qui protègent les surfaces métalliques et ont un effet anti-usure.In a manner also known, the lubricating oils further contain various additives which can be classified into three groups: those intended to improve the chemical stability of the oil or to inhibit the effects of degradation products, those which improve the rheological properties and those that protect metal surfaces and have an anti-wear effect.

Dans le premier groupe on trouve les additifs antioxydants à base par exemple de phénols, d'arylamines substituées ou de composés soufrés ou aussi de dialkyl-dithiophosphates de zinc. On trouve aussi les additifs détergents du type sels d'acides organiques ou de phénols et de métaux divalents et les additifs dispersants du type tensioactifs organiques.In the first group are antioxidant additives based for example on phenols, substituted arylamines or sulfur compounds or also dialkyl-dithiophosphates zinc. There are also detergent additives such as salts of organic acids or of phenols and divalent metals and dispersing additives of the organic surfactant type.

Les additifs du deuxième groupe sont ceux qui agissent sur le point d'écoulement des huiles et sont du type oligomères possédant des chaînes alkyles ou encore les produits dits anticongélants de type alkylnaphtalènes, des polyacrylates d'alcools à longues chaînes ou encore de type polystyrènes alkylés. On trouve aussi dans ce deuxième groupe les additifs améliorant l'indice de viscosité. Ces additifs sont à base de polymères hydrocarbonés (copolymères éthylène-propylène par exemple) ou de polymères à fonction ester (type polyméthacrylate). Enfin, dans ce deuxième groupe d'additifs se trouvent aussi les produits anti-moussants par exemple à base de silicones.The additives of the second group are those which act on the pour point of the oils and are of the oligomeric type possessing alkyl chains, or the so-called anticongelating products of the alkylnaphthalene type, the polyacrylates of long-chain alcohols or else of the alkylated polystyrene type. . This second group also contains additives improving the viscosity index. These additives are based on hydrocarbon polymers (ethylene-propylene copolymers for example) or ester-functional polymers (polymethacrylate type). Finally, in this second group of additives are also anti-foaming products for example based on silicones.

Le troisième groupe d'additifs comprend les produits à effet anti-usure. Il s'agit généralement de produits organiques contenant du soufre, du chlore ou du phosphore du type dérivés dithiophosphoriques ou dérivés phosphomolybdates.The third group of additives includes products with anti-wear effect. They are generally organic products containing sulfur, chlorine or phosphorus, such as dithiophosphoric derivatives or phosphomolybdate derivatives.

Le second élément essentiel de la composition de l'invention est la dispersion colloïdale.The second essential element of the composition of the invention is the colloidal dispersion.

L'expression « dispersion colloïdale» désigne dans la présente description tout système constitué de fines particules solides de dimensions colloïdales à base d'un composé d'une terre rare, en suspension dans une phase liquide, lesdites particules pouvant, en outre, éventuellement contenir des quantités résiduelles d'ions liés ou adsorbés tels que par exemple des nitrates, des acétates, des citrates ou des ammoniums. Par dimensions colloïdales, on entend des dimensions comprises entre environ 1 nm et environ 500 nm. Les particules peuvent plus particulièrement présenter une taille moyenne d'au plus 250 nm environ, notamment d'au plus 100 nm, de préférence d'au plus 20 nm et encore plus préférentiellement d'au plus 15 nm. On notera que dans de telles dispersions, le composé de terre rare peut se trouver soit, de préférence, totalement sous la forme de colloïdes, soit sous la forme de colloïdes et partiellement sous la forme d'ions.The term "colloidal dispersion" designates in the present description any system consisting of fine solid particles of colloidal dimensions based on a compound of a rare earth, in suspension in a liquid phase, said particles being able, in addition, to optionally contain residual amounts of bound or adsorbed ions such as, for example, nitrates, acetates, citrates or ammoniums. By colloidal dimensions is meant dimensions of between about 1 nm and about 500 nm. The particles may more particularly have an average size of at most about 250 nm, in particular at most 100 nm, preferably at most 20 nm and even more preferably at most 15 nm. It will be appreciated that in such dispersions the rare earth compound may be either, preferably, completely in the form of colloids, or in the form of colloids and partly in the form of ions.

La granulométrie dont il est fait état ci-dessus et pour la suite de la description, sauf indication contraire, est déterminée par microscopie électronique à transmission (MET), de manière classique, sur un échantillon préalablement séché et déposé sur une membrane de carbone supportée sur une grille de cuivre.The particle size of which is mentioned above and for the remainder of the description, unless otherwise indicated, is determined by transmission electron microscopy (TEM), in a conventional manner, on a previously dried sample deposited on a supported carbon membrane. on a copper grid.

La terre rare peut être choisie plus particulièrement parmi le cérium, le lanthane, l'yttrium, le néodyme, le gadolinium et le praséodyme. Le cérium peut être choisi tout particulièrement.The rare earth may be chosen more particularly from cerium, lanthanum, yttrium, neodymium, gadolinium and praseodymium. Cerium can be chosen especially.

Selon une première variante de l'invention, la dispersion colloïdale est caractérisée en ce qu'elle comprend des particules d'un composé de cérium et d'une autre terre rare.According to a first variant of the invention, the colloidal dispersion is characterized in that it comprises particles of a compound of cerium and another rare earth.

Selon une autre variante, la dispersion colloïdale de l'invention est caractérisée en ce qu'elle comprend des particules à base d'un composé de cérium, éventuellement d'une autre terre rare, et de fer.According to another variant, the colloidal dispersion of the invention is characterized in that it comprises particles based on a compound of cerium, possibly another rare earth, and iron.

Plus particulièrement, lorsque les particules de la dispersion de l'invention sont à base d'un composé de plusieurs éléments, c'est à dire cérium, autre terre rare et/ou fer, ces éléments sont en mélange au sein de chaque particule, ces éléments se présentant généralement sous forme d'oxydes mixtes et/ou d'oxydes mixtes hydratés (oxyhydroxydes).More particularly, when the particles of the dispersion of the invention are based on a compound of several elements, that is to say cerium, other rare earth and / or iron, these elements are mixed within each particle, these elements are generally in the form of mixed oxides and / or hydrated mixed oxides (oxyhydroxides).

Dans le cas d'une dispersion colloïdale de cérium, cet élément est de préférence principalement sous forme de cérium IV Par exemple la teneur en cérium III par rapport au cérium IV (teneur exprimée par le rapport atomique Ce III/Ce total) est généralement d'au plus 40%. Elle peut varier en fonction des modes de réalisation des dispersions utilisées et être ainsi d'au plus 20%, plus particulièrement d'au plus 10%, et encore plus particulièrement d'au plus 1%.In the case of a colloidal dispersion of cerium, this element is preferably mainly in the form of cerium IV. For example, the content of cerium III with respect to cerium IV (content expressed by the atomic ratio Ce III / Ce total) is generally 'not more than 40%. It can vary according to the embodiments of the dispersions used and thus be at most 20%, more particularly at most 10%, and even more particularly at most 1%.

Dans le cas de la première variante précitée, la terre rare autre que le cérium peut être plus particulièrement le lanthane ou le praséodyme. Bien entendu, la présente variante couvre le cas où la particule est un composé de cérium et de plusieurs autres terres rares en combinaison.In the case of the first variant mentioned above, the rare earth other than cerium may be more particularly lanthanum or praseodymium. Of course, the present variant covers the case where the particle is a compound of cerium and several other rare earths in combination.

La proportion en terre rare autre que le cérium est de préférence d'au moins 10 %, plus particulièrement d'au moins 20 %, et encore plus particulièrement d'au plus 50 %, en mole par rapport au nombre de moles total de cérium et de terre rare exprimés en oxyde.The proportion of rare earth other than cerium is preferably at least 10%, more particularly at least 20%, and even more particularly at most 50%, in moles relative to the total number of moles of cerium. and rare earth oxide.

Dans le cas de la seconde variante, la proportion en cérium est de préférence d'au plus 50%, plus particulièrement d'au plus 20% et encore plus particulièrement d'au plus 10%, cette proportion étant exprimée en mole d'oxyde de cérium CeO2 par rapport au nombre total de moles d'oxyde de cérium et d'oxyde de fer Fe2O3.In the case of the second variant, the proportion of cerium is preferably at most 50%, more particularly at most 20% and even more particularly at most 10%, this proportion being expressed in moles of oxide. of cerium CeO 2 relative to the total number of moles of cerium oxide and Fe 2 O 3 iron oxide.

Les deux variantes peuvent être combinées, c'est à dire que les particules peuvent être des composés de cérium, d'au moins une autre terre rare et de fer.Both variants can be combined, ie the particles can be cerium compounds, at least one other rare earth and iron.

Comme indiqué plus haut, les particules de la dispersion colloïdale sont en suspension dans une phase liquide qui est ici une phase organique.As indicated above, the particles of the colloidal dispersion are suspended in a liquid phase which is here an organic phase.

Cette phase organique peut être constituée par l'huile de base à propriété lubrifiante décrite plus haut ou elle peut être aussi un mélange de cette huile de base avec une autre phase organique, miscible avec cette huile. En effet et comme on le verra plus loin, la composition lubrifiante de l'invention peut être obtenue par mélange de l'huile lubrifiante avec une dispersion colloïdale préalablement préparée. Dans ce cas, cette dispersion comprend une phase organique qui peut être un hydrocarbure, plus particulièrement apolaire.This organic phase may consist of the lubricating base oil described above or it may also be a mixture of this base oil with another organic phase, miscible with this oil. Indeed and as will be seen later, the lubricant composition of the invention can be obtained by mixing the lubricating oil with a previously prepared colloidal dispersion. In this case, this dispersion comprises an organic phase which may be a hydrocarbon, more particularly apolar.

A titre d'exemple de phase organique, on peut citer les hydrocarbures aliphatiques comme l'hexane, l'heptane, l'octane, le nonane, les hydrocarbures cycloaliphatiques inertes tels que le cyclohexane, le cyclopentane, le cycloheptane, les hydrocarbures aromatiques tels que le benzène, le toluène, l'éthylbenzène, les xylènes, les naphtènes liquides. Conviennent également les coupes pétrolières du type Isopar ou Solvesso (marques déposées par la Société EXXON), notamment Solvesso 100 qui contient essentiellement un mélange de méthyléthyl- et triméthyl-benzène, le Solvesso 150 qui renferme un mélange d'alcoylbenzènes en particulier de diméthylbenzène et de tétraméthylbenzène et l'Isopar qui contient essentiellement des hydrocarbures iso- et cyclo-paraffiniques en C-11 et C-12. On peut aussi citer, comme autres coupes pétrolières, celles de type Petrolink® de la société Petrolink ou de type Isane® de la société Total.Examples of organic phase include aliphatic hydrocarbons such as hexane, heptane, octane, nonane, inert cycloaliphatic hydrocarbons such as cyclohexane, cyclopentane, cycloheptane, aromatic hydrocarbons such as as benzene, toluene, ethylbenzene, xylenes, liquid naphthenes. Also suitable are the Isopar or Solvesso type petroleum fractions (trademarks registered by the company EXXON), in particular Solvesso 100 which essentially contains a mixture of methylethyl and trimethylbenzene, Solvesso 150 which contains a mixture of alkylbenzenes, in particular dimethylbenzene and of tetramethylbenzene and Isopar which contains mainly iso- and cyclo-paraffinic hydrocarbons at C-11 and C-12. It can also be made, as other oil cuts, those type of Petrolink ® Petrolink company or type Isane ® company Total.

On peut mettre en oeuvre également pour la phase organique des hydrocarbures chlorés tels que le chloro- ou le dichloro-benzène, le chlorotoluène. Les éthers ainsi que les cétones aliphatiques et cycloaliphatiques comme par exemple l'éther de diisopropyle, l'éther de dibutyle, la méthyléthylcétone, la méthylisobutylcétone, la diisobutylcétone, l'oxyde de mésityle, peuvent être envisagés.Chlorinated hydrocarbons such as chloro- or dichlorobenzene, chlorotoluene can also be used for the organic phase. The aliphatic and cycloaliphatic ethers as well as ketones, for example diisopropyl ether, dibutyl ether, methyl ethyl ketone, methyl isobutyl ketone, diisobutyl ketone and mesityl oxide, may be envisaged.

Les esters peuvent être envisagés, mais ils présentent l'inconvénient de risquer d'être hydrolysés. On peut citer comme esters susceptibles d'être utilisés ceux issus de la réaction d'acides avec des alcools en C1 à C8 et notamment les palmitates d'alcools secondaires tel l'isopropanol. On peut mentionner l'acétate de butyle à titre d'exemple.The esters can be envisaged, but they have the disadvantage of risking being hydrolysed. Mention may be made, as esters that may be used, of those resulting from the reaction of acids with C1 to C8 alcohols and in particular the palmitates of secondary alcohols, such as isopropanol. There may be mentioned butyl acetate as an example.

Bien entendu, la phase organique peut être à base d'un mélange de deux ou plusieurs hydrocarbures ou composés du type décrit ci-dessus.Of course, the organic phase may be based on a mixture of two or more hydrocarbons or compounds of the type described above.

Enfin, comme indiqué plus haut, le choix de la phase organique parmi les exemples qui viennent d'être donnés se fera en fonction de sa compatibilité ou miscibilité avec l'huile lubrifiante.Finally, as indicated above, the choice of the organic phase among the examples that have just been given will be based on its compatibility or miscibility with the lubricating oil.

Par ailleurs, la dispersion colloïdale comprend un agent amphiphile.In addition, the colloidal dispersion comprises an amphiphilic agent.

Cet agent amphiphile est, au moins en partie, en interaction, soit par greffage, soit par liaison électrostatique, avec les particules du composé de terre rare et, éventuellement, du fer.This amphiphilic agent is at least partly in interaction, either by grafting or by electrostatic binding, with the particles of the rare earth compound and, optionally, iron.

Cet agent peut être plus particulièrement un acide.This agent may be more particularly an acid.

L'acide est plus particulièrement choisi parmi les acides organiques qui comportent au moins 6 atomes de carbone, encore plus particulièrement de 10 à 60 atomes de carbone, de préférence de 10 à 50 atomes de carbone et encore plus préférentiellement de 15 à 25 atomes de carbone.The acid is more particularly chosen from organic acids which comprise at least 6 carbon atoms, more particularly from 10 to 60 carbon atoms, preferably from 10 to 50 carbon atoms and even more preferably from 15 to 25 carbon atoms. carbon.

Ces acides peuvent être linéaires ou ramifiés. Ils peuvent être des acides aryliques, aliphatiques ou arylaliphatiques, portant éventuellement d'autres fonctions à condition que ces fonctions soient stables dans les milieux où l'on désire utiliser les dispersions selon la présente invention Ainsi, on peut mettre en oeuvre par exemple des acides carboxyliques aliphatiques, des acides sulfoniques aliphatiques, des acides phosphoniques aliphatiques, des acides alcoylarylsulfoniques et des acides alcoylarylphosphoniques possédant environ de 10 à environ de 40 atomes de carbone, qu'ils soient naturels ou synthétiques. Il est bien entendu possible d'utiliser les acides en mélange.These acids can be linear or branched. They may be aryl, aliphatic or arylaliphatic acids, optionally carrying other functions provided that these functions are stable in the environments where it is desired to use the dispersions according to the present invention. For example, it is possible to use, for example, acids aliphatic carboxylic acids, aliphatic sulfonic acids, aliphatic phosphonic acids, alkylarylsulfonic acids and alkylarylphosphonic acids having from about 10 to about 40 carbon atoms, whether natural or synthetic. It is of course possible to use the acids in mixture.

On peut aussi utiliser des acides carboxyliques dont la chaîne carbonée porte des fonctions cétoniques comme les acides pyruviques substitués en alpha de la fonction cétone. Cela peut être également des acides alpha-halogéno carboxyliques ou des acides alpha-hydroxycarboxyliques. La chaîne rattachée au groupe carboxylique peut porter des insaturations. La chaîne peut être interrompue par des fonctions éther ou ester à condition de ne pas trop altérer la lipophilicité de la chaîne porteuse du groupe carboxylique.It is also possible to use carboxylic acids whose carbon chain carries ketonic functions, such as the alpha-substituted pyruvic acids of the ketone function. It can also be alpha-halo carboxylic acids or alpha hydroxycarboxylic acids. The chain attached to the carboxylic group may carry unsaturations. The chain can be interrupted by ether or ester functions provided that the lipophilicity of the carrier chain of the carboxylic group is not greatly impaired.

A titre d'exemple, on peut citer les acides gras de tallol, d'huile de soja, de suif, d'huile de lin, l'acide oléique, l'acide linoléique, l'acide stéarique et ses isomères, l'acide pélargonique, l'acide caprique, l'acide laurique, l'acide myristique, l'acide dodécylbenzènesulfonique, l'acide éthyl-2 hexanoïque, l'acide naphténique, l'acide hexoïque, l'acide toluène sulfonique, l'acide toluène phosphonique, l'acide lauryl sulfonique, l'acide lauryl phosphonique, l'acide palmityl sulfonique, et l'acide palmityl phosphonique.By way of example, mention may be made of tall oil fatty acids, soya oil, tallow, linseed oil, oleic acid, linoleic acid, stearic acid and its isomers, pelargonic acid, capric acid, lauric acid, myristic acid, dodecylbenzenesulfonic acid, 2-ethylhexanoic acid, naphthenic acid, hexoic acid, toluenesulphonic acid, acid toluene phosphonic acid, lauryl sulfonic acid, lauryl phosphonic acid, palmityl sulfonic acid, and palmityl phosphonic acid.

Comme agent amphiphile on peut également mentionner les alkyl éthers phosphates polyoxyéthylénés. On entend ici les organo-phosphates de formule :

Figure imgb0001
ou encore les phosphates de dialcoyle polyoxyéthylénés de formule :
Figure imgb0002
dans lesquelles :

  • ■ R1, R2, R3, identiques ou différents représentent un radical alkyl linéaire ou ramifié, notamment de 2 à 20 atomes de carbone; un radical phényle; un radical alkylaryl, plus particulièrement un radical alkylphényl, avec notamment une chaîne alkyle de 8 à 12 atomes de carbone; un radical arylalkyle, plus particulièrement un radical phénylaryl;
  • ■ n le nombre d'oxyde d'éthylène pouvant aller de 0 à 12 par exemple;
  • ■ M représente un atome d'hydrogène, de sodium ou de potassium.
As amphiphilic agent, mention may also be made of polyoxyethylenated alkyl ether phosphates. Here we mean the organophosphates of formula:
Figure imgb0001
or else the polyoxyethylenated dialkoyl phosphates of formula:
Figure imgb0002
in which :
  • R 1 , R 2 and R 3 , which may be identical or different, represent a linear or branched alkyl radical, in particular from 2 to 20 carbon atoms; a phenyl radical; an alkylaryl radical, more particularly an alkylphenyl radical, with in particular an alkyl chain of 8 to 12 carbon atoms; an arylalkyl radical, more particularly a phenylaryl radical;
  • The number of ethylene oxide, for example, ranging from 0 to 12;
  • M represents a hydrogen, sodium or potassium atom.

Le radical R1 peut être notamment un radical hexyle, octyle, décyle, dodécyle, oléyle, nonylphényle.The radical R 1 may especially be a hexyl, octyl, decyl, dodecyl, oleyl or nonylphenyl radical.

On peut citer comme exemple de ce type de composés amphiphiles ceux commercialisés sous les marques Lubrophos® et Rhodafac® vendu par Rhodia et notamment les produits ci-dessous :

  • les poly-oxy-éthylène alkyl (C8-C10) éthers phosphates Rhodafac® RA 600
  • le poly-oxyéthylène tridécyl éther phosphate Rhodafac® RS 710 ou RS 410
  • le poly-oxy-éthylène oléocétyl éther phosphate Rhodafac® PA 35
  • le poly-oxy-éthylène nonylphenyl éther phosphate Rhodafac® PA 17
  • le poly-oxy-éthylène nonyl(ramifié) éther phosphate Rhodafac® RE 610.
Examples of this type of amphiphilic compound include those marketed under the Lubrophos® and Rhodafac® brands sold by Rhodia, and in particular the products below:
  • poly (oxy-ethylene alkyl) (C8-C10) phosphate ethers Rhodafac® RA 600
  • poly-oxyethylene tridecyl ether phosphate Rhodafac® RS 710 or RS 410
  • Rhodafac® PA poly-oxy-ethylene oleoketyl ether phosphate 35
  • poly-oxy-ethylene nonylphenyl ether phosphate Rhodafac® PA 17
  • Rhodafac® RE 610 polyoxyethylene ethylene nonyl (branched) ether phosphate.

La quantité de l'agent amphiphile présent dans la dispersion peut être défini par le rapport molaire r :

  • r = nombre de mole d'agent amphiphile/nombre de mole de composé E E désignant ici la ou les terres rares ou l'ensemble terre(s) rare(s) et fer.
The amount of the amphiphilic agent present in the dispersion can be defined by the molar ratio r:
  • r = number of moles of amphiphilic agent / number of moles of EE compound here denoting the rare earth or rare earths and iron.

Ce rapport molaire peut être compris 0,2 et 1, de préférence entre 0,4 et 0,8.This molar ratio may be between 0.2 and 1, preferably between 0.4 and 0.8.

La dispersion utilisable dans le procédé de l'invention peut se présenter selon un mode de réalisation spécifique.The dispersion that can be used in the process of the invention may be in a specific embodiment.

Selon ce mode de réalisation, la dispersion est telle qu'au moins 90 % des particules sont monocristallines. On entend par particules " monocristallines ", des particules qui, lorsque l'on examine la dispersion par MET (microscopie électronique à transmission haute résolution), apparaissent individualisées et constituées d'une seule cristallite.According to this embodiment, the dispersion is such that at least 90% of the particles are monocrystalline. By "monocrystalline" particles are meant particles which, when one examines the dispersion by TEM (High Resolution Transmission Electron Microscopy), appear individualized and consist of a single crystallite.

On peut aussi utiliser la technique de cryo-MET pour déterminer l'état d'agrégation des particules élémentaires. Elle permet d'observer par microscopie électronique à transmission (MET) des échantillons maintenus congelés dans leur milieu naturel qui est soit de l'eau soit des diluants organiques tels que les solvants aromatiques ou aliphatiques comme par exemple le Solvesso et l'Isopar ou bien certains alcools tel que l'éthanol.The cryo-MET technique can also be used to determine the aggregation state of the elementary particles. It makes it possible to observe by transmission electron microscopy (TEM) samples kept frozen in their natural environment which is either water or organic diluents such as aromatic or aliphatic solvents such as for example Solvesso and Isopar or else certain alcohols such as ethanol.

La congélation s'effectue sur des films minces d'environ 50 à 100 nm d'épaisseur soit dans l'éthane liquide pour les échantillons aqueux soit dans l'azote liquide pour les autres.Freezing is carried out on thin films of about 50 to 100 nm thick either in liquid ethane for aqueous samples or in liquid nitrogen for the others.

Par cryo-MET l'état de dispersion des particules est bien préservé et représentatif de celui présent dans le milieu réel.By cryo-MET the state of dispersion of the particles is well preserved and representative of that present in the real medium.

Selon ce mode de réalisation, les particules présentent une granulométrie fine et resserrée. En effet, elles présentent un d50 compris entre 1 et 5 nm, de préférence entre 2 et 3 nm.According to this embodiment, the particles have a fine particle size and tightened. Indeed, they have a d 50 of between 1 and 5 nm, preferably between 2 and 3 nm.

Généralement et à titre d'exemple seulement, la concentration de la dispersion en terre rare et, éventuellement en fer, est comprise entre 1 et 40 % en poids d'oxyde(s) de terre(s) rare(s) ou d'oxyde(s) de terre(s) rare(s) et de fer Fe2O3 par rapport au poids total de la dispersion.Generally and by way of example only, the concentration of the rare earth and possibly iron dispersion is between 1 and 40% by weight of rare earth oxide (s) or of rare earth oxide (s) and Fe 2 O 3 iron relative to the total weight of the dispersion.

Enfin, d'une manière générale et à titre d'exemple pour les dispersions colloïdales d'un composé d'une terre rare, éventuellement d'une terre rare et de fer et leur préparation, on pourra se référer à l'ensemble de la description de chacune des demandes de brevet EP 0671205 , WO 01/10545 et WO 97/19022 .Finally, in general and by way of example for the colloidal dispersions of a compound of a rare earth, possibly a rare earth and iron and their preparation, it will be possible to refer to the whole of the description of each patent application EP 0671205 , WO 01/10545 and WO 97/19022 .

La composition lubrifiante utilisable dans le procédé de l'invention peut être préparée par mélange d'une huile lubrifiante avec une dispersion colloïdale d'un composé de terre rare, où d'un composé de terre rare et de fer. Ce mélange peut se faire dans des proportions qui ne sont pas critiques et qui peuvent varier dans une large gamme. A titre d'exemple, ces proportions peuvent être telles que la teneur en terre rare, éventuellement en terre rare et en fer, dans la composition lubrifiante, exprimée en élément métal, et provenant de la dispersion colloïdale soit d'au plus 15% en masse de l'ensemble de la composition, plus particulièrement d'au plus 10%, des proportions de quelques pour-cent seulement étant possibles.The lubricating composition for use in the process of the invention may be prepared by mixing a lubricating oil with a colloidal dispersion of a rare earth compound, or a rare earth compound and iron. This mixing can be done in proportions that are not critical and that can vary in a wide range. By way of example, these proportions may be such that the content of rare earth, possibly rare earth and iron, in the lubricating composition, expressed as metal element, and coming from the colloidal dispersion is at most 15% by weight. mass of the entire composition, more particularly at most 10%, proportions of only a few percent being possible.

On observe que la composition ainsi obtenue est stable, c'est-à-dire que l'on ne note pas de décantation de la dispersion et donc pas de dépôt des particules de cérium ou de fer au fond du réservoir contenant la composition lubrifiante. Par ailleurs cette stabilité est maintenue même lorsque la composition lubrifiante est exposée à une température élevée ce qui est le cas lors du fonctionnement du moteur pour lequel la composition est utilisée comme lubrifiant. En outre, on constate d'une manière inattendue que l'utilisation de cette composition dans le fonctionnement du moteur entraîne bien une catalyse de la combustion des suies.It is observed that the composition thus obtained is stable, that is to say that there is no decantation of the dispersion and therefore no deposition of the cerium or iron particles at the bottom of the tank containing the lubricant composition. Moreover, this stability is maintained even when the lubricant composition is exposed to a high temperature which is the case during operation of the engine for which the composition is used as a lubricant. In addition, it is unexpectedly found that the use of this composition in the operation of the engine does indeed catalyze the combustion of soot.

Le procédé de l'invention s'applique à un moteur qui, lors de son fonctionnement, est susceptible de produire des particules nocives, comme des suies, et qui se retrouvent dans les gaz d'échappement. Il peut s'agir plus particulièrement d'un moteur diesel ou d'un moteur essence fonctionnant en mélange pauvre.The method of the invention applies to an engine which, during its operation, is capable of producing harmful particles, such as soot, and which are found in the exhaust gas. It may be more particularly a diesel engine or a gasoline engine operating in lean mixture.

Ce procédé s'applique à un moteur qui, d'une manière connue, est équipé d'une ligne ou pot d'échappement dans lequel est intégré un filtre à particules. Classiquement, ce filtre comprend un filtre de type à paroi filtrante en céramique ou en carbure de silicium à travers lequel circulent les gaz d'échappement. Toutefois il peut également s'agir d'un ou plusieurs tamis en toile métallique ou encore d'un filtre de type mousse en céramique ou en matériau fibreux.This method applies to an engine which, in a known manner, is equipped with a line or muffler in which is integrated a particulate filter. Conventionally, this filter comprises a filter filter type filter ceramic or silicon carbide through which circulate the exhaust gas. However, it may also be one or more sieves in wire cloth or a filter type foam ceramic or fibrous material.

Le procédé de l'invention vise à catalyser la combustion des particules ou suies piégées sur le filtre à particules. Dans le cas de l'invention, le composé de la terre rare ou du fer et de la terre rare est utilisé comme catalyseur pour la combustion de ces suies et il est apporté par la composition lubrifiante et non pas par le carburant comme dans les procédés de l'art antérieur. La composition lubrifiante, préparée préalablement à son utilisation dans le moteur et comprenant donc la dispersion de la terre rare ou du fer et de la terre rare, est introduite dans le réservoir d'huile du moteur par exemple lors d'une vidange. La composition lubrifiante passe ainsi dans le circuit de lubrification du moteur. On constate que le composé de terre rare ou de terre rare et du fer même introduit par la composition lubrifiante se retrouve dans les suies et peut contribuer ainsi à catalyser leur combustion.The method of the invention aims to catalyze the combustion of particles or soot trapped on the particulate filter. In the case of the invention, the compound of the rare earth or iron and rare earth is used as a catalyst for the combustion of these soot and it is provided by the lubricating composition and not by the fuel as in the processes of the prior art. The lubricant composition, prepared prior to its use in the engine and thus comprising the dispersion of rare earth or iron and rare earth, is introduced into the engine oil tank for example during a drain. The lubricant composition thus passes into the engine lubrication circuit. It is found that the rare earth or rare earth compound and the iron itself introduced by the lubricating composition is found in the soot and can thus contribute to catalyzing their combustion.

Bien entendu, il est possible, sans sortir du cadre de la présente invention, de mettre en oeuvre le procédé ci-dessus tout en utilisant pour le fonctionnement du moteur un carburant qui contient par ailleurs un catalyseur de combustion des suies. Ce catalyseur peut aussi être une dispersion colloïdale telle que décrite plus haut. Il est de même possible de mettre en oeuvre le procédé de l'invention dans un système dans lequel le pot d'échappement est équipé d'un filtre à particules catalysé. Ce type de filtre est bien connu, il s'agit d'un filtre dans lequel est incorporé, lors de sa fabrication, un catalyseur d'oxydation des particules ou des suies.Of course, it is possible, without departing from the scope of the present invention, to implement the above method while using for the operation of the engine a fuel which also contains a catalyst of soot combustion. This catalyst may also be a colloidal dispersion as described above. It is also possible to implement the method of the invention in a system in which the exhaust pipe is equipped with a catalyzed particulate filter. This type of filter is well known, it is a filter in which is incorporated, during its manufacture, a catalyst for oxidation of particles or soot.

Des exemples vont maintenant être donnés.Examples will now be given.

EXEMPLE 1EXAMPLE 1

Cet exemple concerne la préparation d'une composition lubrifiante utilisable dans un procédé selon l'invention.This example relates to the preparation of a lubricant composition that can be used in a process according to the invention.

Pour cette préparation, on utilise une dispersion colloïdale à base de cérium préparée selon un procédé du type de celui de l'exemple 4 de la demande de brevet EP 671205 mais avec une température de 160°C pour le traitement en autoclave. La phase organique de cette dispersion est l'Isopar et l'agent amphiphile est l'aide isostéarique. La teneur en nitrate cérique engagée est ajustée de façon à obtenir une dispersion colloidale contenant 25% en poids de cérium métal. Les colloïdes présentent une taille moyenne de 5 nm.For this preparation, a colloidal dispersion based on cerium prepared according to a process of the type of that of example 4 of the patent application is used. EP 671205 but with a temperature of 160 ° C for the autoclave treatment. The organic phase of this dispersion is Isopar and the amphiphilic agent is isostearic. The content of ceric nitrate involved is adjusted so as to obtain a colloidal dispersion containing 25% by weight of cerium metal. The colloids have an average size of 5 nm.

On ajoute à cette dispersion une huile commerciale (Total Activa Diesel 10W40) de façon à obtenir une composition lubrifiante contenant 43% poids de cette huile commerciale et 57% poids de la dispersion colloïdale.To this dispersion is added a commercial oil (Total Activa Diesel 10W40) so as to obtain a lubricating composition containing 43% by weight of this commercial oil and 57% by weight of the colloidal dispersion.

EXEMPLE 2.EXAMPLE 2

Cet exemple concerne la préparation d'une seconde composition lubrifiante utilisable dans un procédé selon l'invention.This example relates to the preparation of a second lubricating composition that can be used in a process according to the invention.

Pour cette préparation, on utilise une dispersion colloïdale à base de cérium et de fer dans une proportion molaire en métal de 50/50, préparée selon un procédé du type de l'exemple 3 de la demande de brevet WO 01/10545 . La phase organique de cette dispersion est l'Isopar et l'agent amphiphile est l'acide isostéarique. La dispersion contient 10% en poids de métal (cérium et fer). Les colloïdes présentent une taille comprise entre 3 et 4 nm et sont parfaitement individualisés.For this preparation, a colloidal dispersion based on cerium and iron in a metal molar ratio of 50/50, prepared according to a process of the type of Example 3 of the patent application, is used. WO 01/10545 . The organic phase of this dispersion is Isopar and the amphiphilic agent is isostearic acid. The dispersion contains 10% by weight of metal (cerium and iron). The colloids have a size of between 3 and 4 nm and are perfectly individualized.

On ajoute à cette dispersion une huile commerciale (Total Activa Diesel 10W40) de façon à obtenir une composition lubrifiante contenant 28% poids de cette huile commerciale et 72% poids de la dispersion colloïdale.To this dispersion is added a commercial oil (Total Activa Diesel 10W40) so as to obtain a lubricating composition containing 28% by weight of this commercial oil and 72% by weight of the colloidal dispersion.

EXEMPLE 3EXAMPLE 3

Cet exemple concerne un test d'oxydation catalytique des suies réalisé en présence d'une composition lubrifiante utilisable dans un procédé selon l'invention. Les propriétés catalytiques d'oxydation des suies sont mesurées par analyse thermogravimétrique. On utilise une thermobalance Setaram équipée d'une nacelle en quartz dans laquelle on place un échantillon contenant environ 20 mg d'échantillon.This example relates to a catalytic oxidation of soot test carried out in the presence of a lubricant composition that can be used in a process according to the invention. The catalytic properties of soot oxidation are measured by thermogravimetric analysis. A Setaram thermobalance equipped with a quartz boat is used in which a sample containing approximately 20 mg of sample is placed.

L'échantillon est constitué d'un mélange de 20% en poids de la composition lubrifiante de l'exemple 1 et 80% poids de noir de carbone. Le noir de carbone utilisé pour simuler les suies émises par un moteur diesel est du noir de carbone commercialisé par la société Cabot sous la référence Elftex 125. Le mélange composition lubrifiante et noir de carbone est homogénéisé grâce à un mélange à la spatule. La pâte ainsi obtenue est préalablement séchée à l'étuve ventilée à 60°C puis jusque 120°C.The sample consists of a mixture of 20% by weight of the lubricating composition of Example 1 and 80% by weight of carbon black. The carbon black used to simulate the soot emitted by a diesel engine is carbon black marketed by Cabot under the reference Elftex 125. The lubricating composition and carbon black mixture is homogenized through a mixture with a spatula. The dough thus obtained is dried beforehand in a ventilated oven at 60 ° C. and then up to 120 ° C.

20 mg de l'échantillon ainsi préparé et traité sont introduits dans la nacelle de la thermobalance puis on fait circuler un flux gazeux constitué d'un mélange air/eau dans des proportions volumiques respectives de 87 et 13%. Après un palier de 30 minutes à 150°C, on lance la montée en température jusque 900°C avec une rampe de 10°C/min et on enregistre la perte de masse de l'échantillon en fonction de la température.20 mg of the sample thus prepared and treated are introduced into the nacelle of the thermobalance then a gas stream is circulated consisting of an air / water mixture in respective volume proportions of 87 and 13%. After 30 minutes at 150 ° C., the rise in temperature is started up to 900 ° C. with a ramp of 10 ° C./min, and the mass loss of the sample is recorded as a function of temperature.

EXEMPLE 4EXAMPLE 4

Cet exemple est réalisé selon le même protocole que l'exemple 3 mais avec la composition lubrifiante décrite dans l'exemple 2.This example is carried out according to the same protocol as Example 3 but with the lubricant composition described in Example 2.

EXEMPLE 5 COMPARATIFCOMPARATIVE EXAMPLE 5

Cet exemple concerne un test d'oxydation des suies réalisé en présence d'une composition lubrifiante de l'art antérieur. L'essai est réalisé selon le même protocole mais en utilisant l'huile commerciale Total Activa Diesel 10W40 pure. L'échantillon ainsi évalué est donc composé d'un mélange de 20% poids de l'huile commerciale pure et 80% poids de noir de carbone.This example relates to a soot oxidation test carried out in the presence of a lubricant composition of the prior art. The test is carried out according to the same protocol but using Total Activa Diesel 10W40 pure commercial oil. The sample thus evaluated is therefore composed of a mixture of 20% by weight of the pure commercial oil and 80% by weight of carbon black.

Les résultats sont données dans le tableau 1: ils sont exprimés en température de demi-oxydation des suies (T50%(suies)) correspondant à la température requise pour obtenir la moitié de la perte de masse mesurée entre 200 et 900°C. Tableau 1 Exemple T50% (suies) en °C 3 510°C 4 515°C 5 comparatif 610°C Suies seules 620°C The results are given in Table 1: they are expressed in soot half-oxidation temperature (T50% (soot)) corresponding to the temperature required to obtain half of the mass loss measured between 200 and 900 ° C. Table 1 Example T50% (soot) in ° C 3 510 ° C 4 515 ° C. 5 comparative 610 ° C Sows alone 620 ° C

On constate que l'ajout d'huile commerciale pure n'a pas ou peu d'effet sur la température de demi conversion des suies alors que l'emploi d'une composition lubrifiante contenant une huile commerciale et une dispersion colloïdale contenant du cérium ou du cérium et du fer permet d'abaisser de façon très significative la température de combustion des suies.It is found that the addition of pure commercial oil has little or no effect on the soot half conversion temperature while the use of a lubricating composition containing a commercial oil and a colloidal dispersion containing cerium or cerium and iron can significantly lower the soot combustion temperature.

EXEMPLE 6EXAMPLE 6

Dans cet exemple on reprend la dispersion colloidale de cérium et de fer de l'exemple 2 et on ajoute 10 grammes de cette dispersion à 10% masse de cérium et fer métal à 160 g d'une huile moteur (Elf Prestigrade 15W40) de façon à obtenir une composition lubrifiante contenant 94% masse de cette huile commerciale et 6 % masse de la dispersion colloïdale commerciale. La teneur en fer métal de cette composition lubrifiante est ainsi de 0,20% poids alors que celle en cérium métal est de 0,45% poids.In this example, the colloidal dispersion of cerium and iron of Example 2 is used again and 10 grams of this dispersion at 10% by weight of cerium and iron metal are added to 160 g of a motor oil (Elf Prestigrade 15W40) so that to obtain a lubricating composition containing 94% mass of this commercial oil and 6% mass of the commercial colloidal dispersion. The iron metal content of this lubricating composition is thus 0.20% by weight while that in cerium metal is 0.45% by weight.

Cette composition lubrifiante est ensuite introduite dans un récipient partiellement bouché, lui-même placé dans une enceinte ventilée maintenue à 110°C. On mesure ensuite régulièrement par une technique de dosage chimique (ICP) la teneur en fer et en cérium de la composition dans la partie haute du récipient.This lubricating composition is then introduced into a partially clogged container, itself placed in a ventilated chamber maintained at 110 ° C. The iron and cerium content of the composition in the upper part of the container is then regularly measured by a chemical assay technique (ICP).

Le tableau 2 suivant donne les teneurs en fer et en cérium ainsi mesurées après différents temps de séjour dans l'enceinte à 110°C. Tableau 2 Temps de
chauffage à 110°C
en jour
% pds cérium % pds fer
0 0,45 0,20 1 0,45 0,20 3 0,45 0,20 6 0,45 0,20 10 0,45 0,20 13 0,45 0,20 17 0,45 0,20 28 0,45 0,20 38 0,45 0,20 55 0,45 0,20 79 0,45 0,20
Table 2 below gives the iron and cerium contents thus measured after different residence times in the chamber at 110 ° C. Table 2 Time to
heating at 110 ° C
in days
% cerium % wt iron
0 0.45 0.20 1 0.45 0.20 3 0.45 0.20 6 0.45 0.20 10 0.45 0.20 13 0.45 0.20 17 0.45 0.20 28 0.45 0.20 38 0.45 0.20 55 0.45 0.20 79 0.45 0.20

On constate donc que la stabilité thermique de cette composition lubrifiante est très importante compte tenu que les teneurs en fer et en cérium n'évoluent pas pendant 79 jours de chauffage continu à 110°C. Cette durée de stabilité déterminée dans ces conditions peut être considérée comme suffisante pour assurer la stabilité de la composition lubrifiante entre deux vidanges du circuit huile moteur.It is therefore found that the thermal stability of this lubricant composition is very important given that the iron and cerium contents do not change during 79 days of continuous heating at 110 ° C. This stability period determined under these conditions can be considered sufficient to ensure the stability of the lubricant composition between two oil changes of the engine oil circuit.

Claims (10)

  1. Method of operating an engine capable of producing exhaust gases that contain particulates and equipped with a muffler provided with a particulate filter, in which the particulates are trapped on said filter and the combustion of the trapped particulates is carried out periodically, and in which, with a view to catalyzing the combustion of said particulates, use is made, as a lubricating composition for the engine, of a composition which results from the mixture of:
    - a lubricating oil; and
    - a colloidal dispersion;
    characterized in that the colloidal dispersion comprises particles of a compound of cerium and iron and an amphiphilic agent, at least 90% of these particles being single-crystal particles and having a D50 value between 1 and 5 nm.
  2. Method according to Claim 1, characterized in that the colloidal dispersion further comprises particles of a compound of a rare earth chosen from lanthanum, yttrium, neodymium, gadolinium or praseodymium.
  3. Method according to Claim 1 or 2, characterized in that the amphiphilic agent is an acid.
  4. Method according to Claim 3, characterized in that the aforementioned acid is a carboxylic acid comprising from 10 to 60 carbon atoms, more particularly from 15 to 25 carbon atoms.
  5. Method according to either of Claims 3 and 4, characterized in that the acid is chosen from the fatty acids of tall oil, of soybean oil, of tallow or of linseed oil, oleic acid, linoleic acid, stearic acid and isomers thereof, pelargonic acid, capric acid, lauric acid, myristic acid, dodecylbenzenesulfonic acid, 2-ethylhexanoic acid, naphthenic acid, hexoic acid, toluenesulfonic acid, toluenephosphonic acid, laurylsulfonic acid, laurylphosphonic acid, palmitylsulfonic acid and palmitylphosphonic acid.
  6. Method according to one of the preceding claims, characterized in that the particles of the colloidal dispersion have a D50 value between 2 and 3 nm.
  7. Method according to one of the preceding claims, characterized in that the content of cerium and of iron, optionally of the aforementioned rare earth, expressed as metal element, originating from the colloidal dispersion in the lubricating composition is at most 15% by weight of the total composition.
  8. Method according to one of the preceding claims, characterized in that a lubricating composition is used that comprises the lubricating oil and the colloidal dispersion and which has been prepared prior to its use in the engine.
  9. Method according to one of the preceding claims, characterized in that the engine is a diesel engine or a petrol engine operating in lean burn mode.
  10. Method according to one of the preceding claims, characterized in that it is carried out with an engine operating with a fuel which contains a catalyst for combustion of the particulates or with an engine equipped with a muffler which comprises a catalyzed particulate filter.
EP07703988A 2006-01-30 2007-01-18 Method of improving an engine using a lubricating composition comprising a colloidal dispersion of a rare earth to catalyse the combustion of soot Not-in-force EP1989407B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0600838A FR2896824B1 (en) 2006-01-30 2006-01-30 METHOD OF OPERATING AN ENGINE USING A LUBRICATING COMPOSITION COMPRISING A COLLOIDAL DISPERSION OF A RARE EARTH FOR CATALYZING SOOT COMBUSTION
PCT/EP2007/050493 WO2007085561A1 (en) 2006-01-30 2007-01-18 Method of improving an engine using a lubricating composition comprising a colloidal dispersion of a rare earth to catalyse the combustion of soot

Publications (2)

Publication Number Publication Date
EP1989407A1 EP1989407A1 (en) 2008-11-12
EP1989407B1 true EP1989407B1 (en) 2010-03-31

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Application Number Title Priority Date Filing Date
EP07703988A Not-in-force EP1989407B1 (en) 2006-01-30 2007-01-18 Method of improving an engine using a lubricating composition comprising a colloidal dispersion of a rare earth to catalyse the combustion of soot

Country Status (8)

Country Link
US (1) US20090241523A1 (en)
EP (1) EP1989407B1 (en)
CN (1) CN101375027B (en)
AT (1) ATE462875T1 (en)
DE (1) DE602007005615D1 (en)
ES (1) ES2343759T3 (en)
FR (1) FR2896824B1 (en)
WO (1) WO2007085561A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2853261B1 (en) * 2003-04-04 2006-06-30 Rhodia Elect & Catalysis COLLOIDAL DISPERSION OF A RARE EARTH COMPOUND COMPRISING AN ANTI-OXIDANT AGENT AND ITS USE AS A GAS ADJUVANT FOR INTERNAL COMBUSTION ENGINES
US8741821B2 (en) 2007-01-03 2014-06-03 Afton Chemical Corporation Nanoparticle additives and lubricant formulations containing the nanoparticle additives
FR2913431B1 (en) * 2007-03-06 2009-04-24 Rhodia Recherches & Tech METHOD FOR OPERATING A DIESEL ENGINE TO FACILITATE THE REGENERATION OF A PARTICLE FILTER ON THE EXHAUST LINE
US8333945B2 (en) 2011-02-17 2012-12-18 Afton Chemical Corporation Nanoparticle additives and lubricant formulations containing the nanoparticle additives
CN108690688B (en) * 2018-05-16 2019-12-10 上海金兆节能科技有限公司 Corrosion-resistant lubricating grease and preparation method thereof
CN109054926B (en) * 2018-07-10 2020-01-21 深圳市油博士润滑科技有限公司 Healthy and environment-friendly micro-cutting fluid and preparation method thereof
CN108753412B (en) * 2018-07-10 2019-12-10 惠州市飞世尔实业有限公司 Environment-friendly self-repairing trace lubricating oil and preparation method thereof
CN108728225B (en) * 2018-07-10 2020-08-11 江苏省健尔康医用敷料有限公司 Lubricating grease and preparation method thereof
CN108893139B (en) * 2018-08-01 2020-12-04 嘉兴笼列电子商务有限公司 Method for desulfurizing fuel oil by using amphiphilic catalyst containing neodymium

Family Cites Families (8)

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Publication number Priority date Publication date Assignee Title
DE3809307A1 (en) * 1988-03-19 1989-09-28 Veba Oel Ag ENGINE LUBRICANE FOR DIESEL ENGINES AND METHOD FOR OPERATING A DIESEL ENGINE
DE3926817A1 (en) * 1989-08-14 1991-02-21 Miltiathis Markou Lubricant contg. lubricating oil and rare earth element esp. cerium - used in internal combustion engines for reducing pollutant content in exhaust gases
DE4133137A1 (en) * 1991-10-07 1992-04-23 Bernd Fischer Assisting oxidn. of particles in diesel engine - by addn. of catalytically supportive to lubricating oil
GB0126663D0 (en) * 2001-11-06 2002-01-02 Oxonica Ltd Cerium oxide nanoparticles
FR2833862B1 (en) * 2001-12-21 2004-10-15 Rhodia Elect & Catalysis ORGANIC COLLOIDAL DISPERSION OF IRON PARTICLES, PROCESS FOR PREPARING THE SAME, AND ITS USE AS A FUEL ADJUVANT FOR INTERNAL COMBUSTION ENGINES
US6892531B2 (en) * 2003-04-02 2005-05-17 Julius J. Rim System for and methods of operating diesel engines to reduce harmful exhaust emissions and to improve engine lubrication
FR2853261B1 (en) * 2003-04-04 2006-06-30 Rhodia Elect & Catalysis COLLOIDAL DISPERSION OF A RARE EARTH COMPOUND COMPRISING AN ANTI-OXIDANT AGENT AND ITS USE AS A GAS ADJUVANT FOR INTERNAL COMBUSTION ENGINES
US7615519B2 (en) * 2004-07-19 2009-11-10 Afton Chemical Corporation Additives and lubricant formulations for improved antiwear properties

Also Published As

Publication number Publication date
WO2007085561A1 (en) 2007-08-02
FR2896824A1 (en) 2007-08-03
EP1989407A1 (en) 2008-11-12
CN101375027A (en) 2009-02-25
CN101375027B (en) 2011-09-07
ATE462875T1 (en) 2010-04-15
ES2343759T3 (en) 2010-08-09
US20090241523A1 (en) 2009-10-01
DE602007005615D1 (en) 2010-05-12
FR2896824B1 (en) 2008-03-07

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