EP1975116A1 - Method of filling a retractable package - Google Patents
Method of filling a retractable package Download PDFInfo
- Publication number
- EP1975116A1 EP1975116A1 EP07105418A EP07105418A EP1975116A1 EP 1975116 A1 EP1975116 A1 EP 1975116A1 EP 07105418 A EP07105418 A EP 07105418A EP 07105418 A EP07105418 A EP 07105418A EP 1975116 A1 EP1975116 A1 EP 1975116A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- package
- container
- filling
- packaging
- bottle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 56
- 238000004806 packaging method and process Methods 0.000 claims abstract description 75
- 238000001816 cooling Methods 0.000 claims abstract description 43
- 239000004033 plastic Substances 0.000 claims abstract description 7
- 229920003023 plastic Polymers 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims description 23
- 239000007789 gas Substances 0.000 claims description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 11
- 230000003750 conditioning effect Effects 0.000 claims description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 2
- 239000001569 carbon dioxide Substances 0.000 claims description 2
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 claims description 2
- -1 polyethylene Polymers 0.000 abstract description 6
- 239000012263 liquid product Substances 0.000 abstract description 4
- 239000004698 Polyethylene Substances 0.000 abstract 4
- 229920000573 polyethylene Polymers 0.000 abstract 4
- 239000000047 product Substances 0.000 description 43
- 229920000139 polyethylene terephthalate Polymers 0.000 description 26
- 239000005020 polyethylene terephthalate Substances 0.000 description 26
- 239000003570 air Substances 0.000 description 15
- 230000000694 effects Effects 0.000 description 13
- 238000007789 sealing Methods 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 230000008859 change Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 239000012080 ambient air Substances 0.000 description 4
- 238000012858 packaging process Methods 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 244000052616 bacterial pathogen Species 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/06—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
- B67C3/14—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure specially adapted for filling with hot liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/04—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus without applying pressure
- B67C3/045—Apparatus specially adapted for filling bottles with hot liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
Definitions
- the invention relates to a method of packaging a liquid product in a shrinkable package.
- the invention describes the packaging of a product at high temperature in a plastic container which shrinks under the effect of said high temperature.
- the method applies in particular to the packaging of a product at more than 60 ° C in a PET bottle that has not been heat-fixed.
- PET Polyethylene terephthalate
- Thermoplating is considered to be the most efficient method for improving the heat resistance of bi-oriented PET bottles.
- the principle of this process widely used on the market, is to heat treat the walls of the bottle to increase crystallization and thus improve the molecular stability at high temperature.
- This principle can be broken down into several methods and thermo-fixing devices described in the prior art.
- An important advantage of thermo-fixing processes is not to change the packaging processes, the thermo-fixing of the bottle being made during the manufacture of said bottle.
- bottles having undergone heat treatment to allow the conditioning of a liquid at high temperature have several disadvantages.
- a first drawback lies in the fact that only specific grades of polyethylene terephthalate can be used. These grades are more difficult to produce and generate additional packaging costs.
- a second disadvantage is related to the decrease in the production rate of the bottles because the thermo-fixing process slows down the blowing cycle.
- a third drawback is related to the weight of these bottles.
- a bottle When a bottle is filled with a hot liquid, it results after cooling a negative pressure inside the bottle; said negative pressure having the effect of randomly deforming the walls of the bottle.
- the most common method for dealing with the negative pressure in the bottle is the addition of compensation panels that allow the bottle to be deformed in a controlled manner.
- bottles with compensation panels are stiffer and therefore heavier. This results in an excess of material which is not strictly necessary for the good preservation of the product.
- the compensation panels are detrimental to the aesthetics of the packaging, which makes it less attractive to the consumer.
- Patent applications W02004106175 and W02005002982 propose a design of the bottom of the bottle which can be deformed and avoids the use of lateral compensation panels.
- the patent application FR2432991 proposes a method of filling a PET bottle which avoids the use of bottles having undergone thermo-fixing.
- This process consists in cooling the outer walls of the bottle in order to to avoid any distortion of the bottle during the conditioning cycle.
- the cooling of the outer walls of the bottle can be interrupted when it is no longer necessary to prevent deformation of said bottle.
- This method makes it possible to avoid deformations of the bottle during filling.
- this method does not make it possible to eliminate the compensation panels to cope with the negative pressure in the bottle after cooling.
- the patent US5251424 also proposes a method of packaging a PET bottle which avoids the use of bottles having undergone thermo-fixing. This process involves filling the bottle with a high temperature liquid, and adding a dose of liquid nitrogen before closing. The vaporization of the nitrogen generates a pressure in the bottle which prevents its retraction. In addition, this method avoids lateral compensation panels, because the nitrogen maintains a sufficient pressure in the bottle to compensate for the change in volume of the liquid.
- the process described in the patent US5251424 should allow the use of conventional PET bottles as well as cost reduction. However, in practice this process is very difficult to implement. The overpressure generated immediately after closing the bottle whose walls are at high temperature causes an immediate and undesired deformation of the package.
- the patent US6502369 proposes a similar process, but with a filling of the bottle in the cavity of a mold.
- This process involves introducing the bottle into the cavity of a mold, filling the bottle with a liquid at high temperature, and adding a dose of liquid nitrogen before closing. The vaporization of the nitrogen pressurizes the wall of the package against the wall of a cooled mold.
- This method makes it possible to obtain conventional bottles filled at high temperature, however the complexity of the packaging machine which consists of filling each bottle in the cavity of a mold makes this process difficult to use.
- the principle of the invention is to exploit the shrinkage properties of the package during the conditioning phase and consequently leads to a change in the volume of said package.
- the volume of the filled package according to the invention is smaller after conditioning.
- the process according to the invention consists in using, in a controlled manner, the shrinkage properties of the packages when they are filled at high temperature (generally 85 ° C. for PET bottles).
- high temperature generally 85 ° C. for PET bottles.
- the process described in the invention allows packaging that shrinks when they are subjected to the high product conditioning temperature. These plastic packages have a molecular orientation that shrinks at said high temperature.
- the invention is particularly applicable to the filling of bioriented PET containers such as bottles.
- the invention also applies to the high temperature filling of plastic packaging made from films, said films shrinking under the effect of said high temperature.
- the method according to the invention also makes it possible to generate a positive relative pressure inside a retractable package.
- the invention consists in retracting a filled and sealed package by heating the wall of said package.
- the process according to the invention makes it possible to improve the grip and the vertical compressive strength of thin-walled packagings.
- the figure 1 shows the packaging immediately after filling and corking, the product inside the packaging being at high temperature.
- the figure 2 shows the packaging at the end of the product packaging process.
- the volume of the package is lower due to shrinkage of the package.
- the figure 3 shows a package before filling.
- the figure 4 illustrates the filling of the product at high temperature in the package.
- the figure 5 shows the closure of the package tightly.
- the figure 6 illustrates the retraction of the package, the product being at high temperature.
- the pressure inside the package compresses the volume of gas at the headspace.
- the figure 7 shows the cooling of the packaging and the return to ambient temperature of the product.
- the figure 8 shows the package cooled to room temperature.
- the expansion of the volume of gas at the headspace compensates for the thermal contraction of the product.
- the figure 9 illustrates local cooling of the package during the packaging process.
- the Figures 10 and 11 illustrate the hot filling of a package made from a film that shrinks at said high temperature.
- the figure 10 shows the packaging just after filling the product at high temperature and sealing.
- the figure 11 illustrates the geometry of the retracted package.
- the Figures 12 and 13 illustrate a second embodiment of the invention which consists in generating an overpressure in a shrink packaging at high temperature and filled at low temperature.
- the figure 12 illustrates the heating to create a local retraction of the walls of the package and thus generate a pressure in the package.
- the figure 13 shows that the volume of the package after retraction is lower than the initial volume.
- the invention involves using the shrinkage properties of a package when heated at high temperature.
- high temperature defines a temperature to initiate the retraction of the package; and by contrast the term “low temperature” defines a temperature below the retraction temperature.
- the shrinkage properties of a package strongly depend on the manufacturing processes and more precisely the molecular orientation induced during said manufacture.
- a package such as a PET bottle made by bi-stretching a preform in a mold, shrinks strongly when heated at high temperature.
- Other packages, such as packaging made from film may also have similar shrink properties.
- the first embodiment of the invention is to use the retraction of the package during the packaging of a product at high temperature, said product having the effect of heating the walls of the package and generate the retraction.
- the key point of the invention is to use in a controlled manner the shrinkage of the package to limit deformation and at least partially remedy the negative pressure that usually appears in the packaging after cooling.
- the figure 1 shows the initial geometry of the package 1 comprising a neck 4, a cylindrical body 5, and a bottom 6.
- the package has a strong shrinkage of its walls when heated at high temperature.
- the figure 1 shows the package 1 filled with a product at high temperature 9, and sealed with a cap 8.
- the packaging is also filled with gas 10 at the head space, said gas can be air.
- the filling level 11 defining the relative volume of product at high temperature and gas inside the package at the time of its closure, is defined precisely. Before sealing the package, it is generally preferable to avoid retraction of said package. Therefore, when the retraction of the package is fast, it may be advantageous to implement means for blocking the retraction before said hermetic closure.
- the figure 2 shows package 1 and its contents after cooling to room temperature.
- the packaging shrunk when packaging the product at high temperature.
- the volume variation of the packaging is schematically represented by the height variation 3 of the package.
- the variation in volume can be related to a variation in height, a variation in diameter or a change in geometry. In all cases, the volume variation is created by the retraction of the walls of the package. Some parts of the packaging are not retracted as the neck 4 for example which seals with the cap.
- the figure 2 also shows the volume of product 9 inside the package; said volume having decreased due to the contraction of the product 9 during cooling to room temperature.
- the shrinkage of the walls of the package after hermetic closure at least partially compensates for the contraction of the product during cooling. It is often advantageous to shrink the package sufficiently to generate a relative pressure inside the package greater than or equal to zero when the product is at room temperature. Thus, the use of packaging with compensation panels is no longer necessary.
- the Figures 3 to 8 illustrate the filling of PET packaging, and describe each step of the process.
- the figure 3 is a PET package 1 comprising a neck 4, side walls 5 and a bottom 6.
- This packaging has a strong molecular orientation at its walls, so that said walls shrink at high temperature.
- said high temperature which corresponds to the temperature at which the molecular mobility becomes sufficient to allow retraction, is greater than 60 ° C.
- hot fill temperatures are at least 85 ° C to ensure sufficient storage properties. At these temperatures the walls of the PET packaging retract strongly and quickly.
- the figure 4 represents the filling of a product 9 at high temperature in the package 1 which retracts at said high temperature.
- the cooling of the outer walls of the package 1 is necessary in order to avoid shrinkage of the package during said filling.
- Means 7 cool the outer wall of the package at the neck 4, the side walls 5 and the bottom 6.
- partial cooling of the walls of the package is sufficient.
- the cooling of the outer wall of the bottle can be done with a low temperature fluid projected onto the package.
- the filling is done quickly to avoid the shrinkage of the packaging under the effect of temperature.
- the package 1 is not completely filled with the product 9 in order to leave a sufficient volume of gas in the headspace. This gas is generally air, however it may be advantageous in some cases to use specific gases such as nitrogen or carbon dioxide.
- the addition of specific gases in the headspace is usually done immediately after filling and before sealing the package.
- the figure 5 illustrates the hermetic closure of the package 1 after filling the product 9 at high temperature.
- the filling level 11 at the time of hermetic sealing defines the filling ratio, that is to say the relative proportions of the product 9 and the gas 10 in the package.
- the degree of filling plays an important role in the invention because it defines the residual pressure in the package after cooling. This aspect will be better understood after the complete description of the different steps of the process.
- the closing operation consists in the application of a cap 8 on the neck 4 to seal the package 1.
- the relative pressure inside the package is zero. Cooling means 7 prevent the temperature rise too high of the package and its retraction.
- the illustrated closing step figure 5 is performed quickly according to known methods. For example, the closure can be made by corking or welding.
- the figure 6 illustrates the key step of the packaging process whereby the package retracts in a controlled manner.
- the walls of the package shrink under the effect of temperature and create a decrease in the volume of said package. It follows a rise in pressure in the package which is hermetically sealed. This rapid increase in pressure has the effect of compressing the volume of gas inside the package.
- the retraction step of the illustrated package figure 6 is initiated when the product is still hot enough to create the retraction.
- the shrinkage is done immediately after closing when the product is still at high temperature.
- a retraction temperature that is too high results in unwanted deformations of the package.
- the shrinkage is initiated at a high enough temperature to generate a pressure inside the package, and low enough to avoid unwanted deformations of said package.
- this temperature is generally between 65 ° C and 100 ° C; however, a shrink temperature of between 75 ° and 90 ° C is advantageous.
- the retraction of the packaging is usually weak and hardly visible to the naked eye.
- the shrinkage depends on the package, the fill rate, the temperature and the shrink time.
- the rate of shrinkage has a direct influence on the residual pressure, that is to say on the relative pressure in the package after cooling.
- a liquid product filled at high temperature shrinks by about 2% to 5% by cooling.
- water cooling from 85 ° C to 20 ° C decreases its volume by about 3%.
- the decrease in volume depends on the temperature variation as well as the properties of the product.
- shrinkage of the package equal to the change in volume of the product leads to zero residual pressure.
- the residual pressure When the retraction of the package is greater than the change in volume of the product, the residual pressure is positive; and conversely when the shrinkage of the package is smaller than the change in volume of the product, the pressure residual is negative.
- the temperature of the gas during the hermetic closure of the packaging can influence the residual pressure. It is advantageous to trap a low temperature gas at the time of hermetic sealing of the package.
- the geometry of the package has a direct influence on the volume shrinkage of said package. It has been observed that a small volume and thick package is favorable for generating a high shrinkage pressure.
- the conditions of manufacture of said packaging also have a great influence on the shrinkage.
- a low bi-axial stretching temperature makes it possible to obtain packages which shrink strongly under the effect of temperature.
- a high biaxial stretching temperature makes it possible to obtain lower shrinkage forces.
- the stretching temperature optimizes the strength and speed of shrinkage of the package.
- the degree of filling defined by the ratio of the volume of product to the volume of the package at the time of sealing, has an influence on the retraction of the package.
- the filling ratio is chosen between 85% and 98%, and preferably between 90% and 96%.
- the figure 6 illustrates the retraction mechanism. Under the effect of the high temperature of the product 9, the package retracts and compresses the volume of gas 10 located in the headspace. The compression of the gas is visualized by the change of the filling level 11.
- the shrinkage speed of the package is generally quite fast and depends on the shrinkage temperature.
- the retraction time is less than 5 minutes and preferably less than 3 minutes. Retraction is initiated when the product is still at high temperature.
- the figure 7 shows the step of cooling the package and its contents to room temperature.
- Means 7 cool the outer wall of the package. For example, water is sprayed on the package to cool it, or the package can be immersed in a cold water bath. It is often advantageous to rapidly cool the package to the molecular stability temperature of said package, i.e. the temperature at which the package does not shrink. For a bi-axially stretched PET package this temperature is about 60 ° C. From this temperature, the packaging can be cooled more slowly by natural convection with the ambient air.
- the figure 8 shows the package after cooling to room temperature. Cooled packaging is distinguished from pre-filled packaging shown figure 3 ; said volume of the package having decreased because of its retraction during packaging.
- the relative pressure inside the package is greater than or equal to zero.
- the packaging does not include compensation panels; said panels being useless since the pressure inside the package is positive or zero.
- the package is always shown with the neck 4 upwards. It is common to spill the package after the hermetic closure of the latter to perform a heat treatment of the entire inner surface of the package.
- the overturning of the packaging allows the heat treatment of the inner surface of the neck 4 and the plug 8; said inner surface being in contact with the product at high temperature during overturning.
- the heat treatment makes it possible to kill the germs that may remain on the inner wall of the packaging and ensures optimal preservation of the product.
- the invention makes it possible to fill high-temperature packagings with great precision and reproducibility. Reproducibility requires the use of packaging produced identically. For manufactured PET packaging by blowing a preform, it is important for example to control the blowing temperature which has a great influence on the shrinkage properties. When packaging the product, it is important to proceed in the same way with all bottles. The control of the manufacturing process of the packaging and their filling ensures a production of great stability.
- the invention makes it possible to fill at 100 ° C PET packaging without heat-fixing.
- Packaging a product at 100 ° C may require optimized cooling means during the steps of filling and sealing the package.
- the package can be filled and retracted at 100 ° C; or the package can be filled at 100 ° C and retracted at a lower temperature, such as 85 ° C.
- packaging When the packaging is made at a particularly high temperature, it may be advantageous to use packaging which only some parts have undergone a heat treatment. It is advantageous, for example, to use a PET packaging of which only the neck is crystallized in order to avoid shrinkage of this part of the package.
- preferred retraction zones can be created during manufacture of said package by generating a stronger molecular orientation in said retraction zones.
- preferred shrink zones can be created by varying the draw ratio and the draw temperature. A low blow-up temperature or a high draw ratio makes it possible to increase the shrinkage.
- the figure 9 illustrates another method for having preferred retraction zones. This method consists of blocking the retraction of certain parts of the package during the retraction step. Means 7 cool the party lower the packaging and thus avoid the retraction of this part of the package. The top of the uncooled package retracts.
- the first embodiment of the invention is particularly suitable for filling at high temperature bi-oriented PET packaging such as bottles.
- the invention makes it possible to dispense with the use of bottles having undergone a heat-fixing treatment. It allows the use of bottles without compensation panels as well as filling at temperatures as high as 100 ° C.
- the invention also allows the use of thin-walled bottles, said thin wall being less than 0.3 mm.
- the invention makes it possible to obtain bottles with a slight residual internal pressure; said pressure being generated by shrinkage of the package during the hot filling process.
- the invention can be used for high temperature filling of a wide variety of packages that shrink at said high temperature.
- Packaging made from films can be used.
- the Figures 10 and 11 show the conditioning of a high temperature liquid in a packaging made from a film.
- the figure 10 illustrates the hermetic sealing step of the package.
- the package 1 comprises a tubular body 5 connected to a neck 4 and a bottom 6; said tubular body 5 being made from a film which shrinks under the effect of said high temperature.
- the film having one or more layers has a molecular orientation sufficiently large to generate the shrinkage properties.
- Said film has not been heat-fixed which suppresses the shrinkage properties.
- the connection between the film 5 and the ends 4 and 6 can be made by welding.
- Said ends 4 and 6 generally have a greater thickness than the tubular body 5 and can be made by molding. According to a preferred embodiment, the ends 4 and 5 respectively forming the neck and the bottom of the package do not shrink under the effect of said high temperature.
- the package 1 is filled with a product at high temperature 9 and sealed with a cap 8.
- a volume of gas 10 is trapped at the head space during sealing.
- the outer wall of said package is not necessarily cooled during hot filling and sealing. Cooling may be necessary to limit or prevent retraction of the package prior to sealing.
- the figure 11 illustrates the package 1 retracted after cooling to room temperature of the package and its contents. Only the tubular body 5 has shrunk under the effect of high temperatures. After cooling, the residual relative pressure in the package 1 is positive or zero. A slight overpressure in the package is favorable to improve the handling of said package and its resistance to vertical compression.
- the Figures 12 and 13 illustrate the second embodiment of the method of using the shrink properties to pressurize a filled package at a temperature below the shrink temperature. Pressurizing the packaging after filling is particularly useful when said packaging has walls of thin thickness.
- the conventional method for generating this pressure is to add after filling a gas such as nitrogen in the headspace.
- the change of state of the gas generates a slight overpressure which improves the strength of the package and facilitates its use.
- the invention makes it possible to generate this excess pressure without the addition of a specific gas in the headspace.
- the figure 12 shows the package 1 filled with a product 9 at low temperature, said low temperature being lower than the retraction temperature of the package.
- a cap 4 seals the package 1.
- a volume of air 10 is enclosed in the package and is located at a retractable area of the package. Means 12 heat at least said retractable zone to slightly reduce the volume of said package and slightly compress the volume of air 10.
- the figure 13 illustrates the retracted package.
- the decrease in height 3 serves to illustrate the variation in volume of said package.
- the volume of air 10 in the packaging has decreased, indicating that the air is slightly compressed.
- the invention is particularly advantageous for pressurizing PET packaging such as bottles.
- the invention of using the retraction properties of the package during packaging requires a package design that takes into account shrinkage of the package during packaging.
- the packaging must be designed so that the final volume corresponds to the desired volume.
- the shrinkage of the package is between 1% and 20%, and preferably this shrinkage is between 3 and 15%.
- the bottle has a weight of 24 grams, and its bottom is petaloid. Its initial volume is 543.2 ml. After filling at 85 ° C according to the procedure below, its volume becomes 508.7 ml. The bottle shrank by 6.35% during filling. After cooling, the relative pressure inside the bottle is slightly positive.
- the bottle has a weight of 37.4 grams, and its bottom is petaloid. Its initial volume is 1064.2 ml. After filling at 85 ° C according to the procedure below, its volume becomes 1012.1 ml. The bottle was retracted 4.9% during filling. After cooling, the relative pressure inside the bottle is slightly positive.
- the bottle has a weight of 24 grams, and its bottom is petaloid. Its initial volume is 543.2 ml. After filling at 95 ° C according to the procedure below, its volume becomes 489.5 ml. The bottle was retracted 9.89% during filling. After cooling, the relative pressure inside the bottle is slightly positive.
Landscapes
- Containers Having Bodies Formed In One Piece (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Vacuum Packaging (AREA)
Abstract
Description
L'invention se rapporte à un procédé de conditionnement d'un produit liquide dans un emballage rétractable. L'invention décrit le conditionnement d'un produit à haute température dans un récipient plastique qui se rétracte sous l'effet de ladite haute température. Le procédé s'applique notamment au conditionnement d'un produit à plus de 60 °C dans une bouteille en PET n'ayant pas subi de thermo-fixation.The invention relates to a method of packaging a liquid product in a shrinkable package. The invention describes the packaging of a product at high temperature in a plastic container which shrinks under the effect of said high temperature. The method applies in particular to the packaging of a product at more than 60 ° C in a PET bottle that has not been heat-fixed.
Les bouteilles en polyéthylène téréphtalate (PET) sont utilisées dans de nombreux domaines du fait leurs excellentes propriétés : résistance, légèreté, transparence, organoleptique. Ces bouteilles sont fabriquées à grande cadence par étirage bi-axial d'une préforme dans un moule.Polyethylene terephthalate (PET) bottles are used in many fields because of their excellent properties: strength, lightness, transparency, organoleptic. These bottles are manufactured at high speed by bi-axial stretching of a preform in a mold.
Cependant, bien que ces bouteilles offrent de nombreux avantages, elles présentent l'inconvénient de se déformer lorsque leur température est supérieure à 60°C. Le conditionnement d'un produit à haute température (85°C) dans ces bouteilles engendre des déformations telles que lesdites bouteilles deviennent impropres à la consommation. Plusieurs procédés sont décrits dans l'art antérieur afin de remédier à l'inconvénient précité et permettre le remplissage à chaud de bouteilles PET.However, although these bottles have many advantages, they have the disadvantage of deforming when their temperature is above 60 ° C. Packaging a product at high temperature (85 ° C) in these bottles causes deformations such that said bottles become unfit for consumption. Several methods are described in the prior art in order to overcome the aforementioned drawback and allow the hot filling of PET bottles.
La thermo-fixation est considérée comme étant le procédé la plus efficace pour améliorer la résistance à la chaleur des bouteilles bi-orientées en PET. Le principe de ce procédé, largement répandu sur le marché, consiste à faire subir un traitement thermique aux parois de la bouteille afin d'augmenter la cristallisation et améliorer ainsi la stabilité moléculaire à haute température. Ce principe peut être décliné en plusieurs procédés et dispositifs de thermo-fixation décrits dans l'art antérieur. Un avantage important des procédés de thermo-fixation est de ne pas modifier les procédés de conditionnement, la thermo-fixation de la bouteille étant réalisée lors de la fabrication de ladite bouteille.Thermoplating is considered to be the most efficient method for improving the heat resistance of bi-oriented PET bottles. The principle of this process, widely used on the market, is to heat treat the walls of the bottle to increase crystallization and thus improve the molecular stability at high temperature. This principle can be broken down into several methods and thermo-fixing devices described in the prior art. An important advantage of thermo-fixing processes is not to change the packaging processes, the thermo-fixing of the bottle being made during the manufacture of said bottle.
Cependant, les bouteilles ayant subis un traitement thermique afin de permettre le conditionnement d'un liquide à haute température, présentent plusieurs inconvénients.However, the bottles having undergone heat treatment to allow the conditioning of a liquid at high temperature, have several disadvantages.
Un premier inconvénient réside dans le fait que seuls des grades spécifiques de polyéthylène téréphtalate peuvent être utilisés. Ces grades sont plus difficile à produire et génèrent un surcoût de l'emballage.A first drawback lies in the fact that only specific grades of polyethylene terephthalate can be used. These grades are more difficult to produce and generate additional packaging costs.
Un deuxième inconvénient est lié à la diminution de la cadence de production des bouteilles parce que le procédé de thermo-fixation ralentit le cycle de soufflage.A second disadvantage is related to the decrease in the production rate of the bottles because the thermo-fixing process slows down the blowing cycle.
Un troisième inconvénient est lié au poids de ces bouteilles. Lorsqu'une bouteille est remplie avec un liquide chaud, il en résulte après refroidissement une pression négative à l'intérieur de la bouteille ; ladite pression négative ayant pour effet de déformer aléatoirement les parois de la bouteille. Le procédé le plus répandu pour faire face à la pression négative dans la bouteille est l'ajout de panneaux de compensation qui permettent de déformer de façon contrôlée la bouteille. Cependant, les bouteilles présentant des panneaux de compensation sont plus rigides et donc plus lourdes. II en résulte un excédent de matière qui n'est pas strictement nécessaire à la bonne conservation du produit. De plus, les panneaux de compensation nuisent à l'esthétisme de l'emballage, ce qui le rend moins attractif pour le consommateur.A third drawback is related to the weight of these bottles. When a bottle is filled with a hot liquid, it results after cooling a negative pressure inside the bottle; said negative pressure having the effect of randomly deforming the walls of the bottle. The most common method for dealing with the negative pressure in the bottle is the addition of compensation panels that allow the bottle to be deformed in a controlled manner. However, bottles with compensation panels are stiffer and therefore heavier. This results in an excess of material which is not strictly necessary for the good preservation of the product. In addition, the compensation panels are detrimental to the aesthetics of the packaging, which makes it less attractive to the consumer.
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Pour remédier aux inconvénients du brevet
Les procédés proposés dans l'art antérieur ont tous un point commun qui consiste à éviter la rétraction de l'emballage sous l'effet de la température. Le volume de l'emballage est donc inchangé avant et après conditionnement.The processes proposed in the prior art all have one thing in common, which is to avoid the shrinkage of the package under the effect of temperature. The volume of the packaging is unchanged before and after packaging.
Contrairement aux procédés proposés dans l'art antérieur, le principe de l'invention consiste à exploiter les propriétés de rétraction de l'emballage pendant la phase de conditionnement et conduit par conséquence à une variation du volume dudit emballage. Le volume de l'emballage rempli selon l'invention est plus petit après conditionnement.Unlike the methods proposed in the prior art, the principle of the invention is to exploit the shrinkage properties of the package during the conditioning phase and consequently leads to a change in the volume of said package. The volume of the filled package according to the invention is smaller after conditioning.
Le procédé selon l'invention consiste à utiliser de façon contrôlée les propriétés de rétraction des emballages lorsqu'ils sont remplis à haute température (généralement 85°C pour des bouteilles en PET). Ce procédé est avantageux car il permet d'une part d'utiliser des emballages n'ayant pas subi de traitement thermique préalable et il permet d'éviter ou limiter la création d'une pression relative négative dans l'emballage après refroidissement.The process according to the invention consists in using, in a controlled manner, the shrinkage properties of the packages when they are filled at high temperature (generally 85 ° C. for PET bottles). This method is advantageous because it makes it possible on the one hand to use packages that have not undergone prior heat treatment and it makes it possible to avoid or limit the creation of a negative relative pressure in the package after cooling.
Le procédé décrit dans l'invention permet de remplir des emballages qui se rétractent lorsqu'ils sont soumis à la température élevée de conditionnement du produit. Ces emballages plastiques présentent une orientation moléculaire qui se rétracte à ladite haute température. L'invention s'applique notamment au remplissage de récipients en PET biorientés tels que des bouteilles. L'invention s'applique également au remplissage à haute température d'emballages plastiques confectionnés à partir de films, lesdits films se rétractant sous l'effet de ladite haute température.The process described in the invention allows packaging that shrinks when they are subjected to the high product conditioning temperature. These plastic packages have a molecular orientation that shrinks at said high temperature. The invention is particularly applicable to the filling of bioriented PET containers such as bottles. The invention also applies to the high temperature filling of plastic packaging made from films, said films shrinking under the effect of said high temperature.
Le procédé selon l'invention permet également de générer une pression relative positive à l'intérieur d'un emballage rétractable. L'invention consiste à rétracter un emballage rempli et fermé hermétiquement en chauffant la paroi dudit emballage.The method according to the invention also makes it possible to generate a positive relative pressure inside a retractable package. The invention consists in retracting a filled and sealed package by heating the wall of said package.
Le procédé selon l'invention permet d'améliorer la prise en main et la résistance à la compression verticale d'emballages à parois fines.The process according to the invention makes it possible to improve the grip and the vertical compressive strength of thin-walled packagings.
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L'invention consiste à utiliser les propriétés de rétraction d'un emballage lorsqu'il est chauffé à haute température. Dans l'exposé de l'invention, le terme « haute température » définit une température permettant d'initier la rétraction de l'emballage ; et par opposition le terme « basse température » définit une température inférieure à la température de rétraction.The invention involves using the shrinkage properties of a package when heated at high temperature. In the disclosure of the invention, the term "high temperature" defines a temperature to initiate the retraction of the package; and by contrast the term "low temperature" defines a temperature below the retraction temperature.
Les propriétés de rétraction d'un emballage dépendent fortement des procédés de fabrication et plus précisément de l'orientation moléculaire induite lors de ladite fabrication. Par exemple, un emballage tel qu'une bouteille en PET fabriquée par bi étirage d'une préforme dans un moule, se rétracte fortement lorsqu'il est chauffé à haute température. D'autres emballages, tels que les emballages confectionnés à partir de film peuvent également présenter des propriétés de rétraction similaires.The shrinkage properties of a package strongly depend on the manufacturing processes and more precisely the molecular orientation induced during said manufacture. For example, a package such as a PET bottle made by bi-stretching a preform in a mold, shrinks strongly when heated at high temperature. Other packages, such as packaging made from film may also have similar shrink properties.
Le premier mode de réalisation de l'invention consiste à utiliser la rétraction de l'emballage lors du conditionnement d'un produit à haute température, ledit produit ayant pour effet de chauffer les parois de l'emballage et générer la rétraction. Le point clé de l'invention consiste à utiliser de façon contrôlée la rétraction de l'emballage pour limiter les déformations et remédier au moins partiellement à la pression relative négative qui apparaît habituellement dans l'emballage après refroidissement.The first embodiment of the invention is to use the retraction of the package during the packaging of a product at high temperature, said product having the effect of heating the walls of the package and generate the retraction. The key point of the invention is to use in a controlled manner the shrinkage of the package to limit deformation and at least partially remedy the negative pressure that usually appears in the packaging after cooling.
Le principe général de l'invention est présenté à partir des
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L'étape de rétraction de l'emballage illustré
La rétraction est initiée à une température suffisante haute pour générer une pression à l'intérieur de l'emballage, et suffisamment basse pour éviter des déformations non souhaitées dudit emballage. Pour des emballages en PET, cette température est généralement comprise entre 65°C et 100°C ; cependant une température de rétraction comprise entre 75° et 90°C est avantageuse.The shrinkage is initiated at a high enough temperature to generate a pressure inside the package, and low enough to avoid unwanted deformations of said package. For PET packaging, this temperature is generally between 65 ° C and 100 ° C; however, a shrink temperature of between 75 ° and 90 ° C is advantageous.
La rétraction de l'emballage est habituellement faible et difficilement visible à l'oeil nu. La rétraction dépend de l'emballage, du taux de remplissage, de la température et du temps de rétraction. Le taux de rétraction a une influence directe sur la pression résiduelle, c'est à dire sur la pression relative dans l'emballage après refroidissement. Généralement, un produit liquide rempli à haute température se contracte d'environ 2% à 5% en se refroidissant. Par exemple, l'eau en se refroidissant de 85°C à 20°C voit son volume diminuer d'environ 3%. La diminution de volume dépend de la variation de température ainsi que des propriétés du produit. Théoriquement, une rétraction de l'emballage égale à la variation de volume du produit conduit à une pression résiduelle nulle. Lorsque la rétraction de l'emballage est plus grande que la variation de volume du produit, la pression résiduelle est positive ; et inversement lorsque la rétraction de l'emballage est plus faible que la variation de volume du produit, la pression résiduelle est négative. En pratique, la température du gaz lors de la fermeture hermétique de l'emballage peut influer la pression résiduelle. II est avantageux d'emprisonner un gaz à basse température au moment de la fermeture hermétique de l'emballage.The retraction of the packaging is usually weak and hardly visible to the naked eye. The shrinkage depends on the package, the fill rate, the temperature and the shrink time. The rate of shrinkage has a direct influence on the residual pressure, that is to say on the relative pressure in the package after cooling. Generally, a liquid product filled at high temperature shrinks by about 2% to 5% by cooling. For example, water cooling from 85 ° C to 20 ° C decreases its volume by about 3%. The decrease in volume depends on the temperature variation as well as the properties of the product. Theoretically, shrinkage of the package equal to the change in volume of the product leads to zero residual pressure. When the retraction of the package is greater than the change in volume of the product, the residual pressure is positive; and conversely when the shrinkage of the package is smaller than the change in volume of the product, the pressure residual is negative. In practice, the temperature of the gas during the hermetic closure of the packaging can influence the residual pressure. It is advantageous to trap a low temperature gas at the time of hermetic sealing of the package.
La géométrie de l'emballage a une influence directe sur la rétraction de volume dudit emballage. II a été observé qu'un emballage de petit volume et forte épaisseur était favorable pour générer une pression de rétraction élevée.The geometry of the package has a direct influence on the volume shrinkage of said package. It has been observed that a small volume and thick package is favorable for generating a high shrinkage pressure.
Les conditions de fabrications dudit emballage ont également une grande influence sur la rétraction. Pour des emballages en PET, il a été observé qu'une température d'étirage bi-axial basse permet d'obtenir des emballages qui se rétractent fortement sous l'effet de la température. Inversement une température d'étirage bi-axial élevée permet d'obtenir des forces de rétraction plus faibles. La température d'étirage permet d'optimiser la force et la vitesse de rétraction de l'emballage.The conditions of manufacture of said packaging also have a great influence on the shrinkage. For PET packaging, it has been observed that a low bi-axial stretching temperature makes it possible to obtain packages which shrink strongly under the effect of temperature. Conversely, a high biaxial stretching temperature makes it possible to obtain lower shrinkage forces. The stretching temperature optimizes the strength and speed of shrinkage of the package.
Le taux de remplissage, défini par le rapport du volume de produit sur le volume de l'emballage au moment de la fermeture hermétique, a une influence sur la rétraction de l'emballage. Lorsque le taux de remplissage est trop élevé, l'emballage se rétracte peu et il s'ensuit une pression résiduelle négative dans l'emballage. Inversement, lorsque le taux de remplissage est trop faible, l'emballage se rétracte fortement et il s'ensuit des déformations non souhaitées dudit emballage. Le taux de remplissage doit être ajusté en fonction de la pression résiduelle souhaitée. Habituellement le taux de remplissage est choisi entre 85% et 98%, et préférentiellement entre 90% et 96%.The degree of filling, defined by the ratio of the volume of product to the volume of the package at the time of sealing, has an influence on the retraction of the package. When the filling ratio is too high, the package shrinks little and there is a residual negative pressure in the package. Conversely, when the filling ratio is too low, the packaging shrinks strongly and undesired strains of said packaging result. The filling rate must be adjusted according to the desired residual pressure. Usually the filling ratio is chosen between 85% and 98%, and preferably between 90% and 96%.
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Dans l'exposé de l'invention, l'emballage est toujours représenté avec le goulot 4 vers le haut. Il courant de renverser l'emballage après la fermeture hermétique de ce dernier afin d'effectuer un traitement thermique de toute la surface interne de l'emballage. Le renversement de l'emballage permet le traitement thermique de la surface interne du goulot 4 et du bouchon 8 ; ladite surface interne étant mise en contact avec le produit à haute température pendant le renversement. Le traitement thermique permet de tuer les germes pouvant subsister sur la paroi interne de l'emballage et assure une préservation optimale du produit.In the disclosure of the invention, the package is always shown with the
L'invention permet de remplir des emballages à haute température avec une grande précision et reproductibilité. La reproductibilité nécessite l'utilisation d'emballages produits de façon identique. Pour des emballages en PET fabriqués par soufflage d'une préforme, il est important par exemple de contrôler la température de soufflage qui a une grande influence sur les propriétés de rétraction. Lors du conditionnement du produit, il est important de procéder de façon identique avec toutes les bouteilles. La maîtrise du procédé de fabrication des emballages et de leur remplissage permet d'assurer une production de grande stabilité.The invention makes it possible to fill high-temperature packagings with great precision and reproducibility. Reproducibility requires the use of packaging produced identically. For manufactured PET packaging by blowing a preform, it is important for example to control the blowing temperature which has a great influence on the shrinkage properties. When packaging the product, it is important to proceed in the same way with all bottles. The control of the manufacturing process of the packaging and their filling ensures a production of great stability.
L'invention permet de remplir à 100°C des emballages en PET sans thermo-fixation. Le conditionnement d'un produit à 100°C peut nécessiter des moyens de refroidissement optimisés pendant les étapes de remplissage et de fermeture hermétique de l'emballage. Selon l'invention, l'emballage peut être rempli et rétracté à 100°C ; ou l'emballage peut être rempli à 100°C et rétracté à une température inférieure, comme 85°C par exemple.The invention makes it possible to fill at 100 ° C PET packaging without heat-fixing. Packaging a product at 100 ° C may require optimized cooling means during the steps of filling and sealing the package. According to the invention, the package can be filled and retracted at 100 ° C; or the package can be filled at 100 ° C and retracted at a lower temperature, such as 85 ° C.
Quand le conditionnement est fait à une température particulièrement élevée, il peut être avantageux d'utiliser des emballages dont seulement certaines parties ont subies un traitement thermique. II est avantageux par exemple d'utiliser un emballage en PET dont seul le goulot est cristallisé afin d'éviter les rétraction de cette partie de l'emballage.When the packaging is made at a particularly high temperature, it may be advantageous to use packaging which only some parts have undergone a heat treatment. It is advantageous, for example, to use a PET packaging of which only the neck is crystallized in order to avoid shrinkage of this part of the package.
De façon plus générale, il peut être avantageux de créer des emballages ayant des zones de rétraction privilégiées. Ces zones de rétraction privilégiées peuvent être crées lors de la fabrication dudit emballage en générant une orientation moléculaire plus forte dans lesdites zones de rétraction. Pour les emballages en PET fabriqués par soufflage, des zones de rétractions privilégiées peuvent être créées en jouant sur le taux d'étirage et la température d'étirage. Une température de soufflage basse ou un taux d'étirage élevé permettent d'augmenter la rétraction.More generally, it may be advantageous to create packages having preferred retraction zones. These preferred retraction zones can be created during manufacture of said package by generating a stronger molecular orientation in said retraction zones. For blow-molded PET packaging, preferred shrink zones can be created by varying the draw ratio and the draw temperature. A low blow-up temperature or a high draw ratio makes it possible to increase the shrinkage.
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Le premier mode de réalisation de l'invention est particulièrement adapté au remplissage à haute température d'emballages en PET bi orientés tels que des bouteilles. L'invention permet de s'affranchir de l'utilisation de bouteilles ayant subis un traitement de thermo-fixation. Elle permet l'utilisation de bouteilles sans panneaux de compensation ainsi que le remplissage à des températures aussi élevées que 100°C. L'invention permet aussi l'utilisation de bouteilles à paroi fine, ladite paroi fine étant inférieure à 0,3 mm. Finalement l'invention permet d'obtenir des bouteilles avec une légère pression interne résiduelle; ladite pression étant générée par la rétraction de l'emballage lors du procédé de remplissage à chaud.The first embodiment of the invention is particularly suitable for filling at high temperature bi-oriented PET packaging such as bottles. The invention makes it possible to dispense with the use of bottles having undergone a heat-fixing treatment. It allows the use of bottles without compensation panels as well as filling at temperatures as high as 100 ° C. The invention also allows the use of thin-walled bottles, said thin wall being less than 0.3 mm. Finally, the invention makes it possible to obtain bottles with a slight residual internal pressure; said pressure being generated by shrinkage of the package during the hot filling process.
L'invention peut être utilisée pour le remplissage à haute température d'une grande variété d'emballages qui se rétractent à ladite haute température. Des emballages fabriqués à partir de films peuvent être utilisés. Les
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L'invention qui consiste à utiliser les propriétés de rétraction de l'emballage au cours du conditionnement nécessite une conception de l'emballage qui prend en compte la rétraction de l'emballage pendant le conditionnement. L'emballage doit être conçu pour que le volume final corresponde au volume souhaité. Généralement la rétraction de l'emballage est comprise entre 1% et 20%, et préférentiellement cette rétraction est comprise entre 3 et 15%.The invention of using the retraction properties of the package during packaging requires a package design that takes into account shrinkage of the package during packaging. The packaging must be designed so that the final volume corresponds to the desired volume. Generally the shrinkage of the package is between 1% and 20%, and preferably this shrinkage is between 3 and 15%.
La bouteille a un poids de 24 grammes, et son fond est de type pétaloïde. Son volume initial est de 543,2 ml. Après remplissage à 85°C selon le mode opératoire ci-dessous, son volume devient 508,7 ml. La bouteille s'est donc rétractée de 6,35% pendant le remplissage. Après refroidissement, la pression relative à l'intérieur de la bouteille est légèrement positive.The bottle has a weight of 24 grams, and its bottom is petaloid. Its initial volume is 543.2 ml. After filling at 85 ° C according to the procedure below, its volume becomes 508.7 ml. The bottle shrank by 6.35% during filling. After cooling, the relative pressure inside the bottle is slightly positive.
La bouteille est remplie selon le mode opératoire suivant.
- 1. Mise à disposition d'une bouteille vide
- 2. Rinçage de la bouteille
- 3. Transfert de la bouteille sur la station d'alimentation
- 4. Début du refroidissement de la paroi extérieure de la bouteille par aspersion avec de l'eau à 15°C
- a. Remplissage de la bouteille avec de l'eau à 85°
- i. Durée du remplissage : 4 secondes
- ii. Volume de remplissage : 92% du volume initial soit 499.7 ml.
- b. Transfert sur la station de fermeture
- i. Durée : 1s
- c. Fermeture étanche de la bouteille
- i. Durée du bouchonnage : 1s
- a. Remplissage de la bouteille avec de l'eau à 85°
- 5. Fin du refroidissement de la paroi extérieure de la bouteille
- 6. Rétraction de la bouteille à l'air libre
- i. Phase de rétraction et traitement thermique
- ii. température de l'air ambiant : 20 °C
- iii. Durée : 2 minutes
- 7. Refroidissement rapide de la bouteille
- i. Refroidissement par aspersion avec de l'eau à 15°C jusqu'à retour à température ambiante de l'emballage et son contenu
- 1. Provision of an empty bottle
- 2. Rinsing the bottle
- 3. Transfer of the bottle to the Power Station
- 4. Start of cooling of the outer wall of the bottle by spraying with water at 15 ° C
- at. Filling the bottle with 85 ° water
- i. Filling time: 4 seconds
- ii. Filling volume: 92% of the initial volume is 499.7 ml.
- b. Transfer to the closing station
- i. Duration: 1s
- vs. Watertight closure of the bottle
- i. Duration of corking: 1s
- at. Filling the bottle with 85 ° water
- 5. End of the cooling of the outer wall of the bottle
- 6. Extraction of the bottle in the open air
- i. Retraction phase and heat treatment
- ii. ambient air temperature: 20 ° C
- iii. Duration: 2 minutes
- 7. Fast cooling of the bottle
- i. Cooling by spraying with water at 15 ° C until the packaging is returned to ambient temperature and its contents
La bouteille a un poids de 37,4 grammes, et son fond est de type pétaloïde. Son volume initial est de 1064,2 ml. Après remplissage à 85°C selon le mode opératoire ci-dessous, son volume devient 1012,1 ml. La bouteille s'est dont rétractée de 4,9% pendant le remplissage. Après refroidissement, la pression relative à l'intérieur de la bouteille est légèrement positive.The bottle has a weight of 37.4 grams, and its bottom is petaloid. Its initial volume is 1064.2 ml. After filling at 85 ° C according to the procedure below, its volume becomes 1012.1 ml. The bottle was retracted 4.9% during filling. After cooling, the relative pressure inside the bottle is slightly positive.
La bouteille est remplie selon le mode opératoire suivant.
- 1. Mise à disposition d'une bouteille bouteille vide
- 2. Rinçage de la bouteille
- 3. Transfert de la bouteille sur la station d'alimentation
- 4. Début du refroidissement de la paroi extérieure de la bouteille par aspersion avec de l'eau à 15°C
- a. Remplissage de la bouteille avec de l'eau à 85°
- i. Durée du remplissage : 8 secondes
- ii. Volume de remplissage : 92% du volume
initial soit 979,1 ml
- b. Transfert sur la station de fermeture
- i. Durée : 1s
- c. Fermeture étanche de la bouteille
- i. Durée du bouchonnage : 1s
- a. Remplissage de la bouteille avec de l'eau à 85°
- 5. Fin du refroidissement de la paroi extérieure de la bouteille
- 6. Rétraction de la bouteille à l'air libre
- i. Phase de rétraction et traitement thermique
- ii. température de l'air ambiant : 20 °C
- iii. Durée : 3 minutes
- 7. Refroidissement rapide de la bouteille
- i. Refroidissement par aspersion avec de l'eau à 20°C jusqu'à retour à température ambiante de l'emballage et son contenu
- 1. Provision of an empty bottle
- 2. Rinsing the bottle
- 3. Transfer of the bottle to the Power Station
- 4. Start of cooling of the outer wall of the bottle by spraying with water at 15 ° C
- at. Filling the bottle with 85 ° water
- i. Duration of filling: 8 seconds
- ii. Filling volume: 92% of the initial volume is 979.1 ml
- b. Transfer to the closing station
- i. Duration: 1s
- vs. Watertight closure of the bottle
- i. Duration of corking: 1s
- at. Filling the bottle with 85 ° water
- 5. End of the cooling of the outer wall of the bottle
- 6. Extraction of the bottle in the open air
- i. Retraction phase and heat treatment
- ii. ambient air temperature: 20 ° C
- iii. Duration: 3 minutes
- 7. Fast cooling of the bottle
- i. Cooling by spraying with water at 20 ° C until the packaging is returned to ambient temperature and its contents
La bouteille a un poids de 24 grammes, et son fond est de type pétaloïde. Son volume initial est de 543,2 ml. Après remplissage à 95°C selon le mode opératoire ci-dessous, son volume devient 489.5 ml. La bouteille s'est donc rétractée de 9,89% pendant le remplissage. Après refroidissement, la pression relative à l'intérieur de la bouteille est légèrement positive.The bottle has a weight of 24 grams, and its bottom is petaloid. Its initial volume is 543.2 ml. After filling at 95 ° C according to the procedure below, its volume becomes 489.5 ml. The bottle was retracted 9.89% during filling. After cooling, the relative pressure inside the bottle is slightly positive.
La bouteille est remplie selon le mode opératoire suivant.
- 1. Mise à disposition d'une bouteille vide
- 2. Rinçage de la bouteille
- 3. Transfert de la bouteille sur la station d'alimentation
- 4. Début du refroidissement de la paroi extérieure de la bouteille par aspersion avec de l'eau à 5°C
- a. Remplissage de la bouteille avec de l'eau à 95°
- i. Durée du remplissage : 4 secondes
- ii. Volume de remplissage : 92% du volume initial soit 499.7 ml.
- b. Transfert sur la station de fermeture
- i. Durée : 1s
- c. Fermeture étanche de la bouteille
- i. Durée du bouchonnage : 1s
- a. Remplissage de la bouteille avec de l'eau à 95°
- 5. Fin du refroidissement de la paroi extérieure de la bouteille
- 6. Rétraction de la bouteille à l'air libre
- i. Phase de rétraction et traitement thermique
- ii. température de l'air ambiant : 20 °C
- iii. Durée : 1 minute
- 7. Refroidissement rapide de la bouteille
- i. Refroidissement par aspersion avec de l'eau à 20°C jusqu'à retour à température ambiante de l'emballage et son contenu
- 1. Provision of an empty bottle
- 2. Rinsing the bottle
- 3. Transfer of the bottle to the Power Station
- 4. Start of cooling of the outer wall of the bottle by spraying with water at 5 ° C
- at. Filling the bottle with 95 ° water
- i. Filling time: 4 seconds
- ii. Filling volume: 92% of the initial volume is 499.7 ml.
- b. Transfer to the closing station
- i. Duration: 1s
- vs. Watertight closure of the bottle
- i. Duration of corking: 1s
- at. Filling the bottle with 95 ° water
- 5. End of the cooling of the outer wall of the bottle
- 6. Extraction of the bottle in the open air
- i. Retraction phase and heat treatment
- ii. ambient air temperature: 20 ° C
- iii. Duration: 1 minute
- 7. Fast cooling of the bottle
- i. Cooling by spraying with water at 20 ° C until the packaging is returned to ambient temperature and its contents
Claims (11)
Priority Applications (13)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07105418A EP1975116A1 (en) | 2007-03-31 | 2007-03-31 | Method of filling a retractable package |
| MYPI20093952A MY147820A (en) | 2007-03-31 | 2008-02-24 | Process for filling a shrinkable container |
| HK10106849.8A HK1140177B (en) | 2007-03-31 | 2008-02-24 | Method for filling shrink packaging |
| US12/593,792 US8333055B2 (en) | 2007-03-31 | 2008-02-24 | Process for filling a shrinkable container |
| RU2009138003/12A RU2449943C2 (en) | 2007-03-31 | 2008-02-24 | Method of filling shrinkable container |
| CA2679801A CA2679801C (en) | 2007-03-31 | 2008-02-24 | Method for filling shrink packaging |
| BRPI0809560-4A2A BRPI0809560A2 (en) | 2007-03-31 | 2008-02-24 | FILLING PACKAGING PROCESS |
| EP08719456.9A EP2129614B1 (en) | 2007-03-31 | 2008-02-24 | Method of filling a retractable package |
| MX2009009363A MX2009009363A (en) | 2007-03-31 | 2008-02-24 | Method for filling shrink packaging. |
| ES08719456T ES2421331T3 (en) | 2007-03-31 | 2008-02-24 | Filling procedure of a shrink packaging |
| JP2010501621A JP5139510B2 (en) | 2007-03-31 | 2008-02-24 | How to fill shrinkable containers |
| PCT/IB2008/050661 WO2008120115A2 (en) | 2007-03-31 | 2008-02-24 | Method for filling shrink packaging |
| CN2008800111350A CN101652314B (en) | 2007-03-31 | 2008-02-24 | Method for filling shrink packaging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07105418A EP1975116A1 (en) | 2007-03-31 | 2007-03-31 | Method of filling a retractable package |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1975116A1 true EP1975116A1 (en) | 2008-10-01 |
Family
ID=38042802
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07105418A Withdrawn EP1975116A1 (en) | 2007-03-31 | 2007-03-31 | Method of filling a retractable package |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP1975116A1 (en) |
| CN (1) | CN101652314B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009069031A3 (en) * | 2007-11-27 | 2009-08-13 | Aisapack Holding Sa | Packaging for hot filling |
| CN102115022A (en) * | 2009-12-22 | 2011-07-06 | 克朗斯股份有限公司 | Apparatus and method for filling containers |
| US20130239522A1 (en) * | 2010-11-19 | 2013-09-19 | David Murray Melrose | Controlled container headspace adjustment and apparatus therefor |
| US10273072B2 (en) | 2002-09-30 | 2019-04-30 | Co2 Pac Limited | Container structure for removal of vacuum pressure |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102795583A (en) * | 2011-05-27 | 2012-11-28 | 吉宏食品机械有限公司 | Method for balancing internal pressure of hot-filled beverage bottle after being sealed and cooled and beverage bottle sealing device |
| EP2990344B1 (en) * | 2014-08-29 | 2017-01-04 | Sidel S.p.a. Con Socio Unico | Container handling machine and method |
| EP2990343B1 (en) * | 2014-08-29 | 2017-02-01 | Sidel S.p.a. Con Socio Unico | Container handling machine and method |
| DE102015206359A1 (en) * | 2015-04-09 | 2016-10-13 | Krones Ag | Device for overpressure stabilization of filled and closed PET containers and method for overpressure stabilization of filled PET containers |
| CN107146028B (en) * | 2017-05-10 | 2021-02-23 | 南京水木自动化科技有限公司 | Carbon dioxide energy consumption evaluation method and system for filling and packaging production line |
| TWI764198B (en) * | 2020-07-13 | 2022-05-11 | 廣達電腦股份有限公司 | Accommodating system, and filling method for accommodating system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2432991A1 (en) * | 1978-08-12 | 1980-03-07 | Yoshino Kogyosho Co Ltd | METHOD FOR FILLING WITH A HIGH TEMPERATURE LIQUID FROM A BIAXIAL ORIENTED SATURATED POLYESTER BOTTLE, COOLING DEVICE FOR SAID BOTTLE AND STRUCTURE OF THE BOTTLE OF SAID BOTTLE |
| US5251424A (en) * | 1991-01-11 | 1993-10-12 | American National Can Company | Method of packaging products in plastic containers |
| FR2887238A1 (en) * | 2005-06-21 | 2006-12-22 | Jean Tristan Outreman | Container e.g. bottle, hot-filling method, involves providing container in accordance with extrusion/blowing process, and heating container to bring relaxation of residual stresses to compensate for deformations caused by depression |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100425523C (en) * | 2004-02-24 | 2008-10-15 | 孔祥众 | Beer filling technology for plastic beer bottle |
-
2007
- 2007-03-31 EP EP07105418A patent/EP1975116A1/en not_active Withdrawn
-
2008
- 2008-02-24 CN CN2008800111350A patent/CN101652314B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2432991A1 (en) * | 1978-08-12 | 1980-03-07 | Yoshino Kogyosho Co Ltd | METHOD FOR FILLING WITH A HIGH TEMPERATURE LIQUID FROM A BIAXIAL ORIENTED SATURATED POLYESTER BOTTLE, COOLING DEVICE FOR SAID BOTTLE AND STRUCTURE OF THE BOTTLE OF SAID BOTTLE |
| US5251424A (en) * | 1991-01-11 | 1993-10-12 | American National Can Company | Method of packaging products in plastic containers |
| FR2887238A1 (en) * | 2005-06-21 | 2006-12-22 | Jean Tristan Outreman | Container e.g. bottle, hot-filling method, involves providing container in accordance with extrusion/blowing process, and heating container to bring relaxation of residual stresses to compensate for deformations caused by depression |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10273072B2 (en) | 2002-09-30 | 2019-04-30 | Co2 Pac Limited | Container structure for removal of vacuum pressure |
| US11377286B2 (en) | 2002-09-30 | 2022-07-05 | Co2 Pac Limited | Container structure for removal of vacuum pressure |
| WO2009069031A3 (en) * | 2007-11-27 | 2009-08-13 | Aisapack Holding Sa | Packaging for hot filling |
| CN102115022A (en) * | 2009-12-22 | 2011-07-06 | 克朗斯股份有限公司 | Apparatus and method for filling containers |
| US8573266B2 (en) | 2009-12-22 | 2013-11-05 | Krones Ag | Cooling device for stabilising a container structure |
| CN102115022B (en) * | 2009-12-22 | 2014-08-13 | 克朗斯股份有限公司 | Apparatus and method for filling containers |
| US20130239522A1 (en) * | 2010-11-19 | 2013-09-19 | David Murray Melrose | Controlled container headspace adjustment and apparatus therefor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101652314A (en) | 2010-02-17 |
| CN101652314B (en) | 2011-08-10 |
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