EP1884582A1 - Tamis, en particulier pour la fabrication de non-tissés au moyen d' un procédé de consolidation par liage hydraulique ou pneumatique - Google Patents

Tamis, en particulier pour la fabrication de non-tissés au moyen d' un procédé de consolidation par liage hydraulique ou pneumatique Download PDF

Info

Publication number: EP1884582A1
Authority: EP; European Patent Office
Prior art keywords: screen; sieve; screen body; upper side; openings
Prior art date: 2006-08-04
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Granted

Application number

EP06016367A

Other languages

German (de)

English (en)

Other versions

EP1884582B1 (fr

Inventor

Gilberto Dante Ronzani

Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

SPGPrints Austria GMBH

Original Assignee

Stork Prints Austria GmbH

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2006-08-04

Filing date

2006-08-04

Publication date

2008-02-06

2006-08-04 Application filed by Stork Prints Austria GmbH filed Critical Stork Prints Austria GmbH

2006-08-04 Priority to DE502006004982T priority Critical patent/DE502006004982D1/de

2006-08-04 Priority to AT06016367T priority patent/ATE444388T1/de

2006-08-04 Priority to EP06016367A priority patent/EP1884582B1/fr

2007-08-02 Priority to US11/882,545 priority patent/US20080028581A1/en

2008-02-06 Publication of EP1884582A1 publication Critical patent/EP1884582A1/fr

2009-09-30 Application granted granted Critical

2009-09-30 Publication of EP1884582B1 publication Critical patent/EP1884582B1/fr

Status Active legal-status Critical Current

2026-08-04 Anticipated expiration legal-status Critical

Images

Classifications

- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets

Definitions

the invention relates to a sieve, in particular a sieve, as it is used for the production of nonwovens by means of a gas or liquid jet solidification process.
nonwoven materials such as are used in particular in the home, in general for sanitary purposes or for hygiene articles, nonwoven materials, such.
Fibers, filaments, platelets, tapes, or the like are applied to a screen to form there a non-woven, continuous nonwoven web by a consolidation process.
a jet of water for example, they are pressed against the sieve by a jet of water under high pressure, fluidized and entangled with one another.
beam or comb-like water jets beam or comb-like gas jets can be used, which lead to turbulence and entanglement of the fiber materials.
other liquids including non-aqueous liquids can be used instead of water.
wire mesh, stencils or wires are already known in which wire mesh made of copper are used, which have depressions or elevations of the sieve surface at embossing points. Due to the depressions or elevations, more or less fibers or other nonwoven materials may be piled or thinned at a particular location. Since wire cloths usually do not have the necessary rigidity to withstand the gas, fluid or water pressure, it is usually necessary to use a perforated steel drum to stabilize and support the wire cloth screen.
woven screens has the disadvantage that fibers and other components of the nonwoven material can get stuck at the intersections of warp and weft, so that the forming nonwoven web is not destructive detached from the sieve, but more or less attached to this.
topographic sieves or support members used, which have a plurality of through holes or drainage holes. These drainage holes taper from the top to the back of the support member. The angle of the taper must not be too large or too small in this known sieve or support member and must be adjusted in terms of the thickness of the support member to obtain on the one hand a sufficient drainage effect and on the other side on top of the support member for To obtain the background structure of the nonwoven fabric desired structured surface.
the surface of the support member or screen has recesses corresponding to the desired patterns.
the object of the invention is to provide a further screen, in particular for the production of nonwovens, by means of a beam hardening method, which is improved in particular in its function and provides an increased embossing effect.
the function of the sieve according to the invention is also improved by the fact that, especially when using liquids for solidifying the felt material, these liquids can be removed more easily in the region of the depressions, which facilitates subsequent drying of the nonwoven fabric produced on the sieve according to the invention.
the deeper lying areas have a uniform depth which is not greater than about three quarters of the thickness of the screen body, preferably about equal to two thirds of the thickness of the screen body.
the lower lying areas along their edges are delimited by side walls which either extend substantially perpendicular to the sieve plane or at an angle of less than 45 ° inclined to the vertical plane of the sieve böschungsartig or form an undercut at an angle of less than 20 ° to the perpendicular to the plane of the sieve.
the opening ratio ie the ratio of the area of all openings to the total area of the screen is in the range of 1% to 30%, in particular in the range of 5% to 20%, preferably 7% , Expediently, the opening ratio in the region of the lower regions is equal to or greater than outside of it.
the deeper areas of pattern forming, raised areas are interrupted, which protrude beyond the plane of the top of the screen body, wherein the opening ratio in the region of the raised areas at least smaller than the opening ratio in the lower lying Ranges, preferably equal to zero.
the cross section of the through openings may be circular or non-circular. In the latter case, oval, elliptical or quadrangular shapes are preferred, which may also be slit-shaped.
passage openings are arranged with their longitudinal directions parallel to one another, alternately parallel and perpendicular to one another, or in random orientation relative to one another, depending on the desired aperture ratio and / or required stability of the screen.
the passage openings arranged so in that immediately adjacent to each of the through holes are six through holes equidistant from each other.
each of the passage openings are three to ten through holes, which have different distances from each other. This makes it possible to achieve that the nonwoven fabric produced on the screen has a vividly structured background surface.
Such structuring can also be achieved if the passage openings are arranged randomly or pseudo-randomly with respect to each other.
the sieve body of non-metallic materials, such. Plastic, ceramic, natural resin or lacquer materials suitable for forming stable sheets, composites or a combination thereof.
the strainer body consists of metal, preferably of a metal which can be deposited on an electrode in a galvanic bath, in particular of nickel, copper or aluminum or a mixture thereof.
the top of the screen body is patterned eroded to a desired depth to form the deeper areas.
the formation of the deeper areas can also be achieved by pattern-like ablation or by pattern-based ablation of the Sieb stressesmaterials from the top of the screen body forth by means of laser radiation. It is expedient if laser radiation is used for removing the Sieb stressesmaterials whose wavelength is selected according to the absorption properties of the Sieb stressesmaterials.
the screen body is provided galvanically.
the upper side of the sieve body is raised before or after forming the lower-lying regions or before applying a plating mask for a galvanic production Etched areas using an etching mask according to the respective desired background structure of the nonwoven fabric to be produced.
a sieve in particular a sieve, which is used to produce nonwovens by means of a gas or liquid jet solidification process has a sieve body 10 which has an upper side 11 and a rear side 12 opposite thereto.
the opposite to the top 11 of the screen back 12 of the screen body 10 is substantially formed by a parallel to the top 11, preferably smooth surface.
the sieve can be a flat sieve or else a cylindrical sieve.
a plurality of passage openings 14 are provided in the screen body 10, whose cross section remains the same from the upper side 11 to the rear side 12 or, as shown in FIG. 1, increases in a conically widening manner.
10 recesses 15 are provided in the top 11 of the screen body whose bottoms 16 form deeper areas bounded by side walls 17 become.
the side walls 17 of the recesses 15 represent the contours of a desired pattern.
FIG. 2 shows a honeycomb-shaped arrangement of the through-openings, and also shows that in the region of the depressions, the through-openings 14 have a larger diameter on the input side than the through-openings 14 lying outside the recesses, which results from the conical widening of the through-openings towards the rear side 12 is.
the side walls 17 form undercuts or slopes, as the left and right sides of Figure 3 shows.
the angle ⁇ of the side wall with the vertical to the screen surface is in case of undercuts in the range of 0 ° to 20 °, while it can be up to 45 ° for embankments.
the through holes may have different cross-sectional shapes and be distributed in different ways.
FIG. 4 shows a random statistical arrangement in which, adjacent to each of the round through-holes 14, there are three to ten through-holes 14 at different distances from each other, while in the regular honeycomb-shaped arrangement of FIG. 2, six adjacent to each through-hole 14 Through holes 14 are located, each having the same distances from each other.
FIGS. 4 (b) and (c) show non-circular, oval, rectangular cross-sections for the passage openings 14, which can then also be slot-shaped, as shown in FIGS. 4 (b) and (c).
FIG. 4 (b) shows an arrangement of passage openings 14 with slit-shaped cross-section, wherein the slots are all offset in parallel from one another.
Figure 4 (c) shows another arrangement in which eight through openings adjacent to each through-hole 14 are included, half of which are parallel and the other half are perpendicular thereto.
the depth t of the recesses 15 can be varied. Conveniently, the depth t of the recesses 15 should not be greater than about 3/4 of the thickness d of the screen body. In particular, the depth, as shown in Figures 1 and 3 is approximately equal to half the thickness of the screen body 10. However, depths t which are approximately 2/3 of the thickness d of the screen body 10 are preferred.
the aperture ratio ie the ratio of the area of all openings to the total area of the screen in the region of the recesses, is equal to or greater than the aperture ratio outside thereof.
the opening ratio seen over the total screen is in the range of 1% to 30%, in particular in the range of 5% to 20% and preferably 7% and is corresponding to the fiber and nonwoven materials to be processed and taking into account the pressures with which the solidification medium flows against the fiber and nonwoven material on the surface of the screen, chosen.
a nonwoven material is applied in a known manner to the surface 11 of the screen, in order then to be charged with a medium, which is the individual components of the nonwoven material pressed against each other, swirled and thus leads to a felting and to a solidification of the nonwoven material, which ultimately results in a web formation.
the increased in the lower areas, ie in the areas of the soil opening ratio improves the removal of the liquid, which simplifies a subsequent drying process.
a significant advantage of the constant or widening cross sections of the passage openings 14 is that in this way virtually clogging of the through openings is virtually eliminated, so that screens according to the invention can be used for a longer period maintenance-free for the production of nonwoven nonwoven fabrics.
sieves can also be made of metal, plastic and composite materials, such as glass fiber reinforced plastics or resins or carbon fiber materials. It is also conceivable plastics and natural materials that are suitable for layering, with metal matrices or the like skeletal reinforce.
the plates or cylinders provided for this purpose can be provided with the passage openings 14 by means of laser radiation.
the conical widening of the passage opening 14 can be adjusted.
a screen body film 10 'having a desired thickness is prepared on a die patterned into conductive and nonconductive areas according to the desired screen in a galvanic bath.
the Sieböfilm 10 'has reached the desired thickness it is withdrawn from the die to receive from the Sieb stressesfilm 10' a screen body 10 by deposition of screen material in the galvanic bath.
funnel-shaped inlet regions 24 of the through-openings 14 can form on the upper side of the sieve, which can each leave the size of the through-openings 14 and / or after the desired opening ratio of the sieve or be abraded.
the recesses 15 can then be performed by etching, spark erosion, laser ablation or by laser ablation. If a laser is used, it is expedient if its wavelength is matched to the absorption properties of the screen material used in each case.
an etching mask must first be applied to the sieve body.
the sieve is first coated with an etching protective layer, which is then removed either by exposure and development or again by means of laser radiation in the area to be etched. After the corresponding material removal, the sieve body 10 or sieve blank shown in FIG. 5 then yields the sieve shown in FIG.
the sieve body film 10' is provided with a plating protective layer, and then into the others To deposit further screen material in the galvanic bath, so that a screen body precursor 10 "is formed, which is already provided with the desired recesses 15. Finally, after removal of the galvanization protective layers, the screen body precursor 10" is brought to the final screen thickness d in the galvanic bath.
the ratio of the total area of the recesses 15, ie the ratio of the total area of the lower areas to the total area of the non-recessed areas, is substantially less than 1, so that the resulting relief in the nonwoven fabric produced on the screen shows raised relief-like patterns ,
raised portions or regions 18 are provided on the wire, whose side walls 17 correspond to the contours of the desired pattern, as can be seen in Figure 7 a.
the aperture ratio of the screen in the region of the raised areas 18 is here preferably 0, i. that the raised areas are not provided with openings.
the ratio of the deeper areas to the raised areas is reversed as above.
the passage openings 14 are provided with a constant or a cross-section widening towards the back 12 of the sieve.
such a sieve is produced in such a way that firstly the sieve body 10 is formed to the desired thickness of the sieve in order subsequently to be provided with a galvanizing mask which leaves free only the regions on which sieve material for the formation of the raised regions 18 according to the pattern is left to be deposited in the galvanic bath.
the shape of the through holes also provides the same advantages as the other embodiments of the invention.
the nonwoven fabric produced on a wire of the present invention not only has the relief-like pattern embossed with the recesses or raised portions, but also provided with a background pattern extending over the entire background of the fabric, that is, the non-patterned portions
a background pattern extending over the entire background of the fabric
the non-patterned portions In order to simulate, for example, a fabric, a knit or the like, it is possible to superficially etch the screen, that is to say the upper side of the screen body, using a corresponding etching mask.
the surface of the sieve body can be etched before or after the formation of the depressions.
the background pattern on the finished nonwoven also extends to the relief areas.
the structure provided for the background pattern prior to the formation of the embossing elements it can be achieved that the relief-like embossed areas do not have the same background structure, so that the relief emerges even more beautifully.

Landscapes

Engineering & Computer Science (AREA)
Textile Engineering (AREA)
Nonwoven Fabrics (AREA)
Printing Plates And Materials Therefor (AREA)
Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

EP06016367A 2006-08-04 2006-08-04 Tamis, en particulier pour la fabrication de non-tissés au moyen d' un procédé de consolidation par liage hydraulique ou pneumatique Active EP1884582B1 (fr)

Priority Applications (4)

Application Number	Priority Date	Filing Date	Title
DE502006004982T DE502006004982D1 (de)	2006-08-04	2006-08-04	Sieb, insbesondere zur Herstellung von Vliesstoffen mittels eines Gas- oder Flüssigkeitsstrahl-Verfestigungsverfahrens
AT06016367T ATE444388T1 (de)	2006-08-04	2006-08-04	Sieb, insbesondere zur herstellung von vliesstoffen mittels eines gas- oder flüssigkeitsstrahl-verfestigungsverfahrens
EP06016367A EP1884582B1 (fr)	2006-08-04	2006-08-04	Tamis, en particulier pour la fabrication de non-tissés au moyen d' un procédé de consolidation par liage hydraulique ou pneumatique
US11/882,545 US20080028581A1 (en)	2006-08-04	2007-08-02	Screen, in particular for manufacturing nonwoven fabrics by means of a gaz jet or liquid jet solidification process

Applications Claiming Priority (1)

Application Number	Priority Date	Filing Date	Title
EP06016367A EP1884582B1 (fr)	2006-08-04	2006-08-04	Tamis, en particulier pour la fabrication de non-tissés au moyen d' un procédé de consolidation par liage hydraulique ou pneumatique

Publications (2)

Publication Number	Publication Date
EP1884582A1 true EP1884582A1 (fr)	2008-02-06
EP1884582B1 EP1884582B1 (fr)	2009-09-30

Family

ID=37654725

Family Applications (1)

Application Number	Title	Priority Date	Filing Date
EP06016367A Active EP1884582B1 (fr)	2006-08-04	2006-08-04	Tamis, en particulier pour la fabrication de non-tissés au moyen d' un procédé de consolidation par liage hydraulique ou pneumatique

Country Status (4)

Country	Link
US (1)	US20080028581A1 (fr)
EP (1)	EP1884582B1 (fr)
AT (1)	ATE444388T1 (fr)
DE (1)	DE502006004982D1 (fr)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
WO2011047702A1 (fr) *	2009-10-23	2011-04-28	Stork Prints Austria Gmbh	Procédé de fabrication de pochoirs perforés ou partiellement perforés présentant un relief
WO2013181082A1 (fr) *	2012-05-29	2013-12-05	Nike International Ltd.	Eléments texturés comportant des matériaux de textile non tissé et leurs procédés de fabrication
US8850719B2 (en)	2009-02-06	2014-10-07	Nike, Inc.	Layered thermoplastic non-woven textile elements
US9227363B2 (en)	2009-02-06	2016-01-05	Nike, Inc.	Thermoplastic non-woven textile elements
US9579848B2 (en)	2009-02-06	2017-02-28	Nike, Inc.	Methods of joining textiles and other elements incorporating a thermoplastic polymer material
US11779071B2 (en)	2012-04-03	2023-10-10	Nike, Inc.	Apparel and other products incorporating a thermoplastic polymer material
US12180625B2 (en)	2019-11-18	2024-12-31	Nike, Inc.	Knitted component having a foam surface feature

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ES2371478T3 (es) *	2005-12-07	2012-01-03	Sca Hygiene Products Ab	Material no tejido y método para producir material no tejido.
JP5596769B2 (ja) *	2012-11-06	2014-09-24	株式会社太陽機械製作所	不織布成型品の製造装置
US11614012B2 (en)	2017-12-05	2023-03-28	Cymer, Llc	Nonwoven screens for dust trapping in laser discharge chambers
JP7073113B2 (ja) *	2018-01-16	2022-05-23	日本フイルコン株式会社	ウェブ支持体の製造方法並びに模様付け方法

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2006
- 2006-08-04 DE DE502006004982T patent/DE502006004982D1/de active Active
- 2006-08-04 AT AT06016367T patent/ATE444388T1/de active
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US12404615B2 (en)	2009-02-06	2025-09-02	Nike, Inc.	Thermoplastic non-woven textile elements
US12371829B2 (en)	2009-02-06	2025-07-29	Nike, Inc.	Thermoplastic non-woven textile elements
US8850719B2 (en)	2009-02-06	2014-10-07	Nike, Inc.	Layered thermoplastic non-woven textile elements
US10982363B2 (en)	2009-02-06	2021-04-20	Nike, Inc.	Thermoplastic non-woven textile elements
US10982364B2 (en)	2009-02-06	2021-04-20	Nike, Inc.	Thermoplastic non-woven textile elements
US10138582B2 (en)	2009-02-06	2018-11-27	Nike, Inc.	Thermoplastic non-woven textile elements
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US9227363B2 (en)	2009-02-06	2016-01-05	Nike, Inc.	Thermoplastic non-woven textile elements
US9579848B2 (en)	2009-02-06	2017-02-28	Nike, Inc.	Methods of joining textiles and other elements incorporating a thermoplastic polymer material
US9682512B2 (en)	2009-02-06	2017-06-20	Nike, Inc.	Methods of joining textiles and other elements incorporating a thermoplastic polymer material
US9732454B2 (en)	2009-02-06	2017-08-15	Nike, Inc.	Textured elements incorporating non-woven textile materials and methods for manufacturing the textured elements
US10131091B2 (en)	2009-02-06	2018-11-20	Nike, Inc.	Methods of joining textiles and other elements incorporating a thermoplastic polymer material
CN102844190B (zh) *	2009-10-23	2015-03-25	Spg印刷奥地利有限公司	用于生产设有浮雕的穿孔或部分穿孔的孔版的方法
US9205639B2 (en)	2009-10-23	2015-12-08	Spgprints Austria Gmbh	Method for producing perforated or partially perforated stencils with a relief
WO2011047702A1 (fr) *	2009-10-23	2011-04-28	Stork Prints Austria Gmbh	Procédé de fabrication de pochoirs perforés ou partiellement perforés présentant un relief
CN102844190A (zh) *	2009-10-23	2012-12-26	斯托克印刷品奥地利有限公司	用于生产设有浮雕的穿孔或部分穿孔的孔版的方法
US11779071B2 (en)	2012-04-03	2023-10-10	Nike, Inc.	Apparel and other products incorporating a thermoplastic polymer material
US12490793B2 (en)	2012-04-03	2025-12-09	Nike, Inc.	Apparel and other products incorporating a thermoplastic polymer material
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US12495852B2 (en)	2012-04-03	2025-12-16	Nike, Inc.	Knitted and woven components and articles of footwear containing the same
CN104334780A (zh) *	2012-05-29	2015-02-04	耐克创新有限合伙公司	包含非编织纺织品材料的织纹元件及制造织纹元件的方法
US8906275B2 (en)	2012-05-29	2014-12-09	Nike, Inc.	Textured elements incorporating non-woven textile materials and methods for manufacturing the textured elements
WO2013181082A1 (fr) *	2012-05-29	2013-12-05	Nike International Ltd.	Eléments texturés comportant des matériaux de textile non tissé et leurs procédés de fabrication
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Also Published As

Publication number	Publication date
US20080028581A1 (en)	2008-02-07
ATE444388T1 (de)	2009-10-15
DE502006004982D1 (de)	2009-11-12
EP1884582B1 (fr)	2009-09-30

Publication	Publication Date	Title
DE69520861T2 (de)	2001-09-13	Gerät zur Herstellung von Vliesstoffen mit Reliefmustern
EP2388142B1 (fr)	2015-11-11	Matériau et structure d' un pochoir sérigraphique
EP1001064B1 (fr)	2004-11-24	Dispositif pour la fabrication de tissus non-tissés perforés par aiguilletage hydrodynamique
DE69525498T2 (de)	2002-06-27	Vliesstoffe mit Reliefmustern
DE102007020325B3 (de)	2009-01-15	Verfahren zur Herstellung eines Siebes für die Behandlung von zur Papiererzeugung geeigneten Faserstoffsuspensionen
DE1913773A1 (de)	1969-11-27	Netzartige durchbrochene Struktur
DE3302708A1 (de)	1983-08-04	Verfahren zum herstellen eines gemusterten faservlieses
EP1820892A1 (fr)	2007-08-22	Coque de tambour destinée à la production de structures et/ou de motifs en relief sur la surface d'un matériau cellulaire tissé ou non tissé ou d'un rembourrage
EP1884582B1 (fr)	2009-09-30	Tamis, en particulier pour la fabrication de non-tissés au moyen d' un procédé de consolidation par liage hydraulique ou pneumatique
DE202013102203U1 (de)	2013-06-06	Vorrichtung zur hydrodynamischen Verfestigung von Vliesen, Geweben oder Gewirken
EP2984226A1 (fr)	2016-02-17	Entoilage pour machine de production de matériau en bande continue
DE19732879C2 (de)	1999-07-22	Mehrlagiges Sieb für den Naßbereich einer Papiermaschine und damit hergestelltes Produkt
DE102008024401B3 (de)	2010-01-07	Entwässerungssieb für eine Saugwalze einer Papiermaschine
DE102007024847A1 (de)	2008-12-04	Papiermaschinenbespannung
EP2490893B1 (fr)	2013-12-11	Procédé de fabrication de pochoirs perforés ou partiellement perforés présentant un relief
DE19924293A1 (de)	2000-12-07	Tissue-Papiermaschine, damit hergestelltes Tissue-Papier und Verfahren zum Herstellen eines solchen Tissue-Papiers
DE102006033071A1 (de)	2008-01-17	Vorrichtung zur Herstellung von Textilien, Vliesstoffen, Spinnvliesen, Papierwerkstoffen
EP0620783B1 (fr)	1996-10-23	Procede de fabrication d'un porte-ecran flexible et de dimensions stables pour la serigraphie
DE102013202358A1 (de)	2014-08-14	Verfahren zur Herstellung von Musterfiguren und industrielle oder Papiermaschinenbespannung mit Musterfiguren
DE102022122488A1 (de)	2024-03-07	Vorrichtung zur Herstellung einer Fasermattenbahn und entsprechendes Verfahren
DE3331377C2 (fr)	1990-12-06
DE2362856C3 (de)	1978-06-22	Verfahren und Vorrichtung zur Herstellung einer elastischen Mattenbahn
EP1873295A2 (fr)	2008-01-02	Rouleau de calendre pour gaufrer et/ou comprimer des textiles
DE2051728B2 (de)	1979-11-29	Verfahren zum Herstellen eines Schablonensiebes
DE10200181A1 (de)	2003-04-30	Siebdruckform sowie Verfahren zu deren Herstellung

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