EP1867420B1 - Saw blade with lateral buckles - Google Patents
Saw blade with lateral buckles Download PDFInfo
- Publication number
- EP1867420B1 EP1867420B1 EP20070109613 EP07109613A EP1867420B1 EP 1867420 B1 EP1867420 B1 EP 1867420B1 EP 20070109613 EP20070109613 EP 20070109613 EP 07109613 A EP07109613 A EP 07109613A EP 1867420 B1 EP1867420 B1 EP 1867420B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- saw blade
- lateral runout
- sectors
- lateral
- zones
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
- B23D61/02—Circular saw blades
- B23D61/025—Details of saw blade body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/12—Saw-blades or saw-discs specially adapted for working stone
- B28D1/121—Circular saw blades
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/929—Tool or tool with support
- Y10T83/9319—Toothed blade or tooth therefor
- Y10T83/9346—Uniformly varying teeth or tooth spacing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/929—Tool or tool with support
- Y10T83/9372—Rotatable type
- Y10T83/9408—Spaced cut forming tool
Definitions
- the invention relates to a circular saw blade according to the preamble of claim 1, in particular for processing natural or artificial stone material, for example in the form of concrete walls.
- the saw blade has at its periphery processing means such as cutting or abrasive or combinations thereof.
- the cutting or abrasive means may be formed for example by diamond body, cutting teeth or a combination of both.
- Such saw blades are determined via a central bore on the tool holder of a corresponding tool device and offset from this in operation in rotation.
- the US 2002/123302 A1 discloses a circular saw blade having teeth disposed along the circumference and having a machining means at the tip.
- the saw blade is not flat, but has a serpentine-like tortuous shape. This shape of the saw blade creates a greater cutting thickness and ensures that more air is supplied to the processing site.
- a serpentine-like wound saw blade is described as advantageous for cuts in which much material is removed and low accuracy is sufficient.
- a disadvantage of the known serpentine-like wound saw blade are the increase in the cutting thickness and thus a reduced cutting speed and the inaccuracy of the cut.
- the present invention has for its object to avoid the disadvantages mentioned in a circular saw blade and to ensure a precise cut at low production costs.
- this object is achieved in that at a diameter of the saw blade to 800 mm at least four sectors are provided with changing Planertonabweichungs Suiteen, wherein the Planertonabweichungs Schemee have a maximum axial runout between 0.1 and 0.2 mm, and with a diameter of the saw blade of more than 800 mm at least six sectors are provided with alternating runout areas, the runout areas have a maximum runout between 0.2 and 0.45 mm.
- the circumferentially mutually consecutive plan run deviation ranges or the intervening Transition areas ensure a certain stiffening of the saw blade in the axial direction. As a result, the blade receives in operation a greater lateral stability, whereby a particularly precise cut is guaranteed.
- the Planertonabweichungs Schemee cause a certain ventilation effect, which ensures better cooling of the saw blade. As a result, a decrease in rigidity due to heating of the saw blade can be reduced during prolonged operation.
- a transition region is provided between the maximum runout deviations in each case two adjacent sectors, in which the periphery of the saw blade has a monotonous inclination relative to the median plane and extending in the circumferential direction over at least 30 °.
- the circumference of the saw blade on a continuous waveform whereby despite the trained side impacts during operation, a very smooth running of the saw blade is achieved in the material to be processed.
- runout areas are advantageously formed by applying the side surfaces of the saw blade with appropriately directed and energetically predetermined shocks. In this way, a particularly simple and inexpensive production of the saw blade is possible.
- Fig. 1 shows a saw blade 2 for machining mineral materials in the form of a wall saw blade with a diameter d of up to 800mm.
- This comprises a master sheet 4, for example made of steel, are held on the processing means 6 in the form of cutting teeth.
- the cutting teeth can be integrally formed with the master blade 4 or at least partially formed from a special, applied to the master sheet 4 material.
- diamond bodies can also be provided on the circumference U of the saw blade 2. It can, as in Fig. 1 indicated by dash-dotted lines, for example, diamond segments 7 may be attached to the circumference U.
- the saw blade 2 For attachment to a tool holder of a tool device, not shown, that rotates the saw blade 2 about an axis A along a circumferential direction, the latter has a central bore 8. Further, the saw blade 2 is divided into four equal sectors S, wherein the sectors in the circumferential direction alternately have a left runout deviation range B1 or a right runout deviation range B2.
- Fig. 2 the saw blade 2 is shown for easy understanding with excessive plan run deviation ranges B1, B2 and without processing means 6.
- the axial runout regions B 1 and B 2 extend away from a center plane E spanned perpendicularly to the axis A.
- all runout deviation regions B 1 and B 2 form a maximum side impact M 1, M 2, which extends from the center of a peripheral surface F of the circumference U to the center plane E and is between 0.1 and 0.2 mm, in particular 0.125 mm.
- Fig. 2 forms the saw blade 2 at the circumference U between the maximum runout deviations M1, M2 of two adjacent sectors each extending over 90 ° transition region C, which has a wavy monotone inclination relative to the center plane E.
- Fig. 3 and 4 show a saw blade 2 in the form of a wall saw blade with a diameter d which is more than 800 mm.
- six sectors S are provided with runout areas B1, B2.
- all of the runout deviations B1 and B2 form a maximum side impact M1, M2, which is between 0.2 to 0.45 mm, in particular 0.3 mm (see Figure 4 ).
- Fig. 4 forms the saw blade 2 in this embodiment at the circumference U between the maximum runout M1, M2 of two adjacent sectors each extending over 60 ° transition region C, which has a wavy monotone inclination relative to the center plane E.
- runout deviation regions B1, B2 takes place here by corresponding action on the saw blade 2 in the direction of the axis A with impacts of a tool, not shown, wherein the blows have a predetermined impact number and impact energy.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Description
Die Erfindung betrifft ein kreisförmiges Sägeblatt gemäß dem Oberbegriff des Anspruchs 1, insbesondere zur Bearbeitung von natürlichem oder künstlichem Steinmaterial, beispielsweise in Form von Betonwänden. Das Sägeblatt weist an seinem Umfang Bearbeitungsmittel wie Schneid- oder Schleifmittel beziehungsweise Kombinationen hiervon auf. Die Schneid- oder Schleifmittel können dabei beispielsweise durch Diamantkörper, Schneidzähne oder einer Kombination aus beidem gebildet sein. An dem Sägeblatt sind wenigstens zwei in einer Umfangsrichtung aufeinander folgende Sektoren mit jeweils einem axialen Planlaufabweichungsbereich ausgebildet, wobei die aufeinander folgenden Planlaufabweichungsbereiche der Sektoren hinsichtlich einer Mittelebene des Stammblattes zu unterschiedlichen Seiten hin gerichtet sind.The invention relates to a circular saw blade according to the preamble of
Derartige Sägeblätter werden über eine Zentralbohrung an der Werkzeugaufnahme eines entsprechenden Werkzeuggerätes festgelegt und von diesem im Betrieb in Rotation versetzt.Such saw blades are determined via a central bore on the tool holder of a corresponding tool device and offset from this in operation in rotation.
Aus der
Die
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, bei einem kreisförmigen Sägeblatt die genannten Nachteile zu vermeiden und bei niedrigen Herstellungskosten einen präzisen Schnitt zu gewährleisten.The present invention has for its object to avoid the disadvantages mentioned in a circular saw blade and to ensure a precise cut at low production costs.
Erfindungsgemäss wird die Aufgabe dadurch gelöst, dass bei einem Durchmesser des Sägeblattes bis 800 mm wenigstens vier Sektoren mit wechselnden Planlaufabweichungsbereichen vorgesehen sind, wobei die Planlaufabweichungsbereiche eine maximale Planlaufabweichung zwischen 0,1 und 0,2 mm aufweisen, und bei einem Durchmesser des Sägeblattes von mehr als 800 mm wenigstens sechs Sektoren mit wechselnden Planlaufabweichungsbereichen vorgesehen sind, wobei die Planlaufabweichungsbereiche eine maximale Planlaufabweichung zwischen 0,2 und 0,45 mm aufweisen. Die in Umfangsrichtung wechselseitig aufeinander folgenden Planlaufabweichungsbereiche beziehungsweise die dazwischen liegenden Übergangsbereiche sorgen für eine gewisse Aussteifung des Sägeblattes in axialer Richtung. Hierdurch erhält das Sägeblatt im Betrieb eine grössere Seitenstabilität, wodurch ein besonders präziser Schnitt gewährleistet wird. Ferner bewirken die Planlaufabweichungsbereiche einen gewissen Ventilationseffekt, der für eine bessere Kühlung des Sägeblattes sorgt. Hierdurch kann bei längerem Betrieb eine Abnahme der Steifigkeit infolge von Erwärmung des Sägeblattes verringert werden.According to the invention, this object is achieved in that at a diameter of the saw blade to 800 mm at least four sectors are provided with changing Planlaufabweichungsbereichen, wherein the Planlaufabweichungsbereiche have a maximum axial runout between 0.1 and 0.2 mm, and with a diameter of the saw blade of more than 800 mm at least six sectors are provided with alternating runout areas, the runout areas have a maximum runout between 0.2 and 0.45 mm. The circumferentially mutually consecutive plan run deviation ranges or the intervening Transition areas ensure a certain stiffening of the saw blade in the axial direction. As a result, the blade receives in operation a greater lateral stability, whereby a particularly precise cut is guaranteed. Furthermore, the Planlaufabweichungsbereiche cause a certain ventilation effect, which ensures better cooling of the saw blade. As a result, a decrease in rigidity due to heating of the saw blade can be reduced during prolonged operation.
Durch die maximalen Planlaufabweichungen liegen die maximalen Seitenschläge im Bereich der üblichen Toleranzen für die betreffenden Sägeblattgrössen, so dass keine merklich Zunahme der jeweiligen Schnittstärke und damit auch kein merklicher Abfall der Schnittgeschwindigkeit hervorgerufen wird.Due to the maximum runout deviations are the maximum side impacts in the range of the usual tolerances for the respective saw blade sizes, so that no appreciable increase in the respective average thickness and thus no significant drop in the cutting speed is caused.
Bevorzugterweise ist zwischen den maximalen Planlaufabweichungen jeweils zwei benachbarter Sektoren ein Übergangsbereich vorgesehen, in dem der Umfang des Sägeblattes eine monotone Neigung gegenüber der Mittelebene aufweist und der sich in Umfangsrichtung über wenigstens 30° erstreckt. Durch derartige Übergangsbereiche kann eine besonders gute Aussteifung des Sägeblattes in axialer Richtung erzielt werden.Preferably, a transition region is provided between the maximum runout deviations in each case two adjacent sectors, in which the periphery of the saw blade has a monotonous inclination relative to the median plane and extending in the circumferential direction over at least 30 °. By such transition regions, a particularly good stiffening of the saw blade in the axial direction can be achieved.
Vorteilhafterweise weist dabei der Umfang des Sägeblattes eine kontinuierliche Wellenform auf, wodurch trotz der ausgebildeten Seitenschläge im Betrieb ein sehr ruhiger Lauf des Sägeblattes im zu bearbeitenden Material erzielt wird.Advantageously, in this case, the circumference of the saw blade on a continuous waveform, whereby despite the trained side impacts during operation, a very smooth running of the saw blade is achieved in the material to be processed.
Ferner sind die Planlaufabweichungsbereiche vorteilhafterweise durch Beaufschlagung der Seitenflächen des Sägeblattes mit entsprechend gerichteten und energetisch vorbestimmten Schlägen ausgeformt. Auf diese Weise ist eine besonders einfache und kostengünstige Herstellung des Sägeblattes möglich.Furthermore, the runout areas are advantageously formed by applying the side surfaces of the saw blade with appropriately directed and energetically predetermined shocks. In this way, a particularly simple and inexpensive production of the saw blade is possible.
Die Erfindung wird nachstehend anhand zweier Ausführungsbeispiele näher erläutert. Es zeigen:
- Fig. 1
- eine Draufsicht auf ein erfindungsgemässes Sägeblatt mit vier Sektoren,
- Fig. 2
- eine überhöhte Seitenansicht des Sägeblattes in Richtung II aus
Fig. 1 ohne Bearbeitungsmittel, - Fig. 3
- eine Draufsicht auf ein erfindungsgemässes Sägeblatt mit sechs Sektoren und
- Fig. 4
- eine überhöhte Seitenansicht des Sägeblattes in Richtung IV aus
Fig. 3 ohne Bearbeitungsmittel,
- Fig. 1
- a plan view of a saw blade according to the invention with four sectors,
- Fig. 2
- an excessive side view of the saw blade in the direction II
Fig. 1 without processing means, - Fig. 3
- a plan view of a saw blade according to the invention with six sectors and
- Fig. 4
- an elevated side view of the saw blade in the direction of IV
Fig. 3 without processing means,
Zur Befestigung an einer Werkzeugaufnahme eines nicht dargestellten Werkzeuggerätes, dass das Sägeblatt 2 um eine Achse A herum entlang einer Umfangsrichtung rotatorisch antreibt, weist dieses eine Zentralbohrung 8 auf. Ferner teilt sich das Sägeblatt 2 in vier gleich grosse Sektoren S auf, wobei die Sektoren in Umfangsrichtung abwechselnd einen linken Planlaufabweichungsbereich B1 oder einen rechten Planlaufabweichungsbereich B2 aufweisen.For attachment to a tool holder of a tool device, not shown, that rotates the
In
Wie aus
Wie aus
Die Herstellung der Planlaufabweichungsbereiche B1, B2 erfolgt hierbei durch entsprechende Beaufschlagung des Sägeblattes 2 in Richtung der Achse A mit Schlägen eines nicht dargestellten Werkzeuges, wobei die Schläge eine vorbestimmte Schlagzahl und Schlagenergie aufweisen.The production of the runout deviation regions B1, B2 takes place here by corresponding action on the
Claims (4)
- Circular saw blade (2), in particular for processing natural or artificial stone,
with processing means (6), in particular diamond tipped, arranged on its circumference (U),
wherein at least two sectors (S) succeeding one another in a circumferential direction are each formed with a lateral runout zone (B1, B2) and the successive lateral runout zones (B1, B2) are deflected in different directions with respect to a central plane (E),
characterized in that in a saw blade (2) with a diameter (d) of up to 800 mm at least four sectors (S) with alternating lateral runout zones (B1, B2) are provided, the lateral runout zones (B1, B2) having a maximum lateral runout (M1, M2) of between 0.1 and 0.2 mm, and
in a saw blade (2) with a diameter (d) of more than 800 mm at least six sectors (S) with alternating lateral runout zones (B1, B2) are provided, the lateral runout zones (B1, B2) having a maximum lateral runout (M1, M2) of between 0.2 and 0.45 mm - Circular saw blade according to Claim I, characterized in that a transition zone (C) in which the inclination of the circumference (U) of the saw blade (2) with respect to the central plane (E) is monotonic and which extends over at least 30° in the circumferential direction is provided between the maximum lateral runouts (M1, M2) of every two adjacent sectors (S).
- Circular saw blade according to Claim 2, characterized in that the circumference (U) of the saw blade (2) has a continuous wavy form.
- Circular saw blade according to any one of Claims 1 to 3, characterized in that the lateral runout zones (B1, B2) are formed by subjecting the lateral faces of the saw blade (2) to correspondingly directed impacts.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200610000297 DE102006000297A1 (en) | 2006-06-14 | 2006-06-14 | Saw blade with side impact |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1867420A1 EP1867420A1 (en) | 2007-12-19 |
| EP1867420B1 true EP1867420B1 (en) | 2013-10-30 |
Family
ID=38474208
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20070109613 Active EP1867420B1 (en) | 2006-06-14 | 2007-06-05 | Saw blade with lateral buckles |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20080000341A1 (en) |
| EP (1) | EP1867420B1 (en) |
| JP (1) | JP2007331100A (en) |
| CN (1) | CN101096116B (en) |
| DE (1) | DE102006000297A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201841313U (en) * | 2010-01-29 | 2011-05-25 | 南京德朔实业有限公司 | Electric circular saw |
| CN102615717B (en) * | 2012-04-20 | 2014-11-26 | 李明全 | Method for crushing stone cutting wastes synchronously |
| DE102014117618B3 (en) | 2014-12-01 | 2016-03-31 | Rattunde & Co Gmbh | Vertical saw groove |
| CN105904599B (en) * | 2016-05-23 | 2017-09-29 | 江苏华昌工具制造有限公司 | A kind of manufacture method of the two-sided dry chip that concaves of hot pressing |
| GB2584162A (en) * | 2019-05-24 | 2020-11-25 | Black & Decker Inc | Power tool for forming a channel in a work surface and accessories therefor |
| CN111618361B (en) * | 2020-06-02 | 2022-10-04 | 烟台孚信达双金属股份有限公司 | Saw cutting method for copper-aluminum composite bar |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1113780A (en) * | 1913-12-09 | 1914-10-13 | Gustav Griesche | Granite and stone saw. |
| FR1141258A (en) * | 1956-02-11 | 1957-08-29 | Perforated tools for cutting or machining | |
| FR1339021A (en) * | 1962-09-14 | 1963-10-04 | Christensen Diamond Prod Co | Diamond saw blade |
| US3587554A (en) * | 1968-11-19 | 1971-06-28 | Corning Glass Works | Saw blade with wavy edge for cutting and grinding glass ceramic tubing |
| US3742655A (en) * | 1972-01-14 | 1973-07-03 | Oliver Inc L | Abrading wheel |
| DE3827933A1 (en) * | 1988-08-17 | 1990-02-22 | Franz J Riedmueller | Circular saw blade for dry sawing |
| SU1726275A1 (en) * | 1989-12-25 | 1992-04-15 | Д.А.Асатр н | Circular saw |
| DE4344612A1 (en) * | 1993-12-24 | 1995-06-29 | Helmut Hammer | Axially deformed circular saw blade |
| CN1311089A (en) * | 2000-03-02 | 2001-09-05 | 袁建林 | Disc saw blade |
| US20020123302A1 (en) | 2001-03-05 | 2002-09-05 | S-B Power Tool Company | Cutting and grinding wheel for a rotary tool |
| US20030159555A1 (en) * | 2002-02-22 | 2003-08-28 | Perry Edward Robert | Thin wall singulation saw blade and method |
-
2006
- 2006-06-14 DE DE200610000297 patent/DE102006000297A1/en not_active Withdrawn
-
2007
- 2007-06-05 EP EP20070109613 patent/EP1867420B1/en active Active
- 2007-06-12 CN CN2007101100365A patent/CN101096116B/en not_active Expired - Fee Related
- 2007-06-12 US US11/818,001 patent/US20080000341A1/en not_active Abandoned
- 2007-06-13 JP JP2007156642A patent/JP2007331100A/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| DE102006000297A1 (en) | 2007-12-20 |
| CN101096116A (en) | 2008-01-02 |
| JP2007331100A (en) | 2007-12-27 |
| EP1867420A1 (en) | 2007-12-19 |
| CN101096116B (en) | 2012-03-07 |
| US20080000341A1 (en) | 2008-01-03 |
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