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EP1739071B1 - Procédé servant à produire un composé acide carboxylique - Google Patents

Procédé servant à produire un composé acide carboxylique Download PDF

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Publication number
EP1739071B1
EP1739071B1 EP05721717A EP05721717A EP1739071B1 EP 1739071 B1 EP1739071 B1 EP 1739071B1 EP 05721717 A EP05721717 A EP 05721717A EP 05721717 A EP05721717 A EP 05721717A EP 1739071 B1 EP1739071 B1 EP 1739071B1
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EP
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Prior art keywords
formula
compound represented
carboxylic acid
producing
ester compound
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EP05721717A
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German (de)
English (en)
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EP1739071A4 (fr
EP1739071A1 (fr
Inventor
Hiroaki Hibino
Tomoyasu Yoshida
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Sumitomo Chemical Co Ltd
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Sumitomo Chemical Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/09—Preparation of carboxylic acids or their salts, halides or anhydrides from carboxylic acid esters or lactones

Definitions

  • the present invention relates to a method for producing a carboxylic acid compound.
  • Carboxylic acid compounds including 4-(4-phenylbutoxy)benzoic acid of formula (3): wherein n is an integer of 1 to 6, are useful as intermediates of medicines (see, for example, Patent Document 1).
  • a production method thereof for example, a method in which an ester compound represented by the formula (4): wherein R is a lower alkyl group, and a halogen compound represented by the formula (5): wherein n is an integer of 1 to 6 and X is a halogen atom, are reacted in an organic solvent in the presence of a base, and then the reaction mixture is hydrolyzed is known (see, for example, Patent Document 1).
  • GB 2 302 873 discloses a method for producing a compound of formula (3) from a compound of formula (I).
  • the present invention provides a method for producing a compound represented by the formula (3): wherein n is an integer of 1 to 6, characterized by the steps of hydrolyzing a solution containing an ester compound represented by the formula (1): wherein R is a linear or branched alkyl group having 1 to 3 carbon atoms and n is an integer of 1 to 6, and a compound represented by the formula (2): wherein R is as defined above, adjusting the pH of the resulting solution to pH 4 to 8, and then subjecting to phase separation to obtain an organic layer containing the carboxylic acid of formula (3).
  • R is a linear or branched alkyl group having 1 to 3 carbon atoms
  • n is an integer of 1 to 6.
  • ester compound (1) examples include, for example, methyl 4-benzyloxybenzoate, methyl 4-(2-phenylethoxy)benzoate, methyl 4-(3-phenylpropoxy)benzoate, methyl 4-(4-phenylbutoxy)benzoate, methyl 4-(5-phenylpentyloxy)benzoate, methyl 4-(6-phenylhexyloxy)benzoate, ethyl 4-(4-phenylbutoxy)benzoate, n-propyl 4-(4-phenylbutoxy)benzoate, isopropyl 4-(4-phenylbutoxy)benzoate, and the like.
  • Examples of the compound represented by the formula (2): wherein R is as defined above include, for example, methyl 4-methoxybenzoate, ethyl 4-ethoxybenzoate, n-propyl 4-n-propoxybenzoate, isopropyl 4-isopropoxybenzoate, and the like.
  • a mixture containing the ester compound (1) and the compound (2) is usually hydrolyzed by mixing the mixture with water, and an acid or alkali, preferably by mixing the mixture with water and an alkali.
  • the acid include, for example, mineral acids such as hydrochloric acid, sulfuric acid or the like;
  • examples of the alkali include, for example, alkali metal hydroxides such as sodium hydroxide, potassium hydroxide or the like, alkaline earth metal hydroxides such as calcium hydroxide, barium hydroxide or the like. Among them, the alkali metal hydroxides are preferred.
  • An amount of the acid or alkali that may be used is usually 1 mole or more per mole of the ester compound (1) in the mixture. Though an upper limit thereof is not particularly restricted, using too much amount is not economical, and practically it is 5 moles or less per mole of the ester compound (1).
  • the amount of the acid or alkali used is decided taking into account the amount of the compounds reactive with the acid or alkali.
  • An amount of water used is usually 0 . 2 to 10 parts by weight, preferably 0.5 to 5 parts by weight, per part of the ester compound (1). Water may be mixed with the acid or alkali beforehand.
  • the order of mixing the mixture containing the ester compound (1) and the compound (2), water, and the acid or alkali is not particularly limited; for example, after the mixture is mixed with water, the acid or alkali may be added thereto, or after water is mixed with the acid or alkali, the mixture may be added thereto.
  • a hydrolysis temperature is usually -30 to 200°C, preferably -20 to 150°C.
  • the hydrolysis may be carried out in an organic solvent.
  • organic solvent include, for example, aromatic hydrocarbon solvents such as toluene, xylene, mesitylene, chlorobenzene, dichlorobenzene or the like; ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone or the like; ether solvents such as diethyl ether, methyl tert-butyl ketone or the like; alcohol solvents such as methanol, ethanol, n-propanol, isopropanol, and n-butanol; amide solvents such as N,N-dimethylformamide, N,N-dimethylacetamide, or the like N-methyl-2-pyrolidone; sulfoxide solvents such as dimethyl sulfoxide, sulfolane or the like; and phosphoryl amide solvents such as hexamethylphosphoric triamide or the like; they may be used alone or in
  • the alcohol solvents are preferable because the hydrolysis of the ester compound (1) is easily promoted in the presence of the alcohol solvent.
  • An amount of the organic solvent used is not particularly limited. When the mixture containing the ester compound (1) and the compound (2) contains the organic solvent, the mixture can be used as it is without any problems.
  • the hydrolyzed liquid is separated while it is adjusted to pH 4 to 8, , whereby a carboxylic acid, derived from the compound (2), represented by the formula (7): wherein R is as defined above (hereinafter referred to as the “carboxylic acid (7)”) can be removed into an aqueous layer, and an organic layer containing the compound represented by the formula (3) wherein n is as defined above (hereinafter referred to as the “carboxylic acid compound (3)”) can be obtained.
  • a pH of the hydrolyzed liquid is preferably adjusted to 5 to 7, from the viewpoint that the effect of removing the carboxylic acid (7) into the aqueous layer is further improved by further decreasing the amount of the carboxylic acid (7) contaminated in the organic layer.
  • the pH is lower than 4, the effect of removing the carboxylic acid (7) into the aqueous layer is decreased, and the amount thereof contaminated in the organic layer containing the carboxylic acid compound (3) tends to become higher.
  • the pH is higher than 8 the amount of the carboxylic acid compound (3) contained in the aqueous layer becomes higher, and resulted in a lower yield, and bad liquid phase separation efficiency.
  • the pH of the hydrolyzed liquid is adjusted by mixing the liquid with the alkali or acid according to the pH of the hydrolyzed liquid.
  • the hydrolyzed liquid may be mixed with an alkali to adjust the pH
  • the hydrolyzed liquid may be mixed with an acid to adjust the pH.
  • the acid used in the pH adjustment include, for example, mineral acids such as hydrochloric acid, sulfuric acid, phosphoric acid or the like, and they are usually used as an aqueous solution.
  • the alkali used in the pH adjustment include, for example, alkali metal hydroxides such as sodium hydroxide, potassium hydroxide or the like, and they are usually used as an aqueous solution.
  • a temperature in the pH adjustment of the hydrolyzed liquid is usually 20 to 90°C, preferably 40 to 80°C.
  • a temperature of the liquid phase separation is usually 20 to 90°C, preferably 40 to 80°C.
  • water-insoluble organic solvent examples include, for example, aromatic hydrocarbon solvents such as toluene, xylene, mesitylene, chlorobenzene, dichlorobenzene or the like; ketone solvents such as methyl ethyl ketone, methyl isobuthyl ketone or the like; and ether solvents such as diethyl ether, methyl tert-butyl ether or the like.
  • aromatic hydrocarbon solvents are preferable.
  • An amount of the water-insoluble organic solvent used is not particularly limited so long as it is an amount enough to dissolve the carboxylic acid compound (3) produced by hydrolysis and capable of conducting the liquid separation.
  • the water-insoluble organic solvent may be present in the mixture containing the ester compound (1) and the compound (2), or may be added to the mixture upon hydrolysis.
  • the liquid phase separation may be conducted after adding an inorganic salt such as sodium chloride or sodium sulfate.
  • the above-mentioned pH adjustment and liquid phase separation may be repeated after addition of water thereto.
  • the organic layer containing the carboxylic acid compound (3) and a reduced amount of the carboxylic acid (7) can be obtained.
  • the carboxylic acid compound (3) can be isolated from the organic layer, for example, by concentration.
  • the carboxylic acid compound (3) include, for example, 4-benzyloxybenzoic acid, 4-(2-phenylethoxy)benzoic acid, 4-(3-phenylpropoxy)benzoic acid, 4-(4-phenylbutoxy)benzoic acid, 4-(5-phenylpentyloxy)benzoic acid, 4-(6-phenylhexyloxy)benzoic acid, and the like.
  • the mixture of starting materials used in the present invention is not particularly limited so long as the mixture comprises the ester compound (1) and the compound (2) .
  • Examples thereof include, for example, a reaction liquid obtained by reacting an ester compound represented by the formula (4): wherein R is as defined above (hereinafter referred to as the "ester compound (4)") and a halogen compound represented by the formula (5): wherein n is as defined above and X is a halogen atom, hereinafter referred to as the "halogen compound (5)", in an organic solvent in the presence of a base; an organic layer obtained by mixing the above-mentioned reaction liquid, water and, if necessary, a water-insoluble organic solvent, and conducting the liquid separation; and the like.
  • ester compound (4) examples include, for example, methyl 4-hydroxybenzoate, ethyl 4-hydroxybenzoate, n-propyl 4-hydroxybenzoate, isopropyl 4-hydroxybenzoate, and the like.
  • halogen atom examples include, for example, iodine atom, bromine atom, chlorine atom, and the like.
  • halogen compound (5) examples include, for example, benzyl chloride, benzyl bromide, benzyl iodide, 2-phenyl-1-chloroethane, 2-phenyl-1-bromoethane, 2-phenyl-1-iodoethane, 3-phenyl-1-chloropropane, 3-phenyl-1-bromopropane, 3-phenyl-1-iodopropane, 4-phenyl-1-chlorobutane, 4-phenyl-1-bromobutane, 4-phenyl-1-iodobutane, 5-phenyl-1-chloropentane, 5-phenyl-1-buromopentane, 6-phenyl-1-chlorohexane, 6-phenyl-1-bromohexane, and the like.
  • the reaction of the ester compound (4) and the halogen compound (5) proceeds well when 1 mole or more of the halogen compound (5) based on the ester compound (4), is used or when 1 mole or more of the ester compound (4) based on the halogen compound (5) is used. Accordingly, suitable amounts thereof may be decided taking into account the economic aspect and the like.
  • the ester compound (4) is reacted in an amount of usually 1 to 5 moles, preferably 1 to 2 moles per mole of the halogen compound (5).
  • organic solvent may include, for example, aromatic hydrocarbon solvents such as toluene, xylene, mesitylene, chlorobenzene, dichlorobenzene or the like; ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone or the like; ether solvents such as diethyl ether, methyl tert-butyl ketone or the like; alcohol solvents such as methanol, ethanol, n-propanol, isopropanol, n-butanol or the like; amide solvents such as N,N-dimethyl formamide, N,N-dimethyl acetamide, N-methyl-2-pyrolidone or the like; sulfoxide solvents such as dimethyl sulfoxide, sulfolane or the like; and phosphoryl amide solvents such as hexamethyl phosphoric triamide or the like; they may be used alone or in combination.
  • aromatic hydrocarbon solvents
  • aprotonic polar solvents for example, the amide solvents such as N,N-dimethyl formamide, N,N-dimethyl acetamide, N-methyl-2-pyrolidone or the like; the sulfoxide solvents such as dimethyl sulfoxide, sulfolane or the like; the phosphoryl amide solvents such as hexamethyl phosphoric triamide, or the like are preferable.
  • An amount of the organic solvent used is usually 0.5 to 10 parts by weight, preferably 1 to 5 parts by weight, based on the ester compound (4) or the halogen compound (5) whichever used in smaller amount.
  • Examples of the base include, for example, alkali metal hydrides such as sodium hydride, potassium hydride or the like; alkaline earth metal hydrides such as calcium hydride or the like; alkali metal hydroxides such as lithium hydroxide, sodium hydroxide, potassium hydroxide or the like; alkaline earth metal hydroxides such as calcium hydroxide, magnesium hydroxide, barium hydroxide or the like; alkali metal carbonates such as lithium carbonate, sodium carbonate, potassium carbonate or the like; alkaline earth metal carbonates such as calcium carbonate, barium carbonate or the like; alkali metal hydrogencarbonates such as sodium hydrogencarbonate, potassium hydrogencarbonate or the like.
  • alkali metal hydrides such as sodium hydride, potassium hydride or the like
  • alkaline earth metal hydrides such as calcium hydride or the like
  • alkali metal hydroxides such as lithium hydroxide, sodium hydroxide, potassium hydroxide or the like
  • alkaline earth metal hydroxides such as calcium
  • alkali metal carbonates and the alkaline earth metal carbonates are preferable.
  • An amount of the base used is usually 1 to 5 moles, preferably 1 to 3 moles per mole of the ester compound (4) or the halogen compound (5) whichever used in smaller amount.
  • a reaction temperature is usually -50 to 150°C, preferably 10 to 140°C.
  • the ester compound (4) and the halogen compound (5) are reacted by mixing the ester compound (4) and the halogen compound (5) in an organic solvent, and the order of mixing is not particularly limited.
  • the resulting reaction liquid contains an unreacted base, salts generated by neutralizing hydrogen halides as by-products in the reaction with the base, and the like.
  • the reaction liquid may be used as it is, or an organic layer obtained by mixing the reaction liquid, water and, if necessary, a water-insoluble organic solvent, and conducting the liquid phase separation may be used as the starting material in the above-mentioned hydrolysis.
  • An amount of water used in the case where the reaction liquid, water and, if necessary, a water-insoluble organic solvent are mixed, and the liquid separation is conducted, is not particularly limited.
  • the water-insoluble organic solvents the same solvents as cited above can be exemplified, and the amounts thereof are not particularly limited.
  • a temperature during the liquid separation is usually 20 to 80°C.
  • the oil layer was washed with 240g of water, then 180 g of 1wt% aqueous sodium hydroxide solution, and further180 g of water to give 246.7 g of an oil layer containing methyl 4-(4-phenylbutoxy)benzoate. Content: 39.0% Yield: 96% (4-phenyl-l-chlorobutane basis)
  • the oil layer contained 0.20% (area percentage) of methyl 4-methoxybenzoate.
  • the oil layer containing 239 g of methyl 4-(4-phenylbutoxy)benzoate, 29.3 g of methanol and 77 g of 27% by weight aqueous sodium hydroxide solution were mixed and the inside temperature was elevated to 70 to 75°C, and the mixture was stirred at the same time for 3 hours to hydrolyze it.
  • the hydrolyzed liquid was carefully poured into a mixture of 216.9 g of 18% by weight sulfuric acid and 175 g of toluene so that the liquid temperature was kept at not more than 70°C, and then the mixture was stirred for 15 minutes. After 45.5 g of 27% by weight aqueous sodium hydroxide solution was added thereto at an inside temperature of 65°C to adjust the pH to 5.5, the liquid phase separation was conducted. To the obtained organic layer was added 175 g of 10 wt% aqueous sodium sulfate solution, and the liquid phase separation was conducted at an inside temperature of 65°C and a pH of 5 to 7.
  • the oil layer was washed with 140g of water, then 105 g of a 1 wt% aqueous sodium hydroxide solution, and further 105 g of water to give 138 g of an oil layer containing methyl 4-(4-phenylbutoxy)benzoate. Content: 40.5% Yield: 96% (4-phenyl-l-chlorobutane basis) The oil layer contained 0.46% (area percentage) of methyl 4-methoxybenzoate.
  • the oil layer containing 40 g of methyl 4-(4-phenylbutoxy)benzoate, 5.1 g of methanol and 13.6 g of 27 wt% aqueous sodium hydroxide solution were mixed and the inside temperature was elevated to 70 to 75°C, and the mixture was stirred at the same time for 3 hours to hydrolyze it.
  • the hydrolyzed solution was carefully poured into a mixture of 34.5 g of 10 wt% sulfuric acid and 31 g of toluene so that the liquid temperature was kept at not more than 70°C, and then the mixture was stirred for 15 minutes. After 3.9 g of 20 wt% sulfuric acid was added thereto at an inside temperature of 65°C to adjust the pH to 6.5, the liquid separation was conducted. To the obtained organic layer was added 31 g of 10 wt% aqueous sodium sulfate solution, and the liquid phase separation was conducted at an inside temperature of 65°C and at a pH of 6 to 7.
  • the inside temperature was adjusted to 65°C, and the liquid separation was conducted at the same temperature to give an oil layer and an aqueous layer.
  • the oil layer was washed with 88 g of water, then a 1 wt% aqueous sodium hydroxide solution, and further water 88 g to give 147 g of an oil layer containing methyl 4-(4-phenylbutoxy)benzoate. Content: 38.2% Yield: 97% (4-phenyl-l-chlorobotutne basis).
  • the organic layer contained methyl 4-methoxybenzoate 0.19% (area percentage).
  • the hydrolyzed liquid was carefully poured into a mixture of 48.7 g of 12.7 wt% sulfuric acid and 42 g of toluene so that the liquid temperature was kept at not more than 70°C, and then the mixture was stirred for 15 minutes.
  • At an inside temperature of 65°C 5.8 g of 20 wt% sulfuric acid was added thereto to adjust the pH to pH 2.1, and the liquid separation was conducted.
  • 44 g of water was added to the obtained organic layer, and the liquid separation was conducted at an inside temperature of 65°C and at a pH of 2.1.
  • the present invention is industrially advantageous, because according to the invention, the carboxylic acid (7) produced as by-products in the reaction can be easily removed to an aqueous layer, and the carboxylic acid compound (3) having a reduced amount of the contaminated carboxylic acid (7) can be obtained.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

Un procédé servant à produire un composé acide carboxylique représenté par la formule (3) suivante : (3) (dans laquelle n est tel que défini ci-dessous) est caractérisé en ce qu'on effectue une extraction d'une phase organique contenant un composé acide carboxylique représenté par la formule (3) ci-dessus en hydrolysant un mélange contenant un composé ester représenté par la formule (1) suivante : (1) (dans laquelle R représente un groupe alkyle inférieur et n représente un nombre entier de 1-6) et un composé représenté par la formule (2) suivante : (2) (dans laquelle R est tel que défini ci-dessus) et en ce qu'on sépare ensuite le produit résultant tout en ajustant le pH à une valeur allant de 4 à 8.

Claims (7)

  1. Procédé de production d'un composé représenté par la formule (3) :
    Figure imgb0028
     dans laquelle n est un entier de 1 à 6, lequel procédé est caractérisé par les étapes de
    hydrolyse d'une solution contenant un composé ester représenté par la formule (1) :
    Figure imgb0029
     dans laquelle R est un groupe alkyle linéaire ou ramifié ayant 1 à 3 atomes de carbone et n est un entier de 1 à 6, et un composé représenté par la formule (2) :
    Figure imgb0030
     dans laquelle R est comme défini ci-dessus,
    ajustement du pH de la solution résultante à pH 4 à 8, et ensuite soumission à une séparation de phases pour obtenir une couche organique contenant l'acide carboxylique de formule (3).
  2. Procédé de production d'un composé d'acide carboxylique selon la revendication 1, dans lequel le mélange contenant le composé ester représenté par la formule (1) et le composé représenté par la formule (2) est une solution réactionnelle obtenue en faisant réagir un composé ester représenté par la formule (4)
    Figure imgb0031
     dans laquelle R représente un groupe alkyle linéaire ou ramifié ayant 1 à 3 atomes de carbone, et un composé halogène représenté par la formule (5) :
    Figure imgb0032
     dans laquelle n représente un entier de 1 à 6 et X représente un atome d'halogène, dans un solvant organique en présence d'une base.
  3. Procédé de production d'un composé d'acide carboxylique selon la revendication 2, dans lequel le mélange contenant le composé ester représenté par la formule (1) et le composé représenté par la formule (2) est une couche organique obtenue en mélangeant le liquide réactionnel obtenu en faisant réagir le composé ester représenté par la formule (4) et le composé halogène représenté par la formule (5) dans le solvant organique en présence d'une base, d'eau, et facultativement d'un solvant organique insoluble dans l'eau ; et en conduisant une séparation de phase liquide.
  4. Procédé de production d'un composé d'acide carboxylique selon la revendication 1, dans lequel n est 4 dans la formule (1) du composé ester.
  5. Procédé de production d'un composé d'acide carboxylique selon la revendication 2 ou 3, dans lequel la réaction est conduite dans un solvant polaire aprotique choisi parmi le N,N-diméthylformamide, le N,N-diméthylacétamide, la N-méthyl-2-pyrolidone, le diméthylsulfoxyde, le sulfolane et le triamide hexaméthylphosphorique.
  6. Procédé de production d'un composé d'acide carboxylique selon la revendication 5, dans lequel le solvant polaire aprotique est le N,N-diméthylformamide, le N,N-diméthylacétamide, la N-méthyl-2-pyrolidone ou le diméthylsulfoxyde.
  7. Procédé de production d'un composé d'acide carboxylique selon la revendication 2 ou 3, dans lequel le composé halogène représenté par la formule (5) est le 4-phényl-1-chlorobutane.
EP05721717A 2004-04-01 2005-03-29 Procédé servant à produire un composé acide carboxylique Expired - Lifetime EP1739071B1 (fr)

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JP2004108760 2004-04-01
PCT/JP2005/006578 WO2005095319A1 (fr) 2004-04-01 2005-03-29 Procédé servant à produire un composé acide carboxylique

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EP1739071A4 EP1739071A4 (fr) 2008-03-26
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CN104177252B (zh) * 2013-05-28 2015-12-23 重庆圣华曦药业股份有限公司 一种普仑司特中间体苯丁氧苯甲酸的精制纯化方法
CN104387268A (zh) * 2014-11-07 2015-03-04 济南大学 一种合成普仑司特中间体对苯丁氧基苯甲酸的新工艺

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GB2302873A (en) * 1995-06-29 1997-02-05 Sumitomo Chemical Co Aromatic amide production

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JP4038024B2 (ja) 2001-03-12 2008-01-23 住友化学株式会社 １−クロロ−４−アリールブタン類の製造方法

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Publication number Priority date Publication date Assignee Title
GB2302873A (en) * 1995-06-29 1997-02-05 Sumitomo Chemical Co Aromatic amide production

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WO2005095319A1 (fr) 2005-10-13
CN100554236C (zh) 2009-10-28
US20070197824A1 (en) 2007-08-23
CN1938253A (zh) 2007-03-28
EP1739071A4 (fr) 2008-03-26
US7511171B2 (en) 2009-03-31
EP1739071A1 (fr) 2007-01-03

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