EP1731723A1 - Gas exchange valve of an internal combustion engine - Google Patents
Gas exchange valve of an internal combustion engine Download PDFInfo
- Publication number
- EP1731723A1 EP1731723A1 EP06113928A EP06113928A EP1731723A1 EP 1731723 A1 EP1731723 A1 EP 1731723A1 EP 06113928 A EP06113928 A EP 06113928A EP 06113928 A EP06113928 A EP 06113928A EP 1731723 A1 EP1731723 A1 EP 1731723A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- cone
- gas exchange
- shaft part
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002485 combustion reaction Methods 0.000 title claims description 6
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000007789 gas Substances 0.000 description 9
- 239000000571 coke Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004939 coking Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000000470 constituent Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L3/00—Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
- F01L3/20—Shapes or constructions of valve members, not provided for in preceding subgroups of this group
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L3/00—Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L3/00—Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
- F01L3/12—Cooling of valves
Definitions
- the invention relates to a gas exchange valve of an internal combustion engine according to the preamble of patent claim 1.
- Such a valve is off DE 102 57 505 B4 known.
- this valve with a relatively small valve stem outer diameter outside the valve disk, an as large as possible, directly adjacent to the bottom of the valve disk inner shank cavity is provided by a shaft diameter increase within the valve disk for filling with an example shaker capable, good thermal conductivity coolant.
- an axially as far as possible from the bottom of the valve plate extending, outer, annular cavity of the valve disk should be present and have an insulating effect. To achieve the insulating effect of this cavity can be easily filled in the air or filled with a planteoliermedium of any kind.
- valve disk due to the inside of the valve disk optimally large inner diameter of the valve stem heat can be withdrawn extremely effective the bottom of the valve disk, wherein the particular shaker-shaped cooling medium within of the shaft cavity for good heat dissipation in the valve disc axially opposite direction in that valve stem area provides, in which the valve stem is guided within the cylinder head and in which the heat can flow into the valve head.
- valve plug is welded at its tapered end to the outer portion of the valve cone engaging shaft.
- weld forms on the outer circumference of the shank an annular step whose radial inner edge of the outer circumference of the shank and whose outer radial edge are formed by the outer circumference of the valve cone at its tapered end.
- This annular step represents an undesirable flow disturbing edge for gas flowing around the valve during a gas exchange. This disturbing edge promotes coking of constituents capable of coking within the gases flowing around, with the result of a coke deposit, preferably at the interfering edge. Such coke deposition is harmful.
- the invention is concerned with the problem of avoiding coke deposits on the peripheral regions of the valve stem and poppet consisting of valve stem and poppet.
- the invention is based on the general idea of providing the component composed of valve plug and valve stem outside the valve bottom with an outer surface which is as smooth as possible, that is to say in particular stepless, in order to avoid flow disturbing edges which promote coke deposits.
- the connection area between the valve stem and valve plug in the tapered valve cone area is advantageously achieved in that the respective axial end portions of the valve cone and the upper shaft part outside flush, ie with the same outer diameter, directly abut each other.
- the shaft connecting region that is to say the region in which the upper and lower shaft parts are connected to one another, on the one hand, and the connecting region between the valve shaft and the valve cone, on the other hand, are designed to be interlocking.
- a such a design may be, for example, that a common weld is placed through the impact gap between the valve cone and directly adjacent, upper shaft part.
- a valve stem 1 is composed of two parts in a gas exchange valve according to the invention, namely an upper shaft part 2 and a lower shaft part 3, which are telescopically pushed into one another and connected in a connecting region 4, preferably welded. In the telescopic connection, the lower shaft part 3 engages in the upper shaft part 2.
- Such constructed valves are also referred to as lightweight valves.
- connection region 4 is composed of two axially separate special connection regions, namely a first and a second special connection region 4 'or 4 ".
- the upper shaft part 2 with the valve cone 6 closed by a valve bottom 5 are welded together as components abutting thereon flush with the outside, wherein the welded joint thus obtained simultaneously incorporates the lower shaft part 3 into this connection.
- the outer areas of the valve cone 6 on the one hand and the lower shaft part 3 on the other side have the same outer diameters, so that there is a smooth peripheral connection area, along which the gas flow can slide along without interference edges.
- the valve of the exemplary embodiment is primarily an intake valve of an internal combustion engine, whereby an exhaust valve may also be designed accordingly.
- the valve plate 7 of such a valve is composed here of a series of individual, each welded together parts, namely a hollow valve plug 6, the valve bottom 5 and the lower shaft portion 3.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Lift Valve (AREA)
Abstract
Description
Die Erfindung betrifft ein Gaswechselventil eines Verbrennungsmotors nach dem Oberbegriff des Patentanspruchs 1.The invention relates to a gas exchange valve of an internal combustion engine according to the preamble of
Ein solches Ventil ist aus
Bei jenem Ventil ist der Ventilkegel an seinem verjüngten Ende mit dem Außenbereich des in den Ventilkegel eingreifenden Schaft verschweißt. Dabei bildet die Schweißnaht an dem Schaftaußenumfang eine Ringstufe, deren radiale Innenkante von dem Schaftaußenumfang und deren radiale Außenkante von dem Außenumfang des Ventilkegels an dessen verjüngtem Ende gebildet werden. Diese Ringstufe stellt eine unerwünschte Strömungsstörkante für bei einem Gaswechsel das Ventil umströmendes Gas dar. Diese Störkante fördert eine Verkokung von verkokungsfähigen Bestandteilen innerhalb der umströmenden Gase mit der Folge einer Koksablagerung vorzugsweise an der Störkante. Eine solche Koksablagerung ist schädlich.In that valve, the valve plug is welded at its tapered end to the outer portion of the valve cone engaging shaft. In this case, the weld forms on the outer circumference of the shank an annular step whose radial inner edge of the outer circumference of the shank and whose outer radial edge are formed by the outer circumference of the valve cone at its tapered end. This annular step represents an undesirable flow disturbing edge for gas flowing around the valve during a gas exchange. This disturbing edge promotes coking of constituents capable of coking within the gases flowing around, with the result of a coke deposit, preferably at the interfering edge. Such coke deposition is harmful.
Die Erfindung beschäftigt sich mit dem Problem, Koksablagerungen an den außerhalb des Ventilbodens liegenden Umfangsbereichen der aus Ventilschaft und Ventilkegel bestehenden Einrichtung zu vermeiden.The invention is concerned with the problem of avoiding coke deposits on the peripheral regions of the valve stem and poppet consisting of valve stem and poppet.
Gelöst wird dieses Problem durch eine Ausführung eines gattungsgemäßen Gaswechselventils nach dem kennzeichnenden Merkmal des Patentanspruchs 1.This problem is solved by an embodiment of a generic gas exchange valve according to the characterizing feature of
Die Erfindung beruht auf dem allgemeinen Gedanken, das sich aus Ventilkegel und Ventilschaft zusammensetzende Bauteil außerhalb des Ventilbodens mit einer möglichst insgesamt glatten, das heißt insbesondere stufenfrei, verlaufenden Außenoberfläche zu versehen, um koksablagerungsfördernde Strömungstörkanten zu vermeiden. Besonderes Augenmerk legt die Erfindung dabei auf den Verbindungsbereich zwischen Ventilschaft und Ventilkegel im verjüngten Ventilkegelbereich. Erreicht wird dies vorteilhaft dadurch, dass die betreffenden axialen Endbereiche des Ventilkegels und des oberen Schaftteiles außenbündig, das heißt mit gleichem Außendurchmesser, direkt aneinander stoßen.The invention is based on the general idea of providing the component composed of valve plug and valve stem outside the valve bottom with an outer surface which is as smooth as possible, that is to say in particular stepless, in order to avoid flow disturbing edges which promote coke deposits. Particular attention is paid to the invention, the connection area between the valve stem and valve plug in the tapered valve cone area. This is advantageously achieved in that the respective axial end portions of the valve cone and the upper shaft part outside flush, ie with the same outer diameter, directly abut each other.
Vorteilhafte Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.Advantageous embodiments of the invention are the subject of the dependent claims.
Bei einer Ausgestaltung nach Anspruch 2 sind der Schaftverbindungsbereich, das heißt der Bereich, in dem das obere und untere Schaftteil miteinander verbunden sind, einerseits und der Verbindungsbereich zwischen dem Ventilschaft und dem Ventilkegel andererseits ineinandergreifend ausgebildet. Eine solche Ausführung kann beispielsweise darin bestehen, dass eine gemeinsame Schweißnaht durch den Stoßspalt zwischen Ventilkegel und direkt angrenzendem, oberem Schaftteil gelegt wird.In an embodiment according to
Alternativ kann es entsprechend Anspruch 3 zweckmäßig sein, zu einem gemeinsamen Verbindungsbereich noch einen zusätzlichen, axial getrennten, ausschließlichen Verbindungsbereich zwischen oberem und unterem Schaftteil vorzusehen.Alternatively, it may be expedient according to
Die Erfindung wird im Folgenden anhand eines vorteilhaften Ausführungsbeispieles näher erläutert.The invention will be explained in more detail below with reference to an advantageous embodiment.
Es zeigt die einzige
- Fig. 1
- einen Längsschnitt durch ein Gaswechselventil.
- Fig. 1
- a longitudinal section through a gas exchange valve.
Ein Ventilschaft 1 setzt sich bei einem erfindungsgemäßen Gaswechselventil aus zwei Teilen zusammen, nämlich aus einem oberen Schaftteil 2 und einem unteren Schaftteil 3, welche teleskopartig ineinander geschoben und in einem Verbindungsbereich 4 verbunden, vorzugsweise verschweißt, sind. Bei der Teleskopverbindung greift das untere Schaftteil 3 in das obere Schaftteil 2 ein. Derart aufgebaute Ventile werden auch als Leichtbauventile bezeichnet.A
Der Verbindungsbereich 4 setzt sich aus zwei axial voneinander getrennten Spezialverbindungsbereichen zusammen, nämlich einem ersten und einem zweiten Spezialverbindungsbereich 4' beziehungsweise 4".The
In dem ersten Spezialverbindungsbereich 4' sind miteinander verschweißt als dort axial, außenbündig aneinanderstoßende Bauteile das obere Schaftteil 2 mit dem durch einen Ventilboden 5 verschlossenen Ventilkegel 6, wobei die hierdurch erzielte Schweißverbindung gleichzeitig das untere Schaftteil 3 mit in diese Verbindung einbezieht.In the first special connection area 4 ', the
In einem bei dem Ausführungsbeispiel enthaltenen, axial in Richtung des freien Schaftendes von dem ersten Spezialverbindungsbereich 4' beabstandeten, zweiten Spezialverbindungsbereich 4" sind lediglich das obere und untere Schaftteil 2, 3 miteinander verschweißt und zwar derart, dass eine ringförmige Schweißnaht axial vollständig in demjenigen Bereich liegt, in dem sich oberes und unteres Schaftteil 2, 3 überlappen.In a second
In dem ersten Spezialverbindungsbereich 4' besitzen die hier einmündenden Außenbereiche des Ventilkegels 6 einerseits und des unteren Schaftteils 3 andererseits jeweils gleiche Außendurchmesser, so dass ein glatter Umfangsverbindungsbereich vorliegt, an dem die Gasströmung störkantenfrei entlanggleiten kann.In the first special connection area 4 ', the outer areas of the
Bei dem Ventil des Ausführungsbeispieles handelt es sich in erster Linie um ein Einlassventil eines Verbrennungsmotors, wobei auch ein Auslassventil entsprechend ausgebildet sein kann. Der Ventilteller 7 eines solchen Ventiles setzt sich hier aus einer Reihe einzelner, jeweils miteinander verschweißter Teile zusammen, nämlich einem hohlen Ventilkegel 6, dem Ventilboden 5 sowie dem unteren Schaftteil 3. Dabei bestehen Hohlräume einerseits zwischen dem unteren Schaftteil 3 und dem Ventilkegel 6 in der Form eines Ringraumes sowie innerhalb des unteren Schaftteiles 3 in der Form eines Hohlkegels, dessen erweiterter Bereich an dem Ventilboden 5 angrenzt.The valve of the exemplary embodiment is primarily an intake valve of an internal combustion engine, whereby an exhaust valve may also be designed accordingly. The
Durch den erfindungsgemäßen, bündigen Übergang von oberem Schaft 2 in den angrenzenden Außenumfang des Ventilkegels 6 werden hauptsächlich bei einem Einlassventil eines Verbrennungsmotors, aber auch bei einem Auslassventil die Strömungseigenschaften deutlich verbessert, was in diesem Bereich verkokungsartige Wandablagerungen verhindert.Due to the inventive, flush transition from
Durch eine doppelte Verbindung, vorzugsweise eine Stumpfnahtschweißung im Schaftbereich zwischen einerseits dem Ventilkegel 6 und dem oberen Schaftteil 2 und andererseits zwischen oberem Schaftteil 2 und unterem Schaftteil 3 wird eine besonders hohe Stabilität eines Gaswechselventils eines Verbrennungsmotors erreicht.By a double connection, preferably a butt weld in the shaft area between on the one hand the
Claims (4)
dass das obere Schaftteil (2) an seinem Außenumfang bündig in den angrenzenden Außenumfang des Ventilkegels (6) übergeht, wozu das obere Schaftteil (2) und der direkt angrenzende Bereich des Ventilkegels (6) gleiche Außendurchmesser aufweisen.Gas exchange valve of an internal combustion engine, each with a hollow valve stem (1) and valve disc (7), in which
that the upper shaft part (2) on its outer circumference merges flush with the adjacent outer periphery of the valve cone (6), including the upper shaft part (2) and the directly adjacent Area of the valve cone (6) have the same outer diameter.
dadurch gekennzeichnet,
dass der Schaftverbindungsbereich und der Verbindungsbereich zwischen dem Ventilschaft (1) und dem Ventilkegel (6) ineinandergreifend als Verbindungsbereich (4') ausgebildet sind.Gas exchange valve according to claim 1,
characterized,
in that the shaft connection region and the connection region between the valve stem (1) and the valve cone (6) are designed to be interlocking as a connection region (4 ').
dadurch gekennzeichnet,
dass ein ausschließlicher Schaftverbindungsbereich (4'') einerseits und der Verbindungsbereich (4') nach Anspruch 2 andererseits in Richtung der Achse des Ventilschaftes (1) voneinander beabstandet liegen.Gas exchange valve according to claim 1,
characterized,
that an exclusive shaft connecting area (4 '') on the one hand and the connecting area (4 ') according to claim 2 on the other hand in the direction of the axis of the valve stem (1) are spaced apart.
dadurch gekennzeichnet,
dass der ausschließliche Schaftverbindungsbereich (4") vollständig innerhalb eines Bereiches liegt, in dem sich oberes und unteres Schaftteil (2, 3) axial überlappen.Gas exchange valve according to one of the preceding claims,
characterized,
in that the exclusive shaft connecting region (4 ") lies completely within a region in which upper and lower shaft parts (2, 3) overlap axially.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102005027130A DE102005027130A1 (en) | 2005-06-11 | 2005-06-11 | Gas exchange valve of an internal combustion engine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1731723A1 true EP1731723A1 (en) | 2006-12-13 |
| EP1731723B1 EP1731723B1 (en) | 2007-09-26 |
Family
ID=37010881
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06113928A Ceased EP1731723B1 (en) | 2005-06-11 | 2006-05-15 | Gas exchange valve of an internal combustion engine |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US7603976B2 (en) |
| EP (1) | EP1731723B1 (en) |
| DE (2) | DE102005027130A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114086718A (en) * | 2020-12-31 | 2022-02-25 | 江苏沪宁钢机股份有限公司 | High-precision horn-shaped elliptical cone and manufacturing method thereof |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10354074B4 (en) * | 2003-11-19 | 2006-01-26 | Daimlerchrysler Ag | lightweight valve |
| DE102006061127B4 (en) * | 2006-12-22 | 2016-07-14 | Mahle International Gmbh | Metallic lightweight valve of an internal combustion engine |
| JP2013019379A (en) * | 2011-07-13 | 2013-01-31 | Honda Motor Co Ltd | Valve cooling device of internal combustion engine |
| DE102013210899A1 (en) * | 2013-06-11 | 2014-12-11 | Mahle International Gmbh | Method for producing a built-up hollow valve |
| DE102013210900A1 (en) | 2013-06-11 | 2014-12-11 | Mahle International Gmbh | Gas exchange valve of an internal combustion engine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5458314A (en) * | 1993-04-01 | 1995-10-17 | Eaton Corporation | Temperature control in an ultra light engine valve |
| DE10204122C1 (en) * | 2002-02-01 | 2003-05-08 | Daimler Chrysler Ag | Valve, for reciprocating piston machine, comprises a valve disk having an undercut expansion axially protruding over an enlarged area of a valve shaft to axially clamp the enlarged area and produce a form-locking connection |
| DE10257505A1 (en) * | 2001-12-27 | 2003-07-17 | Mahle Ventiltrieb Gmbh | Producing method of gas shuttle valve for internal combustion engine involves correctly fitting and permanently bonding valve shaft and thrust section to predetermined length |
| DE10354074A1 (en) * | 2003-11-19 | 2005-06-02 | Daimlerchrysler Ag | lightweight valve |
| DE10354085A1 (en) * | 2003-11-19 | 2005-06-02 | Daimlerchrysler Ag | lightweight valve |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2371548A (en) * | 1943-12-06 | 1945-03-13 | Thomas F Saffady | Valve |
| US2471937A (en) * | 1944-01-24 | 1949-05-31 | Thompson Prod Inc | Method of making hollow poppet valves |
| US4187807A (en) * | 1978-02-22 | 1980-02-12 | Caterpillar Tractor Co. | Cooled engine valve with improved heat transfer |
| DE19804053A1 (en) * | 1998-02-03 | 1999-08-05 | Mwp Mahle J Wizemann Pleuco Gm | Lightweight valve |
| DE19920176C2 (en) * | 1999-05-03 | 2003-02-13 | Josef M Neger | Aerodynamic valve |
| US7240895B2 (en) * | 2004-03-03 | 2007-07-10 | Mahle Ventiltrieb Gmbh | Gas exchange valve for an internal combustion engine |
-
2005
- 2005-06-11 DE DE102005027130A patent/DE102005027130A1/en not_active Withdrawn
-
2006
- 2006-05-15 DE DE502006000114T patent/DE502006000114D1/en active Active
- 2006-05-15 EP EP06113928A patent/EP1731723B1/en not_active Ceased
- 2006-06-01 US US11/444,880 patent/US7603976B2/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5458314A (en) * | 1993-04-01 | 1995-10-17 | Eaton Corporation | Temperature control in an ultra light engine valve |
| DE10257505A1 (en) * | 2001-12-27 | 2003-07-17 | Mahle Ventiltrieb Gmbh | Producing method of gas shuttle valve for internal combustion engine involves correctly fitting and permanently bonding valve shaft and thrust section to predetermined length |
| DE10204122C1 (en) * | 2002-02-01 | 2003-05-08 | Daimler Chrysler Ag | Valve, for reciprocating piston machine, comprises a valve disk having an undercut expansion axially protruding over an enlarged area of a valve shaft to axially clamp the enlarged area and produce a form-locking connection |
| DE10354074A1 (en) * | 2003-11-19 | 2005-06-02 | Daimlerchrysler Ag | lightweight valve |
| DE10354085A1 (en) * | 2003-11-19 | 2005-06-02 | Daimlerchrysler Ag | lightweight valve |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114086718A (en) * | 2020-12-31 | 2022-02-25 | 江苏沪宁钢机股份有限公司 | High-precision horn-shaped elliptical cone and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1731723B1 (en) | 2007-09-26 |
| DE102005027130A1 (en) | 2006-12-14 |
| DE502006000114D1 (en) | 2007-11-08 |
| US20060278193A1 (en) | 2006-12-14 |
| US7603976B2 (en) | 2009-10-20 |
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