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EP1730813A1 - Procede pour relier un element de raccordement a un conducteur electrique en aluminium et conducteur electrique fabrique selon ce procede - Google Patents

Procede pour relier un element de raccordement a un conducteur electrique en aluminium et conducteur electrique fabrique selon ce procede

Info

Publication number
EP1730813A1
EP1730813A1 EP04789548A EP04789548A EP1730813A1 EP 1730813 A1 EP1730813 A1 EP 1730813A1 EP 04789548 A EP04789548 A EP 04789548A EP 04789548 A EP04789548 A EP 04789548A EP 1730813 A1 EP1730813 A1 EP 1730813A1
Authority
EP
European Patent Office
Prior art keywords
conductor
aluminum
zinc
copper
sleeve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04789548A
Other languages
German (de)
English (en)
Other versions
EP1730813B1 (fr
Inventor
Karl Franz FRÖSCHL
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gebauer and Griller Kabelwerke GmbH
Gebauer and Griller
Original Assignee
Gebauer and Griller Kabelwerke GmbH
Gebauer and Griller
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gebauer and Griller Kabelwerke GmbH, Gebauer and Griller filed Critical Gebauer and Griller Kabelwerke GmbH
Publication of EP1730813A1 publication Critical patent/EP1730813A1/fr
Application granted granted Critical
Publication of EP1730813B1 publication Critical patent/EP1730813B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • H01R4/023Soldered or welded connections between cables or wires and terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • H01R4/029Welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • H01R4/625Soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/03Contact members characterised by the material, e.g. plating, or coating materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/26Connectors or connections adapted for particular applications for vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve

Definitions

  • the present invention relates to a method for connecting a connection element made of copper or a copper alloy for a cable, in particular a cable lug, to an electrical cable which has a conductor made of aluminum.
  • the invention further relates to an electrical conductor produced by this method and formed with a connection element.
  • connection elements In order to connect conductors made of aluminum with connection elements, in particular with cable lugs, it is known to glue them together using an electrically conductive plastic material, to solder or weld them together, or to connect them to one another in a form-fitting manner by means of deformation or compression.
  • an electrically conductive plastic material In order to connect conductors made of aluminum with connection elements, in particular with cable lugs, it is known to glue them together using an electrically conductive plastic material, to solder or weld them together, or to connect them to one another in a form-fitting manner by means of deformation or compression.
  • existing connection element is not in direct contact, since otherwise, if a liquid acting as an electrolyte acts on this connection, an electrochemical process occurs, by which the conductor consisting of aluminum is decomposed, thereby destroying the electrical and mechanical connection.
  • the object of the present invention is therefore to provide a method by which, using the difficulties explained above, an aluminum conductor is permanently connected to a connection element made of copper or a copper alloy.
  • a connection element made of copper or a copper alloy.
  • connection element has a sleeve which is placed on the aluminum conductor and the zinc is applied to the end face of the aluminum conductor located within the sleeve and fused to the aluminum conductor and to the connection element.
  • the sleeve and the aluminum conductor can also be connected to one another by mechanical deformation of the sleeve.
  • connection element consisting of copper or a copper alloy
  • connection element is formed on the surfaces facing the conductor made of aluminum with a coating of nickel and that there is also between the coating a layer of zinc is made of nickel and the aluminum conductor, the layer of zinc preferably being provided on the end face of the aluminum conductor located within the sleeve.
  • Fig.l shows an electrical cable formed with a connecting element, in axial section.
  • an electrical cable 1 which consists of an electrical conductor 11, which is preferably formed by a plurality of wires made of aluminum and which is surrounded by insulation 12.
  • a connection element 2 is applied to the electrical conductor 11, which is formed by a sleeve 21 and by a connection lug 22.
  • the connection element 2 is provided with a coating 3 made of nickel on the surfaces facing the electrical conductor 11.
  • a layer 4 of zinc is applied inside the sleeve 21 to the end face of the electrical conductor 11, which layer is connected to the conductor 11 by means of a plasma welding process by means of a melting process.
  • the electrical connection of the connection element 2 made of copper with the conductor 11 made of aluminum is thus made via the coating 3 made of nickel and the layer 4 made of zinc.
  • the sleeve 21 can be connected to the conductor 11 by mechanical deformation of the sleeve 21.
  • Copper has a melting point of 1,085 ° C
  • nickel has a melting point of 1,453 ° C
  • zinc has a melting point of 419 ° C
  • aluminum has a melting point of 660 ° C.
  • connection element 2 In this configuration of the connection of the connection element 2 with the cable 1, it is essential that the aluminum conductor 11 of the cable 1 is not directly connected to the connection element 2 made of copper or a copper alloy, but that there are two layers between these two components 3 and 4 are located, which consist of such metals, which are in the electrochemical series between aluminum and copper, whereby the risk of decomposition of the conductor 11 made of aluminum is very much reduced.
  • the decisive factor for this effect is that aluminum has a standard potential of -1,676 volts and copper has a standard potential of at least 0.337 volts, each measured against a normal hydrogen electrode.
  • the potential frequency between these two metals causes the aluminum to decompose in the presence of an electrolyte.
  • the standard potential of which is between that of aluminum and copper, the potential differences occurring between the metals are reduced, as a result of which the risk of electrochemical decomposition is greatly reduced.
  • the method for producing this connection is also essential, which consists in that the layer 4 made of zinc, which is between the nickel coating 3 of the connecting element 2 and the conductor 11, is made of zinc, in particular by means of a plasma welding method large amount of energy is applied, through which the zinc and the adjacent wires are melted from aluminum and form an alloy with one another.
  • the connection element 2 provided with the coating 3 made of nickel is optimally connected to the conductor 11 made of aluminum. Since the coating 3 made of nickel has a very high melting point compared to the layer 4 made of zinc, the contact surfaces of the coating 3 made of nickel are not damaged or the surface quality of the coating 3 made of nickel on the connecting element 2 is retained.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Contacts (AREA)
  • Ladders (AREA)
EP04789548A 2004-03-23 2004-10-21 Procede pour relier un element de raccordement a un conducteur electrique en aluminium et conducteur electrique fabrique selon ce procede Expired - Lifetime EP1730813B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AT5072004 2004-03-23
PCT/AT2004/000358 WO2005091439A1 (fr) 2004-03-23 2004-10-21 Procede pour relier un element de raccordement a un conducteur electrique en aluminium et conducteur electrique fabrique selon ce procede

Publications (2)

Publication Number Publication Date
EP1730813A1 true EP1730813A1 (fr) 2006-12-13
EP1730813B1 EP1730813B1 (fr) 2007-05-09

Family

ID=34958974

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04789548A Expired - Lifetime EP1730813B1 (fr) 2004-03-23 2004-10-21 Procede pour relier un element de raccordement a un conducteur electrique en aluminium et conducteur electrique fabrique selon ce procede

Country Status (8)

Country Link
US (1) US20060292922A1 (fr)
EP (1) EP1730813B1 (fr)
JP (1) JP2007531208A (fr)
KR (1) KR20060129364A (fr)
AT (1) ATE362203T1 (fr)
DE (1) DE502004003811D1 (fr)
ES (1) ES2282910T3 (fr)
WO (1) WO2005091439A1 (fr)

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FR2906651A1 (fr) 2006-10-03 2008-04-04 Valeo Electronique Sys Liaison Assemblage barreau-brins de conducteur a feuillard intercale
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FR2918808B1 (fr) * 2007-07-13 2012-04-13 Valeo Electronique Sys Liaison Assemblage soude d'un cable et d'un support
JP5196535B2 (ja) * 2007-12-20 2013-05-15 矢崎総業株式会社 アルミニウム電線に対する端子圧着方法
DE102008058047B4 (de) * 2008-11-18 2013-11-07 Auto-Kabel Management Gmbh Verbindung von elektrischen Leitungen mittels Ultraschallschweißen
JP4961444B2 (ja) * 2009-02-12 2012-06-27 ナグシステム株式会社 Al線半田付け方法及び端子
JP5218240B2 (ja) * 2009-04-14 2013-06-26 株式会社デンソー アルミ線用端子装置およびその製造方法
JP5385683B2 (ja) * 2009-05-22 2014-01-08 矢崎総業株式会社 コネクタ端子
DE102009033168B4 (de) 2009-07-13 2017-12-14 Bayerische Motoren Werke Aktiengesellschaft Kontaktvorrichtung zur Herstellung einer lösbaren elektrischen Verbindung zwischen zwei Komponenten
DE102009056799A1 (de) 2009-12-03 2011-06-09 Kromberg & Schubert Gmbh & Co. Kg Leiter mit Kontaktteil
EP2559104B1 (fr) 2010-04-12 2016-03-30 Delphi International Operations Luxembourg S.à r.l. Borne de contact électrique à partie de connexion améliorée
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AT510475B1 (de) * 2010-10-13 2013-02-15 Gebauer & Griller Anschlussteil für einen elektrischen leiter
DE202011110163U1 (de) 2011-04-08 2013-02-11 Kromberg & Schubert Kg Elektrische Kontakteinrichtung
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DE102011112936A1 (de) 2011-09-13 2013-03-14 Kromberg & Schubert Kg Elektrische Kontakteinrichtung
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CN105742850B (zh) * 2016-04-15 2018-07-20 河北欣意电缆有限公司 一种高性能铝合金电缆连接端子
JP6427613B2 (ja) * 2017-02-03 2018-11-21 昭和電線ケーブルシステム株式会社 リッツ線の端子接続部及び端子接続方法
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CN107123866B (zh) * 2017-06-05 2019-03-26 吉林省中赢高科技有限公司 一种铜端子和铝导线的接头及其等离子焊接方法
CN107342466B (zh) * 2017-06-05 2019-07-16 吉林省中赢高科技有限公司 一种铜端子与铝导线的接头及其超声波焊接方法
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Also Published As

Publication number Publication date
US20060292922A1 (en) 2006-12-28
ES2282910T3 (es) 2007-10-16
EP1730813B1 (fr) 2007-05-09
DE502004003811D1 (de) 2007-06-21
KR20060129364A (ko) 2006-12-15
WO2005091439A1 (fr) 2005-09-29
JP2007531208A (ja) 2007-11-01
ATE362203T1 (de) 2007-06-15

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