EP1799930A1 - Element structural composite et procede de fabrication de celui-ci - Google Patents
Element structural composite et procede de fabrication de celui-ciInfo
- Publication number
- EP1799930A1 EP1799930A1 EP05737787A EP05737787A EP1799930A1 EP 1799930 A1 EP1799930 A1 EP 1799930A1 EP 05737787 A EP05737787 A EP 05737787A EP 05737787 A EP05737787 A EP 05737787A EP 1799930 A1 EP1799930 A1 EP 1799930A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- reinforcing section
- face
- elongated body
- construction element
- plastic material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims description 20
- 238000004519 manufacturing process Methods 0.000 title claims description 19
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 191
- 238000010276 construction Methods 0.000 claims abstract description 159
- 239000000463 material Substances 0.000 claims abstract description 159
- 239000004033 plastic Substances 0.000 claims abstract description 112
- 229920003023 plastic Polymers 0.000 claims abstract description 112
- 239000003973 paint Substances 0.000 claims description 32
- 230000002787 reinforcement Effects 0.000 claims description 31
- 239000002184 metal Substances 0.000 claims description 29
- 229910052751 metal Inorganic materials 0.000 claims description 29
- 238000005452 bending Methods 0.000 claims description 21
- 230000009970 fire resistant effect Effects 0.000 claims description 19
- 239000003063 flame retardant Substances 0.000 claims description 16
- 238000000465 moulding Methods 0.000 claims description 15
- 239000004567 concrete Substances 0.000 claims description 13
- 239000008187 granular material Substances 0.000 claims description 6
- 239000011505 plaster Substances 0.000 claims description 6
- 239000002023 wood Substances 0.000 claims description 4
- 239000004568 cement Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 239000012783 reinforcing fiber Substances 0.000 claims description 2
- 230000008093 supporting effect Effects 0.000 abstract description 21
- 238000005266 casting Methods 0.000 description 21
- 230000000694 effects Effects 0.000 description 7
- 238000009413 insulation Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 229910001335 Galvanized steel Inorganic materials 0.000 description 3
- 239000004794 expanded polystyrene Substances 0.000 description 3
- 239000008397 galvanized steel Substances 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- QXJJQWWVWRCVQT-UHFFFAOYSA-K calcium;sodium;phosphate Chemical compound [Na+].[Ca+2].[O-]P([O-])([O-])=O QXJJQWWVWRCVQT-UHFFFAOYSA-K 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
- E04C2/22—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/026—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of plastic
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/04—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/17—Floor structures partly formed in situ
- E04B5/18—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly cast between filling members
- E04B5/19—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly cast between filling members the filling members acting as self-supporting permanent forms
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/17—Floor structures partly formed in situ
- E04B5/18—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly cast between filling members
- E04B5/21—Cross-ribbed floors
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C3/08—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with apertured web, e.g. with a web consisting of bar-like components; Honeycomb girders
- E04C3/09—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with apertured web, e.g. with a web consisting of bar-like components; Honeycomb girders at least partly of bent or otherwise deformed strip- or sheet-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0443—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by substantial shape of the cross-section
- E04C2003/0473—U- or C-shaped
Definitions
- said first lateral poition is provided with a face extending substantially parallel to said first face of said at least one elongated body made of expanded plastic material at a predetermined distance therefrom.
- the expanded plastic material of the elongated body carries out the advantageous function of stiffening and of firmly holding in position the reinforcing section bar(s), preventing any deformation of the same as a consequence of the stresses " imparted thereon.
- the reinforcing section bar is further longitudinally extending in the central body of the construction element along substantially the entire length thereof.
- ⁇ the reinforcing section bar is preferably shaped as an L 5 a C, a Z or an I 3 for example by placing two C-shaped elements side by side matching the respective central portions.
- the composite construction element 1 further comprises at least one reinforcing section bar, preferably at least two reinforcing section bars 7, 8, preferably substantially identical to each other, longitudinally extending in the elongated .body 2 and parallel to one another.
- the reinforcing section bars 7, 8 are longitudinally extending in the elongated body 2 made of expanded plastic material at opposite parts of the longitudinal center plane of said body along a direction substantially parallel to said center plane.
- the reinforcing section bars 7, 8 are provided with a central body 7a, 8a, with a first lateral portion 7b, 8b protruding from the face 2a of . the elongated body 2 made of expanded plastic material and with a second lateral portion 7c, 8c essentially incorporated in the elongated body 2.
- the first lateral portions 7b, 8b of the reinforcing section bars 7, 8 are provided with . respective faces 9, 10, preferably substantially planar, extending substantially parallel to the face 2a of the elongated body 2 made of expanded plastic material at a predetermined distance therefrom.
- the rigid panel 11 can be coated at least in part with a fire resistant film, for example obtained from a paint selected from the group comprising intumescent paints and antifire paints.
- the first lateral portion 7b, 8b of the reinforcing section bars 7, 8 is substantially hook-shaped and has in this preferred embodiment a substantially C- shaped end portion.
- the substantially planar faces 9, 10 of the first lateral portion 7b, 8b and the substantially planar faces 13, 14 of the fins (second lateral portions) 7c, 8c of the reinforcing section bars 7, 8 are both substantially perpendicular to the central portion 7a, 8a of the latter.
- the composite construction element 1 allows to achieve improved characteristics of fire resistance thanks to the partial or total coating of the reinforcing section bars 7, 8 with a fire resistant film for example obtained from a paint selected from the group comprising intumescent paints and antifire paints and/or thanks to the use of a covering element incorporating at least one fire retardant material adapted to impart an improved fire resistance, -or of a covering element at least partially coated with a fire resistant film.
- the first-lateral portion 7b, 8b of the reinforcing section bars 7, 8 - preferably essentially constituted by a fairly thin sheet - substantially acts as a spring whenever it engages suitably grooved covering elements connectable in a snap-wise fashion in such first lateral portion 7b, 8b.
- each floor element 19 comprises a central body 19a substantially parallelepipedic, in which a plurality of parallel cavities 24 is longitudinally defined.
- the .floor elements 19 are preferably provided at a lower side with at least one and preferably a pair of longitudinal grooves 25 adapted to house the first lateral portions 7b, 8b of the reinforcing section bars 7, 8, so as to have a firm connection between the floor .elements 19 and the composite construction elements 1 of the floor structure 18.
- the longitudinal grooves 25 are substantially dovetail-shaped with opposite lateral walls tapered in such a way as to firmly hold in the grooves 25, with a substantially snap-wise connection, the first lateral portions 7b, 8b of the reinforcing section bars 7, 8, having in turn tapered lateral portions 16, 17 as better illustrated in Fig. 4.
- the aforementioned operating steps can be carried out without using temporary supports for lengths of the floor structure 18 up to about 2 meters or using a limited number thereof for greater lengths.
- the reinforcing section bars 7, 8 of the construction element 1 are substantially Z-shaped in a manner entirely similar to what has been illustrated in Fig. 8.
- such stretched laths have a thickness comprised between about 0;4 mm and about 1.0 mm and, still more preferably, comprised between about 0.4 mm and about 0.8 mm.
- the step of molding the elongated body 2 made of expanded plastic material is carried out in such a way that the faces 9, 10 of the first lateral portions 7b, 8b of the reinforcing section bars 7, 8 protrude from the face 2a of the elongated body 2 and extend substantially parallel to said face at a predetermined distance therefrom.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Building Environments (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Finishing Walls (AREA)
Abstract
L'invention concerne un élément (1) de construction composite qui comprend: a) au moins un corps allongé (2) fait d'une matière plastique expansée comportant des faces opposées (2a, 2b); b), au moins un profilé (7, 8) en acier de renfort se déployant longitudinalement dans le corps allongé (2) et qui comporte une première partie (7b, 8b) latérale dépassant d'une première face (2a) du corps allongé (2); la première partie latérale (7b, 8b) du profilé (7, 8) comprend une face (9, 10) se déployant de manière sensiblement parallèle à la première face (2a) du corps allongé (2), à une distance prédéterminée de celui-ci. L'élément de construction (1) présente avantageusement des caractéristiques autoportantes améliorées et des caractéristiques améliorées de support d'éléments de couverture associés de façon externe à l'élément de construction.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITMI20041934 ITMI20041934A1 (it) | 2004-10-13 | 2004-10-13 | Elemento costruttivo composito in particolare per la realizzazione di strutture di solaio e strutture di parete per edifici e procedimento per la sua fabbricazione |
| PCT/IB2005/001404 WO2006040623A1 (fr) | 2004-10-13 | 2005-05-10 | Element structural composite et procede de fabrication de celui-ci |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1799930A1 true EP1799930A1 (fr) | 2007-06-27 |
Family
ID=34970303
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP05737787A Withdrawn EP1799930A1 (fr) | 2004-10-13 | 2005-05-10 | Element structural composite et procede de fabrication de celui-ci |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP1799930A1 (fr) |
| CN (1) | CN101040090A (fr) |
| CA (1) | CA2577464A1 (fr) |
| IT (1) | ITMI20041934A1 (fr) |
| MX (1) | MX2007004324A (fr) |
| RU (1) | RU2369699C2 (fr) |
| WO (1) | WO2006040623A1 (fr) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8726594B2 (en) * | 2005-02-25 | 2014-05-20 | Syntheon Inc. | Composite pre-formed building panels |
| US20090148660A1 (en) * | 2007-12-06 | 2009-06-11 | Ppg Industries Ohio, Inc. | Intumescent strips for structural beam fire protection |
| WO2011006266A1 (fr) | 2009-07-17 | 2011-01-20 | Stone Treuhand Ag | Structure de mur pour bâtiment |
| ITUD20110048A1 (it) * | 2011-03-31 | 2012-10-01 | Panebianco Amalia | Pannello strutturale prefabbricato per solai |
| CN105544491A (zh) * | 2015-12-02 | 2016-05-04 | 上海云逸民用航空科技有限公司 | 悬臂梁及钻井平台 |
| CN112777976A (zh) * | 2020-12-31 | 2021-05-11 | 浙江煤科清洁能源有限公司 | 一种高强度混凝土板材及其成型工艺 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2662730B1 (fr) * | 1990-05-29 | 1992-09-25 | Eurostyrene Sarl | Procede de fabrication de hourdis autocoffrants et isolants, dispositif pour la mise en óoeuvre de ce procede et hourdis ainsi obtenus. |
| US5245809A (en) * | 1991-05-16 | 1993-09-21 | Harrington Bruce E | Urethane insulating panel and method |
| RU2054507C1 (ru) * | 1993-07-29 | 1996-02-20 | Государственный центральный научно-исследовательский и проектно-экспериментальный институт комплексных проблем строительных конструкций и сооружений им.В.А.Кучеренко | Способ изготовления термоармопакета стенового ограждения |
| US5638651A (en) * | 1994-08-25 | 1997-06-17 | Ford; Vern M. | Interlocking panel building system |
| US6298622B1 (en) * | 1996-10-15 | 2001-10-09 | Plastedil, S.A. | Self-supporting construction element of expanded plastics, in particular for manufacturing floor elements and walls of buildings in general |
| US6233892B1 (en) * | 1997-10-25 | 2001-05-22 | The Namlyt Company | Structural panel system |
| WO2003008726A1 (fr) * | 2001-07-17 | 2003-01-30 | A. & A. Putz Gesellschaft M.B.H. & Co. Kg | Materiau semi-fini pour applications d'ignifugeage, procede permettant de le produire et ses utilisations |
| ITMI20030985A1 (it) * | 2003-05-16 | 2004-11-17 | Plastedil Sa | Elemento costruttivo composito, in particolare per la realizzazione di strutture di parete per edifici e procedimento per la sua fabbricazione. |
-
2004
- 2004-10-13 IT ITMI20041934 patent/ITMI20041934A1/it unknown
-
2005
- 2005-05-10 CA CA002577464A patent/CA2577464A1/fr not_active Abandoned
- 2005-05-10 WO PCT/IB2005/001404 patent/WO2006040623A1/fr not_active Ceased
- 2005-05-10 MX MX2007004324A patent/MX2007004324A/es not_active Application Discontinuation
- 2005-05-10 EP EP05737787A patent/EP1799930A1/fr not_active Withdrawn
- 2005-05-10 CN CNA2005800349755A patent/CN101040090A/zh active Pending
- 2005-05-10 RU RU2007117363/03A patent/RU2369699C2/ru not_active IP Right Cessation
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2006040623A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| ITMI20041934A1 (it) | 2005-01-13 |
| WO2006040623A1 (fr) | 2006-04-20 |
| RU2369699C2 (ru) | 2009-10-10 |
| CA2577464A1 (fr) | 2006-04-20 |
| RU2007117363A (ru) | 2008-11-20 |
| MX2007004324A (es) | 2007-06-05 |
| CN101040090A (zh) | 2007-09-19 |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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| 17P | Request for examination filed |
Effective date: 20070321 |
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| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU MC NL PL PT RO SE SI SK TR |
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| DAX | Request for extension of the european patent (deleted) | ||
| 17Q | First examination report despatched |
Effective date: 20100325 |
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| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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| 18D | Application deemed to be withdrawn |
Effective date: 20101007 |