EP1761728A1

EP1761728A1 - Method for adjusting the excess air coefficient on a firing apparatus, and firing apparatus

Info

Publication number: EP1761728A1
Application number: EP05766826A
Authority: EP
Inventors: Martin Geiger; Ulrich Geiger; Rudolf Tungl
Original assignee: Ebm Papst Landshut GmbH
Current assignee: Ebm Papst Landshut GmbH
Priority date: 2004-06-23
Filing date: 2005-06-20
Publication date: 2007-03-14
Anticipated expiration: 2025-06-20
Also published as: KR20070043727A; WO2006000367A1; CA2571522C; US7922481B2; EP1761728B1; US20090017403A1; KR101157652B1; CA2571522A1

Abstract

The temperature generated by a firing apparatus, particularly a gas burner, depends on the mixing ratio between the quantity of air and the quantity of gas fed to the firing apparatus, characterized by the excess air coefficient λ, at a predefined burner load (air mass flow rate) in such a way that the temperature generated by the firing apparatus reaches a maximum when λ=1. According to the inventive method for adjusting the excess air coefficient, said maximum temperature Tmax is determined, whereupon the desired setpoint value λhy of the excess air coefficient is adjusted and the associated setpoint temperature Tsoll is measured. A characteristic curve which represents the correlation between the respective air mass flow rates and the setpoint temperatures at the setpoint value λhy of the excess air coefficient and allows combustion to be regulated to an optimal hygienic state can be determined from said determined correlation between the setpoint temperatures Tsoll at different predefined burner loads. The inventive firing apparatus is adapted to carry out said method and especially comprises a mass flow sensor in the air delivery zone as well as a temperature sensor in the effective range of the burner flame.

Description

Method for adjusting the air ratio at a firing device and firing device

Method for setting operating parameters on a firing device, in particular on a gas burner with blower, wherein the temperature (Tj _St ) generated by the firing device depends on the value of the air ratio (λ) and at the value λi = 1 a maximum (T _ma χ). Moreover, the invention relates to a firing device, in particular a gas burner, which is adapted for carrying out the method.

In the household gas burners are used for example as a water heater for the preparation of hot water in a boiler or to provide heating. In the respective operating states, different requirements are placed on the device. This relates in particular to the output of the burner, usually referred to as burner load, and the temperature generated by the burner flame.

The burner load is essentially determined by adjusting the amount of combustion air and the mixing ratio between gas and air. The Adjustment of the mixing ratio takes place, in particular in gas burners used in the household, by means of a pneumatic gas control valve (principle of the pneumatic composite). In the pneumatic control, pressures or pressure differences at orifices, in constrictions or in venturi nozzles are measured. These quantities are used as control variables for the gas control valve. However, a disadvantage of the pneumatic control is, in particular, that sensitive mechanical components must be used, which are subject to hysteresis effects due to the friction. Therefore, especially at low working pressures it comes to inaccuracies. In addition, the expense of manufacturing the diaphragm-equipped pneumatic gas control valves is remarkable because of the high precision requirements. In addition, in the pneumatic network it is not possible to respond flexibly to changes in the gas type and quality. However, in order to be able to undertake desired adjustments to the gas supply, additional devices, eg nozzles and orifices, must be provided depending on the type of gas, which, however, means additional expenditure.

In an electronic control, however, a simple controllable Gasregel¬ valve, such as with pulse width modulated coil or stepper motor, can be used to set in conjunction with a variable speed fan the desired amount of air and the desired gas-air mixture ratio (electronic composite). It is possible to respond flexibly to changes in gas quality.

For a given amount of air, the mixing ratio between gas and air must be adjusted so that the gas burns as completely and cleanly as possible. To characterize the mixture ratio between gas and air, the air ratio λ is typically used. It is defined as the ratio of the actual amount of air supplied to the amount of air theoretically required for optimal stoichiometric combustion. To optimize the exhaust gas values (CO, CO ₂ ), gas burners are typically operated with excess air. The setpoint for the air ratio λ _s is 1, 3 for hygienically optimal combustion. When operating a gas burner with elektro¬ nischem composite is to ensure that the air ratio λ at the different burner loads always as close as possible to the setpoint λ _s . In addition, it should be noted that the operating conditions can change after the device has been put into operation and then the parameters of the combustion control must be adapted accordingly.

A method is described in EP 770 824 B1 in which a calibration cycle for adjusting the electrical nominal value of the ionization electrodes is used with the aid of an ionization electrode. is passed through sationselektrode. This should be compensated for changes in the thermal coupling between the ionization and the gas burner, which arise for example due to wear, bending and due to contamination.

With this method, which solely relies on the signal of the ionization electrode, it is possible to determine exactly the ionization signal for λ = 1. However, the setpoint for the air ratio can not then be set precisely, since, for example, the system characteristic is ignored

It is therefore the object of the invention to provide a method with which the parameters of the combustion can be adjusted to required burner loads easily and reliably. It is also an object of the invention to provide a corresponding device with which the method can be performed.

The object is achieved by a method according to the main claim and by a device according to claim 6.

In the method for setting operating parameters on a firing device, in particular on a gas burner with a fan, the temperature (T _ist ) generated by the firing device depends on the value of the air ratio (λ) and at the value X ₁ = IeJn Maximum (T _max ), the following steps are carried out:

• control of a given air mass flow (m _L );

Determining the gas mass flow associated with the temperature (T _max ) (πriGTmax);

Setting a desired value of the air ratio (λ _h y) for a desired hygienic combustion;

, • control of the desired hygienic combustion by increasing the air mass flow (m _L ) by the factor (λ _hy ) with constant supply of the gas mass flow (m _G τ _m ax) -

The resulting actual temperature is registered.

Starting from a random or last set mixing ratio between air and fuel, the amount of fuel supplied per unit time is changed continuously or stepwise at a constant rate of air supplied per unit time. By determining and recording the measured in the range of the burner flame Temperature, the amount of fuel supplied per unit time is adjusted so that the measured temperature assumes a maximum. Subsequently, the amount of air supplied per unit time is increased by the factor λ _hy while maintaining the previously set fuel quantity by using the air mass flow sensor. In this way, for any desired burner load at different gas qualities, but also when changing settings or when changing the characteristics of the sensors arranged on the gas burner, the desired value of the air number for hygienically optimal combustion can be adjusted accurately, safely and reliably ,

For design reasons, it may be possible that with the increase in the amount of air inevitably accompanied by an increase in the amount of gas. In such a case, a structurally suitably designed admixing geometry can reduce the increase in the amount of gas to a negligible value.

By using mass flow sensors in the gas mass flow, however, a control device can reset the gas mass flow to the value m _Gt m _a x found at T _max by a corresponding admission of the gas valve without constructive adaptation.

Finally, it is also possible to computationally determine the increased gas mass flow and to set the air ratio λ _hy correspondingly higher. Also, it can be thought to reduce the amount of gas by the calculated value, but this requires a highly accurate valve.

In particular in the case of fluctuations in the quality of the combustion gas, a readjustment of the air number should be carried out in order to ensure the hygienically optimal combustion. An adjustment of the air ratio can be carried out, for example, at periodic intervals, during a load change, at the start of operation, or during maintenance of the device.

The firing device according to the invention, in particular a gas burner, is adapted to carry out one of the above-mentioned methods.

In particular, the firing device has a temperature sensor in the effective range of the burner flame of the firing device. The temperature sensor can be arranged in the flame kernel, at the base of the flame, at the tip of the flame, but also at some distance from the flame, for example at the burner plate itself. In addition, the firing device preferably has a gas valve with an actuator, in particular with a stepping motor, a pulse-width-modulated coil or with a coil controlled by an electrical variable. Since the method is particularly suitable for the electronic composite, the said valves, which can be actuated simply and precisely, can be used.

The firing device furthermore has a mass flow sensor and / or volume flow sensor for measuring the amount of air supplied to the firing device per unit time.

Further features and advantages of the subject matter of the invention will become apparent from the following description of particular embodiments of the invention.

Show it:

1 shows a firing device according to the invention;

FIG. 2 shows a characteristic for clarification of the method according to the invention; FIG.

3 shows a further characteristic for clarification of the method according to the invention.

FIG. 1 shows a gas burner in which a mixture of air L and gas G is mixed and burnt.

The gas burner has an air supply section 1, via which combustion air L is drawn in by a variable-speed fan 9. A mass flow sensor 2 measures the mass flow of the intake air L. The mass flow sensor 2 is arranged in such a way that as laminar a flow as possible is generated in its environment in order to avoid measurement errors. In particular, the mass flow sensor could be arranged in a bypass (not shown) and using a flow rectifier. With the aid of the mass flow sensor and the variable-speed blower 9, the air supply into the mixing region 8 can be precisely controlled.

For the gas supply, a gas supply section 4 is provided, which is connected to a gas supply line. The gas supply section may be provided with a mass flow sensor of suitable design. By means of a valve 6, for example a pulse-width modulated or electronically controlled valve, which is equipped, for example, with an actuator with stepping motor, the inflow of gas is controlled by a line 7 into the mixing zone 8. In the mixing region 8, mixing of the gas G with the air L takes place. The fan of the fan 9 is equipped with an adjustable Speed ratings! driven to suck in both the air L and the gas G.

At vogegebenem air mass flow, the valve 6 is opened so far that the air-gas mixture ge reached with the desired mixing ratio in the mixing area 8 ge. The air ratio λ is set so that a hygienically optimal combustion takes place.

Via a line 10, the air-gas mixture flows from the blower 9 to the burner part 11. There it exits and feeds the burner flame 13, which is to deliver a predetermined heat output.

On the burner part 11, a temperature sensor 12, for example a thermocouple, is arranged. With the aid of this thermocouple an actual temperature is measured, which is used in carrying out the method described below for setting the setpoint λ _{h of} the air ratio. In the present example, the temperature sensor 12 is arranged on a surface of the burner part 11. However, it is also conceivable to arrange the sensor elsewhere in the area of action of the flame 13. The reference temperature of the thermocouple is measured at a location outside the effective range of the flame 13, for example in the air supply line 1.

A device, not shown, for controlling or regulating the air and / or gas flow receives input data from the temperature sensor 12 and from the mass flow sensor 2 and outputs control signals to the valve 6 as well as to the drive of the blower 9. The opening of the valve 6 and the speed of the fan of the fan 9 are adjusted so that the desired air and gas supply results.

The control is carried out by carrying out the procedure described below. In particular, the control device has a memory for storing characteristic curves or nominal values and a corresponding data processing unit which is set up to carry out the method.

Based on the characteristic curve shown in FIG. 2, the method according to the invention will be described. In this figure, the measured temperature is shown as a function of the air ratio λ

At the beginning of the process, a certain air ratio λ _{0 is} set by the speed of the fan and the opening of the gas valve, which corresponds for example to the last ein¬ set value. In the present case, λ _{0 is} above the value λ-, at which the temperature maximum T _max results. By increasing the supplied mass senstroms of fuel gas at constant air mass flow m _L i is λ reduces the variation of gas mass flow can, for example, gradually under Va¬ riation of steps of the stepping motor of the gas valve can be performed. At each step, the actual temperature T _{\ si is} determined with the temperature sensor 12, which is arranged in the region of the burner flame. With suitable iteration method, the opening of the gas valve is then varied until the temperature maximum T _{max is} established.

In the second process step, while maintaining the opening of the gas valve, the air mass flow increased by the setpoint λ _{hy of} the air ratio. The result is the new air mass flow rri _hy = λ _hy m _L i. The air ratio is thus set exactly to the desired setpoint λ _hy , and the combustion is hygienically optimal. After setting the desired air ratio λ _hy , the associated temperature T _so n is measured.

In the case of a load change, that is to say with a required change in the burner equipment, the method is usually carried out again. The process can also be performed after switching on the gas burner or repeated at periodic intervals. In this way it is ensured that the gas burner is always operated in an optimal range.

In order to prevent the process having to be carried out again at each load change, a second characteristic can be determined, as shown in FIG. In Figure 3, the setpoint temperature T _SO ιι, which was determined as described in Figure 2, depending on the air mass flow m _L i, which is directly proportional to the burner load, shown. The target value of the air ratio λ _hy arises at a certain Brenner¬ load if and only one, when the gemes¬ in the area of influence of the burner flame sene temperature T _is read from the target temperature T 3 corresponding _to n. A control of the actual temperature Tj _St to the predetermined setpoint T _so n automatically leads to a setting of the optimum air ratio at a given Brennerbela¬ stung.

By using the second characteristic curve shown in FIG. 3, the plant can be operated for a certain period of time, in which the boundary conditions do not change decisively, without renewed execution of the method with varying burner loads, ie in different operating states. However, the characteristic should also be determined here at periodic intervals or at certain occasions, for example during maintenance of the device, in order to adapt to the available gas quality or to instabilities in the system Reach system.

In FIG. 3, the setpoint temperature T _so n is shown as a function of the mass flow of the air m _L , which corresponds to a certain burner load. If the load is changed from an operating state 1 to an operating state 2, corresponding to the air mass flows m _L i or m _L2 , the temperature of the gas burner is regulated so that the temperature T _SO ιi _{2 is} established. For this purpose, the air-gas mixture is emaciated or greased by adjusting the gas valve 6.

Instead of a complete redetermination of the second characteristic curve according to FIG. 3, it is also possible, if required, to record individual values at certain powers and to replace the corresponding values hitherto contained in the characteristic curve. It is also conceivable to shift the characteristic in accordance with a currently measured value for a given load in total.

Carrying out the method leads to an operating mode in which a hyge¬ optimal combustion is achieved.

Claims

claims

1. A method for setting operating parameters on a firing device, in particular on a gas burner with a fan, wherein the temperature generated by the firing device (Tj _St ) depends on the value of the air ratio (λ) ab¬ and at the value λ-ι = 1 has a maximum (T _max ), comprising the steps:

• control of a given air mass flow (mO;

• determining the gas mass flow associated with the temperature (T _max ) (nriGTmax);

• Control of the desired hygienic combustion by increasing the air mass flow (m _L ) by the factor (λ _hy ) with constant supply of the gas mass flow (m _G τmax) -

2. The method according to claim 1, characterized in that the hygieni¬'s set point (λ _hy ) for the air ratio corresponding air mass flow (m _Lhy ) is _controlled by changing the fan _{speed of} the blower.

3. The method according to any one of the preceding claims, characterized in that the air mass flow (m _L ) and / or the gas mass flow (m _G ) are each measured by a mass flow sensor.

4. The method according to any one of the preceding claims, characterized in that the temperature maximum (T _max ) corresponding gas mass flow (m _GT max) by an iterative approximation of the value of the gas mass flow (m _G ) at the temperature maximum corresponding value (m _GTmax ) is determined.

5. The method according to any one of the preceding claims, characterized in that the desired value (λ _hy ) for the air ratio is about 1, 3.

6. firing device, in particular gas burner according to one of claims 1 to 5, characterized in that the firing device is adapted to carry out ei¬ Nes method according to one of the preceding claims.

7. Firing device according to claim 6, characterized in that the firing device has a temperature sensor (12) in the area of action of the burner flame (13) of the firing device.

8. Firing device according to one of claims 6 or 7, characterized gekenn¬ characterized in that the firing device comprises a valve (6) with an actuator for adjusting the gas mass flow (m _G ), in particular with a stepper motor, a pulse width modulated or a through an electrical size controlled coil having.

9. Firing device according to one of the preceding claims 6 to 8, da¬ characterized in that the firing device at least one mass flow sensor (2, 5) and / or volumetric flow sensor for measuring the the firing device per unit time supplied amount of air and / or the per Zeitein¬ unit supplied amount of gas and / or the amount of the supplied mixture of air and gas.

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