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EP1747187A1 - Procede de production en continu d'une amine - Google Patents

Procede de production en continu d'une amine

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Publication number
EP1747187A1
EP1747187A1 EP05737922A EP05737922A EP1747187A1 EP 1747187 A1 EP1747187 A1 EP 1747187A1 EP 05737922 A EP05737922 A EP 05737922A EP 05737922 A EP05737922 A EP 05737922A EP 1747187 A1 EP1747187 A1 EP 1747187A1
Authority
EP
European Patent Office
Prior art keywords
calculated
oxygen
reacting
containing compounds
catalyst
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP05737922A
Other languages
German (de)
English (en)
Inventor
Frank Haese
Arnd BÖTTCHER
Bernd Stein
Wolfgang Reif
Johann-Peter Melder
Karl-Heinz Ross
Heinz RÜTTER
Shelue Liang
Stefan Rittinger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF SE
Original Assignee
BASF SE
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Filing date
Publication date
Application filed by BASF SE filed Critical BASF SE
Publication of EP1747187A1 publication Critical patent/EP1747187A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
    • C07C209/24—Preparation of compounds containing amino groups bound to a carbon skeleton by reductive alkylation of ammonia, amines or compounds having groups reducible to amino groups, with carbonyl compounds
    • C07C209/26—Preparation of compounds containing amino groups bound to a carbon skeleton by reductive alkylation of ammonia, amines or compounds having groups reducible to amino groups, with carbonyl compounds by reduction with hydrogen
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
    • C07C209/04—Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups
    • C07C209/14—Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups by substitution of hydroxy groups or of etherified or esterified hydroxy groups
    • C07C209/16—Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups by substitution of hydroxy groups or of etherified or esterified hydroxy groups with formation of amino groups bound to acyclic carbon atoms or to carbon atoms of rings other than six-membered aromatic rings
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C213/00—Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton
    • C07C213/02—Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton by reactions involving the formation of amino groups from compounds containing hydroxy groups or etherified or esterified hydroxy groups
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07D—HETEROCYCLIC COMPOUNDS
    • C07D295/00—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms
    • C07D295/02—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms containing only hydrogen and carbon atoms in addition to the ring hetero elements
    • C07D295/027—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms containing only hydrogen and carbon atoms in addition to the ring hetero elements containing only one hetero ring
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07D—HETEROCYCLIC COMPOUNDS
    • C07D295/00—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms
    • C07D295/02—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms containing only hydrogen and carbon atoms in addition to the ring hetero elements
    • C07D295/027—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms containing only hydrogen and carbon atoms in addition to the ring hetero elements containing only one hetero ring
    • C07D295/03—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms containing only hydrogen and carbon atoms in addition to the ring hetero elements containing only one hetero ring with the ring nitrogen atoms directly attached to acyclic carbon atoms
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07D—HETEROCYCLIC COMPOUNDS
    • C07D295/00—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms
    • C07D295/04—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms
    • C07D295/08—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms substituted by singly bound oxygen or sulfur atoms
    • C07D295/084—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms substituted by singly bound oxygen or sulfur atoms with the ring nitrogen atoms and the oxygen or sulfur atoms attached to the same carbon chain, which is not interrupted by carbocyclic rings
    • C07D295/088—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms substituted by singly bound oxygen or sulfur atoms with the ring nitrogen atoms and the oxygen or sulfur atoms attached to the same carbon chain, which is not interrupted by carbocyclic rings to an acyclic saturated chain
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50—Amines
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00—Technologies relating to chemical industry
    • Y02P20/50—Improvements relating to the production of bulk chemicals
    • Y02P20/582—Recycling of unreacted starting or intermediate materials

Definitions

  • the present invention relates to a process for the continuous production of an amine by reacting a primary or secondary alcohol, aldehyde and / or ketone with hydrogen and a nitrogen compound, selected from the group consisting of ammonia, primary and secondary amines, at a temperature in the range from 80 to 300 ° C in the presence of a copper-containing catalyst.
  • the process products can be found Use as intermediates in the production of fuel additives (US-A-3,275,554; DE-A-21 25039 and DE-A-36 11 230), surfactants, medicinal and crop protection agents, hardeners for epoxy resins, catalysts for polyurethanes, intermediates for the production of quaternary Ammonium compounds, plasticizers, corrosion inhibitors, synthetic resins, ion exchangers, textile auxiliaries, dyes, vulcanization accelerators and / or emulsifiers.
  • fuel additives US-A-3,275,554; DE-A-21 25039 and DE-A-36 11 230
  • surfactants for medicinal and crop protection agents
  • hardeners for epoxy resins catalysts for polyurethanes
  • intermediates for the production of quaternary Ammonium compounds plasticizers, corrosion inhibitors, synthetic resins, ion exchangers, textile auxiliaries, dyes, vulcanization accelerators and / or emulsifiers.
  • EP-A-257443 (BASF AG) relates to a process for the preparation of trialkylamines (e.g. dimethylethylamine) by reacting ammonia with alcohols in the presence of alkali metal hydroxide in the liquid phase over a catalyst which essentially contains only copper.
  • trialkylamines e.g. dimethylethylamine
  • EP-A-542 039 (BASF AG) describes a process for the preparation of cyclic amines, e.g. N, N-Dimethylcyclohexylamine, by reductive amination of ketones on zeolites in the gas phase in a tube bundle reactor under isothermal conditions.
  • EP-A-227 904 (BASF AG) teaches the preparation of dimethylethylamine or N, N-dimethylcyclohexylamine in the liquid phase by reacting dimethylamine with cyclohexanol in the presence of alkali hydroxide and a catalyst which essentially contains only copper as an active metal or a pure one Copper catalyst is.
  • US-A-4,910,304 discloses the preparation of N-methylpiperidine and N-methylmorpholine by reacting pentanediol or diethylene glycol (DEG) with methyl laminate and 45% aqueous KOH solution on a full Cu / Al contact 245 ° C and 250 bar.
  • DEG diethylene glycol
  • EP-A-137478 (BASF AG) relates to processes for the preparation of N-methylpiperidine or N-methylmorpholine by catalytic amination of pentanediol with methylamine in the gas phase between 5 and 25 bar over a copper-containing catalyst which is obtained by tempering a basic copper and aluminum Carbonates was obtained.
  • EP-A-816350 (BASF AG) describes processes for the preparation of N-methylpiperidine and N-methylmorpholine by reacting primary amine with a diol over a copper catalyst, which was obtained by impregnating SiO 2 balls with basic copper carbonate the liquid or gas phase.
  • EP-A-167872 (BASF AG) describes the preparation of N, N-dimethylalkanols or N, N, N ', N'-tetramethylalkylenediamines over a copper-containing catalyst which was obtained by tempering a carbonate containing basic copper and aluminum.
  • DE-A-19 85 9776 (BASF AG) relates to the production of amines (for example dimethylethylamine, bis (2-dimethylaminoethyl) ether (niax) and isopropylamine) by reacting alcohols or aldehydes or ketones with amines on a catalyst Copper and TiO 2 , to which metallic copper was added before the catalyst material was deformed.
  • amines for example dimethylethylamine, bis (2-dimethylaminoethyl) ether (niax) and isopropylamine
  • JP-A-02 111 765 (Kawaken Finechemical) describes the reaction of 2,6-dimethylmorpholine or 3,5-dimethylmorpholine or 3,6-dimethylmorpholine with diethylene glycol in the liquid phase in the autoclave.
  • the reactions are carried out batchwise on a Raney cobalt catalyst.
  • the long reaction times between 15 and 76 h are disadvantageous here in order to obtain good yields.
  • An increase in temperature leads to shorter times but also to poorer yields.
  • HU-A-212713 claims the synthesis of dimorpholinodiethyl ether in the liquid phase from morpholine and DEG over a heterogeneous catalyst. At low loads of 0.02-0.1 h "1 up to over 80% yield was achieved in a continuous procedure at 50 bar on a Cu.Cr catalyst. Typically, about 13% secondary compounds always formed, which after the separation can no longer be used.
  • DE-A-100 53386 Air Products describes the elimination of water from N, N-dimethylaminoethanol on basic zeolites in the gas phase with formation of bis (N, N-dimethylaminoethyl) ether. In partial conversion, considerable amounts are formed of three coupled products, particularly N, N '-Dimethylpiperazin, N-methylmorpholine and NNN'.N'-tetramethyl-I .S-ethanediamine, which are not traceable.
  • EP-A2-514 692 (BASF AG) discloses processes for the preparation of amines from alcohols in the presence of catalysts containing copper and nickel and zirconium and / or aluminum oxide.
  • EP-A-1 020455 (BASF AG) relates to a process for the preparation of 2,2'-dimorpholinodiethyl ether by reacting diethylene glycol (DEG) with ammonia under pressure and at elevated temperature in the presence of hydrogen and a copper-containing hydrogenation catalyst.
  • DEG diethylene glycol
  • the object of the present invention was to find an improved economical process for producing an amine.
  • the process should enable better yields, space-time yields (STA) and selectivities and be associated with a higher degree of certainty with regard to possible run-through reactions.
  • STA space-time yields
  • a process for the continuous production of an amine by reacting a primary or secondary alcohol, aldehyde and / or ketone with hydrogen and a nitrogen compound selected from the group consisting of ammonia, primary and secondary amines, at a temperature in the range from 60 to 300 ° C. found in the presence of a copper-containing catalyst, which is characterized in that the catalytically active mass of the catalyst before its reduction with hydrogen
  • Al 2 O 3 aluminum oxide
  • ZrO 2 zirconium dioxide
  • TiO 2 titanium dioxide
  • SiO 2 silicon dioxide
  • oxygen-containing compounds of magnesium calculated as MgO
  • oxygen-containing compounds of chromium calculated as Cr 2 O 3
  • oxygen-containing compounds of zinc calculated as ZnO
  • oxygen-containing compounds of barium calculated as BaO
  • oxygen-containing compounds of oxygen-containing compounds of oxygen-containing compounds of Compounds of calcium calculated as CaO, and less than 30 wt .-% oxygen-containing compounds of nickel, calculated as NiO, based on the oxygen-containing compounds of copper, calculated as CuO, and the reaction in the gas phase is isothermal in a tubular reactor.
  • the advantageous combination of the specific catalyst with an isothermal procedure (amination of the starting material (s) mentioned) in the gas phase was recognized.
  • the reaction in the tubular reactor according to the process of the invention is very particularly preferably carried out in a cycle gas mode.
  • the cycle gas which preferably consists predominantly of hydrogen, serves on the one hand to evaporate the starting materials and on the other hand serves as a reactant for the amination reaction.
  • the starting materials (alcohol, aldehyde and / or ketone, hydrogen and the nitrogen compound) are evaporated in a cycle gas stream and fed to the reactor in gaseous form.
  • the starting materials can also be evaporated as aqueous solutions and passed to the catalyst bed using the circulating gas stream.
  • reactors with circulating gas flow can be found in Ullmann's Encyclopedia of Industrial Chemistry, 5th Ed., Vol. B 4, pages 199-238, "Fixed-Bed Reactors".
  • the reaction is very particularly preferably carried out in a tube bundle reactor or in one single-stream plant.
  • the tube reactor in which the isothermal conversion takes place consists of a series connection of several (e.g. two or three) individual tube reactors.
  • the amount of circulating gas is preferably in the range from 40 to 1500 m 3 (at operating pressure) / [m 3 catalyst (bulk volume) • h], in particular in the range from 100 to 700 m 3 (at operating pressure) / [m 3 catalyst (bulk volume) • H].
  • the cycle gas preferably contains at least 10, in particular 50 to 100, very particularly 80 to 100,% by volume of H 2 .
  • the isothermal reaction according to the method according to the invention is preferably carried out with a temperature deviation of at most +/- 8 ° C, particularly at most +/- 5 ° C, in particular at most +/- 4 ° C, very particularly at most +/- 3 ° C, e.g. maximum +/- 0 to 2 ° C or maximum +/- 0 to 1 ° C.
  • temperature deviations relate to the respective temperatures in the respective catalyst bed, specifically when the starting materials enter the catalyst bed and when the reaction mixture exits the catalyst bed.
  • Several catalyst beds can be connected or connected in parallel or in series. If several catalyst beds are connected in series, the temperature deviations mentioned in the isothermal procedure according to the invention relate to the respective temperature in the catalyst bed, specifically when the starting materials enter the first catalyst bed and when the reaction mixture emerges from the last catalyst bed.
  • the temperature of the reactor tube is controlled from the outside using a heat transfer stream, the heat transfer e.g. can be an oil, a molten salt, or another heat transfer liquid.
  • the heat transfer e.g. can be an oil, a molten salt, or another heat transfer liquid.
  • the reaction according to the invention has, inter alia, the advantage of better yields and greater safety in relation to run-through reactions, especially at high reaction temperatures (e.g. 200 to 300 ° C).
  • the isothermal gas phase procedure greatly reduces the potential for a runaway reaction during synthesis.
  • the mass present in the reactor, which would be available for a run-through reaction, is only a fraction of the mass of a liquid phase process.
  • the catalysts are preferably used in the form of catalysts which consist only of catalytically active composition and, if appropriate, a shaping aid (such as, for example, graphite or stearic acid), if the catalyst is used as a shaped body, that is to say no further catalytically active accompanying substances contain.
  • a shaping aid such as, for example, graphite or stearic acid
  • the oxidic carrier materials titanium dioxide (TiO 2 ), aluminum oxide (AI 2 O 3 ), zirconium dioxide (ZrO 2 ) and silicon dioxide (SiO 2 ) are considered to belong to the catalytically active composition.
  • the catalysts are used in such a way that the catalytically active mass which has been ground to powder is introduced into the reaction vessel or that the catalytically active mass is, after grinding, mixing with molding auxiliaries, shaping and tempering, as shaped catalyst bodies - for example as tablets, spheres, rings, extrudates (e.g. strands) - arranged in the reactor.
  • the concentration data (in% by weight) of the components of the catalyst relate to the catalytically active mass of the finished catalyst after its last heat treatment and before its reduction with hydrogen.
  • the catalytically active mass of the catalyst is the sum of the masses of the catalytic table-active components and the above-mentioned catalyst support materials essentially defines and contains the following components:
  • the sum of the above-mentioned components of the catalytically active composition is usually 70 to 100% by weight. %, preferably 80 to 100% by weight, particularly preferably 90 to 100% by weight, very particularly preferably 100% by weight.
  • the catalytically active mass of the catalysts used in the process according to the invention can furthermore contain one or more elements (oxidation state 0) or their inorganic or organic compounds selected from groups I A to VI A and I B to VII B and VIII of the periodic table.
  • transition metals such as Co or CoO, Re or rhenium oxides, Mn or MnO 2 , Mo or molybdenum oxides, W or tungsten oxides, Ta or tantalum oxides, Nb or niobium oxides or niobium oxalate , V or vanadium oxides or vanadyl pyrophosphate; Lanthanides, such as Ce or CeO 2 or Pr or Pr 2 O 3 ; Alkali metal oxides such as Na 2 O; alkali metal; Alkaline earth metal oxides such as SrO; Alkaline earth metal carbonates such as MgCO 3 , CaCO 3 and Ba-CO 3 ; Boron oxide (B 2 O 3 ).
  • transition metals such as Co or CoO, Re or rhenium oxides, Mn or MnO 2 , Mo or molybdenum oxides, W or tungsten oxides, Ta or tantalum oxides, Nb or niobium oxides or niobium
  • the catalytically active mass of the catalysts used in the process according to the invention contains after their last heat treatment and before their reduction with hydrogen
  • oxygen-containing compounds of magnesium calculated as MgO
  • oxygen-containing compounds of chromium calculated as Cr 2 O. 3
  • oxygen-containing compounds of zinc calculated as ZnO
  • oxygen-containing compounds of barium calculated as BaO
  • oxygen-containing compounds of calci- um calculated as CaO
  • less than 30% by weight for example 5-28% by weight, preferably less than 25% by weight, for example less than 20% by weight, in particular less than 10% by weight , for example less than 5% by weight or 0-1% by weight, of oxygen-containing compounds of nickel, calculated as NiO, based on the oxygen-containing compounds of copper, calculated as CuO.
  • Preferred catalysts contain 20 to 85% by weight, preferably 25 to 80% by weight, particularly preferably 30 to 75% by weight, of aluminum oxide (Al 2 O 3 ) and / or silicon dioxide (SiO 2 ) and no oxygen-containing compounds of zirconium and titanium.
  • the oxygen-containing compounds of copper are in particular copper (I) oxide and copper (II) oxide, preferably copper (II) oxide.
  • Various processes are possible for producing the catalysts used in the process according to the invention. They are, for example, by peptizing powdery mixtures of the hydroxides, carbonates, oxides and / or other salts of the components aluminum, zirconium, titanium, silicon, copper, magnesium, chromium, zinc, barium and calcium with water and then extruding and tempering the mass obtained in this way available.
  • the catalysts used in the process according to the invention can also be obtained by impregnating zirconium dioxide (ZrO 2 ), titanium dioxide (TiO 2 ), aluminum oxide (Al 2 O 3 ), silicon dioxide (SiO 2 ) or mixtures of two or more of these inorganic oxides, which are described, for example, in Form of powder or moldings, such as strands, tablets, balls or rings, are produced.
  • ZrO 2 zirconium dioxide
  • TiO 2 titanium dioxide
  • Al 2 O 3 aluminum oxide
  • SiO 2 silicon dioxide
  • Alumina can be used in various modifications, preferably ⁇ -, y- (gamma) or ⁇ -Al 2 O 3 .
  • Zirconium dioxide is used, for example, in the monoclinic or tetragonal form, preferably in the monoclinic form, and titanium dioxide is preferably used as anatase or rutile.
  • Suitable silicon dioxide as a carrier material can, for. B. by precipitation from water glass or by the sol-gel process or as mesoporous SiO 2 or silica gel (z. B. according to Ullmann, Enzykl. Techn. Chem., 4th edition, volume 21, p. 457- 63, 1982) or in the form of silicates, such as bentonite, montmorillonite, kaolin, hectorite or aluminosilicates (e.g. according to Nature, Volume 359, pp.
  • alkali or alkaline earth metal aluminosilicates zeolites
  • M alkali or alkaline earth metal aluminosilicates
  • M is a mono- or polyvalent metal
  • H [NH 4 ]
  • magnesium silicates e.g. steatite
  • zirconium silicates cerium silicates or calcium silicates.
  • the impregnation can be carried out according to the so-called "incipient wetness" method, in which the inorganic oxide, or the mixture of the inorganic oxides, is moistened with the impregnation solution to a maximum of saturation in accordance with its water absorption capacity.
  • the impregnation can also take place in the supernatant solution.
  • multi-stage impregnation processes it is advisable to dry and, if necessary, to calcine between individual impregnation steps.
  • the multi-stage impregnation is particularly advantageous when the inorganic oxide or the mixture of inorganic oxides is to be loaded with a larger amount of metal.
  • the impregnation can take place simultaneously with all metal salts or in any order of the individual metal salts in succession.
  • precipitation methods are preferably used to prepare the catalysts used in the process according to the invention. For example, by co-precipitating the copper, magnesium, chromium, zinc, barium and calcium components from an aqueous salt solution containing these elements using mineral bases in the presence of a slurry of a poorly soluble, oxygen-containing aluminum, titanium, Silicon and / or zirconium compound and then washing, drying and calcining the precipitate obtained can be obtained.
  • aluminum oxide, titanium dioxide, silicon dioxide, zirconium dioxide and zirconium oxide hydrate can be used as poorly soluble, oxygen-containing aluminum, titanium, silicon and / or zirconium compounds.
  • the slurries of the sparingly soluble aluminum, titanium, silicon and / or zirconium compounds can be prepared by suspending fine-grained powders of these compounds in water with vigorous stirring. These slurries are advantageous due to precipitation of the poorly soluble aluminum, titanium, silicon and / or zirconium compounds obtained from aqueous aluminum, titanium, silicon and / or zirconium salt solutions by means of mineral bases.
  • the catalysts used in the process according to the invention are preferably prepared by co-precipitation (mixed precipitation) of all of their components.
  • an aqueous salt solution containing the catalyst components is expediently mixed with an aqueous mineral base, in particular an alkali metal base, for example sodium carbonate, sodium hydroxide, potassium carbonate or potassium hydroxide, while warm and with stirring, until the precipitation is complete.
  • an aqueous mineral base in particular an alkali metal base, for example sodium carbonate, sodium hydroxide, potassium carbonate or potassium hydroxide
  • the type of salts used is generally not critical: since this procedure primarily depends on the water solubility of the salts, one criterion is their good water solubility, which is required to prepare these relatively highly concentrated salt solutions. It is taken for granted that, when selecting the salts of the individual components, only salts with such anions are naturally chosen which do not lead to disruptions, either by causing undesired precipitation or by complicating or preventing the precipitation by complex
  • the precipitates obtained in these precipitation reactions are generally chemically non-uniform and exist among other things. from mixtures of oxides, oxide hydrates, hydroxides, carbonates and insoluble and basic salts of the metals used. It can be beneficial for the filterability of the precipitates when they are aged, i.e. if you leave them for some time after the precipitation, if necessary in heat or with air being passed through.
  • the precipitates obtained by these precipitation processes are processed as usual to give the catalysts of the invention. After washing, they are preferably dried at 80 to 200 ° C., preferably at 100 to 150 ° C., and then calcined. The calcination is preferably carried out at temperatures between 300 and 800 ° C., preferably 400 to 600 ° C., in particular 450 to 550 ° C.
  • the catalysts produced in this way contain the catalytically active metals in the form of a mixture of their oxygen-containing compounds, ie in particular as oxides and mixed oxides.
  • the catalysts produced in this way are stored as such and if necessary traded. Before they are used as catalysts, they are usually pre-reduced. However, they can also be used without pre-reduction, in which case they are then reduced by the hydrogen present in the reactor under the conditions of the hydrogenating amination.
  • the catalysts are initially at preferably 150 to 200 ° C over a period of e.g. Exposed to a nitrogen-hydrogen atmosphere for 12 to 20 hours and then treated in a hydrogen atmosphere for up to about 24 hours at preferably 200 to 400 ° C.
  • part of the oxygen-containing metal compounds present in the catalysts is reduced to the corresponding metals, so that these are present together with the various oxygen compounds in the active form of the catalyst.
  • the supported catalysts disclosed in WO 95/32171 and EP-A-816350 containing 5 to 50, preferably 15 to 40,% by weight of copper, calculated as CuO, 50 to 95, preferably 60 to 85,% by weight of silicon as SiO 2> 0 to 20% by weight of magnesium, calculated as MgO, 0 to 5% by weight of barium, calculated as BaO, 0 to 5% by weight of zinc, calculated as ZnO, and 0 to 5% by weight % Chromium, calculated as Cr 2 O 3 , in each case based on the total weight of the calcined catalyst, for example the catalyst disclosed in EP-A-816350, page 5, containing 30% by weight CuO and 70% by weight SiO 2 ( can preferably be used in the process according to the invention.
  • inventive method disclosed in DE-A-2445303 catalysts carbonate contained by heating a basic copper and aluminum of the general composition Cu m Al 6 (CO 3) 0, 5m O 3 (OH) m + 12 wherein m denotes an arbitrary, even non-integer, value between 2 and 6, can be obtained at a temperature of 350 to 700 ° C, for example that in loc.
  • Example 1 disclosed copper-containing precipitation catalyst which is produced by treating a solution of copper nitrate and aluminum nitrate with sodium bicarbonate and then washing, drying and tempering the precipitate, and the catalysts disclosed in EP-A-514 692, whose catalytically active composition before reduction with hydrogen is 5 to 100% by weight of an oxide of copper and nickel in an atomic ratio of 1: 1 to 10: 1 and zirconium and / or aluminum oxide contains, especially those in loc. cit.
  • the process according to the invention is carried out continuously, the catalyst preferably being arranged as a fixed bed in the reactor.
  • a flow against the fixed catalyst bed from both above and below is possible.
  • the gas flow is adjusted by temperature, pressure and quantity so that even heavier-boiling (high-boiling) reaction products remain in the gas phase.
  • the amine component (nitrogen compound) is preferably in the 0.90 to 100 times molar amount, in particular in the 1.0 to 10 times molar amount, in each case based on the alcohol (s), aldehyde and / or ketone used.
  • the process according to the invention is preferably carried out at an absolute pressure in the range from 1 to 300 bar, preferably 1 to 50 bar, particularly preferably 1 to 30 bar.
  • the process according to the invention is preferably carried out at a temperature in the range from 80 to 300 ° C., preferably 150 to 250 ° C., particularly preferably 170 to 230 ° C.
  • the process according to the invention is preferably carried out at a temperature in the range from 60 to 200 ° C., preferably 80 to 170 ° C., particularly preferably 100 to 150 ° C.
  • the catalyst loading is preferably in the range from 0.1 to 2.0, preferably 0.1 to 1.0, particularly preferably 0.2 to 0.6, kg of alcohol, aldehyde and / or ketone per liter of catalyst (bulk volume) and hour ,
  • the pressure in the reactor which is the sum of the Partial pressures of the aminating agent, the alcohol, aldehyde and / or ketone component and the reaction products formed at the temperatures indicated are expediently increased by injecting hydrogen to the desired reaction pressure.
  • the water of reaction formed in the course of the reaction generally does not have a disruptive effect on the degree of conversion, the reaction rate, the selectivity and the catalyst life and is therefore expediently removed from the reaction product only when it is worked up, for. B. by distillation.
  • Unreacted starting materials and, if appropriate, suitable by-products can be recycled into the synthesis. Unreacted starting materials can be passed over the catalyst bed again in a batch or continuous procedure after condensation of the products in the separator in the circulating gas stream.
  • primary and secondary amines which are suitable as aminating agents in the process according to the invention are amines which, due to their boiling points, can be kept in the gas phase in terms of process technology within the process parameters.
  • process product amines and the process starting materials alcohol, aldehyde, ketone.
  • R ⁇ R 2 is hydrogen (H), alkyl, such as C 1-20 alkyl, cycloalkyl, such as C 3 . 12 - cycloalkyl, alkoxyalkyl, such as C 2 _ 30 -alkoxyalkyl, dialkylaminoalkyl, such as Qj-so-dialkylaminoalkyl, aryl, aralkyl, such as C 7 . o-aralkyl, and alkylaryl, such as C 7 . 20 -alkylaryl, or together - (CH 2 ) j -X- (CH 2 ) k -,
  • R J , R 4 are hydrogen (H), alkyl, such as C 20 alkyl, cycloalkyl, such as QM cycloalkyl, hydroxyalkyl, such as 2 o-hydroxyalkyl, aminoalkyl, such as C 20 aminoalkyl, hydroxyalkylaminoalkyl, such as C 2-20 hydroxyalkylaminoalkyl, alkoxyalkyl, such as C 2 - 30 alkoxyalkyl, dialkylaminoalkyl, such as Cs-so-dialkylaminoalkyl, alkylaminoalkyl, such as C 2 _ 30 alkylaminoalkyl, R 5 - (OCR 6 R 7 CR 8 R 9 ) n - (OCR 6 R 7 ), aryl, heteroaryl, aralkyl, such as C 7 _ 2 o-aralkyl, heteroarylalkyl, such as C- 2 o-heteroarylalkyl, al
  • R 2 and R 4 together - (CH 2 ) ⁇ -X- (CH 2 ) ⁇ 1 -,
  • R 5 , R 10 are hydrogen (H), alkyl, such as C 1-4 alkyl, alkylphenyl, such as C 7-0 alkylphenyl,
  • R 6 , R 7 , R 8 , R 9 are hydrogen (H), methyl or ethyl
  • n is an integer from 1 to 30 and
  • the process according to the invention is therefore preferably used to prepare an amine I by using a primary or secondary alcohol of the formula II
  • R 1 , R 2 , R 3 and R 4 have the meanings given above.
  • the starting alcohol can also be an amino alcohol, e.g. an amino alcohol according to formula II.
  • the reaction can also be carried out intramolecularly in a corresponding amino alcohol, amino ketone or amino aldehyde.
  • the process according to the invention is also preferably used in the production of a cyclic amine of the formula IV
  • R 11 and R 12 are hydrogen (H), alkyl, such as d to C 20 alkyl, cycloalkyl, such as C 3 to C i2 cycloalkyl, aryl, heteroaryl, aralkyl, such as C 7 to C 20 aralkyl, and Alkyl, such as C 7 - to C 2 o-alkylaryl,
  • Z is CH 2 , CHR 5 , oxygen (O), NR 5 or NCH 2 CH 2 OH and
  • R ⁇ R 6 , R 7 have the meanings given above,
  • R 3 , R 4 alkyl, such as C ⁇ . 2 o-alkyl, preferably d. ⁇ - alkyl, such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n-pentyl, iso-pentyl , sec.-pentyl, neo-pentyl, 1, 2-dimethylpropyl, n-hexyl, iso-hexyl, sec.-hexyl, cyclopentylmethyl, n-heptyl, iso-heptyl, cyclohexylmethyl, n-octyl, iso-octyl , 2-ethylhexyl, n-decyl, 2-n-propyl-n-heptyl, n-tridecyl, 2-n-o
  • Hydroxyalkyl such as C 1-20 hydroxyalkyl, preferably C 1-8 hydroxyalkyl, particularly preferably C 1- hydroxyalkyl, such as hydroxymethyl, 1-hydroxyethyl, 2-hydroxyethyl, 1-hydroxy-n-propyl, 2-hydroxy-n-propyl , 3-hydroxy-n-propyl and 1- (hydroxymethyl) ethyl,
  • Aminoalkyl such as C ⁇ . 2 o-aminoalkyl, preferably -8- aminoalkyl, such as aminomethyl, 2-aminoethyl, 2-amino-1, 1-dimethylethyl, 2-amino-n-propyl, 3-amino-n-propyl, 4-amino-n butyl, 5-amino-n-pentyl, N- (2-aminoethyl) -2-aminoethyl and N- (2-aminoethyl) aminomethyl,
  • Hydroxyalkylaminoalkyl such as C 2 - 2 o-hydroxyalkylaminoalkyl, preferably C 3-8 - hydroxyalkylaminoalkyl such as (2-Hydrox 'yethylamino) methyl, 2- (2- hydroxyethylamino) ethyl, and 3- (2-hydroxyethylamino) propyl,
  • Alkylaminoalkyl such as C 2 . 3 o-alkylaminoalkyl, preferably C 2 - 2 o-alkylaminoalkyl, particularly preferably C 2 ⁇ alkylaminoalkyl, such as methylaminomethyl, 2- methylaminoethyl, ethylaminomethyl, 2-ethylaminoethyl and 2- (iso- propylamino) ethyl, (R 5) HN- (CH 2 ) q ,
  • Heteroarylalkyl such as C. 2 o-heteroarylalkyl, such as pyrid-2-yl-methyl, furan-2-yl-methyl, pyrrol-3-yl-methyl and imidazol-2-yl-methyl,
  • Alkyl heteroaryl such as C 4 . 2 o-alkylheteroaryl, such as 2-methyl-3-pyridinyl, 4,5- 5 dimethyl-imidazol-2-yl, 3-methyl-2-furanyl and 5-methyl-2-pyrazinyl,
  • Heteroaryl such as 2-pyridinyl, 3-pyridinyl, 4-pyridinyl, pyrazinyl, pyrrol-3-yl, imidazol-2-yl, 2-furanyl and 3-furanyl,
  • R 1 , R 2 , R 3 , R 4 cycloalkyl, such as C 3 . 12- cycloalkyl, preferably C 3-8 -cycloalkyl, such as cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl and cyclooctyl, particularly preferably cyclopentyl and cyclohexyl,
  • alkoxyalkyl such as C. 3 o-alkoxyalkyl, preferably C 2-2 o-alkoxyalkyl, more preferably C 2 - 8 alkoxyalkyl, such as methoxymethyl, ethoxymethyl, n-propoxymethyl, iso-propoxymethyl, n-butoxymethyl, iso-butoxymethyl, sec-butoxymethyl, tert .
  • alkoxyalkyl such as C. 3 o-alkoxyalkyl, preferably C 2-2 o-alkoxyalkyl, more preferably C 2 - 8 alkoxyalkyl, such as methoxymethyl, ethoxymethyl, n-propoxymethyl, iso-propoxymethyl, n-butoxymethyl, iso-butoxymethyl, sec-butoxymethyl, tert .
  • -dialkylaminoalkyl preferably C 3-2 o-dialkylaminoalkyl, particularly preferably C 3- ⁇ 0 -dialkylaminoalkyl, such as N, N-dimethylaminomethyl, (N, N-dibutylamino) methyl, 2- (N, N-dimethylamino) ethyl, 2- (N, N-diethylamino) ethyl, 2- (N, N-dibutylamino) ethyl, 2- (N, N-di-n-propylamino) ethyl 5 and 2- (N, N-di-iso-propylamino) ) ethyl, 3- (N, N-dimethylamino) propyl, (R 5 ) 2 N- (CH 2 ) q>
  • Aryl such as phenyl, 1-naphthyl, 2-naphthyl, 1-anthryl, 2-anthryl and 9-anthryl, preferably phenyl, 1-naphthyl and 2-naphthyl, particularly preferably phenyl, 0 alkylaryl, such as C 7 .
  • 20 -alkylaryl preferably C 7-0 2 -phenyl, such as 2-methylphenyl, 3-methylphenyl, 4-methylphenyl, 2,4-dimethylphenyl, 2,5-dimethylphenyl, 2,6-dimethylphenyl, 3,4-dimethylphenyl, 3,5-dimethylphenyl, 2,3,4-trimethylphenyl, 2,3,5-trimethylphenyl, 2,3,6-trimethylphenyl, 2,4,6-trimethylphenyl, 2- 5 ethylphenyl, 3-ethylphenyl, 4-ethylphenyl , 2-n-propylphenyl, 3-n-propylphenyl and 4-n-propylphenyl,
  • Aralkyl such as C 7 . 20- aralkyl, preferably C 7-0 2 -phenylalkyl, such as benzyl, p-methoxybenzyl, 3,4-dimethoxybenzyl, 1-phenethyl, 2-phenethyl, 1-phenyl-0-propyl, 2-phenylpropyl, 3-phenyl-propyl , 1-phenyl-butyl, 2-phenyl-butyl, 3-phenyl-butyl and 4-phenyl-butyl, particularly preferably benzyl, 1-phenethyl and 2-phenethyl,
  • R 3 and R 4 or R 2 and R 4 together form a - (CH 2 ) rX- (CH 2 ) m group, such as - (CH 2 ) 3 -, - (CH 2 ) 4 -, - (CH 2 ) 5 -, - (CH 2 ) 6 -, - (CH 2 ) 7 -, - (CH 2 ) -O- (CH 2 ) 2 -, - (CH 2 ) -NR 5 - (CH 2 ) 2 -, - (CH 2 ) -CHR 5 - (CH 2 ) 2-, - (CH 2 ) 2-O- (CH 2 ) 2 -, - (CH 2 ) 2 -NR 5 - (CH 2 ) 2-, - (CH 2 ) 2 - CHR 5 - (CH 2 ) 2 -, -CH 2 -O- (CH 2 ) 3 -, -CH 2 -NR 5 - (CH 2 ) 3 -
  • R ⁇ R 2 alkyl, such as d ⁇ o-alkyl, preferably ds-alkyl, such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec.-butyl, tert.-butyl, n-pentyl, iso-pentyl, sec.-pentyl, neo-pentyl, 1, 2-dimethylpropyl, n-hexyl, iso-hexyl, sec.-hexyl, n-heptyl, iso-heptyl, n-octyl, iso- Octyl, 2-ethylhexyl, particularly preferred or
  • R 1 and R 2 together form a - (CH 2 ) r X- (CH 2 ) k group, such as - (CH 2 ) 3 -, - (CH 2 ) 4 -, - (CH 2 ) 5 -, - ( CH 2 ) 6 -, - (CH 2 ) 7 -, - (CH 2 ) -O- (CH 2 ) 2 -, - (CH 2 ) -NR 5 - (CH 2 ) 2 -, - (CH 2 ) -CHR 5 - (CH 2 ) 2 -, - (CH 2 ) 2 -O- (CH 2 ) 2 -, - (CH 2 ) 2 -NR 5 - (CH 2 ) 2 -, - (CH 2 ) 2 -CHR 5 - (CH 2 ) 2 -, - (CH 2 ) 2 -O- (CH 2 ) 2 -, - (CH 2 ) 2 -NR 5
  • R 5 , R 10 - alkyl, preferred such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl, preferably methyl and ethyl, particularly preferably methyl,
  • Alkylphenyl preferably C 1-6 alkylphenyl, such as 2-methylphenyl, 3-methylphenyl, 4-methylphenyl, 2,4-dimethylphenyl, 2,5-dimethylphenyl, 2,6-dimethylphenyl, 3,4-dimethylphenyl, 3,5- Dimethylphenyl, 2-, 3-, 4-nonylphenyl, 2-, 3-, 4-decylphenyl, 2,3-, 2,4-, 2,5-, 3,4-, 3,5-dinonylphenyl, 2, 3-, 2,4-, 2,5-, 3,4- and 3,5-didecylphenyl, especially C -20 alkylphenyl, R 6 , R 7 , R 8 , R 9 : methyl or ethyl, preferably methyl,
  • R 11 , R 12 alkyl, such as d to C 20 alkyl, cycloalkyl, such as C 3 to C 12 cycloalkyl, aryl, heteroaryl, aralkyl, such as C 7 to C 20 aralkyl, and alkylaryl, like C 7 to C 20 alkylaryl, in each case as defined above,
  • C 2-20 alkylaminoalkyl preferably C 2 -i 6 -alkylaminoalkyl, such as methylaminomethyl, 2-methylaminoethyl, ethylaminomethyl, 2-ethylaminoethyl and 2- (isopropylamino) ethyl,
  • o-dialkylaminoalkyl preferably C 3 . ⁇ 6 -dialkylaminoalkyl, such as dimethylamino-methyl, 2-dimethylaminoethyl, 2-diethylaminoethyl, 2- (di-n-propylamino) ethyl and 2- (di-iso-propylamino) ethyl,
  • Z - CH 2 , CHR 5 , O, NR 5 or NCH 2 CH 2 OH, j. 1: an integer from 1 to 4 (1, 2, 3 or 4), preferably 2 and 3, particularly preferably 2,
  • k, m, q an integer from 1 to 4 (1, 2, 3 or 4), preferably 2, 3 and 4, particularly preferably 2 and 3,
  • n an integer from 1 to 30, preferably an integer from 1 to 8 (1, 2, 3, 4, 5, 6, 7 or 8), particularly preferably an integer from 1 to 6.
  • Alcohols are virtually all primary and secondary alcohols with aliphatic OH function under the above conditions.
  • the alcohols can be straight-chain, branched or cyclic. Secondary alcohols are aminated as well as primary alcohols.
  • the alcohols can furthermore carry substituents or contain functional groups which are inert under the conditions of the hydrogenating amination, for example alkoxy, alkenyloxy, alkylamino or dialkylamino groups, or optionally also hydrogenated under the conditions of the hydrogenating amination, for example CC double - or triple bonds.
  • polyhydric alcohols are to be aminated, it is possible to obtain amino alcohols, cyclic amines or multiply aminated products by controlling the reaction conditions.
  • the amination of 1,4-diols leads to 1- amino-4-hydroxy-, 1,4-diamino compounds or to five-membered rings with a nitrogen atom (pyrrolidines).
  • 1,6-diols leads to 1-amino-6-hydroxy-, 1,6-diamino compounds or to seven-membered rings with a nitrogen atom (hexamethyleneimines).
  • 1,5-diols leads to 1-amino-5-hydroxy, 1, 5-diamino compounds or to six-membered rings with a nitrogen atom (piperidines).
  • piperazine is particularly preferably obtained from diethanolamine.
  • N- (2-hydroxyethyl) piperazine can be obtained from triethanolamine.
  • alcohols are preferably aminated:
  • Particularly preferred alcohols are methanol, ethanol, n-propanol, i-propanol, n-butanol, sec-butanol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 2-ethylhexanol, Cyclohexanol, fatty alcohols, ethylene glycol, diethylene glycol (DEG), triethylene glycol (TEG), 2- (2-dimethylaminoethoxy) ethanol, N-methyldiethanolamine and 2- (2-dimethylaminoethoxy) ethanol.
  • DEG diethylene glycol
  • TEG triethylene glycol
  • 2- (2-dimethylaminoethoxy) ethanol N-methyldiethanolamine
  • 2- (2-dimethylaminoethoxy) ethanol 2- (2-dimethylaminoethoxy
  • Suitable ketones which can be used in the process according to the invention are suitable under the abovementioned. Practically all aliphatic and aromatic ketones are required.
  • the aliphatic ketones can be straight-chain, branched or cyclic, the ketones can contain heteroatoms.
  • the ketones can furthermore carry substituents or contain functional groups which are inert under the conditions of the hydrogenating amination, for example alkoxy, alkenyloxy, alkylamino or dialkylamino groups, or optionally also hydrogenated under the conditions of the hydrogenating amination, for example CC double or triple bonds.
  • polyvalent ketones are to be aminated, it is possible to obtain aminoketones, amino alcohols, cyclic amines or multiply aminated products by controlling the reaction conditions.
  • ketones are preferably hydrogenated by amination:
  • Aldehydes which can be used in the process according to the invention are suitable under the abovementioned. Practically all aliphatic and aromatic aldehydes are required.
  • the aliphatic aldehydes can be straight-chain, branched or cyclic, the aldehydes can contain heteroatoms.
  • the aldehydes can furthermore carry substituents or contain functional groups which are inert under the conditions of the hydrogenating amination, for example alkoxy, alkenyloxy, alkylamino or dialkylamino groups, or optionally also hydrogenated under the conditions of the hydrogenating amination, for example CC -Double or triple bonds. If polyvalent aldehydes or ketoaldehydes are to be aminated, it is possible to obtain amino alcohols, cyclic amines or multiply aminated products by controlling the reaction conditions.
  • aldehydes are preferably hydrogenated by amination:
  • Ammonia as well as primary or secondary, aliphatic or cycloaliphatic or aromatic amines can be used as aminating agents in the hydrogenating amination of alcohols, aldehydes or ketones in the presence of hydrogen.
  • the alcoholic hydroxyl group or the aldehyde group or the keto group is first converted into the primary amino groups (-NH 2 ).
  • the primary amine formed in this way can react with further alcohol or aldehyde or ketone to give the corresponding secondary amine and these in turn react with further alcohol or aldehyde or ketone to give the corresponding, preferably symmetrical, tertiary amine.
  • reaction conditions used - pressure, temperature, reaction time (catalyst load) - primary, secondary or tertiary amines can be prepared in this way, as desired.
  • cyclic amines such as e.g. from polyhydric alcohols or di- or oligoaldehydes or di- or oligoketones or ketoaldehydes can be obtained by intramolecular hydrogenating amination.
  • primary or secondary amines can be used as aminating agents.
  • aminating agents are preferably used for the preparation of asymmetrically substituted di- or trialkylamines, such as ethyldiisopropylamine and ethyldicyclohexylamine.
  • asymmetrically substituted di- or trialkylamines such as ethyldiisopropylamine and ethyldicyclohexylamine.
  • mono- and dialkylamines are used as aminating agents: methylamine, dimethylamine, ethylamine, diethylamine, n-propylamine, di-n-propylamine, isopropylamine, diisopropylamine, isopropylethylamine, n-butylamine, Di-n-butylamine, s-butylamine, di-s-butylamine, iso-butylamine, n-pentylamine, s-pentylamine, iso-pentylamine,
  • Amines produced with particular preference by the process according to the invention are, for example, morpholine (from aminodiglycol), morpholine and / or 2,2'-dimorpholino-diethyl ether (DMDEE) (from DEG and ammonia), 6-dimethylaminohexanol-1 (from hexanediol and Dimethylamine (DMA)), triethylamine (from ethanol and diethylamine (DEA)), dimethylethylamine (from ethanol and DMA), N- (C ⁇ -4 -alkyl) morpholine (from DEG and mono (C ⁇ - 4 -alkyl) amine ), N- (C ⁇ _ -alkyl) piperidine (from 1, 5-pentanediol and mono (C ⁇ ⁇ -alkyl) - amine), piperazine (from aminoethylethanolamine (AEEA) and ammonia), N-methylpiperazine (from diethanolamine and MMA
  • a copper precipitation catalyst with the composition 55% by weight CuO and 45% by weight gamma-Al 2 O 3 (after its last heat treatment and before its reduction with hydrogen) was used.
  • the catalyst was prepared analogously to Example 1 of DE-A-2445 303 and before the start of the reaction the catalyst was reduced in a hydrogen stream at about 200 ° C.
  • the loaded gas stream was Reactor isothermally implemented at 150 ° C (+/- 2 ° C) and 1 bar absolute on the catalyst.
  • the synthesis was carried out with a catalyst load of 0.10 lio h oi / l ⁇ at.
  • the cyclohexanone was completely reacted in the reaction and 88% selectivity with respect to the cyclohexanone used was achieved.
  • the product was condensed on the water cooler and collected for purification by distillation.
  • the pressure was set at 20 bar (21 bar absolute), the fresh gas amount with 300 Nl / h hydrogen and the cycle gas with approx. 400 pressure liters / (l ⁇ a t * h) constant.
  • Ammonia and 1, 5-pentanediol were evaporated separately and preheated alcohol is first fed to the hot circulating gas stream, then hot ammonia was fed into the reactor via a pressure gas pump.
  • the charged cycle gas stream was reacted isothermally at 220 ° C (+/- 2 ° C) and 20 bar over the catalyst in the tubular reactor.
  • the synthesis was carried out with a catalyst loading of 0.20 l o Alk o ⁇ l ⁇ a t. • h.
  • the pressure was set constant at 20 bar (21 bar absolute), the fresh gas quantity with 300 Nl / h hydrogen and the cycle gas with approx. 400 pressure liters / (l ⁇ at. # H).
  • Monomethylamine and diethylene glycol were evaporated separately and preheated alcohol was first added to the hot circulating gas stream, then hot monomethylamine was fed into the reactor via a pressure gas pump.
  • the charged cycle gas stream was reacted isothermally in the tubular reactor at 215 ° C. (+/- 1 ° C.) and 20 bar over the catalyst.
  • the synthesis was carried out with a catalyst loading of 0.2-0.35 l A k o oi / l K at 0 h, an alcohol / amine molar ratio of 1: 1, 2-1, 8 and a fresh gas H 2 amount of 300 standard liters / liter * h.
  • the diethylene glycol was completely reacted in the reaction and 90% selectivity with respect to the diethylene glycol used was achieved.
  • the product was condensed on the pressure gas separator and collected for purification by distillation. 4.
  • the pressure was set constant at 20 bar (21 bar absolute), the fresh gas quantity with 300 Nl / h hydrogen and the cycle gas with approx. 400 pressure liters / (l K at. » H).
  • Monomethylamine and 1, 5-pentanediol were evaporated separately and preheated alcohol was first added to the hot circulating gas stream, then hot monomethylamine was fed into the reactor via a pressure gas pump.
  • the charged circulating gas stream was reacted isothermally at 205 ° C (+/- 2 ° C) and 20 bar over the catalyst in the tubular reactor.
  • the synthesis was carried out with a catalyst loading of 0.2-0.5 i k ohoi / l K at * h, a molar ratio of monomethylamine / pentanediol of 1.2-2.5: 1 and a fresh gas H 2 amount of 300 standard liters / l ⁇ at * h.
  • the pentanediol was completely reacted in the reaction and 91-96% selectivity with respect to the pentanediol used was achieved.
  • the product was condensed on the pressure gas separator and collected for purification by distillation.
  • the pressure was set constant at 20 bar (21 bar absolute), the fresh gas amount with 300 Nl / h hydrogen and the cycle gas with approx. 200 pressure liters / (l K at * h).
  • Dimethylamine and ethanol were evaporated separately, and preheated alcohol was first added to the hot circulating gas stream, then hot dimethylamine was fed into the reactor via a pressure gas pump.
  • the charged circulating gas stream was reacted isothermally at 190 ° C (+/- 1 ° C) and 20 bar over the catalyst in the tubular reactor.
  • the synthesis was carried out with a catalyst loading of 0.41 l o h Alk o ⁇ / l ⁇ at • h, a molar ratio ethanol / dimethylamine 1., 7: 1 and a fresh gas H 2 amount of 300 standard liters / l ⁇ at. » H.
  • the dimethylamine was completely reacted in the reaction and 94-97% selectivity with respect to the ethanol used was achieved.
  • the product was condensed on the pressure gas separator and collected for purification by distillation.
  • the pressure was at 20 bar (21 bar absolute), the fresh gas amount with 500 Nl / h hydrogen and the cycle gas with approx. 400 h) set constant.
  • Ethylamine and propanal were evaporated separately and firstly preheated ethylamine was fed into the hot circulating gas stream, then shortly before the reactor, cold propanal was fed into the reactor via a static mixer.
  • the loaded circulating gas stream was reacted isothermally at 120 ° C (+/- 3 ° C) and 20 bar over the catalyst in the tubular reactor.
  • the synthesis was carried out with a catalyst loading of 0.15 lpropa ⁇ a ⁇ l ⁇ at. • h, a molar ratio of propanal / ethylamine of 1: 2.0 and one
  • the propanal was completely converted during the reaction and> 97% selectivity with regard to the propane used reached.
  • the product was condensed on the pressure gas separator and collected for purification by distillation.
  • the pressure was set constant at 20 bar (21 bar absolute), the fresh gas quantity with 300 Nl / h hydrogen and the cycle gas with approx. 400 pressure liters / K at. » H).
  • Dimethylamine and diethylene glycol were evaporated separately and firstly preheated diethylene glycol was fed into the hot circulating gas stream, after which hot dimethylamine was fed into the reactor via a pressure gas pump.
  • the charged circulating gas stream was reacted isothermally at 190 ° C (+/- 1 ° C) and 20 bar over the catalyst in the tubular reactor.
  • the synthesis was carried out with a catalyst load of 0.2 l A k o h oi l ⁇ at # h, a molar ratio of diethylene glycol / dimethylamine of 1: 1, 1 and a fresh gas H 2 amount of 300 standard liters / liter. » H.
  • the diethylene glycol was converted to 90% in the reaction and 84% selectivity for 2- (2-dimethylaminoethoxy) ethanol and bis (2-dimethylaminoethyl) ether was achieved with respect to the diethylene glycol used.
  • the product was condensed on the pressure gas separator and collected for purification by distillation.
  • the pressure was set at 16 bar absolute, the fresh gas quantity with 300 Nl / h hydrogen and the cycle gas with about 300 pressure liters / K at » h) constant.
  • Ammonia and diethylene glycol were evaporated separately and firstly preheated diethylene glycol was fed into the hot circulating gas stream, then hot ammonia was fed into the reactor via a pressure gas pump.
  • the loaded cycle gas stream was reacted isothermally at 210 ° C (+/- 2 ° C) and 16 bar over the catalyst in the tubular reactor.
  • the synthesis was carried out with a catalyst loading of 0.30 i ko oi / l ⁇ a t .
  • a copper catalyst with the composition 45% by weight CuO, 45% by weight gamma-Al 2 O 3 and 10% by weight NiO (after its last heat treatment and before its reduction with hydrogen) was used. used.
  • the catalyst was prepared analogously to Example 1 of EP-A-514 692 and before the start of the reaction the catalyst was reduced in a hydrogen stream at about 200 ° C. 9.
  • the synthesis was carried out with a catalyst loading of 0.40 l A k o oi / l ⁇ at # h, a molar ratio of ammonia / acetone of 3: 1, a circulating gas amount of 4.2 Nm 3 / h and a fresh gas H 2 amount of 500 standard liters / liter. • h.
  • the acetone was completely reacted in the reaction and 90% selectivity with respect to the cyclohexanone used was achieved.
  • the product was condensed on the water cooler and collected for purification by distillation.
  • the pressure was set at 20 bar (21 bar absolute), the amount of fresh gas with 300 Nl / h hydrogen and the cycle gas with approx. 8.4 NrrrVh.
  • Ammonia and 1, 5-pentanediol were evaporated separately and preheated alcohol is first fed to the hot circulating gas stream, then hot ammonia was fed into the reactor via a pressure gas pump.
  • the charged cycle gas stream was reacted isothermally at 210 ° C (+/- 2 ° C) and 20 bar on the catalyst in the tubular reactor.
  • the synthesis was carried out with a catalyst load of 0.40 iko oi / lKat * h, a molar ratio of ammonia / pentanediol of 8: 1 and a fresh gas H 2 amount of 300 standard liters / lKat * h.
  • the pentanediol was completely reacted in the reaction and 95 selectivity regarding the pentanediol used was achieved.
  • the product was condensed on the pressure gas separator and collected for purification by distillation.
  • the pressure bar absolute was maintained at 16, the fresh gas amount of 300 NL / h of hydrogen cycle gas and the pressure at about 400 liters / (I cat • h) set to be constant.
  • Ammonia and 1-methoxy-2-propanol were evaporated separately and preheated alcohol is first fed to the hot circulating gas stream, after which hot ammonia was fed into the reactor via a pressure gas pump.
  • the loaded circulating gas stream was reacted isothermally at 195 ° C (+/- 1 ° C) and 16 bar on the catalyst in the tubular reactor.
  • the synthesis was carried out with a catalyst loading of 0.25 i k o h oi / l K at * h, a molar ratio of ammonia / alcohol of 10: 1 and a fresh gas H 2 amount of 300 standard liters / l kat * h.
  • the alcohol was converted to 99.5%, ie almost completely, and 94% selectivity with regard to the alcohol used was achieved.
  • the product was condensed on the pressure gas separator and collected for purification by distillation. 12. Production of morpholine
  • the pressure was set at 11 bar absolute, the fresh gas quantity with 200 Nl / h hydrogen and the cycle gas with approx. 400 pressure liters / (l ⁇ at • h) constant.
  • Ammonia and diethylene glycol were evaporated separately, and preheated diethylene glycol was first fed to the hot circulating gas stream, after which hot ammonia was fed into the reactor via a compressed gas pump.
  • the loaded circulating gas stream was converted isothermally at 210 ° C (+/- 2 ° C) and 11 bar over the catalyst in the tubular reactor.
  • the synthesis was carried out with a catalyst load of 0.30 ik oo i i ⁇ at .

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  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

Procédé de production en continu d'une amine par mise en réaction d'un alcool primaire ou secondaire, d'un aldéhyde et / ou d'une cétone avec de l'hydrogène et un composé azoté, choisi dans le groupe constitué par l'ammoniac et des amines primaires et secondaires, à une température située entre 60 et 300°C en présence d'un catalyseur contenant du cuivre. La masse catalytiquement active du catalyseur contient, avant sa réduction avec de l'hydrogène, 20 à 85 % en poids d'oxyde d'aluminium (Al2O3), de dioxyde de zirconium (ZrO2), de dioxyde de titane (TiO2) et / ou de dioxyde de silicium (SiO2), 1 à 70 % en poids de composés oxygénés du cuivre, calculés en tant que CuO, 0 à 50 % en poids de composés oxygénés du magnésium, calculés en tant que MgO, de composés oxygénés du chrome, calculés en tant que Cr2O3, de composés oxygénés du zinc, calculés en tant que ZnO, de composés oxygénés du barium, calculés en tant que BaO, et / ou de composés oxygénés du calcium, calculés en tant que CaO, et moins de 30 % en poids de composés oxygénés du nickel, calculés en tant que NiO, par rapport aux composés oxygénés du cuivre, calculés en tant que CuO, ladite mise en réaction se produisant dans la phase gazeuse de manière isotherme dans un réacteur tubulaire.
EP05737922A 2004-05-13 2005-05-04 Procede de production en continu d'une amine Withdrawn EP1747187A1 (fr)

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DE102004023529A DE102004023529A1 (de) 2004-05-13 2004-05-13 Verfahren zur kontinuierlichen Herstellung eines Amins
PCT/EP2005/004817 WO2005110969A1 (fr) 2004-05-13 2005-05-04 Procede de production en continu d'une amine

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US (1) US7405327B2 (fr)
EP (1) EP1747187A1 (fr)
JP (1) JP2007537177A (fr)
CN (1) CN1984873A (fr)
DE (1) DE102004023529A1 (fr)
WO (1) WO2005110969A1 (fr)

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US7405327B2 (en) 2008-07-29
JP2007537177A (ja) 2007-12-20
DE102004023529A1 (de) 2005-12-08
US20070232833A1 (en) 2007-10-04
CN1984873A (zh) 2007-06-20

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