TECHNICAL FIELD
The present invention relates to an elevator apparatus
in which maintenance inspection work on equipment installed
inside a hoistway is performed from on top of a car.
BACKGROUND ART
Conventionally, in elevator apparatuses in which
equipment is installed in an upper portion inside a hoistway,
maintenance personnel ride on top of a car to perform maintenance
inspection work. Consequently, space for performing
maintenance inspection work is reserved in an upper portion
inside the hoistway, increasing upper portion clearance
dimensions (overhead dimensions) of the hoistway by an amount
proportionate to that space. In other words, space for car-top
work is an obstacle to overall space saving in elevator
apparatuses.
In a conventional elevator apparatus such as that
disclosed in Japanese Patent Laid-Open No. 2001-106459
(Gazette), an inspection panel is disposed on a car wall, and
equipment inside the hoistway is inspected and maintained from
inside the car by opening this inspection panel.
However, in an elevator apparatus of this kind, since
the inspection panel is disposed in the car wall, the interior
design of the car deteriorates. Furthermore, work is only
possible on equipment facing the inspection panel, making the
operating range limited. In addition, in order to work on a
plurality of items of equipment disposed in different positions,
it is necessary to dispose a plurality of inspection panels,
further detracting from the design. Still furthermore, if
equipment is installed in a vicinity of an uppermost portion
inside the hoistway, it is necessary to dispose the inspection
panel in an upper portion of the car wall, requiring separate
footing such as stepladders, etc.
DISCLOSURE OF THE INVENTION
The present invention aims to solve the above problems
and an object of the present invention is to provide an elevator
apparatus enabling maintenance inspection work to be performed
easily on equipment inside a hoistway from on top of a car,
and also enabling overhead dimensions of the hoistway to be
reduced while preventing deterioration of design inside a cab.
In order to achieve the above object, according to one
aspect of the present invention, there is provided an elevator
apparatus comprising a cab that is raised and lowered inside
a hoistway, the cab having a cab main body in which a car entrance
is disposed, and a ceiling portion disposed at an upper end
portion of the cab main body, wherein the ceiling portion is
raisable and lowerable between a normal operating position
positioned at the upper end portion of the cab main body and
a maintenance work position positioned below the normal
operating position inside the cab main body.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a perspective showing an elevator apparatus
according to Embodiment 1 of the present invention;
Figure 2 is a perspective showing a state of the elevator
apparatus in Figure 1 during maintenance inspection work;
Figure 3 is a partial cross section of the elevator
apparatus in Figure 2;
Figure 4 is a cross section showing a state of the elevator
apparatus in Figure 3 during a loading operation;
Figure 5 is an explanatory diagram showing a hoisting
mechanism for a ceiling portion in Figure 1;
Figure 6 is an explanatory diagram showing a hoisting
mechanism for a ceiling portion of an elevator apparatus
according to Embodiment 2 of the present invention;
Figure 7 is an explanatory diagram showing a hoisting
mechanism for a ceiling portion of an elevator apparatus
according to Embodiment 3 of the present invention; and
Figure 8 is an explanatory diagram showing a hoisting
mechanism for a ceiling portion of an elevator apparatus
according to Embodiment 4 of the present invention.
BEST MODE FOR CARRYING OUT THE INVENTION
Preferred embodiments of the present invention will now
be explained with reference to the drawings.
Embodiment 1
Figure 1 is a perspective showing an elevator apparatus
according to Embodiment 1 of the present invention, and Figure
2 is a perspective showing a state of the elevator apparatus
in Figure 1 during maintenance inspection work.
In the figures, a pair of car guide rails 2 and a pair
of counterweight guide rails 3 are installed inside a hoistway
1. A car 4 is guided by the car guide rails 2 so as to be raised
and lowered inside the hoistway 1. A counterweight 5 is guided
by the counterweight guide rails 3 so as to be raised and lowered
inside the hoistway 1.
A supporting member 6 is fixed to an upper end portion
of the counterweight guide rails 3. A driving machine (a
hoisting machine) 7 for hoisting the car 4 and the counterweight
5 are supported on the supporting member 6. The driving machine
7 has: a driving machine main body 8 including a motor; and
a drive sheave 9 rotated by the driving machine main body 8.
A plurality of main ropes 10 are wound around the drive
sheave 9. The car 4 and the counterweight 5 are suspended inside
the hoistway 1 by the main ropes 10. A pair of car suspension
sheaves 11 around which the main ropes 10 are wound are disposed
on a lower end portion of the car 4. A counterweight suspension
sheave 12 around which the main ropes 10 are wound is disposed
on an upper end portion of the counterweight 5.
A first rope fastening portion 13 is secured to an upper
end portion of one of the car guide rails 2. A second rope
fastening portion 14 is secured in a vicinity of an upper end
portion of the counterweight guide rails 3. The main ropes
10 have: a first end portion 10a connected to the first rope
fastening portion 13; and a second end portion 10b connected
to the second rope fastening portion 14. The main ropes 10
are wound in sequence from the first end portion 10a, around
the car suspension sheaves 11, the drive sheave 9, and the
counterweight suspension sheave 12 to the second end portion
10b.
A control board 15 for controlling operation of the driving
machine 7 is secured to an upper end portion of the other car
guide rail 2.
The car 4 has: a car frame (not shown); and a cab 16
supported by the car frame. The cab 16 has: a cab main body
17 in which a car entrance 17a is disposed; a ceiling portion
18 disposed at an upper end portion of the cab main body 17;
car doors 19 for opening and closing the car entrance 17a; and
a door apparatus 20 for supporting and driving the opening and
closing of the car doors 19.
The cab main body 17 has : a car floor (a bottom surface);
a front surface; a rear surface; a left side surface; and a
right side surface. The car entrance 17a is disposed in the
front surface of the cab main body 17.
The ceiling portion 18 is raisable and lowerable between
a normal operating position (Figure 1) positioned at an upper
end portion of the cab main body 17, and a maintenance work
position (Figure 2) positioned below the normal operating
position inside the cab main body 17. In other words, the ceiling
portion 18 also serves as a work platform. A height of the
maintenance work position is adjustable to account for height
of the maintenance personnel, height of the equipment being
worked on (the driving machine 7, the control board 15, etc.),
and the like.
Figure 3 is a partial cross section of the elevator
apparatus in Figure 2, and Figure 4 is a cross section showing
a state of the elevator apparatus in Figure 3 during a loading
operation. As shown in Figure 4, the ceiling portion 18 is
lowerable to a loading position positioned below the maintenance
work position inside the cab main body 17. Movement between
a landing and the ceiling portion 18 is made possible by lowering
the ceiling portion 18 to the loading position. Furthermore,
a height of the loading position is also adjustable to a height
facilitating movement of the maintenance personnel, loading
and unloading of tools, etc.
Figure 5 is an explanatory diagram showing a hoisting
mechanism for the ceiling portion 18 in Figure 1. Rotatable
first to fourth cab main body pulleys 21 to 24 are disposed
in each of four corners of an upper end portion of the cab main
body 17. Rotatable first to fourth ceiling portion pulleys
25 to 28 are disposed in each of four corners above the ceiling
portion 18.
A wire rope 29 is wound around the first to fourth cab
main body pulleys 21 to 24 and the first to fourth ceiling portion
pulleys 25 to 28. A winding apparatus 30 for winding the wire
rope 29 is mounted on the ceiling portion 18. A handle 31 for
manually winding up and paying out the wire rope 29 is disposed
on the winding apparatus 30. First and second
direction-changing pulleys 32a and 32b for leading the wire
rope 29 to the winding apparatus 30 also are disposed on the
ceiling portion 18.
The wire rope 29 is wound in sequence from one end portion,
around the first direction-changing pulley 32a, the first
ceiling portion pulley 25, the first cab main body pulley 21,
the second cab main body pulley 22, the second ceiling portion
pulley 26, the third ceiling portion pulley 27, the third cab
main body pulley 23, the fourth cab main body pulley 24, the
fourth ceiling portion pulley 28, and the second
direction-changing pulley 32b, and both end portions are wound
onto the winding apparatus 30. Theceiling portion 18 is lowered
by paying the wire rope 29 out from the winding apparatus 30,
and is raised by winding the wire rope 29 onto the winding
apparatus 30.
Protective members 33 for preventing inner wall surfaces
of the cab main body 17 from being damaged by the raising and
lowering of the ceiling portion 18 are disposed on edge surfaces
of the ceiling portion 18 facing the inner wall surfaces. A
cloth such as a felt, etc., or rollers that are rolled along
the inner wall surfaces of the cab main body 17, etc., can be
used for the protective members 33, for example.
A plurality of items of electrical equipment (not shown)
such as lighting equipment, ventilation apparatuses, etc., are
supported by the ceiling portion 18. Electrical wiring for
power supply and control (not shown) is connected to these items
of electrical equipment. A connector portion (not shown) that
is connected when the ceiling portion 18 is positioned in the
normal operating position, and disconnected when the ceiling
portion 18 is positioned in the maintenance work position is
disposed on the electrical wiring. The connector portion may
also be a combination of a plug and a socket, etc.
Next, operation will be explained. During normal
operation, the ceiling portion 18 is positioned in the normal
operating position. During maintenance inspections,
maintenance personnel board the ceiling portion 18, and the
ceiling portion 18 is lowered to the maintenance work position
by operating the winding apparatus 30 manually. Then, the car
4 is moved to the uppermost floor.
At this time, if it is necessary to load equipment or
tools, the ceiling portion 18 is lowered to the loading position,
and the loading operation is performed from the landing, then
the ceiling portion 18 is raised to the maintenance work position.
This kind of loading operation may be performed at the landing
of the uppermost floor, or it may also be performed at the landing
of any other floor.
Then, maintenance inspection work on equipment such as
the driving machine 7, the control board 15, etc., is carried
out by the maintenance personnel on the ceiling portion 18.
After completion of the work, the ceiling portion 18 is returned
to the normal operating position by reversing the above
procedure.
In an elevator apparatus of this kind, because the ceiling
portion 18 is raisable and lowerable between the normal operating
position and the maintenance work position, maintenance
inspection work can be performed easily on equipment inside
the hoistway 1 from on top of the car 4, and overhead dimensions
of the hoistway 1 can be reduced while preventing deterioration
of design inside the cab 16. It is also no longer necessary
to provide a work platform inside the cab 16 separately.
In addition, if the ceiling portion 18 as a whole is made
to be raised and lowered, there are no limits to the design
of the ceiling portion 18 seen from inside the cab 16.
Because the ceiling portion 18 is lowerable to a loading
position positioned below the maintenance work position inside
the cab main body 17, the movement of maintenance personnel
and the loading and unloading of tools between the landing and
the top of the ceiling portion 18 can be performed easily,
enabling workability to be improved.
In addition, because the ceiling portion 18 is suspended
by a wire rope 29, and is raised and lowered by a winding apparatus
30 that winds the wire rope 29, there is no influence on the
design inside the cab 16, enabling the ceiling portion 18 to
be raised and lowered by a simple construction, and also enabling
it to be stopped and held in predetermined positions. The height
of the ceiling portion 18 can also be adjusted continuously
to stop the ceiling portion 18 at a position suited to the work,
enabling workability to be improved.
Furthermore, because protective members 33 are disposed
on the edge surfaces of the ceiling portion 18 facing the inner
wall surfaces of the cab main body 17, the ceiling portion 18
can be raised and lowered smoothly, and the inner wall surfaces
of main body of the chamber 17 can be prevented from being damaged
by contact with the ceiling portion 18.
Because the connector portion is disposed on the
electrical wiring connected to the items of electrical equipment
disposed on the ceiling portion 18, raising and lowering of
the ceiling portion 18 is made possible without lengthening
the electrical wiring, enabling the construction to be
simplified. Moreover, because items of electrical equipment
mounted to the ceiling portion 18 are not normally used while
inspecting and maintaining equipment inside the hoistway 1 on
top of the car 4, there is no problem if the connector portion
is disconnected during the maintenance inspection work.
In addition, because the first to fourth cab main body
pulleys 21 to 24 are disposed in the four corners of the upper
end portion of the cab main body 17 and the first to fourth
ceiling portion pulleys 25 to 28 are disposed in the four corners
above the ceiling portion 18, the ceiling portion 18 can be
raised and lowered stably.
Furthermore, because a manually-operated winding
apparatus 30 is used, it is not necessary to connect the
electrical wiring to the winding apparatus 30, enabling the
winding apparatus 30 to be easily mounted to the raised and
lowered ceiling portion 18.
Embodiment 2
Next, Figure 6 is an explanatory diagram showing a hoisting
mechanism for a ceiling portion of an elevator apparatus
according to Embodiment 2 of the present invention. In this
example, an electric winding apparatus 34 for winding a wire
rope 29 is mounted above a door apparatus 20. The winding
apparatus 34 has an electric motor (not shown), and winding
up and paying out of the wire rope 29 is performed by a driving
force from the electric motor.
The wire rope 29 is wound in sequence from one end portion,
around a second cab main body pulley 23, a third ceiling portion
pulley 27, a second ceiling portion pulley 26, a second cab
main body pulley 22, a first cab main body pulley 21, a first
ceiling portion pulley 25, a fourth ceiling portion pulley 28,
and a fourth cab main body pulley 24, and both end portions
are wound onto the winding apparatus 34. The rest of the
construction is similar to that of Embodiment 1.
In an elevator apparatus of this kind, because the winding
apparatus 34 is mounted above the door apparatus 20 which is
fixed relative to the cab main body 17 rather than on the ceiling
portion 18, feeding of an electric power supply is facilitated,
enabling the ceiling portion 18 to be raised and lowered by
electric power, thereby enabling workability to be improved.
Embodiment 3
Next, Figure 7 is an explanatory diagram showing a hoisting
mechanism for a ceiling portion of an elevator apparatus
according to Embodiment 3 of the present invention. In the
figure, a car 4 has: a cab 16; and a car frame 35 for supporting
the cab 16. The car frame 35 has: an upper beam 36 disposed
horizontally above the cab 16; a lower beam (not shown) disposed
below the cab 16 to carry the cab 16; and a pair of vertical
frames (not shown) disposed between the upper beam 36 and the
lower beam on both sides of the cab 16.
First and fourth upper beam pulleys 37 and 40 are mounted
to one end portion of the upper beam 36. Second and third upper
beam pulleys 38 and 39 are mounted to the other end portion
of the upper beam 36.
A wire rope 29 is wound in sequence from one end portion,
around a first direction-changing pulley 32a, a first ceiling
portion pulley 25, the first upper beam pulley 37, the second
upper beam pulley 38, a second ceiling portion pulley 26, a
third ceiling portion pulley 27, the third upper beam pulley
39, the fourth upper beam pulley 40, a fourth ceiling portion
pulley 28, and a second direction-changing pulley 32b, and both
end portions are wound onto a winding apparatus 30. The rest
of the construction is similar to that of Embodiment 1.
In an elevator apparatus of this kind, because the first
to fourth upper beam pulleys 37 to 40 are mounted to the upper
beam 36, ample supporting strength can be ensured compared to
when pulleys are mounted to the cab main body 17.
Embodiment 4
Next, Figure 8 is an explanatory diagram showing a hoisting
mechanism for a ceiling portion of an elevator apparatus
according to Embodiment 4 of the present invention. In this
example, a winding apparatus 30 is mounted to an upper beam
36. A ceiling portion 18 is suspended by first and second wire
ropes 41 and 42.
The first wire rope 41 is wound in sequence from one end
portion, around a second upper beam pulley 38, a second ceiling
portion pulley 26, a third ceiling portion pulley 27, and a
third upper beam pulley 39, and both end portions are wound
onto a winding apparatus 30.
Similarly, the second wire rope 42 is wound in sequence
from one end portion, around a first upper beam pulley 37, a
first ceiling portion pulley 25, a fourth ceiling portion pulley
28, and a fourth upper beam pulley 40, and both end portions
are wound onto the winding apparatus 30.
The ceiling portion 18 is lowered by simultaneously paying
out the first and second wire ropes 41 and 42 from the winding
apparatus 30, and is raised by simultaneously winding the first
and second wire ropes 41 and 42 onto the winding apparatus 30.
The rest of the construction is similar to that of Embodiment
1.
In an elevator apparatus of this kind, because the winding
apparatus 30 is mounted to the upper beam 36, ample supporting
strength can be ensured.
Moreover, in the above examples, the ceiling portion is
suspended by a wire rope, but the ceiling portion may also be
suspended by a belt or chain, for example.
In the above examples, the ceiling portion is raised and
lowered manually or electrically, but the ceiling portion may
also be raised and lowered by a hydraulic actuator, for example.
In addition, a locking means may also be disposed between
the cab main body and the ceiling portion to engage the ceiling
portion mechanically and prevent the ceiling portion from
dropping when the ceiling portion is in the normal operating
position.
Furthermore, if a drive source for the ceiling portion
such as a winding apparatus, etc., is disposed on the ceiling
portion, the electric drive source can be easily used by
disposing a rechargeable battery on the ceiling portion. In
that case, the battery is charged when the ceiling portion is
in the normal operating position, and the ceiling portion is
raised and lowered using electric power from the charged battery.
In the above examples, the ceiling portion as a whole
is raised and lowered, but a portion only of the ceiling portion
may also be made raisable and lowerable.