EP1530431A1 - Method for extending the shelf life of perishable agricultural products and/or food - Google Patents
Method for extending the shelf life of perishable agricultural products and/or foodInfo
- Publication number
- EP1530431A1 EP1530431A1 EP03787567A EP03787567A EP1530431A1 EP 1530431 A1 EP1530431 A1 EP 1530431A1 EP 03787567 A EP03787567 A EP 03787567A EP 03787567 A EP03787567 A EP 03787567A EP 1530431 A1 EP1530431 A1 EP 1530431A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- packaging container
- packaging
- agricultural products
- modified atmosphere
- sec
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/70—Preservation of foods or foodstuffs, in general by treatment with chemicals
- A23B2/704—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor
- A23B2/721—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere comprising other gases in addition to CO2, N2, O2 or H2O
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/70—Preservation of foods or foodstuffs, in general by treatment with chemicals
- A23B2/704—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor
- A23B2/708—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere, e.g. partial vacuum, comprising only CO2, N2, O2 or H2O
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D51/00—Closures not otherwise provided for
- B65D51/16—Closures not otherwise provided for with means for venting air or gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/18—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
- B65D81/20—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
- B65D81/2069—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas in a special atmosphere
- B65D81/2076—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas in a special atmosphere in an at least partially rigid container
Definitions
- the invention relates to a method for extending the shelf life of perishable agricultural products and / or food and a packaging for carrying out the method according to the preamble of the independent claims.
- MAP modified atmosphere package
- EP-A2-1 106084 (Comi) describes a method for packaging food products according to which the food products are stored in the packaging in an alcohol-containing atmosphere.
- the publication WO-A1 -01/89310 deals with a packaging system for storing fresh agricultural products and / or food.
- the agricultural products or foodstuffs are first filled into a bowl made of polypropylene and provided with an anti-fog coating. Then the air is sucked out of the shell and replaced by a gas mixture consisting of 75% nitrogen and 25% carbon dioxide and then the shell is sealed airtight with a plastic film.
- a pressure relief valve is used in the plastic film and is made of hard polypropylene and / or polyethylene. The gases generated by the metabolic residual respiration of the agricultural products or food can escape through the pressure relief valve and out of the otherwise tightly sealed package.
- the object of the invention is to provide a method which enables the shelf life of perishable agricultural products and / or foods to be extended in a package, and a package for carrying out the method.
- a method for extending the shelf life of perishable agricultural products and / or foods such as fruit, vegetables, cut flowers, cheese, meat and the like has the steps of introducing the agricultural products or food into a packaging container to create a modified atmosphere in the packaging container and to close the packaging container.
- the modified atmosphere is created in such a way that it has an increased oxygen concentration compared to ordinary ambient air.
- the method according to the invention comprises a step, at least temporarily (i.e. for a period of several minutes) in the
- Packaging container i.e. in the one enclosed by the packaging container
- the oxygen concentration is always the concentration of molecular oxygen (i.e. the concentration of molecular oxygen
- Gas mixture is passed into the packaging container.
- the high oxygen concentration delays the multiplication of both anaerobic and aerobic germs on the packaged goods, ie on the agricultural products or food contained in the packaging container.
- the high oxygen content in the case of agricultural products which are provided with interfaces as a result of the harvesting process delays browning reactions at the interfaces of the agricultural products contained in the packaging container.
- the modified atmosphere is created in such a way that the oxygen concentration in the modified atmosphere is between 40% and 90%, preferably between 60% and 85%, in particular approximately 80%, based on the modified atmosphere as a whole. These concentration ranges have been proven to improve the shelf life of various different vegetables and fruits.
- the modified atmosphere is advantageously created in such a way that it additionally has a higher concentration of carbon dioxide (ie CO 2 gas) compared to normal ambient air, the carbon dioxide concentration preferably being between 2% and 25%, in particular approximately 10%, based on the modified atmosphere overall is.
- the high carbon dioxide concentration on the one hand delays the metabolic processes, in particular residual breathing, in the packaged goods.
- the reduced PH value due to the high carbon dioxide concentration delays microbial germ growth.
- the high carbon dioxide content can be created by introducing external carbon dioxide gas into the packaging container.
- the high carbon dioxide content can also be built up by the metabolic residual respiration of the packaged goods themselves.
- the modified atmosphere can further be created in such a way that it has an increased ozone concentration in comparison with ordinary ambient air.
- the ozone concentration ie the concentration of O 3 gas
- the ozone concentration can be between 1% and 17%, preferably between 5% and 16%, in particular between 10% and 15%, based on the oxygen concentration in the modified atmosphere.
- These ranges of ozone concentration have proven themselves in connection with the method according to the invention for a large number of different agricultural products and / or foods.
- the ozone sterilizes or disinfects the packaged goods by rendering microorganisms such as fungi, yeasts, bacteria, viruses, etc. harmless.
- the packaged goods do not undergo any material changes as a result of ozone sterilization.
- the modified atmosphere is advantageously created in such a way that it further has an increased concentration of an inert gas, preferably a noble gas, compared to ordinary ambient air, the inert gas concentration (based on the modified atmosphere as a whole) preferably between 2% and 10%, in particular approximately Is 8%.
- Argon in particular, has proven itself as an inert gas for use in connection with the method according to this variant of the invention.
- the packaging container after the packaging container has been closed, it is illuminated with ultraviolet light.
- ultraviolet light On the one hand, numerous microbes are directly rendered harmless by the UV light, which contributes to extending the shelf life of the packaged goods.
- the ultraviolet light due to the high oxygen concentration, the ultraviolet light generates ozone in the sealed packaging container. As described further above, this ozone acts as a sterilizing agent for the packaged goods and in this way in turn contributes to extending the shelf life of the packaged goods.
- the packaging container can, for example, be illuminated with ultraviolet light, which has an intensity between 0.1 and 2.0 W / m 2 , for more than two minutes.
- the packaging container is preferably illuminated with ultraviolet light in such a way that the energy density (ie the energy per unit area) of the ultraviolet light incident on the packaging container is between 2,000 mW sec cm “2 (20 kJ m " 2 ) and 100,000 mW sec cm “2 (100 kJ m "2 ).
- the wavelength of the ultraviolet light can be between approximately 160 and approximately 280 nm.
- the ultraviolet light preferably has a (spectral) maximum intensity at a wavelength of approximately 185 nm. At this wavelength, the ozone production induced by the ultraviolet light is at a maximum.
- the ultraviolet light has an additional (spectral) intensity maximum at a wavelength of approximately 254 nm as an alternative or in addition to an intensity maximum at a wavelength of approximately 185 nm. at a wavelength of 254 nm, the bactericidal effect of the ultraviolet light is optimal.
- an ozone concentration is created in the packaging container in such a way that the shelf life of the agricultural products or foodstuffs contained in the packaging container is significantly extended.
- the agricultural products or food are washed with ozone-containing water before being introduced into the packaging container.
- Washing with ozone-containing water causes sterilization or disinfection of the agricultural products or foodstuffs by rendering microorganisms such as fungi, yeasts, bacteria, viruses, etc. harmless.
- washing with ozone-containing water also indirectly introduces ozone into the packaging container when the agricultural products or foodstuffs together with the remaining stocks of the washing water are introduced into the packaging container. It is obvious that this aspect of the invention does not necessarily have to be used in connection with the increase in the oxygen concentration in the packaging container.
- the ozone content of the wash water which is well suited for improving the durability of the agricultural products or food washed off with the wash water, has an ozone content between 2 and 20 mg / l, preferably an ozone content between 4 and 10 mg / l, in particular an ozone content between 6 and 8 mg / l exposed.
- a packaging container manufactured according to the method according to the invention, together with the perishable agricultural products and / or foods contained therein, is characterized in that the sealed packaging container contains the agricultural products or foods and a modified atmosphere, the modified atmosphere increasing the air compared to ordinary ambient air Has oxygen concentration. This ensures a long shelf life for the agricultural products or food in the packaging.
- a packaging has a packaging container which is designed to hold perishable agricultural products and / or food and to create a modified atmosphere in the packing space delimited by it, is essentially airtight and can be sealed with a gas passage device to allow gases to escape from the packaging container
- the gas passage device is a flat, preferably flexible
- Foil structure formed, the at least a portion of the wall of the
- Packaging container forms In the present context, one in
- Packaging container that can be essentially sealed airtight to understand a packaging container in such a way that it - with the exception of gas exchange by the
- Gas passage means - can be closed airtight to a degree customary for MAP technology.
- the formation of the gas passage means as a flat film structure enables simple and inexpensive production of the same in the course of the film production process.
- the gas passage means of the type previously used for the MAP technology as described for example in the publication WO 01/89310 (Steffen) in the form of the one-way pressure relief valve made of hard plastic material, were comparatively complicated to manufacture and therefore correspondingly expensive .
- the packaging for perishable foodstuffs explained also proves to be advantageous regardless of the increase in the oxygen concentration in the packaging body or the washing off of the packaged goods with washing water containing ozone.
- the packaging body is typically designed to hold agricultural products and / or foods with a net mass between approximately 0.1 and 10 kg.
- the gas passage device which is designed as a flat film structure, can comprise a semi-permeable plastic film which is designed such that it has a gas permeability of 1O00 cm 3 nr 2 day- 1 (1.16 * 10- ° m sec '1 ) over its entire area for molecular oxygen.
- the gas passage device designed as a flat film structure can also consist of at least two interconnected layers (film layers).
- Compound film comprise with at least one area defining a pocket, in which the two film layers are not connected to one another and a pressure-sensitive sealant is arranged between the two film layers.
- perforations are formed in the two film layers in such a way that they are permeable to gas, but are essentially impermeable to the sealant, so that a gas pressure relief valve is formed overall in the pocket area.
- a pressure-sensitive sealant is a sealant that has a comparatively small pressure difference between the spaces separated from it is tight for gas, while it is permeable to gas with a comparatively large pressure difference.
- the sealant can be designed such that the gas pressure relief valve formed in the pocket area of the film is sealed for pressure differences of less than approximately 10 mbar (10 hPa), while it is permeable for pressure differences of more than approximately 30 mbar (30 hPa).
- other transition pressures between the sealed and the permeable condition of the pressure relief valve are also possible.
- the pressure-sensitive sealant can be a gel-like mass, in particular gel-like silicone oil (also referred to as silicone grease or silicone paste). In principle, however, other suitable pressure-sensitive sealants can also be used.
- the perforations are preferably formed at mutually offset locations in the two film layers, between which the pressure-sensitive sealant is enclosed. This ensures good tightness of the gas pressure relief valve formed in the pocket area of the film with small pressure differences, because in this case perforation of one layer is never arranged directly above perforation of the other layer. In principle, however, other arrangements of the perforations are also possible.
- an antibacterial substance is added to the gel-like mass. This ensures that in the event of bacteria penetrating through the pressure relief valve formed in the pocket area of the film, these bacteria are largely rendered harmless.
- a further preferred embodiment of the invention is characterized in that an ethylene-binding (ie an ethylene adsorbing and / or absorbing) substance is admixed to the gel-like mass.
- an ethylene-binding (ie an ethylene adsorbing and / or absorbing) substance is admixed to the gel-like mass.
- a substance can in particular be titanium dioxide (TiO 2 ).
- TiO 2 titanium dioxide
- the ethylene-binding substance keeps this in the packaging unwanted ripening gas, ethylene, away from the packaged goods, thereby further extending the shelf life of the packaged goods.
- At least one part of the wall of the packaging container is preferably designed such that in this part the packaging container wall is highly transparent to ultraviolet light.
- Such packaging is particularly well suited for using the variants of the method according to the invention, which provide for the illumination of the packaging together with the packaged goods by means of ultraviolet light.
- the packaging container is advantageously designed in such a way that it is suitable for cooking the agricultural products or foodstuffs contained in the closed packaging container in a microwave oven.
- a packaging container can e.g. comprise an upwardly open shell, which is made of heat-resistant polypropylene, PET-C (polyethylene terephthalate) or another suitable heat-resistant plastic and is sealed airtight by means of a transparent, flexible cover film made of polyester or another suitable plastic, the cover film according to Kind of a so-called peel closure can be torn off the shell in order to open the packaging container and to consume the packaged goods.
- a hydrogel mass which releases water when heated, is preferably also arranged in the microwave-safe packaging container. This ensures that the water is bound in the hydrogel during storage and transport of the packaged goods at normal temperatures and that the packaged goods are kept essentially dry in the closed packaging container. If the still closed packaging container is then heated in the microwave oven, water is released from the hydrogel, which supports the cooking process in the microwave oven in the form of cooking water and / or steam.
- a drying agent is additionally arranged in the packaging container.
- the drying agent binds any liquid water present in the packaging container, which has been formed, for example, by condensation and / or by the metabolic residual respiration of the packaged goods.
- the desiccant ensures dry storage and thus a further extension of the shelf life of the agricultural products or food contained in the packaging container.
- FIG. 1 shows a packaging container of a packaging according to a first preferred embodiment of the invention in a simplified, perspective representation
- FIG. 2 shows the cover film of the packaging container from FIG. 1 in a simplified plan view from above;
- FIG. 3 shows the cover film from FIG. 2 in a simplified, schematic cross-sectional partial view along the line A-A.
- the packaging container 10 comprises an upwardly open shell 20 which is made of heat-resistant polypropylene.
- the packaging container 10 further comprises a transparent, flexible cover film 30, by means of which the shell 20 can be closed essentially airtight by placing the cover film 30 on the upper edge the shell 20 is welded.
- the cover film 30 can be torn off from the shell 20 in the manner of a so-called peel seal (also referred to as a tear-off seal).
- peel seal also referred to as a tear-off seal
- the cover sheet 30 is shown partially torn away from the shell 20.
- the cover film 30 has an essentially two-layer structure and comprises a first film layer 34 made of polyethylene (PE) and a second film layer 32 made of polyester.
- PE polyethylene
- the film layer 34 made of polyethylene is welded onto the upper edge of the shell and forms the inner side of the cover film 30 facing the packing space or the packaged goods (not shown) accommodated in the bowl, while the film layer 32 Polyester forms the outer side of the cover film 30 facing away from the packaged goods.
- the two film layers 32, 34 are connected to one another by lamination in the manner customary for films.
- the cover film 30 forms a semipermeable membrane with a gas permeability between 30,000 cm 3 m "2 days " 1 (3.5 * 10 "8 m sec “ 1 ) and 6,400 cm 3 rrf 2 days “1 (7.4 * 10 " 8 m sec '1 ) for molecular oxygen and a gas permeability between 12'0OO cm 3 m "2 days " 1 (1.39 * 10 "7 m sec 1 ) and 1600 cm 3 m '2 day “1 (1.86 * 10 " 7 m sec ' 1 ) for carbon dioxide.
- the two film layers 32, 34 are not connected to one another, so that a pocket 40, 50 is formed in each of these areas between the two film layers 32, 34.
- the pockets 40, 50 are each filled with a mass 46, 56 made of gel-like silicone oil (also referred to as silicone grease or silicone paste).
- perforations 41, 42, 43, 44, 51, 52, 53, 54 in the film layers 32, 34 are formed in the area of the pockets 40, 50 in such a way that they are permeable to gas, but essentially impermeable to the gel-like silicone oil 46, 56 are.
- these perforations 41, 42, 43, 44, 51, 52, 53, 54 each consist of two fine slits 43, 44, 53, 54 in the inner film layer 34 and two fine ones Slots 41, 42, 51, 52 in the outer film layer 32 for both pockets 40, 50, wherein the slots 43, 44, 53, 54 in the inner film layer 34 are each offset with respect to the slots 41, 42, 51, 52 in the outer film layer 32, so that never a slot 41, 42, 51, 52 is arranged in the outer film layer 32 directly above a slot 43, 44, 53, 54 in the inner film layer 34.
- the gel-like silicone oil 46, 56 in the two pockets 40, 50 is a pressure-sensitive sealant for gas, because with small pressure differences between the inside and the outside of the cover film 30 it is gas-tight, while with large pressure differences it is permeable to gas.
- the two pockets 40, 50 filled with silicone oil 46, 56 each form a gas pressure relief valve which is gas-tight for pressure differences of less than approximately 10 mbar (10 hPa).
- the two gas pressure relief valves formed by the film pockets 40, 50 are permeable to gas for pressure differences of more than approximately 30 mbar (30 hPa).
- 10 gas can escape from the packing space through the two film pockets 40, 50 to the outside.
- the silicone oil 46, 56 in the film pockets 40, 50 is mixed with an antibacterial substance. It is thereby achieved that, in the event of bacteria penetrating through the pressure relief valves formed in the pocket areas 40, 50 of the cover film 30, these bacteria are largely rendered harmless.
- the silicone oil 46, 56 in the film pockets 40, 50. further titanium dioxide (TiO 2 ) added.
- TiO 2 titanium dioxide
- the titanium dioxide has an ethylene binding effect. It binds any ethylene formed in the packing room from the packaged goods (not shown) and keeps this unwanted ripening gas away from the packaged goods.
- the cover film 30 is made transparent overall and thereby enables a visual inspection of the packaged goods through the cover film 30.
- the cover film 30 is also largely transparent or permeable to ultraviolet light. This enables the packaged goods to be illuminated with ultraviolet light through the cover film 30.
- the cover film 30 is provided on its inner side facing the packaged goods with a fog-reducing coating (also referred to as an anti-fog coating), so that the clear view through the cover film 30 is not impeded by the formation of drops on the cover film 30.
- the packaging container 10 shown in FIGS. 1 to 3 is suitable for microwave ovens.
- the food (not shown) received in the packaging container 10
- it can be placed together with the closed packaging container 10 in a microwave oven and cooked using microwaves.
- the cover film 30 can be torn off the dish 20, whereupon the food can be consumed directly from the dish 20.
- a hydrogel mass (not shown) is also accommodated in the closed packaging container 10 in addition to the food (not shown) forming the packaged goods.
- the water contained in the hydrogel mass remains bound in the hydrogel mass.
- the heating releases at least part of the water contained in the hydrogel mass. This water then supports the cooking process in the microwave oven in the form of cooking water and / or steam.
- the packaging container 10 shown in FIGS. 1 to 3 is suitable for the storage of perishable agricultural products and / or foods (not shown) in such a way that they remain long-lasting. It is particularly suitable for storing fresh vegetables such as French beans, carrot sticks, apero sticks, asparagus peeled, broccoli and / or cauliflower rosettes, cheese peppers, pepperoni cut into strips, ratatouille, cut mushrooms, fresh peeled salsify, fruit salads and fruit pieces.
- the asparagus (not shown) are first harvested, peeled and washed in ozone-containing drinking water (not shown) for about three minutes, the ozone content of the water being between 6 and 8 mg / l. Washing with ozone-containing drinking water causes the asparagus to be sterilized for the first time.
- a desired amount of asparagus with a net mass of approximately 500 g is then filled into the open shell 20 of the packaging container 10, a hydrogel mass (not shown) having previously been poured onto the bottom of the shell 20.
- the unmodified atmosphere corresponding to the ambient air is first removed from the shell 20 by evacuation, then a gas mixture corresponding to a modified atmosphere is removed by so-called Back-gassing is introduced into the shell 20 and then the shell 20 is sealed essentially airtight by welding the cover film 30 onto the upper edge of the shell 20.
- the gas mixture introduced into the shell 20 by back-gassing essentially consists of 70% molecular oxygen, 10% carbon dioxide, 12% ozone and 8% argon.
- the high content of molecular oxygen and ozone in the modified atmosphere effects a second sterilization of the asparagus accommodated in the packaging container 10 (not shown).
- the asparagus in the closed packaging container 10 are illuminated with ultraviolet light through the cover film 30 for approximately two minutes, a light source arranged at a distance of approx. 2 cm from the packaging container emitting ultraviolet light which, when it hits the packaging container, has an intensity of approximately 0.4 W / m 2 and has an intensity maximum at a wavelength of approximately 185nm.
- the energy density of the total of ultraviolet light arriving on the packaging container is thus approximately 4,800 mW sec cm "2 (48 kJ m " 2 ).
- the illumination with ultraviolet light brings about a further sterilization of the asparagus accommodated in the packaging container 10.
- the asparagus treated in this way can be kept in the closed packaging container 10 for about 3 weeks.
- the ozone introduced into the packaging container 10 by the back-gassing and / or generated by the ultraviolet light in the packaging container 10 decomposes again within a few hours into molecular oxygen which passes through the cover film 30 diffuses through to the outside and / or is absorbed by the asparagus in the course of their residual metabolic respiration.
- the cover film 30 which is semipermeable for molecular oxygen, and the pressure relief valves formed by the film pockets 40, 50, through which carbon dioxide and water vapor can escape, which are produced in the course of the metabolic respiration of the asparagus, a breathing equilibrium is established automatically ,
- the invention provides a method and a packaging which enables the shelf life of delicate agricultural products and / or foods to be extended.
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Zoology (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Packages (AREA)
- Storage Of Fruits Or Vegetables (AREA)
- Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
- Vacuum Packaging (AREA)
Abstract
Description
Verfahren zum Verlängern der Haltbarkeit von verderblichen Agrarprodukten und/oder Lebensmitteln Process for extending the shelf life of perishable agricultural products and / or food
Technisches GebietTechnical field
Die Erfindung betrifft ein Verfahren zum Verlängern der Haltbarkeit von verderblichen Agrarprodukten und/oder Lebensmitteln und eine Verpackung zur Durchführung des Verfahrens gemäss dem Oberbegriff der unabhängigen Patentansprüche. Stand der TechnikThe invention relates to a method for extending the shelf life of perishable agricultural products and / or food and a packaging for carrying out the method according to the preamble of the independent claims. State of the art
Zum Zwecke der Verpackung und/oder Lagerung von verderblichen Agrarprodukten und/oder Lebensmitteln wie Obst, Gemüse, Schnittblumen, Käse und dergleichen sind verschiedene Verfahren und Vorrichtungen bekannt, um die von Natur aus geringe Haltbarkeit solcher Agrarprodukte bzw. Lebensmittel zu verlängern. Als recht erfolgreich hat sich die im Verlaufe der letzten Jahre entwickelte sogenannte MAP- Technik (modified atmosphere package) erwiesen, wonach die Agrarprodukte bzw. Lebensmittel in einer Verpackung aufbewahrt werden, die eine Atmosphäre enthält, welche im Vergleich zur Atmosphäre von normaler Umgebungsluft modifiziert ist.For the purpose of packaging and / or storing perishable agricultural products and / or foods such as fruit, vegetables, cut flowers, cheese and the like, various methods and devices are known in order to extend the inherently low shelf life of such agricultural products or foods. The so-called MAP (modified atmosphere package) technique, developed over the past few years, has proven to be quite successful, according to which the agricultural products or foodstuffs are stored in packaging that contains an atmosphere that is modified compared to the atmosphere of normal ambient air ,
In der Druckschrift EP-A2-1 106084 (Comi) wird ein Verfahren zum Verpacken von Lebensmittelprodukten beschrieben, gemäss dem die Lebensmittelprodukte in der Verpackung in einer alkoholhaltigen Atmosphäre aufbewahrt werden.EP-A2-1 106084 (Comi) describes a method for packaging food products according to which the food products are stored in the packaging in an alcohol-containing atmosphere.
Die Druckschrift WO-A1 -01/89310 (Steffen) befasst sich mit einem Verpackungssystem zur Aufbewahrung von frischen Agrarprodukten und/oder Lebensmitteln. Die Agrarprodukte bzw. Lebensmittel werden zunächst in eine aus Polypropylen gefertigte und mit einer Antibeschlagsbeschichtung versehene Schale eingefüllt. Danach wird die Luft aus der Schale abgesaugt und durch eine Gasmischung bestehend aus 75 % Stickstoff und 25 % Kohlendioxid ersetzt und anschliessend die Schale mit einer Kunststofffolie luftdicht verschlossen. In die Kunst- stoffolie ist ein Überdruckventil eingesetzt, das aus hartem Polypropylen und/oder Polyethylen gefertigt ist. Die durch die metabolische Restatmung der Agrarprodukte bzw. Lebensmittel erzeugten Gase können durch das Überdruckventil hindurch aus der ansonsten dicht verschlossenen Packung heraus entweichen.The publication WO-A1 -01/89310 (Steffen) deals with a packaging system for storing fresh agricultural products and / or food. The agricultural products or foodstuffs are first filled into a bowl made of polypropylene and provided with an anti-fog coating. Then the air is sucked out of the shell and replaced by a gas mixture consisting of 75% nitrogen and 25% carbon dioxide and then the shell is sealed airtight with a plastic film. A pressure relief valve is used in the plastic film and is made of hard polypropylene and / or polyethylene. The gases generated by the metabolic residual respiration of the agricultural products or food can escape through the pressure relief valve and out of the otherwise tightly sealed package.
Im Falle von besonders heiklen Agrarprodukten und/oder Lebensmitteln lässt deren Haltbarkeit trotz der Anwendung bzw. Verwendung der bisher für die MAP-Technik bekannten Verfahren und Verpackungen immer noch zu wünschen übrig. Darstellung der ErfindungIn the case of particularly delicate agricultural products and / or foodstuffs, their shelf life still leaves something to be desired, despite the application or use of the methods and packaging previously known for MAP technology. Presentation of the invention
Aufgabe der Erfindung ist die Angabe eines Verfahrens, welches eine Verlängerung der Haltbarkeit von verderblichen Agrarprodukten und/oder Lebensmitteln in einer Verpackung ermöglicht, sowie einer Verpackung zur Durchführung des Verfahrens.The object of the invention is to provide a method which enables the shelf life of perishable agricultural products and / or foods to be extended in a package, and a package for carrying out the method.
Die Lösung der Aufgabe ist durch die Merkmale der unabhängigen Ansprüche definiert. Gemäss der Erfindung weist ein Verfahren zum Verlängern der Haltbarkeit von verderblichen Agrarprodukten und/oder Lebensmitteln wie Obst, Gemüse, Schnittblumen, Käse, Fleisch und dergleichen die Schritte auf, die Agrarprodukte bzw. Lebensmittel in einen Verpackungsbehälter einzubringen, im Verpackungsbehälter eine modifizierte Atmosphäre zu schaffen und den Verpackungsbehälter zu verschliessen. Dabei wird die modifizierte Atmosphäre derart geschaffen, dass sie eine im Vergleich zu gewöhnlicher Umgebungsluft erhöhte Sauerstoffkonzentration aufweist.The solution to the problem is defined by the features of the independent claims. According to the invention, a method for extending the shelf life of perishable agricultural products and / or foods such as fruit, vegetables, cut flowers, cheese, meat and the like has the steps of introducing the agricultural products or food into a packaging container to create a modified atmosphere in the packaging container and to close the packaging container. The modified atmosphere is created in such a way that it has an increased oxygen concentration compared to ordinary ambient air.
Das bedeutet, dass das erfindungsgemässe Verfahren einen Schritt umfasst, wenigstens temporär (d.h. für eine Zeitspanne von mehreren Minuten) imThis means that the method according to the invention comprises a step, at least temporarily (i.e. for a period of several minutes) in the
Verpackungsbehälter (d.h. in dem vom Verpackungsbehälter eingeschlossenenPackaging container (i.e. in the one enclosed by the packaging container
Innenraum) eine modifizierte Atmosphäre mit einer erhöhten Sauerstoffkonzentration zu schaffen. Im Zusammenhang mit der vorliegenden Beschreibung und denInterior) to create a modified atmosphere with an increased oxygen concentration. In connection with the present description and the
Ansprüchen wird ohne anderslautende Ausführungen unter . der Sauerstoffkonzentration stets die Konzentration von molekularem Sauerstoff (d.h. dieClaims will be made without any other statements. the oxygen concentration is always the concentration of molecular oxygen (i.e. the
Konzentration von O2-Gas) verstanden. Die hohe Sauerstoffkonzentration kann mitConcentration of O 2 gas) understood. The high oxygen concentration can with
Hilfe der für die MAP-Technik bekannten Verfahrenstechniken geschaffen werden, indem z.B. zunächst die nicht modifizierte, der Umgebungsluft entsprechendeHelp of the process techniques known for the MAP technique can be created, e.g. first the unmodified one, corresponding to the ambient air
Atmosphäre durch Evakuieren aus dem Verpackungsbehälter entfernt und anschliessend ein der gewünschten modifizierten Atmosphäre entsprechendesRemoved atmosphere from the packaging container by evacuation and then one corresponding to the desired modified atmosphere
Gasgemisch in den Verpackungsbehälter hinein geleitet wird. Grundsätzlich sind jedoch auch andere Verfahren zur Schaffung der modifizierten Atmosphäre möglich. Die hohe Sauerstoffkonzentration verzögert die Vermehrung sowohl von anaeroben als auch von aeroben Keimen am Packgut, d.h. an den im Verpackungsbehälter aufgenommenen Agrarprodukten bzw. Lebensmitteln. Weiter verzögert der hohe Sauerstoffgehalt im Falle von Agrarprodukten, die infolge des Erntevorgangs mit Schnittstellen versehen sind, Bräunungsreaktionen an den Schnittstellen der im Verpackungsbehälter aufgenommenen Agrarprodukte.Gas mixture is passed into the packaging container. In principle, however, other methods of creating the modified atmosphere are also possible. The high oxygen concentration delays the multiplication of both anaerobic and aerobic germs on the packaged goods, ie on the agricultural products or food contained in the packaging container. Furthermore, the high oxygen content in the case of agricultural products which are provided with interfaces as a result of the harvesting process delays browning reactions at the interfaces of the agricultural products contained in the packaging container.
Gemäss einer bevorzugten Ausführungsart der Erfindung wird die modifizierte Atmosphäre derart geschaffen, dass die Sauerstoffkonzentration in der modifizierten Atmosphäre zwischen 40 % und 90 %, vorzugsweise zwischen 60 % und 85 %, insbesondere ungefähr 80 % bezogen auf die modifizierte Atmosphäre insgesamt ist. Diese Konzentrationsbereiche haben sich zur Verbesserung der Haltbarkeit von diversen verschiedenen Gemüsen und Früchten bewährt.According to a preferred embodiment of the invention, the modified atmosphere is created in such a way that the oxygen concentration in the modified atmosphere is between 40% and 90%, preferably between 60% and 85%, in particular approximately 80%, based on the modified atmosphere as a whole. These concentration ranges have been proven to improve the shelf life of various different vegetables and fruits.
Im Zusammenhang mit der vorliegenden Beschreibung und den Ansprüchen sind ohne anderslautende Ausführungen die in Prozent angegebenen Gaskonzentrationen stets Angaben in Volumenprozent.In connection with the present description and the claims, the gas concentrations given in percent are always percentages by volume, unless stated otherwise.
Vorteilhafterweise wird die modifizierte Atmosphäre derart geschaffen, dass sie zusätzlich eine im Vergleich zu gewöhnlicher Umgebungsluft erhöhte Konzentration an Kohlendioxid (d.h. C02-Gas) aufweist, wobei die Kohlendioxidkonzentration vorzugsweise zwischen 2 % und 25 %, insbesondere ungefähr 10 % bezogen auf die modifizierte Atmosphäre insgesamt ist. Die hohe Kohlendioxidkonzentration sorgt zum Einen für eine Verzögerung der metabolischen Prozesse, insbesondere der Restatmung, im Packgut. Zum Andern wird durch den aufgrund der hohen Kohlendioxidkonzentration reduzierten PH-Wert die mikrobielle Keimvermehrung verzögert. Der hohe Kohlendioxidgehalt kann durch Einleiten von externem Kohlendioxidgas in den Verpackungsbehälter geschaffen werden. Als Alternative und/oder in Ergänzung dazu kann der hohe Kohlendioxidgehalt auch durch die metabolische Restatmung des Packguts selbst aufgebaut werden.The modified atmosphere is advantageously created in such a way that it additionally has a higher concentration of carbon dioxide (ie CO 2 gas) compared to normal ambient air, the carbon dioxide concentration preferably being between 2% and 25%, in particular approximately 10%, based on the modified atmosphere overall is. The high carbon dioxide concentration on the one hand delays the metabolic processes, in particular residual breathing, in the packaged goods. On the other hand, the reduced PH value due to the high carbon dioxide concentration delays microbial germ growth. The high carbon dioxide content can be created by introducing external carbon dioxide gas into the packaging container. As an alternative and / or in addition, the high carbon dioxide content can also be built up by the metabolic residual respiration of the packaged goods themselves.
Die modifizierte Atmosphäre kann weiter derart geschaffen werden, dass sie eine im Vergleich zu gewöhnlicher Umgebungsluft erhöhte Ozonkonzentration aufweist. Dabei kann die Ozonkonzentration (d.h. die Konzentration an O3-Gas) zwischen 1 % und 17 %, vorzugsweise zwischen 5 % und 16 %, insbesondere zwischen 10 % und 15 % bezogen auf die Sauerstoffkonzentration in der modifizierten Atmosphäre sein. Diese Bereiche der Ozonkonzentration haben sich im Zusammenhang mit dem erfindungsgemässen Verfahren für eine Vielzahl von verschiedenen Agrarprodukten und/oder Lebensmitteln bewährt. Das Ozon bewirkt eine Sterilisation bzw. Desinfektion des Packguts, indem es Mikroorganismen wie Pilze, Hefen, Bakterien Viren usw. unschädlich macht. Im Unterschied zu den üblichen Desinfektionsverfahren durch Erhitzen des Packguts oder mit Hilfe von Chlorgas oder Propylenoxid erleidet das Packgut durch die Ozon-Sterilisation keinerlei stoffliche Veränderungen. Zudem entstehen auch keinerlei Rückstände im Verpackungsbehälter, weil das Ozon innerhalb von wenigen Stunden nahezu vollständig in molekularen Sauerstoff umgewandelt wird.The modified atmosphere can further be created in such a way that it has an increased ozone concentration in comparison with ordinary ambient air. there the ozone concentration (ie the concentration of O 3 gas) can be between 1% and 17%, preferably between 5% and 16%, in particular between 10% and 15%, based on the oxygen concentration in the modified atmosphere. These ranges of ozone concentration have proven themselves in connection with the method according to the invention for a large number of different agricultural products and / or foods. The ozone sterilizes or disinfects the packaged goods by rendering microorganisms such as fungi, yeasts, bacteria, viruses, etc. harmless. In contrast to the usual disinfection processes by heating the packaged goods or with the help of chlorine gas or propylene oxide, the packaged goods do not undergo any material changes as a result of ozone sterilization. In addition, there are no residues in the packaging container because the ozone is almost completely converted into molecular oxygen within a few hours.
Vorteilhafterweise wird die modifizierte Atmosphäre derart geschaffen, dass sie weiter eine im Vergleich zu gewöhnlicher Umgebungsluft erhöhte Konzentration an einem Inertgas, vorzugsweise einem Edelgas, aufweist, wobei die Inertgaskonzentration (bezogen auf die modifizierte Atmosphäre insgesamt) vorzugsweise zwischen 2 % und 10 %, insbesondere ungefähr 8 % ist. Als Inertgas zur Verwendung im Zusammenhang mit dem Verfahren gemäss dieser Erfindungsvariante hat sich insbesondere Argon bewährt.The modified atmosphere is advantageously created in such a way that it further has an increased concentration of an inert gas, preferably a noble gas, compared to ordinary ambient air, the inert gas concentration (based on the modified atmosphere as a whole) preferably between 2% and 10%, in particular approximately Is 8%. Argon, in particular, has proven itself as an inert gas for use in connection with the method according to this variant of the invention.
Gemäss einer weiteren bevorzugten Ausführungsart des erfindungsgemässen Verfahrens wird nach dem Verschliessen des Verpackungsbehälters dieser mit Ultraviolettlicht beleuchtet. Einerseits werden zahlreiche Mikroben durch das UV-Licht direkt unschädlich gemacht, was zur Verlängerung der Haltbarkeit des Packguts- beiträgt. Andererseits erzeugt das Ultraviolettlicht aufgrund der hohen Sauerstoffkonzentration Ozon im verschlossenen Verpackungsbehälter. Dieses Ozon wirkt - wie weiter oben beschrieben - als Sterilisationsmittel für das Packgut und trägt auf diese Art wiederum zur Verlängerung der Haltbarkeit des Packguts bei.According to a further preferred embodiment of the method according to the invention, after the packaging container has been closed, it is illuminated with ultraviolet light. On the one hand, numerous microbes are directly rendered harmless by the UV light, which contributes to extending the shelf life of the packaged goods. On the other hand, due to the high oxygen concentration, the ultraviolet light generates ozone in the sealed packaging container. As described further above, this ozone acts as a sterilizing agent for the packaged goods and in this way in turn contributes to extending the shelf life of the packaged goods.
Der Verpackungsbehälter kann z.B. während mehr als zwei Minuten mit Ultraviolettlicht beleuchtet werden, die eine Intensität zwischen 0.1 und 2.0 W/m2 aufweist. Vorzugsweise wird der Verpackungsbehälter derart mit Ultraviolettlicht beleuchtet, dass die Energiedichte (d.h. die Energie pro Flächeneinheit) des auf den Verpackungsbehälter einfallenden Ultraviolettlichts zwischen 2'000 mW sec cm"2 (20 kJ m"2) und 1OO00 mW sec cm"2 (100 kJ m"2) beträgt. Dabei kann die Wellenlänge des Ultraviolettlichts zwischen ungefähr 160 und ungefähr 280 nm liegen. Vorzugsweise hat das Ultraviolettlicht ein (spektrales) Intensitätsmaximum bei einer Wellenlänge von ungefähr 185 nm. Bei dieser Wellenlänge ist die durch das Ultraviolettlicht induzierte Ozonproduktion maximal. Weiter ist es vorteilhaft, wenn das Ultraviolettlicht als Alternative oder in Ergänzung zu einem Intensitätsmaximum bei einer Wellenlänge von ungefähr 185 nm ein weiteres (spektrales) Intensitätsmaximum bei einer Wellenlänge von ungefähr 254 nm hat. bei einer Wellenlänge von 254 nm ist die bakterizide Wirkung des Ultraviolettlichts optimal. Bei den genannten Intensitäten und Wellenlängen wird eine Ozonkonzentration im Verpackungsbehälter derart geschaffen, dass die Haltbarkeit der im Verpackungsbehälter aufgenommenen Agrarprodukte bzw. Lebensmittel signifikant verlängert wird.The packaging container can, for example, be illuminated with ultraviolet light, which has an intensity between 0.1 and 2.0 W / m 2 , for more than two minutes. The packaging container is preferably illuminated with ultraviolet light in such a way that the energy density (ie the energy per unit area) of the ultraviolet light incident on the packaging container is between 2,000 mW sec cm "2 (20 kJ m " 2 ) and 100,000 mW sec cm "2 (100 kJ m "2 ). The wavelength of the ultraviolet light can be between approximately 160 and approximately 280 nm. The ultraviolet light preferably has a (spectral) maximum intensity at a wavelength of approximately 185 nm. At this wavelength, the ozone production induced by the ultraviolet light is at a maximum. It is also advantageous if the ultraviolet light has an additional (spectral) intensity maximum at a wavelength of approximately 254 nm as an alternative or in addition to an intensity maximum at a wavelength of approximately 185 nm. at a wavelength of 254 nm, the bactericidal effect of the ultraviolet light is optimal. At the intensities and wavelengths mentioned, an ozone concentration is created in the packaging container in such a way that the shelf life of the agricultural products or foodstuffs contained in the packaging container is significantly extended.
Gemäss einem weiteren Aspekt der Erfindung werden die Agrarprodukte bzw. Lebensmittel vor dem Einbringen in den Verpackungsbehälter mit ozonhaltigem Wasser gewaschen. Das Waschen mit ozonhaltigem Wasser bewirkt einerseits eine Sterilisation bzw. Desinfektion der Agrarprodukte bzw. Lebensmittel, indem es Mikroorganismen wie Pilze, Hefen, Bakterien, Viren usw. unschädlich macht. Andererseits wird durch das Waschen mit ozonhaltigem Wasser indirekt auch Ozon in den Verpackungsbehälter eingeleitet, wenn die Agrarprodukte bzw. Lebensmittel mitsamt Restbeständen des Waschwassers in den Verpackungsbehälter eingebracht werden. Es leuchtet ein, dass dieser Aspekt der Erfindung nicht zwingend im Zu- sammenhang mit der Erhöhung der Sauerstoffkonzentration im Verpackungsbehälter eingesetzt werden muss.According to a further aspect of the invention, the agricultural products or food are washed with ozone-containing water before being introduced into the packaging container. Washing with ozone-containing water on the one hand causes sterilization or disinfection of the agricultural products or foodstuffs by rendering microorganisms such as fungi, yeasts, bacteria, viruses, etc. harmless. On the other hand, washing with ozone-containing water also indirectly introduces ozone into the packaging container when the agricultural products or foodstuffs together with the remaining stocks of the washing water are introduced into the packaging container. It is obvious that this aspect of the invention does not necessarily have to be used in connection with the increase in the oxygen concentration in the packaging container.
Als Ozongehalt des Waschwassers, der zum Verbessern der Haltbarkeit der mit dem Waschwasser abgewaschenen Agrarprodukte bzw. Lebensmittel gut geeignet ist, hat sich ein Ozongehalt zwischen 2 und 20 mg/l, vorzugsweise ein Ozongehalt zwischen 4 und 10 mg/l, insbesondere ein Ozongehalt zwischen 6 und 8 mg/l herausgestellt. Ein nach dem erfindungsgemässen Verfahren hergestellter Verpackungsbehälter mitsamt den in ihm aufgenommenen verderblichen Agrarprodukten und/oder Lebensmitteln zeichnet sich dadurch aus, dass im verschlossenen Verpackungsbehälter die Agrarprodukte bzw. Lebensmittel und eine modifizierte Atmosphäre aufgenommen sind, wobei die modifizierte Atmosphäre eine im Vergleich zu gewöhnlicher Umgebungsluft erhöhte Sauerstoffkonzentration aufweist. Dadurch wird eine lange Haltbarkeit der in der Verpackung aufgenommenen Agrarprodukte bzw. Lebensmittel erreicht.The ozone content of the wash water, which is well suited for improving the durability of the agricultural products or food washed off with the wash water, has an ozone content between 2 and 20 mg / l, preferably an ozone content between 4 and 10 mg / l, in particular an ozone content between 6 and 8 mg / l exposed. A packaging container manufactured according to the method according to the invention, together with the perishable agricultural products and / or foods contained therein, is characterized in that the sealed packaging container contains the agricultural products or foods and a modified atmosphere, the modified atmosphere increasing the air compared to ordinary ambient air Has oxygen concentration. This ensures a long shelf life for the agricultural products or food in the packaging.
Gemäss einem weiteren Aspekt der Erfindung weist eine Verpackung einen Verpackungsbehälter auf, der zur Aufnahme von verderblichen Agrarprodukten und/oder Lebensmitteln und zur Schaffung einer modifizierten Atmosphäre in dem von ihm begrenzten Packraum ausgebildet, im Wesentlichen luftdicht verschliessbar und mit einer Gasdurchlasseinrichtung zum Entweichen lassen von Gasen aus demAccording to a further aspect of the invention, a packaging has a packaging container which is designed to hold perishable agricultural products and / or food and to create a modified atmosphere in the packing space delimited by it, is essentially airtight and can be sealed with a gas passage device to allow gases to escape from the
Packraum versehen ist, welche durch die metabolische Restatmung der im Verpackungsbehälter aufgenommenen Agrarprodukte bzw. Lebensmittel erzeugt werden. Die Gasdurchlasseinrichtung ist als flache, vorzugsweise flexiblePackroom is provided, which are generated by the metabolic residual respiration of the agricultural products or food contained in the packaging container. The gas passage device is a flat, preferably flexible
Folienstruktur ausgebildet, die wenigstens eine Partie der Wand desFoil structure formed, the at least a portion of the wall of the
Verpackungsbehälters bildet. Im vorliegenden Zusammenhang ist unter einem imPackaging container forms. In the present context, one in
Wesentlichen luftdicht verschliessbaren Verpackungsbehälter ein Verpackungsbehälter derart zu verstehen, dass er - mit Ausnahme des Gasaustauschs durch diePackaging container that can be essentially sealed airtight to understand a packaging container in such a way that it - with the exception of gas exchange by the
Gasdurchlassmittel hindurch - in einem für die MAP-Technologie üblichen Ausmass luftdicht verschliessbar ist.Gas passage means - can be closed airtight to a degree customary for MAP technology.
Die Ausbildung der Gasdurchiassmittel als flache Folienstruktur ermöglicht eine einfache und kostengünstige Herstellung derselben im Zuge des Folien- Herstellungsprozesses. Im Gegensatz dazu waren die bisher für die MAP-Technik benutzten Gasdurchlassmittel des Typs, wie sie beispielsweise in der Druckschrift WO 01/89310 (Steffen) in Form des aus hartem Kunststoffmaterial gefertigtenEinweg- Überdruckventils beschrieben sind, vergleichsweise kompliziert in der Herstellung und deshalb entsprechend teuer. Die erläuterte Verpackung für verderbliche Lebensmittel erweist sich auch unabhängig von der Erhöhung der Sauerstoffkonzentration im Verpackungskörper oder dem Abwaschen des Packguts mit ozonhaltigem Waschwasser als vorteilhaft. Der Verpackungskörper ist typischerweise zur Aufnahme von Agrarprodukten und/oder Lebensmitteln mit einer Nettomasse zwischen ungefähr 0.1 und 10 kg ausgebildet.The formation of the gas passage means as a flat film structure enables simple and inexpensive production of the same in the course of the film production process. In contrast to this, the gas passage means of the type previously used for the MAP technology, as described for example in the publication WO 01/89310 (Steffen) in the form of the one-way pressure relief valve made of hard plastic material, were comparatively complicated to manufacture and therefore correspondingly expensive , The packaging for perishable foodstuffs explained also proves to be advantageous regardless of the increase in the oxygen concentration in the packaging body or the washing off of the packaged goods with washing water containing ozone. The packaging body is typically designed to hold agricultural products and / or foods with a net mass between approximately 0.1 and 10 kg.
Die als flache Folienstruktur ausgebildete Gasdurchlasseinrichtung kann eine semiper- meable Kunststofffolie umfassen, die derart ausgebildet ist, dass sie auf ihrer gesamten Fläche für molekularen Sauerstoff eine Gasdurchlässigkeit zwischen 1O00 cm3 nr2 Tag-1 (1.16*10-° m sec'1) und 10O00 cm3 m"2 Tag"1 (1.16*10"7 m sec"1), vorzugsweise eine Gasdurchlässigkeit zwischen 3'000 cm3 m"2 Tag-1 (3.5*10"8 m sec-1) und 6'400 cm3 m"2 Tag"1 (7.4*10"8 m sec"1) aufweist und für Kohlendioxid eine Gasdurchlässigkeit zwischen 3'000 cm3 m"2 Tag-1 (3.5*10"8 m sec"1) und 30O00 cm3 m"2 Tag-1 (3.5*10"7 m sec"1), vorzugsweise eine Gasdurchlässigkeit zwischen 12O00 cm3 m"2 Tag"1 (1.39*10"7 m sec"1) und 16O00 cm3 m"2 Tag"1 (1.86*10"7 m sec"1) aufweist. Insbesondere für vergleichsweise kleine Verpackungen, die zur Aufnahme von Packgut bis zu einer maximalen Masse von ungefähr 2 kg vorgesehen sind, sind Gasdurchlasseinrichtungen, die lediglich aus solchen semipermeablen Kunststofffolien gebildet werden, oftmals bereits ausreichend zum Erreichen der gewünschten Haltbarkeit.The gas passage device, which is designed as a flat film structure, can comprise a semi-permeable plastic film which is designed such that it has a gas permeability of 1O00 cm 3 nr 2 day- 1 (1.16 * 10- ° m sec '1 ) over its entire area for molecular oxygen. and 10000 cm 3 m "2 days " 1 (1.16 * 10 "7 m sec " 1 ), preferably a gas permeability between 3'000 cm 3 m "2 days -1 (3.5 * 10 " 8 m sec -1 ) and 6 '400 cm 3 m "2 days " 1 (7.4 * 10 "8 m sec " 1 ) and for carbon dioxide a gas permeability between 3'000 cm 3 m "2 days -1 (3.5 * 10 " 8 m sec "1 ) and 30,000 cm 3 m "2 days -1 (3.5 * 10 " 7 m sec "1 ), preferably a gas permeability between 120,000 cm 3 m " 2 days "1 (1.39 * 10 " 7 m sec "1 ) and 16,000 cm 3 m "2 days " 1 (1.86 * 10 "7 m sec " 1 ). In particular for comparatively small packagings which are intended to hold packaged goods up to a maximum mass of approximately 2 kg, gas passage devices which are only formed from such semi-permeable plastic films are often sufficient to achieve the desired durability.
Als Alternative und/oder in Ergänzung zu einer semipermeablen Kunststofffolie kann die als flache Folienstruktur ausgebildete Gasdurchlasseinrichtung jedoch auch eine aus wenigstens zwei miteinander verbundenen Schichten (Folienschichten) . zusammengesetzte Folie umfassen mit wenigstens einem eine Tasche definierenden Bereich, in welchem die beiden Folienschichten nicht miteinander verbunden sind und ein druckempfindliches Dichtungsmittel zwischen den beiden Folienschichten angeordnet ist. Im Taschenbereich sind in den beiden Folienschichten Perforationen derart ausgebildet, dass sie für Gas durchlässig, für das Dichtungsmittel jedoch im Wesentlichen undurchlässig sind, so dass insgesamt im Taschenbereich ein Gas- Überdruckventil gebildet wird. Als druckempfindliches Dichtungsmittel wird im vorliegenden Zusammenhang ein Dichtungsmittel bezeichnet, das bei einem vergleichsweise kleinen Druckunterschied zwischen den von ihm getrennten Räumen für Gas dicht ist, während es bei einem vergleichsweise grossen Druckunterschied für Gas durchlässig ist. Das Dichtungsmittel kann beispielsweise derart ausgebildet sein, dass das im Taschenbereich der Folie gebildete Gas-Überdruckventil für Druckdifferenzen von weniger als ungefähr 10 mbar (10 hPa) dicht ist, während es für Druckdifferenzen von mehr als ungefähr 30 mbar (30 hPa) durchlässig ist. Je nach Art des Packguts und/oder des Verpackungsbehälters sind jedoch auch andere Übergangsdrücke zwischen dem dichten und dem durchlässigen Zustand des Überdruckventils möglich.As an alternative and / or in addition to a semi-permeable plastic film, however, the gas passage device designed as a flat film structure can also consist of at least two interconnected layers (film layers). Compound film comprise with at least one area defining a pocket, in which the two film layers are not connected to one another and a pressure-sensitive sealant is arranged between the two film layers. In the pocket area, perforations are formed in the two film layers in such a way that they are permeable to gas, but are essentially impermeable to the sealant, so that a gas pressure relief valve is formed overall in the pocket area. In the present context, a pressure-sensitive sealant is a sealant that has a comparatively small pressure difference between the spaces separated from it is tight for gas, while it is permeable to gas with a comparatively large pressure difference. For example, the sealant can be designed such that the gas pressure relief valve formed in the pocket area of the film is sealed for pressure differences of less than approximately 10 mbar (10 hPa), while it is permeable for pressure differences of more than approximately 30 mbar (30 hPa). Depending on the type of packaged goods and / or the packaging container, however, other transition pressures between the sealed and the permeable condition of the pressure relief valve are also possible.
Das druckempfindliche Dichtungsmittel kann eine gelartige Masse, insbesondere gelförmiges Silikonöl (auch als Silikonfett oder Silikonpaste bezeichnet) sein. Grundsätzlich können jedoch auch andere geeignete druckempfindliche Dichtungsmittel verwendet werden.The pressure-sensitive sealant can be a gel-like mass, in particular gel-like silicone oil (also referred to as silicone grease or silicone paste). In principle, however, other suitable pressure-sensitive sealants can also be used.
Vorzugsweise sind die Perforationen jeweils an bezüglich einander versetzten Stellen in den beiden Folienschichten ausgebildet, zwischen denen das druckempfindliche Dichtungsmittel eingeschlossen ist. Dadurch wird eine gute Dichtheit des im Taschenbereich der Folie gebildeten Gas-Überdruckventils bei kleinen Druckdifferenzen gewährleistet, denn in diesem Fall ist nie eine Perforation der einen Schicht direkt über einer Perforation der anderen Schicht angeordnet. Grundsätzlich sind jedoch auch andere Anordnungen der Perforationen möglich.The perforations are preferably formed at mutually offset locations in the two film layers, between which the pressure-sensitive sealant is enclosed. This ensures good tightness of the gas pressure relief valve formed in the pocket area of the film with small pressure differences, because in this case perforation of one layer is never arranged directly above perforation of the other layer. In principle, however, other arrangements of the perforations are also possible.
Gemäss einer weiteren vorteilhaften Ausführungsvariante der Erfindung ist der gelartigen Masse eine antibakteriell wirkende Substanz beigemischt. Dadurch wird erreicht, dass im Falle eines Eindringens von Bakterien durch das im Taschenbereich der Folie gebildete Überdruckventil hindurch diese Bakterien weitgehend unschädlich gemacht werden.According to a further advantageous embodiment of the invention, an antibacterial substance is added to the gel-like mass. This ensures that in the event of bacteria penetrating through the pressure relief valve formed in the pocket area of the film, these bacteria are largely rendered harmless.
Eine weitere bevorzugte Ausführungsart der Erfindung zeichnet sich dadurch aus, dass der gelartigen Masse eine ethylenbindende (d.h. eine Ethylen adsorbierende und/oder absorbierende) Substanz beigemischt ist. Eine solche Substanz kann insbesondere Titandioxid (TiO2) sein. Die ethylenbindende Substanz hält das in der Verpackung unerwünschte Reifegas Ethylen vom Packgut fern und sorgt dadurch für eine weitere Verlängerung der Haltbarkeit des Packguts.A further preferred embodiment of the invention is characterized in that an ethylene-binding (ie an ethylene adsorbing and / or absorbing) substance is admixed to the gel-like mass. Such a substance can in particular be titanium dioxide (TiO 2 ). The ethylene-binding substance keeps this in the packaging unwanted ripening gas, ethylene, away from the packaged goods, thereby further extending the shelf life of the packaged goods.
Vorzugsweise ist weiter wenigstens eine Partie der Wand des Verpackungsbehälters derart ausgebildet, dass in dieser Partie die Verpackungsbehälterwand für Ultraviolettlicht gut durchlässig ist. Eine solche Verpackung eignet sich besonders gut zur Anwendung der Varianten des erfindungsgemässen Verfahrens, welche die Beleuchtung der Verpackung mitsamt dem Packgut mittels Ultraviolettlicht vorsehen.Furthermore, at least one part of the wall of the packaging container is preferably designed such that in this part the packaging container wall is highly transparent to ultraviolet light. Such packaging is particularly well suited for using the variants of the method according to the invention, which provide for the illumination of the packaging together with the packaged goods by means of ultraviolet light.
Vorteilhafterweise ist der Verpackungsbehälter weiter derart ausgebildet, dass er zum Garen der im verschlossenen Verpackungsbehälter aufgenommenen Agrarprodukte bzw. Lebensmittel in einem Mikrowellenofen geeignet ist. Ein solcher Verpackungsbehälter kann z.B. eine nach oben offene Schale umfassen, die aus hitzebeständigen Polypropylen, PET-C (Polyethylenterephthalat) oder einem anderen geeigneten hitzebeständigen Kunststoff gefertigt ist und mittels einer durchsichtigen, flexiblen, aus Polyester oder einem anderen geeigneten Kunststoff gefertigten Deckfolie luftdicht verschlossen ist, wobei die Deckfolie nach Art eines sogenannten Peelverschlusses von der Schale abreissbar ist, um den Verpackungsbehälter zu öffnen und das Packgut zu konsumieren.The packaging container is advantageously designed in such a way that it is suitable for cooking the agricultural products or foodstuffs contained in the closed packaging container in a microwave oven. Such a packaging container can e.g. comprise an upwardly open shell, which is made of heat-resistant polypropylene, PET-C (polyethylene terephthalate) or another suitable heat-resistant plastic and is sealed airtight by means of a transparent, flexible cover film made of polyester or another suitable plastic, the cover film according to Kind of a so-called peel closure can be torn off the shell in order to open the packaging container and to consume the packaged goods.
Vorzugsweise ist im mikrowellenofentauglichen Verpackungsbehälter weiter eine Hydrogelmasse angeordnet, welche bei Erhitzung Wasser freisetzt. Dadurch wird gewährleistet, dass während der Lagerung und dem Transport des Packguts bei normalen Temperaturen das Wasser im Hydrogel gebunden und das Packgut dadurch im Wesentlichen trocken im verschlossenen Verpackungsbehälter aufbewahrt ist. Wird der nach wie vor verschlossene Verpackungsbehälter dann im Mikrowellenofen erhitzt, so wird Wasser aus dem Hydrogel abgegeben, welches in Form von Kochwasser und/oder Wasserdampf den Garprozess im Mikrowellenofen unterstützt.A hydrogel mass, which releases water when heated, is preferably also arranged in the microwave-safe packaging container. This ensures that the water is bound in the hydrogel during storage and transport of the packaged goods at normal temperatures and that the packaged goods are kept essentially dry in the closed packaging container. If the still closed packaging container is then heated in the microwave oven, water is released from the hydrogel, which supports the cooking process in the microwave oven in the form of cooking water and / or steam.
Gemäss einem weiteren vorteilhaften Aspekt der Erfindung ist im Verpackungsbehälter zusätzlich ein Trocknungsmittel angeordnet. Das Trocknungsmittel bindet allfällig im Verpackungsbehälter vorhandenes Flüssigwasser, das z.B. durch Kondensation und/oder durch die metabolische Restatmung des Packguts gebildet worden ist. Insgesamt sorgt das Trocknungsmittel für eine trockene Aufbewahrung und somit für eine weitere Verlängerung der Haltbarkeit der im Verpackungsbehälter aufgenommenen Agrarprodukte bzw. Lebensmittel.According to a further advantageous aspect of the invention, a drying agent is additionally arranged in the packaging container. The drying agent binds any liquid water present in the packaging container, which has been formed, for example, by condensation and / or by the metabolic residual respiration of the packaged goods. Overall, the desiccant ensures dry storage and thus a further extension of the shelf life of the agricultural products or food contained in the packaging container.
Aus der nachfolgenden Detailbeschreibung und der Gesamtheit der Patentansprüche ergeben sich weitere vorteilhafte Ausführungsformen und Merkmalskombinationen der Erfindung.Further advantageous embodiments and combinations of features of the invention result from the following detailed description and the entirety of the claims.
Kurze Beschreibung der ZeichnungenBrief description of the drawings
Die zur Erläuterung des Ausführungsbeispiels verwendeten Zeichnungen zeigen:The drawings used to explain the exemplary embodiment show:
Fig. 1 einen Verpackungsbehälter einer Verpackung gemäss einer ersten bevorzugten Ausführungsart der Erfindung in einer vereinfachten, perspektivischen Darstellung;1 shows a packaging container of a packaging according to a first preferred embodiment of the invention in a simplified, perspective representation;
Fig. 2 die Deckfolie des Verpackungsbehälters aus Fig. 1 in einer vereinfachten Draufsicht von oben;FIG. 2 shows the cover film of the packaging container from FIG. 1 in a simplified plan view from above;
Fig. 3 die Deckfolie aus Fig. 2 in einer vereinfachten, schematischen Querschnitt-Teilansicht entlang der Linie A-A.3 shows the cover film from FIG. 2 in a simplified, schematic cross-sectional partial view along the line A-A.
Grundsätzlich sind in den Figuren gleiche Teile mit gleichen Bezugszeichen versehen.In principle, the same parts are provided with the same reference symbols in the figures.
Wege zur Ausführung der ErfindungWays of Carrying Out the Invention
Fig. 1 zeigt einen Verpackungsbehälter 10 einer Verpackung gemäss einer bevorzugten Ausführungsart der Erfindung in einer vereinfachten, perspektivischen Darstellung. Der Verpackungsbehälter 10 umfasst eine nach oben offene Schale 20, die aus hitzebeständigem Polypropylen gefertigt ist. Der Verpackungsbehälter 10 umfasst weiter eine durchsichtige, flexible Deckfolie 30, mittels der die Schale 20 im Wesentlichen luftdicht verschliessbar ist, indem die Deckfolie 30 auf den oberen Rand der Schale 20 geschweisst wird. Zum Öffnen des Verpackungsbehälters 10 kann die Deckfolie 30 nach Art eines sogenannten Peelverschlusses (auch als Abreissverschluss bezeichnet) von der Schale 20 abgerissen werden. In Fig. 1 ist die Deckfolie 30 in teilweise von der Schale 20 weggerissenem Zustand dargestellt.1 shows a packaging container 10 of a packaging according to a preferred embodiment of the invention in a simplified, perspective representation. The packaging container 10 comprises an upwardly open shell 20 which is made of heat-resistant polypropylene. The packaging container 10 further comprises a transparent, flexible cover film 30, by means of which the shell 20 can be closed essentially airtight by placing the cover film 30 on the upper edge the shell 20 is welded. To open the packaging container 10, the cover film 30 can be torn off from the shell 20 in the manner of a so-called peel seal (also referred to as a tear-off seal). In Fig. 1, the cover sheet 30 is shown partially torn away from the shell 20.
Die Deckfolie 30 hat einen im Wesentlichen zweischichtigen Aufbau und umfasst eine erste Folienschicht 34 aus Polyethylen (PE) und eine zweite Folienschicht 32 aus Polyester. Im verschlossenen Zustand des Verpackungsbehälters 10 .ist die Folienschicht 34 aus Polyethylen auf den oberen Rand der Schale geschweisst und bildet die innere, dem Packraum bzw. dem in der Schale aufgenommenen Packgut (nicht dargestellt) zugewandte Seite der Deckfolie 30, während die Folienschicht 32 aus Polyester die vom Packgut abgewandte äussere Seite der Deckfolie 30 bildet.The cover film 30 has an essentially two-layer structure and comprises a first film layer 34 made of polyethylene (PE) and a second film layer 32 made of polyester. In the closed state of the packaging container 10, the film layer 34 made of polyethylene is welded onto the upper edge of the shell and forms the inner side of the cover film 30 facing the packing space or the packaged goods (not shown) accommodated in the bowl, while the film layer 32 Polyester forms the outer side of the cover film 30 facing away from the packaged goods.
Die beiden Folienschichten 32, 34 sind mit Ausnahme von zwei rechteckigen Bereichen 40, 50 in für Folien üblicher Art durch Kaschieren miteinander verbunden. In den Bereichen, in denen die beiden Folienschichten 32, 34 zusammenkaschiert sind, bildet die Deckfolie 30 eine semipermeable Membran mit einer Gasdurchlässigkeit zwischen 3O00 cm3 m"2 Tag"1 (3.5*10"8 m sec'1) und 6'400 cm3 rrf2 Tag"1 (7.4*10"8 m sec'1) für molekularen Sauerstoff und einer Gasdurchlässigkeit zwischen 12'0OO cm3 m"2 Tag"1 (1.39*10"7 m sec 1) und 16O00 cm3 m'2 Tag"1 (1.86*10"7 m sec'1) für Kohlendioxid.With the exception of two rectangular areas 40, 50, the two film layers 32, 34 are connected to one another by lamination in the manner customary for films. In the areas in which the two film layers 32, 34 are laminated together, the cover film 30 forms a semipermeable membrane with a gas permeability between 30,000 cm 3 m "2 days " 1 (3.5 * 10 "8 m sec " 1 ) and 6,400 cm 3 rrf 2 days "1 (7.4 * 10 " 8 m sec '1 ) for molecular oxygen and a gas permeability between 12'0OO cm 3 m "2 days " 1 (1.39 * 10 "7 m sec 1 ) and 1600 cm 3 m '2 day "1 (1.86 * 10 " 7 m sec ' 1 ) for carbon dioxide.
In den beiden rechteckigen Bereichen 40, 50 sind die beiden Folienschichten 32, 34 nicht miteinander verbunden, so dass in diesen Bereichen je eine Tasche 40, 50 zwischen den beiden Folienschichten 32, 34 gebildet wird. Die Taschen 40, 50 sind je mit einer Masse 46, 56 aus gelförmigem Silikonöl (auch als Silikonfett- oder Silikonpaste bezeichnet) gefüllt. Weiter sind im Bereich der Taschen 40, 50 Perforationen 41 , 42, 43, 44, 51 , 52, 53, 54 in den Folienschichten 32, 34 derart ausgebildet, dass sie für Gas durchlässig, für dasgelförmige Silikonöl 46, 56 jedoch im Wesentlichen undurchlässig sind. Bei der in den Figuren 1 bis 3 dargestellten Ausführungsart der Erfindung bestehen diese Perforationen 41 , 42, 43, 44, 51 , 52, 53, 54 aus je zwei feinen Schlitzen 43, 44, 53, 54 in der inneren Folienschicht 34 und zwei feinen Schlitzen 41 , 42, 51 , 52 in der äusseren Folienschicht 32 für beide Taschen 40, 50, wobei die Schlitze 43, 44, 53, 54 in der inneren Folienschicht 34 bezüglich den Schlitzen 41 , 42, 51 , 52 in der äusseren Folienschicht 32 jeweils bezüglich einander versetzt angeordnet sind, so dass nie ein Schlitz 41 , 42, 51 , 52 in der äusseren Folienschicht 32 direkt über einem Schlitz 43, 44, 53, 54 in der inneren Folienschicht 34 angeordnet ist.In the two rectangular areas 40, 50, the two film layers 32, 34 are not connected to one another, so that a pocket 40, 50 is formed in each of these areas between the two film layers 32, 34. The pockets 40, 50 are each filled with a mass 46, 56 made of gel-like silicone oil (also referred to as silicone grease or silicone paste). Furthermore, perforations 41, 42, 43, 44, 51, 52, 53, 54 in the film layers 32, 34 are formed in the area of the pockets 40, 50 in such a way that they are permeable to gas, but essentially impermeable to the gel-like silicone oil 46, 56 are. In the embodiment of the invention shown in FIGS. 1 to 3, these perforations 41, 42, 43, 44, 51, 52, 53, 54 each consist of two fine slits 43, 44, 53, 54 in the inner film layer 34 and two fine ones Slots 41, 42, 51, 52 in the outer film layer 32 for both pockets 40, 50, wherein the slots 43, 44, 53, 54 in the inner film layer 34 are each offset with respect to the slots 41, 42, 51, 52 in the outer film layer 32, so that never a slot 41, 42, 51, 52 is arranged in the outer film layer 32 directly above a slot 43, 44, 53, 54 in the inner film layer 34.
Das gelförmige Silikonöl 46, 56 in den beiden Taschen 40, 50 ist für Gas ein druckempfindliches Dichtungsmittel, denn bei kleinen Druckunterschieden zwischen der Innenseite und der Aussenseite der Deckfolie 30 ist es für Gas dicht, während es bei grossen Druckunterschieden für Gas durchlässig ist. Insgesamt bilden die beiden mit Silikonöl 46, 56 gefüllten Taschen 40, 50 je ein Gas-Überdruckventil, welches für Druckdifferenzen von weniger als ungefähr 10 mbar (10 hPa) für Gas dicht ist. Für Druckdifferenzen von mehr als ungefähr 30 mbar (30 hPa) sind die beiden durch die Folientaschen 40, 50 gebildeten Gas-Überdruckventile für Gas durchlässig. Somit kann bei Druckdifferenzen von mehr als ungefähr 30 mbar (30 hPa) auch bei verschlossenem Verpackungsbehälter 10 Gas vom Packraυm durch die beiden Folientaschen 40, 50 hindurch nach aussen entweichen.The gel-like silicone oil 46, 56 in the two pockets 40, 50 is a pressure-sensitive sealant for gas, because with small pressure differences between the inside and the outside of the cover film 30 it is gas-tight, while with large pressure differences it is permeable to gas. Overall, the two pockets 40, 50 filled with silicone oil 46, 56 each form a gas pressure relief valve which is gas-tight for pressure differences of less than approximately 10 mbar (10 hPa). The two gas pressure relief valves formed by the film pockets 40, 50 are permeable to gas for pressure differences of more than approximately 30 mbar (30 hPa). Thus, at pressure differences of more than approximately 30 mbar (30 hPa), even with the packaging container closed, 10 gas can escape from the packing space through the two film pockets 40, 50 to the outside.
Dem Silikonöl 46, 56 in den Folientaschen 40, 50 ist eine antibakteriell wirkende Substanz beigemischt. Dadurch wird erreicht, dass im Falle eines Eindringens von Bakterien durch die in den Taschenbereichen 40, 50 der Deckfolie 30 gebildeten Überdruckventile hindurch diese Bakterien weitgehend unschädlich gemacht werden.The silicone oil 46, 56 in the film pockets 40, 50 is mixed with an antibacterial substance. It is thereby achieved that, in the event of bacteria penetrating through the pressure relief valves formed in the pocket areas 40, 50 of the cover film 30, these bacteria are largely rendered harmless.
Dem Silikonöl 46, 56 in den Folientaschen 40, 50 ist. weiter Titandioxid (TiO2) beigemischt. Das Titandioxid hat eine ethylenbindende Wirkung. Es bindet allfällig im Packraum vom darin aufgenommenen Packgut (nicht dargestellt) gebildetes Ethylen und hält dieses unerwünschte Reifegas vom Packgut fern.The silicone oil 46, 56 in the film pockets 40, 50. further titanium dioxide (TiO 2 ) added. The titanium dioxide has an ethylene binding effect. It binds any ethylene formed in the packing room from the packaged goods (not shown) and keeps this unwanted ripening gas away from the packaged goods.
Die Deckfolie 30 ist insgesamt durchsichtig ausgebildet und ermöglicht dadurch eine Sichtkontrolle des Packguts durch die Deckfolie 30 hindurch. Die Deckfolie 30 ist aber auch für Ultraviolettlicht weitgehend durchsichtig bzw. durchlässig. Dadurch wird die Beleuchtung des Packguts mit Ultraviolettlicht durch die Deckfolie 30 hindurch ermöglicht. Weiter ist die Deckfolie 30 an ihrer inneren, dem Packgut zugewandten Seite mit einer beschlagsmindernden Beschichtung (auch als Antifog-Beschichtung bezeichnet) versehen, damit die Klarsicht durch die Deckfolie 30 hindurch nicht durch Tropfenbildung an der Deckfolie 30 behindert wird.The cover film 30 is made transparent overall and thereby enables a visual inspection of the packaged goods through the cover film 30. However, the cover film 30 is also largely transparent or permeable to ultraviolet light. This enables the packaged goods to be illuminated with ultraviolet light through the cover film 30. Furthermore, the cover film 30 is provided on its inner side facing the packaged goods with a fog-reducing coating (also referred to as an anti-fog coating), so that the clear view through the cover film 30 is not impeded by the formation of drops on the cover film 30.
Der in den Figuren 1 bis 3 dargestellte Verpackungsbehälter 10 ist mikrowellenofen- tauglich. Das heisst, zum Garen der im Verpackungsbehälter 10 aufgenommenen Lebensmittel (nicht dargestellt) können diese mitsamt dem verschlossenen Verpackungsbehälter 10 in einen Mikrowellenofen gestellt und mitteis Mikrowellen gegart werden. Nach dem Garen kann die Deckfolie 30 von der Schale 20 abgerissen werden, worauf die Lebensmittel direkt aus der Schale 20 konsumiert werden können.The packaging container 10 shown in FIGS. 1 to 3 is suitable for microwave ovens. In other words, for cooking the food (not shown) received in the packaging container 10, it can be placed together with the closed packaging container 10 in a microwave oven and cooked using microwaves. After cooking, the cover film 30 can be torn off the dish 20, whereupon the food can be consumed directly from the dish 20.
Zur Unterstützung des Garprozesses ist im verschlossenen Verpackungsbehälter 10 nebst den das Packgut bildenden Lebensmitteln (nicht dargestellt) weiter eine Hydrogelmasse (nicht dargestellt) aufgenommen. Bei normalen Umgebungstemperaturen bleibt das in der Hydrogelmasse enthaltene Wasser in der Hydrogelmasse gebunden. Sobald die Verpackung mitsamt dem Packgut jedoch im Mikrowellenofen erhitzt wird, setzt die Erhitzung wenigstens einen Teil des in der Hydrogelmasse enthaltenen Wassers frei. Dieses Wasser unterstützt dann in Form von Kochwasser und/oder Wasserdampf den Garprozess im Mikrowellenofen.To support the cooking process, a hydrogel mass (not shown) is also accommodated in the closed packaging container 10 in addition to the food (not shown) forming the packaged goods. At normal ambient temperatures, the water contained in the hydrogel mass remains bound in the hydrogel mass. However, as soon as the packaging together with the packaged goods is heated in the microwave oven, the heating releases at least part of the water contained in the hydrogel mass. This water then supports the cooking process in the microwave oven in the form of cooking water and / or steam.
Der in den Figuren 1 bis 3 dargestellte Verpackungsbehälter 10 ist für die Aufbewahrung von verderblichen Agrarprodukten und/oder Lebensmitteln (nicht dargestellt) derart geeignet, dass diese lange haltbar bleiben. Er eignet sich insbesondere für die Aufbewahrung von Frischgemüsen wie gerüstete französische Bohnen, Karottenstäbchen, Aperosticks, geschälte Spargeln, Broccoli- und/oder Blumenkohlrosetten, gerüstete Kefen, in Streifen geschnittene Peperoni, Ratatouille, geschnittene Pilze, frische geschälte Schwarzwurzeln, Fruchtsalate und Fruchtstücke.The packaging container 10 shown in FIGS. 1 to 3 is suitable for the storage of perishable agricultural products and / or foods (not shown) in such a way that they remain long-lasting. It is particularly suitable for storing fresh vegetables such as French beans, carrot sticks, apero sticks, asparagus peeled, broccoli and / or cauliflower rosettes, cheese peppers, pepperoni cut into strips, ratatouille, cut mushrooms, fresh peeled salsify, fruit salads and fruit pieces.
Für die lange haltbare Aufbewahrung von Spargeln mittels dem in Fig. 1 bis 3 dargestellten Verpackungsbehälter 10 werden die Spargeln (nicht dargestellt) zunächst geerntet, geschält und während ungefähr drei Minuten in ozonhaltigem Trinkwasser (nicht dargestellt) gewaschen, wobei der Ozongehalt des Wassers zwischen 6 und 8 mg/l liegt. Das Waschen mit ozonhaltigem Trinkwasser bewirkt eine erste Sterilisation der Spargeln. Danach wird eine gewünschte Menge Spargeln mit einer Nettomasse von ungefähr 500 g in die offene Schale 20 des Verpackungsbehälters 10 gefüllt, wobei zuvor eine Hydrogelmasse (nicht dargestellt) auf den Boden der Schale 20 gegossen worden ist.For the long-lasting storage of asparagus by means of the packaging container 10 shown in FIGS. 1 to 3, the asparagus (not shown) are first harvested, peeled and washed in ozone-containing drinking water (not shown) for about three minutes, the ozone content of the water being between 6 and 8 mg / l. Washing with ozone-containing drinking water causes the asparagus to be sterilized for the first time. A desired amount of asparagus with a net mass of approximately 500 g is then filled into the open shell 20 of the packaging container 10, a hydrogel mass (not shown) having previously been poured onto the bottom of the shell 20.
Anschliessend wird in einer Anlage (nicht dargestellt), wie sie für die MAP-Technik im Wesentlichen bekannt ist, zunächst die nicht modifizierte, der Umgeb.ungsluft entsprechende Atmosphäre durch Evakuieren aus der Schale 20 entfernt, dann ein einer modifizierten Atmosphäre entsprechendes Gasgemisch durch sogenannte Rückbegasung in die Schale 20 eingeleitet und anschliessend die Schale 20 im Wesentlichen luftdicht verschlossen, indem die Deckfolie 30 auf den oberen Rand der Schale 20 geschweisst wird. Das durch Rückbegasung in die Schale 20 eingeleitete Gasgemisch besteht im Wesentlichen aus 70 % molekularem Sauerstoff, 10 % Kohlendioxid, 12 % Ozon und 8 % Argon. Der hohe Gehalt an molekularem Sauerstoff und Ozon in der modifizierten Atmosphäre bewirkt eine zweite Sterilisation der im Verpackungsbehälter 10 aufgenommenen Spargeln (nicht dargestellt).Subsequently, in a system (not shown), as is essentially known for MAP technology, the unmodified atmosphere corresponding to the ambient air is first removed from the shell 20 by evacuation, then a gas mixture corresponding to a modified atmosphere is removed by so-called Back-gassing is introduced into the shell 20 and then the shell 20 is sealed essentially airtight by welding the cover film 30 onto the upper edge of the shell 20. The gas mixture introduced into the shell 20 by back-gassing essentially consists of 70% molecular oxygen, 10% carbon dioxide, 12% ozone and 8% argon. The high content of molecular oxygen and ozone in the modified atmosphere effects a second sterilization of the asparagus accommodated in the packaging container 10 (not shown).
Als nächstes werden die Spargeln im verschlossenen Verpackungsbehälter 10 während ungefähr zwei Minuten durch die Deckfolie 30 hindurch mit Ultraviolettlicht beleuchtet, wobei eine in einer Entfernung von ca. 2 cm vom Verpackungsbehälter angeordnete Lichtquelle Ultraviolettlicht aussendet, das beim Auftreffen auf den Verpackungsbehälter eine Intensität von ungefähr 0.4W/m2 hat und ein Intensitätsmaximum bei einer Wellenlänge von ungefähr 185nm. Die Energiedichte des des insgesamt auf dem Verpackungsbehälter eintreffenden Ultraviolettlichts beträgt somit ungefähr 4'800 mW sec cm"2 (48 kJ m"2). Die Beleuchtung mit Ultraviolettlicht bewirkt eine weitere Sterilisation der im Verpackungsbehälter 10 aufgenommenen Spargeln. Die solcherart behandelten Spargeln sind im verschlossenen Verpackungsbehälter 10 während ungefähr 3 Wochen haltbar.Next, the asparagus in the closed packaging container 10 are illuminated with ultraviolet light through the cover film 30 for approximately two minutes, a light source arranged at a distance of approx. 2 cm from the packaging container emitting ultraviolet light which, when it hits the packaging container, has an intensity of approximately 0.4 W / m 2 and has an intensity maximum at a wavelength of approximately 185nm. The energy density of the total of ultraviolet light arriving on the packaging container is thus approximately 4,800 mW sec cm "2 (48 kJ m " 2 ). The illumination with ultraviolet light brings about a further sterilization of the asparagus accommodated in the packaging container 10. The asparagus treated in this way can be kept in the closed packaging container 10 for about 3 weeks.
Das durch die Rückbegasung in den Verpackungsbehälter 10 eingeführte und/oder durch das Ultraviolettlicht im Verpackungsbehälter 10 erzeugte Ozon zerfällt innerhalb von wenigen Stunden wieder in molekularen Sauerstoff, welcher durch die Deckfolie 30 hindurch nach aussen diffundiert .und/oder von den Spargeln im Zuge ihrer metabolischen Restatmung aufgenommen wird. Nach ungefähr 24 Stunden stellt sich dank der für molekularen Sauerstoff semipermeablen Deckfolie 30 und den von den Folientaschen 40, 50 gebildeten Überdruckventilen, durch welche hindurch Kohlendioxid und Wasserdampf entweichen können, die im Zuge der metabolischen Restatmung der Spargeln erzeugt werden, von selbst ein Atmungsgleichgewicht ein.The ozone introduced into the packaging container 10 by the back-gassing and / or generated by the ultraviolet light in the packaging container 10 decomposes again within a few hours into molecular oxygen which passes through the cover film 30 diffuses through to the outside and / or is absorbed by the asparagus in the course of their residual metabolic respiration. After about 24 hours, thanks to the cover film 30, which is semipermeable for molecular oxygen, and the pressure relief valves formed by the film pockets 40, 50, through which carbon dioxide and water vapor can escape, which are produced in the course of the metabolic respiration of the asparagus, a breathing equilibrium is established automatically ,
Zusammenfassend ist festzustellen, dass durch die Erfindung ein Verfahren sowie eine Verpackung angegeben werden, welche eine Verlängerung der Haltbarkeit von heiklen Agrarprodukten und/oder Lebensmitteln ermöglicht. In summary, it can be stated that the invention provides a method and a packaging which enables the shelf life of delicate agricultural products and / or foods to be extended.
BezugszeichenlisteLIST OF REFERENCE NUMBERS
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CH14212002 | 2002-08-19 | ||
| CH142102 | 2002-08-19 | ||
| PCT/CH2003/000561 WO2004016118A1 (en) | 2002-08-19 | 2003-08-16 | Method for extending the shelf life of perishable agricultural products and/or food |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1530431A1 true EP1530431A1 (en) | 2005-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03787567A Withdrawn EP1530431A1 (en) | 2002-08-19 | 2003-08-16 | Method for extending the shelf life of perishable agricultural products and/or food |
Country Status (10)
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| US (1) | US20050244546A1 (en) |
| EP (1) | EP1530431A1 (en) |
| JP (1) | JP2005535335A (en) |
| CN (1) | CN100457573C (en) |
| AU (1) | AU2003250720A1 (en) |
| EA (1) | EA008233B1 (en) |
| IL (1) | IL166865A (en) |
| NZ (1) | NZ538803A (en) |
| WO (1) | WO2004016118A1 (en) |
| ZA (1) | ZA200502167B (en) |
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|---|---|---|---|---|
| JP4230526B2 (en) * | 2005-09-28 | 2009-02-25 | アイスマン株式会社 | Ozone emitter and method for producing the same |
| US7748560B2 (en) | 2006-07-11 | 2010-07-06 | Taylor Fresh Vegetables, Inc. | Atmosphere controlled packaging for fresh foodstuffs |
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- 2003-08-16 WO PCT/CH2003/000561 patent/WO2004016118A1/en not_active Ceased
- 2003-08-16 US US10/525,013 patent/US20050244546A1/en not_active Abandoned
- 2003-08-16 CN CNB038244004A patent/CN100457573C/en not_active Expired - Fee Related
- 2003-08-16 EA EA200500393A patent/EA008233B1/en not_active IP Right Cessation
- 2003-08-16 EP EP03787567A patent/EP1530431A1/en not_active Withdrawn
- 2003-08-16 JP JP2004528235A patent/JP2005535335A/en active Pending
- 2003-08-16 AU AU2003250720A patent/AU2003250720A1/en not_active Abandoned
- 2003-08-16 NZ NZ538803A patent/NZ538803A/en unknown
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2005
- 2005-02-14 IL IL166865A patent/IL166865A/en not_active IP Right Cessation
- 2005-03-15 ZA ZA200502167A patent/ZA200502167B/en unknown
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| US20050244546A1 (en) | 2005-11-03 |
| CN100457573C (en) | 2009-02-04 |
| EA008233B1 (en) | 2007-04-27 |
| ZA200502167B (en) | 2006-05-31 |
| AU2003250720A1 (en) | 2004-03-03 |
| WO2004016118A1 (en) | 2004-02-26 |
| CN1688214A (en) | 2005-10-26 |
| EA200500393A1 (en) | 2005-08-25 |
| NZ538803A (en) | 2009-01-31 |
| JP2005535335A (en) | 2005-11-24 |
| IL166865A (en) | 2009-02-11 |
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