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EP1511865A1 - Method for removing horn substance from skins, pelts, or furs - Google Patents

Method for removing horn substance from skins, pelts, or furs

Info

Publication number
EP1511865A1
EP1511865A1 EP03752667A EP03752667A EP1511865A1 EP 1511865 A1 EP1511865 A1 EP 1511865A1 EP 03752667 A EP03752667 A EP 03752667A EP 03752667 A EP03752667 A EP 03752667A EP 1511865 A1 EP1511865 A1 EP 1511865A1
Authority
EP
European Patent Office
Prior art keywords
weight
skins
furs
alkyl
hydrogen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03752667A
Other languages
German (de)
French (fr)
Other versions
EP1511865B1 (en
Inventor
Tilman Lüdecke TAEGER
Gunther Pabst
Philippe Lamalle
Stephan Hüffer
Stefan Schroeder
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BASF SE
Original Assignee
BASF SE
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Application filed by BASF SE filed Critical BASF SE
Publication of EP1511865A1 publication Critical patent/EP1511865A1/en
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Publication of EP1511865B1 publication Critical patent/EP1511865B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C14SKINS; HIDES; PELTS; LEATHER
    • C14CCHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
    • C14C1/00Chemical treatment prior to tanning
    • C14C1/06Facilitating unhairing, e.g. by painting, by liming

Definitions

  • the present invention relates to a process for removing horny substances from hides, furs or fur skins of dead animals, characterized in that the hides, furs or fur skins are in an aqueous liquor with one or more compounds of the general formula I.
  • R 1 is selected from hydrogen or -CC -alkyl, unsubstituted or substituted with one or more SH or OH groups;
  • X 1 to X 4 are the same or different and selected from hydrogen, C 1 -C 4 alkyl, OH, SH or N-HR 2 ,
  • At least one radical X 1 to X 4 is SH
  • NaS and NaSH common depilatory reagents that are inexpensive to produce
  • Both salts can usually be used in heavily contaminated form, "technical Na S” often has a Na 2 S content not exceeding 65% by weight, and “technical NaHS” usually contains 70-72% by weight NaHS.
  • Both Na 2 S and NaHS have disadvantages in practical use. For safety reasons, Na S and NaHS can only be used in a strongly alkaline environment because they develop toxic and foul-smelling hydrogen sulfide during acidification.
  • No. 1,973,130 describes the use of numerous organic sulfur compounds, in particular in the presence of lime (column 1, line 40) for depilation from, for example, calf skins.
  • lime column 1, line 40
  • ethyl mercaptan is a malodorous reagent
  • waste water containing ethyl mercaptan is difficult to process, which is contrary to use in the water workshop.
  • FR 1,126,252 describes the depilation of animal skins by the action of water-soluble thiols, in particular thioglycolamide (example 1) or thioglycerol (example 2) in the presence of ammonium sulfate at a pH of 7-8 on animal skins.
  • DE 21 31 630 shows that agents consisting of at least 0.25% by weight of dimercaptobutanediol and about 0.01 to 40% by weight of a water-soluble guanidine compound and a pH of less than 12 can be applied to guinea pigs Depilate them or on the human cornea to remove calluses without causing skin irritation in guinea pigs or even erythremia (malignant growths in the red blood cell formation system). The epidermis is retained in the treatment described in DE 21 31 630.
  • EP-A 0 095 916 discloses the use of formulations containing aminoethanethiol and 1,4-dimercaptobutanediol and an amino guanidine or diguanide compound in order to eliminate unwanted human body and facial hair.
  • page 2 line 1 it is taught that small thiol molecules are preferred to achieve quick hair removal because they penetrate the skin faster. The epidermis remains intact during the treatment described in EP-A 0 095 916.
  • EP-A 0 096 521 discloses the use of formulations containing, for example, 1-dimercaptobutanediol and an aminoguanidine or diguanide compound in order to eliminate unwanted human body and facial hair. The epidermis is retained in the treatment described in EP-A 0 096 521.
  • collagen can be modified by opening SS bridges in the collagen by reaction with dithioerytrol and subsequent chlorination with chloroacetamide or chloroacetic acid, see. for example E. Heidemann, "Funda- mentals of Leather Manufacturing ", E. Roether KG-Druckerei und Verlag, Darmstadt 1993, page 253.
  • You can also preserve protein solutions by adding dithioerythrol or dithiothreitol. The preservation is based on a kind of protection against oxidation, because dithioerythrol is usually used instead of the protein SH -Groups
  • horny substances are understood to be calluses, feathers, parts of nails and claws, and in particular hair of animals.
  • the hides and epidermis can still contain remains of meat from the dead animals concerned. It is essential to the invention that they contain horny substances.
  • the amount of horny substance, based on the total weight of the skin or fur or fur, is not critical.
  • the method according to the invention is suitable both for removing large amounts of horny substance and for removing small hair residues.
  • dead animals are understood not only to mean animals slaughtered, hunted in a hunted manner or consciously killed in some other way by humans, but also those animals which are the result of accidents, for example traffic accidents, or fighting with other species or other animals or by natural causes how old age or illness have died.
  • the hides, furs or fur skins of the animals are usually skins, furs or fur skins of cattle, calves, pigs, goats, sheep, lambs, elk, game such as deer or roe deer, and also birds such as, for example Ostriches, fish or reptiles such as snakes.
  • the skins are treated with one or more compounds of the general formula I.
  • R 1 selected from
  • C ⁇ -C ⁇ 2 alkyl such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n-pentyl, iso-pentyl, sec-pentyl, neo-pentyl, 1, 2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl or n-decyl, particularly preferably C 1 -C 4 -alkyl such as methyl, ethyl, n-propyl , iso-propyl, n-butyl, iso-butyl, sec-butyl and tert-butyl;
  • C ⁇ -C ⁇ 2 alkyl substituted with one or more hydroxy or thiol groups such as hydroxymethyl, 2-hydroxyethyl, 1,2-di-hydroxyethyl, 3-hydroxy-n-propyl, 2-hydroxy-iso-propyl, ⁇ -Hy - droxy-n-butyl, ⁇ -hydroxy-n-decyl, HS-CH 2 -; HS- (CH 2 ) 2 - or HS- (CH 2 ) 3 -,
  • X 1 to X 4 are the same or different and selected from hydrogen
  • C ⁇ -C-alkyl such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl and tert-butyl OH, SH or N-HR 1 , in particular OH or SH,
  • R 2 is hydrogen or
  • R 1 contains at least one sulfur atom
  • at least one radical X 1 to X 4 denotes an SH group
  • at least two radicals X 1 to X 4 denotes an SH Group
  • At least one is preferred, and at least two X 1 to X 4 hydroxyl groups are particularly preferred.
  • alkali and alkaline earth metal salts in particular the mono- and disodium salts, mono- and dipotassium salts as well as potassium sodium salts of the compounds of the general formula I are also to be mentioned, as are the corresponding calcium and magnesium salts.
  • the ammonium salts or primary, secondary, tertiary and in particular quaternary mono- and diammonium salts and phosphonium salts should also be mentioned. Mixtures of compounds of the general formula I and their corresponding alkali metal or alkaline earth metal salts or ammonium or phosphonium salts can of course also be used.
  • Preferred mono- and diammonium salts have as cations those of the formula N (R 3 ) (R 4 ) (R 5 ) (R 6 ) + , where R 3 to R 6 are each the same or different and selected from hydrogen, C ⁇ -C ⁇ -Alkyl, phenyl or CH 2 -CH-OH. Examples include tetramethylammonium, tetraethylammonium, methyldiethanolammonium and n-butyldiethanolammonium.
  • Preferred mono- and diphosphonium salts have cations of the formula P (R 3 ) (R 4 ) (R 5 ) (R 6 ) + , where R 3 to R 6 are as defined above.
  • Ia Ia 'I one or its corresponding alkali or alkaline earth metal salts.
  • I a and I a are also called dithiotreitol, I b is also called dithioerythrol.
  • the use of race ischemic dithiothreitol is very particularly preferred.
  • I a, I a ⁇ and I b are practically odorless, easily metered and readily water-soluble compounds.
  • the compounds I a or I a l and I b are known and commercially available, for example, from Aldrich or AGROS Chemicals.
  • the synthesis of further compounds of general formula I succeeds as in US 4,472,569 or J. Chem. Soc. 1949, 248 or by analogous implementations.
  • an amount of 0.1 to 5% by weight of compound I, based on the skin or salt weight of the hides, furs or fur skins, is sufficient. 0.1 to 2.5% by weight are preferred, 0.1 to 1.5% by weight are particularly preferred.
  • the treatment of the hides, furs or fur skins according to the invention is preferably carried out with one or more compounds of the general formula I in the liming or the Schwöde, both under hair-destroying and under hair-preserving conditions. It is possible to add a concentration of less than 1% by weight of Na 2 S or NaHS instead of the usual concentration of about 4% by weight NaS or NaHS in the liming or Schwöde the same great effect with regard to the removal of horny substances.
  • one or more compounds of the general formula I are used in the liming together with thiols known from tannery, such as mercaptoethanol or thioglycolic acid. Less than 0.5% by weight of mercaptoethanol or thioglycolic acid is preferably used.
  • the skins are treated in an aqueous solution
  • the liquor ratio is from 1:10 to 10: 1, preferably 1: 2 to 4: 1, particularly preferably up to 3: 1, based on the skin weight or salt weight of the skins.
  • the process according to the invention is carried out at pH values from 7 to 14, preferably from 8 to 13 and particularly preferably from 9 to 12.5.
  • lime also hydrated lime
  • lime is not used.
  • one or more inorganic basic alkali metal compounds are added, for example one or more hydroxides or carbonates of alkali metals, preferably of sodium or potassium and very particularly preferably of sodium.
  • Other suitable inorganic basic alkali metal compounds are alkali metal silicates.
  • Be brisk for example up to 20 vol .-% ethanol or isopropanol.
  • the process can be carried out in the usual tannery vessels in which ashing is usually carried out.
  • the method according to the invention is preferably carried out in rotatable drums with internals.
  • the speed is usually 0.5 to 100 / min, preferably 1.5 to 10 / min and particularly preferably up to 4.5 / min.
  • the pressure and temperature conditions for carrying out the method according to the invention are generally not critical. Carrying out at atmospheric pressure has proven to be suitable; a pressure increased up to 10 bar is also conceivable. Suitable temperatures are 10 to 45 ° C, preferably 15 to 35 ° C and particularly preferably 25 to 30 ° C.
  • the compound or compounds of the general formula I can be metered in at the start of the liming process, but the skins can also first be soaked first under basic conditions and only after a while one or more compounds of the general formula I can be metered in.
  • the metering can be carried out in one step, ie the total amount of the compound or compounds I used is metered in one step; but I can also be metered in portions or continuously.
  • the process according to the invention can be carried out in a period of 10 minutes to 48 hours, preferably 1 to 36 hours and particularly preferably 3 to 15 hours.
  • tanning agents customary in tanning for example phosphines, such as, for example, to carry out the process according to the invention.
  • the method according to the invention makes it possible to produce excellently hairless bare skin. It is surprising that the epidermis is completely or at least largely detached even after a short treatment period.
  • the present invention therefore relates to nakednesses produced by the method according to the invention.
  • the pelts produced according to the invention are extremely suitable for the production of leather.
  • the pelts produced according to the invention can be processed further into leather with an improved area yield and less swelling damage, compared with leather which is produced from pelts produced with With the help of, for example, Na S, NaHS, thioglycolic acid or aminethanol have been depilated.
  • Another object of the present invention are leather, made from the pelts of the invention. They are characterized by generally advantageous application properties.
  • wastewater produced in the process according to the invention in particular wastewater from liming processes in which work is carried out without Na S, NaSH or mercaptans such as aminoethanol or thioglycolic acid, can be worked up particularly well.
  • Furs or fur skins of dead animals are separated from the fleece obtained from the fleet, for example by simply removing the fleece or by lowering the fleet.
  • the liquor contains, among other things, unreacted (reacted) compound of the general formula I, from a few ppm up to 4% by weight, in addition basic alkali metal compound or basic amines or lime and in particular residues of the horn material separated from the nakedness. lien and the epidermis.
  • the separated liquor, which contains the unused (reacted) compound of the general formula I, furthermore base and residues of the horn materials separated from the bare and the epidermis, is also referred to below as the residual liquor.
  • the present invention therefore furthermore relates to residual liquors which contain neither Na 2 S nor NaHS and, as organic sulfur compounds, only contain those of the general formula I, and their reaction and secondary products from the removal of horny substances from skins, furs or fur skins of dead animals, as well as organic sulfur compounds derived from the skins, furs or fur skins of the dead animals.
  • residual liquors which contain neither Na 2 S nor NaSH are to be understood as those residual liquors which contain up to 100 ppm, preferably up to 75 ppm, of sulfide.
  • the sulfide is determined as hydrogen sulfide after acidification with concentrated hydrochloric acid, heating to 90 ° C and stripping.
  • the residual liquors according to the invention are obtainable by the process according to the invention. They are almost odorless and particularly easy to work up compared to the residual tannery liquors known from the prior art.
  • Hydrolysis and oxidation products of compounds of general formula I are to be mentioned as reaction and secondary products of compounds of general formula I, which result from the removal of horny substances from the hides, furs and fur skins of dead animals.
  • Another object of the present invention is therefore a method for processing residual liquors.
  • the method according to the invention comprises several steps.
  • the pelts according to the invention are separated from the lime.
  • This step is naturally only necessary if lime has been used in the treatment of the animal skins, otherwise it is not necessary.
  • the separation is carried out by settling, flotation, decanting, filtering or centrifuging, preference being given to removing the lime by decanting, settling or filtering in the case of large amounts of residual liquors according to the invention.
  • the first step described above makes lime-free residual liquors accessible.
  • the lime-free residual liquors are then neutralized with an acid until a pH of 2 to 8, preferably 3 to 7, particularly preferably 4 to 5 is reached.
  • Acidification 10 can be carried out without special measures relating to the development of hydrogen sulfide.
  • the skin of a South German cattle was first pre-soaked at 28 ° C with 30,200% by weight of water and 0.2% by weight of an Eusapon® W in a barrel at 1-3 rpm for 120 minutes. The liquor was drained and then soaked for 19 hours with 100% by weight of water, 0.2% by weight of Eusapon® W and 0.5% by weight of soda in automatic mode (5 '/ h). The fleet was then drained. 35
  • the softened hides of southern German cattle were fleshed green (thickness about 4 mm) and the croupons of the hides were cut into pieces of skin weighing 2.5 kg each.
  • Examples 1 to 6 100 parts by weight of green weight were first mixed with 60% by weight of water in a rotatable 10-liter barrel with flow-breaking internal fittings and then, as can be seen from Table 1, products were added.
  • the keg was operated for a further 45 minutes at 5 revolutions / minute. A further 40% by weight of water was then metered in. After 10 hours at 23 to 27 ° C. with periodic operation at 3 revolutions / minute for 5 minutes per hour in each case, the tests were ended by draining off the liquor and the blocks twice for 15 minutes at 150% by weight. Water.
  • the treated according to the inventive examples were pelts hinsieht- treated according to Comparative Example VI skins' of the swelling lent only slightly superior, but distinguished by a smoother and flatter grain, in particular the pelts of Examples 1.4 to 1.6 according to the invention.
  • the epidermis and hair with hair roots in the nakedness 1.1 to 1.3 were largely and completely destroyed in the nakedness 1.4 to 1.6.
  • the decalcification or neutralization was carried out with a mixture consisting of two parts by weight of formic acid and three parts by weight of adipic acid.
  • the liquor was brought to pH 7.5-8.5 in two dosing steps.
  • the penetration of the acid mixture over the skin cross-section was determined with phenolphthalein as In indicator checked. The time required for this was noted.
  • a 2.5% by weight glutardialdehyde formulation commercially available as Relugan® GT 24 from BASF Aktiengesellschaft, was added to each of the pimple baths described above. After 90 minutes, 3% by weight of a synthetic tanning agent, commercially available as Basyntan® SW fl. From BASF Aktiengesellschaft, was added. After 30 minutes, 1% by weight of a tanning agent based on naphthalenesulfonic acid, commercially available as Tamol® M from BASF Aktiengesellschaft, was added and left to stand overnight. The mixture was then neutralized with sodium formate and sodium bicarbonate and the liquor was drained off.
  • the leather thus obtained was washed with water and dried and stretched and folded by conventional methods.
  • the fold thickness of the leather was 2.0-2.2 mm.
  • the data in% by weight relate to the dried leather, unless stated otherwise.
  • the "wet white” cowhides obtained in this way were immersed in 100% by weight of water and adjusted to a pH of ⁇ 3.0 by adding sodium formate and sodium hydrogen carbonate.
  • the leather was drummed at 30 ° C for 60 minutes in a barrel and then washed with 200% by weight of water.
  • Relugan® GTP 4% by weight of Relugan® GTP were added and drummed for 60 minutes.
  • 2 wt .-% Tamol® NA commercially available from BASF Aktiengesellschaft
  • licker AI were commercially available from BASF Aktiengesellschaft, and 1 wt .-% - Lipoderm® Liquer LA, commercially available from BASF Aktiengesellschaft, added and drummed for 60 minutes.
  • the mixture was then greased with a mixture of 8% by weight of fatliquor (Lipoderm® Licker AI) and 4% by weight of Lipoderm® Licker LA 1.
  • the liquor was then adjusted to a pH of 3.5 to 3.8 using formic acid, the leather briefly rinsed cold and further processed as usual.
  • Crust leather 2.1 was obtained. until 2.6. with very good coloring and good firm grain with at the same time very good fullness and excellent, light softness with an elegant handle.
  • Crust leathers 2.4 to 2.6 had a smoother and finer grain than V2. Further application properties are shown in Table 2.
  • the hair decomposition and the scar strength were assessed optically and haptically by 2 propands (1: very good, 6: unsatisfactory).
  • the skin of a South German cattle was first pre-soaked at 28 ° C with 150% by weight water and 0.2% by weight Eusapon® W in a barrel at 1-3 rpm for 120 minutes. The liquor was drained and then with 150 wt .-% water, 0.2 wt .-% Eusapon® W and 0.5 wt .-% Soak soda for 19 hours, stirring occasionally. The fleet was then drained.
  • the softened hides of southern German cattle were fleshed green 5 (thickness about 4 mm) and the croupons of the hides were cut into 2.5 kg pieces of skin.
  • the drum was operated for a further 45 minutes at 15 revolutions / minute. A further 40 parts by weight of water were then metered in. After 10 hours at 23 to 27 ° C with periodic operation at 3 revolutions / minute for 5 minutes each hour, the experiments were ended by draining off the liquor and washing the pelts twice for 15 minutes with 150% by weight of water ,
  • the pelts treated according to the examples according to the invention were only slightly superior in terms of swelling to the hides treated according to comparative example C3, but were distinguished by a smoother and flatter scars, in particular the pelts of examples 3.2 and 3.3 according to the invention.
  • the epidermis and the hair with hair root in 3.1 was largely and completely destroyed in 3.2 to 3.3.
  • Crust leather 4.1 was obtained. until 4.2. with very good coloring and good firm grain with at the same time very good fullness and excellent softness with an elegant handle.
  • the crust leathers 4.2 to 4.3 had smoother and finer scars than V4. Further application properties are shown in Table 4.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Treatment And Processing Of Natural Fur Or Leather (AREA)
  • Detergent Compositions (AREA)

Abstract

Disclosed is a method for removing horn substance from skins, pelts, or furs of dead animals by treating said skins, pelts, or furs in an aqueous liquor comprising one or several compounds of general formula I or the corresponding alkaline salts, alkaline earth metal salts, ammonium salts, or phosphonium salts thereof, in which the variables are defined as follows: R<1> is selected among hydrogen or C1-C12 alkyl, which is unsubstituted or substituted with one or several S-H group/s or O-H group/s; X<1> to X<4> are identical or different, being selected among hydrogen, C1-C4 alkyl, O-H, S-H, or N-HR<2>; R<2> represents hydrogen, C1-C12 alkyl, or a C1-C4 alkyl C=O group. At least one radical X<1> to X<4> represents S-H if R<1> contains at least one sulfur atom while at least two radicals X<1> to X<4> represent S-H if R<1> contains no sulfur atom.

Description

Verfahren zur Entfernung von Hornsubstanzen aus Häuten, Pelzen oder PelzfellenProcess for removing horny substances from hides, furs or furskins
Beschreibungdescription
Die vorliegende Erfindung betrifft ein Verfahren zur Entfernung von Hornsubstanzen aus Häuten, Pelzen oder Pelzfellen toter Tiere, dadurch gekennzeichnet, dass man die Häute, Pelze oder Pelzfelle in wässriger Flotte mit einer oder mehreren Verbindungen der allgemeinen Formel IThe present invention relates to a process for removing horny substances from hides, furs or fur skins of dead animals, characterized in that the hides, furs or fur skins are in an aqueous liquor with one or more compounds of the general formula I.
oder deren korrespondierenden Alkali- oder Ξrdalkalimetallsalzen-- oder uπonium- oder Phosphoniumsalzen behandelt, wobei die .Variablen wie folgt definiert sind:or their corresponding alkali metal or alkaline earth metal salts or uπonium or phosphonium salts, the. variables being defined as follows:
R1 gewählt wird aus Wasserstoff oder Cι-Cι -Alkyl , unsubstituiert oder substituiert mit einer oder mehreren S-H oder O-H-Grup- pen;R 1 is selected from hydrogen or -CC -alkyl, unsubstituted or substituted with one or more SH or OH groups;
X1 bis X4 gleich oder verschieden und ausgewählt aus Wasserstoff, C1-C4-Alkyl, O-H, S-H oder N-HR2 ,X 1 to X 4 are the same or different and selected from hydrogen, C 1 -C 4 alkyl, OH, SH or N-HR 2 ,
R2 Wasserstoff oder Cχ-Cι -Alkyl oder eine Cχ-C -Alkyl-C=0-Gruppe bedeutet,R 2 is hydrogen or Cχ-Cι-alkyl or a Cχ-C-alkyl-C = 0 group,
wobei für den Fall, dass R1 mindestens ein Schwefelatom enthält, mindestens ein Rest X1 bis X4 S-H bedeutet,in the event that R 1 contains at least one sulfur atom, at least one radical X 1 to X 4 is SH,
und für den Fall, dass R1 kein Schwefelatom enthält, mindestens zwei Reste X1 bis X4 S-H bedeuten.and in the event that R 1 contains no sulfur atom, at least two radicals X 1 to X 4 SH.
Tierische Häute werden seit mehreren tausend Jahren zu Leder verarbeitet. Bevor man mit der eigentlichen Lederherstellung, dem Gerben, beginnen kann, uss man die Häute vorbereiten. Diese Vorbereitungsschritte finden im Allgemeinen in der sogenannten Was- serwerkstatt (englisch: beam house) statt und umfassen zahlreiche Arbeitsgänge. Die meisten dieser Arbeitsgänge dienen der Abtrennung von solchen Bestandteilen der Häute, die bei der späteren Lederherstellung bzw. im späteren Leder unerwünscht sind. Zu den unerwünschten Bestandteilen gehören in der Regel auch die Haare zusammen mit den Haarwurzeln und die Epider is. Die Enthaarung der Häute wird üblicherweise durch Chemikalien gefördert. Man unterscheidet dabei oxidative, reduktive und enzymatische Enthaarungsmethoden. Ein Überblick über Methoden findet sich in Herfeld, "Bibliothek des Leders", Bd. 2, 1988, Seite 62-167 sowie in E. Heidemann, "Fundamentals of Leather Manufacturing" , E. Roether KG Druckerei und Verlag, Darmstadt 1993, Seite 165-218.Animal hides have been processed into leather for several thousand years. Before you can start with the actual leather production, tanning, you have to prepare the skins. These preparatory steps generally take place in the so-called water workshop (English: beam house) and involve numerous work steps. Most of these operations are used to separate such components of the skins, which in the later Leather production or later leather are undesirable. The unwanted components usually include the hair together with the hair roots and the epider. Depilation of the skins is usually promoted by chemicals. A distinction is made between oxidative, reductive and enzymatic hair removal methods. An overview of methods can be found in Herfeld, "Library of Leather", Vol. 2, 1988, pages 62-167 and in E. Heidemann, "Fundamentals of Leather Manufacturing", E. Roether KG Druckerei und Verlag, Darmstadt 1993, page 165-218.
Meistens erfolgt die Enthaarung der Häute weitgehend oder vollständig im sogenannten Äscher bzw. der Schwöde. Gängige und in der Herstellung günstige Enthaarungsreagenzien sind NaS und NaSH, letzteres oft auch als Natriumsulfhydrat bezeichnet. Beide Salze können üblicherweise in stark verunreinigter Form eingesetzt werden, "technisches Na S" hat oft einen 65 Gew.-% nicht übersteigenden Gehalt an Na2S, und "technisches NaHS" üblicherweise einen Gehalt an 70-72 Gew.-% NaHS. Beide, Na2S und NaHS, haben aber in der praktischen Anwendung Nachteile. Na S und NaHS lassen sich aus Si cherheitsgründen nur in stark alkalischem Milieu anwenden, weil sie beim Ansäuern giftigen und übel riechenden Schwefelwasserstoff entwickeln. Die Beseitigung des nicht verbrauchten Sulfids, insbesondere der sulfidhaltigen Abwässer, ist aus ökologischen und verfahrenstechnischen Gründen ein bedenklicher Schritt. Fällt-, man überschüssiges Sulfid aus, beispielsweise mit Fe2+ oder Fe3+, so erhält man aufwändig abzutrennende Eisensulfidschlämme. Man kann auch versuchen, durch Oxidation mit beispielsweise H02 Sulfide in ökologisch unbedenkliche Salze zu überführen, so muss man Korrosionsprobleme in Kauf nehmen.Most of the time the hair is largely or completely removed in the so-called liming or the Schwöde. Common depilatory reagents that are inexpensive to produce are NaS and NaSH, the latter often also referred to as sodium sulfate hydrate. Both salts can usually be used in heavily contaminated form, "technical Na S" often has a Na 2 S content not exceeding 65% by weight, and "technical NaHS" usually contains 70-72% by weight NaHS. Both Na 2 S and NaHS, however, have disadvantages in practical use. For safety reasons, Na S and NaHS can only be used in a strongly alkaline environment because they develop toxic and foul-smelling hydrogen sulfide during acidification. The removal of the unused sulfide, especially the sulfide-containing waste water, is a questionable step for ecological and procedural reasons. If excess sulfide precipitates, for example with Fe 2+ or Fe 3+ , iron sulfide sludges which are difficult to remove are obtained. One can also try to convert them into ecologically harmless salts by oxidation with, for example, H0 2 sulfides, so one has to accept corrosion problems.
Es hat daher nicht an Versuchen gefehlt, für die Behandlung der Häute von toten Tieren andere Reagenzien als Na S oder NaHS zu verwenden. Die meisten- Versuche gehen aus von SH-Gruppen haltigen organischen Reagenzien.There has been no shortage of attempts to use reagents other than Na S or NaHS to treat the skins of dead animals. Most attempts are based on organic reagents containing SH groups.
In US 1,973,130 wird der Einsatz zahlreicher organischer Schwefelverbindungen, insbesondere in Gegenwart von Kalk (Spalte 1, Zeile 40) zur Enthaarung aus beispielsweise Kalbshäuten beschrieben. Insbesondere Ethylmercaptan ist ein jedoch übelriechendes Reagenz, und Ethylmercaptanhaltige Abwässer sind schlecht aufzuarbeiten, was einer Verwendung in der Wasserwerkstatt entgegen steht . In FR 1.126.252 wird die Enthaarung von Tierhäuten durch Einwirkung wasserlöslicher Thiole, insbesondere von Thioglykolamid (Beispiel 1) oder Thioglycerin (Beispiel 2) in Gegenwart von Ammoniumsulfat bei einem pH-Wert von 7-8 auf Tierhäute beschrieben.No. 1,973,130 describes the use of numerous organic sulfur compounds, in particular in the presence of lime (column 1, line 40) for depilation from, for example, calf skins. In particular, ethyl mercaptan is a malodorous reagent, and waste water containing ethyl mercaptan is difficult to process, which is contrary to use in the water workshop. FR 1,126,252 describes the depilation of animal skins by the action of water-soluble thiols, in particular thioglycolamide (example 1) or thioglycerol (example 2) in the presence of ammonium sulfate at a pH of 7-8 on animal skins.
Versuche, Na2S bzw. NaHS durch Mercaptoessigsäure oder Mercaptoe- thanol bzw. deren Alkali- oder Erdalkalimetallsalze zu substi- tuieren, führten jedoch nicht zum Erfolg, weil beide Reagenzien und auch ihre Alkali- oder Erdalkalimetallsalze leicht Schwefel- Wasserstoff abspalten und äußerst unangenehm riechen. Auch Abwässer der Wasserwerkstatt, enthaltend Mercaptoessigsäure oder Mer- captoethanol bzw. Zersetzungs- und Folgeprodukte, sind schlecht zu klären und strömen unangenehme Gerüche aus.Attempts to substitute Na 2 S or NaHS with mercaptoacetic acid or mercaptoethanol or their alkali or alkaline earth metal salts did not lead to success, however, because both reagents and their alkali or alkaline earth metal salts easily split off sulfur hydrogen and were extremely unpleasant smell. Waste water from the water workshop, containing mercaptoacetic acid or mercaptoethanol or decomposition and secondary products, is also difficult to clarify and emits unpleasant smells.
Aus der kosmetischen Industrie ist die Verwendung von 1,4-Dimer- captobutandiol-haltigen Formulierungen zur Entfernung von Hornsubstanzen, insbesondere Haaren, aus lebendem Gewebe bekannt, beispielsweise bei unerwünschtem Bartwuchs. So zeigt DE 21 31 630, dass man Mittel, bestehend aus mindestens 0,25 Gew.-% Dimercaptobutandiol und etwa 0,01 bis 40 Gew.-% einer wasserlöslichen Guanidinverbindung und einem pH-Wert von unter 12 auf Meerschweinchen aufbringen kann, um sie zu enthaaren, oder auf menschliche Hornhaut, um Schwielen zu beseitigen, ohne dass es zu Hautreizungen bei Meerschweinchen oder gar zu Erythrämie (bösartige Wucherungen des BildungsSystems der roten Blutkörperchen) kommt. Die Epidermis bleibt bei der in DE 21 31 630 beschriebenen Behandlung erhalten.The use of formulations containing 1,4-dimer-captobutanediol to remove horny substances, in particular hair, from living tissue is known from the cosmetic industry, for example in the case of undesired beard growth. DE 21 31 630, for example, shows that agents consisting of at least 0.25% by weight of dimercaptobutanediol and about 0.01 to 40% by weight of a water-soluble guanidine compound and a pH of less than 12 can be applied to guinea pigs Depilate them or on the human cornea to remove calluses without causing skin irritation in guinea pigs or even erythremia (malignant growths in the red blood cell formation system). The epidermis is retained in the treatment described in DE 21 31 630.
Aus EP-A 0 095 916 ist die Verwendung von Formulierungen, enthal- tend Aminoethanthiol und 1 , 4-Dimercaptobutandiol und eine Amino- guanidin- oder Diguanidverbindung, bekannt, um unerwünschte menschliche Körper- und Gesichtsbehaarung zu beseitigen. Auf Seite 2, Zeile 1 wird gelehrt, dass kleine Thiolmoleküle bevorzugt geeignet sind, um eine schnelle Enthaarung herbeizuführen, weil sie schneller in die Haut eindringen. Die Epidermis bleibt bei der in EP-A 0 095 916 beschriebenen Behandlung erhalten.EP-A 0 095 916 discloses the use of formulations containing aminoethanethiol and 1,4-dimercaptobutanediol and an amino guanidine or diguanide compound in order to eliminate unwanted human body and facial hair. On page 2, line 1, it is taught that small thiol molecules are preferred to achieve quick hair removal because they penetrate the skin faster. The epidermis remains intact during the treatment described in EP-A 0 095 916.
Aus EP-A 0 096 521 ist die Verwendung von Formulierungen, enthaltend beispielsweise 1, -Dimercaptobutandiol und eine Aminoguani- din- oder Diguanidverbindung, bekannt, um unerwünschte menschliche Körper- und Gesichtsbehaarung zu beseitigen. Die Epidermis bleibt bei der EP-A 0 096 521 beschriebenen Behandlung erhalten.EP-A 0 096 521 discloses the use of formulations containing, for example, 1-dimercaptobutanediol and an aminoguanidine or diguanide compound in order to eliminate unwanted human body and facial hair. The epidermis is retained in the treatment described in EP-A 0 096 521.
Schließlich ist bekannt, dass man Collagen modifizieren kann, in- dem man S-S-Brücken im Collagen durch Umsetzung mit Dithioeryt- hrol und anschließende Chlorierung mit Chloracetamid oder Chloressigsäure öffnen kann, s. beispielsweise E. Heidemann, "Funda- mentals of Leather Manufacturing" , E. Roether KG- Druckerei und Verlag, Darmstadt 1993, Seite 253. Auch kann man Proteinlösungen durch Zugabe von Dithioerythrol oder Dithiothreitol konservieren. Die Konservierung beruht auf einer Art Schutz vor Oxidation, weil Dithioerythrol üblicherweise statt der proteinischen SH-GruppenFinally, it is known that collagen can be modified by opening SS bridges in the collagen by reaction with dithioerytrol and subsequent chlorination with chloroacetamide or chloroacetic acid, see. for example E. Heidemann, "Funda- mentals of Leather Manufacturing ", E. Roether KG-Druckerei und Verlag, Darmstadt 1993, page 253. You can also preserve protein solutions by adding dithioerythrol or dithiothreitol. The preservation is based on a kind of protection against oxidation, because dithioerythrol is usually used instead of the protein SH -Groups
• als erste oxidiert wird.• is the first to be oxidized.
Es wurde nun überraschend gefunden, dass sich das eingangs definierte Verfahren vorzüglich eignet, um Hornsubstanzen aus Häuten, Pelzen und Pelzfellen toter Tiere zu entfernen.It has now surprisingly been found that the process defined at the outset is particularly suitable for removing horny substances from the hides, furs and fur of dead animals.
Unter Hornsubstanzen werden im Sinne der vorliegenden Erfindung Schwielen, Federn, Nägel- und Krallenteile und insbesondere Haare von Tieren verstanden.For the purposes of the present invention, horny substances are understood to be calluses, feathers, parts of nails and claws, and in particular hair of animals.
Die Häute, Epidermis können noch Reste von Fleisch der betreffenden toten Tiere enthalten. Erfindungswesentlich ist jedoch, dass sie Hornsubstanzen enthalten. Dabei ist die Menge an Hornsub- stanz, bezogen auf das Gesamtgewicht der Haut bzw. des Pelzes oder des Pelzfells, unkritisch. Das erfindungsgemäße Verfahren eignet sich sowohl zur Entfernung von großen Mengen an Hornsub- stanz als auch zur Entfernung kleiner Haarreste.The hides and epidermis can still contain remains of meat from the dead animals concerned. It is essential to the invention that they contain horny substances. The amount of horny substance, based on the total weight of the skin or fur or fur, is not critical. The method according to the invention is suitable both for removing large amounts of horny substance and for removing small hair residues.
Unter toten Tieren werden im Sinne der vorliegenden Erfindung nicht nur geschlachtete, waidmännisch erlegte oder auf andere Art durch Menschen bewusst getötete Tiere verstanden, sondern auch solche Tiere, die aufgrund von Unfällen, beispielsweise Verkehrsunfällen, oder Kämpfen mit Artgenossen oder anderen Tieren oder durch natürliche Ursachen wie Alter oder Krankheit verendet sind.For the purposes of the present invention, dead animals are understood not only to mean animals slaughtered, hunted in a hunted manner or consciously killed in some other way by humans, but also those animals which are the result of accidents, for example traffic accidents, or fighting with other species or other animals or by natural causes how old age or illness have died.
Bei den Häuten, Pelzen bzw. Pelzfellen der Tiere handelt es sich üblicherweise um Häute., Pelze bzw. Pelzfelle von Rindern, Kälbern, Schweinen, Ziegen, Schafen, Lämmern, Elchen, Wild wie bei- spielsweise Hirschen oder Rehen, weiterhin Vögeln wie beispielsweise Straußen, Fischen oder Reptilien wie beispielsweise Schlangen.The hides, furs or fur skins of the animals are usually skins, furs or fur skins of cattle, calves, pigs, goats, sheep, lambs, elk, game such as deer or roe deer, and also birds such as, for example Ostriches, fish or reptiles such as snakes.
Zur Ausführung des erfindungsgemäßen Verfahrens geht man vorteil- haft wie folgt vor.The procedure according to the invention is advantageously carried out as follows.
Man behandelt die Häute mit einer oder mehreren Verbindungen der allgemeinen Formel I The skins are treated with one or more compounds of the general formula I.
oder den korrespondierenden Alkali- oder Erdalkalimetallsalzen oder Ammonium- oder Phosphoniumsalzen, im Folgenden auch korrespondierende Salze genannt, wobei in Formel I die Reste wie folgt definiert sind:or the corresponding alkali metal or alkaline earth metal salts or ammonium or phosphonium salts, hereinafter also referred to as corresponding salts, the radicals in formula I being defined as follows:
R1 ausgewählt ausR 1 selected from
Cχ-Cχ2-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl , iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1 , 2-Dimethylpropyl , iso-Amyl, n-He- xyl, iso-Hexyl, sec.-Hexyl oder n-Decyl , besonders bevorzugt C1-C4-Alkyi wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl;Cχ-Cχ 2 alkyl such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n-pentyl, iso-pentyl, sec-pentyl, neo-pentyl, 1, 2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl or n-decyl, particularly preferably C 1 -C 4 -alkyl such as methyl, ethyl, n-propyl , iso-propyl, n-butyl, iso-butyl, sec-butyl and tert-butyl;
Cχ-Cχ2-Alkyl, substituiert mit einer oder mehreren Hydroxy- oder Thiolgruppen wie Hydroxymethyl, 2-Hydroxyethyl, 1,2-Di- hydroxyethyl , 3-Hydroxy-n-Propyl , 2-Hydroxy-iso-Propyl , ω-Hy- droxy-n-Butyl , ω-Hydroxy-n-Decyl , HS-CH2-; HS-(CH2)2- oder HS-(CH2)3-,Cχ-Cχ 2 alkyl, substituted with one or more hydroxy or thiol groups such as hydroxymethyl, 2-hydroxyethyl, 1,2-di-hydroxyethyl, 3-hydroxy-n-propyl, 2-hydroxy-iso-propyl, ω-Hy - droxy-n-butyl, ω-hydroxy-n-decyl, HS-CH 2 -; HS- (CH 2 ) 2 - or HS- (CH 2 ) 3 -,
und ganz besonders bevorzugt Wasserstoff,and most preferably hydrogen,
X1 bis X4 gleich oder verschieden und ausgewählt aus Wasserstoff,X 1 to X 4 are the same or different and selected from hydrogen,
Cχ-C -Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl O-H, S-H oder N-HR1, insbesondere O-H oder S-H,Cχ-C-alkyl such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl and tert-butyl OH, SH or N-HR 1 , in particular OH or SH,
R2 Wasserstoff oderR 2 is hydrogen or
Cχ-Cχ2-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1 , 2-Dimethylpropyl , iso-Amyl, n-He- xyl, iso-Hexyl, sec.-Hexyl oder n-Decyl, besonders bevorzugt Cχ-C4-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl; oder H-C=0 oder eine Cχ-C4-Alkyl-C=0-Gruppe bedeutet, beispielsweise Acetyl, C2H5-C=0, n-C3H7-C=0, iso-C3H7-C=0, n-C4H9-C=0, iso-C4H9-C=0, sec-C4H9-C=0, tert-C4H9-C=0.Cχ-Cχ 2 alkyl such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n-pentyl, iso-pentyl, sec-pentyl, neo-pentyl, 1, 2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl or n-decyl, particularly preferably Cχ-C 4 -alkyl such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl and tert-butyl; or HC = 0 or a Cχ-C 4 alkyl-C = 0 group, for example acetyl, C 2 H 5 -C = 0, nC 3 H 7 -C = 0, iso-C 3 H 7 -C = 0, nC 4 H 9 -C = 0, iso-C 4 H 9 -C = 0, sec-C 4 H 9 -C = 0, tert-C 4 H 9 -C = 0.
Dabei bedeutet für den Fall, dass R1 mindestens ein Schwefelatom enthält, mindestens ein Rest X1 bis X4 eine S-H-Gruppe, und für den Fall, dass R1 kein Schwefelatom enthält, mindestens zwei Reste X1 bis X4 eine S-H-Gruppe.In the event that R 1 contains at least one sulfur atom, at least one radical X 1 to X 4 denotes an SH group, and in the event that R 1 contains no sulfur atom, at least two radicals X 1 to X 4 denotes an SH Group.
Bevorzugt ist mindestens eine, besonders bevorzugt sind mindestens zwei Reste X1 bis X4 Hydroxylgruppen.At least one is preferred, and at least two X 1 to X 4 hydroxyl groups are particularly preferred.
Unter den korrespondierenden Alkali- und Erdalkalimetallsalzen sind insbesondere die Mono- und Dinatriumsalze, Mono- und Dikali- umsalze sowie Kaliumnatriumsalze der Verbindungen der allgemeinen Formel I zu nennen, weiterhin die entsprechenden Calcium- und Ma- gnesiumsalze . Auch sind die Ammoniumsalze bzw. primären, sekundären, tertiären und insbesondere quartären Mono- und Diammonium- salze und Phosphoniumsalze zu nennen. Natürlich sind auch Gemi- sehe aus Verbindungen der allgemeinen Formel I und deren korrespondierenden Alkali- oder Erdalkalimetallsalzen oder Ammoniumoder Phosphoniumsalzen einsetzbar.Among the corresponding alkali and alkaline earth metal salts, in particular the mono- and disodium salts, mono- and dipotassium salts as well as potassium sodium salts of the compounds of the general formula I are also to be mentioned, as are the corresponding calcium and magnesium salts. The ammonium salts or primary, secondary, tertiary and in particular quaternary mono- and diammonium salts and phosphonium salts should also be mentioned. Mixtures of compounds of the general formula I and their corresponding alkali metal or alkaline earth metal salts or ammonium or phosphonium salts can of course also be used.
Bevorzugte Mono- und Diammoniu salze haben als Kationen solche der Formel N(R3) (R4) (R5) (R6)+, wobei R3 bis R6 jeweils gleich oder verschieden sind und ausgewählt aus Wasserstoff, Cχ-Cχ -Alkyl, Phenyl oder CH2-CH-OH. Beispielhaft seien Tetramethylammonium, Tetraethylammonium, Methyldiethanolammonium und n-Butyldiethano- lammonium genannt. Bevorzugte Mono- und Diphosphoniumsalze haben als Kationen solche der Formel P(R3) (R4) (R5) (R6)+, wobei R3 bis R6 wie oben definiert sind.Preferred mono- and diammonium salts have as cations those of the formula N (R 3 ) (R 4 ) (R 5 ) (R 6 ) + , where R 3 to R 6 are each the same or different and selected from hydrogen, Cχ-Cχ -Alkyl, phenyl or CH 2 -CH-OH. Examples include tetramethylammonium, tetraethylammonium, methyldiethanolammonium and n-butyldiethanolammonium. Preferred mono- and diphosphonium salts have cations of the formula P (R 3 ) (R 4 ) (R 5 ) (R 6 ) + , where R 3 to R 6 are as defined above.
Ganz besonders bevorzugt setzt man ein oder mehrere 1 , 4-Dimercap- tobutandiole, gewählt aus I a, I a und I b,It is very particularly preferred to use one or more 1,4-dimercaptobutanediols selected from I a, I a and I b,
Ia Ia' I ein oder deren korrespondierende Alkali- oder Erdalkalimetallsalze. I a bzw. I a werden auch als Dithiotreitol, I b wird auch als Dithioerythrol bezeichnet. Ganz besonders bevorzugt ist der Einsatz von race ischem Dithiothreitol . I a, I aλ und I b sind praktisch geruchslose, leicht dosierbare und gut wasserlösliche Verbindunge .Ia Ia 'I one or its corresponding alkali or alkaline earth metal salts. I a and I a are also called dithiotreitol, I b is also called dithioerythrol. The use of race ischemic dithiothreitol is very particularly preferred. I a, I a λ and I b are practically odorless, easily metered and readily water-soluble compounds.
Die Verbindungen I a bzw. I al und I b sind bekannt und beispielsweise bei Aldrich oder AGROS Chemicals kommerziell erhält- lieh. Die Synthese weiterer Verbindungen der allgemeinen Formel I gelingt wie in US 4,472,569 oder J. Chem. Soc . 1949, 248 beschrieben beziehungsweise durch analoge Umsetzungen.The compounds I a or I a l and I b are known and commercially available, for example, from Aldrich or AGROS Chemicals. The synthesis of further compounds of general formula I succeeds as in US 4,472,569 or J. Chem. Soc. 1949, 248 or by analogous implementations.
Im Allgemeinen genügt eine Menge von 0,1 bis 5 Gew.-% Verbindung I, bezogen auf das Haut- bzw. Salzgewicht der Häute, Pelze oder Pelzfelle. Bevorzugt sind 0,1 bis 2,5 Gew.-%, besonders bevorzugt sind 0,1 bis 1,5 Gew.-%.In general, an amount of 0.1 to 5% by weight of compound I, based on the skin or salt weight of the hides, furs or fur skins, is sufficient. 0.1 to 2.5% by weight are preferred, 0.1 to 1.5% by weight are particularly preferred.
Bevorzugt erfolgt die erfindungsgemäße Behandlung der Häute, Pelze bzw. Pelzfelle mit einer oder mehreren Verbindungen der allgemeinen Formel I im Äscher bzw. der Schwöde, und zwar sowohl unter haarzerstörenden als auch unter haarerhaltenden Bedingungen. Dabei gelingt es, im Äscher bzw. der Schwöde statt der üblichen Konzentration von etwa 4 Gew.-% NaS bzw. NaHS oder sogar ge- ringfügig mehr, mit einer Konzentration von weniger als 1 Gew.-% Na2S bzw. NaHS bei gleich großer Wirkung bezüglich der Entfernung von Hornsubstanzen auszukommen.The treatment of the hides, furs or fur skins according to the invention is preferably carried out with one or more compounds of the general formula I in the liming or the Schwöde, both under hair-destroying and under hair-preserving conditions. It is possible to add a concentration of less than 1% by weight of Na 2 S or NaHS instead of the usual concentration of about 4% by weight NaS or NaHS in the liming or Schwöde the same great effect with regard to the removal of horny substances.
In einer Variante des erfindungsgemäßen Verfahrens setzt man im Äscher eine oder mehrere Verbindungen der allgemeinen Formel I zusammen mit aus der Gerberei bekannten Thiolen wie beispielsweise Mercaptoethanol oder Thioglykolsäure . Bevorzugt setzt man weniger als 0,5 Gew.-% Mercaptoethanol oder Thioglykolsäure ein.In a variant of the process according to the invention, one or more compounds of the general formula I are used in the liming together with thiols known from tannery, such as mercaptoethanol or thioglycolic acid. Less than 0.5% by weight of mercaptoethanol or thioglycolic acid is preferably used.
In einer ganz besonders bevorzugten Variante des erfindungsgemäßen Verfahrens gelingt es jedoch, auf den Einsatz von Na S bzw. NaHS oder anderer übel riechender schwefelhaltiger Reagenzien zu verzichten.In a very particularly preferred variant of the process according to the invention, however, it is possible to dispense with the use of Na S or NaHS or other malodorous sulfur-containing reagents.
Man behandelt die Häute erfindungsgemäß in einer wässrigenAccording to the invention, the skins are treated in an aqueous solution
Flotte. Dabei beträgt das Flottenverhältnis von 1:10 bis 10:1, bevorzugt 1:2 bis 4:1, besonders bevorzugt bis 3:1 bezogen auf das Hautgewicht bzw. Salzgewicht der Häute. Das erfindungsgemäße Verfahren wird bei pH-Werten von 7 bis 14, bevorzugt von 8 bis 13 und besonders bevorzugt von 9 bis 12,5 durchgeführt .Fleet. The liquor ratio is from 1:10 to 10: 1, preferably 1: 2 to 4: 1, particularly preferably up to 3: 1, based on the skin weight or salt weight of the skins. The process according to the invention is carried out at pH values from 7 to 14, preferably from 8 to 13 and particularly preferably from 9 to 12.5.
Zur Einstellung des pH-Werts kann man so vorgehen, dass man bis zu 3 Gew.-% Kalk (auch Kalkhydrat), bezogen auf die Flotte, zugibt. Man kann aber auch die Kalkmenge deutlich reduzieren. In einer bevorzugten Variante des erfindungsgemäßen Verfahrens verzichtet man auf den Einsatz von Kalk. In der bevorzugten Ausfüh- rungsform setzt man eine oder mehrere anorganische basische Alka- limetallverbindungen zu, beispielsweise ein oder mehrere Hydroxide oder Carbonate von Alkalimetallen, bevorzugt von Natrium oder Kalium und ganz besonders bevorzugt von Natrium. Andere geeignete anorganische basische Alkalimetallverbindungen sind Alka- limetallsilikate. Man kann auch basische Amine, beispielsweise Ammoniak, Methylamin, Dimethylamin, Ethylamin oder Triethyla in zusetzen oder Kombinationen aus Alkalimetallverbindung und einem oder mehreren basischen Aminen.To adjust the pH value, one can proceed by adding up to 3% by weight of lime (also hydrated lime), based on the liquor. But you can also significantly reduce the amount of lime. In a preferred variant of the method according to the invention, lime is not used. In the preferred embodiment, one or more inorganic basic alkali metal compounds are added, for example one or more hydroxides or carbonates of alkali metals, preferably of sodium or potassium and very particularly preferably of sodium. Other suitable inorganic basic alkali metal compounds are alkali metal silicates. You can also add basic amines, for example ammonia, methylamine, dimethylamine, ethylamine or triethyla in, or combinations of alkali metal compounds and one or more basic amines.
Neben Wasser können noch weitere organische Lösemittel in derIn addition to water, other organic solvents can be used in the
Flotte sein, beispielsweise bis zu 20 Vol.-% Ethanol oder Isopro-- panol .Be brisk, for example up to 20 vol .-% ethanol or isopropanol.
Das Verfahren lässt sich in den gerbereiüblichen Gefäßen durch- führen, in denen üblicherweise geäschert wird. Vorzugsweise führt man das erfindungsgemäße Verfahren in drehbaren Fässern mit Einbauten durch. Die Drehzahl beträgt üblicherweise 0,5 bis 100/min, bevorzugt 1,5 bis 10/min und besonders bevorzugt bis 4,5/min.The process can be carried out in the usual tannery vessels in which ashing is usually carried out. The method according to the invention is preferably carried out in rotatable drums with internals. The speed is usually 0.5 to 100 / min, preferably 1.5 to 10 / min and particularly preferably up to 4.5 / min.
Die Druck- und Temperaturbedingungen zur Durchführung des erfindungsgemäßen Verfahrens sind im Allgemeinen unkritisch. Als geeignet hat sich die Durchführung bei Atmosphärendruck erwiesen; ein auf bis zu 10 bar erhöhter Druck ist ebenfalls denkbar. Geeignete Temperaturen sind 10 bis 45°C, bevorzugt 15 bis 35°C und besonders bevorzugt 25 bis 30°C.The pressure and temperature conditions for carrying out the method according to the invention are generally not critical. Carrying out at atmospheric pressure has proven to be suitable; a pressure increased up to 10 bar is also conceivable. Suitable temperatures are 10 to 45 ° C, preferably 15 to 35 ° C and particularly preferably 25 to 30 ° C.
Man kann die Verbindung bzw. Verbindungen der allgemeinen Formel I am Beginn des Äscherprozesses dosieren, man kann aber zunächst auch die Häute zunächst unter basischen Bedingungen einweichen und erst nach einiger Zeit eine oder mehrere Verbindungen der allgemeinen Formel I dosieren. Die Dosierung kann in einem Schritt erfolgen, d.h. die Gesamtmenge der eingesetzten Verbindung bzw. Verbindungen I wird in einem Schritt dosiert; man kann aber I auch portionsweise oder kontinuierlich dosieren. Das erfindungsgemäße Verfahren lässt sich in einem Zeitraum von 10 Minuten bis 48 Stunden, bevorzugt 1 bis 36 Stunden und besonders bevorzugt 3 bis 15 Stunden durchführen.The compound or compounds of the general formula I can be metered in at the start of the liming process, but the skins can also first be soaked first under basic conditions and only after a while one or more compounds of the general formula I can be metered in. The metering can be carried out in one step, ie the total amount of the compound or compounds I used is metered in one step; but I can also be metered in portions or continuously. The process according to the invention can be carried out in a period of 10 minutes to 48 hours, preferably 1 to 36 hours and particularly preferably 3 to 15 hours.
Selbstverständlich kann man zur Ausübung des erfindungsgemäßen Verfahrens noch gerbereiübliche Hilfsstoffe zusetzen, beispielsweise Phosphine, wie z. B. Triphenylphosphin oder Tris (2-Carbo- xyethyl) -phosphinhydrochlorid, weiterhin Hydroxylamin, Harnstoff, Guanidin bzw. Guanidinium-Hydrochlorid, Hydrazin, Biozide, En- zyme, Tenside und Emulgatoren.Of course, you can add tanning agents customary in tanning, for example phosphines, such as, for example, to carry out the process according to the invention. B. triphenylphosphine or tris (2-carboxyethyl) phosphine hydrochloride, further hydroxylamine, urea, guanidine or guanidinium hydrochloride, hydrazine, biocides, enzymes, surfactants and emulsifiers.
Durch das erfindungsgemäße Verfahren lassen sich vorzüglich enthaarte Blößen herstellen. Überraschend findet man, dass auch die Epidermis bereits nach kurzer Behandlungsdauer vollständig oder doch zumindest weitgehend abgelöst wird. Gegenstand der vorliegenden Erfindung sind daher Blößen, hergestellt nach dem erfin- dungsgemäßen Verfahren.The method according to the invention makes it possible to produce excellently hairless bare skin. It is surprising that the epidermis is completely or at least largely detached even after a short treatment period. The present invention therefore relates to nakednesses produced by the method according to the invention.
Weiterhin wurde überraschend gefunden, dass sich die erfindungs- gemäß hergestellten Blößen ganz vorzüglich zur Herstellung von Leder eignen. Nach gerbereiüblicher Weiterverarbeitung der erfindungsgemäßen Blößen, d.h. Beizen, ggf. Entkalken, Pickeln, chromfreies Gerben oder Chromgerbung, Nachgerben und (Zurichten beobachtet man, dass man die erfindungsgemäß hergestellten Blößen zu Leder mit einer verbesserten Flächenausbeute und geringeren Schwellungsschäden weiterverarbeiten kann, verglichen mit Leder, das aus Blößen hergestellt wird, die mit Hilfe von beispielsweise Na S, NaHS, Thioglykolsäure oder Aminethanol enthaart wurden.Furthermore, it has surprisingly been found that the pelts produced according to the invention are extremely suitable for the production of leather. After further processing of the bare leather according to the invention, i.e. Pickling, decalcifying if necessary, pimples, chrome-free tanning or chrome tanning, retanning and (dressing is observed that the pelts produced according to the invention can be processed further into leather with an improved area yield and less swelling damage, compared with leather which is produced from pelts produced with With the help of, for example, Na S, NaHS, thioglycolic acid or aminethanol have been depilated.
Ein weiterer Gegenstand der vorliegenden Erfindung sind Leder, hergestellt aus den erfindungsgemäßen Blößen. Sie zeichnen sich durch insgesamt vorteilhafte anwendungstechnische Eigenschaften aus .Another object of the present invention are leather, made from the pelts of the invention. They are characterized by generally advantageous application properties.
Weiterhin wurde gefunden, dass sich die bei dem erfindungsgemäßen Verfahren entstehenden Abwässer, insbesondere Abwässer von Äscherverfahren, in denen ohne Na S, NaSH oder Mercaptane wie Ami- noethanol oder Thioglykolsäure gearbeitet wird, besonders gut aufarbeiten lassen. Nach Beendigung der Einwirkung von einer oder mehreren Verbindungen der allgemeinen Formel I auf die Häute,It has also been found that the wastewater produced in the process according to the invention, in particular wastewater from liming processes in which work is carried out without Na S, NaSH or mercaptans such as aminoethanol or thioglycolic acid, can be worked up particularly well. After the action of one or more compounds of the general formula I on the skins has ended,
Pelze bzw. Pelzfelle toter Tiere trennt man die erhaltenen Blößen von der Flotte, beispielsweise durch einfaches Herausnehmen der Blößen oder durch Ablassen der Flotte. Die Flotte enthält unter anderem nicht verbrauchte (abreagierte) Verbindung der allgemei- nen Formel I, und zwar von wenigen ppm bis zu 4 Gew.-%, daneben basische Alkalimetallverbindung oder basische Amine oder Kalk und insbesondere Reste der von den Blößen abgetrennten Hornmateria- lien und der Epidermis. Die abgetrennte Flotte, die nicht verbrauchte (abreagierte) Verbindung der allgemeinen Formel I, weiterhin Base und Reste der von den Blößen abgetrennten Hornmate- rialien und der Epidermis enthält, wird im Folgenden auch als Restflotte bezeichnet. Ein weiterer Gegenstand der vorliegenden Erfindung sind daher Restflotten, die weder Na2S noch NaHS enthalten und als organische Schwefelverbindungen nur solche der allgemeinen Formel I enthalten, sowie deren Umsetzungs- und Folgeprodukte aus der Entfernung von Hornsubstanzen aus Häuten, Pelzen oder Pelzfellen toter Tiere, sowie organische Schwefelverbindungen, die aus den Häuten, Pelzen oder Pelzfellen der toten Tiere stammen. Unter Restflotten, die weder Na2S noch NaSH enthalten, sind im Sinne der vorliegenden Erfindung solche Restflotten zu verstehen, die bis zu 100 ppm, bevorzugt bis zu 75 ppm Sulfid enthalten. Die Sulfidbestimmung erfolgt dabei als Schwefelwasserstoff nach Ansäuern mit konzentrierter Salzsäure, Erhitzen auf 90°C und Ausstrippen. Die erfindungsge äßen Restflotten sind erhältlich nach dem erfindungsgemäßen Verfahren. Sie sind im Vergleich zu den aus dem Stand der Technik bekannten Restflotten der Gerbereien fast geruchlos und besonders einfach aufzuarbeiten.Furs or fur skins of dead animals are separated from the fleece obtained from the fleet, for example by simply removing the fleece or by lowering the fleet. The liquor contains, among other things, unreacted (reacted) compound of the general formula I, from a few ppm up to 4% by weight, in addition basic alkali metal compound or basic amines or lime and in particular residues of the horn material separated from the nakedness. lien and the epidermis. The separated liquor, which contains the unused (reacted) compound of the general formula I, furthermore base and residues of the horn materials separated from the bare and the epidermis, is also referred to below as the residual liquor. The present invention therefore furthermore relates to residual liquors which contain neither Na 2 S nor NaHS and, as organic sulfur compounds, only contain those of the general formula I, and their reaction and secondary products from the removal of horny substances from skins, furs or fur skins of dead animals, as well as organic sulfur compounds derived from the skins, furs or fur skins of the dead animals. For the purposes of the present invention, residual liquors which contain neither Na 2 S nor NaSH are to be understood as those residual liquors which contain up to 100 ppm, preferably up to 75 ppm, of sulfide. The sulfide is determined as hydrogen sulfide after acidification with concentrated hydrochloric acid, heating to 90 ° C and stripping. The residual liquors according to the invention are obtainable by the process according to the invention. They are almost odorless and particularly easy to work up compared to the residual tannery liquors known from the prior art.
Als Umsetzungs- und Folgeprodukte von Verbindungen der allgemeinen Formel I, die aus der Entfernung von Hornsubstanzen aus den Häuten, Pelzen und Pelzfellen toter Tiere resultieren, sind hauptsächlich Hydrolyse- und Oxidationsprodukte von Verbindungen der allgemeinen Formel I zu nennen.Hydrolysis and oxidation products of compounds of general formula I are to be mentioned as reaction and secondary products of compounds of general formula I, which result from the removal of horny substances from the hides, furs and fur skins of dead animals.
Es wurde nun gefunden, dass sich die erfindungsgemäßen Restflotten besonders leicht aufarbeiten lassen.It has now been found that the residual liquors according to the invention can be worked up particularly easily.
Ein weiterer Gegenstand der vorliegenden Erfindung ist daher ein Verfahren zur Aufarbeitung von Restflotten. Das erfindungsgemäße Verfahren umfasst mehrere Schritte.Another object of the present invention is therefore a method for processing residual liquors. The method according to the invention comprises several steps.
In einem ersten, optionalen Schritt trennt man die erfindungsgemäßen Blößen vom Kalk ab. Dieser Schritt ist naturgemäß nur dann erforderlich, wenn man Kalk bei der Behandlung der Tierhäute eingesetzt hat, andernfalls ist er nicht erforderlich. Die Abtrennung erfolgt durch Absetzen, Flotation, Dekantieren, Filtrieren oder Zentrifugieren, wobei bei großen Mengen an erfindungsgemäßen Restflotten die Abtrennung des Kalks durch Dekantieren, Absetzen oder Filtrieren bevorzugt ist. Durch den vorstehend beschriebenen ersten Schritt werden Kalk-freie Restflotten zugänglich. Anschließend neutralisiert man die Kalk-freien Restflotten dann mit einer Säure, bis ein pH-Wert von 2 bis 8, bevorzugt 3 bis 7, besonders bevorzugt 4 bis 5 erreicht ist.In a first, optional step, the pelts according to the invention are separated from the lime. This step is naturally only necessary if lime has been used in the treatment of the animal skins, otherwise it is not necessary. The separation is carried out by settling, flotation, decanting, filtering or centrifuging, preference being given to removing the lime by decanting, settling or filtering in the case of large amounts of residual liquors according to the invention. The first step described above makes lime-free residual liquors accessible. The lime-free residual liquors are then neutralized with an acid until a pH of 2 to 8, preferably 3 to 7, particularly preferably 4 to 5 is reached.
5 Als Säuren sind toxikologisch unbedenkliche organische oder anorganische Säuren geeignet. Beispielhaft seien Salzsäure, Phosphorsäure, Ameisensäure, Schwefelsäure, Essigsäure, Zitronensäure, Kohlensäure (C02) , Adipinsäure sowie Dicarbonsäuregemische aus Adipinsäure, Glutarsäure und Bernsteinsäure genannt. Bei Ansäuern 10 kann ohne besondere Maßnahmen bezüglich sich entwickelnden Schwefelwasserstoffs gearbeitet werden.5 Toxicologically harmless organic or inorganic acids are suitable as acids. Examples include hydrochloric acid, phosphoric acid, formic acid, sulfuric acid, acetic acid, citric acid, carbonic acid (C0 2 ), adipic acid and dicarboxylic acid mixtures of adipic acid, glutaric acid and succinic acid. Acidification 10 can be carried out without special measures relating to the development of hydrogen sulfide.
Die im Äscher bzw. der -Schwöde von der Blöße entfernten Proteine fallen aus oder schwimmen auf, so dass man sie in einem weiteren 15 Schritt mechanisch abtrennt, beispielsweise durch Filtration oder Flotation.The proteins removed from the nakedness in the liming or the Schwöde precipitate or float, so that they are mechanically separated in a further 15 steps, for example by filtration or flotation.
Die Erfindung wird durch Arbeitsbeispiele erläutert.The invention is illustrated by working examples.
20 Arbeitsbeispiele20 working examples
Allgemeine ArbeitsvorschriftenGeneral work regulations
1. Äscherung (haarzerstörend) 251. Ashes (hair-destroying) 25
Die Werte in Gew.-% beziehen sich jeweils auf das Salzgewicht, wenn nicht anderes angegeben ist.The values in% by weight relate in each case to the salt weight, unless stated otherwise.
Die Haut eines Süddeutschen Rindes wurde zunächst bei 28°C mit 30 200 Gew.-% Wasser und 0,2 Gew.-% eines Eusapon® W 120 Minuten in einem Fass bei 1-3 UPM vorgeweicht. Die Flotte wurde abgelassen und danach mit 100 Gew.-% Wasser, 0,2 Gew.-% Eusapon® W und 0,5 Gew.-% Soda im Automatikbetrieb (5'/h) 19 Stunden eingeweicht. Anschließend wurde die Flotte abgelassen. 35The skin of a South German cattle was first pre-soaked at 28 ° C with 30,200% by weight of water and 0.2% by weight of an Eusapon® W in a barrel at 1-3 rpm for 120 minutes. The liquor was drained and then soaked for 19 hours with 100% by weight of water, 0.2% by weight of Eusapon® W and 0.5% by weight of soda in automatic mode (5 '/ h). The fleet was then drained. 35
Die geweichten Häute süddeutscher Rinder wurden grün entfleischt (Stärke etwa 4 mm) und die Croupons der Häute in Hautstücke zu je 2,5 kg Grüngewicht geschnitten.The softened hides of southern German cattle were fleshed green (thickness about 4 mm) and the croupons of the hides were cut into pieces of skin weighing 2.5 kg each.
40 Im Folgenden beziehen sich die Werte in Gew.-% jeweils auf das Grüngewicht, wenn nicht anderes vermerkt.40 In the following, the values in% by weight refer to the green weight, unless otherwise noted.
1.1. Äscher des Vergleichsbeispiels VI1.1. Ashes of Comparative Example VI
45 Für das Vergleichsbeispiel VI wurden 100 Gewichtsteile Grüngewicht in einem drehbaren 10-1-Fass mit strömungsbrechenden Inneneinbauten nacheinander mit 60 Gewichtsteilen Wasser, 0,8 Gew.-% NaSH und 3 Gew. -% Kalkhydrat beaufschlagt. Es folgten im Abstand von 30 Minuten je 0,75 Gew.-% Natriumsulfid. Das Fass wurde weitere 45 Minuten bei 15 Umdrehungen/Minute betrieben. Anschließend wurden weitere 40 Gewichtsteile Wasser dosiert. Nach 10 Stunden bei 23 bis 27°C und 5 Umdrehungen/Minute wurden die Versuche beendet, indem die Flotte abgelassen wurde und die Haute zweimal 15 Minuten mit 150 Gewichtsteilen Wasser gewaschen wurden.45 For Comparative Example VI, 100 parts by weight of green weight in a rotatable 10-1 barrel with flow-breaking internal fittings were successively mixed with 60 parts by weight of water, 0.8% by weight. NaSH and 3% by weight hydrated lime. This was followed by 0.75% by weight sodium sulfide at intervals of 30 minutes. The drum was operated for a further 45 minutes at 15 revolutions / minute. A further 40 parts by weight of water were then metered in. After 10 hours at 23 to 27 ° C. and 5 revolutions / minute, the experiments were ended by draining the liquor and washing the skin twice with 150 parts by weight of water for 15 minutes.
1.2. Haarzerstörender Äscher der erfindungsgemäßen Beispiele 1 bis 61.2. Hair-destroying limber of Examples 1 to 6 according to the invention
In den erfindungsgemäßen Beispielen 1 bis 6 wurden 100 Gewichts- teile Grüngewicht in einem drehbaren 10-1-Fass mit strömungsbre- chenden Inneneinbauten zunächst mit 60 Gew.-% Wasser versetzt und anschließend wie aus Tabelle 1 ersichtlich mit Produkten beaufschlagt.In Examples 1 to 6 according to the invention, 100 parts by weight of green weight were first mixed with 60% by weight of water in a rotatable 10-liter barrel with flow-breaking internal fittings and then, as can be seen from Table 1, products were added.
Tabelle 1Table 1
Das Fass wurde weitere 45 Minuten bei 5 Umdrehungen/Minute betrieben. Anschließend wurden weitere 40 Gew.-% Wasser dosiert. Nach 10 Stunden bei 23 bis 27°C bei periodischem Betreiben mit 3 Umdrehungen/Minute über- jeweils 5 Minuten pro Stunde wurden die Versuche beendet, indem die Flotte abgelassen wurde und die Blö- ßen zweimal für je 15 Minuten mit 150 Gew.-% Wasser gewaschen wurden . The keg was operated for a further 45 minutes at 5 revolutions / minute. A further 40% by weight of water was then metered in. After 10 hours at 23 to 27 ° C. with periodic operation at 3 revolutions / minute for 5 minutes per hour in each case, the tests were ended by draining off the liquor and the blocks twice for 15 minutes at 150% by weight. Water.
1.3. Beurteilung des Vergleichbeispiels und der erfindungsgemäßen Beispiele und der Restflotten nach dem Äscher1.3. Assessment of the comparative example and the examples according to the invention and the residual liquors after the liming
Die gemäß der erfindungsgemäßen Beispiele behandelten Blößen waren den nach Vergleichsbeispiel VI behandelten Häuten hinsieht-' lieh der Schwellung nur wenig überlegen, zeichneten sich aber durch einen glatteren und flacheren Narben aus, insbesondere die Blößen der erfindungsgemäßen Beispiele 1.4 bis 1.6. Die Epidermis und die Haare mit Haarwurzel in den Blößen 1.1 bis 1.3 waren weitgehend und in den Blößen 1.4 bis 1.6 vollständig zerstört.The treated according to the inventive examples were pelts hinsieht- treated according to Comparative Example VI skins' of the swelling lent only slightly superior, but distinguished by a smoother and flatter grain, in particular the pelts of Examples 1.4 to 1.6 according to the invention. The epidermis and hair with hair roots in the nakedness 1.1 to 1.3 were largely and completely destroyed in the nakedness 1.4 to 1.6.
1.4. Weiterbehandlung der Restflotten1.4. Further treatment of the remaining fleets
Die Restflotten der erfindungsgemäßen Beispiele 1.1 bis 1.6 wurden mit Ameisensäure auf pH 4,5 angesäuert, ohne dass eine Entwicklung von Schwefelwasserstoff beobachtet wurde. Anschließend wurden die ausgefällten Proteine problemlos durch Filtration ab- getrennt. Die Restflotten der Bespiele 1.4 bis 1.6 waren fast klar.The remaining liquors of Examples 1.1 to 1.6 according to the invention were acidified to pH 4.5 with formic acid without the development of hydrogen sulfide being observed. The precipitated proteins were then easily separated off by filtration. The remaining fleets of Examples 1.4 to 1.6 were almost clear.
Allgemeine Vorschrift für die Weiterverarbeitung der Blößen aus VI und den erfindungsgemäßen Blößen 1.1 bis 1.6General instructions for the further processing of the pelts from VI and the pelts 1.1 to 1.6 according to the invention
Die Entkälkung bzw. Neutralisation erfolgte jeweils mit einem Gemisch, bestehend aus zwei Gewichtsteilen Ameisensäure und drei Gewichtsteilen Adipinsäure. Die Flotte wurde dazu in zwei Dosier- schritten auf pH 7,5-8,5 gebracht. Die Penetration der Säure-Mi- schung über den Hautquerschnitt wurde mit Phenolphthalein als In dikator überprüft. Der hierzu notwendige Zeitbedarf wurde notiert .The decalcification or neutralization was carried out with a mixture consisting of two parts by weight of formic acid and three parts by weight of adipic acid. The liquor was brought to pH 7.5-8.5 in two dosing steps. The penetration of the acid mixture over the skin cross-section was determined with phenolphthalein as In indicator checked. The time required for this was noted.
Anschließend wurde mit wurden die oben erhaltenen Zwischenstufen in einem konventionellen Pickelbad bei 25°C über einen Zeitraum von 30 Minuten mit 7 Gew.-% Kochsalz gepickelt. Es wurden danach 1 Gew.-% Lipoderm Licker® AI zugegeben und nach weiteren 20 Minuten 4 Gew.-% Ameisensäure zugegeben. Nach einer weiteren halben Stunde wurde mit konzentrierter Schwefelsäure ein pH-Wert von 3 eingestellt.The intermediate stages obtained above were then coiled in a conventional pimple bath at 25 ° C. over a period of 30 minutes with 7% by weight of sodium chloride. 1% by weight of Lipoderm Licker® AI was then added and 4% by weight of formic acid were added after a further 20 minutes. After a further half an hour, a pH of 3 was set using concentrated sulfuric acid.
Zu den oben beschriebenen Pickelbädern wurden jeweils 2,5 Gew.-% ein Glutardialdehydformulierung, kommerziell erhältlich als Relugan® GT 24 der BASF Aktiengesellschaft, gegeben. Nach 90 Minuten wurden 3 Gew.-% eines synthetischen Gerbstoffes, kommerziell erhältlich als Basyntan® SW fl. der BASF Aktiengesellschaft, zugegeben. Nach 30 Minuten wurde 1 Gew.-% eines Gerbstoffs auf Basis von Naphthalinsulfonsäure, kommerziell erhältlich als Tamol ® M der BASF Aktiengesellschaft, zugegeben und über Nacht stehen ge- lassen. Anschließend wurde mit Natriumformiat und Natriumbicarbo- nat neutralisiert und die Flotte abgelassen.A 2.5% by weight glutardialdehyde formulation, commercially available as Relugan® GT 24 from BASF Aktiengesellschaft, was added to each of the pimple baths described above. After 90 minutes, 3% by weight of a synthetic tanning agent, commercially available as Basyntan® SW fl. From BASF Aktiengesellschaft, was added. After 30 minutes, 1% by weight of a tanning agent based on naphthalenesulfonic acid, commercially available as Tamol® M from BASF Aktiengesellschaft, was added and left to stand overnight. The mixture was then neutralized with sodium formate and sodium bicarbonate and the liquor was drained off.
Die so erhaltenen Leder wurden mit Wasser gewaschen und nach konventionellen Verfahren getrocknet und ausgereckt und gefalzt. Die Falzstärke der Leder betrug 2,0-2,2 mm. Im Folgenden beziehen sich die Angaben in Gew.-% jeweils auf das getrocknete Leder, wenn nicht anders angegeben.The leather thus obtained was washed with water and dried and stretched and folded by conventional methods. The fold thickness of the leather was 2.0-2.2 mm. In the following, the data in% by weight relate to the dried leather, unless stated otherwise.
Die so erhaltenen "wet white" -Rindleder wurden in 100 Gew.-% Was- ser eingelegt und durch Zusatz von Natriumformiat und Natriumhy- drogencarbonat auf einen pH-Wert von <3 , 0 eingestellt. Das Leder wurde bei 30°C für 60 Minuten im Fass gewalkt und dann mit 200 Gew.-% Wasser gewaschen.The "wet white" cowhides obtained in this way were immersed in 100% by weight of water and adjusted to a pH of <3.0 by adding sodium formate and sodium hydrogen carbonate. The leather was drummed at 30 ° C for 60 minutes in a barrel and then washed with 200% by weight of water.
Danach wurden 4 Gew.-% Relugan® GTP zugegeben und 60 Minuten gewalkt. Nach Zugabe von 2 Gew.-% Tamol® NA, kommerziell erhältlich bei BASF Aktiengesellschaft, und 30 inütigem Walken wurden 3 Gew.-% des Fettungsmittels Lipodermä Licker AI, kommerziell erhältlich bei BASF Aktiengesellschaft, und 1 Gew.-%- Lipoderm® Lik- ker LA, kommerziell erhältlich bei BASF Aktiengesellschaft, zugegeben und 60 Minuten gewalkt. Nach Ablassen der Flotte gab man 100 Gew.-% Wasser von 40°C und 2 Gew.-% handelsüblicher Polymergerbstoff (Relugan® SE) , kommerziell erhältlich bei BASF Aktiengesellschaft, hinzu. Nach partieller Neutralisation der Flotte mit Natriumhydrogencar- bonat auf pH 5 und Färbung des Leders in der gleichen Flotte mit 0,5 Gew.-% des Lederfarbstoffs Luganil® Light Brown NGB, kommerziell erhältlich bei BASF Aktiengesellschaft, wurde mit 30 Gew.-% handelsüblichen Sulfongerbstoffes (Basyntan® SW flüssig) und 4 Gew.-% handelsüblichem Tara (Granofin® TA, Fa. Clariant Deutschland GmbH) 2 Stunden ausgegerbt .Then 4% by weight of Relugan® GTP were added and drummed for 60 minutes. After addition of 2 wt .-% Tamol® NA, commercially available from BASF Aktiengesellschaft, and 30 wt .-% inütigem fulling 3 of the fatliquoring agent Lipoderm etc. licker AI were commercially available from BASF Aktiengesellschaft, and 1 wt .-% - Lipoderm® Liquer LA, commercially available from BASF Aktiengesellschaft, added and drummed for 60 minutes. After the liquor had been drained, 100% by weight of water at 40 ° C. and 2% by weight of commercially available polymeric tanning agent (Relugan® SE), commercially available from BASF Aktiengesellschaft, were added. After partial neutralization of the liquor with sodium hydrogen carbonate to pH 5 and dyeing of the leather in the same liquor with 0.5% by weight of the leather dye Luganil® Light Brown NGB, commercially available from BASF Aktiengesellschaft, it became commercially available with 30% by weight Sulfone tanning agent (Basyntan® SW liquid) and 4% by weight of commercial tare (Granofin® TA, from Clariant Deutschland GmbH) were tanned for 2 hours.
Anschließend wurde mit einem Gemisch aus 8 Gew.-% Fettungsmittel (Lipoderm® Licker AI) und 4 Gew.-% Lipoderm® Licker LA 1 gefettet. Danach wurde die Flotte mit Ameisensäure auf einen pH-Wert von 3,5 bis 3,8 eingestellt, das Leder kurz kalt gespült und wie allgemein üblich weiter bearbeitet.The mixture was then greased with a mixture of 8% by weight of fatliquor (Lipoderm® Licker AI) and 4% by weight of Lipoderm® Licker LA 1. The liquor was then adjusted to a pH of 3.5 to 3.8 using formic acid, the leather briefly rinsed cold and further processed as usual.
Anschließend wurden die physikalischen und anwendungstechnischen Eigenschaften geprüft.Then the physical and technical properties were checked.
Man erhielt Crustleder 2.1. bis 2.6. mit sehr guter Färbung und guter Festnarbigkeit bei gleichzeitig sehr guter Fülle und exzel-, lenter Weichheit mit elegantem Griff. Die Crustleder 2.4 bis 2.6 wiesen einen glatteren und feineren Narben auf als V2. Weitere anwendungstechnische Eigenschaften sind Tabelle 2 zu entnehmen.Crust leather 2.1 was obtained. until 2.6. with very good coloring and good firm grain with at the same time very good fullness and excellent, light softness with an elegant handle. Crust leathers 2.4 to 2.6 had a smoother and finer grain than V2. Further application properties are shown in Table 2.
Tabelle 2Table 2
Die Haarzersetzung und die Narbenfestigkeit wurden optisch und haptisch durch 2 Propanden beurteilt (1: sehr gut, 6: ungenügend) .The hair decomposition and the scar strength were assessed optically and haptically by 2 propands (1: very good, 6: unsatisfactory).
3. Äscher (haarerhaltend)3. liming (hair preserving)
Die Haut eines Süddeutschen Rindes wurde zunächst bei 28°C mit 150 Gew.-% Wasser und 0,2 Gew.-% Eusapon® W 120 Minuten in einem Fass bei 1-3 UPM vorgeweicht. Die Flotte wurde abgelassen und danach mit 150 Gew.-% Wasser, 0,2 Gew.-% Eusapon® W und 0,5 Gew.-% Soda bei gelegentlichem Rühren 19 Stunden eingeweicht. Anschließend wurde die Flotte abgelassen.The skin of a South German cattle was first pre-soaked at 28 ° C with 150% by weight water and 0.2% by weight Eusapon® W in a barrel at 1-3 rpm for 120 minutes. The liquor was drained and then with 150 wt .-% water, 0.2 wt .-% Eusapon® W and 0.5 wt .-% Soak soda for 19 hours, stirring occasionally. The fleet was then drained.
Die geweichten Häute süddeutscher Rinder wurden grün entfleischt 5 (Stärke etwa 4 mm) und die Croupons der Häute in Hautstücke zu je 2,5 kg geschnitten.The softened hides of southern German cattle were fleshed green 5 (thickness about 4 mm) and the croupons of the hides were cut into 2.5 kg pieces of skin.
Im Folgenden beziehen sich die Werte in Gew.-% jeweils auf das Grüngewicht, wenn nicht anderes vermerkt.In the following, the values in% by weight relate to the green weight, unless otherwise noted.
1010
3.1. Haarerhaltender Äscher des Vergleichsbeispiels V33.1. Hair-conserving limiter of comparative example V3
Für das Vergleichsbeispiel V3 wurden 100 Gewichtsteile Grüngewicht in einem drehbaren 10-1-Fass mit strömungsbrechenden Innen-For comparative example V3, 100 parts by weight of green weight were placed in a rotatable 10-1 drum with
15 einbauten nacheinander mit 60 Gew.-% Wasser und jeweils nach 60 Minuten 1,2 Gew.-% Mollescal MF®, kommerziell erhältlich bei BASF Aktiengesellschaft, 0,8 Gew.-% Kalkhydrat und 1 Gew.-% Natriumsulfid (60%) beaufschlagt. Anschließend wurde über einen Zeitraum von 120 Minuten filtriert. Es folgten im Abstand von 60. .15 installations in succession with 60% by weight of water and after 60 minutes in each case 1.2% by weight of Mollescal MF®, commercially available from BASF Aktiengesellschaft, 0.8% by weight of hydrated lime and 1% by weight of sodium sulfide (60% ) acted upon. The mixture was then filtered over a period of 120 minutes. It followed at a distance of 60 . ,
20 Minuten weitere 1,6 Gew.-% Kalkhydrat und 40 Gew.-% Wasser. Nach 10 Stunden bei 23 bis 27°C bei periodischem Betreiben mit 3 Umdre^- hungen/Minute über jeweils 5 Minuten pro Stunde wurden die Versuche beendet, indem die Flotte abgelassen wurde υind die Blößen zweimal für je 15 Minuten mit 150 Gew.-% Wasser gewaschen wurden.20 minutes further 1.6 wt .-% hydrated lime and 40 wt .-% water. After 10 hours at 23 to 27 ° C with periodic operation at 3 revolutions / minute for 5 minutes each hour, the tests were ended by draining off the liquor and the pelts were thrown twice for 15 minutes each at 150% by weight. water were washed.
2525
3.2 Haarerhaitende Äscher der erfindungsgemäßen Beispiele 3.1. bis 3.33.2 Hair-holding liming of the examples according to the invention 3.1. until 3.3
30 100 Gewichtsteile Grüngewicht wurden in einem drehbaren 10-1-Fass mit strömungsbrechenden Inneneinbauten zunächst mit 60 Gew.-% Wasser versetzt und anschließend wie aus Tabelle 3 ersichtlich mit Produkten beaufschlagt.30 100 parts by weight of green weight were first mixed with 60% by weight of water in a rotatable 10-1 barrel with flow-breaking internal fittings and then, as can be seen from Table 3, products were added.
3535
4040
45 Tabelle 345 Table 3
Das Fass wurde weitere 45 Minuten bei 15 Umdrehungen/Minute betrieben. Anschließend wurden weitere 40 Gewichtsteile Wasser dosiert. Nach 10 Stunden bei 23 bis 27°C bei periodischem Betreiben mit 3 Umdrehungen/Minute über jeweils 5 Minuten pro Stunde wurden die Versuche beendet, indem die Flotte abgelassen wurde und die Blößen zweimal für je 15 Minuten mit 150 Gew.-% Wasser gewaschen wurden .The drum was operated for a further 45 minutes at 15 revolutions / minute. A further 40 parts by weight of water were then metered in. After 10 hours at 23 to 27 ° C with periodic operation at 3 revolutions / minute for 5 minutes each hour, the experiments were ended by draining off the liquor and washing the pelts twice for 15 minutes with 150% by weight of water ,
3.3. Beurteilung des Vergleichbeispiels V3 und der erfindungsgemäßen Beispiele3.3. Assessment of comparative example V3 and the examples according to the invention
Die gemäß der erfindungsgemäßen Beispiele behandelten Blößen waren den nach Vergleichsbeispiel V3 behandelten Häuten hinsichtlich der Schwellung nur wenig überlegen, zeichneten sich aber durch einen glatteren und flacheren Narben aus, insbesondere die Blößen der erfindungsgemäßen Beispiele 3.2 und 3.3. Die Epidermis und die Haare mit Haarwurzel in Blöße 3.1 war weitgehend und in den Blößen 3.2 bis 3.3 vollständig zerstört.The pelts treated according to the examples according to the invention were only slightly superior in terms of swelling to the hides treated according to comparative example C3, but were distinguished by a smoother and flatter scars, in particular the pelts of examples 3.2 and 3.3 according to the invention. The epidermis and the hair with hair root in 3.1 was largely and completely destroyed in 3.2 to 3.3.
Anschließend wurden die Blößen aus V3 sowie 3.1 bis 3.3 v/ie unter 2. beschrieben weiterverarbeitet.Then the bare fabric from V3 and 3.1 to 3.3 v / ie were further processed as described under 2.
Anschließend wurden die physikalischen und anwendungstechnischen Eigenschaften geprüft .Then the physical and technical properties were checked.
Man erhielt Crustleder 4.1. bis 4.2. mit sehr guter Färbung und guter Festnarbigkeit bei gleichzeitig sehr guter Fülle und exzellenter Weichheit mit elegantem Griff. Die Crustleder 4.2 bis 4.3 wiesen einen glatteren -und feineren Narben auf als V4. Weitere anwendungstechnische Eigenschaften sind Tabelle 4 zu entnehmen.Crust leather 4.1 was obtained. until 4.2. with very good coloring and good firm grain with at the same time very good fullness and excellent softness with an elegant handle. The crust leathers 4.2 to 4.3 had smoother and finer scars than V4. Further application properties are shown in Table 4.
3.4. Weiterbehandlung der Restflotten3.4. Further treatment of the remaining fleets
Die Restflotten der erfindungsgemäßen Beispiele 3.1 und 3.2 wur- den mit Ameisensäure auf pH 4,5 angesäuert, ohne dass eine Entwicklung von Schwefelwasserstoff beobachtet wurde. Anschließend wurden die ausgefällten Proteine problemlos durch Filtration abgetrennt. Die Restflotten der Bespiele 3.2 bis 3.3 waren fast klar. The remaining liquors of Examples 3.1 and 3.2 according to the invention were acidified to pH 4.5 with formic acid without the development of hydrogen sulfide being observed. The precipitated proteins were then easily removed by filtration. The remaining fleets of Examples 3.2 to 3.3 were almost clear.

Claims

Patentansprüche claims
1. Verfahren zur Entfernung von Hornsubstanzen aus Häuten, Pel- zen oder Pelzfellen toter Tiere, dadurch gekennzeichnet, dass man die Häute, Pelze oder Pelzfelle in wässriger Flotte mit einer oder mehreren Verbindungen der allgemeinen Formel I1. A process for removing horny substances from hides, furs or fur skins of dead animals, characterized in that the hides, furs or fur skins in an aqueous liquor with one or more compounds of the general formula I
oder deren korrespondierenden Alkali- oder Erdalkalimetall- salzen oder Ammonium- oder Phosphoniumsalzen behandelt, wobei die Variablen wie folgt definiert sind:or their corresponding alkali or alkaline earth metal salts or ammonium or phosphonium salts, the variables being defined as follows:
Rl gewählt wird aus Wasserstoff oder Cχ-Cχ2-Alkyl, unsubstituiert oder substituiert mit einer oder mehreren S-H oder O-H-Gruppen;Rl is selected from hydrogen or Cχ-Cχ 2 alkyl, unsubstituted or substituted with one or more SH or OH groups;
χ bis X4 gleich oder verschieden und ausgewählt aus Wasserstoff, C -C4-Alkyl, O-H, S-H oder N-HR2 ,χ to X 4 the same or different and selected from hydrogen, C -C 4 alkyl, OH, SH or N-HR 2 ,
R2 Wasserstoff oder Cχ-Cχ2-Alkyl oder eine Cχ-C4-Alkyl-C=0- Gruppe bedeutet,R 2 is hydrogen or Cχ-Cχ 2 alkyl or a Cχ-C 4 alkyl-C = 0 group,
wobei für den Fall, dass Rl mindestens ein Schwefelatom enthält, mindestens ein Rest X1 bis X4 S-H bedeutet,where R 1 contains at least one sulfur atom, at least one radical X 1 to X 4 SH,
und für den Fall, dass R1 kein Schwefelatom enthält, min- destens zwei Reste Xx bis X4 S-H bedeuten.and in the event that R 1 contains no sulfur atom, at least two radicals X x to X 4 SH.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass Xx bis X4 jeweils O-H oder S-H bedeuten.2. The method according to claim 1, characterized in that X x to X 4 each represent OH or SH.
3. Verfahren nach einem der Ansprüche 1 bis 2, dadurch gekennzeichnet, dass R gleich Wasserstoff gewählt wird.3. The method according to any one of claims 1 to 2, characterized in that R is selected to be hydrogen.
4. Blößen von Tieren, erhalten durch ein Verfahren nach den Ansprüchen 1 bis 3.4. Bare animals obtained by a method according to claims 1 to 3.
5 . Leder , hergestellt durch Gerben von Blößen nach Anspruch 4 . 5. Leather made by tanning pelts according to claim 4.
6. Restflotten, die weder Na2S noch NaHS enthalten und als organische Schwefelverbindungen nur solche der allgemeinen Formel I sowie deren Umsetzungs- und Folgeprodukte die aus der Entfernung von Hornsubstanzen aus Häuten, Pelzen oder Pelzfellen toter Tiere resultieren, sowie organische Schwefelverbindungen, die aus den Häuten, Pelzen oder Pelzfellen der toten Tiere stammen, erhalten durch ein Verfahren nach den Ansprüchen 1 bis 3.6. Residual liquors which contain neither Na 2 S nor NaHS and as organic sulfur compounds only those of the general formula I and their reaction and secondary products which result from the removal of horny substances from hides, furs or fur skins of dead animals, and organic sulfur compounds which from the skins, furs or furskins of the dead animals are obtained by a process according to claims 1 to 3.
7. Verfahren zur Aufarbeitung von Restflottennach Anspruch 6, dadurch gekennzeichnet, dass man sie in einem optionalen Schritt vom Kalk abtrennt, dann mit einer Säure neutralisiert und anschließend die Proteine mechanisch abtrennt. 7. Process for the processing of residual liquors according to claim 6, characterized in that they are separated from the lime in an optional step, then neutralized with an acid and then mechanically separated off the proteins.
EP03752667A 2002-05-22 2003-05-19 Method for removing horn substance from skins, pelts, or furs Expired - Lifetime EP1511865B1 (en)

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DE10223012 2002-05-22
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AR039980A1 (en) 2002-05-22 2005-03-09 Basf Ag PROCEDURE TO ELIMINATE CORNEAL SKIN OR SKIN SUBSTANCES
WO2004038046A1 (en) * 2002-10-21 2004-05-06 Basf Aktiengesellschaft Method for removing horn substances from animal skin
DE10353746A1 (en) * 2003-11-17 2005-06-09 Basf Ag Method for removing horny substances from hides of dead animals
CN102559948B (en) * 2010-12-14 2015-05-20 张壮斗 Sheepskin leather making process with infinite cycling of waste liquid for liming (or restoring ash alkalinity)
KR20220092672A (en) 2020-12-24 2022-07-04 한국신발피혁연구원 Deliming agent for leather deliming process without ammonia generation and Leather deliming method using the same
CN117165725B (en) * 2023-09-08 2025-10-28 中国水产科学研究院黄海水产研究所 Ash-free method for preparing greenfin pufferfish leather

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BR0311165A (en) 2005-03-15
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CN100381581C (en) 2008-04-16
JP2005531650A (en) 2005-10-20
DE50311784D1 (en) 2009-09-17
AR039980A1 (en) 2005-03-09
PT1511865E (en) 2009-08-21
ES2329463T3 (en) 2009-11-26
AU2003232797A1 (en) 2003-12-02
US20050229326A1 (en) 2005-10-20
US7404826B2 (en) 2008-07-29
ATE438742T1 (en) 2009-08-15

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