EP1506553A1 - Flexible band or flat cable - Google Patents
Flexible band or flat cableInfo
- Publication number
- EP1506553A1 EP1506553A1 EP03706514A EP03706514A EP1506553A1 EP 1506553 A1 EP1506553 A1 EP 1506553A1 EP 03706514 A EP03706514 A EP 03706514A EP 03706514 A EP03706514 A EP 03706514A EP 1506553 A1 EP1506553 A1 EP 1506553A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flat cable
- ribbon
- cable according
- binder
- nonwoven layers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004020 conductor Substances 0.000 claims abstract description 23
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 14
- 239000011230 binding agent Substances 0.000 claims abstract description 11
- 239000004952 Polyamide Substances 0.000 claims abstract description 5
- 229920002647 polyamide Polymers 0.000 claims abstract description 5
- 229920000728 polyester Polymers 0.000 claims abstract description 5
- 229920000098 polyolefin Polymers 0.000 claims abstract description 4
- 229920010524 Syndiotactic polystyrene Polymers 0.000 claims abstract description 3
- 239000003365 glass fiber Substances 0.000 claims abstract description 3
- 229920002492 poly(sulfone) Polymers 0.000 claims abstract description 3
- 239000010985 leather Substances 0.000 claims description 6
- 239000003063 flame retardant Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- 229920000459 Nitrile rubber Polymers 0.000 claims description 2
- 239000004642 Polyimide Substances 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 230000035699 permeability Effects 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 229920001721 polyimide Polymers 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims 1
- 230000005855 radiation Effects 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 229920002397 thermoplastic olefin Polymers 0.000 claims 1
- -1 polyethylene terephthalate Polymers 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 150000001408 amides Chemical class 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- 229920001634 Copolyester Polymers 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 229920001410 Microfiber Polymers 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000003658 microfiber Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0838—Parallel wires, sandwiched between two insulating layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
Definitions
- the invention relates to a flexible ribbon or flat cable consisting of at least one signal conductor embedded between at least two nonwoven layers.
- the object of the invention is to provide a flexible ribbon or flat cable that is simple and inexpensive to manufacture.
- the object is achieved by a flexible ribbon or flat cable that consists of at least one electrical current conductor embedded between at least two nonwoven layers and provided with an insulating layer, the nonwoven layers consisting only of polyester, polyamide, polyolefin, syndiotactic polystyrene, polysulfone and / or glass fibers and are interconnected by a binder.
- the ribbon or flat cables according to the invention show a dielectric strength and a dimensional stability according to the requirements of the industry even without the use of polyaromatic amides.
- Electrical current conductors with different cross sections are preferably present in the ribbon or flat cables.
- the electrical current conductors advantageously have a thickness of 5 to 200 ⁇ m and the distance from one another is> their thickness.
- the pitch of the signal conductors to one another is advantageously 1, 25; 1, 27; 2.5 or 2.54 mm.
- Flame retardants are preferably contained in the ribbon or flat cable according to the invention to improve the flame resistance, which are introduced either together with the binder or during the laying of the fleece.
- leather fibers which are in particular leather fiber residues from chrome leather production, are particularly preferably contained as flame retardants.
- the invention further relates to a method for producing a ribbon or flat cable, wherein nonwovens with an air permeability of 20 to 8000 mm / s are used at a pressure difference of 200 Pa, between which at least one signal conductor is inserted and connected with a binder.
- the binder is advantageously applied to the nonwoven layers in liquid, powdery or fibrous form or as a film before the nonwoven layers are connected to the signal conductor.
- thermoplastic polymers such as polyolefins, polyesters, polyimides, polyamides, polyurethanes, polyacrylates or nitrile butyl rubber are used as binders, or crosslinkable systems such as polyurethanes, epoxy resin systems or UV crosslinkable products are used.
- a method is particularly preferred in which the nonwoven layers are laminated together with the signal conductor to form a composite.
- the ribbon or flat cables according to the invention are used for wiring in vehicles or in household electrical appliances.
- a flexible flat cable consisting of two polyethylene terephthalate spunbonded nonwovens is produced by laminating the electrical signal conductors with a thickness of 35 ⁇ m with a spacing of the signal conductors to each other of 2.5mm with a copolyamide nonwoven at 120 ° C between the spunbonded nonwovens ,
- Example 2
- a flexible flat cable consisting of two polyethylene terephthalate spunbonded nonwovens, is produced by powdering the spunbonded nonwovens with a mixture of a copolyamide and an epoxy resin, laying on several electrical signal conductors with a thickness of 35 ⁇ m with a distance between the signal conductors of 2.54 mm and laminated at 160 ° C.
- a flexible flat cable consisting of two polyethylene terephthalate spunbonded nonwovens, is produced by powdering the spunbonded nonwovens with a polyurethane hot-melt adhesive, laying on electrical signal conductors with a thickness of 35 ⁇ m and a distance between the signal conductors of 2.5 mm and at 165 ° C laminated.
- a flexible flat cable consisting of two polyethylene terephthalate spunbonded nonwovens is produced by powdering the spunbonded nonwovens with a mixture of a copolyester and an epoxy resin, laying on several electrical signal conductors with a thickness of 30 ⁇ m with a distance between the signal conductors of 2.54 mm and laminated at 175 ° C.
Landscapes
- Insulated Conductors (AREA)
- Laminated Bodies (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10222832A DE10222832B3 (en) | 2002-05-21 | 2002-05-21 | Flexible ribbon or flat cable |
| DE10222832 | 2002-05-21 | ||
| PCT/EP2003/001536 WO2003098642A1 (en) | 2002-05-21 | 2003-02-15 | Flexible band or flat cable |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1506553A1 true EP1506553A1 (en) | 2005-02-16 |
| EP1506553B1 EP1506553B1 (en) | 2007-03-28 |
Family
ID=29432234
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03706514A Expired - Lifetime EP1506553B1 (en) | 2002-05-21 | 2003-02-15 | Flexible band or flat cable and method of manufacturing |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US20060090924A1 (en) |
| EP (1) | EP1506553B1 (en) |
| JP (1) | JP2005526360A (en) |
| KR (1) | KR100650242B1 (en) |
| AT (1) | ATE358321T1 (en) |
| AU (1) | AU2003208859B2 (en) |
| BR (1) | BR0311219A (en) |
| CZ (1) | CZ297427B6 (en) |
| DE (2) | DE10222832B3 (en) |
| MX (1) | MXPA04011509A (en) |
| PL (1) | PL373459A1 (en) |
| WO (1) | WO2003098642A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007083102A1 (en) | 2006-01-17 | 2007-07-26 | Beru F1 Systems Limited | A wiring component |
| US8317524B2 (en) | 2008-03-28 | 2012-11-27 | Rolls-Royce Plc | Connector and electrical tracks assembly |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004061472A1 (en) * | 2004-12-21 | 2006-07-06 | Carl Freudenberg Kg | Assembly unit with a flat cable made of a multi-core flexible ribbon cable |
| JP5108228B2 (en) * | 2006-01-10 | 2012-12-26 | 住友電気工業株式会社 | Electrical component, non-aqueous electrolyte battery, lead conductor with insulating coating layer and enclosure used for them |
| US20110120748A1 (en) * | 2006-01-17 | 2011-05-26 | Beru F1 Systems Limited | Wiring component |
| JP6257883B2 (en) * | 2012-07-10 | 2018-01-10 | 大日本印刷株式会社 | Covering material for flexible flat cable |
| JP5995142B2 (en) * | 2012-11-06 | 2016-09-21 | 大日本印刷株式会社 | Flat cable and manufacturing method thereof |
| JP6304101B2 (en) * | 2015-03-31 | 2018-04-04 | 株式会社オートネットワーク技術研究所 | Exterior wire harness and electrical equipment with harness |
| JP7655145B2 (en) * | 2021-08-20 | 2025-04-02 | 株式会社オートネットワーク技術研究所 | Adherend with wiring member |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1342716A (en) * | 1970-07-11 | 1974-01-03 | Rists Wires & Cables Ltd | Wiring harnesses |
| USRE31477E (en) * | 1972-03-17 | 1983-12-27 | Thomas & Betts Corporation | Flat multi-signal transmission line cable with plural insulation |
| US4468089A (en) * | 1982-07-09 | 1984-08-28 | Gk Technologies, Inc. | Flat cable of assembled modules and method of manufacture |
| US4862922A (en) * | 1983-01-18 | 1989-09-05 | The Bentley-Harris Manufacturing Company | Abrasion resistant sleeve for flat substrates |
| EP0189189B1 (en) * | 1985-01-23 | 1993-08-04 | Toyo Boseki Kabushiki Kaisha | Flexible sheet reinforced with poly(aromatic amide) non-woven fabric and use thereof |
| DD283008B5 (en) * | 1989-05-05 | 2003-08-07 | Hufnagel Evelin | Low voltage cable and method for its manufacture |
| US5276759A (en) * | 1992-01-09 | 1994-01-04 | Raychem Corporation | Flat cable |
| JPH08171819A (en) * | 1994-12-15 | 1996-07-02 | Tokai Rubber Ind Ltd | Water-proofing material for layer twisted-type communication cable and layer twisted-type communication cable using it |
| US5744756A (en) * | 1996-07-29 | 1998-04-28 | Minnesota Mining And Manufacturing Company | Blown microfiber insulated cable |
| DE10030078A1 (en) * | 1999-11-30 | 2001-05-31 | Haensel Verbundtechnik Gmbh & | Protective sleeve for elongated bodies, especially cable trees in vehicles, has surface path, especially foil path on whose first side, hook elements are located and on opposite side, corresponding loop elements |
| US6730622B2 (en) * | 1999-12-21 | 2004-05-04 | The Procter & Gamble Company | Electrical cable |
| DE10227890A1 (en) * | 2002-06-21 | 2004-01-29 | Carl Freudenberg Kg | Flexible ribbon or flat cable |
-
2002
- 2002-05-21 DE DE10222832A patent/DE10222832B3/en not_active Expired - Fee Related
-
2003
- 2003-02-15 CZ CZ20041143A patent/CZ297427B6/en not_active IP Right Cessation
- 2003-02-15 EP EP03706514A patent/EP1506553B1/en not_active Expired - Lifetime
- 2003-02-15 MX MXPA04011509A patent/MXPA04011509A/en active IP Right Grant
- 2003-02-15 PL PL03373459A patent/PL373459A1/en unknown
- 2003-02-15 DE DE50306909T patent/DE50306909D1/en not_active Expired - Lifetime
- 2003-02-15 WO PCT/EP2003/001536 patent/WO2003098642A1/en not_active Ceased
- 2003-02-15 AT AT03706514T patent/ATE358321T1/en not_active IP Right Cessation
- 2003-02-15 KR KR1020047018792A patent/KR100650242B1/en not_active Expired - Fee Related
- 2003-02-15 AU AU2003208859A patent/AU2003208859B2/en not_active Ceased
- 2003-02-15 BR BR0311219-5A patent/BR0311219A/en not_active IP Right Cessation
- 2003-02-15 JP JP2004506045A patent/JP2005526360A/en active Pending
- 2003-02-15 US US10/515,086 patent/US20060090924A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO03098642A1 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007083102A1 (en) | 2006-01-17 | 2007-07-26 | Beru F1 Systems Limited | A wiring component |
| EP2226813A2 (en) | 2006-01-17 | 2010-09-08 | Beru F1 Systems Limited | A Wiring Component |
| US8317524B2 (en) | 2008-03-28 | 2012-11-27 | Rolls-Royce Plc | Connector and electrical tracks assembly |
Also Published As
| Publication number | Publication date |
|---|---|
| BR0311219A (en) | 2005-03-01 |
| PL373459A1 (en) | 2005-08-22 |
| KR20040104751A (en) | 2004-12-10 |
| KR100650242B1 (en) | 2006-11-27 |
| DE10222832B3 (en) | 2004-01-22 |
| AU2003208859B2 (en) | 2007-01-04 |
| DE50306909D1 (en) | 2007-05-10 |
| JP2005526360A (en) | 2005-09-02 |
| CZ297427B6 (en) | 2006-12-13 |
| CZ20041143A3 (en) | 2006-09-13 |
| ATE358321T1 (en) | 2007-04-15 |
| US20060090924A1 (en) | 2006-05-04 |
| EP1506553B1 (en) | 2007-03-28 |
| WO2003098642A1 (en) | 2003-11-27 |
| MXPA04011509A (en) | 2005-02-14 |
| AU2003208859A1 (en) | 2003-12-02 |
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