EP1587870A1 - Utilisation de feuilles et/ou de films de resine de melamine pour revetir des surfaces et/ou des corps moules presentant des structures tridimensionnelles - Google Patents
Utilisation de feuilles et/ou de films de resine de melamine pour revetir des surfaces et/ou des corps moules presentant des structures tridimensionnellesInfo
- Publication number
- EP1587870A1 EP1587870A1 EP04701297A EP04701297A EP1587870A1 EP 1587870 A1 EP1587870 A1 EP 1587870A1 EP 04701297 A EP04701297 A EP 04701297A EP 04701297 A EP04701297 A EP 04701297A EP 1587870 A1 EP1587870 A1 EP 1587870A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- melamine
- weight
- coating
- iii
- films
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920000877 Melamine resin Polymers 0.000 title claims abstract description 76
- 239000004640 Melamine resin Substances 0.000 title claims abstract description 42
- 239000011248 coating agent Substances 0.000 title claims abstract description 32
- 238000000576 coating method Methods 0.000 title claims abstract description 32
- 239000011888 foil Substances 0.000 title abstract description 4
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000002657 fibrous material Substances 0.000 claims abstract description 12
- 239000007864 aqueous solution Substances 0.000 claims abstract description 11
- 239000001913 cellulose Substances 0.000 claims abstract description 11
- 229920002678 cellulose Polymers 0.000 claims abstract description 11
- 239000004815 dispersion polymer Substances 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims description 28
- 229920005989 resin Polymers 0.000 claims description 16
- 239000011347 resin Substances 0.000 claims description 16
- 239000007859 condensation product Substances 0.000 claims description 15
- 229920001577 copolymer Polymers 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 11
- 229920003002 synthetic resin Polymers 0.000 claims description 11
- 239000000057 synthetic resin Substances 0.000 claims description 11
- 239000006185 dispersion Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 239000002023 wood Substances 0.000 claims description 6
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 4
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 4
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 3
- 239000004202 carbamide Substances 0.000 claims description 3
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 2
- 238000006482 condensation reaction Methods 0.000 claims description 2
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 claims 2
- HANVTCGOAROXMV-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine;urea Chemical compound O=C.NC(N)=O.NC1=NC(N)=NC(N)=N1 HANVTCGOAROXMV-UHFFFAOYSA-N 0.000 claims 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 18
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000000123 paper Substances 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- 239000004848 polyfunctional curative Substances 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- -1 carbonyl - Chemical class 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 2
- 125000005907 alkyl ester group Chemical group 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 2
- 238000012512 characterization method Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- VZXTWGWHSMCWGA-UHFFFAOYSA-N 1,3,5-triazine-2,4-diamine Chemical compound NC1=NC=NC(N)=N1 VZXTWGWHSMCWGA-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- ZUAURMBNZUCEAF-UHFFFAOYSA-N 2-(2-phenoxyethoxy)ethanol Chemical compound OCCOCCOC1=CC=CC=C1 ZUAURMBNZUCEAF-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- PYWVYCXTNDRMGF-UHFFFAOYSA-N rhodamine B Chemical compound [Cl-].C=12C=CC(=[N+](CC)CC)C=C2OC2=CC(N(CC)CC)=CC=C2C=1C1=CC=CC=C1C(O)=O PYWVYCXTNDRMGF-UHFFFAOYSA-N 0.000 description 1
- 229940043267 rhodamine b Drugs 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/20—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08L61/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
- C08L61/28—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with melamine
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/20—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08L61/32—Modified amine-aldehyde condensates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/02—Homopolymers or copolymers of acids; Metal or ammonium salts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
- Y10T428/12611—Oxide-containing component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
- Y10T428/254—Polymeric or resinous material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31942—Of aldehyde or ketone condensation product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31942—Of aldehyde or ketone condensation product
- Y10T428/31946—Next to second aldehyde or ketone condensation product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31942—Of aldehyde or ketone condensation product
- Y10T428/31949—Next to cellulosic
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
Definitions
- the present invention relates to melamine resin films and / or films made from cellulose-containing fibrous materials containing an aqueous solution
- the invention further relates to special aqueous synthetic resin mixtures.
- Thermoplastic films are usually used for 3D coating of materials, e.g. for coating wood-based materials in the furniture industry.
- the significant advantage of these thermoplastic films has so far been their elasticity, disadvantageous are the high costs in the manufacture, among other things. caused by the additional use of adhesives and the expected disposal costs.
- melamine resin films are mainly used for the surface treatment of wood-based materials such as chipboard, hardboard and blockboard.
- the melamine resin films are glued to the surfaces or edges of the wood-based materials with a suitable adhesive, if necessary using heat and pressure.
- the coating with melamine resin films is intended to improve the resistance of the wood-based materials to mechanical stresses and their water resistance.
- the melamine resins were modified, for example by adding guanamine according to DE-A 44 39 156 or by adding small amounts of an aqueous synthetic resin dispersion according to DE-A 38 37965.
- a combination of aminoplast resins with acrylate dispersions brings about a certain elasticity of the films produced according to DE-A 3700 344.
- the patents described above only disclose the production of so-called soft edges. When coating the soft edges with these melamine resin films, as described in the examples, adhesives are required in order to attach the resin films to the edges.
- the known melamine resin films can still be improved with regard to their deformability.
- the furniture manufacturers for the uniform coating of surfaces with three-dimensional structures such as those e.g. in some styles (country-style furniture) and / or moldings, it is desirable that melamine resin films or melamine resin films can be used which, compared to the known ones, have improved elasticity with improved or at least equally good other properties.
- the coating should be carried out in a single pressing process. The main characteristic of such foils or films lies in their deformability during the pressing process.
- the present invention was based on the object of identifying melamine resin films and / or films which are suitable for the flat coating of three-dimensionally structured surfaces, shaped bodies and three-dimensionally structured objects with sharp-edged elements and yet have the usual quality features of a melamine resin film or film. Furthermore, a synthetic resin mixture is to be made available which is particularly advantageous for impregnating cellulose-containing fibrous materials for the production of melamine resin films for 3D coating.
- the object was achieved by using melamine resin films and / or films made from cellulose-containing fibrous materials or fabrics containing an aqueous solution
- aqueous solutions for the subsequent or preliminary and subsequent soaking of the cellulose-containing fibrous materials are particularly suitable if they are
- Formaldehyde condensation product and (iii) 20 to 90% by weight, in particular 30 to 80% by weight, of a polymer dispersion
- Auxiliaries and additives can also be added to the melamine resin mixture according to the invention, for example 0.1 to 50% by weight, preferably 0.2 to 30% by weight, in particular 0.5 to 20% by weight of urea, caprolactam, Phenyl diglycol, butanediol and / or sucrose, based on 100% by weight of the mixture (i) to (iii). It can also contain conventional additives such as wetting agents, curing agents and catalysts.
- Melamine-formaldehyde condensation products are used as structural component (i).
- the production of the structural component (i) is generally known.
- melamine-formaldehyde condensation products are etherified with d- to C-alkanols such as methanol, ethanol, propanol and / or butanol. Methanol and ethanol are preferred.
- the production of the structural component (ii) is generally known.
- the melamine-formaldehyde condensation product is typically mixed with 20 to 30 mol of methanol and etherified at pH values from 1 to 5 and temperatures from 40 to 80 ° C.
- the condensation conditions depend on the water dilutability desired for the resin, which is at least 1: 6.
- the melamine resins are freed from excess alcohol and formaldehyde by distillation. Possibly present residual formaldehyde is the addition of urea at temperatures from room temperature to 90 ° C preferably reacted 60 to 70 C C.
- copolymer dispersions are used, the copolymers of which preferably contain carboxyl, hydroxyl, amide, glycidyl, carbonyl, N-methylol, N-alkoxymethyl, amino and / or hydrazo groups.
- the above-mentioned functional groups in the copolymer are obtained in a customary manner by polymerizing in corresponding monomers which carry these functional groups.
- the copolymers generally contain the abovementioned functional groups in such an amount that they can contain 0.1 to 50% by weight, preferably 0.3 to 20% by weight, based on the copolymer, of these monomers having functional groups in copolymerized form.
- the main monomers of the comonomers with the abovementioned groups are the customary, copolymerizable olefinically unsaturated monomers, for example C to C 2 alkyl esters of acrylic acid and methacrylic acid, preferably d to C 8 alkyl esters, for example methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate , Propyl acrylate, propyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, lauryl acrylate and lauryl methacrylate; Vinyl esters of C 2 to C 4 carboxylic acids, for example vinyl acetate and vinyl propionate, C to C 4 dialkyl esters of maleic acid and fumaric acid, vinyl aromatics such as styrene, ⁇ -methylstyrene, vinyltolu
- the pH of the polymer dispersion is usually adjusted to 7.5 to 10 before the addition of the other components.
- the melamine resin film and / or film used according to the invention has the required high elasticity, which is necessary for coating three-dimensionally structured surfaces and / or moldings and / or structured objects with sharp-edged elements, without sacrificing the other quality properties.
- Sharp-edged elements are understood to mean, inter alia, edges, corners and tapering which describe a defined angle which results from two or more planes converging towards one another.
- cellulose-containing fibrous materials or fabrics or decorative paper are used in a manner known per se.
- the cellulose-containing fibrous materials are mixed with the melamine resin mixture (i) to (iii) according to the invention or with a melamine-formaldehyde impregnating resin or with a mixture of melamine-formaldehyde impregnating resins and lacquer resins or with a mixture of urea-formaldehyde resins and melamine resins.
- Pre-impregnated with urea-formaldehyde resins For every 100 parts by weight there are 25 to 85 parts by weight of the melamine resin mixture, based on the solids content of the melamine resin mixture.
- the impregnated fibrous materials are then dried to melamine resin films or melamine resin films in the customary manner, e.g. in a hot air stream at temperatures from 140 to 200 ° C.
- the further processing of the melamine resin films or melamine resin films is carried out by impregnating them with the melamine resin mixture (i) to (iii) and, if appropriate, using heat and pressure to bond the material part to be coated with the three-dimensionally structured surface.
- Preferred materials are wood-based materials, e.g. Country-style furniture and "Oriented Strand Board” (OSB) panels.
- the bonding is preferably carried out flat in a single work step, i.e. the three-dimensionally structured surface is coated with a single melamine resin film or sheet protruding over the complete structure in a single pressing process.
- the term “melamine resin film” is understood to mean a non-self-adhesive film, the term “melamine resin film” describing a self-adhesive film.
- Luhydran® S 937 T from BASF Aktiengesellschaft, a copolymer from an aqueous, hydroxyl-containing dispersion of a copolymer based on acrylic and methacrylic acid esters and styrene
- Decorative paper with a basis weight of 80 g / m 2 was pre-impregnated with component (i) (70% resin application based on the paper weight). After addition of 0.5% by weight hardener based on the synthetic resin mixture (eg hardener 529 liquid from BASF Aktiengesellschaft), the synthetic resin mixture from Example 1 was knife-coated onto the pre-impregnated decorative paper and then dried, so that the decorative papers had a solids content of 120 to 130% and had a residual moisture of 6 to 10%.
- hardener based on the synthetic resin mixture eg hardener 529 liquid from BASF Aktiengesellschaft
- Comparative example With the addition of 0.5% by weight of hardener based on component (i) (for example hardener 529 liquid from BASF Aktiengesellschaft), decorative paper with a weight of 80 g / m 2 was impregnated with and dried that the decorative papers had a solid content in the full impregnation of 120 to 130% and a residual moisture content of 6 to 10%.
- 3D coating and characterization With the addition of 0.5% by weight of hardener based on component (i) (for example hardener 529 liquid from BASF Aktiengesellschaft), decorative paper with a weight of 80 g / m 2 was impregnated with and dried that the decorative papers had a solid content in the full impregnation of 120 to 130% and a residual moisture content of 6 to 10%.
- the melamine resin film obtained was pressed onto an MDF (Medium Density Fiber) plate with a diameter of 16.5 cm including a 3D structure.
- 3D structures are contours with round and straight surfaces and / or edges with a defined angle.
- the pressing process took place in a laboratory press at 150 to 160 ° C under the force of 45 kN and in a time of 30-60 s.
- the deformability and the adhesion of the melamine resin film to the MDF board including a 3D structure was assessed.
- the coating should lie completely against the structure and adhere firmly to it without tearing or breaking.
- the resulting melamine resin film was placed on an MDF board at a temperature of 160-
- the quality of the hardening was determined by exposure to 0.2N hydrochloric acid for 16 hours
- the surface is not attacked by the acid.
- the strength of the attack can be judged from the strength of the red color.
- the closed or porous nature of the coated surface is used to assess the sensitivity to dirt.
- the surface to be tested was rubbed with black shoe polish and then cleaned again with a rag.
- the shoe polish remaining in the pores enables the closed surfaces to be assessed.
- Black degree The black degree was measured according to D 3265 with a tint tester 527 with brightness measuring head tint sensor. The measuring range covers 0-99.99 brightness units, whereby zero is the lowest brightness level (absolutely black). At values> 0.8, a distinct graying can already be seen. After the device was calibrated with a standard, the test specimen was measured three times and the mean value was given as black level.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Reinforced Plastic Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Paints Or Removers (AREA)
Abstract
L'invention concerne l'utilisation de feuilles et/ou de films de résine de mélamine pour revêtir des surfaces et/ou des corps moulés présentant des structures tridimensionnelles. Ces feuilles et/ou ces films sont produits à partir de fibres cellulosiques qui sont imprégnées ultérieurement, ou au préalable et ultérieurement, au moyen d'une solution aqueuse contenant (i) un condensat de mélamine-formaldéhyde, (ii) un condensat de mélamine-formaldéhyde éthérifié et (iii) une dispersion polymère.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10301901 | 2003-01-17 | ||
| DE2003101901 DE10301901A1 (de) | 2003-01-17 | 2003-01-17 | Verwendung von Melaminharzfolien und/oder -filmen zur Beschichtung von dreidimensional strukturierten Oberflächen und/oder Formkörpern |
| PCT/EP2004/000121 WO2004065484A1 (fr) | 2003-01-17 | 2004-01-10 | Utilisation de feuilles et/ou de films de resine de melamine pour revetir des surfaces et/ou des corps moules presentant des structures tridimensionnelles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1587870A1 true EP1587870A1 (fr) | 2005-10-26 |
Family
ID=32602747
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04701297A Withdrawn EP1587870A1 (fr) | 2003-01-17 | 2004-01-10 | Utilisation de feuilles et/ou de films de resine de melamine pour revetir des surfaces et/ou des corps moules presentant des structures tridimensionnelles |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US7306842B2 (fr) |
| EP (1) | EP1587870A1 (fr) |
| JP (1) | JP2006516935A (fr) |
| CN (1) | CN100374501C (fr) |
| CA (1) | CA2512890A1 (fr) |
| DE (1) | DE10301901A1 (fr) |
| PL (1) | PL378346A1 (fr) |
| WO (1) | WO2004065484A1 (fr) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004034528A1 (de) * | 2004-07-15 | 2006-02-16 | Basf Ag | Verwendung von Metaminharzfolien und/oder -filmen zur 3D-Beschichtung |
| DE102005035691A1 (de) * | 2005-07-27 | 2007-02-01 | Basf Ag | Aminoplastharzfilm zur Beschichtung von Substraten |
| JP2009541506A (ja) * | 2006-06-20 | 2009-11-26 | ビーエーエスエフ ソシエタス・ヨーロピア | ナノ多孔性被覆した多孔性材料 |
| CN101589198B (zh) * | 2007-01-24 | 2012-10-03 | 巴斯夫欧洲公司 | 具有研磨表面的挠性片状基材 |
| EA019582B1 (ru) * | 2008-07-24 | 2014-04-30 | Басф Се | Гибкие плоские субстраты с абразивной поверхностью |
| EP2388295A1 (fr) | 2010-05-21 | 2011-11-23 | Wietec Technologie KG | Procédé de fabrication d'un matériau en plastique transparent |
| JP6447557B2 (ja) * | 2016-03-24 | 2019-01-09 | 日亜化学工業株式会社 | 発光装置の製造方法 |
| EP3263561A1 (fr) | 2016-06-29 | 2018-01-03 | Borealis Agrolinz Melamine GmbH | Nouveau précondensat de triazine et son procédé d'obtention |
| EP3263560A1 (fr) | 2016-06-29 | 2018-01-03 | Borealis Agrolinz Melamine GmbH | Nouveaux produits de condensation de précondensat d'aldéhyde de triazine et procédé d'obtention associé |
| WO2022008671A1 (fr) * | 2020-07-10 | 2022-01-13 | Basf Se | Matériau fibreux imprégné de résine sous forme de feuille ou de bande |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3936547A (en) | 1973-02-24 | 1976-02-03 | Cassella Farbwerke Mainkur Aktiengesellschaft | Process of preparing melamine resin films by impregnation of paper, cellulose, fleece or fabric |
| JPS5113208U (fr) | 1974-07-17 | 1976-01-30 | ||
| SE417849B (sv) | 1974-11-20 | 1981-04-13 | Billingsfors Bruks Ab | Forfarande for tillverkning av impregnerad och ytbehandlad folie |
| JPS6285938A (ja) * | 1985-10-11 | 1987-04-20 | 住友ベークライト株式会社 | メラミン樹脂化粧板 |
| DE3700344A1 (de) | 1986-10-24 | 1988-04-28 | Cassella Ag | Verfahren zur herstellung von melaminharzfolien |
| DE3837965A1 (de) * | 1988-11-09 | 1990-05-17 | Basf Ag | Hitzehaertbare, waessrige kunstharz-mischungen zur beschichtung von holzwerkstoffen |
| DE4139961A1 (de) * | 1991-12-04 | 1993-06-09 | Basf Ag, 6700 Ludwigshafen, De | Traenkharzloesung zum impraegnieren von papierbahnen |
| DE4439156A1 (de) * | 1994-11-04 | 1996-05-09 | Cassella Ag | Tränkharze für Folien und Kanten |
| DE19937759A1 (de) * | 1999-08-10 | 2001-02-15 | Basf Ag | Verfahren zur Herstellung von Platten mit dekorativer Oberfläche |
| JP3789694B2 (ja) * | 1999-10-04 | 2006-06-28 | 住友ベークライト株式会社 | メラミン樹脂化粧シート |
| DE19954189A1 (de) * | 1999-11-11 | 2001-05-17 | Basf Ag | Melaminharzdispersionen |
| EP1136537A1 (fr) | 2000-03-20 | 2001-09-26 | Akzo Nobel N.V. | Système adhésif |
-
2003
- 2003-01-17 DE DE2003101901 patent/DE10301901A1/de not_active Withdrawn
-
2004
- 2004-01-10 PL PL37834604A patent/PL378346A1/pl not_active Application Discontinuation
- 2004-01-10 WO PCT/EP2004/000121 patent/WO2004065484A1/fr not_active Ceased
- 2004-01-10 JP JP2006500542A patent/JP2006516935A/ja active Pending
- 2004-01-10 EP EP04701297A patent/EP1587870A1/fr not_active Withdrawn
- 2004-01-10 CN CNB2004800023169A patent/CN100374501C/zh not_active Expired - Fee Related
- 2004-01-10 CA CA 2512890 patent/CA2512890A1/fr not_active Abandoned
- 2004-01-10 US US10/542,305 patent/US7306842B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2004065484A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100374501C (zh) | 2008-03-12 |
| JP2006516935A (ja) | 2006-07-13 |
| DE10301901A1 (de) | 2004-07-29 |
| PL378346A1 (pl) | 2006-03-20 |
| US20060051606A1 (en) | 2006-03-09 |
| CN1738863A (zh) | 2006-02-22 |
| WO2004065484A1 (fr) | 2004-08-05 |
| CA2512890A1 (fr) | 2004-08-05 |
| US7306842B2 (en) | 2007-12-11 |
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