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EP1572461B1 - Printing blanket assembly for a blanket cylinder and method for producing said printing blanket assembly - Google Patents

Printing blanket assembly for a blanket cylinder and method for producing said printing blanket assembly Download PDF

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Publication number
EP1572461B1
EP1572461B1 EP03788827A EP03788827A EP1572461B1 EP 1572461 B1 EP1572461 B1 EP 1572461B1 EP 03788827 A EP03788827 A EP 03788827A EP 03788827 A EP03788827 A EP 03788827A EP 1572461 B1 EP1572461 B1 EP 1572461B1
Authority
EP
European Patent Office
Prior art keywords
printing blanket
assembly according
blanket
filling material
printing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03788827A
Other languages
German (de)
French (fr)
Other versions
EP1572461A1 (en
Inventor
Andreas KÜMMET
Manfred Herrmann Liebler
Martin Heinz Schoeps
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koenig and Bauer AG
Original Assignee
Koenig and Bauer AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE10307382A external-priority patent/DE10307382A1/en
Priority claimed from DE10354437A external-priority patent/DE10354437A1/en
Application filed by Koenig and Bauer AG filed Critical Koenig and Bauer AG
Publication of EP1572461A1 publication Critical patent/EP1572461A1/en
Application granted granted Critical
Publication of EP1572461B1 publication Critical patent/EP1572461B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F27/00Devices for attaching printing elements or formes to supports
    • B41F27/12Devices for attaching printing elements or formes to supports for attaching flexible printing formes
    • B41F27/1293Devices for filling up the cylinder gap; Devices for removing the filler
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F30/00Devices for attaching coverings or make-ready devices; Guiding devices for coverings
    • B41F30/04Devices for attaching coverings or make-ready devices; Guiding devices for coverings attaching to transfer cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N10/00Blankets or like coverings; Coverings for wipers for intaglio printing
    • B41N10/02Blanket structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N10/00Blankets or like coverings; Coverings for wipers for intaglio printing
    • B41N10/02Blanket structure
    • B41N10/06Blanket structure facilitating fastening to, or location on, supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N2210/00Location or type of the layers in multi-layer blankets or like coverings
    • B41N2210/02Top layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N2210/00Location or type of the layers in multi-layer blankets or like coverings
    • B41N2210/06Backcoats; Back layers; Bottom layers

Definitions

  • the invention relates to a blanket unit for a blanket cylinder and to a method for producing a blanket unit according to the preamble of claim 1 or 30.
  • Blanket units are mounted in rotary printing presses on the blanket cylinder and are used in offset printing of the transfer of the print image from the forme cylinder to the printing substrate.
  • a support plate for example made of sheet steel or aluminum sheet, is used.
  • a blanket which may be formed, for example, in the manner of a blanket attached.
  • blanket-free leg are provided at the leading end and / or at the trailing end of the carrier plate. These legs can then be introduced, for example, in a slot provided on the blanket cylinder and fixed there.
  • a problem with known blanket units is that the blanket does not seamlessly enclose the carrier plate, but leaves a gap between the leading and trailing ends of the blanket. In the area of this gap no ink can be transferred to the substrate web. At the edges of the blanket towards the gap is also the printed image of poorer quality. From the prior art, therefore, various solutions are known with which the disadvantages caused by the gap between the ends of the blanket can be avoided.
  • a printing blanket unit is known in which the two ends of the printing blanket overlap one another in a form-fitting manner, thereby separating the gap to shrink between the ends of the blanket.
  • a printing blanket unit in which a slider is arranged between the two legs of the carrier plate.
  • the outwardly facing end of the slide is connected to a filler, so that the gap between the ends of the blanket is closed by the filler.
  • a printing blanket unit is known in which the blanket is composed of a plurality of layers.
  • the cover layer covers the end faces of the underlying layers and thus forms a projection by which the gap between the ends is reduced.
  • the US 5,749,298 A discloses a printing blanket unit with a carrier plate whose ends are folded.
  • the printing blanket arranged on the carrier plate is sealed on the front side.
  • the US Pat. No. 4,635,550 discloses a blanket unit having a blanket disposed on a carrier plate. In the channel, a support element is arranged on the support plate, which supports the protruding end of the blanket.
  • the US Pat. No. 2,525,003 A shows an apparatus for producing a printing blanket unit.
  • the US 4,643,093 A discloses a pressure plate with reinforced end and associated apparatus.
  • the invention has for its object to provide a blanket unit for a blanket cylinder and a method for producing a printing blanket unit.
  • An advantage of the printing blanket unit according to the invention is in particular that the leading and / or trailing end of the blanket protrudes with its inside a piece over the fold of the associated leg. This projection reduces the gap between the ends of the blanket. It is quite conceivable that the supernatant is chosen so large that the two ends of the blanket come into contact with each other in the installation position. Due to the fold of the support plate, the protruding ends of the blanket are not supported by the support plate from below, so that without further aids no pressure between the blanket and the printing material in the region of the protruding ends could be established. To solve this problem, it is proposed between the fold of the support plate and the inside of the blanket to arrange a support member for supporting the supernatant.
  • a support member for supporting the supernatant is basically irrelevant.
  • the support elements are firmly bonded to the fold and / or on the inside of the blanket, in particular glued or vulcanized.
  • the support elements can be produced in a particularly simple manner if they are made of the same material as the blanket, for example of rubber, or of the same material as the carrier plate, for example metal. In particular, it is then conceivable to form the support elements in one piece to the blanket or the carrier plate.
  • the support elements are materially connected to a base layer, which is arranged between blanket and carrier plate and in this way the carrier plate, starting from the two folds, continuously wraps around. Due to the undercoat layer, the properties of the printing blanket unit, in particular with regard to the hardness and the concentricity, can additionally be influenced. Rubber or a similar elastomeric material is particularly suitable as material for the production of the undercoat layer.
  • a production cylinder may be available whose shape, in particular its diameter and its fastening devices for fastening the carrier plate, essentially corresponds to the blanket cylinder used later in the printing machine.
  • the uncoated carrier plate is attached to the folded legs and takes in this way a position corresponding to the later position after mounting on the blanket cylinder.
  • the blanket is attached to the support plate, for example, glued or vulcanized that at least one end of the blanket projects a piece over the fold of the associated leg.
  • the supernatant is then in this way on the support material and is supported by the support material from below.
  • the support material is cut before or after the attachment of the blanket to the support plate to form two support elements. This can be done, for example, that the support material is cut with a sharp edge.
  • the two side surfaces formed by the separation process of the opposite Support elements have in this way a shape, so that the support elements after assembly of the blanket unit on the blanket cylinder opposite each other form complementary with a short distance or come to rest.
  • a preferred method variant is used.
  • the usual printing blankets are used, which have a flat shape, for example a rectangular shape, before the printing blanket is attached to the carrier plate.
  • a gap is formed between the mutually facing side surfaces at the opposite ends of the blanket using these flat blankets.
  • This gap is filled with a suitable sealing material, such as a curable. Rubber mass, filled.
  • the sealing material is then severed after sufficient curing.
  • the side surfaces of the opposite ends of the blanket formed by the separation process have a shape such that the ends of the blanket after mounting the blanket unit on the blanket cylinder opposite each other in shape complementary with a short distance or come to rest against each other.
  • the sealing material processed before or after the cutting to form a cylindrical peripheral surface for example, ground, is.
  • the sealing material and support material are cut through at the same time in order to ensure an optimal form fit between the opposite ends of the blanket unit when mounting the blanket unit on the blanket cylinder.
  • Fig. 1 to Fig. 12 shown printing blanket unit whose thickness d01 z. B. 1.6 mm, consists of a dimensionally stable support plate 02; 18; 42, with a thickness d02 of about 0.2 mm to 0.5 mm and one on the support plate 02; 18; 42 attached blanket 03; 19; 43.
  • the support plate 02; 18; 42 is made of metal, for example of a steel sheet or aluminum.
  • the blanket 03; 19; 43 for example, in the manner of a blanket 03; 19; 43, in particular of several layers of different material, be formed.
  • a folding machine In a folding machine are at the leading and the trailing end of the support plate 02; 18; 42 the blanket-free leg 04; 06; 21; 22; 44; Folded down 46 so that the legs 04; 06; 21; 22; 44; 46 can be used later to attach the blanket unit to a blanket cylinder 05.
  • the angled leg 06; 21; 46 at the leading end closes with the at the leg 06; 21; 46 adjoining middle part 07; 35; 47 of the carrier plate 02; 18; 42 an acute opening angle ⁇ 06, in particular from 30 to 60 degrees, preferably from 40 to 50 degrees, a.
  • the middle part 07 runs; 35; 47 of the carrier plate 02; 18; 42, of the blanket 03; 19; 43 is completely covered to the outside.
  • the bends run 08; 09; 27; 28; 48; 49th
  • both the support plate 02 and the blanket 03 are designed approximately flat, so that the blanket 03 can be fixed tension and deformation on the support plate 02.
  • the blanket 03 for example, glued and / or vulcanized.
  • the blanket-free legs 04 and 06 are folded downwards ( Fig. 2 ).
  • the folds 08 and 09 are produced in the bending machine such that the two ends 11 and 12 of the blanket 03 a piece far beyond the folds 08 and 09 survive.
  • the space between the protruding ends 11 and 12 of the blanket 03 on the one hand and the support plate 02 on the other hand is filled by filling compound 13; 14, also referred to as support member 13 and 14, filled.
  • the filling compound 13 and 14 can be produced for example by applying a curable rubber compound.
  • the filling compound 13; 14 deformable during insertion and / or flowable.
  • Fig. 3 a section of the blanket unit is shown in the installed position. It can be seen that the two legs 04 and 06 extend in the installed position opposite each other parallel to each other, so that they can be fastened together in a slot on a pressure cylinder, not shown. Due to the projection of the ends 11 and 12 of the blanket 03, the width of the gap 16 between the ends 11 and 12 of the blanket 03 is minimized. This makes it possible, for example, to minimize the width of the gap 16 to a width of less than 0.5 mm.
  • the distance between the bends 08; 09 substantially corresponds to the distance a01 of the opening on the cylinder surface and is less than 3 mm, in particular it is smaller than 2.0 mm.
  • the distance a02 of the opposite ends 11; 12 of the blanket 03 0.2 mm to 0.8 mm, preferably 0.3 mm to 0.7 mm.
  • the distance a02 is 0.4 mm to 0.6 mm, in particular 0.5 mm.
  • the fold 08 of the leg 04 has a radius R of 0.6 mm to 1.2 mm, in particular of 0.8 mm.
  • the bevel 09 of the leg 06 has a radius R of 0.3 mm to 0.7 mm, in particular of 0.5 mm.
  • the length L13; L14 of the respective support element 13; 14 is in the circumferential direction 0.4 mm to 1.0 mm, in particular 0.1 mm to 1.3 mm. In a preferred embodiment, the length L13; L14 of the support member 13; 14 at 0.7 mm.
  • the filling compound 13; 14 may be formed in different shapes.
  • the filling material 13 z. B. an acute angle, while the filling material 14 is formed at right angles.
  • a third embodiment of a blanket unit is shown.
  • This blanket unit also has a support plate 18 made of sheet steel and a blanket 19 made of rubber.
  • the support plate 18 is first attached with its legs 21 and 22 to a production cylinder, the shape of which corresponds to the blanket cylinder to which the blanket unit is to be fastened in the printing press.
  • a sealing member 23 is inserted into the gap 26 between the legs 21 and 22 to seal the gap 26 down.
  • a liquid elastomer composition is applied to the outside of the support plate 18 such that the support plate 18 is surrounded by a continuous Unterbau Mrs 24.
  • the sub-base layer 24 fills the gap 26 between the opposite folds 27 and 28.
  • the blanket 19 is attached to the base layer 24, for example, vulcanized.
  • the gap 26, which continues between the ends 31 and 32 of the blanket 19, is closed with filling material, here also referred to as sealing material 29, for example, a curable elastomer composition, closed and then ground on the outside to produce a uniform cylindrical outer surface.
  • the sealing material 29 and the subgrade layer 24 are severed along the cutting line 33, so that the printing blanket unit can be removed from the production cylinder and mounted on a blanket cylinder.
  • the base layer 24 By separating the base layer 24 separate support members 34 and 36 are formed, each of which supports the ends 31 and 32 of the blanket 19 from below.
  • the side surfaces of the support elements 34 and 36 formed by the cut along the section line 33 can come into positive engagement with one another.
  • FIGS. 6 to 8 show embodiments of another manufacturing method for a blanket unit similar to that of Fig. 3 .
  • the support plate 42 is now on a base 53 of a device 41 with at least one slider 54; 56, as described below, launched. At least one of the sliders 54; 56 is the main body 53 and / or the other slider 56; 54 mobile. This basic body 53 is adapted in its geometry to the geometry of the carrier plate 42. Both slides 54; 56 of the device 41 are open. The carrier plate 42 is then adjusted to the necessary cylinder circumference or to the necessary Abkantwin means of an adjustment mechanism 57. Both slides 54; 56 are closed. The filling compound 51; 52 is then poured or pressed positively. Depending on the shape of the slider 54; 56 becomes a shallow, d. H.
  • the slider 54; 56 as form 54; 56 for the filling material 51; 52 act.
  • At least one of the filling compounds 51; 52 stands on the virtual extension V42 of the outside of the support plate 42 in the radial direction addition.
  • the filling compound 51; 52 is then pulled flush by a further device 58 or ground.
  • the slides 54; 56 is opened and the blanket unit is vulcanized. This vulcanization can be carried out within the device 41, but also outside the device 41.
  • FIGS. 9 and 10 show a particularly preferred manufacturing method for another blanket unit.
  • This embodiment of a blanket unit makes it possible to close and reinforce a channel of a cylinder.
  • the filling compound 51; 52 extends here at a virtual extension V43 of the outside of the blanket 43 in the longitudinal direction, ie circumferential direction, of the blanket 43.
  • the filling material 51; 52 both over an end 61; 62 and over both ends 61; 62 of the blanket 43 protrude in the longitudinal direction.
  • the filling compound 51; 52 at least partially beyond the virtual extension V43 of the outside of the blanket 43 survive ( 10 and 11 ).
  • This embodiment is achieved by the following manufacturing method.
  • the blanket 43 is applied to the support plate 42. It is irrelevant whether the blanket 43 is already vulcanized or not.
  • the sliders 54; 56 are then closed.
  • the filling compound 51; 52 for closing and reinforcing a channel is now pressed or poured.
  • a corresponding shape of the filling material 51; 52 reached.
  • the filling compound 51; 52 dimensionally processed.
  • the vulcanization process can take place inside or outside the device 41.
  • the two latter production methods thus differ in that in the embodiments according to the FIGS. 6 to 8 the filling material 51; 52 is disposed between the support plate 42 and the blanket 43, wherein the filling material 51; 52 is disposed first on the support plate 42 and then the blanket 43, while in the embodiments according to the FIGS. 9 to 11 the carrier plate 42 is connected to the blanket 43 and then the filling material 51; 52 is filled, wherein a radially arranged outside of the filling material 51; 52 is not occupied by the blanket 43.
  • the blanket unit at least one end with a greater thickness than the lying between the two ends region, so that the outer surface of the blanket unit in the region of this end in the radial direction at least partially beyond the virtual extension V43 the outside of the blanket 43, in particular is wedge-shaped.
  • the end of the filling material 51; 52 arranged at the ends of the blanket 43 is thickened.
  • Fig. 11 a filling of the blanket 43 is shown.
  • This thickened end or both thickened ends are in on the blanket cylinder assembled state in the radial direction via a virtual extension of the subsequent blanket, ie the effective radius of the mounted blanket is greater in the region of the ends.
  • the intervening areas are much larger (at least 10 times) than the area of the ends.
  • the thickening in the circumferential direction preferably extends to less than 10 mm, in particular to less than 5 mm.
  • the filling compound 13; 14; 29; 51; 52 is introduced in the flowable, deformable state, in each case at least one end of the two ends of the blanket unit.
  • the filling compound 13; 14; 29; 51; 52 is in the longitudinal direction at least partially on a fold 08; 09; 27; 28; 48; 49 of the angled leg 04; 06; 21; 22; 44; 46 of the carrier plate 02; 18; Arranged 42 and projects beyond the fold 08; 09; 27; 28; 48; 49 in the circumferential direction addition.
  • the outside of the filling compound 13; 14; 29; 51; 52 are processed dimensionally stable.
  • the filling compound 13; 14; 29; 51; 52 may preferably be integrally formed.
  • the materials of printing blanket 03; 43 and filling material 13; 14; 29; 51; 52 may be the same or different.
  • the length L51; L52 of the filling compound 51; 52 more than 0.1 mm, in particular more than 0.4 mm, but less than 2 mm, in particular less than 5 mm.
  • the filling compound 51; 52 and the support elements 13; 14 at facing away from each other ends of the blanket unit with extended, preferably flat or slightly curved blanket units brought in. (Except embodiment of the Fig. 5 ).
  • a multi-part device 41 may be used, in which at least two parts, for. B. slide 54; 56, are movable relative to each other. It is possible, for. B. for producing thickened ends of the blanket unit, that at least on the filling material 51; 52 adjacent surface in the direction of the outside of the blanket unit at least partially beyond the virtual extension V43 of the outside of the blanket 43 or at least that on the filling material 51; 52 adjoining surface in the direction of the outside of the blanket unit at least partially beyond the virtual extension V42 of the outside of the support plate 42 with not yet mounted on the support plate 42 blanket 43 protrudes.
  • the two part, z. B. slide 54; 56 should be adjustable in length in the longitudinal direction of the blanket unit.
  • At least one surface of one of the two parts is located on the filling material 51; 52 and at least one surface may be on an angled leg 44; 46 of the support plate 42 abut. At least the on the filling material 51; 52 adjacent surface may protrude in the direction of the outside of the printing blanket unit at least partially over the virtual extension V43 of the outside of the blanket 43 or at least that on the filling material 51; 52 adjacent surface in the direction of the outside of the blanket unit at least partially beyond the virtual extension V42 of the outside of the support plate 42 with not yet mounted on the support plate 42 blanket 43 survive.
  • at least one further device 58 for. B. a tool 58, for processing at least the outside of the filling material 51; 52 may be arranged.
  • At least one carrier 53, z. B. the main body 53 may be arranged for receiving the support plate 42, wherein the inside of the support plate 42 rests on this support 53.
  • the carrier 53 may also consist of several parts. At least a part of the carrier 53 cooperates with a leading leg 46 of the support plate 42, another part of the carrier 53 with the trailing leg 44 of the support plate 42 together. Preferably, a part of the carrier 53 is movable relative to the other part of the carrier 53.
  • the device 41 may also have elements for folding the ends of the support plate 42, i. H. be designed as a folding machine.
  • the filling compound 13; 14; 34; 36; 51; 52 is disposed on the blanket unit prior to mounting the blanket unit on the blanket cylinder or can be arranged.
  • the filling masses 13; 14; 34; 36; 51; 52, as support elements 13; 14; 34; 36; 51; 52 denotes, z. B. also serve to support a counter-cylinder in the radial direction, since the blanket cylinder with a counter-cylinder, z. B. a plate or a plate cylinder in contact.
  • the forme cylinder has at least one channel in which the at least one pressure plate is fastened.
  • the filling compound 13; 14; 34; 36; 51; 52 cooperates in this case with a pressure plate of the counter-cylinder by supporting each other.

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  • Printing Plates And Materials Therefor (AREA)
  • Rotary Presses (AREA)

Description

Die Erfindung betrifft eine Drucktucheinheit für einen Drucktuchzylinder sowie ein Verfahren zur Herstellung einer Drucktucheinheit gemäß dem Oberbegriff des Anspruchs 1 oder 30.The invention relates to a blanket unit for a blanket cylinder and to a method for producing a blanket unit according to the preamble of claim 1 or 30.

Drucktucheinheiten werden in Rotationsdruckmaschinen am Drucktuchzylinder befestigt und dienen beim Offsetdruck der Übertragung des Druckbilds vom Formzylinder auf die Bedruckstoffbahn. Um der Drucktucheinheit die erforderliche mechanische Festigkeit zu verleihen, wird eine Trägerplatte, beispielsweise aus Stahlblech oder Aluminiumblech, eingesetzt. Auf der Außenseite der Trägerplatte wird ein Drucktuch, das beispielsweise in der Art eines Gummituchs ausgebildet sein kann, befestigt. Zur Fixierung der Drucktucheinheit am Drucktuchzylinder sind am vorlaufenden Ende und/oder am nachlaufenden Ende der Trägerplatte abgekantete, drucktuchfreie Schenkel vorgesehen. Diese Schenkel können dann beispielsweise in einen am Drucktuchzylinder vorgesehenen Schlitz eingeführt und dort festgelegt werden.Blanket units are mounted in rotary printing presses on the blanket cylinder and are used in offset printing of the transfer of the print image from the forme cylinder to the printing substrate. In order to give the blanket unit the required mechanical strength, a support plate, for example made of sheet steel or aluminum sheet, is used. On the outside of the support plate, a blanket, which may be formed, for example, in the manner of a blanket attached. To fix the blanket unit on the blanket cylinder bent, blanket-free leg are provided at the leading end and / or at the trailing end of the carrier plate. These legs can then be introduced, for example, in a slot provided on the blanket cylinder and fixed there.

Ein Problem bei bekannten Drucktucheinheiten ist es, dass das Drucktuch die Trägerplatte nicht nahtlos umschließt, sondern zwischen dem vorlaufenden und dem nachlaufenden Ende des Drucktuchs ein Spalt verbleibt. Im Bereich diese Spalts kann keine Druckfarbe auf die Bedruckstoffbahn übertragen werden. An den Rändern des Drucktuchs zum Spalt hin ist zudem das Druckbild von schlechterer Qualität. Aus dem Stand der Technik sind deshalb verschiedene Lösungen bekannt, mit denen die durch den Spalt zwischen den Enden des Drucktuches hervorgerufenen Nachteile vermieden werden können.A problem with known blanket units is that the blanket does not seamlessly enclose the carrier plate, but leaves a gap between the leading and trailing ends of the blanket. In the area of this gap no ink can be transferred to the substrate web. At the edges of the blanket towards the gap is also the printed image of poorer quality. From the prior art, therefore, various solutions are known with which the disadvantages caused by the gap between the ends of the blanket can be avoided.

Aus der DE 195 47 917 A1 ist eine Drucktucheinheit bekannt, bei der die beiden Enden des verwendeten Drucktuchs einander formschlüssig überlappen, um dadurch den Spalt zwischen den Enden des Drucktuchs zu verkleinern.From the DE 195 47 917 A1 a printing blanket unit is known in which the two ends of the printing blanket overlap one another in a form-fitting manner, thereby separating the gap to shrink between the ends of the blanket.

Aus der DE 195 21 645 A1 ist eine Drucktucheinheit bekannt, bei welcher zwischen den beiden Schenkeln der Trägerplatte ein Schieber angeordnet wird. Das nach außen weisende Ende des Schiebers ist dabei mit einem Füllstück verbunden, so dass der Spalt zwischen den Enden des Drucktuchs durch das Füllstück geschlossen wird.From the DE 195 21 645 A1 a printing blanket unit is known in which a slider is arranged between the two legs of the carrier plate. The outwardly facing end of the slide is connected to a filler, so that the gap between the ends of the blanket is closed by the filler.

Aus der DE 195 43 584 C1 ist eine Drucktucheinheit bekannt, bei der das Drucktuch aus einer Vielzahl von Lagen zusammengesetzt ist. Die Decklage überdeckt dabei die Stirnflächen der darunter befindlichen Lagen und bildet auf diese Weise einen Vorsprung, durch den der Spalt zwischen den Enden verkleinert wird.From the DE 195 43 584 C1 a printing blanket unit is known in which the blanket is composed of a plurality of layers. The cover layer covers the end faces of the underlying layers and thus forms a projection by which the gap between the ends is reduced.

Die US 5 749 298 A offenbart eine Drucktucheinheit mit einer Trägerplatte, deren Enden abgekantet sind. Das auf der Trägerplatte angeordnete Drucktuch ist stirnseitig versiegelt.The US 5,749,298 A discloses a printing blanket unit with a carrier plate whose ends are folded. The printing blanket arranged on the carrier plate is sealed on the front side.

Die US 4 635 550 A offenbart eine Drucktucheinheit mit einem auf einer Trägerplatte angeordneten Drucktuch. Im Kanal ist auf der Trägerplatte ein Stützelement angeordnet, das das überstehende Ende des Drucktuches abstützt.The US Pat. No. 4,635,550 discloses a blanket unit having a blanket disposed on a carrier plate. In the channel, a support element is arranged on the support plate, which supports the protruding end of the blanket.

Die US 2 525 003 A zeigt eine Vorrichtung zur Herstellung einer Drucktucheinheit.The US Pat. No. 2,525,003 A shows an apparatus for producing a printing blanket unit.

Die US 4 643 093 A offenbart eine Druckplatte mit verstärktem Ende und eine zugehörigen Vorrichtung.The US 4,643,093 A discloses a pressure plate with reinforced end and associated apparatus.

Der Erfindung liegt die Aufgabe zugrunde, eine Drucktucheinheit für einen Drucktuchzylinder sowie ein Verfahren zur Herstellung einer Drucktucheinheit zu schaffen.The invention has for its object to provide a blanket unit for a blanket cylinder and a method for producing a printing blanket unit.

Die Aufgabe wird erfindungsgemäß durch die Merkmale der Ansprüche 1 oder 30 gelöst.The object is achieved by the features of claims 1 or 30.

Ein Vorteil der erfindungsgemäßen Drucktucheinheit liegt insbesondere darin, dass das vorlaufende und/oder nachlaufende Ende des Drucktuchs mit seiner Innenseite ein stückweit über die Abkantung des zugeordneten Schenkels übersteht. Durch diesen Überstand wird der Spalt zwischen den Enden des Drucktuchs verkleinert. Dabei ist es durchaus denkbar, dass der Überstand so groß gewählt wird, dass die beiden Enden des Drucktuchs in der Einbauposition aneinander zur Anlage kommen. Aufgrund der Abkantung der Trägerplatte sind die überstehenden Enden des Drucktuchs nicht durch die Trägerplatte von unten abgestützt, so dass ohne weitere Hilfsmittel kein Druck zwischen dem Drucktuch und der Bedruckstoffbahn im Bereich der überstehenden Enden aufgebaut werden könnte. Zur Lösung dieses Problems wird vorgeschlagen zwischen der Abkantung der Trägerplatte und der Innenseite des Drucktuchs ein Stützelement zur Abstützung des Überstands anzuordnen. Im Ergebnis werden die Druckkräfte dann vom Drucktuch über das Stützelement auf die Trägerplatte übertragen, so dass das Druckbild auch im Bereich der überstehenden Enden des Drucktuchs einwandfrei auf die Bedruckstoffbahn aufgedruckt werden kann. Ob dabei an beiden Enden des Drucktuchs oder nur an einem Ende des Drucktuchs ein Stützelement zur Abstützung des Überstandes vorgesehen ist, ist grundsätzlich ohne Bedeutung.An advantage of the printing blanket unit according to the invention is in particular that the leading and / or trailing end of the blanket protrudes with its inside a piece over the fold of the associated leg. This projection reduces the gap between the ends of the blanket. It is quite conceivable that the supernatant is chosen so large that the two ends of the blanket come into contact with each other in the installation position. Due to the fold of the support plate, the protruding ends of the blanket are not supported by the support plate from below, so that without further aids no pressure between the blanket and the printing material in the region of the protruding ends could be established. To solve this problem, it is proposed between the fold of the support plate and the inside of the blanket to arrange a support member for supporting the supernatant. As a result, the pressure forces are then transferred from the blanket via the support member to the support plate, so that the printed image can be imprinted properly on the substrate web even in the region of the protruding ends of the blanket. Whether it is provided at both ends of the blanket or only at one end of the blanket, a support member for supporting the supernatant is basically irrelevant.

Für die Befestigung der Stützelemente an der Drucktucheinheit sind vielfältige Befestigungslösungen denkbar. Nach einer bevorzugten Ausführungsform sind die Stützelemente an der Abkantung und/oder an der Innenseite des Drucktuchs stoffschlüssig befestigt, insbesondere festgeklebt oder anvulkanisiert.For the attachment of the support elements to the blanket unit diverse fastening solutions are conceivable. According to a preferred embodiment, the support elements are firmly bonded to the fold and / or on the inside of the blanket, in particular glued or vulcanized.

Besonders einfach lassen sich die Stützelemente herstellen, wenn sie aus dem gleichen Material wie das Drucktuch, beispielsweise aus Gummi, oder aus dem gleichen Material wie die Trägerplatte, beispielsweise Metall, hergestellt sind. Insbesondere ist es dann denkbar, die Stützelemente einstückig an das Drucktuch oder die Trägerplatte anzuformen.The support elements can be produced in a particularly simple manner if they are made of the same material as the blanket, for example of rubber, or of the same material as the carrier plate, for example metal. In particular, it is then conceivable to form the support elements in one piece to the blanket or the carrier plate.

Bei der Herstellung der Stützelemente ist es zudem denkbar, dass die Stützelemente stoffschlüssig mit einer Unterbauschicht verbunden werden, die zwischen Drucktuch und Trägerplatte angeordnet ist und auf diese Weise die Trägerplatte, ausgehend von den beiden Abkantungen, durchgehend umschlingt. Durch die Unterbauschicht können die Eigenschaften der Drucktucheinheit, insbesondere hinsichtlich der Härte und des Rundlaufes, zusätzlich beeinflusst werden. Als Material zur Herstellung der Unterbauschicht ist insbesondere Gummi oder ein ähnliches Elastomermaterial geeignet.In the production of the support elements, it is also conceivable that the support elements are materially connected to a base layer, which is arranged between blanket and carrier plate and in this way the carrier plate, starting from the two folds, continuously wraps around. Due to the undercoat layer, the properties of the printing blanket unit, in particular with regard to the hardness and the concentricity, can additionally be influenced. Rubber or a similar elastomeric material is particularly suitable as material for the production of the undercoat layer.

Durch den Einsatz des erfindungsgemäßen Fertigungsverfahrens lassen sich in einfacher Weise Drucktucheinheiten herstellen, die einen minimalen Spalt aufweisen. Für die Durchführung des Verfahrens kann ein Fertigungszylinder zur Verfügung stehen, dessen Gestalt, insbesondere dessen Durchmesser und dessen Befestigungseinrichtungen zur Befestigung der Trägerplatte, im Wesentlichen dem später in der Druckmaschine verwendeten Drucktuchzylinder entspricht. An diesem Fertigungszylinder wird die unbeschichtete Trägerplatte mit den abgekanteten Schenkeln befestigt und nimmt auf diese Weise eine Position ein, die der späteren Position nach der Montage am Drucktuchzylinder entspricht.By using the manufacturing method according to the invention can be produced in a simple manner blanket units having a minimum gap. For carrying out the method, a production cylinder may be available whose shape, in particular its diameter and its fastening devices for fastening the carrier plate, essentially corresponds to the blanket cylinder used later in the printing machine. At this manufacturing cylinder, the uncoated carrier plate is attached to the folded legs and takes in this way a position corresponding to the later position after mounting on the blanket cylinder.

Nach der Befestigung der Trägerplatte am Fertigungszylinder wird der Spalt zwischen den gegenüberliegenden Abkantungen der Trägerplatte mit einem Stützmaterial, beispielsweise mit einer härtbaren Gummimasse, ausgefüllt. Auf diese Weise werden die beiden Abkantungen der Trägerplatte stoffschlüssig miteinander verbunden.After attachment of the carrier plate on the production cylinder, the gap between the opposite folds of the carrier plate with a support material, for example, with a curable rubber compound, filled. In this way, the two folds of the support plate are firmly bonded together.

Daran anschließend wird das Drucktuch derart an der Trägerplatte befestigt, beispielsweise festgeklebt oder aufvulkanisiert, dass zumindest ein Ende des Drucktuchs ein stückweit über die Abkantung des zugeordneten Schenkels übersteht. Der Überstand liegt auf diese Weise dann auf dem Stützmaterial auf und wird vom Stützmaterial von unten abgestützt.Subsequently, the blanket is attached to the support plate, for example, glued or vulcanized that at least one end of the blanket projects a piece over the fold of the associated leg. The supernatant is then in this way on the support material and is supported by the support material from below.

Um die Drucktucheinheit vom Fertigungszylinder abnehmen zu können, wird das Stützmaterial vor oder nach der Befestigung des Drucktuchs an der Trägerplatte unter Bildung von zwei Stützelementen durchtrennt. Dies kann beispielsweise dadurch erfolgen, dass das Stützmaterial mit einer scharfen Schneide durchschnitten wird. Die beiden durch das Trennverfahren gebildeten Seitenflächen der einander gegenüberliegenden Stützelemente weisen auf diese Weise eine Form auf, so dass die Stützelemente nach der Montage der Drucktucheinheit am Drucktuchzylinder einander formkomplementär mit kurzem Abstand gegenüberliegen oder aneinander zur Anlage kommen.In order to remove the blanket unit from the production cylinder, the support material is cut before or after the attachment of the blanket to the support plate to form two support elements. This can be done, for example, that the support material is cut with a sharp edge. The two side surfaces formed by the separation process of the opposite Support elements have in this way a shape, so that the support elements after assembly of the blanket unit on the blanket cylinder opposite each other form complementary with a short distance or come to rest.

Um nicht nur eine optimale Abstützung des Überstands am Ende des Drucktuchs gewährleisten zu können, sondern auch den Spalt zwischen den beiden Enden des Drucktuchs zu minimieren bzw. zu eliminieren, wird eine bevorzugte Verfahrensvariante eingesetzt. Bei dieser Verfahrensvariante werden die üblichen Drucktücher verwendet, die vor Anbringung des Drucktuchs an der Trägerplatte eine ebene Gestalt, beispielsweise eine rechteckförmige Gestalt, aufweist. Durch Anbringung des Drucktuchs an der Trägerplatte wird bei Verwendung dieser ebenen Drucktücher ein Spalt zwischen den zueinander weisenden Seitenflächen an den einander gegenüberliegenden Enden des Drucktuchs gebildet. Dieser Spalt wird mit einem geeigneten Siegelmaterial, beispielsweise einer härtbaren. Gummimasse, ausgefüllt. Um die Drucktucheinheit vom Fertigungszylinder abnehmen zu können, wird das Siegelmaterial dann nach ausreichender Aushärtung durchtrennt. Die durch das Trennverfahren gebildeten Seitenflächen der einander gegenüberliegenden Enden des Drucktuchs weisen dadurch eine Gestalt auf, dass die Enden des Drucktuchs nach der Montage der Drucktucheinheit am Drucktuchzylinder einander formkomplementär mit kurzem Abstand gegenüberliegen oder aneinander zur Anlage kommen.In order not only to ensure optimal support of the supernatant at the end of the blanket, but also to minimize or eliminate the gap between the two ends of the blanket, a preferred method variant is used. In this variant of the method, the usual printing blankets are used, which have a flat shape, for example a rectangular shape, before the printing blanket is attached to the carrier plate. By attaching the blanket to the carrier plate, a gap is formed between the mutually facing side surfaces at the opposite ends of the blanket using these flat blankets. This gap is filled with a suitable sealing material, such as a curable. Rubber mass, filled. In order to remove the blanket unit from the production cylinder, the sealing material is then severed after sufficient curing. The side surfaces of the opposite ends of the blanket formed by the separation process have a shape such that the ends of the blanket after mounting the blanket unit on the blanket cylinder opposite each other in shape complementary with a short distance or come to rest against each other.

Um einen möglichst genauen Rundlauf zu erreichen, ist es besonders vorteilhaft, wenn das Siegelmaterial vor oder nach dem Durchtrennen unter Bildung einer zylindrischen Umfangsfläche bearbeitet, beispielsweise überschliffen, wird.In order to achieve the most accurate concentricity, it is particularly advantageous if the sealing material processed before or after the cutting to form a cylindrical peripheral surface, for example, ground, is.

Vorzugsweise werden Siegelmaterial und Stützmaterial gleichzeitig durchtrennt, um einen optimalen Formschluss zwischen den einander gegenüberliegenden Enden der Drucktucheinheit bei Montage der Drucktucheinheit am Drucktuchzylinder zu gewährleisten.Preferably, the sealing material and support material are cut through at the same time in order to ensure an optimal form fit between the opposite ends of the blanket unit when mounting the blanket unit on the blanket cylinder.

Ausführungsformen der Erfindung sind in den Zeichnungen dargestellt und werden im Folgenden beschrieben.Embodiments of the invention are illustrated in the drawings and will be described below.

Es zeigen:

Fig. 1
eine erste Ausführungsform einer Drucktucheinheit in einer ersten Fertigungsphase;
Fig. 2
die Drucktucheinheit gemäß Fig. 1 in einer zweiten Fertigungsphase;
Fig. 3
die Drucktucheinheit gemäß Fig. 1 und Fig. 2 in einer dritten Fertigungsphase;
Fig. 4
eine zweite Ausführungsform einer Drucktucheinheit;
Fig. 5
eine dritte Ausführungsform einer Drucktucheinheit in einem Teilquerschnitt
Fig. 6 und 7
Ausführungsbeispiele für ein Herstellungsverfahren einer Drucktucheinheit;
Fig. 8
ein Ausführungsbeispiel der Drucktucheinheit gemäß Fig. 7 mit verdickten Enden
Fig. 9 bis 11
Ausführungsbeispiele für ein weiteres Herstellungsverfahren einer Drucktucheinheit;
Fig. 12
ein Ausführungsbeispiel der Drucktucheinheit gemäß Fig. 3 mit verdickten Enden.
Show it:
Fig. 1
a first embodiment of a blanket unit in a first manufacturing phase;
Fig. 2
the blanket unit according to Fig. 1 in a second production phase;
Fig. 3
the blanket unit according to Fig. 1 and Fig. 2 in a third production phase;
Fig. 4
a second embodiment of a blanket unit;
Fig. 5
a third embodiment of a blanket unit in a Partial cross-section
6 and 7
Embodiments of a manufacturing method of a blanket unit;
Fig. 8
an embodiment of the blanket unit according to Fig. 7 with thickened ends
Fig. 9 to 11
Exemplary embodiments of a further production method of a blanket unit;
Fig. 12
an embodiment of the blanket unit according to Fig. 3 with thickened ends.

Die in Fig. 1 bis Fig. 12 dargestellte Drucktucheinheit, deren Dicke d01 z. B. 1,6 mm beträgt, besteht aus einer formstabilen Trägerplatte 02; 18; 42, mit einer Dicke d02 von ca. 0,2 mm bis 0,5 mm und einem auf der Trägerplatte 02; 18; 42 befestigten Drucktuch 03; 19; 43. Die Trägerplatte 02; 18; 42 besteht aus Metall, beispielsweise aus einem Stahlblech oder Aluminium. Das Drucktuch 03; 19; 43 kann beispielsweise in der Art eines Gummituchs 03; 19; 43, insbesondere aus mehreren Lagen unterschiedlichem Materials, ausgebildet sein.In the Fig. 1 to Fig. 12 shown printing blanket unit whose thickness d01 z. B. 1.6 mm, consists of a dimensionally stable support plate 02; 18; 42, with a thickness d02 of about 0.2 mm to 0.5 mm and one on the support plate 02; 18; 42 attached blanket 03; 19; 43. The support plate 02; 18; 42 is made of metal, for example of a steel sheet or aluminum. The blanket 03; 19; 43, for example, in the manner of a blanket 03; 19; 43, in particular of several layers of different material, be formed.

In einer Abkantmaschine werden am vorlaufenden und am nachlaufenden Ende der Trägerplatte 02; 18; 42 die drucktuchfreien Schenkel 04; 06; 21; 22; 44; 46 nach unten abgekantet, so dass die Schenkel 04; 06; 21; 22; 44; 46 später zur Befestigung der Drucktucheinheit an einem Drucktuchzylinder 05 verwendet werden können. Der abgewinkelte Schenkel 06; 21; 46 am vorlaufenden Ende schließt mit dem sich an den Schenkel 06; 21; 46 anschließenden Mittelteil 07; 35; 47 der Trägerplatte 02; 18; 42 einen spitzen Öffnungswinkel α06, insbesondere von 30 bis 60 Grad, vorzugsweise von 40 bis 50 Grad, ein. Der abgewinkelte Schenkel 04; 22; 44 am nachlaufenden Ende weist mit der sich daran anschließenden Trägerplatte 02; 18; 42 einen Öffnungswinkel α04 von 45 bis 150 Grad, insbesondere von 80 bis 100 Grad, auf. In einer bevorzugten Ausführungsform beträgt die Winkelgröße 120 bis 150 Grad. Zwischen den Schenkeln 04, 06; 21; 22; 44; 46 verläuft der Mittelteil 07; 35; 47 der Trägerplatte 02; 18; 42, der vom Drucktuch 03; 19; 43 vollständig nach außen hin abgedeckt ist. Am Übergang zwischen dem Mittelteil 07; 35; 47 einerseits und den Schenkeln 04; 22; 44 bzw. 06; 21; 46 andererseits verlaufen die Abkantungen 08; 09; 27; 28; 48; 49.In a folding machine are at the leading and the trailing end of the support plate 02; 18; 42 the blanket-free leg 04; 06; 21; 22; 44; Folded down 46 so that the legs 04; 06; 21; 22; 44; 46 can be used later to attach the blanket unit to a blanket cylinder 05. The angled leg 06; 21; 46 at the leading end closes with the at the leg 06; 21; 46 adjoining middle part 07; 35; 47 of the carrier plate 02; 18; 42 an acute opening angle α06, in particular from 30 to 60 degrees, preferably from 40 to 50 degrees, a. The angled leg 04; 22; 44 at the trailing end points with the adjoining support plate 02; 18; 42 an opening angle α04 of 45 to 150 degrees, in particular from 80 to 100 degrees, on. In a preferred embodiment the angle size is 120 to 150 degrees. Between the legs 04, 06; 21; 22; 44; 46, the middle part 07 runs; 35; 47 of the carrier plate 02; 18; 42, of the blanket 03; 19; 43 is completely covered to the outside. At the transition between the middle part 07; 35; 47 on the one hand and the legs 04; 22; 44 or 06; 21; 46 on the other hand, the bends run 08; 09; 27; 28; 48; 49th

In der in Fig. 1 dargestellten Fertigungsphase sind sowohl die Trägerplatte 02 als auch das Drucktuch 03 annähernd eben ausgelegt, so dass das Drucktuch 03 spannungs- und verformungsfrei auf der Trägerplatte 02 befestigt werden kann. Dazu kann das Drucktuch 03 beispielsweise aufgeklebt und/oder aufvulkanisiert werden.In the in Fig. 1 The production phase shown, both the support plate 02 and the blanket 03 are designed approximately flat, so that the blanket 03 can be fixed tension and deformation on the support plate 02. For this purpose, the blanket 03, for example, glued and / or vulcanized.

Anschließend werden in einer Abkantmaschine die drucktuchfreien Schenkel 04 und 06 nach unten abgekantet (Fig. 2).Subsequently, in a folding machine, the blanket-free legs 04 and 06 are folded downwards ( Fig. 2 ).

Die Abkantungen 08 und 09 werden in der Abkantmaschine derart hergestellt, dass die beiden Enden 11 und 12 des Drucktuchs 03 ein stückweit über die Abkantungen 08 und 09 überstehen. Der Zwischenraum zwischen den überstehenden Enden 11 und 12 des Drucktuches 03 einerseits und der Trägerplatte 02 andererseits wird durch Füllmasse 13; 14, auch als Stützelement 13 und 14 bezeichnet, aufgefüllt. Die Füllmasse 13 und 14 kann beispielsweise durch Aufbringung einer härtbaren Gummimasse hergestellt werden.The folds 08 and 09 are produced in the bending machine such that the two ends 11 and 12 of the blanket 03 a piece far beyond the folds 08 and 09 survive. The space between the protruding ends 11 and 12 of the blanket 03 on the one hand and the support plate 02 on the other hand is filled by filling compound 13; 14, also referred to as support member 13 and 14, filled. The filling compound 13 and 14 can be produced for example by applying a curable rubber compound.

Vorzugsweise ist die Füllmasse 13; 14 beim Einbringen verformbar und/oder fliessfähig.Preferably, the filling compound 13; 14 deformable during insertion and / or flowable.

In Fig. 3 ist ein Ausschnitt der Drucktucheinheit in der Einbauposition dargestellt. Man erkennt, dass die beiden Schenkel 04 und 06 in der Einbauposition einander gegenüberliegend parallel zueinander verlaufen, so dass sie gemeinsam in einem Schlitz an einem nicht dargestellten Druckzylinder befestigt werden können. Aufgrund des Überstands der Enden 11 und 12 des Drucktuchs 03 wird die Breite des Spalts 16 zwischen den Enden 11 und 12 des Drucktuchs 03 minimiert. Dadurch ist es beispielsweise möglich, die Breite des Spalts 16 auf eine Breite von kleiner 0,5 mm zu minimieren.In Fig. 3 a section of the blanket unit is shown in the installed position. It can be seen that the two legs 04 and 06 extend in the installed position opposite each other parallel to each other, so that they can be fastened together in a slot on a pressure cylinder, not shown. Due to the projection of the ends 11 and 12 of the blanket 03, the width of the gap 16 between the ends 11 and 12 of the blanket 03 is minimized. This makes it possible, for example, to minimize the width of the gap 16 to a width of less than 0.5 mm.

Der Abstand der Abkantungen 08; 09 entspricht im wesentlichen dem Abstand a01 der Öffnung auf der Zylinderoberfläche und beträgt weniger als 3 mm, insbesondere ist er kleiner als 2,0 mm.The distance between the bends 08; 09 substantially corresponds to the distance a01 of the opening on the cylinder surface and is less than 3 mm, in particular it is smaller than 2.0 mm.

Aufgrund der Abstützung der überstehenden Enden 11 und 12 durch die Füllmasse 13 und 14 wird eine ausreichende Druckübertragung vom Drucktuch 03 auf eine Bedruckstoffbahn in diesem Bereich erreicht.Due to the support of the protruding ends 11 and 12 by the filling compound 13 and 14, a sufficient pressure transfer from the blanket 03 is achieved on a printing substrate in this area.

Wie in Fig. 4 dargestellt, beträgt der Abstand a02 der gegenüberliegenden Enden 11; 12 des Drucktuchs 03 0,2 mm bis 0,8 mm, vorzugsweise 0,3 mm bis 0,7 mm. In einer besonders bevorzugten Ausführung beträgt der Abstand a02 0,4 mm bis 0,6 mm, insbesondere 0,5 mm.As in Fig. 4 illustrated, the distance a02 of the opposite ends 11; 12 of the blanket 03 0.2 mm to 0.8 mm, preferably 0.3 mm to 0.7 mm. In a particularly preferred embodiment, the distance a02 is 0.4 mm to 0.6 mm, in particular 0.5 mm.

Die Abkantung 08 des Schenkels 04 weist einen Radius R von 0,6 mm bis 1,2 mm, insbesondere von 0,8 mm, auf.The fold 08 of the leg 04 has a radius R of 0.6 mm to 1.2 mm, in particular of 0.8 mm.

Die Abkantung 09 des Schenkels 06 weist hingegen einen Radius R von 0,3 mm bis 0,7 mm, insbesondere von 0,5 mm, auf.The bevel 09 of the leg 06, however, has a radius R of 0.3 mm to 0.7 mm, in particular of 0.5 mm.

Die Länge L13; L14 des jeweiligen Stützelements 13; 14 beträgt in Umfangsrichtung 0,4 mm bis 1,0 mm, insbesondere 0,1 mm bis 1,3 mm. In einer bevorzugten Ausführung liegt die Länge L13; L14 des Stützelements 13; 14 bei 0,7 mm.The length L13; L14 of the respective support element 13; 14 is in the circumferential direction 0.4 mm to 1.0 mm, in particular 0.1 mm to 1.3 mm. In a preferred embodiment, the length L13; L14 of the support member 13; 14 at 0.7 mm.

Wie in Fig. 4 dargestellt, kann die Füllmasse 13; 14 in unterschiedlicher Gestalt ausgeformt sein. So weist die Füllmasse 13 z. B. einen spitzen Winkel auf, während die Füllmasse 14 rechtwinklig ausgeformt ist.As in Fig. 4 illustrated, the filling compound 13; 14 may be formed in different shapes. Thus, the filling material 13 z. B. an acute angle, while the filling material 14 is formed at right angles.

Die für die Fig. 4 beschriebenen Maße können im Wesentlichen auf sämtliche in den Figuren dargestellte Ausführungsformen übertragen werden.The for the Fig. 4 described dimensions can be transferred substantially to all embodiments shown in the figures.

In Fig. 5 ist eine dritte Ausführungsform einer Drucktucheinheit dargestellt. Auch diese Drucktucheinheit weist eine Trägerplatte 18 aus Stahlblech und ein Drucktuch 19 aus Gummi auf. Zur Herstellung der Drucktucheinheit wird zunächst die Trägerplatte 18 mit deren Schenkeln 21 und 22 an einem Fertigungszylinder befestigt, dessen Gestalt dem Drucktuchzylinder entspricht, an dem die Drucktucheinheit in der Druckmaschine befestigt werden soll. Anschließend wird ein Dichtungselement 23 in den Spalt 26 zwischen den Schenkeln 21 und 22 eingelegt, um den Spalt 26 nach unten abzudichten. Danach wird eine flüssige Elastomermasse an der Außenseite der Trägerplatte 18 derart aufgebracht, dass die Trägerplatte 18 von einer durchgehenden Unterbauschicht 24 umgeben wird. Im Bereich der gegenüberliegenden Schenkel 21 und 22 füllt die Unterbauschicht 24 den Spalt 26 zwischen den gegenüberliegenden Abkantungen 27 und 28 aus.In Fig. 5 a third embodiment of a blanket unit is shown. This blanket unit also has a support plate 18 made of sheet steel and a blanket 19 made of rubber. To produce the printing blanket unit, the support plate 18 is first attached with its legs 21 and 22 to a production cylinder, the shape of which corresponds to the blanket cylinder to which the blanket unit is to be fastened in the printing press. Subsequently, a sealing member 23 is inserted into the gap 26 between the legs 21 and 22 to seal the gap 26 down. Thereafter, a liquid elastomer composition is applied to the outside of the support plate 18 such that the support plate 18 is surrounded by a continuous Unterbauschicht 24. In the region of the opposite legs 21 and 22, the sub-base layer 24 fills the gap 26 between the opposite folds 27 and 28.

Anschließend wird auf der Unterbauschicht 24 das Drucktuch 19 befestigt, beispielsweise aufvulkanisiert. Der Spalt 26, der sich zwischen den Enden 31 und 32 des Drucktuchs 19 fortsetzt, wird mit Füllmaterial, hier auch als Siegelmaterial 29 bezeichnet, beispielsweise einer härtbaren Elastomermasse, verschlossen und anschließend an der Außenseite zur Herstellung einer gleichmäßig zylindrischen Außenfläche überschliffen.Subsequently, the blanket 19 is attached to the base layer 24, for example, vulcanized. The gap 26, which continues between the ends 31 and 32 of the blanket 19, is closed with filling material, here also referred to as sealing material 29, for example, a curable elastomer composition, closed and then ground on the outside to produce a uniform cylindrical outer surface.

Zum Schluss wird das Siegelmaterial 29 und die Unterbauschicht 24 entlang der Schnittlinie 33 durchtrennt, so dass die Drucktucheinheit vom Fertigungszylinder abgenommen und an einem Drucktuchzylinder montiert werden kann. Durch die Trennung der Unterbauschicht 24 werden getrennte Stützelemente 34 und 36 gebildet, die jeweils die Enden 31 und 32 des Drucktuchs 19 von unten abstützen. Bei Montage der Drucktucheinheit an einem Drucktuchzylinder können die durch den Schnitt entlang der Schnittlinie 33 gebildeten Seitenflächen der Stützelemente 34 und 36 formschlüssig aneinander zur Anlage kommen.Finally, the sealing material 29 and the subgrade layer 24 are severed along the cutting line 33, so that the printing blanket unit can be removed from the production cylinder and mounted on a blanket cylinder. By separating the base layer 24 separate support members 34 and 36 are formed, each of which supports the ends 31 and 32 of the blanket 19 from below. When mounting the printing blanket unit on a blanket cylinder, the side surfaces of the support elements 34 and 36 formed by the cut along the section line 33 can come into positive engagement with one another.

Die Figuren 6 bis 8 zeigen Ausführungsbeispiele eines anderen Herstellungsverfahrens für eine Drucktucheinheit ähnlich der der Fig. 3.The FIGS. 6 to 8 show embodiments of another manufacturing method for a blanket unit similar to that of Fig. 3 ,

Hier wird mindestens ein Ende der Trägerplatte 42, wie bereits beschrieben, abgewinkelt.Here, at least one end of the support plate 42, as already described, angled.

Die Trägerplatte 42 wird nun auf einen Grundkörper 53 einer Vorrichtung 41 mit mindestens einem Schieber 54; 56, wie sie nachfolgend noch beschrieben wird, aufgelegt. Mindestens einer der Schieber 54; 56 ist zum Grundkörper 53 und/oder zum anderen Schieber 56; 54 beweglich. Dieser Grundkörper 53 ist in seiner Geometrie der Geometrie der Trägerplatte 42 angepasst. Beide Schieber 54; 56 der Vorrichtung 41 sind offen. Die Trägerplatte 42 wird nun auf den notwendigen Zylinderumfang bzw. auf das notwendige Abkantmaß mittels eines Einstellmechanismus 57 eingestellt. Beide Schieber 54; 56 werden geschlossen. Die Füllmasse 51; 52 wird anschließend formschlüssig eingegossen bzw. eingepresst. Je nach Form der Schieber 54; 56 wird ein flacher, d. h. mit der Trägerplatte 42 bündiger, bzw. ein erhöhter Unterbau erreicht, wobei die Schieber 54; 56 als Form 54; 56 für die Füllmasse 51; 52 wirken. Zumindest eine der Füllmassen 51; 52 steht dabei über die virtuelle Verlängerung V42 der Außenseite der Trägerplatte 42 in radialer Richtung hinaus. Die Füllmasse 51; 52 wird nun durch eine weitere Vorrichtung 58 bündig gezogen bzw. geschliffen. Anschließend wird das Drucktuch 43 auf die Füllmasse 51; 52 aufgebracht. Dies kann mit Hilfe eines anstellbaren Anschlages 59 erfolgen. Zum Schluss werden die Schieber 54; 56 geöffnet und die Drucktucheinheit wird vulkanisiert. Diese Vulkanisierung kann innerhalb der Vorrichtung 41, aber auch außerhalb der Vorrichtung 41 durchgeführt werden.The support plate 42 is now on a base 53 of a device 41 with at least one slider 54; 56, as described below, launched. At least one of the sliders 54; 56 is the main body 53 and / or the other slider 56; 54 mobile. This basic body 53 is adapted in its geometry to the geometry of the carrier plate 42. Both slides 54; 56 of the device 41 are open. The carrier plate 42 is then adjusted to the necessary cylinder circumference or to the necessary Abkantmaß means of an adjustment mechanism 57. Both slides 54; 56 are closed. The filling compound 51; 52 is then poured or pressed positively. Depending on the shape of the slider 54; 56 becomes a shallow, d. H. with the support plate 42 flush, or achieved an elevated base, the slider 54; 56 as form 54; 56 for the filling material 51; 52 act. At least one of the filling compounds 51; 52 stands on the virtual extension V42 of the outside of the support plate 42 in the radial direction addition. The filling compound 51; 52 is then pulled flush by a further device 58 or ground. Subsequently, the blanket 43 to the filling material 51; 52 applied. This can be done by means of an engageable stop 59. Finally, the slides 54; 56 is opened and the blanket unit is vulcanized. This vulcanization can be carried out within the device 41, but also outside the device 41.

Die Figuren 9 und 10 zeigen ein besonders bevorzugtes Herstellungsverfahren für eine weitere Drucktucheinheit. Diese Ausführung einer Drucktucheinheit ermöglicht es, einen Kanal eines Zylinders zu verschließen und zu verstärken.The FIGS. 9 and 10 show a particularly preferred manufacturing method for another blanket unit. This embodiment of a blanket unit makes it possible to close and reinforce a channel of a cylinder.

Die Füllmasse 51; 52 erstreckt sich hier an einer virtuellen Verlängerung V43 der Außenseite des Drucktuches 43 in Längsrichtung, d. h. Umfangsrichtung, des Drucktuches 43. Dabei kann die Füllmasse 51; 52 sowohl über ein Ende 61; 62 als auch über beide Enden 61; 62 des Drucktuches 43 in Längsrichtung hinausragen. In radialer Richtung kann die Füllmasse 51; 52 zumindest teilweise über die virtuelle Verlängerung V43 der Außenseite des Drucktuches 43 überstehen (Fig. 10 und 11).The filling compound 51; 52 extends here at a virtual extension V43 of the outside of the blanket 43 in the longitudinal direction, ie circumferential direction, of the blanket 43. In this case, the filling material 51; 52 both over an end 61; 62 and over both ends 61; 62 of the blanket 43 protrude in the longitudinal direction. In the radial direction, the filling compound 51; 52 at least partially beyond the virtual extension V43 of the outside of the blanket 43 survive ( 10 and 11 ).

Diese Ausführungsform wird durch folgendes Herstellungsverfahren erreicht. Wie bereits beschrieben, wird mindestens ein Ende der Trägerplatte 42 abgekantet. Anschließend wird das Drucktuch 43 auf die Trägerplatte 42 aufgebracht. Unerheblich dabei ist, ob das Drucktuch 43 bereits vulkanisiert ist oder nicht. Die Schieber 54; 56 werden anschließend geschlossen. Die Füllmasse 51; 52 zum Verschließen und Verstärken eines Kanals wird nun eingepresst bzw. eingegossen. Je nach dem wie die Schieber 54; 56 ausgebildet sind, wird eine entsprechende Formgebung der Füllmasse 51; 52 erreicht. Danach wird die Füllmasse 51; 52 maßhaltig bearbeitet. Anschließend kann, je nach Bedarf, der Vulkanisierungsvorgang innerhalb oder außerhalb der Vorrichtung 41 stattfinden.This embodiment is achieved by the following manufacturing method. As already described, at least one end of the support plate 42 is bent. Subsequently, the blanket 43 is applied to the support plate 42. It is irrelevant whether the blanket 43 is already vulcanized or not. The sliders 54; 56 are then closed. The filling compound 51; 52 for closing and reinforcing a channel is now pressed or poured. Depending on how the slider 54; 56 are formed, a corresponding shape of the filling material 51; 52 reached. Thereafter, the filling compound 51; 52 dimensionally processed. Subsequently, as needed, the vulcanization process can take place inside or outside the device 41.

Die beiden letztgenannten Herstellungsverfahren unterscheiden sich also dadurch, dass in den Ausführungen gemäß den Figuren 6 bis 8 die Füllmasse 51; 52 zwischen der Trägerplatte 42 und dem Drucktuch 43 angeordnet ist, wobei die Füllmasse 51; 52 zuerst auf die Trägerplatte 42 und dann das Drucktuch 43 angeordnet ist, während in den Ausführungen gemäß den Figuren 9 bis 11 die Trägerplatte 42 mit dem Drucktuch 43 verbunden ist und dann die Füllmasse 51; 52 eingefüllt wird, wobei eine in radialer Richtung angeordnete Außenseite der Füllmasse 51; 52 nicht vom Drucktuch 43 belegt ist.The two latter production methods thus differ in that in the embodiments according to the FIGS. 6 to 8 the filling material 51; 52 is disposed between the support plate 42 and the blanket 43, wherein the filling material 51; 52 is disposed first on the support plate 42 and then the blanket 43, while in the embodiments according to the FIGS. 9 to 11 the carrier plate 42 is connected to the blanket 43 and then the filling material 51; 52 is filled, wherein a radially arranged outside of the filling material 51; 52 is not occupied by the blanket 43.

Wie in den Figuren 8, 11 und 12 dargestellt, weist die Drucktucheinheit mindestens ein Ende mit einer größeren Dicke als dem zwischen den beiden Enden liegenden Bereich auf, so dass die Außenfläche der Drucktucheinheit im Bereich dieses Endes in radialer Richtung zumindest teilweise über die virtuelle Verlängerung V43 der Außenseite des Drucktuches 43 übersteht, insbesondere keilförmig ausgebildet ist. Zur Verdickung des Endes ist die Füllmasse 51; 52 an den Enden des Drucktuches 43 angeordnet. In den Figuren 8 und 12 ist dabei eine Unterfütterung des Drucktuches zu 43 erkennen, wobei in Fig 11 eine Auffüllung des Drucktuches 43 dargestellt ist.As in the FIGS. 8 . 11 and 12 illustrated, the blanket unit at least one end with a greater thickness than the lying between the two ends region, so that the outer surface of the blanket unit in the region of this end in the radial direction at least partially beyond the virtual extension V43 the outside of the blanket 43, in particular is wedge-shaped. To thicken the end of the filling material 51; 52 arranged at the ends of the blanket 43. In the FIGS. 8 and 12 is a relining of the blanket to 43 recognize, in Fig. 11 a filling of the blanket 43 is shown.

Die Ausführung mit verdickten Enden der Fig. 8 im auf dem Zylinder montierten Zustand gilt entsprechend auch für Fig. 11.The version with thickened ends of the Fig. 8 in the mounted on the cylinder state applies accordingly also for Fig. 11 ,

Dieses verdickte Ende oder beide verdickten Enden stehen im auf dem Drucktuchzylinder montierten Zustand in radialer Richtung über eine virtuelle Verlängerung des sich anschließenden Gummituches, d. h. der wirksame Radius des montierten Gummituches ist im Bereich der Enden größer. Der dazwischen liegende Bereiche ist sehr viel größer (mindestens 10 fach) als der Bereich der Enden. Vorzugsweise erstreckt sich die Verdickung in Umfangsrichtung auf weniger als 10 mm, insbesondere auf weniger als 5 mm.This thickened end or both thickened ends are in on the blanket cylinder assembled state in the radial direction via a virtual extension of the subsequent blanket, ie the effective radius of the mounted blanket is greater in the region of the ends. The intervening areas are much larger (at least 10 times) than the area of the ends. The thickening in the circumferential direction preferably extends to less than 10 mm, in particular to less than 5 mm.

In auf dem Drucktuchzylinder angebrachten Zustand ist demzufolge ein Radius R11; R12 (Fig. 12) des Zylinders bezogen auf die Außenseite des Drucktuches 03 oder bezogen auf die Außenseite der Füllmasse 13; 14 mindestens im Bereich eines Endes der Drucktucheinheit größer als ein Radius R03 des Zylinders bezogen auf die Außenseite des Drucktuches im zwischen den beiden Enden liegenden Bereich.As a result, in the state attached to the blanket cylinder, a radius R11; R12 ( Fig. 12 ) of the cylinder based on the outside of the blanket 03 or based on the outside of the filling material 13; 14 at least in the region of one end of the printing blanket unit greater than a radius R03 of the cylinder relative to the outside of the blanket lying in the region between the two ends.

Für alle Verfahren gilt, dass die Füllmasse 13; 14; 29; 51; 52 im fließfähigen, verformbaren Zustand, jeweils an mindestens einem Ende der beiden Enden der Drucktucheinheit eingebracht wird. Die Füllmasse 13; 14; 29; 51; 52 ist in Längsrichtung zumindest teilweise auf einer Abkantung 08; 09; 27; 28; 48; 49 des abgewinkelten Schenkels 04; 06; 21; 22; 44; 46 der Trägerplatte 02; 18; 42 angeordnet und ragt über die Abkantung 08; 09; 27; 28; 48; 49 in Umfangsrichtung hinaus. Nach Aufbringen kann die Außenseite der Füllmasse 13; 14; 29; 51; 52 maßhaltig bearbeitet werden. Die Füllmasse 13; 14; 29; 51; 52 kann vorzugsweise einstückig ausgebildet sein. Die Werkstoffe von Drucktuch 03; 43 und Füllmasse 13; 14; 29; 51; 52 können gleich oder unterschiedlich ausgebildet sein.For all methods, the filling compound 13; 14; 29; 51; 52 is introduced in the flowable, deformable state, in each case at least one end of the two ends of the blanket unit. The filling compound 13; 14; 29; 51; 52 is in the longitudinal direction at least partially on a fold 08; 09; 27; 28; 48; 49 of the angled leg 04; 06; 21; 22; 44; 46 of the carrier plate 02; 18; Arranged 42 and projects beyond the fold 08; 09; 27; 28; 48; 49 in the circumferential direction addition. After application, the outside of the filling compound 13; 14; 29; 51; 52 are processed dimensionally stable. The filling compound 13; 14; 29; 51; 52 may preferably be integrally formed. The materials of printing blanket 03; 43 and filling material 13; 14; 29; 51; 52 may be the same or different.

Wie in Fig. 10 dargestellt beträgt in einer besonders bevorzugten Ausführung die Länge L51; L52 der Füllmasse 51; 52 mehr als 0,1 mm, insbesondere mehr als 0,4 mm, jedoch weniger als 2 mm, insbesondere weniger als 5 mm.As in Fig. 10 illustrated in a particularly preferred embodiment, the length L51; L52 of the filling compound 51; 52 more than 0.1 mm, in particular more than 0.4 mm, but less than 2 mm, in particular less than 5 mm.

Zur Erstellung von Drucktucheinheiten kann vorzugsweise die Füllmasse 51; 52 bzw. die Stützelemente 13; 14 bei voneinander wegweisenden Enden der Drucktucheinheit bei ausgestreckten, vorzugsweise plan oder leicht gewölbt liegenden Drucktucheinheiten eingebracht. (Ausgenommen Ausführungsbeispiel der Fig. 5).To create blanket units, preferably the filling compound 51; 52 and the support elements 13; 14 at facing away from each other ends of the blanket unit with extended, preferably flat or slightly curved blanket units brought in. (Except embodiment of the Fig. 5 ).

Zur Herstellung der Drucktucheinheit kann eine mehrteilige Vorrichtung 41 verwendet werden, bei der mindestens zwei Teile, z. B. Schieber 54; 56, relativ zueinander beweglich sind. Dabei ist es möglich, z. B. zur Herstellung von verdickten Enden der Drucktucheinheit, dass zumindest die an der Füllmasse 51; 52 anliegende Fläche in Richtung der Außenseite der Drucktucheinheit zumindest teilweise über die virtuelle Verlängerung V43 der Außenseite des Drucktuches 43 übersteht oder dass zumindest die an der Füllmasse 51; 52 anliegende Fläche in Richtung der Außenseite der Drucktucheinheit zumindest teilweise über die virtuelle Verlängerung V42 der Außenseite der Trägerplatte 42 bei noch nicht auf der Trägerplatte 42 angebrachten Drucktuches 43 übersteht. Die beiden Teil, z. B. Schieber 54; 56, sollten in Längsrichtung der Drucktucheinheit abstandsveränderbar sein. Mindestens eine Fläche von einem der beiden Teile liegt an der Füllmasse 51; 52 an und mindestens eine Fläche kann an einem abgewinkelten Schenkel 44; 46 der Trägerplatte 42 anliegen. Zumindest die an der Füllmasse 51; 52 anliegende Fläche kann in Richtung der Außenseite der Drucktucheinheit zumindest teilweise über die virtuelle Verlängerung V43 der Außenseite des Drucktuches 43 überstehen bzw. kann zumindest die an der Füllmasse 51; 52 anliegende Fläche in Richtung der Außenseite der Drucktucheinheit zumindest teilweise über die virtuelle Verlängerung V42 der Außenseite der Trägerplatte 42 bei noch nicht auf der Trägerplatte 42 angebrachten Drucktuches 43 überstehen. An der Vorrichtung 41 kann wenigstens eine weitere Vorrichtung 58, z. B. ein Werkzeug 58, zur Bearbeitung zumindest der Außenseite der Füllmasse 51; 52 angeordnet sein.For the production of the blanket unit, a multi-part device 41 may be used, in which at least two parts, for. B. slide 54; 56, are movable relative to each other. It is possible, for. B. for producing thickened ends of the blanket unit, that at least on the filling material 51; 52 adjacent surface in the direction of the outside of the blanket unit at least partially beyond the virtual extension V43 of the outside of the blanket 43 or at least that on the filling material 51; 52 adjoining surface in the direction of the outside of the blanket unit at least partially beyond the virtual extension V42 of the outside of the support plate 42 with not yet mounted on the support plate 42 blanket 43 protrudes. The two part, z. B. slide 54; 56, should be adjustable in length in the longitudinal direction of the blanket unit. At least one surface of one of the two parts is located on the filling material 51; 52 and at least one surface may be on an angled leg 44; 46 of the support plate 42 abut. At least the on the filling material 51; 52 adjacent surface may protrude in the direction of the outside of the printing blanket unit at least partially over the virtual extension V43 of the outside of the blanket 43 or at least that on the filling material 51; 52 adjacent surface in the direction of the outside of the blanket unit at least partially beyond the virtual extension V42 of the outside of the support plate 42 with not yet mounted on the support plate 42 blanket 43 survive. On the device 41, at least one further device 58, for. B. a tool 58, for processing at least the outside of the filling material 51; 52 may be arranged.

In der Vorrichtung 41 sollte mindestens ein Träger 53, z. B. der Grundkörper 53, zur Aufnahme der Trägerplatte 42 angeordnet sein, wobei die Innenseite der Trägerplatte 42 auf diesem Träger 53 aufliegt.In the device 41, at least one carrier 53, z. B. the main body 53 may be arranged for receiving the support plate 42, wherein the inside of the support plate 42 rests on this support 53.

Der Träger 53 kann auch aus mehreren Teilen bestehen. Mindestens ein Teil des Trägers 53 wirkt mit einem vorlaufenden Schenkel 46 der Trägerplatte 42, ein anderer Teil des Trägers 53 mit dem nachlaufenden Schenkel 44 der Trägerplatte 42 zusammen. Vorzugsweise ist ein Teil des Trägers 53 relativ zu dem anderen Teil der Trägers 53 ortsveränderbar.The carrier 53 may also consist of several parts. At least a part of the carrier 53 cooperates with a leading leg 46 of the support plate 42, another part of the carrier 53 with the trailing leg 44 of the support plate 42 together. Preferably, a part of the carrier 53 is movable relative to the other part of the carrier 53.

Die Vorrichtung 41 kann auch Elemente zum Abkanten der Enden der Trägerplatte 42 aufweisen, d. h. als Abkantmaschine ausgebildet sein.The device 41 may also have elements for folding the ends of the support plate 42, i. H. be designed as a folding machine.

Für alle hier beschriebenen Drucktucheinheiten und Verfahren gilt, dass die Füllmasse 13; 14; 34; 36; 51; 52 vor dem Montieren der Drucktucheinheit auf den Drucktuchzylinder an der Drucktucheinheit angeordnet ist bzw. angeordnet werden kann.For all printing blanket units and methods described here, the filling compound 13; 14; 34; 36; 51; 52 is disposed on the blanket unit prior to mounting the blanket unit on the blanket cylinder or can be arranged.

Die Füllmassen 13; 14; 34; 36; 51; 52, auch als Stützelemente 13; 14; 34; 36; 51; 52 bezeichnet, können z. B. auch zur Abstützung eines Gegenzylinders in radialer Richtung dienen, da der Drucktuchzylinder mit einem Gegenzylinder, z. B. einem Form- oder einem Plattenzylinder, in Kontakt steht. Der Formzylinder weist mindestens einen Kanal auf, in dem die mindestens eine Druckplatte befestigt ist. Die Füllmasse 13; 14; 34; 36; 51; 52 wirkt in diesem Fall mit einer Druckplatte des Gegenzylinders zusammen, indem sie sich gegenseitig stützen.The filling masses 13; 14; 34; 36; 51; 52, as support elements 13; 14; 34; 36; 51; 52 denotes, z. B. also serve to support a counter-cylinder in the radial direction, since the blanket cylinder with a counter-cylinder, z. B. a plate or a plate cylinder in contact. The forme cylinder has at least one channel in which the at least one pressure plate is fastened. The filling compound 13; 14; 34; 36; 51; 52 cooperates in this case with a pressure plate of the counter-cylinder by supporting each other.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

0101
--
0202
Trägerplattesupport plate
0303
Drucktuch, GummituchBlanket, blanket
0404
Schenkel (Trägerplatte)Leg (support plate)
0505
DrucktuchzylinderBlanket cylinder
0606
Schenkel (Trägerplatte)Leg (support plate)
0707
Mittelteil (Trägerplatte)Middle part (carrier plate)
0808
Abkantungfold
0909
Abkantungfold
1010
--
1111
Ende (Drucktuch)End (blanket)
1212
Ende (Drucktuch)End (blanket)
1313
Füllmasse, StützelementFilling compound, support element
1414
Füllmasse, StützelementFilling compound, support element
1515
--
1616
Spaltgap
1717
--
1818
Trägerplattesupport plate
1919
Drucktuchblanket
2020
--
2121
Schenkelleg
2222
Schenkelleg
2323
Dichtungselementsealing element
2424
Unterbauschichtsubgrade
2525
--
2626
Spaltgap
2727
Abkantungfold
2828
Abkantungfold
2929
Füllmasse, SiegelmaterialFilling material, sealing material
3030
--
3131
Ende (Drucktuch)End (blanket)
3232
Ende (DrucktuchEnd (blanket
3333
Schnittlinieintersection
3434
Stützelement, FüllmasseSupport element, filling compound
3535
Mittelteilmidsection
3636
Stützelement, FüllmasseSupport element, filling compound
3737
--
3838
--
3939
--
4040
--
4141
Vorrichtung, HerstellvorrichtungDevice, manufacturing device
4242
Trägerplattesupport plate
4343
Drucktuchblanket
4444
Schenkelleg
4545
--
4646
Schenkelleg
4747
Mittelteilmidsection
4848
Abkantungfold
4949
Abkantungfold
5050
--
5151
Füllmassefilling compound
5252
Füllmassefilling compound
5353
Grundkörper, TrägerBasic body, carrier
5454
Form, SchieberShape, slider
5555
--
5656
Form, SchieberShape, slider
5757
Einstellmechanismusadjustment
5858
Vorrichtung, weitere; WerkzeugDevice, further; Tool
5959
Anschlagattack
6060
--
6161
Ende (Drucktuch)End (blanket)
6262
Ende (Drucktuch)End (blanket)
a01a01
Abstanddistance
a02a02
Abstanddistance
d01d01
Dicke (Drucktucheinheit)Thickness (blanket unit)
d02d02
Dicke (Trägerplatte)Thickness (carrier plate)
L13L13
Längelength
L14L14
Längelength
L51L51
Längelength
L52L52
Längelength
V42V42
Verlängerung, virtuelleExtension, virtual
V43V43
Verlängerung, virtuelleExtension, virtual
RR
Radiusradius
R03R03
Radiusradius
R11R11
Radiusradius
R12R12
Radiusradius
a04a04
Öffnungswinkelopening angle
α06α06
Öffnungswinkelopening angle

Claims (38)

  1. Printing blanket assembly for a printing blanket cylinder of a rotary press, having a dimensionally stable carrier plate (02; 18; 42) and a printing blanket (03; 19; 43) fixed to an outside of the carrier plate (02; 18; 42), the leading and the trailing end of the carrier plate (02; 18; 42) being capable of being fixed with a turned-over, printing blanket-free limb (04; 06; 21; 22; 44; 46) to the printing blanket cylinder, characterized in that separate filling material (13; 14; 34; 36; 51; 52) in the form of a support element (13; 14; 34; 36; 51; 52) is arranged at the two ends (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43) between the turned-over edge (08; 09; 27; 28; 48; 49) and the inside of the printing blanket (03; 19; 43).
  2. Printing blanket assembly according to Claim 1, characterized in that at least the leading and/or the trailing end (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43) projects with its inside slightly beyond the turned-over edge (08; 09; 27; 28; 48; 49) of the coordinated limb (04; 06; 21; 22; 44; 46) of the carrier plate (02; 18; 42) and the filling material (13; 14; 34; 36; 51; 52) is arranged for supporting the projection.
  3. Printing blanket assembly according to Claim 1, characterized in that, in the state mounted on the printing blanket cylinder, a radius (R03) of the cylinder, based on the outside of the printing blanket (03; 19; 43), in the region of the ends (11; 12; 31; 32; 61; 62) of the printing blanket assembly is equal to a radius (R03), based on the outside of the printing blanket (03; 19; 43), in the region between the two ends (11; 12; 31; 32; 61; 62).
  4. Printing blanket assembly according to Claim 1, characterized in that, in the state mounted on the printing blanket cylinder, the filling material (13; 14; 34; 36; 51; 52) arranged at one end (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43) is not connected to the other end (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43) or to the other filling material (13; 14; 34; 36; 51; 52) arranged at the other end (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43).
  5. Printing blanket assembly according to Claim 4, characterized in that, in the state mounted on the printing blanket cylinder, the filling material (13; 14; 34; 36; 51; 52) arranged at one end (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43) does not touch the other end (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43) or the other filling material (13; 14; 34; 36; 51; 52) arranged at the other end (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43).
  6. Printing blanket assembly according to Claim 1, characterized in that the mutually facing side surfaces of two filling materials (13; 14; 34; 36; 51; 52) which are opposite one another are opposite one another a short distance apart or come to rest against one another and have shapes complimentary to each other following the mounting of the printing blanket assembly on the printing blanket cylinder.
  7. Printing blanket assembly according to any of Claims 1 to 6, characterized in that the mutually facing side surfaces at those ends (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43) which are opposite one another are opposite one another a short distance (a02) apart or come to rest against one another and have shapes complimentary to each other following the mounting of the printing blanket assembly on the printing blanket cylinder.
  8. Printing blanket assembly according to Claim 7, characterized in that the spacing (a02) of the opposite ends (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43) is 0.2 mm to 0.8 mm.
  9. Printing blanket assembly according to Claim 7, characterized in that the spacing (a02) of the opposite ends (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43) is 0.3 mm to 0.7 mm.
  10. Printing blanket assembly according to Claim 7, characterized in that the spacing (a02) of the opposite ends (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43) is 0.4 mm to 0.6 mm.
  11. Printing blanket assembly according to Claim 7, characterized in that the spacing (a02) of the opposite ends (11; 12; 31; 32; 61; 62) of the printing blanket (03; 19; 43) is 0.5 mm.
  12. Printing blanket assembly according to Claim 1, characterized in that the turnover edge (09; 27; 49) of the turned-over, printing blanket-free limb (06; 21; 46) has a radius (R) of 0.3 to 0.7 mm.
  13. Printing blanket assembly according to Claim 1, characterized in that the turnover edge (09; 27; 49) of the turned-over, printing blanket-free limb (06; 21; 46) has a radius(R) of 0.5 mm.
  14. Printing blanket assembly according to Claim 1, characterized in that the turnover edge (08; 28; 48) of the turned-over, printing blanket-free limb (04; 22; 44) has a radius (R) of 0.6 to 1.2 mm.
  15. Printing blanket assembly according to Claim 1, characterized in that the turnover edge (08; 28; 48) of the turned-over, printing blanket-free limb (04; 22; 44) has a radius (R) of 0.8 mm.
  16. Printing blanket assembly according to Claim 6, characterized in that the length (L13; L14; L51; L52) of a filling material (13; 14; 51; 52) in the circumferential direction is 0.4 mm to 1 mm.
  17. Printing blanket assembly according to Claim 6, characterized in that the length (L13; L14; L51; L52) of a filling material (13; 14; 51; 52) in the circumferential direction is 0.1 mm to 1.3 mm.
  18. Printing blanket assembly according to Claim 6, characterized in that the length (L13; L14; L51; L52) of a filling material (13; 14; 51; 52) in the circumferential direction is 0.7 mm.
  19. Printing blanket assembly according to Claim 6, characterized in that the length (L13; L14; L51; L52) of a filling material (13; 14; 51; 52) in the circumferential direction is 5 mm.
  20. Printing blanket assembly according to Claim 1, characterized in that the filling material (51; 52) projects in the radial direction at least partly beyond the virtual extension (V42) of the outside of the carrier plate (42).
  21. Printing blanket assembly according to Claim 1, characterized in that the printing blanket assembly has at least one end with a greater thickness than the region located between the two ends, and in that the outer surface of the printing blanket assembly in the region of this end projects in the radial direction at least partly beyond the virtual extension (V43) of the outside of the printing blanket (43).
  22. Printing blanket assembly according to Claim 1, characterized in that the carrier plate (02; 18; 42) comprises a metal.
  23. Printing blanket assembly according to Claim 1, characterized in that the printing blanket (03; 19; 43) has a plurality of layers.
  24. Printing blanket assembly according to Claim 1, characterized in that the filling material (13; 14; 34; 36; 51; 52) is integral.
  25. Printing blanket assembly according to Claim 1, characterized in that the materials of filling material (13; 14; 34; 36; 51; 52) and printing blanket (03; 19; 43) are different.
  26. Printing blanket assembly according to Claim 1, characterized in that the materials of filling material (13; 14; 34; 36; 51; 52) and printing blanket (03; 19; 43) are identical.
  27. Printing blanket assembly according to Claim 1, characterized in that the filling material (13; 14; 34; 36; 51; 52) is arranged on the printing blanket assembly before the printing blanket assembly is mounted on the printing blanket cylinder.
  28. Method for producing a printing blanket assembly according to Claim 1 or 6, characterized in that the two filling materials (34; 36) are produced from one workpiece by a dividing fabrication method, forming the mutually facing side surfaces.
  29. Method for producing a printing blanket assembly according to any of Claims 1, 6 or 7, characterized in that the two ends (31; 32) of the printing blanket (19) are produced from one workpiece by a dividing fabrication method, forming the mutually facing side surfaces.
  30. Method for producing a printing blanket assembly having a dimensionally stable carrier plate (02; 42) and a printing blanket (03; 43) fixed thereon, comprising the following steps:
    - both limbs (04; 06; 44) of the carrier plate (02; 42) which have no printing blanket (03; 43) are turned over;
    - filling material (13; 14; 51; 52) in the form of a supporting element (13; 14; 34; 36; 51; 52) is then introduced at each of the two ends between printing blanket (03; 43) and carrier plate (02; 42).
  31. Method according to Claim 30, characterized in that the printing blanket (03; 43) is released from the carrier plate (02; 42) before turning-over of the carrier plate (02; 42).
  32. Method according to Claim 30, characterized in that the printing blanket (03; 43) is arranged above the filling material (13; 14; 51; 52).
  33. Method according to Claim 30, characterized in that the carrier plate (02; 18; 42) comprises metal.
  34. Method according to Claim 30, characterized in that the printing blanket (03; 19; 43) has a plurality of layers.
  35. Method according to Claim 30, characterized in that the filling material (13; 14; 34; 36; 51; 52) is integral.
  36. Method according to Claim 30, characterized in that the materials of filling material (13; 14; 34; 36; 51; 52) and printing blanket (03; 19; 43) are different.
  37. Method according to Claim 30, characterized in that the materials of filling material (13; 14; 34; 36; 51; 52) and printing blanket (03; 19; 43) are identical.
  38. Method according to Claim 30, characterized in that the filling material (13; 14; 34; 36; 51; 52) is arranged on the printing blanket assembly before the printing blanket assembly is mounted on the printing blanket cylinder.
EP03788827A 2002-12-16 2003-11-27 Printing blanket assembly for a blanket cylinder and method for producing said printing blanket assembly Expired - Lifetime EP1572461B1 (en)

Applications Claiming Priority (11)

Application Number Priority Date Filing Date Title
DE10258975 2002-12-16
DE10258975 2002-12-16
DE10307382A DE10307382A1 (en) 2002-12-16 2003-02-21 Printing blanket assembly for a printed blanket cylinder of a rotary printing press comprises a dimensionally stable support plate and a printing blanket fixed to the outer side of the support plate
DE10307383A DE10307383B4 (en) 2002-12-16 2003-02-21 Method for producing a blanket unit
DE10307383 2003-02-21
DE10307382 2003-02-21
DE10329270 2003-06-30
DE10329270 2003-06-30
DE10354437 2003-11-21
DE10354437A DE10354437A1 (en) 2002-12-16 2003-11-21 Printing blanket assembly for a printed blanket cylinder of a rotary printing press comprises a dimensionally stable support plate and a printing blanket fixed to the outer side of the support plate
PCT/DE2003/003942 WO2004054808A1 (en) 2002-12-16 2003-11-27 Printing blanket assembly for a blanket cylinder and method for producing said printing blanket assembly

Publications (2)

Publication Number Publication Date
EP1572461A1 EP1572461A1 (en) 2005-09-14
EP1572461B1 true EP1572461B1 (en) 2009-12-09

Family

ID=32601106

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03788827A Expired - Lifetime EP1572461B1 (en) 2002-12-16 2003-11-27 Printing blanket assembly for a blanket cylinder and method for producing said printing blanket assembly

Country Status (5)

Country Link
US (1) US7412924B2 (en)
EP (1) EP1572461B1 (en)
JP (1) JP4309395B2 (en)
AU (1) AU2003292991A1 (en)
WO (1) WO2004054808A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE602004025604D1 (en) 2003-11-10 2010-04-01 Day Internat Inc PRINTING TOUCH CONSTRUCTION AND MANUFACTURING METHOD
DE102005017229A1 (en) 2005-04-14 2006-10-19 Man Roland Druckmaschinen Ag Ink transfer device of a printing press
DE102006058667B3 (en) * 2006-12-13 2008-02-07 Koenig & Bauer Aktiengesellschaft Impression cylinder for web offset printing machine, has vibration damping unit arranged in region of bearer ring, where vibration damping unit includes vibration damping bearing of bearer ring
JP5148379B2 (en) * 2008-06-16 2013-02-20 西研グラフィックス株式会社 Blanket bending machine
JP5402054B2 (en) * 2009-02-13 2014-01-29 セイコーエプソン株式会社 Conveying roller, conveying unit, and printing apparatus
JP2010184806A (en) * 2009-02-13 2010-08-26 Seiko Epson Corp Carrier roller, carrying unit and printer
JP7100986B2 (en) * 2018-01-26 2022-07-14 三菱重工機械システム株式会社 Blanket and blanket body and printing press

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US2525003A (en) 1947-11-17 1950-10-10 Commercial Lithograph Company Method of making lithograph blankets
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US4643093A (en) 1985-03-01 1987-02-17 Minnesota Mining And Manufacturing Company Double-creased lithoplate and method of mounting on a web press
US4635550A (en) 1985-03-11 1987-01-13 American Roller Company Gap filler blanket for printing cylinder
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Also Published As

Publication number Publication date
WO2004054808A1 (en) 2004-07-01
US20060054038A1 (en) 2006-03-16
JP2006509667A (en) 2006-03-23
WO2004054808B1 (en) 2004-08-19
JP4309395B2 (en) 2009-08-05
AU2003292991A1 (en) 2004-07-09
US7412924B2 (en) 2008-08-19
EP1572461A1 (en) 2005-09-14

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