EP1477592A1 - Dispositif pour produire un fil synthétique apte à être filé - Google Patents
Dispositif pour produire un fil synthétique apte à être filé Download PDFInfo
- Publication number
- EP1477592A1 EP1477592A1 EP04008828A EP04008828A EP1477592A1 EP 1477592 A1 EP1477592 A1 EP 1477592A1 EP 04008828 A EP04008828 A EP 04008828A EP 04008828 A EP04008828 A EP 04008828A EP 1477592 A1 EP1477592 A1 EP 1477592A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filament
- cable
- yarn
- filament yarn
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000009987 spinning Methods 0.000 title abstract description 14
- 238000010894 electron beam technology Methods 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 claims description 20
- 238000002074 melt spinning Methods 0.000 claims description 19
- 238000002788 crimping Methods 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 4
- 239000000835 fiber Substances 0.000 abstract description 17
- 239000004753 textile Substances 0.000 abstract 3
- 239000012943 hotmelt Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 description 13
- 229920000728 polyester Polymers 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 9
- 210000002381 plasma Anatomy 0.000 description 9
- 230000003313 weakening effect Effects 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 3
- -1 polyethylene terephthalate Polymers 0.000 description 3
- 229920002994 synthetic fiber Polymers 0.000 description 3
- 239000012209 synthetic fiber Substances 0.000 description 3
- HSFWRNGVRCDJHI-UHFFFAOYSA-N Acetylene Chemical compound C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 2
- 241000209094 Oryza Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000005438 electron bubble Effects 0.000 description 2
- 229920002521 macromolecule Polymers 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000007383 open-end spinning Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007378 ring spinning Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/02—Heat treatment
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G1/00—Severing continuous filaments or long fibres, e.g. stapling
- D01G1/06—Converting tows to slivers or yarns, e.g. in direct spinning
- D01G1/08—Converting tows to slivers or yarns, e.g. in direct spinning by stretching or abrading
- D01G1/081—Converting tows to slivers or yarns, e.g. in direct spinning by stretching or abrading with preferential breaking zones
- D01G1/085—Converting tows to slivers or yarns, e.g. in direct spinning by stretching or abrading with preferential breaking zones obtained by thermic means
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/12—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using stuffer boxes
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/16—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
Definitions
- the present invention relates to a device for producing spinnable Synthetic yarn with a melt spinning device for the production of a filament yarn or Filament and a device for the creation of vulnerabilities in the Filament yarn or filament cable treatment device.
- polyester is a synthetic fiber made of linear macromolecules with a chain at least 85% by weight of diol and terephthalic acid.
- the first polyester was made in 1941 manufactured; it is known as polyethylene terephthalate (PET) and represents the quantitative most important synthetic fiber.
- PET polyethylene terephthalate
- the melt used in the melt spinning process becomes one Endless filament extruded and wound up after a stretching process or in the form of a Filament cord stretched, crimped and placed in cans.
- the filament cables are for further processing with tear converting or stretch breaking devices intended. These are used to cut synthetic fibers from endless filaments to transfer spinnable nonwoven chemical fiber tapes from fibers of finite length.
- This Work step involves several process stages in which the man-made fiber cables first stretched and then torn by further stretching. The stretching of the Chemical fiber cables are essentially made at different speeds driven roller pairs. There is a tape at the exit of the tear converter Staple fibers before that for further processing in a stretching machine, a
- Tear converters require a very powerful motor, the speed of which must be kept constant. Both conditions affect the price of the rice converting equipment greatly increasing. To meet the requirements for strength and the exact speed of the drive of the tear converting device and thus also its It was proposed to reduce the price significantly, the treatment facility with a Device for creating weak points in filament yarn or filament cable equip. These weak points have the advantage that the later conversion of the tear requires significantly less energy and less demands on the Accuracy of the speed of the drive motor provides.
- a preferred embodiment of the device according to the invention with a melt spinning device for the production of a filament yarn is characterized in that the Treatment device at least one stage for stretching the filament yarn and one Winding-up stage for this contains, and that said facility for the production of Weaknesses between the melt spinning device and the at least one stage Elongation of the filament yarn or immediately before the winding stage is arranged.
- Such devices in which the starting product of the melt spinning device by a filament yarn is formed, are used to manufacture polyester filament yarn, namely either in a one-step or in a multi-step procedure.
- End product is an on a bobbin wound polyester filament yarn, which has weak points and therefore, in a subsequent tear conversion process, more energy-efficient to a spinnable one Polyester yarn can be processed.
- the treatment device preferably contains two stages for stretching the filament yarn, the device for creating weak points between the stages of stretching of the filament yarn is arranged.
- Another preferred embodiment of the device according to the invention with a Melting spinning device for the production of a filament cable is characterized in that that the treatment device at least one step for stretching the filament cable and contains a stage for its crimping, and that said means for producing weak points between the melt spinning device and the at least one stage is arranged to stretch the filament cable.
- Such devices in which the starting point of the melt spinning device by a filament cable is formed, are used for the production of polyester staple yarn, the Filament cable cut into staple fibers with a cutting element called a cutter becomes.
- the reference numeral 1 is a container with a polyethylene terephthalate melt referred to, which then a spinning unit 2 for the production of a Filament yarn 3 (left half of the drawing) or a spinning unit 4 for the Production of a filament cable 5 (right half of the drawing) is fed.
- the filament yarn 3 is fed to a treatment device 6 which has at least one, as shown contains two, expansion stages 7, 7 'for the expansion of the filament yarn 3.
- the filament yarn is wound onto a bobbin 8 at the at least one stretching stage 7, 7 '.
- the product wound on the bobbin 8 is a flat polyester filament yarn.
- a preferred embodiment of the device according to the invention with a melt spinning device for the production of a filament yarn is characterized in that the Treatment device at least one stage for stretching the filament yarn and one Winding-up stage for this contains, and that said facility for the production of Weaknesses between the melt spinning device and the at least one stage Elongation of the filament yarn or immediately before the winding stage is arranged.
- Such devices in which the starting product of the melt spinning device by a filament yarn is formed, are used to manufacture polyester filament yarn, namely either in a one-step or in a multi-step procedure.
- End product is an on a bobbin wound polyester filament yarn, which has weak points and therefore, in a subsequent tear conversion process, more energy-efficient to a spinnable one Polyester yarn can be processed.
- the treatment device preferably contains two stages for stretching the filament yarn, the device for creating weak points between the stages of stretching of the filament yarn is arranged.
- Another preferred embodiment of the device according to the invention with a Melting spinning device for the production of a filament cable is characterized in that that the treatment device at least one step for stretching the filament cable and contains a stage for its crimping, and that said means for producing weak points between the melt spinning device and the at least one stage is arranged to stretch the filament cable.
- Such devices in which the starting point of the melt spinning device by a filament cable is formed, are used for the production of polyester staple yarn, the Filament cable cut into staple fibers with a cutting element called a cutter becomes.
- the reference numeral 1 is a container with a polyethylene terephthalate melt referred to, which then a spinning unit 2 for the production of a Filament yarn 3 (left half of the drawing) or a spinning unit 4 for the Production of a filament cable 5 (right half of the drawing) is fed.
- the filament yarn 3 is fed to a treatment device 6 which has at least one, as shown contains two, expansion stages 7, 7 'for the expansion of the filament yarn 3.
- the filament yarn is wound onto a bobbin 8 at the at least one stretching stage 7, 7 '.
- the product wound on the bobbin 8 is a flat polyester filament yarn.
- This known process can take place either continuously or discontinuously, the discontinuous process from the continuous process shown in the drawing distinguishes that between the spinning unit 2 and the treatment device 6 an interruption takes place in the manufacturing process.
- the bobbin 8 then arrives the process shown in the drawing to a tear converter known Bauert (see for example WO-A-00/77283).
- a tear converter known Bauert (see for example WO-A-00/77283).
- This is wound on the spool 8 Polyester filament yarn, stretched, torn into staple fibers and into a spinnable one Tape solidified.
- the filament yarn is stretched and torn by using different speed driven roller pairs, the drive motor of which is high Has power consumption.
- the speed of the drive motor must be exact be adjustable and kept constant.
- the filament cable 5 (right half of the drawing) arrives after the spinning unit 4 in a Treatment device 6 ', which has at least one, as shown two, expansion levels 10, 10 'and a crimping stage 11 contains. Following crimp level 11 the filament cable 5 is placed in a suitable container, such as a jug 12 filed or possibly wound up.
- a suitable container such as a jug 12 filed or possibly wound up.
- This known process can be continuous or run discontinuously, the discontinuous process being different from that in the drawing shown continuous differs in that the from the spinning unit 4th coming filament cable 5 stored in cans, temporarily stored and then the Jugs are removed, stretched, crimped and put down again.
- the can 12 becomes a tear converting device brought, in which the filament cable 5 torn into staple fibers in the two crushing zones and in a solidification zone is solidified into a spinnable tape.
- the spinning device shown has the main advantage that it has a final product Vulnerable provided filament yarn 3 or filament cable 5, which at subsequent stretch breaking for the production of staple fibers is no longer as strong needs to be stressed like a yarn or cable without weak spots, so that the Power consumption and dimensioning requirements Tear conversion device and to the constancy of the speed of their Drive motor can be significantly reduced. This also reduces the costs of the tear conversion device.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Fluid Mechanics (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP04008828A EP1477592A1 (fr) | 2003-05-12 | 2004-04-14 | Dispositif pour produire un fil synthétique apte à être filé |
| TW093112891A TW200516181A (en) | 2003-05-12 | 2004-05-07 | Apparatus for producing spinnable synthetic yarn |
| CNA200410059530XA CN1550580A (zh) | 2003-05-12 | 2004-05-12 | 生产可纺的合成纱的装置 |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP03010559A EP1477591A1 (fr) | 2003-05-12 | 2003-05-12 | Dispositif pour produire un fil synthétique apte à être filé |
| EP03010559 | 2003-05-12 | ||
| EP04008828A EP1477592A1 (fr) | 2003-05-12 | 2004-04-14 | Dispositif pour produire un fil synthétique apte à être filé |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1477592A1 true EP1477592A1 (fr) | 2004-11-17 |
Family
ID=33031249
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04008828A Withdrawn EP1477592A1 (fr) | 2003-05-12 | 2004-04-14 | Dispositif pour produire un fil synthétique apte à être filé |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP1477592A1 (fr) |
| CN (1) | CN1550580A (fr) |
| TW (1) | TW200516181A (fr) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2447984A (en) * | 1944-02-22 | 1948-08-24 | American Viseose Corp | Apparatus for spinning artificial staple fibers |
| US2481048A (en) * | 1946-04-06 | 1949-09-06 | American Viscose Corp | Apparatus for preparing fiber products |
| US2649623A (en) * | 1947-06-07 | 1953-08-25 | Deering Milliken Res Trust | Method and apparatus for stretchbreaking textile filaments |
| US2721440A (en) * | 1951-02-13 | 1955-10-25 | American Viscose Corp | Process for producing direct spun yarns from strands of continuous fibers |
| US3995004A (en) * | 1973-03-17 | 1976-11-30 | Hoechst Aktiengesellschaft | Process for the manufacture of filament yarn having protruding filament ends |
| US4247270A (en) * | 1979-01-29 | 1981-01-27 | Iwka-Industrie-Werke-Karlsruhe Augsburg Ag | Apparatus for the continued manufacture of staple fibers from thermoplastic materials |
-
2004
- 2004-04-14 EP EP04008828A patent/EP1477592A1/fr not_active Withdrawn
- 2004-05-07 TW TW093112891A patent/TW200516181A/zh unknown
- 2004-05-12 CN CNA200410059530XA patent/CN1550580A/zh active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2447984A (en) * | 1944-02-22 | 1948-08-24 | American Viseose Corp | Apparatus for spinning artificial staple fibers |
| US2481048A (en) * | 1946-04-06 | 1949-09-06 | American Viscose Corp | Apparatus for preparing fiber products |
| US2649623A (en) * | 1947-06-07 | 1953-08-25 | Deering Milliken Res Trust | Method and apparatus for stretchbreaking textile filaments |
| US2721440A (en) * | 1951-02-13 | 1955-10-25 | American Viscose Corp | Process for producing direct spun yarns from strands of continuous fibers |
| US3995004A (en) * | 1973-03-17 | 1976-11-30 | Hoechst Aktiengesellschaft | Process for the manufacture of filament yarn having protruding filament ends |
| US4247270A (en) * | 1979-01-29 | 1981-01-27 | Iwka-Industrie-Werke-Karlsruhe Augsburg Ag | Apparatus for the continued manufacture of staple fibers from thermoplastic materials |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1550580A (zh) | 2004-12-01 |
| TW200516181A (en) | 2005-05-16 |
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| Date | Code | Title | Description |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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| 17P | Request for examination filed |
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| AKX | Designation fees paid |
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| 18D | Application deemed to be withdrawn |
Effective date: 20071101 |