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EP1476861A2 - Adhesive coated thin film label - Google Patents

Adhesive coated thin film label

Info

Publication number
EP1476861A2
EP1476861A2 EP03710767A EP03710767A EP1476861A2 EP 1476861 A2 EP1476861 A2 EP 1476861A2 EP 03710767 A EP03710767 A EP 03710767A EP 03710767 A EP03710767 A EP 03710767A EP 1476861 A2 EP1476861 A2 EP 1476861A2
Authority
EP
European Patent Office
Prior art keywords
label
mil
approximately
film
thickness
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03710767A
Other languages
German (de)
French (fr)
Other versions
EP1476861B1 (en
Inventor
Richard Fearn
Richard Spear
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spear USA LLC
Original Assignee
Spear USA LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Spear USA LLC filed Critical Spear USA LLC
Publication of EP1476861A2 publication Critical patent/EP1476861A2/en
Application granted granted Critical
Publication of EP1476861B1 publication Critical patent/EP1476861B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • G—PHYSICS
    • G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00—Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/02—Forms or constructions
    • G—PHYSICS
    • G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00—Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/08—Fastening or securing by means not forming part of the material of the label itself
    • G09F3/10—Fastening or securing by means not forming part of the material of the label itself by an adhesive layer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/14—Layer or component removable to expose adhesive
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/14—Layer or component removable to expose adhesive
    • Y10T428/1452—Polymer derived only from ethylenically unsaturated monomer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/14—Layer or component removable to expose adhesive
    • Y10T428/1462—Polymer derived from material having at least one acrylic or alkacrylic group or the nitrile or amide derivative thereof [e.g., acrylamide, acrylate ester, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/14—Layer or component removable to expose adhesive
    • Y10T428/1486—Ornamental, decorative, pattern, or indicia
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/14—Layer or component removable to expose adhesive
    • Y10T428/149—Sectional layer removable
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/14—Layer or component removable to expose adhesive
    • Y10T428/149—Sectional layer removable
    • Y10T428/1495—Adhesive is on removable layer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/15—Sheet, web, or layer weakened to permit separation through thickness
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495—Thickness [relative or absolute]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495—Thickness [relative or absolute]
    • Y10T428/24967—Absolute thicknesses specified
    • Y10T428/24975—No layer or component greater than 5 mils thick
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
    • Y10T428/2848—Three or more layers

Definitions

  • This invention relates to labels for containers, and more
  • Thin film labels are made from a web of
  • Thin film labels are generally
  • a web of carrier material such as a release liner.
  • thicknesses in the range of 2 to 3 mils, or even greater. It has long been
  • substrates such as glass or plastic bottles, or other containers.
  • substrates such as glass or plastic bottles, or other containers.
  • multiple labels may be supplied
  • the release value of the adhesive acts in conjunction with the
  • a laminate from an elongate web of thin film, a
  • FIG. 1 is a plan view of an exemplary thin film label of the
  • FIG. 2 is a partial cross-sectional view of the thin film label of
  • FIG. 1 taken along line 2-2;
  • FIG. 3 is a perspective view of a series of thin film labels on a
  • FIG. 4 is a schematic illustration depicting the dispensing
  • FIGS. 1 and 2 there is shown an exemplary
  • label 10 includes a very thin label film having a thickness of approximately
  • the label is die cut to a desired shape
  • the visible indicia 14, 16 may be created, for example, by
  • the label includes an
  • the background 18 does not
  • the label 10 has a border 20
  • label film 12 is clear, however the label film 12 may be manufactured to
  • the label film 12 may be any color desired.
  • the label film 12 may be any color desired.
  • the label film 12 may be any color desired.
  • the label film 12 may be any color desired.
  • the label film 12 may be any color desired.
  • the label film 12 may be any color desired.
  • the label film 12 may be any color desired.
  • the label film 12 may be any color desired.
  • the label film 12 may be any color desired.
  • the label film 12 may be any color desired.
  • the label film 12 may be any color desired.
  • the label 10 further includes an adhesive 22 applied to one
  • the adhesive 22 may be pressure sensitive adhesive, heat
  • the adhesive 22 is a pressure sensitive acrylic adhesive.
  • the adhesive 22 has a release value not greater
  • the visible indicia 14, 1 6 may be applied as a
  • the label 10 has been applied to a container.
  • the thin film label 10 further comprises
  • the release liner 24 protects the adhesive 22 and prevents premature
  • the release liner 24 may be of any suitable material, such as polyester film,
  • the release liner 24 is a polyester film having a thickness of
  • the release liner 24 may be provided in an elongated web which supports several individual thin film labels 10.
  • release liner 24 may generally be wound into a roll 30 for convenient
  • the thin film labels 10 of the present invention are advantageousously, the thin film labels 10 of the present invention.
  • thicknesses greater than 1 .0 mil, and typically on the order of 2.0 mils or
  • label film 1 2 is thinner than previous thin film labels, more labels 10 may be
  • the label film 12 comprises a web of polymeric material such as
  • polypropylene polypropylene, polyethylene, PVC, or other suitable polymeric material.
  • the label film 12 is made from biaxially
  • An exemplary thin film label 10 of the present invention may
  • the label film 1 2 to define discrete labels 10 and a matrix of waste material, and stripping the matrix of waste material from the laminate so that only
  • the discrete labels 10 remain on the liner material 24.
  • At least one thin film label 10 having a thickness less than approximately
  • 1 .0 mil is provided on a web of liner material 24 wound in a roll 30.
  • take-up reel 36 is driven by a first motor (not shown) and take-up reel 36 is driven by a first motor (not shown)
  • release value of the adhesive 22 is exceeded when the label 10 passes over
  • rollers may be used on both sides of the peel
  • a container 32 is placed near the peel tip 34 to receive the
  • the container 32 relative to the speed of the moving web is controlled such that
  • wiper 35 is positioned adjacent peel tip 34 to wipe label 10 as it is applied
  • Group A 1 .0 mil thick polypropylene film with type A-45 emulsion
  • Group B 1 .0 mil thick polypropylene film with type A-45 emulsion
  • Group A 1 .0 mil thick polypropylene film (Mobil 434) with type A-34
  • the wiping mechanism included a 1 .5-inch
  • the peel tip was modified by sharpening the tip
  • the labels comprised 0.7 mil thick polypropylene
  • PET release liner made by FLEXcon Corp., Spencer, Massachusetts. All

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Adhesive Tapes (AREA)
  • Making Paper Articles (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Labeling Devices (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)
  • Laminated Bodies (AREA)

Abstract

An adhesive coated thin film label and a method for applying a thin film label to a substrate. The thin film label has a thickness less than 1.0 mil and is die cut to define a label shape. The label includes visible indica and adhesive is applied to one side of the label film for bonding to the substrate. The label may further be provided in roll form mounted on a release liner.

Description

ADHESIVE COATED THIN FILM LABEL
Pursuant to 37 C.F.R. Ā§ 1 .78(a)(4), this application
claims the benefit of and priority to prior filed co-pending Provisional
Application Serial No. 60/356,283, filed February 12, 2002, which is
expressly incorporated herein by reference.
Field of the Invention
This invention relates to labels for containers, and more
particularly to adhesive coated thin film labels.
Background of the Invention
Printed labels are widely used on containers to identify the
particular products, manufacturers and brand names associated with the
products in those containers. Conventional paper labels have been widely
used for many years, however paper labels suffer several drawbacks, such
as susceptibility to abrasion and poor adhesion in wet or moist conditions. An increasingly popular means of labeling containers has been through the
use of pre-printed thin film labels. Thin film labels are made from a web of
polymeric material printed with desired indicia and applied to containers
with an adhesive. These thin film labels provide a printed-on look to the
containers to which they are applied and result in a label which is generally
more durable than conventional paper labels. Thin film labels are generally
die cut from the web of polymeric material to define a discrete label shape
and are often provided on a web of carrier material such as a release liner.
It is desirable to make thin film labels from as thin a film as
possible. Thinner films increase the aesthetic appearance of the labels,
reduce overall material costs, and improve efficiency in the label application
process. For example, as the thickness of the film is decreased, more labels
may be supplied on a length of release liner which is to be wound into a
given size roll. Conventional thin film labels generally have been made with
thicknesses in the range of 2 to 3 mils, or even greater. It has long been
desired to decrease the thickness of thin film labels to less than about 1
mil. However prior attempts to produce and apply labels less than about 1
mil in thickness in production environments have heretofore been
unsuccessful.
While thin labels are desirable, they also create problems,
particularly in the manufacture of the labels and the application of the labels
to their respective containers. Very thin film labels exhibit relatively low
stiffness, whereby attempts to dispense very thin film labels having a
thickness of about 1 mil or less, from conventional peel tip equipment have been unsuccessful. Thinner labels also introduce durability issues into
automated label application processes. Because the automated processing
equipment used to package containers to which the labels will be applied
are often run at high speeds, the labels must be applied to the containers at
speeds which are sufficiently similar to the speed of the processing
equipment. Such high speed application requirements often cause very thin
film labels to stretch or split during the application process. The use of very
thin films for labels stock also makes it difficult to die cut individual labels
from the web of film stock without cutting through the carrier web of
release liner.
There is thus a need for a very thin film label which may be
applied to containers in high speed production lines, and which overcomes
problems of prior art thin film labels, such as those described above.
Summary of the Invention
The present invention provides a thin film label having a
thickness in the range of 0.1 mil to 1 .0 mil, which may be applied to
substrates, such as glass or plastic bottles, or other containers. The label
may be dispensed from conventional peel tip equipment to a desired
container at production line speeds without damaging the label. The label
may be die cut from a web of polymeric material with an adhesive on one
side of the label film for bonding to the substrate.
In one aspect of the invention, multiple labels may be supplied
on a web of release material for convenient dispensing in a packaging
production line. It has been discovered that use of a low release value on very thin film labels will cause the labels to dispense from a peel tip when
the labels have been "stiffened" by applying ink in the form of graphics on
the labels. The release value of the adhesive acts in conjunction with the
tension and speed of the web of liner material to dispense the thin film
labels to a substrate as the liner web passes over a peel tip.
In another aspect of the invention, an exemplary thin film label
may be made by forming a laminate from an elongate web of thin film, a
web of release liner, and adhesive disposed between the film and release
liner. Visible indicia are applied to the film and the film is die cut to define
discrete label shapes and a matrix of waste film. The matrix is stripped
from the laminate, leaving the discrete thin film labels on the web of release
liner.
The features and objectives of the present invention will
become more readily apparent from the following Detailed Description taken
in conjunction with the accompanying drawings.
Brief Description of the Drawings
The accompanying drawings, which are incorporated in and
constitute a part of this specification, illustrate embodiments of the
invention and, together with a general description of the invention given
above, and the detailed description given below, serve to explain the
invention.
FIG. 1 is a plan view of an exemplary thin film label of the
present invention; FIG. 2 is a partial cross-sectional view of the thin film label of
FIG. 1 , taken along line 2-2;
FIG. 3 is a perspective view of a series of thin film labels on a
release liner and provided in a roll; and
FIG. 4 is a schematic illustration depicting the dispensing and
application of thin film labels to containers.
Detailed Description
Referring to FIGS. 1 and 2, there is shown an exemplary
adhesive coated thin film label 10 according to the present invention. The
label 10 includes a very thin label film having a thickness of approximately
0.1 mil to approximately 1 .0 mil. The label is die cut to a desired shape
and further includes visible indicia 14,16 selectively applied to the label film
12 to create letters, numbers, decorative designs, or any combination
thereof. The visible indicia 14, 16 may be created, for example, by
applying ink, hot stamped foil, or embossed images to the label film 1 2.
In the exemplary label shown in FIG. 1 , the label includes an
opaque printed area 18 defining a background and decorative designs 16
and indicia 14 printed on top of the background. The background 18 does
not cover the entire label surface and therefore the label 10 has a border 20
which comprises only the label film 1 2. In an exemplary embodiment, the
label film 12 is clear, however the label film 12 may be manufactured to
have any color desired. For example, the label film 12 may be
manufactured to have an opaque, white color which gives the look of a
paper label, while retaining the advantages of thin film labels. The label 10 further includes an adhesive 22 applied to one
side of the label film 12, for securing the label 10 on a substrate, such as a
container. The adhesive 22 may be pressure sensitive adhesive, heat
activated adhesive, water activated adhesive, or any other type of adhesive
suitable for securing the label on a substrate. In an exemplary embodiment,
the adhesive 22 is a pressure sensitive acrylic adhesive. In another
exemplary embodiment, the adhesive 22 has a release value not greater
than 15g, as measured in a TMI release tester according to a modified
FINAT test method, wherein a two-inch wide sample is pulled through an
angle of 180 degrees at 1200 inches per minute. This release value is
lower than release values typically used for such labels. The visible indicia
14, 16 may be applied to either side of the label film 12 to produce a
desired effect. For example, the visible indicia 14, 1 6 may be applied as a
reverse image on the same side of the label film 12 that the adhesive 22 is
applied, whereby the image may be viewed through the label film 12 after
the label 10 has been applied to a container.
In an exemplary embodiment, the thin film label 10 further
includes a release liner 24 applied to the adhesive side of the label film 12.
The release liner 24 protects the adhesive 22 and prevents premature
bonding of the adhesive 22 prior to application on a desired container.
The release liner 24 may be of any suitable material, such as polyester film,
and generally has a thickness of about 1 .0 mil. In an exemplary
embodiment, the release liner 24 is a polyester film having a thickness of
0.7 mil. The release liner 24 may be provided in an elongated web which supports several individual thin film labels 10. The elongated web of
release liner 24 may generally be wound into a roll 30 for convenient
storage and dispensing of the thin film labels 10, as depicted in FIG. 3.
Advantageously, the thin film labels 10 of the present
invention have a thickness which is much less than conventional thin film
labels currently in use. Conventional thin film labels generally have
thicknesses greater than 1 .0 mil, and typically on the order of 2.0 mils or
more. The thinner labels of the present invention provide benefits in the
form of improved aesthetic appearance of containers to which the labels are
applied and increased durability of the labels. Furthermore, because the
label film 1 2 is thinner than previous thin film labels, more labels 10 may be
provided on a given size roll 30 of labels. Accordingly, the rolls 30 will
require less frequent replacement when used in conventional label
application equipment, thereby improving production efficiency.
The label film 12 comprises a web of polymeric material such
as polypropylene, polyethylene, PVC, or other suitable polymeric material.
In an exemplary embodiment, the label film 12 is made from biaxially
oriented polypropylene.
An exemplary thin film label 10 of the present invention may
be made by applying an adhesive 22 to an elongate web of liner material
24, applying label film 12 having a thickness between approximately 0.1
mil and approximately 1.0 mil to the liner 24 and adhesive 22 to form a
laminate, selectively applying indicia 14, 16 on the label film 1 2, die cutting
the label film 1 2 to define discrete labels 10 and a matrix of waste material, and stripping the matrix of waste material from the laminate so that only
the discrete labels 10 remain on the liner material 24.
Referring to FIG. 4, an exemplary method of applying a thin
film label 10 to a substrate, such as a container 32 will now be described.
At least one thin film label 10 having a thickness less than approximately
1 .0 mil is provided on a web of liner material 24 wound in a roll 30. The
web of liner material 24 is moved over a peel tip 34 to bend the liner
material 24, whereby the label 10 is caused to separate from the liner
material 24 without tearing the label 10. In an exemplary embodiment, roll
30 is driven by a first motor (not shown) and take-up reel 36 is driven by a
second motor (not shown) to move the web of liner material 24 past the
peel tip 34 while controlling the tension and speed of the web such that the
release value of the adhesive 22 is exceeded when the label 10 passes over
the peel tip 34. In addition, rollers may be used on both sides of the peel
tip 34 to control the path and/or tension and speed of the web of liner
material 24.
A container 32 is placed near the peel tip 34 to receive the
label 10 as it is dispensed from the web of liner material 24. The speed of
the container 32 relative to the speed of the moving web is controlled such
that the container 32 moves slightly faster than the dispensed label 10. A
wiper 35 is positioned adjacent peel tip 34 to wipe label 10 as it is applied
to container 32 to ensure that no air is trapped between the label 10 and
the container 32. The used release liner 24 is wound onto take-up reel 36. Specific examples of very thin film adhesive labels according to
the present invention, and application of the labels to glass bottles, will now
be discussed.
EXAMPLE 1 :
1 mil thick labels were applied to glass bottles on a Spear
Model 5000 labeling machine at a rate of about 265 bottles/min. Two label
constructions made by FLEXcon Corp., Spencer, Massachusetts, were
tested:
Group A: 1 .0 mil thick polypropylene film with type A-45 emulsion
acrylic adhesive and 1 .5 mil thick polyethylene terephthalate (PET) release
liner; and
Group B: 1 .0 mil thick polypropylene film with type A-45 emulsion
acrylic adhesive and 2.0 mil thick PET release liner.
1 800 samples of each label construction were applied to glass
bottles by the labeling machine. All but six labels from Group A and eleven
labels from Group B satisfactorily dispensed to the bottles.
EXAMPLE 2:
1 mil thick labels were applied to glass bottles on a Krones
Autocol labeling machine at a rate of about 265 bottles/min. Two label
constructions made by FLEXcon Corp., Spencer, Massachusetts, were
tested:
Group A: 1 .0 mil thick polypropylene film (Mobil 434) with type A-34
solvent acrylic adhesive and 1 .0 mil thick PET release liner; and Group B: 1 .0 mil thick polypropylene film (Mobil 434) with type A-32
solvent acrylic adhesive and 1.0 mil thick PET release liner.
A wiping mechanism was used to wipe the labels after being
dispensed to the bottles. The wiping mechanism included a 1 .5-inch
diameter soft foam roller, a 9-inch Teflon-coated soft foam pad, and a brush
having long plastic bristles. The peel tip was modified by sharpening the tip
to have an end radius of approximately 1 /64-inch and the position of the tip
was adjusted to form an acute web angle around the tip. 1000 labels from
each group were applied to the glass bottles. All labels dispensed
satisfactorily. Minor label wrinkles were observed in 25% to 30% of the
bottles labeled with Group A labels. Approximately 5% of the bottles
labeled with Group B labels were observed to have minor label wrinkles.
EXAMPLE 3:
0.7 mil thick labels were applied to glass bottles on a Kosme
960 labeling machine. The labels comprised 0.7 mil thick polypropylene
film (Mobil 434) with type A-32 solvent acrylic adhesive and 1 .0 mil thick
PET release liner made by FLEXcon Corp., Spencer, Massachusetts. All
labels were observed to apply satisfactorily to the bottles and it was
determined that only minor changes in the wiper were needed for running at
production speeds.
As shown in the examples above, the very thin film labels of
the present invention, with thicknesses of 1 mil and less, have been
demonstrated to be capable of being dispensed to containers by automated equipment and at line speeds compatible for use in conjunction with
automated packaging and bottling equipment. The present invention thus
overcomes drawbacks of prior art thin film labels which, heretofore, could
not be satisfactorily dispensed to containers, such as bottles, when the
thickness of the labels was reduced to 1 mil or less. Furthermore, the
labels of the present invention were successfully dispensed to bottles
without tearing or otherwise distorting appearance of the labels.
While the results described above represent a significant
improvement over prior art labels, it will be recognized by those skilled in
the art that further improvements in terms of increased application rates,
reduced wrinkling, and reduced numbers of non-dispensed labels are
possible by making further adjustments to the automated labeling
equipment. These types of adjustments are commonly made by operators
while the equipment is running, to account for variations in characteristics
of different labels and variations in equipment parameters that occur over
time.
While the present invention has been illustrated by the
description of the various embodiments thereof, and while the embodiments
have been described in considerable detail, it is not intended to restrict or in
any way limit the scope of the appended claims to such detail. Additional
advantages and modifications will readily appear to those skilled in the art.
The invention in its broader aspects is therefore not limited to the specific
details, representative apparatus and methods and illustrative examples
shown and described. Accordingly, departures may be made from such details without departing from the scope or spirit of applicant's general
inventive concept.
WHAT IS CLAIMED IS:

Claims

1 . An adhesive coated thin film label, comprising:
label film having a thickness of approximately 0.1 mil to
approximately 1 .0 mil, the label film being die cut to define a label shape
and having a first surface and a second surface opposite said first surface;
an adhesive disposed on one of said first and second surfaces
of said label film; and
visible indicia selectively disposed on at least one of said first
and second surfaces to define a viewable label image.
2. The adhesive coated thin film label of claim 1 wherein said
adhesive is a pressure sensitive acrylic adhesive.
3. The adhesive coated thin film label of claim 1 wherein said
adhesive has a release value not greater than approximately 15 grams.
4. The adhesive coated thin film label of claim 1 :
wherein said label film has a thickness of at least
approximately 0.3 mil; and
wherein said label film has a thickness not greater than
approximately 0.9 mil.
5. The adhesive coated thin film label of claim 1 :
wherein said label film has a thickness of at least
approximately 0.5 mil; and
wherein said label film has a thickness not greater than
approximately 0.8 mil.
6. The adhesive coated thin film label of claim 1 wherein said
label film has a thickness of approximately 0.7 mil.
7. The adhesive coated thin film label of claim 1 wherein said
label film comprises biaxially oriented polypropylene.
8. The adhesive coated thin film label of claim 1 further
comprising a releasable liner disposed on said adhesive.
9. The adhesive coated thin film label of claim 8:
wherein said liner has a thickness of at least approximately 0.1
mil; and
wherein said liner has a thickness not greater than
approximately 1 .0 mil.
1 0. The adhesive coated thin film label of claim 8:
wherein said liner has a thickness of at least approximately 0.3
mil; and
wherein said liner has a thickness not greater than
approximately 0.9 mil.
1 1 . The adhesive coated thin film label of claim 8 wherein said
liner has a thickness of approximately 0.7 mil.
1 2. A supply of thin film labels, comprising:
an elongate web of liner material for supporting labels;
a plurality of discrete die cut labels releasably disposed on said
liner material and having a thickness between approximately 0.1 mil and
approximately 1 .0 mil, each label having a first surface and a second
surface opposite said first surface;
an adhesive disposed on one of said first and second surfaces
of said plurality of labels, between said labels and said liner material; and
visible indicia selectively disposed on at least one of said first
and second surfaces to define a viewable label image.
1 3. The supply of thin film labels of claim 1 2:
wherein said labels have a thickness of at least approximately
0.1 mil; and
wherein said labels have a thickness not greater than
approximately 0.9 mil.
1 4. The supply of thin film labels of claim 1 2:
wherein said labels have a thickness of at least approximately
0.3 mil; and
wherein said labels have a thickness not greater than
approximately 0.8 mil.
15. The supply of thin film labels of claim 12 wherein said labels
have a thickness of approximately 0.7 mil.
1 6. A labeled product package, comprising:
a container having a surface for receiving a label; and
a label disposed on said surface, said label comprising:
label film having a thickness of approximately 0.1 mil to
approximately 1 .0 mil, wherein said label film is die cut to define a label
shape and has a first surface and a second surface opposite said first
surface,
an adhesive disposed on one of said first and second surfaces
of said label film, and
visible indicia selectively disposed on at least one of said first
and second surfaces to define a viewable label image.
1 7. The labeled product package of claim 1 6:
wherein said label film has a thickness of at least
approximately 0.3 mil; and
wherein said label film has a thickness not greater than
approximately 0.9 mil.
1 8. The labeled product package of claim 1 6:
wherein said label film has a thickness of at least
approximately 0.5 mil; and
wherein said label film has a thickness not greater than
approximately 0.8 mil.
1 9. The labeled product package of claim 1 6 wherein said label
film has a thickness of approximately 0.7 mil.
20. The labeled product package of claim 1 6 wherein said indicia
comprises ink.
21 . The labeled product package of claim 1 6 wherein said indicia
comprises hot stamped foil.
22. The labeled product package of claim 1 6 wherein said indicia is
embossed on at least one of said first and second surfaces.
23. A method of making a thin film label, comprising:
applying an adhesive to an elongate web of liner material;
applying label film having a thickness between approximately
0.1 mil and approximately 1 .0 mil to the liner and adhesive to form a
laminate;
selectively applying indicia on the label film;
die cutting the label film to define discrete labels and a matrix
of waste material; and
stripping the matrix of waste material from the laminate so
that only the discrete labels remain on the liner material.
24. The method of claim 23 wherein the step of applying indicia is
by depositing ink on the label film.
25. The method of claim 23 wherein the step of applying indicia is
by embossing the label film.
26. The method of claim 23 wherein the step of applying indicia is
by hot stamping foil on the label film.
27. A method of applying a thin film label to a substrate,
comprising:
providing at least one thin film label on a web of liner material,
the label formed from a label film having a thickness less than
approximately 1 .0 mil;
moving the web of liner material over a peel tip configured to
dispense the label from the web of liner material by pulling the web from a
first side of the peel tip;
driving the web past the peel tip from a second side of the peel
tip, opposite the first side, to control tension in the web;
placing a substrate proximate the peel tip to receive the label
dispensed from the web of liner material as it passes over the peel tip;
controlling the speed of the substrate relative to the speed of
the moving web such that the substrate is moving faster than the dispensed
label; and
wiping the label after it has been received on the substrate to
remove air that may be trapped between the label and the substrate.
EP03710767A 2002-02-12 2003-01-29 Adhesive coated thin film label Expired - Lifetime EP1476861B1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US35628302P 2002-02-12 2002-02-12
US356283P 2002-02-12
US10/166,276 US6818271B2 (en) 2002-02-12 2002-06-10 Adhesive coated thin film label
US166276 2002-06-10
PCT/US2003/002492 WO2003069586A2 (en) 2002-02-12 2003-01-29 Adhesive coated thin film label

Publications (2)

Publication Number Publication Date
EP1476861A2 true EP1476861A2 (en) 2004-11-17
EP1476861B1 EP1476861B1 (en) 2005-08-17

Family

ID=27668173

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03710767A Expired - Lifetime EP1476861B1 (en) 2002-02-12 2003-01-29 Adhesive coated thin film label

Country Status (14)

Country Link
US (1) US6818271B2 (en)
EP (1) EP1476861B1 (en)
JP (1) JP2005517981A (en)
CN (1) CN1630891B (en)
AT (1) ATE302458T1 (en)
AU (1) AU2003214922A1 (en)
CA (1) CA2475223C (en)
DE (1) DE60301334T2 (en)
DK (1) DK1476861T3 (en)
EA (1) EA005717B1 (en)
ES (1) ES2250877T3 (en)
MX (1) MXPA04007782A (en)
WO (1) WO2003069586A2 (en)
ZA (1) ZA200406024B (en)

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Also Published As

Publication number Publication date
EA005717B1 (en) 2005-04-28
DE60301334D1 (en) 2005-09-22
CN1630891B (en) 2011-05-11
CA2475223C (en) 2011-05-03
DE60301334T2 (en) 2006-06-08
ES2250877T3 (en) 2006-04-16
US20030152722A1 (en) 2003-08-14
US6818271B2 (en) 2004-11-16
JP2005517981A (en) 2005-06-16
WO2003069586A3 (en) 2004-02-26
ZA200406024B (en) 2005-11-30
AU2003214922A1 (en) 2003-09-04
ATE302458T1 (en) 2005-09-15
MXPA04007782A (en) 2005-08-15
WO2003069586A2 (en) 2003-08-21
CN1630891A (en) 2005-06-22
EP1476861B1 (en) 2005-08-17
DK1476861T3 (en) 2006-01-02
CA2475223A1 (en) 2003-08-21
EA200401030A1 (en) 2005-02-24

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