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EP1457647A1 - Dispositif d'échappement d'un moteur à combustion interne - Google Patents

Dispositif d'échappement d'un moteur à combustion interne Download PDF

Info

Publication number
EP1457647A1
EP1457647A1 EP04000442A EP04000442A EP1457647A1 EP 1457647 A1 EP1457647 A1 EP 1457647A1 EP 04000442 A EP04000442 A EP 04000442A EP 04000442 A EP04000442 A EP 04000442A EP 1457647 A1 EP1457647 A1 EP 1457647A1
Authority
EP
European Patent Office
Prior art keywords
collector housing
inlet pipes
exhaust gas
exhaust system
exhaust
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04000442A
Other languages
German (de)
English (en)
Other versions
EP1457647B1 (fr
Inventor
Diez Rainer
Bühler Frank
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Friedrich Boysen GmbH and Co KG
Original Assignee
Friedrich Boysen GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Friedrich Boysen GmbH and Co KG filed Critical Friedrich Boysen GmbH and Co KG
Publication of EP1457647A1 publication Critical patent/EP1457647A1/fr
Application granted granted Critical
Publication of EP1457647B1 publication Critical patent/EP1457647B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/008Mounting or arrangement of exhaust sensors in or on exhaust apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/011Exhaust or silencing apparatus characterised by constructional features having two or more purifying devices arranged in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1883Construction facilitating manufacture, assembly, or disassembly manufactured by hydroforming
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2882Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2892Exhaust flow directors or the like, e.g. upstream of catalytic device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/14Exhaust or silencing apparatus characterised by constructional features having thermal insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2470/00Structure or shape of exhaust gas passages, pipes or tubes
    • F01N2470/10Tubes having non-circular cross section

Definitions

  • the present invention relates to an exhaust system of an internal combustion engine with at least one exhaust manifold with several inlet pipes for connection to exhaust gas outlets of the internal combustion engine and one Collecting device for summarizing the inlet pipes, the one Has outlet opening, which with subsequent elements of the exhaust system, in particular a catalyst housing is connected.
  • the exhaust gases emerging from the outlets of an internal combustion engine are usually via exhaust manifolds in one or more main exhaust pipes summarized.
  • the exhaust manifold has several for this Inlet pipes and a collecting device with an outlet opening, which with a further exhaust pipe or directly with a catalytic converter connected is.
  • the exhaust duct in the exhaust manifold has important for the exhaust gas back pressure.
  • One goal is the lambda sensor with the individual Exhaust gas flows from all inlet pipes flow as evenly as possible in order to to have the same conditions for each cylinder of the internal combustion engine.
  • the flow of a subsequent catalyst should be as possible be even.
  • the present invention has for its object an exhaust system to improve the type mentioned.
  • an advantageous Lambda and catalyst flow can be achieved.
  • the production should be as simple as possible and the stability of the exhaust system be as high as possible.
  • the collecting device as one-piece collector housing is made of rigid material.
  • the collection device By designing the collection device as a one-piece collector housing an advantageous construction of the rigid material Exhaust system can be reached.
  • the production can be simplified be because the one-piece collector housing, for example, by Hydroforming including necking for the pipe connection is inexpensive to manufacture and only simple Pipes are needed.
  • the collector housing has at least two, preferably three openings for connecting inlet pipes and an outlet opening through which the collector housing with subsequent Parts of the exhaust systems are connected.
  • the combination of a collector housing according to the invention is also advantageous made of rigid material with relatively flexible pipes, length compensation due to different thermal expansion enable.
  • the inlet pipes can be made relatively short be so that the collector housing is very close to the exhaust outlets of the Internal combustion engine can be introduced. This saves space and advantageously increases the exhaust gas temperature in a subsequent one Catalyst.
  • the collector housing is additionally has an opening for inserting a lambda probe.
  • the lambda sensor is therefore in a room in which the exhaust gas flows all inlet pipes of the exhaust system meet, so that one largely uniform flow to the lambda probe through the various Exhaust gas flows can be achieved.
  • the Redesign of the exhaust gas flow for the catalyst inflow after the Lambda probe take place, i.e. separately from the lambda flow. By this separation can optimize both inflows individually become.
  • the outlet opening an outlet pipe connected to the collector housing, which is designed in particular as a catalyst inflow pipe.
  • the outlet pipe fulfills a double function, and there can be a good inflow of catalyst can be achieved.
  • the catalyst inflow pipe is close to is guided in front of the catalyst, with the catalyst housing over a surrounding the catalyst inflow pipe, in particular funnel-shaped Tube is connected directly to the collector housing.
  • the openings in the collector housing are according to a further embodiment of the invention at least partially punched out. This allows the Manufacturing simplified and cheaper.
  • the inlet pipes open out in the collector housing such that the exhaust gas flow directions of all Flue gas flows converge at a collection point.
  • the exhaust gas flow is optimized.
  • the inlet pipes preferably open into the collector housing in such a way that the exhaust gas flow directions in each case opposite one perpendicular to the exhaust gas flow direction are inclined in the plane running in the outlet opening, in such a way that the exhaust gas flow directions of the inlet pipes face the same side of this plane as the exhaust gas flow direction in the Outlet.
  • the outflow of the exhaust gas through the outlet opening is thereby improved and the exhaust gas back pressure can be reduced.
  • a preferred arrangement of the lambda probe is on that of the outlet opening opposite side of the collector housing. For one thing, this can the arrangement of the probe tip at the collection point of the exhaust gas flows can be achieved well and on the other hand the exhaust gas flow becomes proportional little affected. In addition, this is structurally advantageous.
  • the inlet pipes open into the collector housing in particular in such a way that the collection point of the exhaust gas flows is inside the collector housing located.
  • the lambda flow occurs through this configuration within the collector's housing and before the realignment of the Exhaust gas flow for the catalyst outflow. Through this separation the flow to the lambda probe and the catalyst continues improved.
  • the collector housing preferably has molded connection pieces for the inlet pipes and / or the outlet pipe.
  • This configuration has on the one hand constructive advantages and on the other hand the assembly the exhaust system simplified. Above all, this configuration enables Welding the collector housing to the inlet pipes and the Outlet pipe on the outside. Penetration of sweat into it Interior of the exhaust system and the problems associated with it, in particular this can increase the risk of impairment of the catalytic converter be avoided.
  • the collector housing at least partially mirror-symmetrical to a plane that perpendicular to the connecting line of the exhaust gas outlets of the internal combustion engine runs.
  • the inlet pipes and / or the lambda probe are arranged in mirror symmetry and trained.
  • this allows the exhaust gas flow be made even more even.
  • this configuration the advantage that the components of the exhaust system are standardized can.
  • the same components can be used for different exhaust lines be used.
  • the internal combustion engine may be at least partially identical. This can save costs and simplify storage become.
  • the inlet pipes are preferably at least in sections with a oval cross section. This will make it more malleable the inlet pipes through which a better length compensation at different thermal expansion of the pipes can take place.
  • the exhaust system partially shown in Figures 1 and 2 includes two three-jet exhaust manifolds 1, 1 ', the inlet side with an engine flange 2, 2 'and on the outlet side via inlet funnels 3a, 3a' with a Catalyst housing 3, 3 'are connected.
  • To the catalytic converter housings 3, 3 ' each connects a further exhaust pipe 4, 4 ', which in turn each with a flange 5, 5 'for connection to a further one Exhaust pipe is connected.
  • the collector housing 9, 9 ' has walls into which Connection pieces 10, 10 ', 11, 11' and 12, 12 'are molded, and is from relatively rigid material formed.
  • FIGS. 3 to 6 enclose the walls of the collector housing 9, 9 'a collecting space 13, in which the exhaust gas flows out of the inlet pipes 6, 6 ', 7, 7', 8, 8 ' become.
  • the exhaust gas flow directions I, II, III are common Collection point 14 directed inside the collection room 13.
  • the Walls of the collector housing 9, 9 ' also have a recess 15 in which a lambda probe 16, 16 'is inserted. And that is Lambda probe 16, 16 'inserted into the recess 15 such that its probe tip 17 is in the region of the collection point 14.
  • the lambda probe 16, 16 'in the recess 15 may be screwed in.
  • the lambda probe shows this 16, 16 'an external thread 18 and the recess 15 an internal thread 19 on.
  • the inflow pipe 21 is also close to the catalyst body 3b guided. This will between the outlet pipe 21 and the inlet funnel 3a, 3a 'of the catalytic converter housing 3, 3' form an annular space 21a, which is connected to the exhaust gas flow as a shunt and as insulation acts for the exhaust gas flow.
  • the inlet pipes 6, 6 ', 7, 7' and 8, 8 ' are each welded with the collector housing 9, 9 'connected.
  • the weld seam is located in each case on the outside of the exhaust system, so no welding Contamination can get inside the exhaust system.
  • the inlet pipes 6, 6 ', 7, 7' and 8, 8 ' are each preferred by internal high pressure forming manufactured and exhibit in a medium range between their respective inlet ends and their respective outlet ends an oval cross-section.
  • This training with an oval cross section results in a relative high deformability of the inlet pipes 6, 6 ', 7, 7' and 8, 8 ', so that at Heating a length compensation can take place.
  • the exhaust manifolds 1, 1 ' are with inlet pipes 6, 6 ', 7, 7' and 8, 8 'as well as the collector housing 9, 9', however without outlet pipe 21, mirror-symmetrical to a plane IV, which also forms the longitudinal median plane of the motor flange 2, 2 '.
  • the Recess 15 for the lambda probe 16 and the lambda probe 16 itself are mirror-symmetrical to this plane IV.
  • the two exhaust manifolds 1 and 1 'with each other largely identical, although the additional elements of the exhaust system like outlet pipe 21 and catalyst housing 3, 3 'different are trained.
  • the inlet pipes 6, 6 ', 7, 7' and 8, 8 ' are also shaped such that they not only the screw holes 22 for fastening the motor flange 2, 2 'on the engine block as easily accessible as possible, but also that the exhaust gas flows I, II and III are inclined to a plane V which is perpendicular to the exhaust gas flow direction VI in the outlet pipe 21.
  • the inclination is chosen so that the exhaust gas flow directions I, II and III when entering the collector housing 9, 9 'on the same side of level V indicate how the exhaust gas flow direction VI in the exhaust pipe 21 good exhaust gas flow guidance with low back pressure achieved.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Manufacturing & Machinery (AREA)
  • Analytical Chemistry (AREA)
  • Exhaust Silencers (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)
  • Characterised By The Charging Evacuation (AREA)
EP04000442A 2003-03-10 2004-01-12 Dispositif d'échappement d'un moteur à combustion interne Expired - Lifetime EP1457647B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE20303759U DE20303759U1 (de) 2003-03-10 2003-03-10 Abgasanlage einer Brennkraftmaschine
DE20303759U 2003-03-10

Publications (2)

Publication Number Publication Date
EP1457647A1 true EP1457647A1 (fr) 2004-09-15
EP1457647B1 EP1457647B1 (fr) 2006-08-23

Family

ID=32748367

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04000442A Expired - Lifetime EP1457647B1 (fr) 2003-03-10 2004-01-12 Dispositif d'échappement d'un moteur à combustion interne

Country Status (5)

Country Link
US (1) US7578124B2 (fr)
EP (1) EP1457647B1 (fr)
AT (1) ATE337477T1 (fr)
DE (2) DE20303759U1 (fr)
ES (1) ES2270182T3 (fr)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7874149B2 (en) * 2005-08-17 2011-01-25 Kawasaki Jukogyo Kabushiki Kaisha Exhaust apparatus for vehicle, and motorcycle having the same
DE102006021674B4 (de) * 2006-05-10 2014-05-15 Tenneco Gmbh Verfahren zum Herstellen von Abgaskrümmern
US8347615B2 (en) * 2006-06-07 2013-01-08 Ford Global Technologies Exhaust flow director and catalyst mount for internal combustion engine
JP4748081B2 (ja) * 2007-02-23 2011-08-17 トヨタ自動車株式会社 内燃機関の排気装置
DE102007062660A1 (de) * 2007-12-24 2009-06-25 J. Eberspächer GmbH & Co. KG Abgaskrümmer
DE102009018104A1 (de) 2008-11-10 2010-05-12 Friedrich Boysen Gmbh & Co. Kg Abgaskrümmer
US8353154B2 (en) * 2009-09-21 2013-01-15 GM Global Technology Operations LLC Thermally efficient exhaust treatment system for an internal combustion engine
KR101196305B1 (ko) * 2010-05-25 2012-11-06 우신공업 주식회사 배기 매니폴드
US9003783B2 (en) * 2010-09-30 2015-04-14 Electro-Motive Diesel, Inc. Burner arrangement for a two-stroke locomotive diesel engine having an exhaust aftertreatment system
JP5849986B2 (ja) * 2013-04-18 2016-02-03 マツダ株式会社 エンジンの触媒付き排気管構造
DE102013109446B4 (de) * 2013-08-30 2015-11-26 Benteler Automobiltechnik Gmbh Abgaskrümmer mit Isolationshülse
US10267206B2 (en) * 2014-09-03 2019-04-23 Nissan Motor Co., Ltd. Exhaust device for internal combustion engine

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US4002433A (en) * 1973-03-23 1977-01-11 Volkswagenwerk Aktiengesellschaft Heat shield for a catalytic emission control device
EP0733788A2 (fr) * 1995-02-24 1996-09-25 Volkswagen Aktiengesellschaft Collecteur pour un moteur à combustion interne
DE29617304U1 (de) * 1996-10-04 1998-02-05 hde Metallwerk GmbH, 58706 Menden Abgaskrümmer für Verbrennungsmotoren mit mindestens drei Zylindern
US5867985A (en) * 1996-07-09 1999-02-09 Yutaka Giken Co. Ltd. Exhaust manifold for engine
EP1013905A1 (fr) * 1998-12-18 2000-06-28 Volkswagen Aktiengesellschaft Agencement d'un catalyseur à un moteur à combustion interne
US6082103A (en) * 1997-08-06 2000-07-04 Toyota Jidosha Kabushiki Kaisha Exhaust manifold, for internal combustion engine, for improving durability of oxygen sensor at merging portion of exhaust manifold
US6324839B1 (en) * 1998-04-09 2001-12-04 Renault Exhaust manifold for internal combustion engines
EP1247954A2 (fr) * 2001-03-30 2002-10-09 Calsonic Kansei Corporation Conduits d'échappement pour collecteur d'échappement et leur procédé de fabrication

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DE10144015A1 (de) * 2001-09-07 2003-03-27 Bayerische Motoren Werke Ag Abgasanlage für mehrzylindrige Verbrennungsmotoren
KR20030027401A (ko) * 2001-09-28 2003-04-07 현대자동차주식회사 자동차의 배기매니폴드구조
JP3791419B2 (ja) * 2002-01-17 2006-06-28 日産自動車株式会社 内燃機関の排気装置

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4002433A (en) * 1973-03-23 1977-01-11 Volkswagenwerk Aktiengesellschaft Heat shield for a catalytic emission control device
EP0733788A2 (fr) * 1995-02-24 1996-09-25 Volkswagen Aktiengesellschaft Collecteur pour un moteur à combustion interne
US5867985A (en) * 1996-07-09 1999-02-09 Yutaka Giken Co. Ltd. Exhaust manifold for engine
DE29617304U1 (de) * 1996-10-04 1998-02-05 hde Metallwerk GmbH, 58706 Menden Abgaskrümmer für Verbrennungsmotoren mit mindestens drei Zylindern
US6082103A (en) * 1997-08-06 2000-07-04 Toyota Jidosha Kabushiki Kaisha Exhaust manifold, for internal combustion engine, for improving durability of oxygen sensor at merging portion of exhaust manifold
US6324839B1 (en) * 1998-04-09 2001-12-04 Renault Exhaust manifold for internal combustion engines
EP1013905A1 (fr) * 1998-12-18 2000-06-28 Volkswagen Aktiengesellschaft Agencement d'un catalyseur à un moteur à combustion interne
EP1247954A2 (fr) * 2001-03-30 2002-10-09 Calsonic Kansei Corporation Conduits d'échappement pour collecteur d'échappement et leur procédé de fabrication

Also Published As

Publication number Publication date
DE502004001230D1 (de) 2006-10-05
ES2270182T3 (es) 2007-04-01
DE20303759U1 (de) 2004-07-22
US20040226291A1 (en) 2004-11-18
EP1457647B1 (fr) 2006-08-23
ATE337477T1 (de) 2006-09-15
US7578124B2 (en) 2009-08-25

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