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EP1324354A1 - Process for the continuous production of a corrugated coaxial cable - Google Patents

Process for the continuous production of a corrugated coaxial cable Download PDF

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Publication number
EP1324354A1
EP1324354A1 EP02293118A EP02293118A EP1324354A1 EP 1324354 A1 EP1324354 A1 EP 1324354A1 EP 02293118 A EP02293118 A EP 02293118A EP 02293118 A EP02293118 A EP 02293118A EP 1324354 A1 EP1324354 A1 EP 1324354A1
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EP
European Patent Office
Prior art keywords
speed
cable
annealer
conductor
station
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Granted
Application number
EP02293118A
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German (de)
French (fr)
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EP1324354B1 (en
Inventor
Thierry Estienne
Gérard Besnier
Jean-Claude Duc
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Acome SCOP
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Acome SCOP
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0009Apparatus or processes specially adapted for manufacturing conductors or cables for forming corrugations on conductors or cables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49123Co-axial cable

Definitions

  • the present invention relates to a method of manufacture of a corrugated coaxial cable.
  • Coaxial cables are widely used today for multiple applications and in particular in signal transmissions from radio frequency. We know, for example, such cables to transmit television signals or signals cell phone of various generations.
  • a coaxial cable includes a central conductor surrounded by a dielectric and a peripheral conductor usually protected by a polymer sheath.
  • the dielectric is made of a polymer expanded and extruded
  • the peripheral conductor is in copper or aluminum.
  • the peripheral conductor is corrugated so as to provide the coaxial cable flexibility compatible with installation conditions while guaranteeing the better transmission qualities.
  • the speed of unwinding reference is the speed of the crawler to shoot on the peripheral conductor. Because of this and despite regulation of the original drum and the drum of reception, the annealing head is subjected to a force constantly varies in intensity and direction of fact continual speed variations of the drum of origin, which corresponds to a quantity of variable intermediate per unit of time, and continual speed variations of the drum receipt, which corresponds to a quantity of product variable finish per unit of time.
  • this process involves measuring or to estimate the axial force exerted on the head annealing and bring the latter permanently back to its equilibrium position by changing the speed of rotation of tools to achieve annealing.
  • This change in speed causes itself voltage changes on the whole of the line and thus drive by the game of puppets previously cited a change in input speeds and output for the drums mentioned above.
  • the peripheral conductor is brought in the anneller at a given speed which is the speed serving as a speed reference to the line of manufacturing.
  • the quantity of conductor thus brought is equal to the amount of driver consumed by the annealer, this quantity being therefore a function of the crawler reference speed and diameter of the welded conductor before entering the annealer.
  • This same amount of driver consumed is of course the parameters of the corrugation, in particular the diameter on annulus, from the bottom of the annulus and the shape of the annelure.
  • the central conductor with its dielectric it is driven by the operation annealing which is carried out in compression on the dielectric and a voltage is required to stretch this same central conductor element with its dielectric.
  • the existing processes are therefore based on a permanent regulation of a system of several parameters around an optimum operating point which can only be obtained after adjustments progressive. (Some existing processes do not include not even the operational flexibility introduced at level of lateral flutter of the annealing head and its use to regulate the speed of rotation of the head annealing). In any case, the existing processes are therefore processes capable of producing quality but at the cost of a great difficulty of control and control of the process, a little compatible vigilance with certain modern imperatives of production, and of very limited speeds. All these points have inevitably consequences even relatively low, on the optimum quality of a product such as coaxial cable whose performance is precisely in part related to a great geometric regularity of various components. It finally follows yields bad enough due to either setting or re-setting times lengthy operations, or at fairly high levels of waste due in particular to performance drifts.
  • the present invention therefore aims to to overcome these multiple disadvantages by offering a process more stable and easier to adjust while allowing to consider higher speeds of without risk of deterioration of quality, reducing waste and defects due to drift manufacturing.
  • the invention also aims to promote the setting in tandem certain operations such as the achievement of dielectric or sheathing.
  • the present invention therefore aims at a greater stability and increased productivity in order to offer the possibility to increase speeds.
  • the invention is based on the principle of operating the annealer at a constant speed.
  • the operating speed of the annealer is chosen as a reference speed for adjusting the speed of at least one of the drive elements of the device used to displace the cable or a part of it during the manufacturing.
  • a continuous manufacturing process of a coaxial cable in which rings are formed on a cable conductor in an annealer and the annealer is operated at constant speed.
  • a device for continuously manufacturing a coaxial cable comprising a annealer to form rings on a conduct of the cable and control means, the means control devices being arranged to operate the corrugator at constant speed.
  • the method according to the invention aims at producing a corrugated coaxial cable 2 as represented for example in Figure 1.
  • This cable includes a central conductor metal 4 constituting the core of the cable.
  • the cable comprises a dielectric material 6 of tubular form cylindrical covering the central conductor 4.
  • the dielectric material consists of an expanded polymer and extruded.
  • the cable further comprises a conductor peripheral 8 of cylindrical tubular shape covering the dielectric material 6.
  • the cable comprises a sheath 10 in tubular polymeric material cylindrical covering the peripheral conductor 8.
  • the layers 4, 6, 8 and 10 succeed each other directly above the others and in this order following the radial direction from the central axis of the cable.
  • Such a structure is known in itself and will not be not further detailed here.
  • the peripheral conductor 8 is corrugated for provide flexibility to the cable in a known manner in itself.
  • the annealing operation consists of forming a helical groove or in the form of a straight corrugation in the peripheral conductor from the outer face of this one to give it the appearance of a succession rings.
  • the device illustrated in FIG. FIG. 2 comprises a production drum 12 or drum upstream constituting a reserve of a formed cable element at this stage only by the center conductor 4 and the dielectric 6 surrounding it.
  • the device forms a production line comprising different items than the cable element crosses successively, the manufacture having however place continuously.
  • the upstream and downstream directions refer therefore in the direction of movement of the cable element to during manufacture, indicated by the arrow 11.
  • the chain Downstream of the drum 12, the chain includes a station 14 in which the cable element 4, 6 from the drum is introduced into the conductor 8 device still in the state of smooth tube.
  • the channel Downstream of this introductory post, the channel includes an intermediate training station 16 in which the peripheral conductor 8 is driven next the downstream direction.
  • This item includes a caterpillar 18 having two endless bands resulting in the driver following a straight horizontal path and extending above and below the driver 8 of either side of it to sandwich it.
  • the chain Downstream of the intermediate training station 16, the chain comprises an annealing station or annealer 20 in which are made the corrugations on the Peripheral conductor 8.
  • this one includes a reception drum or reel 22 on which is wound up the cable element comprising stage the central conductor 4, the dielectric 6 and the ringed peripheral conductor 8.
  • the annealer 20 comprises a frame 40 and a shaft hollow 42 crossed along its axis 45 by the element of cable being manufactured.
  • the annealer includes two rolling bearings 44 with which the shaft is mounted mobile rotation relative to the frame around the axis 45 which is also the axis of the cable. This rotation is indicated by the arrow 46.
  • the cable element slides in the tree along the downstream direction 11 parallel to this axis without turning on itself. To avoid problems contact friction in the tree, sufficient clearance is provided between them.
  • the annealer comprises a motor 48 driving the shaft 42 rotating through a transmission 50.
  • the annealer comprises a ring head 52 fixed rigidly at the upstream end of the shaft 42 and rotating therefore at the same speed. This speed of rotation is called speed of the annealer in the this description.
  • the annealer comprises a tool holder 54 connected to the head 52 by a transverse axis 56 radial to the axis of rotation 45.
  • the head comprises actuating means the axis to adjust a radial position of the tool holder relative to the head along arrow 57, as well as angular position along arrow 59 as a function of parameters of the desired annealing.
  • the annealer includes a tool 56 of form annular or helical according to the type of annealing, housed in the tool holder 54, a roller bearing 58 being interposed radially therebetween.
  • Tooling 56 and the bearing 58 have a common axis not shown, parallel and distant from the axis 45 or inclined with respect to the axis 45. Owing to the presence of the bearing 58, the tooling 56 is free to rotate relative to the tool holder 54 which does not does that define the angular and radial position of tooling relative to the axis 45 of the cable.
  • the tooling 56 rolls on the cable 2 by making the corrugations by deformation of the 8. This movement is the result of the conjunction of rotation 46 of the anneller and the sliding of the cable in the annealer.
  • the chain further comprises a upstream training station 24 extending downstream of the upstream drum 12 and upstream of the insertion station 14.
  • the chain also includes a training station downstream 26 extending downstream of the annealer 20 and upstream of the reception drum 22. This training station serves to drive towards the reel the cable element provided ringed peripheral conductor 8.
  • the training stations 24 and 26 are shaped basically like the training station intermediate 16 and formed of a caterpillar each.
  • this chain does not not include a puppet interposed between caterpillar 24 and the annealer 20 to adjust the voltage of the element of cable.
  • the downstream puppet usually arranged between the annealer 20 and the drum 22 and used for the regulation of the speed is replaced by a simple guide pulley 30.
  • This introductory mode has the advantage of not disrupt the positioning edge to edge of the ribbon copper under the welding torch, so reduce the risks of welding defects. It also has the advantage of put the dielectric at an optimal position by compared to the hot spot given by the welding of the driver.
  • the speeds V1 and V2 of these two stations are fixed and constant over time. This eliminates the inconvenience parasitic relative slippage of the cable element consisting of the central conductor 4 with its dielectric 6 with respect to the peripheral conductor ringed 8 at the leveler 20.
  • the amount of driver peripheral is equal to amount of peripheral driver consumed by the annealer 20.
  • This amount of peripheral conductor consumed is a function of the speed V2, the diameter of the 8 peripheral driver tube and parameters of the annelure, namely the diameter on annulus, the bottom of annealing, the pitch and shape of the annelure.
  • this positive training helps to fix the rotational speed of the annealer head 20.
  • it becomes the speed of reference, unlike previous processes which took as reference speed that of the post 16.
  • the speed of the corrugator is here constant.
  • the speed V3 of the downstream station 26 is made equal to the speed V1 of the upstream station 24 driving the central conductor provided with its dielectric.
  • This V3 speed remains proportional at the speed of reference which is that of the annealer whatever it is, even in the rising and speed descent. It is the same for the speed of post 24.
  • the present implementation of the invention defines a speed of the annealer 20, a tooling, a diameter of annealing and a bottom of annealing. Then, from these parameters, we define the V2 speed of the peripheral driver tube 8, the tube diameter and speed V1 of the cable element formed of the central conductor 4 and the dielectric 6. calculations are within the reach of the skilled person.
  • the process of the invention eliminates the disadvantages of known methods related to instability permanent and a difficulty of piloting based on on predetermined drive speeds and a stable annealing speed. It also avoids instabilities due to the winding memory of the dielectric 8, to variations in the diameter of the dielectric and the different voltage variations of on both sides of the anneller.
  • the chain includes means of command 21 to set the speed of the annealer 20.
  • the annealer 20 and the different posts 24, 16, 26 may be trained by a member of the common motorisation.
  • the pulley 30 gives a minimum tension and sufficient practice for the cable to exit the annealer but without interfering with the formation of this annelure.
  • Figure 5 presents a second mode of realization rather close to the mode of Figure 2.
  • a production line 34 not illustrated in detail but known in itself, in which one installs the dielectric 6 on the driver 4. This chain runs continuously and direct connection with the production line previously described.
  • a sheathing chain 36 operating in continuous and in direct connection with the chain according to the invention described above.
  • This chain allows the placing the sheath 10 on the cable element provided with ringed peripheral conductor 8.
  • a tandem setting of two receivers can also be provided at this level.
  • the chain includes in besides means for measuring the position of the pulley 30, here in the vertical direction, and to modify the speed of the downstream training station 26 when this position exceeds a predetermined threshold.
  • the purpose of this speed control is to make sure that the pulley keeps a fixed position.
  • Tandemizations make the process particularly economical by ensuring a very high quality and result in a decrease considerable waste associated with each start-up of individual operations.
  • the invention may be implemented with a corrugator operating at a speed from 8,000 to 15,000 rpm. All equipment the chain can be connected to a fieldbus.
  • the control means 21 may be connected to a computer receiving data from all organs of the channel for their display in real time for the purposes of manufacturing monitoring and archiving.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electric Cables (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Waveguide Aerials (AREA)

Abstract

Continuous fabrication of a coaxial cable involves imparting corrugations to a conductor of the cable in a corrugator which is caused to operate at constant speed. <??>An Independent claim is also included for an apparatus for continuously fabricating a coaxial cable, which comprises a corrugator for imparting corrugations to a conductor of the cable, at least one drive station for driving a portion of the cable, and control mechanisms arranged to control a drive station speed as a function of a corrugator speed.

Description

La présente invention concerne un procédé de fabrication d'un câble coaxial annelé.The present invention relates to a method of manufacture of a corrugated coaxial cable.

Les câbles coaxiaux sont largement utilisés aujourd'hui pour de multiples applications et en particulier dans les transmissions de signaux de fréquence radio. On connaít par exemple de tels câbles pour transmettre des signaux de télévision ou des signaux de téléphone cellulaire de diverses générations.Coaxial cables are widely used today for multiple applications and in particular in signal transmissions from radio frequency. We know, for example, such cables to transmit television signals or signals cell phone of various generations.

Un câble coaxial inclut un conducteur central entouré d'un diélectrique et d'un conducteur périphérique protégé généralement d'une gaine en polymère. Dans de nombreux cas, le diélectrique est constitué d'un polymère expansé et extrudé, et le conducteur périphérique est en cuivre ou en aluminium. Dans de nombreux cas, le conducteur périphérique est annelé de façon à procurer au câble coaxial une souplesse compatible avec les conditions d'installation tout en garantissant les meilleures qualités de transmission.A coaxial cable includes a central conductor surrounded by a dielectric and a peripheral conductor usually protected by a polymer sheath. In many cases, the dielectric is made of a polymer expanded and extruded, and the peripheral conductor is in copper or aluminum. In many cases, the the peripheral conductor is corrugated so as to provide the coaxial cable flexibility compatible with installation conditions while guaranteeing the better transmission qualities.

Il est bien connu que ces qualités de transmission dépendent à la fois des qualités intrinsèques des conducteurs intérieur et périphérique et du diélectrique, mais aussi du respect des valeurs géométriques nominales de ces mêmes conducteurs, caractérisées par le diamètre extérieur du conducteur central, par le diamètre intérieur ou un diamètre équivalent dans le cas d'un conducteur périphérique annelé, et enfin par la régularité de ces caractéristiques intrinsèques ou de ces valeurs nominales le long de l'axe du câble. Le procédé de fabrication entre donc pour une part importante à la fois dans l'aspect économique du câble términé tant en valeur pure qu'en valeur après rendement de fabrication, et dans la capacité à réaliser le câble à des vitesses élevées tout en gardant cette qualité. It is well known that these transmission qualities depend both on the intrinsic qualities of the inner and outer conductors and dielectric, but also respect for nominal geometrical values of these same conductors, characterized by the diameter outside the center conductor, by the diameter inside or an equivalent diameter in the case of a annealed peripheral conductor, and finally by the regularity of these intrinsic characteristics or those nominal values along the cable axis. The process of manufacturing therefore enters for a significant part in the times in the economic aspect of the cable terminated both in pure value only in value after production yield, and in the ability to realize the cable at speeds high while keeping this quality.

Les procédés connus, s'ils permettent incontestablement de réaliser des produits de qualité largement commercialisés, présentent quelques inconvénients. Ainsi les procédés les plus utilisés sont basés sur le fait de prendre le touret de fabrication du conducteur central entouré de son diélectrique, puis d'introduire cet élément dans le conducteur périphérique cylindrique qui est tiré par une chenille et est ensuite annelé avant d'être enroulé sur un touret de réception. En sortie du touret amont, l'élément de conducteur central entouré de son diélectrique passe sur un pantin régulateur qui a pour rôle de corriger la vitesse de déroulement de ce touret. En sortie de l'anneleur, l'élément de câble comprenant le conducteur périphérique annelé passe sur un pantin chargé lui aussi de réguler la vitesse de rotation du touret de réception.The known methods, if they allow undoubtedly to produce quality products widely marketed, show some disadvantages. So the most used processes are based on taking the manufacturing drum from the central conductor surrounded by its dielectric and then to introduce this element into the peripheral conductor cylindrical which is pulled by a caterpillar and is then annealed before being wound on a receiving drum. At the outlet of the upstream reel, the driver element central surrounded by its dielectric passes on a puppet regulator whose role is to correct the speed of unwinding of this drum. At the exit of the anneller, the cable element comprising the peripheral conductor ringed goes on a puppet also responsible for regulating the speed of rotation of the receiving drum.

Dans ce procédé, la vitesse de déroulement de référence est la vitesse de la chenille destinée à tirer sur le conducteur périphérique. De ce fait et malgré les régulations du touret d'origine et du touret de réception, la tête d'annelage est soumise à une force qui varie en permanence en intensité et en direction du fait des continuelles variations de vitesse du touret d'origine, ce qui correspond à une quantité de produit intermédiaire variable par unité de temps, et des continuelles variations de vitesse du touret de réception, ce qui correspond à une quantité de produit fini variable par unité de temps.In this method, the speed of unwinding reference is the speed of the crawler to shoot on the peripheral conductor. Because of this and despite regulation of the original drum and the drum of reception, the annealing head is subjected to a force constantly varies in intensity and direction of fact continual speed variations of the drum of origin, which corresponds to a quantity of variable intermediate per unit of time, and continual speed variations of the drum receipt, which corresponds to a quantity of product variable finish per unit of time.

De ce fait, ce procédé implique de mesurer ou d'estimer la force axiale s'exerçant sur la tête d'annelage et de ramener cette dernière en permanence à sa position d'équilibre en modifiant la vitesse de rotation de l'outillage permettant de réaliser l'annelage. Cette modification de vitesse entraíne elle-même des modifications de tension sur l'ensemble de la ligne et entraíne donc par le jeu des pantins précédemment cités une modification des vitesses d'entrée et de sortie pour les tourets cités précédemment.As a result, this process involves measuring or to estimate the axial force exerted on the head annealing and bring the latter permanently back to its equilibrium position by changing the speed of rotation of tools to achieve annealing. This change in speed causes itself voltage changes on the whole of the line and thus drive by the game of puppets previously cited a change in input speeds and output for the drums mentioned above.

On peut résumer cette situation en remarquant que, dans un tel procédé, on amène le conducteur périphérique dans l'anneleur à une vitesse donnée qui est la vitesse servant de référence de vitesse à la ligne de fabrication. La quantité de conducteur ainsi amenée est égale à la quantité de conducteur consommée par l'anneleur, cette quantité étant donc fonction de la vitesse de référence de la chenille et du diamètre du conducteur soudé avant de pénétrer dans l'anneleur. Cette même quantité de conducteur consommée est bien entendu fonction des paramètres de l'annelure, en particulier du diamètre sur annelure, du fond de l'annelure et de la forme de l'annelure. Quant au conducteur central muni de son diélectrique, il est entraíné par l'opération d'annelage qui s'effectue en compression sur le diélectrique et une tension est nécessaire pour tendre ce même élément de conducteur central muni de son diélectrique.This situation can be summarized by noting that, in such a process, the peripheral conductor is brought in the anneller at a given speed which is the speed serving as a speed reference to the line of manufacturing. The quantity of conductor thus brought is equal to the amount of driver consumed by the annealer, this quantity being therefore a function of the crawler reference speed and diameter of the welded conductor before entering the annealer. This same amount of driver consumed is of course the parameters of the corrugation, in particular the diameter on annulus, from the bottom of the annulus and the shape of the annelure. As for the central conductor with its dielectric, it is driven by the operation annealing which is carried out in compression on the dielectric and a voltage is required to stretch this same central conductor element with its dielectric.

L'usage d'un tel procédé passe donc par la définition d'une vitesse de conducteur périphérique (qui est sous forme de tube avant annelage) et d'un diamètre pour ce conducteur périphérique, puis par le calcul d'une vitesse approximative de rotation de la tête d'annelage. Lors des essais de démarrage, on ajuste ensuite les différentes tensions, tension pour le dévidage du touret d'origine et tension pour l'accumulation sur le touret de réception afin d'obtenir le dimensionnement recherché. The use of such a process therefore involves definition of a peripheral conductor speed (which is in the form of a tube before annealing) and a diameter for this peripheral driver and then by calculating a approximate speed of rotation of the annealing head. During the start-up tests, the different voltages, voltage for unwinding the reel of origin and tension for the accumulation on the drum of reception to obtain the desired sizing.

On comprend dès lors que le changement d'un seul paramètre nécessite le changement de tous les autres paramètres pour conserver le dimensionnement voulu, ce qui entraíne d'une part une complexité de fonctionnement peu propice à des rendements excellents et d'autre part de nombreux risques de dysfonctionnement qui entraínent soit des dégradations de qualité, soit des déchets de fabrication supplémentaires.We therefore understand that the change of a single parameter requires the change of all others parameters to maintain the desired dimensioning, this which leads on the one hand a complexity of operation not conducive to excellent returns and secondly many risks of malfunction that lead to either quality degradations or waste additional manufacturing.

Enfin, dans un tel procédé, compte tenu de la variation de vitesse du touret d'origine et donc de la tension induite pour l'élément de câble (constitué de son conducteur central et de son diélectrique) introduit dans le conducteur cylindrique périphérique, on peut estimer que le glissement du conducteur périphérique sur le diélectrique n'est jamais constant. Cela est d'autant plus important que l'élément de câble incident, formé de son conducteur central muni de son diélectrique, passe seulement sur un pantin en sortie du touret initial et tend ainsi à conserver sa courbure initiale sur touret. Or cette courbure n'est pas régulière, change au fur et à mesure du déroulage et fait que cet élément de câble est par nature dans une position instable au moment de son introduction dans le conducteur périphérique. Cela nécessite d'ajuster les paramètres pour retrouver un câble conforme. De plus, les défauts de trancannage du diélectrique sur le touret amont sont directement répercutés au niveau de l'anneleur par une variation de tension générant une variation de la forme d'annelure.Finally, in such a process, given the variation of the speed of the original drum and therefore the induced voltage for the cable element (consisting of its central conductor and its dielectric) introduced in the peripheral cylindrical conductor, we can estimate that the sliding of the peripheral conductor on the dielectric is never constant. This is all more important than the incident cable element, formed of its central conductor with its dielectric, passes only on a puppet at the exit of the initial drum and thus tends to maintain its initial curvature on the drum. But this curvature is not regular, changes as and when measurement of the unwinding and makes that this cable element is by nature in an unstable position at the time of his introduction into the peripheral conductor. it requires adjusting the parameters to find a compliant cable. In addition, the slicing faults of the dielectric on the upstream reel are directly reflected at the level of the annealer by a variation of voltage generating a variation of the annealing shape.

Les procédés existants sont donc basés sur une régulation permanente d'un système de plusieurs paramètres autour d'un point de fonctionnement optimum qui ne peut lui-même être obtenu qu'après des ajustements progressifs. (Certains procédés existants ne comportent même pas la souplesse de fonctionnement introduite au niveau du flottement latéral de la tête d'annelage et de son usage pour réguler la vitesse de rotation de la tête d'annelage). Dans tous les cas, les procédés existants sont donc des procédés capables de réaliser des câbles de qualité mais au prix d'une grande difficulté de contrôle et de maítrise du procédé, d'une vigilance peu compatible avec certains impératifs modernes de production, et de vitesses très limitées. Tous ces points ont inévitablement des conséquences, même relativement faibles, sur la qualité optimum d'un produit comme le câble coaxial dont les performances sont justement en partie liées à une grande régularité géométrique des éléments constitutifs. Il s'ensuit enfin des rendements assez mauvais dus soit à des temps de réglage ou de re-réglage longs faisant appel à des opérations délicates, soit à des taux de déchets assez importants dus notamment à des dérives de performance.The existing processes are therefore based on a permanent regulation of a system of several parameters around an optimum operating point which can only be obtained after adjustments progressive. (Some existing processes do not include not even the operational flexibility introduced at level of lateral flutter of the annealing head and its use to regulate the speed of rotation of the head annealing). In any case, the existing processes are therefore processes capable of producing quality but at the cost of a great difficulty of control and control of the process, a little compatible vigilance with certain modern imperatives of production, and of very limited speeds. All these points have inevitably consequences even relatively low, on the optimum quality of a product such as coaxial cable whose performance is precisely in part related to a great geometric regularity of various components. It finally follows yields bad enough due to either setting or re-setting times lengthy operations, or at fairly high levels of waste due in particular to performance drifts.

La présente invention a donc pour objectif de remédier à ces multiples inconvénients en offrant un procédé plus stable et plus facile à régler tout en permettant d'envisager de plus grandes vitesses de fabrication sans risque de dégradation de la qualité, en réduisant les déchets et les défauts dus à des dérives de fabrication.The present invention therefore aims to to overcome these multiple disadvantages by offering a process more stable and easier to adjust while allowing to consider higher speeds of without risk of deterioration of quality, reducing waste and defects due to drift manufacturing.

L'invention vise aussi à favoriser la mise en tandem de certaines opérations comme la réalisation du diélectrique ou le gainage.The invention also aims to promote the setting in tandem certain operations such as the achievement of dielectric or sheathing.

La présente invention vise donc une plus grande stabilité et une productivité accrue en vue d'offrir la possibilité d'accroítre les vitesses.The present invention therefore aims at a greater stability and increased productivity in order to offer the possibility to increase speeds.

Selon un premier aspect, l'invention repose sur le principe consistant à faire fonctionner l'anneleur à une vitesse constante. Selon un deuxième aspect qui peut être mis en oeuvre indépendamment du premier aspect ou conjointement à celui-ci, la vitesse de fonctionnement de l'anneleur est choisie comme une vitesse de référence pour le réglage de la vitesse d'au moins l'un des éléments d'entraínement du dispositif servant à déplacer le câble ou une partie de celui-ci au cours de la fabrication.According to a first aspect, the invention is based on the principle of operating the annealer at a constant speed. According to a second aspect that can be implemented regardless of the first aspect or together with it, the operating speed of the annealer is chosen as a reference speed for adjusting the speed of at least one of the drive elements of the device used to displace the cable or a part of it during the manufacturing.

Plus précisément, on prévoit selon l'invention un procédé de fabrication en continu d'un câble coaxial dans lequel on forme des anneaux sur un conducteur du câble dans un anneleur et on fait fonctionner l'anneleur à vitesse constante.More specifically, it is provided according to the invention a continuous manufacturing process of a coaxial cable in which rings are formed on a cable conductor in an annealer and the annealer is operated at constant speed.

Le procédé selon l'invention pourra présenter au moins l'une quelconque des caractéristiques suivantes :

  • en amont de l'anneleur, on entraíne le conducteur à une vitesse intermédiaire constante,
  • on règle la vitesse intermédiaire en fonction de la vitesse de l'anneleur,
  • à un poste d'introduction situé en amont de l'anneleur, on introduit un élément de câble dans le conducteur,
  • en amont du poste d'introduction, on entraíne l'élément de câble à une vitesse amont constante,
  • on règle la vitesse amont en fonction de la vitesse de l'anneleur,
  • en amont du poste d'introduction, on donne à l'élément de câble une forme rectiligne,
  • en aval de l'anneleur, on entraíne le conducteur à une vitesse aval constante,
  • on règle la vitesse aval en fonction de la vitesse de l'anneleur, et
  • la vitesse aval est égale à la vitesse intermédiaire.
The method according to the invention may have at least any of the following characteristics:
  • upstream of the annealer, the driver is driven at a constant intermediate speed,
  • the intermediate speed is adjusted according to the speed of the corrugator,
  • at an introduction station located upstream of the annealer, a cable element is introduced into the conductor,
  • upstream of the introduction station, the cable element is driven at a constant upstream speed,
  • the upstream speed is regulated according to the speed of the corrugator,
  • upstream of the introduction station, the cable element is given a rectilinear shape,
  • downstream of the annealer, the driver is driven at a constant downstream speed,
  • the downstream speed is regulated according to the speed of the corrugator, and
  • the downstream speed is equal to the intermediate speed.

On prévoit également selon l'invention un dispositif de fabrication en continu d'un câble coaxial comprenant un anneleur pour former des anneaux sur un conducteur du câble et des moyens de commande, les moyens de commande étant agencés pour faire fonctionner l'anneleur à vitesse constante.It is also provided according to the invention a device for continuously manufacturing a coaxial cable comprising a annealer to form rings on a conduct of the cable and control means, the means control devices being arranged to operate the corrugator at constant speed.

Le dispositif selon l'invention pourra présenter en outre au moins l'une des caractéristiques suivantes :

  • il comprend en amont de l'anneleur une chenille amont d'entraínement d'un élément de câble destiné à être introduit dans le conducteur, et
  • il comprend en aval de l'anneleur une chenille aval d'entraínement du conducteur.
The device according to the invention may also have at least one of the following characteristics:
  • it comprises upstream of the annealer a caterpillar upstream drive of a cable element intended to be introduced into the driver, and
  • it comprises downstream of the anneller a caterpillar downstream drive of the driver.

On prévoit aussi selon l'invention un procédé de fabrication en continu d'un câble coaxial comprenant les étapes consistant à :

  • à au moins un poste d'entraínement, entraíner une partie du câble à une vitesse d'entraínement ;
  • dans un anneleur, former des anneaux sur un conducteur du câble, et
  • régler la vitesse d'entraínement en fonction d'une vitesse de l'anneleur.
Also provided according to the invention is a method of continuously manufacturing a coaxial cable comprising the steps of:
  • at least one training station, drive a portion of the cable at a drive speed;
  • in an annealer, forming rings on a cable conductor, and
  • adjust the drive speed according to a speed of the corrugator.

Le procédé selon l'invention pourra présenter avantageusement au moins l'une quelconque des caractéristiques suivantes :

  • l'anneleur est situé en aval du poste d'entraínement,
  • au poste d'entraínement, la partie du câble comprend le conducteur,
  • à un poste d'introduction, on introduit la partie du câble dans le conducteur, le poste d'entraínement étant situé en amont du poste d'introduction, et
  • le poste d'entraínement est situé en aval de l'anneleur.
The method according to the invention may advantageously have at least one of the following characteristics:
  • the annealer is located downstream of the training station,
  • at the training station, the part of the cable includes the driver,
  • at an introductory station, the portion of the cable is introduced into the conductor, the training station being located upstream of the introductory station, and
  • the training station is located downstream of the annealer.

On prévoit également selon l'invention un dispositif de fabrication en continu d'un câble coaxial comprenant :

  • un anneleur pour former des anneaux sur un conducteur du câble ;
  • au moins un poste d'entraínement d'une partie du câble ; et
  • des moyens de commande,
   dans lequel les moyens de commande sont agencés pour commander une vitesse du poste d'entraínement en fonction d'une vitesse de l'anneleur.The invention also provides a device for continuously manufacturing a coaxial cable comprising:
  • a corrugator for forming rings on a cable conductor;
  • at least one drive station of a portion of the cable; and
  • control means,
wherein the control means is arranged to control a speed of the training station according to a speed of the annealer.

Le dispositif selon l'invention pourra présenter avantageusement au moins l'une quelconque des caractéristiques suivantes :

  • l'anneleur est situé en aval du poste d'entraínement,
  • au poste d'entraínement, la partie du câble comprend le conducteur,
  • il comprend un poste d'introduction de la partie de câble dans le conducteur, le poste d'entraínement étant situé en amont du poste d'introduction, et
  • le poste d'entraínement est situé en aval de l'anneleur.
The device according to the invention may advantageously have at least one of the following characteristics:
  • the annealer is located downstream of the training station,
  • at the training station, the part of the cable includes the driver,
  • it comprises a station for introducing the part of cable into the driver, the training station being located upstream of the introduction station, and
  • the training station is located downstream of the annealer.

Dans l'un quelconque des procédés de l'invention, on pourra prévoir que,

  • en aval de l'anneleur, on installe une gaine sur le conducteur, et/ou
  • en amont de l'anneleur, on assemble un conducteur central et un diélectrique du câble.
In any of the methods of the invention, provision may be made for
  • downstream of the annealer, a sheath is installed on the driver, and / or
  • upstream of the annealer, a central conductor and a dielectric of the cable are assembled.

D'autres caractéristiques et avantages de l'invention apparaítront encore dans la description suivante de deux modes préférés de réalisation donnés à titre d'exemples non limitatifs en référence aux dessins annéxés sur lesquels :

  • La figure 1 est une vue de côté d'une extrémité d'un câble coaxial fabriqué au moyen du procédé de l'invention, montrant les différentes couches du câble ;
  • la figure 2 est une vue schématique en élévation d'une chaíne de fabrication selon un mode de réalisation de l'invention ; et
  • la figure 3 est une vue schématique en coupe longitudinale de l'anneleur de la chaíne de la figure 2,
  • la figure 4 est une vue schématique en coupe longitudinale de la tête de l'anneleur de la figure 3, et
  • la figure 5 est une vue analogue à la figure 2 montrant un autre mode de réalisation de l'invention.
Other features and advantages of the invention will become apparent in the following description of two preferred embodiments given as non-limiting examples with reference to the drawings in which:
  • Figure 1 is a side view of an end of a coaxial cable manufactured by the method of the invention, showing the different layers of the cable;
  • Figure 2 is a schematic elevational view of a production line according to one embodiment of the invention; and
  • FIG. 3 is a schematic view in longitudinal section of the annealer of the chain of FIG. 2,
  • FIG. 4 is a diagrammatic view in longitudinal section of the head of the annealer of FIG. 3, and
  • Figure 5 is a view similar to Figure 2 showing another embodiment of the invention.

Dans les modes de réalisation qui vont être décrits, le procédé selon l'invention vise à fabriquer un câble coaxial annelé 2 tel que représenté par exemple à la figure 1. Ce câble comprend un conducteur central métallique 4 constituant l'âme du câble. Le câble comprend un matériau diélectrique 6 de forme tubulaire cylindrique recouvrant le conducteur central 4. Le diélectrique est constitué ici d'un polymère expansé et extrudé. Le câble comprend de plus un conducteur périphérique 8 de forme tubulaire cylindrique recouvrant le matériau diélectrique 6. Enfin, le câble comprend une gaine 10 en matériau polymère de forme tubulaire cylindrique recouvrant le conducteur périphérique 8. Les couches 4, 6, 8 et 10 se succèdent directement les unes au-dessus des autres et dans cet ordre suivant la direction radiale en partant de l'axe central du câble. Une telle structure est connue en elle-même et ne sera pas davantage détaillée ici.In the embodiments that are going to be described, the method according to the invention aims at producing a corrugated coaxial cable 2 as represented for example in Figure 1. This cable includes a central conductor metal 4 constituting the core of the cable. The cable comprises a dielectric material 6 of tubular form cylindrical covering the central conductor 4. The dielectric material consists of an expanded polymer and extruded. The cable further comprises a conductor peripheral 8 of cylindrical tubular shape covering the dielectric material 6. Finally, the cable comprises a sheath 10 in tubular polymeric material cylindrical covering the peripheral conductor 8. The layers 4, 6, 8 and 10 succeed each other directly above the others and in this order following the radial direction from the central axis of the cable. Such a structure is known in itself and will not be not further detailed here.

Le conducteur périphérique 8 est annelé pour procurer au câble une certaine souplesse de façon connue en soi. L'opération d'annelage consiste à former un sillon hélicoïdal ou en forme d'annelure droite dans le conducteur périphérique à partir de la face externe de celui-ci pour lui donner l'apparence d'une succession d'anneaux.The peripheral conductor 8 is corrugated for provide flexibility to the cable in a known manner in itself. The annealing operation consists of forming a helical groove or in the form of a straight corrugation in the peripheral conductor from the outer face of this one to give it the appearance of a succession rings.

De façon connue en soi, le dispositif illustré à la figure 2 comprend un touret de fabrication 12 ou touret amont constituant une réserve d'un élément de câble formé à ce stade seulement par le conducteur central 4 et le diélectrique 6 l'entourant.In a manner known per se, the device illustrated in FIG. FIG. 2 comprises a production drum 12 or drum upstream constituting a reserve of a formed cable element at this stage only by the center conductor 4 and the dielectric 6 surrounding it.

Le dispositif forme une chaíne de fabrication comprenant différents postes que l'élément de câble parcourt successivement, la fabrication ayant cependant lieu en continu. Les directions amont et aval se réfèrent donc au sens de déplacement de l'élément de câble au cours de la fabrication, indiqué par la flèche 11.The device forms a production line comprising different items than the cable element crosses successively, the manufacture having however place continuously. The upstream and downstream directions refer therefore in the direction of movement of the cable element to during manufacture, indicated by the arrow 11.

En aval du touret 12, la chaíne comprend un poste d'introduction 14 dans lequel l'élément de câble 4, 6 provenant du touret est introduit dans le conducteur périphérique 8 se trouvant encore à l'état de tube lisse.Downstream of the drum 12, the chain includes a station 14 in which the cable element 4, 6 from the drum is introduced into the conductor 8 device still in the state of smooth tube.

En aval de ce poste d'introduction, la chaíne comprend un poste d'entraínement intermédiaire 16 dans lequel le conducteur périphérique 8 est entraíné suivant la direction aval. Ce poste comprend notamment une chenille 18 comportant deux bandes sans fin entraínant le conducteur suivant une trajectoire horizontale rectiligne et s'étendant au-dessus et au-dessous du conducteur 8 de part et d'autre de celui-ci pour le prendre en sandwich.Downstream of this introductory post, the channel includes an intermediate training station 16 in which the peripheral conductor 8 is driven next the downstream direction. This item includes a caterpillar 18 having two endless bands resulting in the driver following a straight horizontal path and extending above and below the driver 8 of either side of it to sandwich it.

En aval du poste d'entraínement intermédiaire 16, la chaíne comprend un poste d'annelage ou anneleur 20 dans lequel sont réalisées les annelures sur le conducteur périphérique 8.Downstream of the intermediate training station 16, the chain comprises an annealing station or annealer 20 in which are made the corrugations on the Peripheral conductor 8.

Enfin, à l'extrémité aval de la chaíne, celle-ci comprend un touret de réception ou touret aval 22 sur lequel est enroulé l'élément de câble comprenant à ce stade le conducteur central 4, le diélectrique 6 et le conducteur périphérique annelé 8.Finally, at the downstream end of the chain, this one includes a reception drum or reel 22 on which is wound up the cable element comprising stage the central conductor 4, the dielectric 6 and the ringed peripheral conductor 8.

Nous allons décrire sommairement en référence aux figures 3 et 4 l'anneleur 20 qui est d'un type classique.We will briefly describe with reference to Figures 3 and 4 the annealer 20 which is of a conventional type.

L'anneleur 20 comprend un châssis 40 et un arbre creux 42 traversé suivant son axe 45 par l'élément de câble en cours de fabrication. L'anneleur comprend deux paliers à roulement 44 grâce auxquels l'arbre est monté mobile à rotation par rapport au châssis autour de l'axe 45 qui est aussi l'axe du câble. Cette rotation est indiquée par la flèche 46. L'élément de câble coulisse dans l'arbre suivant la direction aval 11 parallèle à cet axe sans tourner sur lui-même. Pour éviter des problèmes de frottement au contact dans l'arbre, un jeu suffisant est prévu entre eux.The annealer 20 comprises a frame 40 and a shaft hollow 42 crossed along its axis 45 by the element of cable being manufactured. The annealer includes two rolling bearings 44 with which the shaft is mounted mobile rotation relative to the frame around the axis 45 which is also the axis of the cable. This rotation is indicated by the arrow 46. The cable element slides in the tree along the downstream direction 11 parallel to this axis without turning on itself. To avoid problems contact friction in the tree, sufficient clearance is provided between them.

L'anneleur comprend un moteur 48 entraínant l'arbre 42 en rotation par l'intermédiaire d'une transmission 50.The annealer comprises a motor 48 driving the shaft 42 rotating through a transmission 50.

L'anneleur comprend une tête à anneler 52 fixée rigidement à l'extrémité amont de l'arbre 42 et tournant par conséquent à la même vitesse. Cette vitesse de rotation est appelée vitesse de l'anneleur dans la présente description.The annealer comprises a ring head 52 fixed rigidly at the upstream end of the shaft 42 and rotating therefore at the same speed. This speed of rotation is called speed of the annealer in the this description.

L'anneleur comprend un porte-outil 54 relié à la tête 52 par un axe transversal 56 radial à l'axe de rotation 45. La tête comporte des moyens d'actionnement de l'axe pour régler une position radiale du porte-outil par rapport à la tête suivant la flèche 57, ainsi qu'une position angulaire suivant la flèche 59 en fonction des paramètres de l'annelure désirée.The annealer comprises a tool holder 54 connected to the head 52 by a transverse axis 56 radial to the axis of rotation 45. The head comprises actuating means the axis to adjust a radial position of the tool holder relative to the head along arrow 57, as well as angular position along arrow 59 as a function of parameters of the desired annealing.

L'anneleur comprend un outillage 56 de forme annulaire ou hélicoïdale suivant le type d'annelure, logé dans le porte-outil 54, un palier à roulement 58 étant interposé radialement entre ceux-ci. L'outillage 56 et le palier 58 ont un axe commun non illustré, parallèle et distant de l'axe 45 ou encore incliné par rapport à l'axe 45. Du fait de la présence du palier 58, l'outillage 56 est libre à rotation par rapport au porte-outil 54 qui ne fait que définir la position angulaire et radiale de l'outillage par rapport à l'axe 45 du câble.The annealer includes a tool 56 of form annular or helical according to the type of annealing, housed in the tool holder 54, a roller bearing 58 being interposed radially therebetween. Tooling 56 and the bearing 58 have a common axis not shown, parallel and distant from the axis 45 or inclined with respect to the axis 45. Owing to the presence of the bearing 58, the tooling 56 is free to rotate relative to the tool holder 54 which does not does that define the angular and radial position of tooling relative to the axis 45 of the cable.

En fonctionnement, l'outillage 56 roule sur le câble 2 en réalisant les annelures par déformation du conducteur périphérique 8. Ce mouvement résulte de la conjonction de la rotation 46 de l'anneleur et du coulissement du câble dans l'anneleur.In operation, the tooling 56 rolls on the cable 2 by making the corrugations by deformation of the 8. This movement is the result of the conjunction of rotation 46 of the anneller and the sliding of the cable in the annealer.

Selon l'invention, la chaíne comprend en outre un poste d'entraínement amont 24 s'étendant en aval du touret amont 12 et en amont du poste d'introduction 14.According to the invention, the chain further comprises a upstream training station 24 extending downstream of the upstream drum 12 and upstream of the insertion station 14.

La chaíne comprend en outre un poste d'entraínement aval 26 s'étendant en aval de l'anneleur 20 et en amont du touret de réception 22. Ce poste d'entraínement sert à entraíner en direction du touret l'élément de câble muni du conducteur périphérique annelé 8.The chain also includes a training station downstream 26 extending downstream of the annealer 20 and upstream of the reception drum 22. This training station serves to drive towards the reel the cable element provided ringed peripheral conductor 8.

Les postes d'entraínement 24 et 26 sont conformés essentiellement comme le poste d'entraínement intermédiaire 16 et formés d'une chenille chacun.The training stations 24 and 26 are shaped basically like the training station intermediate 16 and formed of a caterpillar each.

Comme on le voit sur la figure 2, cette chaíne ne comprend pas un pantin interposé entre la chenille 24 et l'anneleur 20 pour régler la tension de l'élément de câble. De même, dans le présent exemple, le pantin aval habituellement disposé entre l'anneleur 20 et le touret de réception 22 et servant à la régulation de la vitesse est remplacé par une simple poulie de guidage 30.As seen in Figure 2, this chain does not not include a puppet interposed between caterpillar 24 and the annealer 20 to adjust the voltage of the element of cable. Similarly, in this example, the downstream puppet usually arranged between the annealer 20 and the drum 22 and used for the regulation of the speed is replaced by a simple guide pulley 30.

Ainsi, dans cet exemple, on impose le passage de l'élément de câble, formé seulement du conducteur intérieur 4 et du diélectrique 6, dans le poste d'entraínement amont 24 dont le double mérite est de conférer une vitesse stable V1 à l'élément de câble et de lui enlever sa mémoire de courbure pour le rendre rectiligne et ainsi éviter les turbulences lors de son introduction dans le conducteur périphérique 8 qui est quant à lui entraíné par le poste intermédiaire 16 à une vitesse V2 .So, in this example, we impose the passage of the cable element, formed only of the conductor inside 4 and dielectric 6, in the post upstream training 24 whose double merit is give a stable speed V1 to the cable element and take away his curvature memory to make it rectilinear and thus avoid turbulence during his introduction into the peripheral driver 8 which is meanwhile trained by the intermediate position 16 to a speed V2.

Ce mode d'introduction a pour avantage de ne pas perturber le positionnement bord à bord du ruban de cuivre sous la torche de soudure, donc de réduire les risques de défaut de soudure. Il a aussi pour avantage de mettre le diélectrique à une position optimale par rapport au point chaud donné par la soudure du conducteur.This introductory mode has the advantage of not disrupt the positioning edge to edge of the ribbon copper under the welding torch, so reduce the risks of welding defects. It also has the advantage of put the dielectric at an optimal position by compared to the hot spot given by the welding of the driver.

Dans le présent mode de réalisation de l'invention, les vitesses V1 et V2 de ces deux postes sont fixées et constantes dans le temps. On élimine ainsi l'inconvénient des glissements relatifs parasites de l'élément de câble constitué du conducteur central 4 muni de son diélectrique 6 par rapport au conducteur périphérique annelé 8 au niveau de l'anneleur 20.In the present embodiment of the invention, the speeds V1 and V2 of these two stations are fixed and constant over time. This eliminates the inconvenience parasitic relative slippage of the cable element consisting of the central conductor 4 with its dielectric 6 with respect to the peripheral conductor ringed 8 at the leveler 20.

On amène donc l'élément de câble muni de son diélectrique et le conducteur périphérique soudé avant annelage dans l'anneleur 20 à des vitesses données et préalablement déterminées. La quantité de conducteur périphérique, donnée par la chenille 16, est égale à la quantité de conducteur périphérique consommée par l'anneleur 20. Cette quantité de conducteur périphérique consommée est fonction de la vitesse V2, du diamètre du tube du conducteur périphérique 8 et de paramètres de l'annelure, à savoir le diamètre sur annelure, le fond d'annelure, le pas et la forme de l'annelure.We bring the cable element equipped with its dielectric and the front welded peripheral conductor annealing in the annealer 20 at given speeds and previously determined. The amount of driver peripheral, given by the caterpillar 16, is equal to amount of peripheral driver consumed by the annealer 20. This amount of peripheral conductor consumed is a function of the speed V2, the diameter of the 8 peripheral driver tube and parameters of the annelure, namely the diameter on annulus, the bottom of annealing, the pitch and shape of the annelure.

De ce fait, cet entraínement positif permet de fixer la vitesse de rotation de la tête de l'anneleur 20. Selon l'invention, celle-ci devient de ce fait la vitesse de référence, à la différence des procédés antérieurs qui prenaient comme vitesse de référence celle du poste intermédiaire 16. De plus, la vitesse de l'anneleur est ici constante.As a result, this positive training helps to fix the rotational speed of the annealer head 20. According to the invention, it becomes the speed of reference, unlike previous processes which took as reference speed that of the post 16. In addition, the speed of the corrugator is here constant.

De même, dans le procédé de l'invention, la vitesse V3 du poste aval 26 est rendue égale à la vitesse V1 du poste amont 24 entraínant le conducteur central muni de son diélectrique. Cette vitesse V3 reste proportionnelle à la vitesse de référence qui est celle de l'anneleur quelle que soit celle-ci, même en phase de montée et de descente de vitesse. Il en est de même pour la vitesse du poste 24.Similarly, in the method of the invention, the speed V3 of the downstream station 26 is made equal to the speed V1 of the upstream station 24 driving the central conductor provided with its dielectric. This V3 speed remains proportional at the speed of reference which is that of the annealer whatever it is, even in the rising and speed descent. It is the same for the speed of post 24.

Ainsi, pour la présente mise en oeuvre de l'invention, on définit une vitesse de l'anneleur 20, un outillage, un diamètre d'annelure et un fond d'annelure. Ensuite, à partir de ces paramètres, on définit la vitesse V2 du tube du conducteur périphérique 8, le diamètre du tube et la vitesse V1 de l'élément de câble formé du conducteur central 4 et du diélectrique 6. Ces calculs sont à la portée de l'homme du métier.Thus, for the present implementation of the invention defines a speed of the annealer 20, a tooling, a diameter of annealing and a bottom of annealing. Then, from these parameters, we define the V2 speed of the peripheral driver tube 8, the tube diameter and speed V1 of the cable element formed of the central conductor 4 and the dielectric 6. calculations are within the reach of the skilled person.

De ce fait, lors de la mise en oeuvre du procédé, il est nettement plus facile que dans les procédés connus de régler le bon fonctionnement, le fonctionnement étant ensuite d'une grande stabilité. Therefore, during the implementation of the process, it is much easier than in the known methods of set the correct operation, the operation being then of great stability.

On voit que le procédé de l'invention élimine les inconvénients des procédés connus liés à une instabilité permanente et à une difficulté de pilotage en se basant sur des vitesses d'entraínement prédéterminées et une vitesse d'annelage stable. Il évite aussi les instabilités dues à la mémoire d'enroulement du diélectrique 8, aux variations de diamètre du diélectrique et aux différentes variations de tension de part et d'autre de l'anneleur.It can be seen that the process of the invention eliminates the disadvantages of known methods related to instability permanent and a difficulty of piloting based on on predetermined drive speeds and a stable annealing speed. It also avoids instabilities due to the winding memory of the dielectric 8, to variations in the diameter of the dielectric and the different voltage variations of on both sides of the anneller.

Ce fonctionnement très stable correspond aussi de ce fait à un minimum de contraintes sur la filière et donc à un taux d'onde stationnaire (TOS) intéressant. De même, l'absence de variation de tension à l'enroulement sur le touret aval 22 a un effet bénéfique sur le TOS.This very stable operation also corresponds to this makes a minimum of constraints on the sector and therefore at a stationary wave ratio (TOS) interesting. Of same, the absence of voltage variation at the winding on the downstream drum 22 has a beneficial effect on the TOS.

Naturellement, la chaíne comprend des moyens de commande 21 pour fixer la vitesse de l'anneleur 20.Naturally, the chain includes means of command 21 to set the speed of the annealer 20.

L'anneleur 20 et les différents postes d'entraínement 24, 16, 26 pourront être entraínés par une motorisation commune. Toutefois, compte-tenu des problèmes que peuvent soulever les jeux de transmission éventuels et les vibrations dues aux variations cycliques générées par une transmission mécanique, il sera avantageux de prévoir des moyens électroniques de régulation pour l'ajustement de la vitesse des différents postes d'entraínement.The annealer 20 and the different posts 24, 16, 26 may be trained by a member of the common motorisation. However, given the problems that can be raised by transmission games possible and vibrations due to cyclical variations generated by a mechanical transmission, it will be advantageous to provide electronic means of regulation for adjusting the speed of different training stations.

La poulie 30 donne une tension minimale et en pratique suffisante pour que le câble sorte de l'anneleur mais sans interférer sur la formation de cette annelure.The pulley 30 gives a minimum tension and sufficient practice for the cable to exit the annealer but without interfering with the formation of this annelure.

La figure 5 présente un deuxième mode de réalisation assez proche du mode de la figure 2.Figure 5 presents a second mode of realization rather close to the mode of Figure 2.

Dans ce deuxième mode de réalisation, compte-tenu de la grande stabilité de fonctionnement de la chaíne selon l'invention et de la gestion des différents éléments en vitesse et non en tension, on peut d'autre part prévoir une mise en tandem de celle-ci avec une ligne 34 de fabrication de l'élément de câble comprenant le conducteur 4 et son diélectrique 6, ou encore avec une ligne 36 de mise en place de la gaine externe 10.In this second embodiment, considering the great stability of operation of the chain according to the invention and the management of different elements in speed and not in tension, it is possible to provide for a tandem setting of this one with a line 34 for manufacturing the cable element comprising the conductor 4 and its dielectric 6, or with a line 36 for placing the outer sheath 10.

Ainsi, comme illustré à la figure 3, on a disposé en amont du poste d'entraínement amont 24 et en lieu et place du touret amont 12 une chaíne de fabrication 34, non illustrée en détail mais connue en elle-même, dans laquelle on installe le diélectrique 6 sur le conducteur central 4. Cette chaíne fonctionne en continu et en liaison directe avec la chaíne de fabrication précédemment décrite.Thus, as illustrated in FIG. upstream of the upstream training station 24 and in place and place of the upstream drum 12 a production line 34, not illustrated in detail but known in itself, in which one installs the dielectric 6 on the driver 4. This chain runs continuously and direct connection with the production line previously described.

Alternativement, on peut remplacer la chaíne 34 par deux tourets de fabrication 12 fonctionnant en alternance de sorte que, lorsque l'un des tourets est entièrement dévidé, le deuxième touret prend immédiatement le relais. Pendant le dévidemment de ce deuxième touret, le premier est remplacé par un touret plein. On assure ainsi une alimentation permanente de la chaíne en amont.Alternatively, we can replace the chain 34 by two production reels 12 operating alternately so that when one of the reels is fully unwound, the second reel immediately takes over. During the devitation of this second reel, the first is replaced by a full drum. This ensures a permanent supply of the chain upstream.

De même, on peut prévoir en aval de la chaíne de fabrication une chaíne de gainage 36 fonctionnant en continu et en liaison directe avec la chaíne selon l'invention précédemment décrite. Cette chaíne permet la mise en place de la gaine 10 sur l'élément de câble muni du conducteur périphérique annelé 8.Similarly, it can be provided downstream of the chain of manufacturing a sheathing chain 36 operating in continuous and in direct connection with the chain according to the invention described above. This chain allows the placing the sheath 10 on the cable element provided with ringed peripheral conductor 8.

Une mise en tandem de deux tourets de réception peut également être prévue à ce niveau.A tandem setting of two receivers can also be provided at this level.

Dans le présent exemple, la chaíne comprend en outre des moyens pour mesurer la position de la poulie 30, ici suivant la direction verticale, et pour modifier la vitesse du poste d'entraínement aval 26 lorsque cette position dépasse un seuil prédéterminé. Le but de ce contrôle de vitesse est de faire en sorte que la poulie conserve une position fixe.In this example, the chain includes in besides means for measuring the position of the pulley 30, here in the vertical direction, and to modify the speed of the downstream training station 26 when this position exceeds a predetermined threshold. The purpose of this speed control is to make sure that the pulley keeps a fixed position.

Les mises en tandem rendent le procédé particulièrement économique en assurant un rendement de qualité très élevé et entraínent une diminution considérable des déchets liés à chaque démarrage des opérations individuelles.Tandemizations make the process particularly economical by ensuring a very high quality and result in a decrease considerable waste associated with each start-up of individual operations.

De façon connue en soi, l'invention pourra être mise en oeuvre avec un anneleur fonctionnant à une vitesse de 8 000 à 15 000 tours par minute. Tous les équipements de la chaíne pourront être connectés à un BUS de terrain. Les moyens de commande 21 pourront être reliés à un ordinateur recevant des données de tous les organes de la chaíne pour leur affichage en temps réel à des fins de surveillance de la fabrication et pour leur archivage.In a manner known per se, the invention may be implemented with a corrugator operating at a speed from 8,000 to 15,000 rpm. All equipment the chain can be connected to a fieldbus. The control means 21 may be connected to a computer receiving data from all organs of the channel for their display in real time for the purposes of manufacturing monitoring and archiving.

Bien entendu, on pourra apporter à l'invention de nombreuses modifications sans sortir du cadre de celle-ci défini par les revendications annexées.Of course, we can bring to the invention of many modifications without going outside the scope of this one defined by the appended claims.

Claims (25)

Procédé de fabrication en continu d'un câble coaxial (2) dans lequel on forme des anneaux sur un conducteur (8) du câble dans un anneleur (20), caractérisé en ce qu'on fait fonctionner l'anneleur à vitesse constante.A method of continuously manufacturing a coaxial cable (2) in which rings are formed on a conductor (8) of the cable in a corrugator (20), characterized in that the corrugator is operated at a constant speed. Procédé selon la revendication 1, caractérisé en ce que, en amont de l'anneleur (20), on entraíne le conducteur (8) à une vitesse intermédiaire (V2) constante.Method according to Claim 1, characterized in that , upstream of the annealer (20), the conductor (8) is driven at a constant intermediate speed (V2). Procédé selon la revendication 2, caractérisé en ce qu'on règle la vitesse intermédiaire (V2) en fonction de la vitesse de l'anneleur.Method according to Claim 2, characterized in that the intermediate speed (V2) is adjusted as a function of the speed of the annealer. Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que, à un poste d'introduction (14) situé en amont de l'anneleur (20), on introduit un élément de câble (4, 6) dans le conducteur (8).Method according to one of Claims 1 to 3, characterized in that at an insertion station (14) upstream of the annealer (20) a cable element (4, 6) is inserted into the driver (8). Procédé selon la revendication 4, caractérisé en ce que, en amont du poste d'introduction (14), on entraíne l'élément de câble (4, 6) à une vitesse amont (V1) constante.Method according to claim 4, characterized in that , upstream of the insertion station (14), the cable element (4, 6) is driven at a constant upstream speed (V1). Procédé selon la revendication 5, caractérisé en ce qu'on règle la vitesse amont (V1) en fonction de la vitesse de l'anneleur (20).Method according to Claim 5, characterized in that the upstream speed (V1) is set as a function of the speed of the annealer (20). Procédé selon l'une quelconque des revendications 4 à 6, caractérisé en ce que, en amont du poste d'introduction (14), on donne à l'élément de câble (4, 6) une forme rectiligne.Method according to any one of claims 4 to 6, characterized in that , upstream of the insertion station (14), the cable element (4, 6) is given a rectilinear shape. Procédé selon l'une quelconque des revendications 1 à 7, caractérisé en ce que, en aval de l'anneleur (20), on entraíne le conducteur (8) à une vitesse aval (V3) constante.Process according to any one of Claims 1 to 7, characterized in that , downstream of the annealer (20), the conductor (8) is driven at a constant downstream speed (V3). Procédé selon la revendication 8, caractérisé en ce qu'on règle la vitesse aval (V3) en fonction de la vitesse de l'anneleur (20).Method according to Claim 8, characterized in that the downstream speed (V3) is set as a function of the speed of the annealer (20). Procédé selon l'une quelconque des revendications 2 ou 3 et selon l'une quelconque des revendications 8 ou 9, caractérisé en ce que la vitesse aval (V3) est égale à la vitesse intermédiaire (V2).Method according to any one of claims 2 or 3 and according to any one of claims 8 or 9, characterized in that the downstream speed (V3) is equal to the intermediate speed (V2). Dispositif de fabrication en continu d'un câble coaxial (2) comprenant un anneleur (20) pour former des anneaux sur un conducteur (8) du câble et des moyens de commande (21), caractérisé en ce que les moyens de commande sont agencés pour faire fonctionner l'anneleur à vitesse constante.Device for the continuous production of a coaxial cable (2) comprising a corrugator (20) for forming rings on a conductor (8) of the cable and control means (21), characterized in that the control means are arranged to operate the corrugator at constant speed. Dispositif selon la revendication 11, caractérisé en ce qu'il comprend en amont de l'anneleur (20) une chenille amont (24) d'entraínement d'un élément de câble (4, 6) destiné à être introduit dans le conducteur (8).Device according to claim 11, characterized in that it comprises upstream of the annealer (20) an upstream track (24) for driving a cable element (4, 6) intended to be introduced into the conductor ( 8). Dispositif selon l'une quelconque des revendications 11 ou 12, caractérisé en ce qu'il comprend en aval de l'anneleur (20) une chenille aval (26) d'entraínement du conducteur (8).Device according to any one of claims 11 or 12, characterized in that it comprises downstream of the annealer (20) a downstream track (26) for driving the driver (8). Procédé de fabrication en continu d'un câble coaxial (2) comprenant les étapes consistant à : à au moins un poste d'entraínement (24 ; 16 ; 26), entraíner une partie du câble (4, 6, 8) à une vitesse d'entraínement (V1, V2, V3) ; et dans un anneleur (20) former des anneaux sur un conducteur (8) du câble,    caractérisé en ce qu'on règle la vitesse d'entraínement (V1, V2, V3) en fonction d'une vitesse de l'anneleur (20).A method of continuously manufacturing a coaxial cable (2) comprising the steps of: at least one drive station (24; 16; 26), driving a portion of the cable (4, 6, 8) at a drive speed (V1, V2, V3); and in a ring gear (20) forming rings on a conductor (8) of the cable, characterized in that the drive speed (V1, V2, V3) is set as a function of a speed of the annealer (20). Procédé selon la revendication 14, caractérisé en ce que l'anneleur (20) est situé en aval du poste d'entraínement (24 ; 16).A method according to claim 14, characterized in that the annealer (20) is located downstream of the training station (24; 16). Procédé selon l'une quelconque des revendications 14 ou 15, caractérisé en ce que, au poste d'entraínement (16 ; 26), la partie du câble comprend le conducteur (8).Method according to one of the claims 14 or 15, characterized in that at the drive station (16; 26) the cable section comprises the conductor (8). Procédé selon l'une quelconque des revendications 14 à 16, caractérisé en ce que, à un poste d'introduction (14), on introduit la partie du câble (4, 6) dans le conducteur (8), le poste d'entraínement (24) étant situé en amont du poste d'introduction (14).Method according to one of Claims 14 to 16, characterized in that , at an insertion station (14), the cable part (4, 6) is inserted into the conductor (8), the drive station (24) being located upstream of the introduction station (14). Procédé selon l'une quelconque des revendications 14 à 17, caractérisé en ce que le poste d'entraínement (26) est situé en aval de l'anneleur (20).Method according to any one of claims 14 to 17, characterized in that the drive station (26) is located downstream of the annealer (20). Dispositif de fabrication en continu d'un câble coaxial (2) comprenant : un anneleur (20) pour former des anneaux sur un conducteur (8) du câble ; au moins un poste d'entraínement (24 ; 16 ; 26) d'une partie du câble ; et des moyens de commande (21),    caractérisé en ce que les moyens de commande (21) sont agencés pour commander une vitesse (V1, V2, V3) du poste d'entraínement en fonction d'une vitesse de l'anneleur.Device for continuously manufacturing a coaxial cable (2) comprising: a annealer (20) for forming rings on a conductor (8) of the cable; at least one drive station (24; 16; 26) of a portion of the cable; and control means (21), characterized in that the control means (21) are arranged to control a speed (V1, V2, V3) of the training station according to a speed of the annealer. Dispositif selon la revendication 19, caractérisé en ce que l'anneleur (20) est situé en aval du poste d'entraínement (24 ; 16). Device according to claim 19, characterized in that the annealer (20) is located downstream of the training station (24; 16). Dispositif selon l'une quelconque des revendications 19 ou 20, caractérisé en ce que, au poste d'entraínement (16 ; 26), la partie du câble comprend le conducteur (8).Device according to any one of claims 19 or 20, characterized in that , at the drive station (16; 26), the portion of the cable comprises the conductor (8). Dispositif selon l'une quelconque des revendications 19 à 21, caractérisé en ce qu'il comprend un poste d'introduction (14) de la partie de câble (4, 6) dans le conducteur (8), le poste d'entraínement (24) étant situé en amont du poste d'introduction (14).Device according to any one of claims 19 to 21, characterized in that it comprises an insertion station (14) for the cable part (4, 6) in the conductor (8), the training station ( 24) being located upstream of the introduction station (14). Dispositif selon l'une quelconque des revendications 19 à 22, caractérisé en ce que le poste d'entraínement (26) est situé en aval de l'anneleur (20)Device according to any one of claims 19 to 22, characterized in that the drive station (26) is located downstream of the annealer (20) Procédé selon l'une quelconque des revendications 1 à 10 ou l'une quelconque des revendications 14 à 18, caractérisé en ce que, en aval de l'anneleur (20), on installe une gaine (10) sur le conducteur (8).Method according to any one of claims 1 to 10 or any one of claims 14 to 18, characterized in that , downstream of the annealer (20), a sheath (10) is installed on the conductor (8) . Procédé selon l'une quelconque des revendications 1 à 10 ou l'une quelconque des revendications 14 à 18 ou selon la revendication 24, caractérisé en ce que, en amont de l'anneleur (20), on assemble un conducteur central (4) et un diélectrique (6) du câble.Method according to any one of claims 1 to 10 or any one of claims 14 to 18 or according to claim 24, characterized in that , upstream of the annealer (20), a central conductor (4) is assembled and a dielectric (6) of the cable.
EP02293118A 2001-12-19 2002-12-17 Process and device for the continuous production of a corrugated coaxial cable Expired - Lifetime EP1324354B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0116458 2001-12-19
FR0116458A FR2833746B1 (en) 2001-12-19 2001-12-19 PROCESS OF CONTINUOUSLY MANUFACTURING AN ANNELED COAXIAL CABLE

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EP1324354A1 true EP1324354A1 (en) 2003-07-02
EP1324354B1 EP1324354B1 (en) 2008-09-03

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EP (1) EP1324354B1 (en)
AT (1) ATE407435T1 (en)
DE (1) DE60228672D1 (en)
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US8463095B2 (en) 2009-04-09 2013-06-11 Corning Cable Systems Llc Armored fiber optic assemblies and methods of forming fiber optic assemblies
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US9170390B2 (en) 2010-04-23 2015-10-27 Corning Cable Systems Llc Armored fiber optic assemblies and methods of forming fiber optic assemblies
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ATE407435T1 (en) 2008-09-15
FR2833746B1 (en) 2004-02-20
US7266886B2 (en) 2007-09-11
EP1324354B1 (en) 2008-09-03
FR2833746A1 (en) 2003-06-20
DE60228672D1 (en) 2008-10-16
US20030111768A1 (en) 2003-06-19

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