EP1323331B1 - Procede de production d'otoplastiques - Google Patents
Procede de production d'otoplastiques Download PDFInfo
- Publication number
- EP1323331B1 EP1323331B1 EP00960278.0A EP00960278A EP1323331B1 EP 1323331 B1 EP1323331 B1 EP 1323331B1 EP 00960278 A EP00960278 A EP 00960278A EP 1323331 B1 EP1323331 B1 EP 1323331B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ear
- earmold
- otoplastic
- shell
- earmolds
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 42
- 238000000034 method Methods 0.000 claims description 49
- 239000000463 material Substances 0.000 claims description 18
- 238000013507 mapping Methods 0.000 claims description 3
- 239000011257 shell material Substances 0.000 description 61
- 238000009423 ventilation Methods 0.000 description 52
- 239000000843 powder Substances 0.000 description 22
- 210000000613 ear canal Anatomy 0.000 description 21
- 239000000654 additive Substances 0.000 description 17
- 230000000996 additive effect Effects 0.000 description 17
- 238000010276 construction Methods 0.000 description 16
- 210000002939 cerumen Anatomy 0.000 description 14
- 230000008569 process Effects 0.000 description 14
- 238000013461 design Methods 0.000 description 13
- 239000004020 conductor Substances 0.000 description 12
- 210000000883 ear external Anatomy 0.000 description 12
- 230000006399 behavior Effects 0.000 description 11
- 230000015572 biosynthetic process Effects 0.000 description 9
- 230000001681 protective effect Effects 0.000 description 8
- 238000007493 shaping process Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 7
- 238000005457 optimization Methods 0.000 description 7
- 238000000149 argon plasma sintering Methods 0.000 description 6
- 230000001055 chewing effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 238000012549 training Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000000110 selective laser sintering Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 239000013013 elastic material Substances 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 241001295925 Gegenes Species 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003203 everyday effect Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000010100 freeform fabrication Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000001976 improved effect Effects 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000012815 thermoplastic material Substances 0.000 description 2
- 210000003454 tympanic membrane Anatomy 0.000 description 2
- 206010061218 Inflammation Diseases 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 210000003027 ear inner Anatomy 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000003128 head Anatomy 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000036512 infertility Effects 0.000 description 1
- 230000004054 inflammatory process Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000010112 shell-mould casting Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R25/00—Deaf-aid sets, i.e. electro-acoustic or electro-mechanical hearing aids; Electric tinnitus maskers providing an auditory perception
- H04R25/65—Housing parts, e.g. shells, tips or moulds, or their manufacture
- H04R25/652—Ear tips; Ear moulds
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R25/00—Deaf-aid sets, i.e. electro-acoustic or electro-mechanical hearing aids; Electric tinnitus maskers providing an auditory perception
- H04R25/65—Housing parts, e.g. shells, tips or moulds, or their manufacture
- H04R25/658—Manufacture of housing parts
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R2460/00—Details of hearing devices, i.e. of ear- or headphones covered by H04R1/10 or H04R5/033 but not provided for in any of their subgroups, or of hearing aids covered by H04R25/00 but not provided for in any of its subgroups
- H04R2460/11—Aspects relating to vents, e.g. shape, orientation, acoustic properties in ear tips of hearing devices to prevent occlusion
Definitions
- the present invention relates to a method for the production of earmolds according to the preamble of claim 1.
- the present invention is based on problems that have arisen primarily in the manufacture of in-the-ear hearing aids.
- the resulting solution can basically be applied to the manufacture of all earmolds, which are arranged or applied in a dynamic application region, as will be described below.
- In-the-ear hearing aids are usually manufactured today, for example by the audiologist creating an impression of the auditory canal of an affected individual, sending it to the company producing the hearing device, where, according to the impression, the hearing aid shell is created. Due to the e.g. likewise diagnostic data determined by the audiologist, the individually required hearing aid is assembled with the hearing aid shell, with the corresponding electronic modules.
- the outer shape of the hearing aid is adapted exactly to the individual ear canal shaping. This usually requires further fitting of the finished hearing aid and a fine adjustment of the hearing aid outer mold.
- DE 40 41 105 A1 discloses a method for producing earmolds or earmolds individually adapted to the contours of an ear canal. Since the contours of the ear canal change when speaking, eating, drinking, etc., one obtains in the data acquisition of the contours of the ear canal with time varying samples and can take into account these changing contours. This allows one to achieve a more optimal shape of the earmold or the earmold than with static methods.
- the least expensive, at least two impressions are taken from the application area of the otoplastic - in the case of an in-ear otoplastic or an in-ear hearing aid , in the case of several positions of the jaw occurring in the chewing movement and thus of the auditory canal.
- either the earmold shell initially assumed to be rigid, is shaped so that it interferes with the chewing movements that occur at least and still satisfies the requirements regarding positional position in the auditory canal or at the application area.
- the design of the earmold becomes with the mentioned registration as to their shape behavior, ie with respect to their bending and compression properties, optimized.
- these optimizations are modeled computer-aided.
- the three-dimensional, digitized data corresponding to the model found to be optimal are subsequently used to control the further production process, in particular the shell molding.
- the mapping of the application area to more than two positions, that is to say at several positions, is undertaken in order to cover as far as possible the entire dynamic range of the application area occurring in everyday life.
- the resting external shape of the otoplastic is optimized with the registrations. This is, as mentioned, especially in the use of relatively hard Otoplastikschalenmaterialien used or as a basic setting for a subsequent refinement of the optimization, taking into account the otoplastic planing, bendable or compressible areas.
- the design of the earmold is further carried out by computational optimization, and the production of the earmold is controlled by the computationally determined design which has been found to be optimal.
- the inventive method is particularly suitable for the production of in-ear earmolds, in particular of in-ear hearing aids, but also for headphones, hearing protection devices such as noise protection devices or water protection devices. However, it can also be used for the exact adaptation of outer ear earmolds, in particular of outer ear hearing aids.
- the embodiments of earmolds described following the manufacturing method are preferably all manufactured with this described manufacturing method.
- an ear device to mean a device that is applied directly outside the pinna and / or on the pinna and / or in the ear canal.
- These include external ear hearing aids, in-the-ear hearing aids, headphones, noise protection and water protection inserts, etc.
- a thin layer of material is deposited on a surface in additive construction process, be it laser sintering or stereolithography over the entire surface, be it as in Thermojet compiler already in the contour of a section of the earpiece under construction or its shell. Then, the desired sectional shape is stabilized or solidified.
- a new layer is laid over it as described and this in turn solidified and connected to the underlying, already finished layer.
- the earmold or its shell is created layer by layer by additive layer-by-layer application.
- the cut layer for an individual otoplastic or its shell is deposited or solidified, but at the same time several individual ones.
- laser sintering for example, one laser, usually mirror-controlled, successively solidifies the cut layers of several earmolds or their shells before all solidified cut layers are lowered together. Subsequently, after depositing a new powder layer over all already solidified and lowered cut layers, the formation of the several further cut layers takes place again.
- this parallel production will be the respective earmolds or their shells, digitally controlled, individually manufactured.
- either a single laser beam is used to solidify the plurality of slice layers and / or more than one jet is operated and driven in parallel.
- An alternative to this procedure is to solidify a slice with a laser, while at the same time the powder layer is deposited for the formation of another earmold or earmold. Thereafter, the same laser solidifies the prepared powder layer corresponding to the cut layer for the further plastic, while the previously solidified layer is lowered and there a new powder layer is deposited. The laser then intermittently operates between two or more earmolds or earmold shells under construction, wherein the laser insert dead time resulting from the powder deposition during the formation of one of the shells is utilized for the consolidation of a cut layer of another earmold which is being constructed.
- Fig. 1 schematically shows how, in one embodiment, by means of laser sintering or laser or stereolithography several earmolds or their shells are manufactured industrially in a parallel process.
- the laser with control unit 5 and beam 3 is mounted above the material bed 1 for powder or liquid medium.
- position 1 it solidifies the layer S 1 of a first otoplastic or its shell, driven by the first individual data set D 1 .
- a displacement device 7 in a second position, where he created with the individual record D 2, the layer S 2 according to another individual contour.
- several of the lasers can be moved as a unit and in each case more than one individual earmold layer can be created simultaneously.
- Fig. 2 be solidified simultaneously at one or more liquid or powder beds 1, with several simultaneously individually controlled lasers 5, layers of individual otoplastics or their shells.
- powder dispensing unit 9 after completion of this solidification phase and after stopping the laser, a new powder layer is deposited, while in the case of laser or stereolithography the newly solidified layers or already solidified structures are lowered in the fluid bed.
- Fig. 3 solidifies laser 5 on a powder or fluidized bed 1a, the layer S 1 , then to bed 1b (dashed), whereupon during the solidification phase on the bed 1a, the powder applicator 9b over a previously solidified layer S 1- powder ablates or, at laser or stereolithography, the layer S 1- is lowered. Only when the laser 5 becomes active on the bed 1b does it proceed with the powder dispenser 9a the deposition of a new powder layer over the newly solidified layer S 1 on the bed 1 a or lowering of the layer S 1 is carried out in the fluidized bed 1 a .
- materials for additive buildup methods are known, which can be formed into a rubber-elastic, yet dimensionally stable shell, which, if desired, can be realized locally differently up to extremely thin-walled and yet tear-resistant.
- the digitization of the individual application area in particular the application area for a hearing aid, in particular in-ear hearing aid, at a specialized institution, in the last-mentioned case the audiologist, made.
- the individual form taken there, as digital 3D information is transmitted, in particular in connection with hearing aids, to a production center, be it by way of transmission a data carrier, be it by Internet connection, etc., in the production center, in particular using the above-mentioned method, the earmold or its shell, in the considered case so the in-ear hearing aid shell, individually shaped.
- the finished assembly of the hearing aid with the functional assemblies is made there as well.
- in-ear earmolds can be used, for example, as hearing protection devices, headphones, water protection devices, but especially for in-the-ear hearing aids, similar rubber-elastic plug, and it nestles its surface optimally to the application area, the ear canal.
- the incorporation of one or more ventilation channels in the in-ear earmold is readily possible to ensure unimpaired ventilation to the eardrum in the resulting, possibly relatively tight fit of the earmold in the ear canal.
- the interior of the plastic can also be optimized and optimally utilized with the individual 3D data of the application area during production, and also individually with regard to the individual aggregate constellation to be accommodated, as in the case of a hearing device.
- central storage and management of individual data can be performed by the central production of their shells. If, for whatever reason, a shell needs to be replaced, it can easily be re-fabricated by retrieving the individual data sets without the need for laborious readjustment, as before.
- FIG. 4 For example, and schematically illustrated an in-ear earmold 11, for example, an in-ear hearing aid, in which the acoustic output 13 is protected to the eardrum by means of a cerumen protective cap 15.
- This protective cap 15 is applied until now in the production as a separate part on the shell 16 of the earmold 11 and fixed for example by gluing or welding.
- the cerumen protective cap 15a is integrated directly into the shell 16a of the otherwise identical in-ear otoplasty 11a by using the mentioned additive construction method.
- the material of the shell 16a is homogeneous in that of the cerumen protective cap 15a on.
- cerumen protection systems and other functional elements can be integrally incorporated by use of the aforementioned manufacturing process.
- FIGS. 7 (a) to (f) are, by means of perspective, schematic representations of sections of the adjacent outer wall of the ear canal 18 of in-ear earmolds, novel ventilation slot profiles shown in fragmentary form.
- the profile of the ventilation groove 20a is rectangular or square with predetermined, exactly adhered dimensioning ratios.
- Fig. 7 (b) is the profile of the ventilation groove 20b circular or elliptical sector-shaped, again with exactly predetermined cross-sectional boundary curve 21b.
- Fig. 7 (c) to (f) Further ventilation groove profiles are shown, which are additionally cerumen-protected.
- the profile of the groove 20c according to Fig. 7 (c) is T-shaped.
- the projecting parts 23c and the constriction 25c resulting therefrom already exert a considerable cerumen protection effect against the wall of the auditory canal. Even if cerumen penetrates into the constriction 25c and hardens there, this does not result in a significant constriction or even blockage of the ventilation groove, which now becomes a closed ventilation channel.
- the cross-sectional shape of the wide groove portion 27 d to 27 f formed with different shapes, according to Fig. 7 (d) circular sector or according to the sector of an ellipse, according to Fig. 7 (e) triangular, according to Fig. 7 (f) circular or elliptical.
- the profiles are mathematically modeled in advance, taking into account the mentioned cerumen protection effect and the acoustic effect, and integrated exactly into the manufactured earmoulds.
- the above-described additive synthesis methods are particularly suitable.
- a wide variety of acoustic impedances can be realized along the novel ventilation grooves, which, for example, according to Fig. 8 resulting in vent grooves 29, which, progressively in their longitudinal direction, define different profiles, as they are available in Fig. 8 from profiles according to Fig. 7 are shown compiled.
- the Ventilation provided longer than this is basically given by the longitudinal extent of a considered in-ear earmold.
- Fig. 9 represented this is achieved by such grooves 31 with training, as shown by the FIGS. 7 and 8
- FIGS. 7 and 8 For example, be shown in predetermined curves along the surface of the earmold are performed, for example, as in Fig. 9 shown, practically as the otoplastic thread-like enclosing grooves.
- Further optimization flexibility is achieved in that not only one ventilation groove, but several are guided on the surface of the earmold, as shown schematically in FIG Fig. 10 is shown.
- the high flexibility of the groove design means that depending on the application area in the auditory canal specifically differently dimensioned, with respect to cerumen protection and acoustic transmission ratios respectively optimized ventilation grooves along the earmold surface can be realized.
- Fig. 11 are in analogy to Fig. 7 different cross-sectional shapes and area ratios of the proposed ventilation channels 33a to 33e shown.
- the ventilation channel 33a built into the earmold shell 35a has a rectangular or square cross-sectional shape.
- Fig. 11 (b) he has, 35b, a Kreissektor- or elliptical sector-shaped channel cross-sectional shape.
- Fig. 11 (c) has the intended ventilation channel 33 c circular or elliptical cross-sectional shape
- Fig. 11 (d) has a triangular cross-sectional shape.
- the earmold shell has a complex inner shaping, for example a support section 37 integrated therewith.
- the ventilation channel 35e provided here is designed with a cross-sectional shape which also uses complex shapes of the earmold shell. Accordingly, its cross-sectional shape extends intricately partially into the mounting bar 37 attached to the tray 35e.
- a variant of a fully integrated ventilation channel 39 is shown, along its longitudinal extent, as shown
- the earmold shell 41 having different cross-sectional shapes and / or cross-sectional dimensions, which in the sense of the realization of different acoustic impedance elements, the acoustic transmission behavior can be optimized.
- ventilation ducts in particular the closed construction shown in this section, at least partially simultaneously as acoustic conductor sections active electromechanical side Transducer, as the output side of microphones, for example, in in-ear hearing aids, can be exploited.
- FIGS. 13 and 14 is in analogy to the FIGS. 9 and 10 illustrated, on the one hand at the respective earmold 43, the explained in this section integrated ventilation ducts extended by appropriate web guide or on the other hand as two and more of the mentioned channels, possibly with different and / or varying channel cross-sections, in analogy to Fig. 12 in which earmolds are integrated.
- This section is about introducing new earmolds that are optimally adapted to the dynamics of the application areas. It is known, for example, that conventional in-ear earmolds are unable to take into account the relatively large auditory canal dynamics, eg when chewing, because of their essentially uniform shape stability. Likewise, for example, the acoustic conductors between outer-ear hearing aids and auditory canal are not free to follow dynamics of the application area. In in-ear earmoulds the same problem occurs, partially attenuated, even in hearing protection devices, headphones, water protection inserts, etc. on. In particular, their intrinsic function, for example protective effect, is impaired in part if the mentioned application range dynamics are increasingly taken into account. By way of example, reference may be made to known hearing protection devices made of elastically deformable plastics which, to the greatest possible extent, account for the aforementioned application range dynamics, but at the expense of their acoustic transmission behavior.
- Fig. 15 schematically is a longitudinal sectional view of an in-ear earmold reproduced in Fig. 16 a schematic cross-sectional view of a portion of this earmold.
- the earmold - eg for receiving electronic components - has a shell 45 which is stocking-like, thin-walled made of elastic material.
- the dimensional stability of the - outside smooth in the illustrated embodiment - shell skin is - where desired - ensured by on the shell integrally inside patch ribs 47, which, with respect to the shell skin, are made of the same material.
- the course of the wall thickness of shell skin 45 calculates the density and shape of the ribs 47 in advance and then constructed the earmold according to the calculated data. Again, this is the above-mentioned manufacturing process using additive construction process exceptionally well.
- the just described training of the in-ear earmould can be combined with a ventilation system, as it is based on the FIGS. 7 to 14 was explained.
- the ribs provided for influencing the dimensional stability or bendability in certain regions of the otoplastic can also be formed with different cross-sectional profile, possibly also progressing in its longitudinal extent from one cross section to the other.
- Fig. 17 In the form of a perspective view is in Fig. 17 purely schematically, for example, the formation of the outer skin 45 with ribs 47 having varying cross-sectional areas along its longitudinal extent.
- Fig. 19 This can be used for the considered here earmolds with cavity, but also for earmolds with no cavity, so for example with no electronic components, eg for hearing protection devices or water protection devices.
- earmold is shown schematically in a cross-sectional view Fig. 20 shown.
- the interior 53 is made, for example, from a highly compressible absorption material and surrounded by a shaping skin shell 55 with the rib pattern 57.
- skin 55 and the rib pattern 57 are produced integrally together.
- the manufacturing method explained above with the aid of additive construction method is suitable. How far in the near future this Additive construction process under changing the processed materials can be realized on a workpiece, remain an open question. If this becomes possible, the web is free, for example, according to the embodiment Fig. 20 Also, to sequentially build up the filler 53 simultaneously with the skin 55 and the ribs 57 in respective building layers.
- Ventilation channels or clearances can be formed simultaneously with the aid of the outer rib patterns, as shown purely schematically and for example by the path P.
- the shell skin 55 and 45 may well be made of electrically conductive material, which at the same time an electrical shielding effect for internal electronic components is created. This also applies if necessary for the filling 53 according to Fig. 20 ,
- an earmold was shown using the example of an in-ear earmold whose shell is dimensionally stabilized with internal and / or external ribs, which results in an extraordinarily lightweight and specifically shapeable design.
- this design can also be used for outer ear earmolds.
- a further embodiment of an in-ear earmold is shown, which is selectively bendable or compressible in one area.
- the shell 61 of an otoplastic in particular the shell of an in-ear hearing device, has a corrugated or corrugated hose formation 63 in one or more predetermined regions, to which it can be bent or compressed according to the respective requirements.
- Fig. 21 This procedure is based on the shell of an in-ear otoplasty, this procedure can certainly and if necessary for an outer ear otoplasty realize. Again, the manufacturing method explained in the introduction is preferably used for this purpose.
- the inner volume of the earmold be filled with the requirements of the corresponding filling material or may be integrated therein Built-in embedded in such filler, resulting in a higher stability of the device results and improved acoustics.
- the conventional problem is that even if the hearing aid internals could be maintained over long periods of life, for example, only the transmission behavior of the hearing aid would have to be readjusted according to the respective hearing, still new hearing aids are designed again and again only because of the fact that the former no longer satisfactorily fit into the ear canal.
- an in-ear otoplastic 65 is shown schematically and in longitudinal section, of which the formation of the inner space 67 substantially the shape of the in Fig. 23 schematically illustrated, male electronic module 69 corresponds.
- the earmold 65 is made of rubber-elastic material and can, as in Fig. 23 shown slipped over the electronics module 69.
- the shaping of the inner space 67 is such that the or possibly the plurality of modules to be accommodated are positively positioned and held directly by the otoplastic 65. Because of this approach, it is easily possible to provide one and the same electronic module 69 with different earmolds 65, so as to take into account, for example, in a growing child of the changing auditory canal training.
- the earmold is practically an easily replaceable disposable accessory for the in-ear hearing aid. Not only to take account of changing conditions in the application area, namely the ear canal, but also simply for reasons of contamination, the earmold 65 can be easily changed. This concept can even be exploited, if necessary - for example in auditory canal inflammations - to make medical applications, for example by applying drugs to the earmold outer surface or at least to use sterilized earmolds at regular intervals.
- Fig. 24 is another embodiment of an earmold, again as an example using an in-ear hearing aid, shown, which allows a simple, rapid replacement of the internal fittings.
- a simple, rapid replacement of the internal fittings Basically, it is proposed here, in an in-ear earmold with internals the earmold shell in several parts and form assemblable, like this Fig. 24 shows.
- acoustical / electrical transducers or electro-acoustic output transducers on the input side or output side via acoustic conductors assembled as separate parts, namely tube-like structures, to the environment of the hearing aid. or else, especially with input-side acoustic / electrical transducers, these with their recording surface directly in the Place areas of the surfaces of the hearing aid, possibly separated only by small cavities and protective measures from the environment.
- a converter module 75 has an acoustic input or output 77.
- the shell 79 of the earmold of an in-ear or an outer-ear hearing device or a headphone has, integrated into it, an acoustic conductor 81. It is at least partially and as in Fig. 25 represented within the wall of the earmold tray 79.
- the respective acoustic impedance of the acoustic conductor 81 is preferably adjusted.
- This concept makes it possible to provide acoustical input openings 85 along the hearing aid and, if desired, acoustic input openings 85, which can be integrated into the earmold or its shell 87 Head 89 to the intended acoustic / electrical converter 91 to couple, essentially regardless of where these transducers 91 are installed in the hearing aid. So is in Fig. 26 only shown, for example, to centralize two transducers to a module and to connect their inputs with the desired receiving openings 85 through the mentioned guidance of the acoustic conductors 89. From consideration of FIGS.
- Ventilation ducts as acoustic conductor ducts, especially if, as in Fig. 25 schematized to be designed by means of acoustic matching elements 83, the acoustic impedance conditions targeted.
- each manufactured earmold is individually adapted for their respective wearer. Therefore, it would be extremely desirable to identify each manufactured earmold, as mentioned in particular every in-ear earmold, in particular every in-the-ear hearing aid. It is therefore proposed to provide in the ear or in their shell, by indentations and / or by bulges an individual identification, which in addition to the individual purchaser - eg manufacturer - product serial number, left-right application, etc. may contain. Such a marking is produced in a much preferred manner in the manufacture of the otoplastic with the removal method described under 1). This ensures that from the production any confusion Otoplastics is excluded. This is particularly important in the subsequent, possibly automated assembly with other modules, such as the assembly of in-ear hearing aids.
- Fig. 27 is represented by a simplified functional block / signal flow diagram is taken from the dynamic application area, represented by the block 93, at several of the actual dynamics taking place corresponding positions or film-like, registered the dynamics of the application area itself.
- the resulting data records are stored in a memory unit 95. Even with conventional procedure by impression taking, this can certainly be realized by taking from the application area in two or more positions corresponding to the practical dynamics impressions.
- the dynamics of the application area can be detected by X-ray images.
- the arithmetic unit 97 controls the manufacturing process 99 for the earmold. If, for example, and as is customary to date, in-ear earmolds are manufactured with a relatively hard shell, the arithmetic unit 97 calculates the dynamic data stored on the memory unit 95 and, as shown schematically at K, further manufacturing parameters, the best fit for the earmold, so that optimal comfort in everyday life is achieved, while preserving their functionality.
- the arithmetic unit 97 determines which earmold areas are to be designed in terms of their flexibility, bendability, compressibility, etc. As mentioned, the arithmetic unit 97 controls the production process 99 on the output side , preferably the manufacturing process, as set forth in section 1) as a preferred process.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Neurosurgery (AREA)
- Otolaryngology (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Headphones And Earphones (AREA)
Claims (9)
- Procédé de fabrication d'otoplastiques pour une zone d'application qui bouge selon une dynamique qui lui est propre, et dans lequel on enregistre une représentation en trois dimensions de la zone d'application dans au moins deux positions de son mouvement et dans lequel on tient compte de cet enregistrement pour fabriquer l'otoplastique, caractérisé en ce que la conception de l'otoplastique est optimisée quant au mouvement de la zone d'application en ce que l'enregistrement permet de déterminer au niveau d'une unité de calcul la flexibilité nécessaire au niveau des zones d'otoplastique et de pouvoir fabriquer l'otoplastique avec la flexibilité déterminée spécifique à chaque zone.
- Procédé selon la revendication 1, caractérisé en ce qu'il est enregistré une reproduction de la zone d'application dans plusieurs positions du mouvement.
- Procédé selon la revendication 1, caractérisé en ce que la réalisation de la flexibilité spécifique à chaque zone inclut de prévoir des nervures sur la surface intérieure et/ou sur la surface extérieure de l'otoplastique.
- Procédé selon la revendication 1, caractérisé en ce que la réalisation de la flexibilité spécifique à chaque zone inclut de faire varier l'épaisseur de paroi de l'otoplastique.
- Procédé selon la revendication 3, caractérisé en ce que la réalisation de la flexibilité spécifique à chaque zone inclut de faire varier la densité et la forme des nervures.
- Procédé selon la revendication 3, caractérisé en ce que les nervures sont réalisées avec des sections transversales variant dans le sens de la longueur.
- Procédé selon l'une des revendications 1 à 6, caractérisé en ce que la réalisation d'une flexibilité spécifique à chaque zone inclut de fabriquer l'otoplastique à partir de matériaux différents spécifiques à chaque zone.
- Procédé selon l'une des revendications 2 à 7, caractérisé en ce que l'intérieur formé par la surface intérieure de l'otoplastique est rempli de matière.
- Procédé selon la revendication 1, caractérisé en ce que la réalisation de la flexibilité spécifique à chaque zone inclut de prévoir une zone de type soufflet au niveau de l'otoplastique.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CH2000/000524 WO2002025995A1 (fr) | 2000-09-25 | 2000-09-25 | Procede de production d'otoplastiques |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1323331A1 EP1323331A1 (fr) | 2003-07-02 |
| EP1323331B1 true EP1323331B1 (fr) | 2017-05-03 |
Family
ID=4358137
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP00960278.0A Expired - Lifetime EP1323331B1 (fr) | 2000-09-25 | 2000-09-25 | Procede de production d'otoplastiques |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1323331B1 (fr) |
| AU (2) | AU7265900A (fr) |
| CA (1) | CA2424835C (fr) |
| WO (1) | WO2002025995A1 (fr) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2539685A1 (fr) | 2003-09-25 | 2005-05-06 | Randal Alan Stevens | Procedes de fabrication d'un moule femelle pour prothese auditive |
| US7162323B2 (en) | 2004-04-05 | 2007-01-09 | Hearing Aid Express, Inc. | Decentralized method for manufacturing hearing aid devices |
| US7720243B2 (en) | 2006-10-12 | 2010-05-18 | Synygis, Llc | Acoustic enhancement for behind the ear communication devices |
| US8616214B2 (en) | 2011-04-06 | 2013-12-31 | Kimberly-Clark Worldwide, Inc. | Earplug having a resilient core structure |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5487012A (en) * | 1990-12-21 | 1996-01-23 | Topholm & Westermann Aps | Method of preparing an otoplasty or adaptive earpiece individually matched to the shape of an auditory canal |
| DE4041105A1 (de) * | 1990-12-21 | 1992-06-25 | Toepholm & Westermann | Verfahren zum herstellen von individuell an die konturen eines ohrkanals angepassten otoplastiken oder ohrpassstuecken |
| BE1010200A3 (nl) * | 1996-04-26 | 1998-03-03 | Variphone Benelux Naamloze Ven | Werkwijze en inrichting voor het vervaardigen van oorstukjes. |
| US6584207B1 (en) * | 1999-02-02 | 2003-06-24 | Beltone Electronics Corporation | Molded hearing aid housing |
-
2000
- 2000-09-25 EP EP00960278.0A patent/EP1323331B1/fr not_active Expired - Lifetime
- 2000-09-25 CA CA2424835A patent/CA2424835C/fr not_active Expired - Lifetime
- 2000-09-25 WO PCT/CH2000/000524 patent/WO2002025995A1/fr not_active Ceased
- 2000-09-25 AU AU7265900A patent/AU7265900A/xx active Pending
- 2000-09-25 AU AU2000272659A patent/AU2000272659B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| CA2424835A1 (fr) | 2003-03-12 |
| AU2000272659B2 (en) | 2006-01-19 |
| AU7265900A (en) | 2002-04-02 |
| EP1323331A1 (fr) | 2003-07-02 |
| CA2424835C (fr) | 2010-02-23 |
| WO2002025995A1 (fr) | 2002-03-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP1320339B1 (fr) | Otoplastique et procede de fabrication d'un otoplastique | |
| EP1295509B1 (fr) | Procede de fabrication d'otoplastiques et otoplastique y relatif | |
| US6540045B1 (en) | Method for manufacturing an ear device and ear device | |
| AU2002300247B2 (en) | Method for manufacturing an ear device and ear device | |
| EP2986032A1 (fr) | Dispositif et procede d'integration de composants d'appareil auditif | |
| US6401859B1 (en) | Custom-molded ear-plug, and process for producing a custom-molded ear-plug device | |
| EP1463375B1 (fr) | Prothèse auditive pour l'oreille externe avec un moulage auriculaire | |
| EP1323331B1 (fr) | Procede de production d'otoplastiques | |
| EP1320341B1 (fr) | Otoplastique | |
| EP1321011B1 (fr) | Otoplastique avec module integre, otoplastique place dans l'oreille et procede d'adaptation des otoplastiques | |
| EP1320340A1 (fr) | Prothese auditive intra-auriculaire | |
| DE202004011467U1 (de) | Gehörgangsplastik für Hinter-dem-Ohr-Hörgeräte | |
| AU2008201247B2 (en) | Apparatus and Method for Applying a Substance to a Human Body | |
| DE102024102515A1 (de) | Hörgerät mit einer Schale, die einen komprimierbaren Bereich enthält, und Verfahren zur Herstellung desselben | |
| DE102009016483A1 (de) | Verfahren zum Herstellen eines Gehäuseteils eines Hörgeräts und entsprechendes Gehäuseteil |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 20021127 |
|
| AK | Designated contracting states |
Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE |
|
| AX | Request for extension of the european patent |
Extension state: AL LT LV MK RO SI |
|
| 17Q | First examination report despatched |
Effective date: 20040309 |
|
| RBV | Designated contracting states (corrected) |
Designated state(s): AT BE CH CY DE DK FR GB IT LI |
|
| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: SONOVA AG |
|
| GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
| INTG | Intention to grant announced |
Effective date: 20161124 |
|
| GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
| GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
| AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): CH DE DK FR GB IT LI |
|
| RBV | Designated contracting states (corrected) |
Designated state(s): CH DE DK FR GB IT LI |
|
| REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
| REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP |
|
| REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 50016482 Country of ref document: DE |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170503 |
|
| REG | Reference to a national code |
Ref country code: DE Ref legal event code: R097 Ref document number: 50016482 Country of ref document: DE |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170503 |
|
| PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
| 26N | No opposition filed |
Effective date: 20180206 |
|
| REG | Reference to a national code |
Ref country code: CH Ref legal event code: PL |
|
| REG | Reference to a national code |
Ref country code: FR Ref legal event code: ST Effective date: 20180531 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LI Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20170930 Ref country code: CH Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20170930 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20171002 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 20180927 Year of fee payment: 19 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20190927 Year of fee payment: 20 |
|
| GBPC | Gb: european patent ceased through non-payment of renewal fee |
Effective date: 20190925 |
|
| REG | Reference to a national code |
Ref country code: DE Ref legal event code: R071 Ref document number: 50016482 Country of ref document: DE |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: GB Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20190925 |