EP1396567B2 - Procédé de fabrication d'une nappe non-tissé de filaments bicomposés - Google Patents
Procédé de fabrication d'une nappe non-tissé de filaments bicomposés Download PDFInfo
- Publication number
- EP1396567B2 EP1396567B2 EP02017894A EP02017894A EP1396567B2 EP 1396567 B2 EP1396567 B2 EP 1396567B2 EP 02017894 A EP02017894 A EP 02017894A EP 02017894 A EP02017894 A EP 02017894A EP 1396567 B2 EP1396567 B2 EP 1396567B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- filaments
- bicomponent filaments
- filament
- spunbonded
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims description 6
- 239000000835 fiber Substances 0.000 abstract description 8
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 229920000642 polymer Polymers 0.000 description 10
- 238000007711 solidification Methods 0.000 description 6
- 230000008023 solidification Effects 0.000 description 6
- 239000004745 nonwoven fabric Substances 0.000 description 5
- 239000012815 thermoplastic material Substances 0.000 description 4
- 238000002788 crimping Methods 0.000 description 3
- 238000007596 consolidation process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
Definitions
- the invention relates to a method for producing a spunbonded web of bicomponent filaments.
- - Bicomponent filaments means filaments made of two different thermoplastics. The cross-sectional area of such a filament is partially formed by a first thermoplastic material and partly by at least one second thermoplastic material. This distribution of the different plastics usually extends over the entire length of the filament.
- spunbonded nonwoven webs often result, which are not very useful with regard to the desired properties, and so far many of these processes are characterized by a disadvantageously high rejection rate.
- the invention addresses the technical problem of providing a method of the type mentioned, can be made with the spunbonded webs or spunbonded nonwovens, which have excellent mechanical properties, especially a high bulkiness and with these properties are very reproducible above all adjustable.
- the invention teaches a method for producing a spunbonded web of bicomponent filaments according to claim 1.
- Filaments means in the context of the invention continuous filaments of thermoplastic material, which are stored to the spunbonded web. In principle, however, shorter fibers can also be used for producing the spunbonded nonwoven web within the scope of the invention. In that regard, the term filaments according to one embodiment also means shorter fibers.
- the bicomponent filaments consist of two different thermoplastic materials with different properties, in particular with different expansion behavior or shrinkage behavior. Bicomponent filaments have proven particularly useful for the process of the invention.
- bicomponent filaments with side-by-side structure are used.
- part of the filament surface is formed by a first polymer and the other part of the filament surface by a second polymer.
- the bicomponent filaments are produced with a suitable nozzle head or with a suitable spinnerette. It is within the scope of the invention that the exiting filaments are cooled. It is also within the scope of the invention that the filaments are drawn. Advantageously, the filaments are deposited on a trained as endless circulating Ablitissiebband storage for spunbonded web.
- the spunbonded web is then subjected to a heat treatment to activate filament crimping. Due to the different shrinkage behavior of the polymers that make up the bicomponent filaments, a crimping is produced by the heat treatment or thermal treatment.
- the heat treatment is carried out as a hot air treatment.
- the crimping of the filaments in the spunbonded web is thus activated by means of hot air.
- Hot air treatment means in particular a treatment with air at a temperature above 60 ° C.
- the invention is based on the finding that with the method according to the invention optimum mechanical properties, in particular a high bulkiness of the spunbonded nonwoven web, can be achieved and adjusted. Of particular importance is the combination of hydroentanglement on the one hand and downstream hot air treatment on the other.
- bicomponent filaments with side-by-side structure have proven particularly useful.
- the invention is based on the finding that with a hydroentanglement according to the invention very reliable function and targeted large free filament lengths can be adjusted. Already in this respect, the method according to the invention differs from other known from the prior art solidification measures.
- the filament crimp is then activated in the downstream hot air treatment, which comes about due to the different expansion properties of the polymers. Due to the targeted and reproducible setting of the free filament lengths of the bicomponent filaments possible during the hydroentanglement, the filament crimp can then be activated during the heat treatment in such a way that a nonwoven with surprisingly high bulkiness is obtained.
- free filament length means the length of a filament section between two solidification points.
- Fig. 1 shows a preferably used in the context of the method according to the invention bicomponent filament with side-by-side structure.
- the polymer A forms half of the cross-sectional area of the filament and the polymer B forms the other half of this cross-sectional area.
- This arrangement preferably extends over the entire length of the filament. It is understood that the polymer A or the polymer B can also occupy a larger part of the Filamentqueritess simulation.
- Fig. 1 In this respect, only one possible embodiment of a bicomponent filament with side-by-side structure is shown.
- the polymers A and B expediently have different shrinkage properties or expansion properties.
- Fig. 2 shows very schematically a device for carrying out the method according to the invention.
- the filaments 1 are placed on a trained as endless circulating Ablegesiebband 2 filing the spunbonded web 5.
- the spunbonded web 5 is moved on the Ablegesiebband 1 in the direction of arrow C.
- a web consolidation takes place by water jet treatment or by treatment with high-pressure water jets.
- the filament crimp is activated in a heat treatment device 4, in which the spunbonded web 5 is acted upon by hot air.
- the device was in Fig. 2 shown very simplified and it is understood that further procedural measures and device components may be provided or interposed.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Multicomponent Fibers (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Claims (1)
- Procédé de fabrication d'une bande de filé-lié à partir de filaments bicomposants,
les filaments bicomposants étant déposés sur un point de dépôt de la bande de filé-lié,
la bande de filé-lié sous bande de distincte étant ensuite consolidée par traitement au jet d'eau à l'aide de jets d'eau à haute pression,
la bande de filé-lié subissant un traitement à l'air chaud après sa consolidation au jet d'eau pour activer un frisage des filaments
et des filaments bicomposants de structure face contre face étant utilisés.
Priority Applications (13)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT02017894T ATE310117T1 (de) | 2002-08-09 | 2002-08-09 | Verfahren zur herstellung einer spinnvliesbahn aus mehrkomponenten-filamenten |
| EP02017894A EP1396567B2 (fr) | 2002-08-09 | 2002-08-09 | Procédé de fabrication d'une nappe non-tissé de filaments bicomposés |
| ES02017894T ES2249519T5 (es) | 2002-08-09 | 2002-08-09 | Procedimiento para fabricar una banda de un velo de hilatura de filamentos bicomponente. |
| DE50204950T DE50204950D1 (de) | 2002-08-09 | 2002-08-09 | Verfahren zur Herstellung einer Spinnvliesbahn aus Mehrkomponenten-Filamenten |
| DK02017894.3T DK1396567T4 (da) | 2002-08-09 | 2002-08-09 | Fremgangsmåde til fremstilling af en spunbond-bane af flerkomponentfilamenter |
| CNB031220878A CN100507122C (zh) | 2002-08-09 | 2003-04-24 | 由多组分单丝制造纺粘型非织造织物幅的方法 |
| JP2003286550A JP2004076249A (ja) | 2002-08-09 | 2003-08-05 | フィラメントウェブの製造方法 |
| MXPA03007026A MXPA03007026A (es) | 2002-08-09 | 2003-08-06 | Metodo para producir un ancho de velo hilado a partir de filamentos que constan de varios componentes. |
| BRPI0302745-7A BR0302745B1 (pt) | 2002-08-09 | 2003-08-07 | processo para produÇço de tecido nçotecido fiado a partir de filamentos multicomponentes. |
| US10/636,484 US20040055124A1 (en) | 2002-08-09 | 2003-08-07 | Method of making spun bond web from multicomponent filaments |
| KR1020030054892A KR100566743B1 (ko) | 2002-08-09 | 2003-08-08 | 다성분 필라멘트로 스펀본드 웹을 제조하는 방법 |
| JP2006003839A JP2006152532A (ja) | 2002-08-09 | 2006-01-11 | フィラメントウェブの製造方法 |
| US11/705,807 US7850899B2 (en) | 2002-08-09 | 2007-02-13 | Method of making spun-bond web from multicomponent filaments |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP02017894A EP1396567B2 (fr) | 2002-08-09 | 2002-08-09 | Procédé de fabrication d'une nappe non-tissé de filaments bicomposés |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1396567A1 EP1396567A1 (fr) | 2004-03-10 |
| EP1396567B1 EP1396567B1 (fr) | 2005-11-16 |
| EP1396567B2 true EP1396567B2 (fr) | 2011-04-20 |
Family
ID=31197796
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP02017894A Expired - Lifetime EP1396567B2 (fr) | 2002-08-09 | 2002-08-09 | Procédé de fabrication d'une nappe non-tissé de filaments bicomposés |
Country Status (11)
| Country | Link |
|---|---|
| US (2) | US20040055124A1 (fr) |
| EP (1) | EP1396567B2 (fr) |
| JP (2) | JP2004076249A (fr) |
| KR (1) | KR100566743B1 (fr) |
| CN (1) | CN100507122C (fr) |
| AT (1) | ATE310117T1 (fr) |
| BR (1) | BR0302745B1 (fr) |
| DE (1) | DE50204950D1 (fr) |
| DK (1) | DK1396567T4 (fr) |
| ES (1) | ES2249519T5 (fr) |
| MX (1) | MXPA03007026A (fr) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2823511B1 (fr) * | 2001-04-13 | 2003-12-26 | Rieter Perfojet | Installation de production d'une nappe non tissee spunbond consolidee par projection d'un fluide |
| DE10338196A1 (de) * | 2003-08-20 | 2005-05-12 | Reifenhaeuser Masch | Verfahren zur Herstellung eines Vliesstoffes |
| DE102006045616B3 (de) * | 2006-09-25 | 2008-02-21 | Carl Freudenberg Kg | Elastischer Vliesstoff und Verfahren zu dessen Herstellung |
| EP1936017B1 (fr) * | 2006-12-22 | 2013-08-21 | Reifenhäuser GmbH & Co. KG Maschinenfabrik | Procédé et dispositif destinés à la fabrication d'un filé-lié constitué de filaments cellulosiques |
| CZ2018647A3 (cs) * | 2018-11-23 | 2020-06-03 | Reifenhäuser GmbH & Co. KG Maschinenfabrik | Objemná netkaná textilie se zvýšenou stlačitelností a zlepšenou schopností regenerace |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5899785A (en) † | 1996-06-17 | 1999-05-04 | Firma Carl Freudenberg | Nonwoven lap formed of very fine continuous filaments |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3707746A (en) * | 1971-06-03 | 1973-01-02 | Du Pont | Process of preparing a tufted product |
| US3720212A (en) * | 1971-09-09 | 1973-03-13 | Carter W Co | Absorbent panty |
| US4025595A (en) * | 1975-10-15 | 1977-05-24 | E. I. Du Pont De Nemours And Company | Process for preparing mixed filament yarns |
| US5382400A (en) * | 1992-08-21 | 1995-01-17 | Kimberly-Clark Corporation | Nonwoven multicomponent polymeric fabric and method for making same |
| EP1149195B1 (fr) * | 1998-10-06 | 2007-01-17 | Hills, Inc. | Fibres elastomeres composites separables |
| ES2236273T3 (es) * | 2000-08-03 | 2005-07-16 | Bba Nonwovens Simpsonville, Inc. | Procedimiento y sistema para fabricar telas no tejidas de filamentos continuos de multiples componentes. |
| US6736916B2 (en) * | 2000-12-20 | 2004-05-18 | Kimberly-Clark Worldwide, Inc. | Hydraulically arranged nonwoven webs and method of making same |
| DE10105784A1 (de) * | 2001-02-07 | 2002-08-08 | Fleissner Gerold | Wasservernadeltes Kompositvlies aus Stapel- und Endlosfasern und Verfahren zur Herstellung |
-
2002
- 2002-08-09 EP EP02017894A patent/EP1396567B2/fr not_active Expired - Lifetime
- 2002-08-09 DK DK02017894.3T patent/DK1396567T4/da active
- 2002-08-09 ES ES02017894T patent/ES2249519T5/es not_active Expired - Lifetime
- 2002-08-09 AT AT02017894T patent/ATE310117T1/de not_active IP Right Cessation
- 2002-08-09 DE DE50204950T patent/DE50204950D1/de not_active Expired - Lifetime
-
2003
- 2003-04-24 CN CNB031220878A patent/CN100507122C/zh not_active Expired - Lifetime
- 2003-08-05 JP JP2003286550A patent/JP2004076249A/ja active Pending
- 2003-08-06 MX MXPA03007026A patent/MXPA03007026A/es active IP Right Grant
- 2003-08-07 US US10/636,484 patent/US20040055124A1/en not_active Abandoned
- 2003-08-07 BR BRPI0302745-7A patent/BR0302745B1/pt not_active IP Right Cessation
- 2003-08-08 KR KR1020030054892A patent/KR100566743B1/ko not_active Expired - Fee Related
-
2006
- 2006-01-11 JP JP2006003839A patent/JP2006152532A/ja active Pending
-
2007
- 2007-02-13 US US11/705,807 patent/US7850899B2/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5899785A (en) † | 1996-06-17 | 1999-05-04 | Firma Carl Freudenberg | Nonwoven lap formed of very fine continuous filaments |
Also Published As
| Publication number | Publication date |
|---|---|
| US20070182057A1 (en) | 2007-08-09 |
| CN1473976A (zh) | 2004-02-11 |
| EP1396567B1 (fr) | 2005-11-16 |
| JP2006152532A (ja) | 2006-06-15 |
| US7850899B2 (en) | 2010-12-14 |
| JP2004076249A (ja) | 2004-03-11 |
| DK1396567T3 (da) | 2006-02-13 |
| BR0302745A (pt) | 2004-08-24 |
| ATE310117T1 (de) | 2005-12-15 |
| DE50204950D1 (de) | 2005-12-22 |
| KR100566743B1 (ko) | 2006-04-03 |
| US20040055124A1 (en) | 2004-03-25 |
| ES2249519T3 (es) | 2006-04-01 |
| ES2249519T5 (es) | 2011-06-09 |
| BR0302745B1 (pt) | 2013-02-19 |
| EP1396567A1 (fr) | 2004-03-10 |
| KR20040025551A (ko) | 2004-03-24 |
| CN100507122C (zh) | 2009-07-01 |
| MXPA03007026A (es) | 2004-10-15 |
| DK1396567T4 (da) | 2011-08-01 |
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