EP1364092A1 - Prefabricated construction element for buildings - Google Patents
Prefabricated construction element for buildingsInfo
- Publication number
- EP1364092A1 EP1364092A1 EP02701250A EP02701250A EP1364092A1 EP 1364092 A1 EP1364092 A1 EP 1364092A1 EP 02701250 A EP02701250 A EP 02701250A EP 02701250 A EP02701250 A EP 02701250A EP 1364092 A1 EP1364092 A1 EP 1364092A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flat material
- component according
- core element
- material part
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000010276 construction Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 36
- 230000002787 reinforcement Effects 0.000 claims abstract description 12
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims abstract description 11
- 239000011151 fibre-reinforced plastic Substances 0.000 claims abstract description 11
- 230000003014 reinforcing effect Effects 0.000 claims description 16
- 239000000835 fiber Substances 0.000 claims description 10
- 238000004873 anchoring Methods 0.000 claims description 9
- 239000011230 binding agent Substances 0.000 claims description 8
- -1 polypropylene Polymers 0.000 claims description 7
- 239000011159 matrix material Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 4
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229920002748 Basalt fiber Polymers 0.000 claims description 2
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 2
- 239000004696 Poly ether ether ketone Substances 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000004697 Polyetherimide Substances 0.000 claims description 2
- 239000004698 Polyethylene Substances 0.000 claims description 2
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 239000004760 aramid Substances 0.000 claims description 2
- 229920006231 aramid fiber Polymers 0.000 claims description 2
- 239000004917 carbon fiber Substances 0.000 claims description 2
- 239000003365 glass fiber Substances 0.000 claims description 2
- 239000011505 plaster Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 2
- 229920001225 polyester resin Polymers 0.000 claims description 2
- 239000004645 polyester resin Substances 0.000 claims description 2
- 229920002530 polyetherether ketone Polymers 0.000 claims description 2
- 229920001601 polyetherimide Polymers 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 claims description 2
- 229920001187 thermosetting polymer Polymers 0.000 claims description 2
- 239000004416 thermosoftening plastic Substances 0.000 claims description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 2
- 229920002554 vinyl polymer Polymers 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000005020 polyethylene terephthalate Substances 0.000 claims 1
- 229920000139 polyethylene terephthalate Polymers 0.000 claims 1
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
Definitions
- the invention relates to a prefabricated component for structures, preferably in prefabricated construction with a core element and at least one reinforcing part absorbing tensile forces.
- Panel-shaped components of the type specified at the outset are used as prefabricated wall or ceiling elements. They usually contain a slab core made of lightweight concrete, which is reinforced with a reinforcing mesh inserted into the slab. The reinforcement has the task of absorbing the tensile or transverse forces occurring in the ceiling or wall elements, while the concrete is intended to absorb the compressive forces. The strength values can be increased by adding concrete in the slab core.
- the object of the invention is to improve the known prefabricated components in such a way that they have high tensile strength and durability with simple means and without ne can be transported, handled and processed on site.
- the reinforcing part is designed as a flat material part made of fiber-reinforced plastic, which is fixed to a broad side surface of the core element in a form-fitting and / or cohesive manner.
- a layer-forming plate or film can be considered as the flat material part.
- the flat material part expediently has a binder matrix made of plastic and a fiber fabric or scrim embedded in it. It is preferably glued to at least one of the broad side surfaces of the core element with an epoxy resin adhesive.
- a preferred embodiment of the invention provides that the flat material part has a plurality of nub-like anchoring members projecting on one side, with which it engages through openings in the broad side surface and into the core element and is anchored there in a form-fitting manner.
- the anchoring elements are embedded in the core element.
- the flat material parts are placed in a formwork against the formwork wall in such a way that their anchoring members point inwards and are encased in liquid concrete.
- the core element advantageously consists of concrete, lightweight concrete, gas concrete or gypsum.
- the binder matrix of the flat material can consist of a thermoset, for example from the group of epoxy resin, polyester resin, vinyl resin.
- the binder matrix preferably consists of a thermoplastic from the group consisting of polyamide, polymethyl methacrylate, polyphenylene sulfide, polypropylene, polye ethylene terephthalate, polybutylene terephthalate, polyetherimide, styrene polymer, polyether ether ketone.
- the fibers of the flat material part are expediently selected from the group consisting of carbon fibers, glass fibers, aramid fibers, polyethylene fibers, basalt fibers, natural fibers.
- a further preferred embodiment of the invention provides that a plurality of reinforcement parts are provided which penetrate the core element, the widened ends of which are flush with the broad side surfaces of the core element and are integrally bonded, preferably glued, to the at least one flat material part.
- the reinforcement parts expediently have a double-T profile and consist, for example, of metal, in particular of aluminum or steel, or of a fiber-reinforced polymer material.
- a fiber fabric or scrim is impregnated with a binder, heated in a continuous process and then cooled and pressed again, with knob-like anchoring parts being molded on one side in the course of the manufacturing process, preferably being pressed out of the flat material.
- the prefabricated components according to the invention are preferably used as wall elements, ceiling elements or supports for prefabricated structures.
- Figure 1 shows a section through a plate-shaped component with positively anchored reinforcing parts made of fiber-reinforced plastic.
- Fig. 2 shows a section through a component with internal reinforcement and on the wide surfaces glued reinforcing parts made of fiber-reinforced plastic.
- the components shown in the drawing are intended as wall or ceiling elements for buildings in precast construction.
- the plate-shaped components have a core element made of concrete, lightweight concrete, gas concrete, plaster.
- the core element 10 carries on its broad side surfaces 20 each a plate or sheet-shaped flat material part 12 made of fiber-reinforced plastic.
- the flat material part 12 is cast into the core element 10 with nub-like anchoring members 14 projecting on one side and thus anchored in a form-fitting manner.
- the core element 10 additionally contains a plurality of reinforcement parts 16 which pass through the core element, the widened ends 18 of which end flush with the broad side surfaces 20 of the core element 10.
- the flat material parts 12 are glued onto the broad side surfaces 20 of the core element and the ends 18 of the reinforcement parts 16 with the aid of an adhesive layer 22.
- the reinforcing parts 16 having a double-T profile can consist of a metal, such as aluminum or steel, or of fiber-reinforced polymer material. In the latter case, the flat material parts 12 can also be welded onto the ends 18 of the reinforcement parts under the action of pressure and heat.
- the flat material parts 10 serve to reinforce the core element and have the task of absorbing tensile and transverse forces and preventing concrete material from breaking out of the core element during transport, assembly and processing in the finished state.
- the invention relates to a prefabricated component for prefabricated part construction with a core element 10 and at least one reinforcing part 12.
- the reinforcing part is designed as a flat material part 12 formed of fiber-reinforced plastic, which is fixed to a broad side surface 20 of the core element 10 in a form-fitting and / or cohesive manner.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Working Measures On Existing Buildindgs (AREA)
- Building Environments (AREA)
Abstract
Description
Claims
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10108375 | 2001-02-21 | ||
| DE10108375 | 2001-02-21 | ||
| DE10136633 | 2001-07-26 | ||
| DE10136633A DE10136633A1 (en) | 2001-02-21 | 2001-07-26 | Prefabricated building element |
| PCT/EP2002/000179 WO2002066758A1 (en) | 2001-02-21 | 2002-01-10 | Prefabricated construction element for buildings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1364092A1 true EP1364092A1 (en) | 2003-11-26 |
Family
ID=26008592
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP02701250A Withdrawn EP1364092A1 (en) | 2001-02-21 | 2002-01-10 | Prefabricated construction element for buildings |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20080110111A1 (en) |
| EP (1) | EP1364092A1 (en) |
| WO (1) | WO2002066758A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7905067B2 (en) * | 2006-12-04 | 2011-03-15 | Composite Panel Systems, Llc | Support pads and support brackets, and structures supported thereby |
| DE102012105594B4 (en) * | 2012-06-27 | 2021-04-22 | Bernhard Kölsch | Concrete element |
| IS2965B (en) * | 2015-05-28 | 2017-03-15 | Eysturoy GrÃmsson Regin | A new building block made of mineral wool and fiber-reinforced plastic |
| US20180171631A1 (en) | 2016-12-21 | 2018-06-21 | Eastman Chemical Company | Polyester-based tape composites for construction panel reinforcement |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998046840A1 (en) * | 1997-04-14 | 1998-10-22 | Gfi-Gesellschaft Für Industrieförderung Mbh | System for combining elastic material with unhardened concrete |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2984312A (en) * | 1959-04-24 | 1961-05-16 | Owens Corning Fiberglass Corp | Acoustical wall board |
| US3759009A (en) * | 1971-01-28 | 1973-09-18 | Gordon T Kinder | Composite load bearing panels |
| US4269006A (en) * | 1977-11-30 | 1981-05-26 | Kenneth Larrow | House assembly with prefabricated elements |
| DE2948255A1 (en) * | 1979-11-30 | 1981-06-04 | Philipp Holzmann Ag, 6000 Frankfurt | METHOD FOR PROTECTING THE SURFACES OF CONCRETE CONSTRUCTIONS, AND SEALING ELEMENT FOR CARRYING OUT THIS METHOD |
| JPS5695633A (en) * | 1979-12-28 | 1981-08-03 | Asahi Fiber Glass Co Ltd | Manufacture of glass-fiber reinforced resin mold |
| GB2150495B (en) * | 1983-11-25 | 1987-04-08 | Bristol Composite Mat | Structural panel |
| DE19544451C2 (en) * | 1995-11-29 | 2002-10-02 | Basf Ag | sandwich plates |
| US6481178B2 (en) * | 1998-01-16 | 2002-11-19 | Eco-Block, Llc | Tilt-up wall |
| US6170105B1 (en) * | 1999-04-29 | 2001-01-09 | Composite Deck Solutions, Llc | Composite deck system and method of construction |
| DE29919880U1 (en) * | 1999-11-11 | 2000-02-10 | Breul, Frank, 36151 Burghaun | Formwork element forming the visible surface of a precast concrete element |
| WO2002004765A1 (en) * | 2000-07-10 | 2002-01-17 | The Regents Of The University Of Michigan | Collapse-resistant frame system for structures |
-
2002
- 2002-01-10 EP EP02701250A patent/EP1364092A1/en not_active Withdrawn
- 2002-01-10 WO PCT/EP2002/000179 patent/WO2002066758A1/en not_active Ceased
-
2008
- 2008-01-14 US US12/007,670 patent/US20080110111A1/en not_active Abandoned
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998046840A1 (en) * | 1997-04-14 | 1998-10-22 | Gfi-Gesellschaft Für Industrieförderung Mbh | System for combining elastic material with unhardened concrete |
Non-Patent Citations (1)
| Title |
|---|
| See also references of WO02066758A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| US20080110111A1 (en) | 2008-05-15 |
| WO2002066758A1 (en) | 2002-08-29 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 20030922 |
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| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR |
|
| AX | Request for extension of the european patent |
Extension state: AL LT LV MK RO SI |
|
| 17Q | First examination report despatched |
Effective date: 20040401 |
|
| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: SIKA TECHNOLOGY AG |
|
| GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
| GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
| GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
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| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
|
| 18W | Application withdrawn |
Effective date: 20130809 |